Suzuki Ignis Repair Service Manual 2001-2008
Complete service repair manual with Electrical Wiring Diagrams for 2001-2008 Suzuki Ignis, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
2001-2008 Suzuki Ignis workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Suzuki Ignis (a.k.a. Chevrolet Cruze, Holden Cruze, Subaru G3X Justy) Service Manual 2001-2008.pdf
PRODUCT DETAILS:
Total Pages: 2,143 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
99500_80G00_01E....2
99500_80G00_01E_1....3
IMPORTANT....3
WARNING/CAUTION/NOTE....3
FOREWORD....4
TABLE OF CONTENTS....5
SECTION 0A....6
HOW TO USE THIS MANUAL....7
PRECAUTIONS....8
PRECAUTION FOR VEHICLES EQUIPPED WITH A SUPPLEMENTAL RESTRAINT (AIR BAG) SYSTEM....8
DIAGNOSIS....8
SERVICING AND HANDLING....9
GENERAL PRECAUTIONS....11
PRECAUTIONS FOR CATALYTIC CONVERTER....14
PRECAUTION FOR INSTALLING MOBILE COMMUNICATION EQUIPMENT....14
PRECAUTION IN SERVICING FULL-TIME 4WD VEHICLE....15
PRECAUTIONS FOR ELECTRICAL CIRCUIT SERVICE....16
ELECTRICAL CIRCUIT INSPECTION PROCEDURE....18
OPEN CIRCUIT CHECK....18
CONTINUITY CHECK....19
VOLTAGE CHECK....20
SHORT CIRCUIT CHECK (WIRE HARNESS TO GROUND)....21
INTERMITTENT AND POOR CONNECTION....21
IDENTIFICATION INFORMATION....23
VEHICLE IDENTIFICATION NUMBER....23
ENGINE IDENTIFICATION NUMBER....23
TRANSMISSION IDENTIFICATION NUMBER....23
WARNING, CAUTION AND INFORMATION LABELS....24
VEHICLE LIFTING POINTS....25
ABBREVIATIONS AND SYMBOLS MAY BE USED IN THIS MANUAL....27
FASTENER INFORMATION....30
METRIC FASTENERS....30
FASTENER STRENGTH IDENTIFICATION....30
STANDARD TIGHTENING TORQUE....30
SECTION 0B....32
MAINTENANCE SCHEDULE....33
MAINTENANCE SCHEDULE UNDER NORMAL DRIVING CONDITIONS....33
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS....35
MAINTENANCE SERVICE....36
ENGINE....36
DRIVE BELT....36
VALVE LASH (CLEARANCE)....37
ENGINE OIL AND OIL FILTER....37
ENGINE COOLANT....39
EXHAUST SYSTEM....41
IGNITION SYSTEM....41
SPARK PLUGS....41
FUEL SYSTEM....41
AIR CLEANER FILTER....41
FUEL LINES AND CONNECTIONS....42
FUEL FILTER....42
FUEL TANK....43
EMISSION CONTROL SYSTEM....43
PCV VALVE....43
FUEL EVAPORATIVE EMISSION CONTROL SYSTEM....43
BRAKE....43
BRAKE DISCS AND PADS (FRONT)....43
BRAKE DRUMS AND SHOES (REAR)....44
BRAKE HOSES AND PIPES....44
BRAKE FLUID....44
BRAKE LEVER AND CABLE....44
CHASSIS AND BODY....45
CLUTCH....45
TIRES / WHEELS....45
SUSPENSION SYSTEM....46
STEERING SYSTEM....46
DRIVE SHAFT (AXLE) BOOTS / PROPELLER SHAFTS (4WD)....47
MANUAL TRANSMISSION OIL....48
AUTOMATIC TRANSMISSION FLUID....48
TRANSFER OIL (4WD) AND REAR DIFFERENTIAL OIL (4WD)....49
ALL LATCHES, HINGES AND LOCKS....50
FINAL INSPECTION....50
RECOMMENDED FLUIDS AND LUBRICANTS....52
SECTION 1A....54
GENERAL DESCRIPTION....55
DIAGNOSIS....56
DIAGNOSIS TABLE....56
WIRING CIRCUIT....57
ON-VEHICLE SERVICE....58
HEATER UNIT....58
BLOWER FAN MOTOR....60
BLOWER FAN MOTOR RESISTOR....61
HEATER CONTROL ASSEMBLY....62
AIR INLET BOX....65
VENTILATION LOUVER....66
REQUIRED SERVICE MATERIALS....67
SECTION 1B....68
GENERAL DESCRIPTION....70
REFRIGERANT CIRCULATION....70
REFRIGERANT TYPE....70
MAJOR COMPONENTS AND LOCATION....71
DIAGNOSIS....72
GENERAL DIAGNOSIS TABLE....72
ABNORMAL NOISE DIAGNOSIS....74
QUICKLY CHECKING OF REFRIGERANT CHARGE....76
PERFORMANCE DIAGNOSIS....77
PERFORMANCE DIAGNOSIS TABLE....79
DETAIL DIAGNOSIS TABLE (AMBIENT TEMPERATURE AT 30°C (86°F))....80
COMPRESSOR DRIVE BELT....82
ELECTRICAL DIAGNOSIS....83
WIRING DIAGRAM....83
A/C SYSTEM INSPECTION OF ECM AND ITS CIRCUITS....84
REFRIGERANT RECOVERY, EVACUATING AND CHARGING....87
OPERATION PROCEDURE FOR REFRIGERANT CHARGING....87
RECOVERY....88
REPLENISHING COMPRESSOR OIL....88
EVACUATING....89
EVACUATING PROCEDURE....89
CHECKING SYSTEM FOR PRESSURE LEAKS....90
CHARGING....91
CHARGING PROCEDURE....91
REMOVING MANIFOLD GAUGE SET....93
LEAK TEST....93
LIQUID LEAK DETECTORS....93
ON-VEHICLE SERVICE....94
SERVICE PRECAUTION....94
REFRIGERANT LINE....94
HANDLING REFRIGERANT HFC-134a (R-134a)....95
REFRIGERANT RECOVERY....95
REFRIGERANT CHARGE....95
CONDENSER ASSEMBLY....95
RECEIVER/DRYER....97
RADIATOR/CONDENSER COOLING FAN MOTOR....98
COOLING UNIT (EVAPORATOR)....99
A/C EVAPORATOR TEMPERATURE SENSOR....101
EXPANSION VALVE....101
A/C REFRIGERANT PRESSURE SWITCH....102
A/C SWITCH....103
RADIATOR/CONDENSER COOLING FAN MOTOR RELAY No.1, No.2 and No.3....103
COMPRESSOR....103
MAGNET CLUTCH....105
LIP TYPE SEAL....108
REQUIRED SERVICE MATERIAL....110
SPECIAL TOOL....111
SECTION 3....112
DIAGNOSIS....113
GENERAL DIAGNOSIS....113
DIAGNOSIS TABLE....113
TIRE DIAGNOSIS....116
IRREGULAR AND/OR PREMATURE WEAR....116
WEAR INDICATORS....116
RADIAL TIRE WADDLE....117
RADIAL TIRE LEAD....118
VIBRATION DIAGNOSIS....118
SECTION 3A....120
GENERAL DESCRIPTION....121
TOE SETTING....121
CAMBER....121
ALIGNMENT SERVICE DATA (REFERENCE)....121
DIAGNOSIS....122
DIAGNOSIS TABLE....122
PRELIMINARY CHECKS PRIOR TO ADJUSTING FRONT ALIGNMENT....122
TOE ADJUSTMENT....122
CAMBER AND CASTER CHECK AND ADJUSTMENT....123
STEERING ANGLE CHECK AND ADJUSTMENT....123
SIDE SLIP (REFERENCE)....123
SECTION 3B....124
GENERAL DESCRIPTION....125
DIAGNOSIS....126
ON-VEHICLE SERVICE....127
LUBRICATION....127
TIE ROD END....129
MANUAL RACK AND PINION ASSEMBLY (STEERING GEAR CASE)....130
RACK BOOT/TIE ROD....133
STEERING RACK PLUNGER....135
STEERING PINION....137
STEERING RACK....138
PINION BEARING....140
RACK BUSHING....141
REQUIRED SERVICE MATERIAL....142
SPECIAL TOOL....143
SECTION 3B1....144
GENERAL DESCRIPTION....145
SYSTEM COMPONENTS....145
WIRING DIAGRAM....146
DIAGNOSIS....147
ON-BOARD DIAGNOSTIC SYSTEM....147
PRECAUTIONS IN DIAGNOSING TROUBLES....147
SYSTEM CHECK FLOW TABLE....148
MALFUNCTION INDICATOR LAMP (“EPS” WARNING LAMP) CHECK....150
DTC CHECK....151
DTC CLEARANCE....152
SERIAL DATA LINK CIRCUIT CHECK....153
DTC TABLE....154
TABLE A - MALFUNCTION INDICATOR LAMP DOES NOT COME ON AT IGNITION SWITCH ON BUT LEAVING ENGINE OFF....156
TABLE B - MALFUNCTION INDICATOR LAMP FLASHES AT IGNITION SWITCH ON....158
TABLE C - MALFUNCTION INDICATOR LAMP DOES NOT FLASH, JUST REMAINS ON OR JUST REMAINS OFF EVEN WIT...158
DTC C1111 (DTC No.11) TORQUE SENSOR MAIN CIRCUIT FAILURE....159
DTC C1113 (DTC No.13) TORQUE SENSOR MAIN AND SUB CIRCUIT FAILURE....159
DTC C1115 (DTC No.15) TORQUE SENSOR SUB CIRCUIT FAILURE....159
DTC C1114 (DTC No.14) TORQUE SENSOR 5V POWER SUPPLY CIRCUIT FAILURE....160
DTC C1116 (DTC No.16) TORQUE SENSOR 8V POWER SUPPLY CIRCUIT FAILURE....161
DTC C1121/C1123/C1124 (DTC No.21/23/24) VSS CIRCUIT FAILURE....162
DTC C1122 (DTC No.22) ENGINE SPEED SIGNAL CIRCUIT FAILURE....163
DTC C1141/C1142/C1143/C1144/C1145 (DTC No.41/42/43/44/45) MOTOR CIRCUIT FAILURE....164
DTC C1151 (DTC No.51) CLUTCH CIRCUIT FAILURE....165
DTC C1153(DTC No.53) P/S CONTROL MODULE POWER SUPPLY CIRCUIT FAILURE....167
DTC C1152/C1154/C1155 (DTC No.52/54/55) P/S CONTROL MODULE FAILURE....167
TROUBLE DIAGNOSIS (FOR TROUBLE NOT INDICATED BY ON BOARD DIAGNOSTIC SYSTEM)....168
INSPECTION OF P/S CONTROL MODULE AND ITS CIRCUITS....169
STEERING WHEEL PLAY INSPECTION....171
STEERING FORCE INSPECTION....171
ON-VEHICLE SERVICE....172
P/S CONTROL MODULE....172
TORQUE SENSOR....172
MOTOR AND CLUTCH....173
STEERING COLUMN ASSEMBLY....174
SPECIAL TOOL....174
SECTION 3C....176
GENERAL DESCRIPTION....177
STEERING COLUMN....177
STEERING WHEEL AND DRIVER AIR BAG (INFLATOR) MODULE....177
DIAGNOSIS....177
INSPECTION AND REPAIR REQUIRED AFTER ACCIDENT....177
ON-VEHICLE SERVICE....178
SERVICE PRECAUTIONS....178
SERVICE AND DIAGNOSIS....178
DISABLING AIR BAG SYSTEM....178
ENABLING AIR BAG SYSTEM....178
HANDLING AND STORAGE....179
DISPOSAL....179
DRIVER AIR BAG (INFLATOR) MODULE....179
STEERING WHEEL....181
CENTERING CONTACT COIL....182
CONTACT COIL AND COMBINATION SWITCH ASSEMBLY....183
STEERING COLUMN ASSEMBLY....185
STEERING LOCK ASSEMBLY (IGNITION SWITCH)....191
STEERING LOWER SHAFT....192
CHECKING STEERING COLUMN ASSEMBLY AND LOWER SHAFT FOR ACCIDENT DAMAGE....193
SPECIAL TOOL....194
SECTION 3D....196
GENERAL DESCRIPTION....196
DIAGNOSIS....198
STABILIZER BAR AND/OR BUSHING CHECK....198
STRUT ASSEMBLY CHECK....198
SUSPENSION CONTROL ARM / STEERING KNUCKLE CHECK....199
SUSPENSION CONTROL ARM BUSHING CHECK....199
SUSPENSION CONTROL ARM JOINT CHECK....199
FRONT SUSPENSION FASTENERS CHECK....200
WHEEL DISC, NUT AND BEARING CHECK....200
ON-VEHICLE SERVICE....201
STRUT ASSEMBLY....201
STABILIZER BAR AND/OR BUSHINGS....204
WHEEL HUB AND STEERING KNUCKLE....206
SUSPENSION CONTROL ARM / BUSHING....211
REQUIRED SERVICE MATERIAL....214
SPECIAL TOOL....214
SECTION 3E....216
GENERAL DESCRIPTION....217
DIAGNOSIS....219
REAR SHOCK ABSORBER CHECK....219
TRAILING ARM, LATERAL ROD, REAR AXLE, PEAR AXLE HOUSING AND COIL SPRING CHECK....219
BUMP STOPPER/SPRING UPPER SEAT CHECK....220
REAR SUSPENSION FASTENERS....220
WHEEL DISC, NUT AND BEARING CHECK....220
ON-VEHICLE SERVICE....221
LATERAL ROD....221
REAR SHOCK ABSORBER....222
COIL SPRING....222
BUMP STOPPER....225
SPRING UPPER SEAT....226
TRAILING ARM....226
REAR AXLE (2WD VEHICLE)....229
WHEEL BEARING AND WHEEL STUD (2WD VEHICLE)....234
REAR AXLE SHAFT AND WHEEL BEARING (4WD VEHICLE)....236
REAR AXLE SHAFT OIL SEAL (4WD VEHICLE)....240
REAR AXLE HOUSING (4WD VEHICLE)....241
REQUIRED SERVICE MATERIAL....247
SPECIAL TOOL....247
SECTION 3F....248
GENERAL DESCRIPTION....249
TIRES....249
WHEELS....249
REPLACEMENT TIRES....249
REPLACEMENT WHEELS....249
HOW TO MEASURE WHEEL RUNOUT....250
METRIC LUG NUTS AND WHEEL STUDS....250
DIAGNOSIS....250
DIAGNOSIS TABLE....250
BALANCING WHEELS....250
GENERAL BALANCE PROCEDURES....251
OFF-VEHICLE BALANCING....251
ON-VEHICLE BALANCING....251
MAINTENANCE AND MINOR ADJUSTMENTS....252
WHEEL MAINTENANCE....252
WHEEL ATTACHING STUDS....252
MATCHED TIRES AND WHEELS....252
TIRE MAINTENANCE....252
TIRE PLACARD....252
INFLATION OF TIRES....253
TIRE ROTATION....253
ON-VEHICLE SERVICE....254
WHEEL....254
TIRE....255
MOUNTING AND DISMOUNTING....255
REPAIR....255
SECTION 4A....256
GENERAL DESCRIPTION....257
COMPONENT....257
DIAGNOSIS....257
DIAGNOSIS TABLE....257
DRIVE SHAFT BOOT CHECK....257
ON-VEHICLE SERVICE....258
DRIVE SHAFT ASSEMBLY....259
TIGHTENING TORQUE SPECIFICATION....271
REQUIRED SERVICE MATERIAL....271
SPECIAL TOOL....271
SECTION 4B....272
GENERAL DESCRIPTION....272
DIAGNOSIS....272
DIAGNOSIS TABLE....272
PROPELLER SHAFT JOINT CHECK....273
ON-VEHICLE SERVICE....273
TIGHTENING TORQUE SPECIFICATION....275
SECTION 5....276
GENERAL DESCRIPTION....277
DIAGNOSIS....279
ROAD TESTING BRAKES....279
BRAKE FLUID LEAKS....279
SUBSTANDARD OR CONTAMINATED BRAKE FLUID....279
DIAGNOSIS TABLE....280
BRAKE PEDAL FREE HEIGHT ADJUSTMENT....283
BRAKE PEDAL PLAY INSPECTION....283
STOP LIGHT SWITCH ADJUSTMENT....283
EXCESSIVE PEDAL TRAVEL INSPECTION....284
FRONT BRAKE PAD INSPECTION....284
BRAKE DISC INSPECTION....284
PARKING BRAKE INSPECTION AND ADJUSTMENT....285
BOOSTER OPERATION INSPECTION....286
FLUID PRESSURE TEST (IF EQUIPPED WITH LSPV)....287
MASTER CYLINDER AND BRAKE FLUID LEVEL INSPECTION....289
BRAKE HOSE AND PIPE INSPECTION....290
HOSE....290
PIPE....290
ON-VEHICLE SERVICE....290
AIR BLEEDING OF BRAKE SYSTEM....290
FRONT BRAKE....292
BRAKE PAD....292
CALIPER ASSEMBLY....294
BRAKE DISC....298
REAR BRAKE....300
BRAKE DRUM....301
BRAKE SHOE....304
WHEEL CYLINDER....305
BRAKE BACK PLATE (FOR 2WD VEHICLE)....306
BRAKE BACK PLATE (FOR 4WD VEHICLE)....308
MASTER CYLINDER....308
MASTER CYLINDER RESERVOIR....308
MASTER CYLINDER ASSEMBLY....309
BRAKE BOOSTER....313
BRAKE HOSE/PIPE....316
FRONT BRAKE HOSE/PIPE....316
REAR BRAKE HOSE/PIPE....319
PARKING BRAKE CABLE....321
LSPV (LOAD SENSING PROPORTIONING VALVE) ASSEMBLY (IF EQUIPPED)....323
REQUIRED SERVICE MATERIAL....325
SPECIAL TOOL....325
SECTION 5E....328
GENERAL DESCRIPTION....329
COMPONENTS/PARTS LOCATION AND BRAKE HOSE/PIPE ROUTING....329
SYSTEM SCHEMATIC....331
ABS HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY....332
SELF-DIAGNOSIS FUNCTION....332
FAIL-SAFE FUNCTION....332
SYSTEM CIRCUIT....333
DIAGNOSIS....335
PRECAUTION IN DIAGNOSING TROUBLES....335
ABS DIAGNOSTIC FLOW TABLE....336
ABS WARNING LAMP CHECK....339
EBD WARNING LAMP (BRAKE WARNING LAMP) CHECK....339
TABLE – A ABS WARNING LAMP CIRCUIT CHECK – LAMP DOES NOT COME “ON” AT IGNITION SWITCH ON....340
TABLE – B ABS WARNING LAMP CIRCUIT CHECK – LAMP COMES “ON” STEADY....341
TABLE – C ABS WARNING LAMP CIRCUIT CHECK – THE LAMP FLASHES CONTINUOUSLY WHILE IGNITION SWITCH IS ON....342
TABLE – D CODE (DTC) IS NOT OUTPUTTED EVEN WITH DIAGNOSIS SWITCH TERMINAL CONNECTED TO GROUND....343
TABLE – E EBD WARNING LAMP (BRAKE WARNING LAMP) CHECK – LAMP COMES “ON” STEADY....344
DIAGNOSTIC TROUBLE CODE (DTC) CHECK (USING ABS WARNING LAMP)....345
DIAGNOSTIC TROUBLE CODE (DTC) CHECK (USING SUZUKI SCAN TOOL)....346
DIAGNOSTIC TROUBLE CODE (DTC) CLEARANCE....346
DIAGNOSTIC TROUBLE CODE (DTC) TABLE....347
DTC C1013 (DTC 13) – SYSTEM SPECIFICATIONS DIFFERENT FROM ABS CONTROL MODULE SPECIFICATIONS....349
DTC C1015 (DTC 15) – G SENSOR CIRCUIT....349
DTC C1021 (DTC 21), DTC C1022 (DTC 22) – RIGHT-FRONT WHEEL SPEED SENSOR CIRCUIT OR SENSOR RING....351
DTC C1025 (DTC 25), DTC C1026 (DTC 26) – LEFT-FRONT WHEEL SPEED SENSOR CIRCUIT OR SENSOR RING....351
DTC C1031 (DTC 31), DTC C1032 (DTC 32) – RIGHT-REAR WHEEL SPEED SENSOR CIRCUIT OR SENSOR RING....351
DTC C1035 (DTC 35), DTC C1036 (DTC 36) – LEFT-REAR WHEEL SPEED SENSOR CIRCUIT OR SENSOR RING....351
DTC C1041 (DTC 41) – RIGHT-FRONT INLET SOLENOID CIRCUIT....353
DTC C1045 (DTC 45) – LEFT-FRONT INLET SOLENOID CIRCUIT....353
DTC C1051 (DTC 51) – RIGHT-REAR INLET SOLENOID CIRCUIT....353
DTC C1055 (DTC 55) – LEFT-REAR INLET SOLENOID CIRCUIT....353
DTC C1042 (DTC 42) – RIGHT-FRONT OUTLET SOLENOID CIRCUIT....353
DTC C1046 (DTC 46) – LEFT-FRONT OUTLET SOLENOID CIRCUIT....353
DTC C1052 (DTC 52) – RIGHT-REAR OUTLET SOLENOID CIRCUIT....353
DTC C1056 (DTC 56) – LEFT-REAR OUTLET SOLENOID CIRCUIT....353
DTC C1057 (DTC 57) – POWER SOURCE CIRCUIT....354
DTC C1061 (DTC 61) – ABS PUMP MOTOR CIRCUIT....355
DTC C1063 (DTC 63) – ABS FAIL-SAFE RELAY CIRCUIT....356
DTC C1071 (DTC 71) – ABS CONTROL MODULE....357
ON-VEHICLE SERVICE....358
PRECAUTIONS....358
ABS HYDRAULIC UNIT OPERATION CHECK (USING SUZUKI SCAN TOOL)....358
ABS HYDRAULIC UNIT OPERATION CHECK (NOT USING SUZUKI SCAN TOOL)....358
ABS HYDRAULIC UNIT/CONTROL MODULE ASSEMBLY....360
FRONT WHEEL SPEED SENSOR....362
FRONT WHEEL SPEED SENSOR RING....364
REAR WHEEL SPEED SENSOR....365
REAR WHEEL SPEED SENSOR RING (FOR 2WD VEHICLE)....368
REAR WHEEL SPEED SENSOR RING (FOR 4WD VEHICLE)....369
G SENSOR (FOR 4WD VEHICLE ONLY)....370
SPECIAL TOOL....371
SECTION 6....372
GENERAL INFORMATION....375
STATEMENT ON CLEANLINESS AND CARE....375
GENERAL INFORMATION ON ENGINE SERVICE....375
PRECAUTION ON FUEL SYSTEM SERVICE....376
FUEL PRESSURE RELIEF PROCEDURE....377
FUEL LEAKAGE CHECK PROCEDURE....377
ENGINE DIAGNOSIS....377
GENERAL DESCRIPTION....377
ON-BOARD DIAGNOSTIC SYSTEM (VEHICLE WITH IMMOBILIZER INDICATOR LAMP)....378
ON-BOARD DIAGNOSTIC SYSTEM (VEHICLE WITHOUT IMMOBILIZER INDICATOR LAMP)....381
PRECAUTION IN DIAGNOSING TROUBLE....382
ENGINE DIAGNOSTIC FLOW TABLE....383
CUSTOMER PROBLEM INSPECTION FORM (EXAMPLE)....385
MALFUNCTION INDICATOR LAMP (MIL) CHECK....386
DIAGNOSTIC TROUBLE CODE (DTC) CHECK....386
DIAGNOSTIC TROUBLE CODE (DTC) CLEARANCE....387
DIAGNOSTIC TROUBLE CODE (DTC) TABLE....388
FAIL-SAFE TABLE....391
VISUAL INSPECTION....393
ENGINE BASIC INSPECTION....394
ENGINE DIAGNOSIS TABLE....397
SCAN TOOL DATA....402
INSPECTION OF ECM AND ITS CIRCUITS....407
ECM VOLTAGE VALUES TABLE....408
TERMINAL RESISTANCE TABLE....414
COMPONENT LOCATION....416
TABLE A-1 MALFUNCTION INDICATOR LAMP CIRCUIT CHECK - LAMP DOES NOT COME “ON” AT IGNITION SWITCH O...417
TABLE A-2 MALFUNCTION INDICATOR LAMP CIRCUIT CHECK - LAMP REMAINS “ON” AFTER ENGINE STARTS....418
TABLE A-3 MIL CHECK - MIL FLASHES AT IGNITION SWITCH ON (VEHICLE WITHOUT IMMOBILIZER INDICATOR LAMP)....419
TABLE A-4 MIL CHECK - MIL DOES NOT FLASH OR JUST REMAINS ON EVEN WITH GROUNDING DIAGNOSIS SWITCH ...419
TABLE A-5 ECM POWER AND GROUND CIRCUIT CHECK - MIL DOESN’T LIGHT AT IGNITION SWITCH ON AND ENGINE...420
DTC P0105 (DTC NO.11) MANIFOLD ABSOLUTE PRESSURE (MAP) CIRCUIT MALFUNCTION....423
DTC P0110 (DTC NO.18) INTAKE AIR TEMP. (IAT) CIRCUIT MALFUNCTION....426
DTC P0115 (DTC NO.19) ENGINE COOLANT TEMPERATURE (ECT) CIRCUIT MALFUNCTION....428
DTC P0120 (DTC NO.13) THROTTLE POSITION CIRCUIT MALFUNCTION....431
DTC P0121 THROTTLE POSITION CIRCUIT RANGE/PERFORMANCE PROBLEM....434
DTC P0130 (DTC NO.14) HEATED OXYGEN SENSOR (HO2S) CIRCUIT MALFUNCTION (SENSOR-1)....437
DTC P0133 HEATED OXYGEN SENSOR (HO2S) CIRCUIT SLOW RESPONSE (SENSOR-1)....439
DTC P0134 HEATED OXYGEN SENSOR (HO2S) CIRCUIT NO ACTIVITY DETECTED (SENSOR-1)....440
DTC P0135 (DTC NO.14) HEATED OXYGEN SENSOR (HO2S) HEATER CIRCUIT MALFUNCTION (SENSOR-1)....441
DTC P0136 HEATED OXYGEN SENSOR (HO2S) CIRCUIT MALFUNCTION (SENSOR-2)....443
DTC P0141 HEATED OXYGEN SENSOR (HO2S) HEATER CIRCUIT MALFUNCTION (SENSOR-2)....445
DTC P0171 FUEL SYSTEM TOO LEAN....447
DTC P0172 FUEL SYSTEM TOO RICH....447
DTC P0300 RANDOM MISFIRE DETECTED (MISFIRE DETECTED AT 2 OR MORE CYLINDERS)....452
DTC P0301 CYLINDER 1 MISFIRE DETECTED....452
DTC P0302 CYLINDER 2 MISFIRE DETECTED....452
DTC P0303 CYLINDER 3 MISFIRE DETECTED....452
DTC P0304 CYLINDER 4 MISFIRE DETECTED....452
DTC P0325 (DTC NO.17) KNOCK SENSOR CIRCUIT MALFUNCTION....457
DTC P0335 (DTC NO.23) CRANKSHAFT POSITION (CKP) SENSOR CIRCUIT MALFUNCTION....459
DTC P0340 (DTC NO.15) CAMSHAFT POSITION (CMP) SENSOR CIRCUIT MALFUNCTION....462
DTC P0400 EXHAUST GAS RECIRCULATION FLOW MALFUNCTION....465
DTC P0420 CATALYST SYSTEM EFFICIENCY BELOW THRESHOLD....468
DTC P0443 PURGE CONTROL VALVE CIRCUIT MALFUNCTION....471
DTC P0480 RADIATOR COOLING FAN CONTROL SYSTEM MALFUNCTION....472
DTC P0500 (DTC NO.16) VEHICLE SPEED SENSOR (VSS) MALFUNCTION....474
DTC P0505 (DTC NO.26) IDLE CONTROL SYSTEM MALFUNCTION....476
DTC P1450 BAROMETRIC PRESSURE SENSOR LOW/HIGH INPUT....479
DTC P1451 BAROMETRIC PRESSURE SENSOR PERFORMANCE PROBLEM....479
DTC P1500 ENGINE STARTER SIGNAL CIRCUIT MALFUNCTION....481
DTC P1510 ECM BACK-UP POWER SUPPLY MALFUNCTION....482
DTC P1600 SERIAL COMMUNICATION PROBLEM BETWEEN ECM AND TCM....483
DTC P1717 A/T DRIVE RANGE (PARK/NEUTRAL POSITION) SIGNAL CIRCUIT MALFUNCTION....485
TABLE B-1 FUEL INJECTOR CIRCUIT CHECK....488
TABLE B-2 FUEL PUMP AND ITS CIRCUIT CHECK....489
TABLE B-3 FUEL PRESSURE CHECK....491
TABLE B-4 IDLE AIR CONTROL SYSTEM CHECK....493
TABLE B-5 A/C SIGNAL CIRCUITS CHECK (VEHICLE WITH A/C)....495
TABLE B-6 ELECTRIC LOAD SIGNAL CIRCUIT CHECK....497
TABLE B-7 RADIATOR FAN CONTROL SYSTEM CHECK....499
SPECIAL TOOL....501
SECTION 6A1....504
GENERAL DESCRIPTION....505
ENGINE....505
ENGINE LUBRICATION....506
DIAGNOSIS....507
DIAGNOSIS TABLE....507
COMPRESSION CHECK....507
ENGINE VACUUM CHECK....509
OIL PRESSURE CHECK....510
VALVE LASH (CLEARANCE)....512
ON-VEHICLE SERVICE....515
AIR CLEANER ELEMENT....515
AIR CLEANER ASSEMBLY AND RESONATOR....516
KNOCK SENSOR....516
CYLINDER HEAD COVER....516
THROTTLE BODY AND INTAKE MANIFOLD....519
EXHAUST MANIFOLD....522
OIL PAN AND OIL PUMP STRAINER....524
TIMING CHAIN COVER....528
OIL PUMP....533
TIMING CHAIN AND CHAIN TENSIONER....537
CAMSHAFT, TAPPET AND SHIM....542
VALVES AND CYLINDER HEAD....547
PISTONS, PISTON RINGS, CONNECTING RODS AND CYLINDERS....560
ENGINE MOUNTINGS....570
UNIT REPAIR OVERHAUL....571
ENGINE ASSEMBLY....571
MAIN BEARINGS, CRANKSHAFT AND CYLINDER BLOCK....576
REQUIRED SERVICE MATERIAL....588
TIGHTENING TORQUE SPECIFICATION....589
SPECIAL TOOL....590
SECTION 6B....592
GENERAL DESCRIPTION....593
COOLING SYSTEM CIRCULATION....593
COOLANT....594
DIAGNOSIS....595
DIAGNOSIS TABLE....595
SYSTEM CIRCUIT....596
SYSTEM CIRCUIT INSPECTION....596
MAINTENANCE....597
COOLANT LEVEL CHECK....597
ENGINE COOLING SYSTEM INSPECTION AND SERVICE....598
COOLING SYSTEM FLUSH AND REFILL....598
WATER PUMP/GENERATOR DRIVE BELT TENSION INSPECTION AND ADJUSTMENT....600
ON-VEHICLE SERVICE....601
SYSTEM COMPONENTS....601
COOLING SYSTEM DRAINING....602
COOLING SYSTEM REFILL....602
COOLING WATER PIPES OR HOSES....603
THERMOSTAT....603
RADIATOR....605
RADIATOR AND CONDENSER COOLING FAN....606
RADIATOR AND CONDENSER COOLING FAN RELAY....606
WATER PUMP/GENERATOR DRIVE BELT....606
WATER PUMP....607
ECT SENSOR....609
REQUIRED SERVICE MATERIAL....609
TIGHTENING TORQUE SPECIFICATION....609
SECTION 6C....610
GENERAL DESCRIPTION....610
ON-VEHICLE SERVICE....611
COMPONENTS....611
PRECAUTIONS....612
FUEL LINES....613
FUEL PIPE....613
FUEL FILLER CAP....614
FUEL TANK INLET VALVE....615
FUEL TANK....616
FUEL PUMP ASSEMBLY....619
DISASSEMBLY AND REASSEMBLY....621
SPECIAL TOOL....623
TIGHTENING TORQUE SPECIFICATION....623
SECTION 6E1....624
GENERAL DESCRIPTION....625
AIR INTAKE SYSTEM....628
FUEL DELIVERY SYSTEM....629
FUEL PUMP....629
ELECTRONIC CONTROL SYSTEM....630
ENGINE & EMISSION CONTROL INPUT/OUTPUT TABLE....631
ECM INPUT/OUTPUT CIRCUIT DIAGRAM....632
ECM TERMINAL ARRANGEMENT TABLE....636
ON-VEHICLE SERVICE....638
ACCELERATOR CABLE ADJUSTMENT....638
IDLE SPEED/IDLE AIR CONTROL (IAC) DUTY INSPECTION....638
IDLE MIXTURE INSPECTION / ADJUSTMENT (VEHICLE WITHOUT HEATED OXYGEN SENSOR)....640
AIR INTAKE SYSTEM....641
THROTTLE BODY....641
IDLE AIR CONTROL VALVE (IAC VALVE)....643
FUEL DELIVERY SYSTEM....644
FUEL PRESSURE INSPECTION....644
FUEL PUMP WITH PRESSURE REGULATOR....645
FUEL INJECTOR....646
ELECTRONIC CONTROL SYSTEM....650
ENGINE CONTROL MODULE (ECM)....650
MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP SENSOR)....650
THROTTLE POSITION SENSOR (TP SENSOR)....651
INTAKE AIR TEMPERATURE SENSOR (IAT SENSOR)....652
ENGINE COOLANT TEMPERATURE SENSOR (ECT SENSOR)....653
HEATED OXYGEN SENSOR (HO2S-1 AND HO2S-2)....654
CAMSHAFT POSITION SENSOR....655
CRANKSHAFT POSITION SENSOR....655
VEHICLE SPEED SENSOR (VSS)....656
FUEL LEVEL SENSOR (GAUGE)....656
KNOCK SENSOR (IF EQUIPPED)....656
MAIN RELAY, FUEL PUMP RELAY AND RADIATOR FAN RELAY NO.1....656
FUEL CUT OPERATION....657
RADIATOR FAN CONTROL SYSTEM....657
RADIATOR FAN RELAY NO. 2 AND NO.3....657
OUTPUT SIGNALS OF THROTTLE VALVE OPENING AND ENGINE COOLANT TEMP. (VEHICLE WITH A/T ONLY)....659
EMISSION CONTROL SYSTEM....659
EGR SYSTEM....659
EVAPORATIVE EMISSION CONTROL SYSTEM....660
PCV SYSTEM....662
SPECIAL TOOL....663
TIGHTENING TORQUE SPECIFICATION....664
SECTION 6F1....665
GENERAL DESCRIPTION....666
SYSTEM COMPONENTS....666
SYSTEM WIRING DIAGRAM....667
DIAGNOSIS....667
ON-VEHICLE SERVICE....669
IGNITION SPARK TEST....669
HIGH-TENSION CORDS....669
SPARK PLUGS....670
IGNITION COIL ASSEMBLY (INCLUDING IGNITOR)....671
CRANKSHAFT POSITION SENSOR (CKP SENSOR)....671
IGNITION TIMING....672
SPECIAL TOOL....673
SECTION 6G....675
GENERAL DESCRIPTION....676
CRANKING CIRCUIT....676
DIAGNOSIS....676
DIAGNOSIS TABLE....676
PERFORMANCE TEST....678
PULL-IN TEST....678
HOLD-IN TEST....678
PLUNGER AND PINION RETURN TEST....678
NO-LOAD PERFORMANCE TEST....679
ON-VEHICLE SERVICE....679
STARTING MOTOR....679
DISMOUNTING....679
REMOUNTING....679
DISASSEMBLY AND REASSEMBLY....680
SPECIFICATION....682
1.0 kW TYPE....682
1.2 kW TYPE....682
REQUIRED SERVICE MATERIAL....682
SECTION 6H....683
GENERAL DESCRIPTION....684
BATTERY....684
CARRIER AND HOLD-DOWN....684
ELECTROLYTE FREEZING....684
SULFATION....684
BUILT-IN INDICATOR (IF EQUIPPED)....684
CARE OF BATTERY....685
GENERATOR....686
DIAGNOSIS....687
BATTERY....687
VISUAL INSPECTION....687
HYDROMETER TEST....687
GENERATOR....688
CHARGING INDICATOR LAMP OPERATION....688
UNDERCHARGED BATTERY....689
OVERCHARGED BATTERY....690
ON-VEHICLE SERVICE....691
BATTERY....691
JUMP STARTING IN CASE OF EMERGENCY....691
DISMOUNTING....692
HANDLING....692
REMOUNTING....692
GENERATOR....692
GENERATOR BELT....692
DISMOUNTING AND REMOUNTING....693
DISASSEMBLY AND REASSEMBLY....693
INSPECTION....694
SPECIFICATION....696
BATTERY....696
GENERATOR....696
TIGHTENING TORQUE SPECIFICATION....696
SECTION 6K....697
GENERAL DESCRIPTION....698
MAINTENANCE....698
ON-VEHICLE SERVICE....699
EXHAUST MANIFOLD....700
EXHAUST PIPE....700
99500_80G00_01E_2....701
SECTION 7A....701
GENERAL DESCRIPTION....702
CONSTRUCTION AND SERVICING....702
TRANSMISSION FOR 2WD MODEL....703
TRANSMISSION FOR 4WD MODEL....704
DIAGNOSIS....705
ON-VEHICLE SERVICE....705
OIL CHANGE....706
DIFFERENTIAL SIDE OIL SEAL....706
GEAR SHIFT CONTROL LEVER AND CABLE....708
VEHICLE SPEED SENSOR (VSS)....710
UNIT REPAIR OVERHAUL....711
TRANSMISSION UNIT....711
TRASMISSION CASE....712
INPUT & COUNTER SHAFT....713
GEAR SHIFTER & DIFFERENTIAL....714
TRANSMISSION UNIT....716
UNIT DISASSEMBLY....717
FIFTH GEARS....717
GEAR SHIFTER, INPUT SHAFT AND COUNTER SHAFT....719
RIGHT CASE....720
SUB ASSEMBLY SERVICE....721
RIGHT CASE....721
LEFT CASE....721
INPUT SHAFT ASSEMBLY....722
COUNTER SHAFT ASSEMBLY....725
GEAR SHIFTER....729
DIFFERENTIAL ASSEMBLY....731
UNIT ASSEMBLY....734
DIFFERENTIAL TO LEFT CASE....734
FIFTH GEARS....736
GEAR SHIFT AND SELECT SHAFT ASSEMBLY....739
TIGHTENING TORQUE SPECIFICATION....740
REQUIRED SERVICE MATERIAL....741
SPECIAL TOOL....741
SECTION 7B....743
GENERAL DESCRIPTION....745
ELECTRONIC SHIFT CONTROL SYSTEM....748
TRANSMISSION CONTROL MODULE (TCM)....749
FAIL SAFE FUNCTION....750
CHANGE MECHANISM....752
AUTOMATIC GEAR SHIFT DIAGRAM....753
DIAGNOSIS....755
AUTOMATIC TRANSMISSION DIAGNOSTIC FLOW TABLE....755
TROUBLE DIAGNOSIS TABLE....760
STALL TEST....762
TIME LAG TEST....763
LINE PRESSURE TEST....764
ENGINE BRAKE TEST....765
“P” RANGE TEST....765
ELECTRONIC CONTROL SYSTEM DIAGNOSIS....766
PRECAUTIONS IN DIAGNOSING TROUBLES....766
DTC CHECK....767
DTC CLEARANCE....769
DTC TABLE....770
TCM POWER AND GROUND CIRCUIT CHECK....772
DTC P0715 (DTC NO.14) INPUT/TURBINE SPEED SENSOR CIRCUIT MALFUNCTION....773
DTC P0730 (DTC NO. 18) INCORRECT GEAR RATIO....775
DTC P0753 (DTC NO.21/22) SHIFT SOLENOID-A (NO.1) ELECTRICAL....777
DTC P0758 (DTC NO.23/24) SHIFT SOLENOID-B (NO.2) ELECTRICAL....777
DTC P0743 (DTC NO.25/26) TCC (LOCK-UP CLUTCH) SYSTEM ELECTRICAL....777
DTC P0741 (DTC NO.29) TCC (LOCK-UP) SOLENOID PERFORMANCE OR STUCK OFF....779
DTC P0720 (DTC NO. 31) OUTPUT SHAFT SPEED SENSOR CIRCUIT MALFUNCTION....780
DTC P1700 (DTC NO.32/33) THROTTLE POSITION SIGNAL INPUT MALFUNCTION....783
DTC P0705 (DTC NO.34) TRANSMISSION RANGE SENSOR (SWITCH) CIRCUIT MALFUNCTION....785
DTC P0725 (DTC NO.35) ENGINE SPEED INPUT CIRCUIT MALFUNCTION....787
DTC P0710 (DTC No.36/38) TRANSMISSION TEMPERATURE SENSOR CIRCUIT MALFUNCTION....789
DTC P0763 (DTC NO.43) SHIFT SOLENOID-C (NO.3) ELECTRICAL....791
DTC P0768 (DTC NO.45) SHIFT SOLENOID-B (NO.4) ELECTRICAL....791
DTC P0773 (DTC NO.48) SHIFT SOLENOID-E (NO.5) ELECTRICAL....791
DTC P1709 (DTC NO.51) ENGINE COOLANT TEMPERATURE/BAROMETRIC PRESSURE SIGNAL CIRCUIT....793
DTC P0702/P1702 (DTC No.52)TRANSMISSION CONTROL SYSTEM ELECTRICAL OR INTERNAL MALFUNCTION OF TCM....794
INSPECTION OF TCM AND ITS CIRCUITS....795
ON-VEHICLE SERVICE....797
MAINTENANCE SERVICE....797
FLUID LEVEL AT NORMAL OPERATING TEMPERATURE....797
FLUID LEVEL AT ROOM TEMPERATURE....798
FLUID CHANGE....798
SELECTOR LEVER....799
TRANSMISSION RANGE SENSOR (SHIFT SWITCH)....800
SELECTOR CABLE....802
OUTPUT SHAFT SPEED SENSOR (A/T VSS)....804
INPUT SHAFT SPEED SENSOR....805
VEHICLE SPEED SENSOR (VSS)....805
THROTTLE POSITION SENSOR....805
ENGINE COOLANT TEMP. (ECT) SENSOR....806
DROPPING RESISTOR....806
O/D OFF SWITCH....807
SHIFT SOLENOID VALVES AND TRANSMISSION TEMPERATURE SENSOR....807
SHIFT SOLENOID VALVES....808
TRANSMISSION TEMPERATURE SENSOR....808
DIFFERENTIAL SIDE OIL SEAL....810
TRANSMISSION CONTROL MODULE (TCM)....811
LEARNING CONTROL INITIALIZATION....812
BRAKE INTERLOCK SYSTEM (IF EQUIPPED)....812
KEY INTERLOCK CABLE (IF EQUIPPED)....814
TRANSMISSION UNIT REPAIR OVERHAUL....817
DISMOUNTING....818
REMOUNTING....819
UNIT DISASSEMBLY....820
DISASSEMBLY/ASSEMBLY OF SUBASSEMBLY....830
OIL PUMP....830
FRONT CLUTCH (C2 CLUTCH)....833
REAR CLUTCH (C1 CLUTCH)....837
DIRECT CLUTCH (C0 CLUTCH)....842
PLANETARY SET....846
VALVE BODY....848
DIFFERENTIAL ASSEMBLY....854
REAR COVER (O/D BRAKE PISTON ASSEMBLY)....857
PLANETARY SUN GEAR NO.1 ASSEMBLY....857
TORQUE CONVERTER HOUSING....858
TRANSMISSION CASE....859
UNIT ASSEMBLY....860
TIGHTENING TORQUE SPECIFICATION....878
SPECIAL TOOL....879
REQUIRED SERVICE MATERIAL....881
SECTION 7C....883
GENERAL DESCRIPTION....884
DIAGNOSIS....885
ON-VEHICLE SERVICE....886
CLUTCH CABLE....886
CLUTCH PEDAL AND CLUTCH PEDAL BRACKET....888
CLUTCH PEDAL HEIGHT....889
CLUTCH PEDAL FREE TRAVEL....889
UNIT REPAIR OVERHAUL....890
CLUTCH COVER, CLUTCH DISC AND FLYWHEEL....890
CLUTCH RELEASE SYSTEM....893
TIGHTENING TORQUE SPECIFICATION....896
REQUIRED SERVICE MATERIAL....896
SPECIAL TOOL....896
SECTION 7D....899
GENERAL DESCRIPTION....900
DIAGNOSIS....900
ON-VEHICLE SERVICE....901
UNIT REPAIR OVERHAUL....902
UNIT DISMOUNTING....903
UNIT DISASSEMBLY....904
TRANSFER ASSEMBLY....904
REDUCTION DRIVEN GEAR....905
INTERMEDIATE SHAFT....906
TRANSFER OUTPUT RETAINER....907
COMPONENT INSPECTION....908
UNIT ASSEMBLY....908
REDUCTION DRIVEN GEAR....908
BEVEL GEAR SHIM....909
TRANSFER OUTPUT RETAINER....910
RIGHT CASE....914
LEFT CASE....915
TRANSFER ASSEMBLY....915
BEVEL GEAR BACK LASH....916
UNIT INSTALLATION....918
TIGHTENING TORQUE SPECIFICATION....920
REQUIRED SERVICE MATERIAL....920
SPECIAL TOOL....920
SECTION 7F....923
GENERAL DESCRIPTION....924
VISCOUS COUPLING....924
DIAGNOSIS....925
ON-VEHICLE SERVICE....926
OIL CHANGE....926
UNIT REPAIR OVERHAUL....927
DIFFERENTIAL UNIT....928
UNIT DISASSEMBLY....929
SUB-ASSEMBLY REPAIR....930
VISCOUS COUPLING....930
REAR DIFFERENTIAL....932
UNIT ASSEMBLY....942
TIGHTENING TORQUE SPECIFICATION....942
REQUIRED SERVICE MATERIAL....943
SPECIAL TOOL....943
SECTION 8....945
DIAGNOSIS....947
HEADLIGHT....947
HEADLIGHTS WITH LEVELING SYSTEM (IF EQUIPPED)....947
TURN SIGNAL AND HAZARD WARNING LIGHT....947
CLEARANCE, TAIL AND LICENSE PLATE LIGHT....948
BACK-UP LIGHT....948
BRAKE LIGHT....948
FRONT FOG LIGHT (IF EQUIPPED)....948
REAR FOG LIGHT (IF EQUIPPED)....948
SPEEDOMETER AND VSS....949
FUEL METER AND FUEL LEVEL SENSOR (GAUGE UNIT)....949
ENGINE COOLANT TEMPERATURE (ECT) METER AND ECT SENSOR....949
OIL PRESSURE WARNING LIGHT....949
BRAKE AND PARKING BRAKE WARNING LIGHT....950
REAR WINDOW DEFOGGER....950
WIPERS AND WASHERS....950
FRONT WIPER AND WASHER....950
REAR WIPER AND WASHER (IF EQUIPPED)....950
POWER WINDOW CONTROL SYSTEM (IF EQUIPPED)....951
CIGARETTE LIGHTER....951
POWER DOOR LOCK CONTROL SYSTEM (IF EQUIPPED)....951
KEYLESS ENTRY SYSTEM (IF EQUIPPED)....951
POWER DOOR MIRROR CONTROL SYSTEM (IF EQUIPPED)....952
INTERIOR LIGHT....952
HORN....952
IGNITION KEY REMAINDER (IF EQUIPPED) AND LIGHT REMAINDER WARNING BUZZER....952
SEAT BELT WARNING LIGHT (IF EQUIPPED)....952
FRONT SEAT HEATER (IF EQUIPPED)....953
ON-VEHICLE SERVICE....953
CAUTIONS IN SERVICING....953
HEADLIGHT....953
HEADLIGHT SWITCH....953
HEADLIGHT ASSEMBLY....954
HEADLIGHT BULB....954
HEADLIGHT AIMING ADJUSTMENT WITH SCREEN....955
HEADLIGHT LEVELING SWITCH (IF EQUIPPED)....956
TURN SIGNAL AND HAZARD WARNING LIGHTS....956
TURN SIGNAL LIGHT SWITCH....956
REMOVAL AND INSTALLATION....956
TURN SIGNAL AND HAZARD RELAY....957
HAZARD SWITCH....957
FRONT FOG LIGHTS (IF EQUIPPED)....957
FRONT FOG LIGHT SWITCH....957
REAR FOG LIGHT (IF EQUIPPED)....958
REAR FOG LIGHT SWITCH....958
IGNITION SWITCH....958
COMBINATION METER....959
CIRCUIT....959
FUEL METER AND FUEL LEVEL SENSOR (GAUGE UNIT)....960
FUEL LEVEL METER....960
FUEL LEVEL SENSOR (GAUGE UNIT)....961
SPEED METER AND VSS....961
VSS....961
ENGINE COOLANT TEMPERATURE (ECT) METER AND SENSOR....961
ENGINE COOLANT TEMPERATURE (ECT) METER....961
ECT SENSOR....962
OIL PRESSURE WARNING LIGHT....962
OIL PRESSURE SWITCH....962
BRAKE FLUID LEVEL AND PARKING BRAKE WARNING LIGHT....962
BRAKE FLUID LEVEL SWITCH....962
PARKING BRAKE SWITCH....963
REAR WINDOW DEFOGGER....963
DEFOGGER SWITCH....963
DEFOGGER WIRE....963
WIPERS AND WASHERS....965
COMPONENTS....965
FRONT WIPER AND WASHER SWITCH....965
FRONT WIPER MOTOR....967
WASHER TANK AND WASHER PUMP....968
REAR WIPER AND WASHER SWITCH (IF EQUIPPED)....969
REAR WIPER MOTOR....969
IGNITION KEY REMAINDER (IF EQUIPPED) AND LIGHT REMAINDER WARNING BUZZER....969
POWER WINDOW CONTROL SYSTEM (IF EQUIPPED)....970
POWER WINDOW MAIN SWITCH....970
POWER WINDOW SUB SWITCH....971
DOOR SWITCH....971
STOP LAMP (BRAKE) SWITCH....971
POWER DOOR LOCK SYSTEM (IF EQUIPPED)....972
DOOR LOCK CONTROLLER....972
DRIVER’S DOOR KNOB SWITCH....972
DOOR LOCK ACTUATOR....973
KEYLESS ENTRY SYSTEM (IF EQUIPPED)....973
DOOR LOCK CONTROLLER....973
DOOR LOCK ACTUATOR....973
RECEIVER....974
TRANSMITTER....974
POWER DOOR MIRROR CONTROL SYSTEM (IF EQUIPPED)....975
MIRROR SWITCH....975
DOOR MIRROR ACTUATOR....976
FRONT SEAT HEATER (IF EQUIPPED)....976
SEAT HEATER SWITCH (DRIVER AND PASSENGER SIDE)....976
SEAT HEATER WIRE....977
SECTION 8G....979
GENERAL DESCRIPTION....980
WIRING CIRCUIT....981
ON-BOARD DIAGNOSTIC SYSTEM (SELF-DIAGNOSIS FUNCTION)....982
DIAGNOSIS....983
PRECAUTIONS IN DIAGNOSING TROUBLES....983
PRECAUTIONS IN IDENTIFYING DIAGNOSTIC TROUBLE CODE....983
DIAGNOSTIC FLOW TABLE....984
DIAGNOSTIC TROUBLE CODE (DTC) CHECK (IMMOBILIZER CONTROL MODULE)....985
DIAGNOSTIC TROUBLE CODE (DTC) CHECK (ECM)....986
DIAGNOSTIC TROUBLE CODE TABLE....987
TABLE A - IMMOBILIZER INDICATOR LAMP CHECK (IMMOBILIZER INDICATOR LAMP DOES NOT LIGHT AT IGNITION...988
TABLE B - IMMOBILIZER INDICATOR LAMP CHECK (IMMOBILIZER INDICATOR LAMP REMAINS ON AFTER ENGINE ST...989
TABLE C - DTC IS NOT OUTPUT FROM IMMOBILIZER CONTROL MODULE....990
DTC11/32 TRANSPONDER CODE NOT MATCHED....991
DTC31 TRANSPONDER CODE NOT REGISTERED....992
DTC12 FAULT IN IMMOBILIZER CONTROL MODULE....992
DTC13 NO TRANSPONDER CODE TRANSMITTED OR COIL ANTENNA OPENED/SHORTED....993
DTC21 ECM/IMMOBILIZER CONTROL MODULE CODE NOT MATCHED (IMMOBILIZER CONTROL MODULE SIDE)....994
DTC P1623 ECM/IMMOBILIZER CONTROL MODULE CODE NOT MATCHED (ECM SIDE)....994
DTC P1620 ECM/IMMOBILIZER CONTROL MODULE CODE NOT REGISTERED....994
DTC P1622 FAULT IN ECM....994
DTC22 IGNITION SWITCH CIRCUIT OPEN/SHORT....995
DTC23 NO ECM/IMMOBILIZER CONTROL MODULE CODE TRANSMITTED FROM ECM OR DLC CIRCUIT OPENED/SHORTED....996
DTC P1621 NO ECM/IMMOBILIZER CONTROL MODULE CODE TRANSMITTED FROM IMMOBILIZER CONTROL MODULE OR D...996
INSPECTION OF ECM, IMMOBILIZER CONTROL MODULE AND ITS CIRCUIT....998
ON-VEHICLE SERVICE....999
PRECAUTIONS IN HANDLING IMMOBILIZER CONTROL SYSTEM....999
IMMOBILIZER CONTROL MODULE....1000
HOW TO REGISTER IGNITION KEY....1001
PROCEDURE AFTER IMMOBILIZER CONTROL MODULE REPLACEMENT....1002
PROCEDURE AFTER ECM REPLACEMENT....1003
SPECIAL TOOL....1003
SECTION 9....1005
GLASS, WINDOWS AND MIRRORS....1006
FRONT DOOR GLASS....1006
FRONT DOOR WINDOW REGULATOR....1010
DOOR MIRROR....1011
REAR DOOR GLASS (IF EQUIPPED)....1012
REAR DOOR WINDOW REGULATOR....1015
WINDOW SHIELD....1016
QUARTER WINDOW....1021
BACK DOOR GLASS....1022
BODY STRUCTURE....1023
FRONT DOOR ASSEMBLY....1023
REAR DOOR ASSEMBLY....1026
BACK DOOR ASSEMBLY....1027
HOOD....1029
FRONT FENDER....1030
FRONT BUMPER AND REAR BUMPER....1031
ROOF RAIL (IF EQUIPPED)....1032
BODY DIMENSIONS....1033
ENGINE ROOM....1033
BACK DOOR....1034
SIDE BODY....1035
UNDER BODY....1038
PANEL CLEARANCE....1040
INSTRUMENTATION AND DRIVER INFORMATION....1042
INSTRUMENT PANEL....1042
SEATS....1044
FRONT SEAT....1044
REAR SEAT....1045
SECURITY AND LOCKS....1046
FRONT DOOR LOCK ASSEMBLY....1046
REAR DOOR LOCK ASSEMBLY (IF EQUIPPED)....1048
BACK DOOR LOCK ASSEMBLY....1049
KEY CODING....1050
KEY USAGE AND IDENTIFICATION....1050
IGNITION SWITCH LOCK CYLINDER....1051
EXTERIOR AND INTERIOR TRIM....1051
FLOOR CARPET....1051
HEAD LINING....1052
PAINT AND COATINGS....1054
ANTI-CORROSION TREATMENT....1054
SEALANT APPLICATION AREAS....1055
UNDER COATING APPLICATION AREAS....1062
ANTI-CORROSION COMPOUND APPLICATION AREA....1064
REQUIRED SERVICE MATERIAL....1065
SECTION 10....1067
GENERAL DESCRIPTION....1068
SYSTEM SPECIFICATION....1069
SEAT BELT PRETENSIONER (IF EQUIPPED)....1069
DIAGNOSIS....1069
INSPECTION AND REPAIR REQUIRED AFTER ACCIDENT....1069
ON-VEHICLE SERVICE....1070
SERVICE PRECAUTIONS....1070
SERVICE AND DIAGNOSIS....1070
DISABLING AIR BAG SYSTEM....1070
ENABLING AIR BAG SYSTEM....1070
HANDLING AND STORAGE....1070
DISPOSAL....1070
FRONT SEAT BELT....1071
REAR SEAT BELT....1074
SECTION 10B....1075
GENERAL DESCRIPTION....1077
SYSTEM COMPONENTS AND WIRING LOCATION VIEW AND CONNECTORS....1078
SYSTEM WIRING DIAGRAM....1079
DIAGNOSIS....1080
DIAGNOSTIC TROUBLE CODE (DTC)....1080
USE OF SPECIAL TOOL....1080
INTERMITTENTS AND POOR CONNECTIONS....1082
AIR BAG DIAGNOSTIC SYSTEM CHECK....1083
AIR BAG DIAGNOSTIC SYSTEM CHECK FLOW TABLE....1084
DTC CHECK....1085
DTC CLEARANCE....1086
DTC TABLE....1087
TABLE A - “AIR BAG” WARNING LAMP COMES ON STEADY....1089
TABLE B - “AIR BAG” WARNING LAMP DOES NOT COME ON....1089
TABLE C - “AIR BAG” WARNING LAMP FLASHES....1089
TABLE D - “AIR BAG” WARNING LAMP CANNOT INDICATE FLASHING PATTERN OF DTC....1089
TABLE E - SDM CANNOT COMMUNICATE THROUGH THE SERIAL DATA CIRCUIT....1095
DTC B1015 - PASSENGER AIR BAG INITIATOR CIRCUIT RESISTANCE HIGH....1097
DTC B1016 - PASSENGER AIR BAG INITIATOR CIRCUIT RESISTANCE LOW....1097
DTC B1018 - PASSENGER AIR BAG INITIATOR CIRCUIT SHORT TO GROUND....1097
DTC B1019 - PASSENGER AIR BAG INITIATOR CIRCUIT SHORT TO POWER CIRCUIT....1097
DTC B1021 – DRIVER AIR BAG INITIATOR CIRCUIT RESISTANCE HIGH....1103
DTC B1022 – DRIVER AIR BAG INITIATOR CIRCUIT RESISTANCE LOW....1103
DTC B1024 – DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO GROUND....1103
DTC B1025 – DRIVER AIR BAG INITIATOR CIRCUIT SHORT TO POWER CIRCUIT....1103
DTC B1032 – POWER SOURCE VOLTAGE LOW....1110
DTC B1041 – DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE HIGH....1112
DTC B1042 – DRIVER PRETENSIONER INITIATOR CIRCUIT RESISTANCE LOW....1112
DTC B1043 – DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO GROUND....1112
DTC B1044 – DRIVER PRETENSIONER INITIATOR CIRCUIT SHORT TO POWER CIRCUIT....1112
DTC B1045 – PASSENGER PRETENSIONER INITIATOR CIRCUIT RESISTANCE HIGH....1112
DTC B1046 – PASSENGER PRETENSIONER INITIATOR CIRCUIT RESISTANCE LOW....1112
DTC B1047 – PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO GROUND....1112
DTC B1048 – PASSENGER PRETENSIONER INITIATOR CIRCUIT SHORT TO POWER CIRCUIT....1112
DTC B1051 – FRONTAL CRASH DETECTED (SYSTEM ACTIVATION COMMAND OUTPUTTED)....1118
DTC B1071 - INTERNAL SDM FAULT....1119
DTC B1013 – SYSTEM SPECIFICATIONS DIFFERENT FROM SDM SPECIFICATIONS....1119
ON-VEHICLE SERVICE....1120
SERVICE PRECAUTIONS....1120
SERVICE AND DIAGNOSIS....1120
DISABLING AIR BAG SYSTEM....1121
ENABLING AIR BAG SYSTEM....1121
HANDLING AND STORAGE....1122
REPAIRS AND INSPECTIONS REQUIRED AFTER AN ACCIDENT....1127
ACCIDENT WITH DEPLOYMENT/ACTIVATION - COMPONENT REPLACEMENT....1127
ACCIDENT WITH OR WITHOUT DEPLOYMENT/ACTIVATION - COMPONENT INSPECTIONS....1127
SDM....1130
DRIVER AIR BAG (INFLATOR) MODULE....1133
CONTACT COIL AND COMBINATION SWITCH ASSEMBLY....1133
SEAT BELT PRETENSIONER (IF EQUIPPED)....1133
AIR BAG (INFLATOR) MODULE AND SEAT BELT PRETENSIONER DISPOSAL....1134
DEPLOYMENT/ACTIVATION OUTSIDE VEHICLE....1135
DEPLOYMENT/ACTIVATION INSIDE VEHICLE....1141
DEPLOYED AIR BAG (INFLATOR) MODULE AND ACTIVATED SEAT BELT PRETENSIONER DISPOSAL....1144
SPECIAL TOOL....1145
COPYRIGHT....1147
Bookcover....1148
99501_80G10_01E....1149
99501-80G10-01E....1150
Important....1150
WARNING/CAUTION/NOTE....1150
FOREWORD....1151
TABLE OF CONTENTS....1153
Section 0A....1155
Warning, Caution and Information Labels....1156
Vehicle Lifting Points....1157
Abbreviations and Symbols May Be Used in This Manual....1159
Section 0B....1163
Maintenance Schedule....1164
Maintenance Schedule Under Normal Driving Conditions....1164
Maintenance Recommended Under Severe Driving Conditions....1166
Maintenance Service....1167
Engine....1167
Drive belt....1167
Valve lash (clearance)....1168
Engine oil and oil filter....1168
Engine coolant....1170
Fuel System....1171
Air cleaner filter....1171
Emission Control System....1172
PCV valve....1172
Fuel evaporative emission control system....1172
Brake....1172
Brake discs and pads....1172
Brake drums and shoes....1173
Brake lever and cable....1173
Chassis and Body....1174
Tires / wheels....1174
Steering system....1175
Manual transmission oil....1176
Recommended Fluids and Lubricants....1176
Section 1B....1177
General Description....1179
Major Components and Location....1179
Diagnosis....1180
General Diagnosis Table....1180
Electrical Diagnosis....1183
Wiring Diagram....1183
A/C System Inspection of ECM and Its Circuits....1185
Refrigerant Recovery, Evacuating and Charging....1190
Operation Procedure for Refrigerant Charging....1190
On-Vehicle Service....1191
Service Precaution....1191
Refrigerant line....1191
Condenser Assembly (Sport Model)....1192
Receiver/Dryer (Sport Model)....1193
Condenser Cooling Fan Assembly (Sport Model)....1194
Condenser Cooling Fan Motor (Sport Model)....1194
A/C Refrigerant Pressure Switch (Sport Model)....1196
A/C Compressor Relay and A/C Condenser Cooling Fan Relay (Sport Model)....1197
Compressor (Sport Model)....1197
Tightening Torque Specifications....1198
Section 3A....1199
General Description....1200
Toe Setting....1200
Camber....1201
Caster (Reference)....1201
Diagnosis....1201
Steering Angle Check and Adjustment....1201
Side Slip (Reference)....1202
Section 3B....1203
On-vehicle Service....1204
Lubrication....1204
Manual Rack and Pinion Assembly (Steering Gear Case)....1205
Rack Boot/Tie Rod....1208
Steering Rack Plunger....1209
Steering Pinion....1210
Steering Rack....1211
Pinion Bearing....1212
Tightening Torque Specifications....1212
Required Service Material....1213
Special Tool....1213
Section 3B1....1215
Wiring Diagram....1217
Section 3D....1219
General Description....1220
Front Suspension Component Locator....1220
On-vehicle Service....1221
Strut Assembly....1221
Wheel Hub and Steering Knuckle....1223
Crossmember (Sport Model)....1227
Tightening Torque Specifications....1228
Required Service Material....1228
Special Tool....1229
Section 3E....1231
General Description....1232
Rear Suspension Component Construction....1232
On-vehicle Service....1235
Lateral Rod....1235
Rear Shock Absorber....1235
Coil Spring....1236
Trailing Arm....1237
Rear Axle (2WD Except Sport Model)....1239
Rear Axle (Sport Model)....1242
Rear Wheel Hub and Wheel Stud (Sport Model)....1246
Rear Axle Shaft and Wheel Bearing (4WD Vehicle)....1248
Rear Axle Housing (4WD Vehicle)....1250
Tightening Torque Specifications....1255
Required Service Material....1255
Special Tool....1256
Section 3F....1257
General Description....1258
Tires....1258
Wheels....1258
Replacement Wheels....1258
How to measure wheel runout....1258
Maintenance and Minor Adjustments....1259
Tire Maintenance....1259
Tire rotation (except sport model)....1259
Tire rotation (sport model)....1259
Section 4A....1261
General Description....1262
Diagnosis....1262
Diagnosis Table....1262
On-Vehicle Service....1263
Front Drive Shaft Assembly Construction....1263
Front Drive Shaft Assembly Removal and Installation....1264
Front Drive Shaft Assembly Inspection....1265
Front Drive Shaft Components....1266
Front Drive Shaft Disassembly and Assembly....1267
For Center Shaft and Center Bearing Support Disassembly and Assembly (2WD Model)....1274
Tightening Torque Specification....1276
Required Service Material....1276
Special Tool....1276
Section 5....1277
General Description....1279
Diagnosis....1281
Stop Light Switch Adjustment....1281
Parking Brake Inspection and Adjustment....1281
On-Vehicle Service....1283
Rear Brake (Sport Model)....1283
Rear brake pad....1284
Rear brake caliper assembly....1286
Rear brake disc....1293
Master Cylinder (Sport Model)....1295
Master cylinder reservoir (sport model)....1296
Master cylinder assembly (sport model)....1297
Brake Booster....1301
Brake Hose/Pipe....1302
Rear brake hose/pipe....1302
Parking Brake....1304
Parking brake cable (sport model)....1304
Parking brake cable (except sport model)....1305
Parking brake lever....1308
Required Service Material....1309
Special Tool....1309
Section 5E....1311
General Description....1313
ABS Hydraulic Unit/Control Module Assembly....1313
Self-diagnosis function....1313
Fail-safe function....1313
System Circuit....1314
Diagnosis....1315
ABS Warning Lamp Check....1315
EBD Warning Lamp (Brake Warning Lamp) Check....1316
Table – A ABS Warning Lamp Circuit Check – Lamp Does Not Come “ON” at Ignition Switch ON....1316
Diagnostic Trouble Code (DTC) Check (Using SUZUKI Scan Tool)....1318
On-Vehicle Service....1318
ABS Hydraulic Unit Operation Check (Using SUZUKI Scan Tool)....1318
Rear Wheel Speed Sensor Ring (Sport Model)....1319
Tightening Torque Specifications....1320
Special Tool....1321
Section 6-1....1323
General Information....1325
Statement on Cleanliness and Care....1325
Precaution....1326
Precaution on engine service....1326
Precaution on fuel system service....1326
Fuel pressure relief procedure....1327
Fuel leakage check procedure....1328
Diagnosis....1328
Engine Diagnosis General Description....1328
On-board Diagnostic System Description (Vehicle with Immobilizer Indicator Lamp)....1329
Warm-up cycle....1329
Driving cycle....1329
2 driving cycles detection logic....1329
Pending DTC....1329
Freeze frame data....1330
Priority of freeze frame data:....1330
Freeze frame data clearance:....1331
Data link connector (DLC)....1331
On-board Diagnostic System Description (Vehicle without Immobilizer Indicator Lamp)....1332
Data link connector (DLC)....1333
Precaution in Diagnosing Trouble for Engine....1334
Engine and Emission Control System Check....1335
Customer Problem Inspection Form (Example)....1337
Malfunction Indicator Lamp (MIL) Check....1338
Diagnostic Trouble Code (DTC) Check....1338
[Using SUZUKI scan tool]....1338
[Without using SUZUKI scan tool] (vehicle without immobilizer indicator lamp)....1339
Diagnostic Trouble Code (DTC) Clearance....1340
Using scan tool....1340
Without using scan tool....1340
Diagnostic Trouble Code (DTC) Table....1341
Fail-Safe Table....1344
Visual Inspection....1346
Engine Basic Inspection....1347
Engine Symptom Diagnosis....1350
Scan Tool Data....1358
Inspection of ECM and Its Circuits....1363
Voltage check....1363
Resistance check....1379
Table A-1 Malfunction Indicator Lamp Circuit Check – Lamp Does Not Come “ON” with Ignition Switch...1381
Table A-2 Malfunction Indicator Lamp Circuit Check-lamp Remains “ON” after Engine Starts....1383
Table A-3 MIL Check – MIL Flashes at Ignition Switch ON (Vehicle without Immobilizer Indicator Lamp)....1385
Table A-4 MIL Check – MIL Does Not Flash or Just Remains On Even with Grounding Diagnosis Switch ...1386
Table A-5 ECM Power and Ground Circuit Check-MIL Doesn’t Light with Ignition Switch ON and Engine...1388
DTC P0010 Camshaft Position Actuator Circuit....1391
DTC P0011 Camshaft Position – Timing Over-Advanced or System Performance....1393
DTC P0012 Camshaft Position – Timing Over-Retarded....1393
DTC P0105 (DTC No.11) Manifold Absolute Pressure (MAP) Circuit Malfunction....1395
DTC P0110 (DTC No.18) Intake Air Temp. (IAT) Circuit Malfunction....1398
DTC P0115 (DTC No.19) Engine Coolant Temperature (ECT) Circuit Malfunction....1401
DTC P0120 (DTC No.13) Throttle Position Circuit Malfunction....1403
DTC P0121 Throttle Position Circuit Range/Performance Problem....1406
DTC P0130 (DTC No.14) Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-1)....1409
DTC P0133 Heated Oxygen Sensor (HO2S) Circuit Slow Response (Sensor-1)....1411
DTC P0134 Heated Oxygen Sensor (HO2S) Circuit No Activity Detected (Sensor-1)....1412
DTC P0135 (DTC No.14) Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-1)....1413
DTC P0136 Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-2)....1415
DTC P0141 Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-2)....1418
DTC P0171 Fuel System Too Lean....1420
DTC P0172 Fuel System Too Rich....1420
DTC P0300 Random Misfire Detected (Misfire Detected at 2 or More Cylinders)....1424
DTC P0301 Cylinder 1 Misfire Detected....1424
DTC P0302 Cylinder 2 Misfire Detected....1424
DTC P0303 Cylinder 3 Misfire Detected....1424
DTC P0304 Cylinder 4 Misfire Detected....1424
DTC P0325 (DTC No.17) Knock Sensor Circuit Malfunction....1429
DTC P0335 (DTC No.23) Crankshaft Position (CKP) Sensor Circuit Malfunction....1431
DTC P0340 (DTC No.15) Camshaft Position (CMP) Sensor Circuit Malfunction....1435
DTC P0400 Exhaust Gas Recirculation Flow Malfunction....1438
DTC P0420 Catalyst System Efficiency Below Threshold....1441
DTC P0443 Purge Control Valve Circuit Malfunction....1444
DTC P0480 Radiator Cooling Fan Control System Malfunction....1446
DTC P0500 (DTC No.16) Vehicle Speed Sensor (VSS) Malfunction....1448
DTC P0505 (DTC No.26) Idle Control System Malfunction....1451
DTC P1450 Barometric Pressure Sensor Low/High Input....1453
DTC P1451 Barometric Pressure Sensor Performance Problem....1453
DTC P1500 Engine Starter Signal Circuit Malfunction....1455
DTC P1510 ECM Back-up Power Supply Malfunction....1456
Table B-1 Fuel Injector Circuit Check....1457
Table B-2 Fuel Pump and Its Circuit Check....1459
Table B-3 Fuel Pressure Check....1461
Table B-4 Idle Air Control System Check....1463
Table B-5 A/C Signal Circuits Check (Vehicle with A/C)....1465
Table B-6 Electric Load Signal Circuit Check....1467
Table B-7 Radiator Fan Control System Check....1469
Special Tool....1471
Section 6A1....1473
On-Vehicle Service....1474
Timing Chain and Chain Tensioner....1474
Tightening Torque Specification....1479
Section 6A2....1481
General Description....1483
Engine Construction Description....1483
Engine Lubrication Description....1484
Variable Valve Timing (VVT) System Description....1485
System description....1485
Oil control valve....1486
Cam timing sprocket....1486
Timing advancing....1486
Timing holding....1486
Timing retarding....1486
Targeted timing varying operation....1487
Diagnosis....1488
Diagnosis Table....1488
Compression Check....1488
Engine Vacuum Check....1490
Oil Pressure Check....1492
Valve Lash (Clearance) Inspection....1494
Shim Replacement....1494
On-Vehicle Service....1497
Air Cleaner Element Removal and Installation....1497
Air Cleaner Element Inspection and Cleaning....1498
Knock Sensor Removal and Installation....1498
Cylinder Head Cover Removal and Installation....1498
Throttle Body and Intake Manifold Components....1501
Throttle Body Removal and Installation....1502
Intake Manifold Removal and Installation....1503
Exhaust Manifold Components....1504
Exhaust Manifold Removal and Installation....1505
Oil Pan and Oil Pump Strainer Components....1508
Oil Pan and Oil Pump Strainer Removal and Installation....1508
Engine Mountings Components....1512
Unit Repair Overhaul....1513
Engine Assembly Removal and Installation....1513
Timing Chain Cover Components....1518
Timing Chain Cover Removal and Installation....1519
Timing Chain Cover Inspection....1522
Oil seal....1522
Timing chain cover....1522
Oil control valve....1523
Oil gallery pipe....1523
Oil Pump Components....1524
Oil Pump Removal and Installation....1524
Oil Pump Disassembly and Assembly....1525
Oil Pump Inspection....1526
Oil seal....1526
Oil pump assembly....1527
Radial clearance....1527
Side clearance....1527
Relief valve spring free length and load....1528
Timing Chain and Chain Tensioner Components....1528
Timing Chain and Chain Tensioner Removal and Installation....1529
Timing Chain and Timing Chain Tensioner Inspection....1532
Timing chain tensioner....1532
Crankshaft timing sprocket....1532
Timing chain....1533
Timing chain tensioner adjuster....1533
Timing chain No.1 guide....1533
Camshaft, Tappet and Shim Components....1534
Camshaft, Tappet and Shim Removal and Installation....1534
Camshaft, Tappet and Shim Inspection....1537
Intake cam timing sprocket assembly....1537
Cam wear....1538
Camshaft runout....1538
Camshaft journal wear....1538
Wear of tappet and shim....1539
Valves and Cylinder Head Components....1541
Valves and Cylinder Head Removal and Installation....1542
Valves and Cylinder Head Disassembly and Assembly....1544
Valves and Cylinder Head Inspection....1547
Valve guides....1547
Valves....1548
Cylinder head....1550
Valve springs....1551
Cylinder head bolt (M10)....1551
Pistons, Piston Rings, Connecting Rods and Cylinders Components....1552
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation....1553
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly....1554
Pistons, Piston Rings, Connecting Rods and Cylinders Inspection....1556
Cylinder....1556
Pistons....1557
Piston pin....1558
Piston rings....1559
Connecting rod....1560
Crank pin and connecting rod bearings....1561
Main Bearings, Crankshaft and Cylinder Block Components....1565
Main Bearings, Crankshaft and Cylinder Block Removal and Installation....1566
Main Bearings, Crankshaft and Cylinder Block Inspection....1570
Main bearing cap No.1 bolt....1570
Crankshaft....1570
Main bearings....1571
Rear oil seal....1576
Flywheel....1576
Sensor plate....1577
Cylinder block....1577
Required Service Material....1578
Tightening Torque Specification....1578
Special Tool....1579
Section 6B....1581
General Description....1582
Cooling System Circulation....1582
Coolant....1583
Maintenance....1584
Cooling System Flush and Refill (for M13 Engine Model)....1584
Cooling System Flush and Refill (for M15 Engine Model)....1585
On-Vehicle Service....1587
System Components....1587
Tightening Torque Specification....1589
Section 6E2....1591
General Description....1593
Engine and Emission Control System Construction....1593
Air Intake System Description....1596
Fuel Delivery System Description....1597
Electronic Control System Description....1598
On-Vehicle Service....1604
Accelerator cable adjustment....1604
Idle speed/idle air control (IAC) duty inspection....1604
Air Intake System....1606
Throttle body components....1606
Throttle body removal and installation....1606
Throttle body cleaning....1608
Idle air control valve (IAC valve) operation check....1608
Idle air control valve (IAC valve) removal and installation....1609
Idle air control valve (IAC valve) inspection....1609
Oil control valve removal and installation....1610
Oil control valve inspection....1610
Fuel Delivery System....1611
Fuel pressure inspection....1611
Fuel pump with pressure regulator on-vehicle inspection....1612
Fuel pump with pressure regulator removal and installation....1613
Fuel pump with pressure regulator inspection....1613
Fuel injector on-vehicle inspection....1613
Fuel injector removal and installation....1614
Fuel injector inspection....1616
Electronic Control System....1618
Engine control module (ECM) removal and installation....1618
Manifold absolute pressure sensor (MAP sensor) inspection....1619
Throttle position sensor (TP sensor) on-vehicle inspection....1620
Throttle position sensor (TP sensor) removal and installation....1620
Intake air temperature sensor (IAT sensor) removal and installation....1621
Intake air temperature sensor (IAT sensor) inspection....1622
Engine coolant temperature sensor (ECT sensor) removal and installation....1622
Engine coolant temperature sensor (ECT sensor) inspection....1623
Heated oxygen sensor (HO2S-1 and HO2S-2) heater on-vehicle inspection....1623
Heated oxygen sensor (HO2S-1 and HO2S-2) removal and installation....1624
Camshaft position sensor (CMP sensor) inspection....1625
Camshaft position sensor (CMP sensor) removal and installation....1625
Crankshaft position sensor (CKP sensor) inspection....1625
Crankshaft position sensor (CKP sensor) removal and installation....1626
Vehicle speed sensor (VSS) inspection....1626
Vehicle speed sensor (VSS) removal and installation....1626
Knock sensor removal and installation....1627
Main relay, fuel pump relay and radiator fan relay No.1, No.2, No.3 inspection....1627
Fuel cut operation inspection....1628
Radiator fan control system inspection....1628
Emission Control System....1629
EGR system inspection....1629
EGR valve removal and installation....1629
EGR valve inspection....1630
Evaporative emission control system inspection....1630
PCV system inspection....1634
Special Tool....1636
Tightening Torque Specification....1637
Section 6F1....1639
General Description....1640
System Components....1640
On-Vehicle Service....1641
High-Tension Cords....1641
Spark Plugs....1642
Ignition Coil Assembly (Including Ignitor)....1643
Ignition Timing....1644
Tightening Torque Specification....1646
Special Tool....1646
Section 6K....1647
On-Vehicle Service....1648
Exhaust System Component....1648
Section 7A....1651
Unit Repair Overhaul....1652
Transmission Unit....1652
Trasmission Case....1653
Gear Shifter and Differential....1654
Unit Disassembly....1656
Fifth gears....1656
Sub Assembly Service....1657
Gear Shifter....1657
Unit Assembly....1658
Fifth gears....1658
Tightening Torque Specification....1661
Required Service Material....1662
Section 7A1....1663
General Description....1664
Manual Transaxle Construction and Servicing....1664
Transaxle Construction Diagram....1665
Diagnosis....1666
Manual Transaxle Symptom Diagnosis....1666
On-Vehicle Service....1667
Manual Transaxle Oil Change....1667
Differential Side Oil Seal Replacement....1667
Gear Shift Control Lever and Cable Components....1669
Gear Shift Control Lever and Cable Removal and Installation....1670
Gear Shift Control Lever and Cable Adjustment....1671
Vehicle Speed Sensor (VSS) Removal and Installation....1672
Back Up Lamp Switch Removal and Installation....1673
Back Up Lamp Switch Inspection....1673
Unit Repair Overhaul....1674
Transaxle Unit Components....1674
Transaxle Unit Dismounting and Remounting....1675
Transaxle Case Components....1677
Gear Shift and Select Shaft Assembly Components....1679
Gear Shift and Select Shaft Assembly Removal and Installation....1679
Gear Shift and Select Shaft Disassembly and Assembly....1681
Fifth Gear Disassembly and Assembly....1681
Gear Shift Shaft, Input Shaft and Counter Shaft Removal and Installation....1686
Transaxle Right Case Disassembly and Assembly....1692
Transaxle Left Case Disassembly and Assembly....1693
Input & Counter Shaft Components....1695
Input Shaft Disassembly and Assembly....1696
Counter Shaft Disassembly and Assembly....1699
Gear Shift Shaft Components....1703
High Speed and Low Speed Gear Shift Shafts Inspection....1703
5th & Reverse Gear Shift Shafts Disassembly and Assembly....1704
Differential Components....1704
Differential Disassembly and Assembly....1705
Differential Adjustment....1706
Tightening Torque Specification....1708
Required Service Material....1709
Special Tool....1710
Section 7D....1713
Section 8....1715
Diagnosis....1717
Turn Signal and Hazard Warning Lights....1717
Low Engine Coolant Temperature Light and High Engine Coolant Temperature Warning Light (Sport Model)....1717
Power Door Lock System without Keyless Entry System (If Equipped)....1718
Power Door Lock System with Keyless Entry System (If Equipped)....1719
Door Mirror Heater (If Equipped)....1719
On-Vehicle Service....1720
Turn Signal and Hazard Warning Lights System....1720
Turn signal and hazard warning lights system circuit inspection....1720
Combination Meter....1721
Circuit....1721
Stop Lamp (Brake) Switch....1723
Power Door Lock System without Keyless Entry System (If Equipped)....1725
Component location of power door lock system without keyless entry system....1725
Power door lock system operation inspection....1725
Power door lock system circuit inspection....1726
Power Door Lock System with Keyless Entry System (If Equipped)....1727
Component location of power door lock system with keyless entry system....1727
System description....1727
Change of signal mode....1728
Keyless entry system operation inspection....1728
Keyless entry system circuit inspection....1729
Transmitter....1730
Transmitter code registration procedure....1730
Seat Heater Wire....1731
Door Mirror Heater (If Equipped)....1732
Mirror heater switch....1732
Mirror heater....1732
Information Display Unit....1732
Section 8G....1733
General Description....1734
Wiring Circuit....1735
On-Board Diagnostic System (Self-Diagnosis Function)....1737
Diagnosis....1739
Precautions in Diagnosing Troubles....1739
Precautions in identifying diagnostic trouble code....1739
Diagnostic Flow Table....1740
Diagnostic Trouble Code (DTC) Check (ECM)....1742
Diagnostic Trouble Code Table....1744
Special Tool....1745
Section 9....1747
Body Structure....1749
Rearend Door Spoiler Removal and Installation (Sport Model)....1749
Sill Panel Extension (Sport Model)....1750
Front Fender Extension (Sport Model)....1751
Rear Fender Extension (Sport Model)....1752
Front Fender....1753
Sport model....1753
Front Bumper and Rear Bumper....1754
Front and rear bumper (except sport model)....1754
Front bumper (sport model)....1755
Rear bumper (sport model)....1757
Body Dimensions....1759
Engine room....1759
Side body....1760
Under body....1763
Panel Clearance....1765
Seats....1767
Front Seat....1767
Sport model....1767
Paint and Coatings....1769
Sealant Application Areas....1769
Under Coating Application Areas....1776
Anti-corrosion Compound Application Area....1778
Required Service Material....1779
Copyright....1781
Bookcover....1782
99512_80G20_015....1783
99512-80G20-015....1784
Foreword....1784
Vorwort....1785
Avant-propos....1786
Prólogo....1787
Table of Contents....1788
Inhaltsverzeichnis....1790
Tables des matières....1792
Índice....1794
Precautions....1796
Vorsichtsmaßregeln....1797
Précautions....1798
Precauciones....1799
General information....1800
Allgemeines....1800
Informations générales....1800
Información general....1800
Connector layout diagram....1812
Stecker-layout-diagramm....1812
Schéma de dispositiondes blocs raccord de câblage....1812
Diagrama de disposición de conectores....1812
Ground (earth) point....1852
Massepunkt....1852
Points de masse....1852
Points de masa....1852
Power supply diagram....1854
Stromversorgungsdiagramm....1854
Schéma du circuit d'alimentation....1854
Diagrama de alimentación eléctrica....1854
System circuit diagram....1862
Systemschaltdiagramm....1862
Schéma des circuits électriques....1862
Diagrama del circuito eléctrico....1862
Connector list....1968
Steckverbindungsliste....1968
Liste des connecteurs....1968
Lista de conectores....1968
Glossary....1976
Fachbegriffe....1976
Glossaire....1976
Glosario....1976
Bookcover....1981
EWD (with M13A, M15A Engine)....1982
Foreword....1982
Vorwort....1983
Avant-propos....1984
Voorwoord....1985
Prólogo....1986
Introduzione....1987
Table of Contents....1988
Inhaltsverzeichnis....1990
Tables des matières....1992
Inhoudsopgave....1994
Índice....1996
Indice....1998
Precautions....2000
Vorsichtsmaßregeln....2001
Précautions....2002
Voorzorgsmaatregelen....2003
Precauciones....2004
Precauzioni....2005
General information....2006
Allgemeine Informationen....2006
Informations générales....2006
Algemene informatie....2006
Información general....2006
Informazioni generali....2006
How to read connector layout diagram....2006
Bezeichnungen des Steckverbindungsplans....2006
Comment lire le schéma de disposition des connecteurs....2006
Betekenis van het stekkerschema....2006
Cómo leer el diagrama de distribución....2006
Come leggere lo schema della disposizione dei connettori....2006
How to read connector codes and terminal nos...2008
Ablesen der Steckverbindungscodes und Klemmennummern...2008
Comment lire les codes connecteur et identifier les n des contacts...2008
Het aflezen van stekkercodes en klemnummers...2008
Cómo leer los códigos de los conectores y los Nos. de los terminales...2008
Come leggere i codici dei connettori ed i numeri dei terminali...2008
How to read ground (Earth) point....2011
Ermittlung des Massepunkts....2011
Comment lire les points de mise à la masse....2011
Bepaling van het aardpunt....2011
Cómo leer el punto de puesta a masa....2011
Come leggere il punto di massa (terra)....2011
How to read power supply diagram....2012
Erklärung eines stromversorgungsdiagramm....2012
Légende des schémas du circuit d’alimentation....2012
Verklaring van het stroomtoevoerschema....2012
Cómo leer el diagrama de alimentación eléctrica....2012
Come leggere lo schema di alimentazione....2012
How to read system circuit diagram....2013
Erklärung eines systemschaltdiagramms....2013
Légende des schémas des circuits électriques....2013
Verklaring van het schema van het elektrisch circuit....2013
Cómo leer el diagrama del circuito del sistema....2013
Come leggere lo schema del circuito del sistema....2013
Symbols and marks....2016
Symbole und markierungen....2016
Symboles et repères....2016
Símbolos y marcas....2016
Simboli e segni....2016
Abbreviations....2018
Abkürzungen....2018
Abréviations....2018
Afkortingen....2018
Abreviaturas....2018
Abbreviazioni....2018
Wire / connector color symbols....2020
Symbole der Kabel und Steckerfarben....2020
Symboles des codes couleur câbles/connecteurs....2020
Symbolen kabel- /stekkerkleur....2020
Símbolos de los colores de los cables/conectores....2020
Simboli dei colori di cavi/connettori....2020
Connector layout diagram....2022
Stecker-layout-diagramm....2022
Schéma de dispositiondes blocs raccord de câblage....2022
Stekkerschema....2022
Diagrama de disposición de conectores....2022
Schema della disposizione dei connettori....2022
Engine compartment....2022
Motorraum....2022
Compartiment moteur....2022
Motorcompartiment....2022
Compartimento del motor....2022
Vano motore....2022
C: Engine harness....2022
C: Motorkabelbaum....2022
C: Faisceau de fils électriques de moteur....2022
C: Motorkabelset....2022
C: Mazo de cables del motor....2022
C: Cablaggio del motore....2022
C: Engine harness....2023
C: Motorkabelbaum....2023
C: Faisceau de fils électriques de moteur....2023
C: Motorkabelset....2023
C: Mazo de cables del motor....2023
C: Cablaggio del motore....2023
C: Engine harness....2025
C: Motorkabelbaum....2025
C: Faisceau de fils électriques de moteur....2025
C: Motorkabelset....2025
C: Mazo de cables del motor....2025
C: Cablaggio del motore....2025
C: Injector harness....2027
C: Einspritzvorrichtung-kabelbaum....2027
C: Faisceau fils électriques d'injecteur....2027
C: Injectorkabelset....2027
C: Mazo de cables del inyector....2027
C: Cablaggio iniettore....2027
E: Main harness....2029
E: Hauptkabelbaum....2029
E: Faisceau de fils électriques principal....2029
E: Hoofdkabelset....2029
E: Mazo de cables principal....2029
E: Cablaggio principale....2029
E: Main harness....2032
E: Hauptkabelbaum....2032
E: Faisceau de fils électriques principal....2032
E: Hoofdkabelset....2032
E: Mazo de cables principal....2032
E: Cablaggio principale....2032
E: Main harness, Back-up light switch wire....2035
E: Hauptkabelbaum, Ruckfahrlichtschalter-Zuleitung....2035
E: Faisceau de fils électriques principal, Cable de contacteur de feu de recul....2035
E: Hoofdzekering, noodlichtschakelaarkabel....2035
E: Mazo de cables principal, Cable del interruptor de luz de marcha atras....2035
E: Cablaggio principale, cavo interruttore luce retromarcia....2035
Instrument panel....2038
Armaturenbrett....2038
Panmeau d'instruments....2038
Instrumentenpaneel....2038
Tablero de instrumentos....2038
Cruscotto....2038
E: Main harness....2038
E: Hauptkabelbaum....2038
E: Faisceau de fils électriques principa....2038
E: Hoofdkabelset....2038
E: Mazo de cables principal....2038
E: Cablaggio principale....2038
E:Main harness....2040
E:Hauptkabelbaum....2040
E:Faisceau de fils électriques principal....2040
E:Hoofdkabelset....2040
E:Mazo de cables principal....2040
E:Cablaggio principale....2040
G: Instrument panel harness....2042
G: Armaturenbrett-kabelbaum....2042
G: Faisceau de fils électriques de planche de bord....2042
G: Kabelset instrumentenpaneel....2042
G: Mazo de cables del tablero de instrumentos....2042
G: Cablaggio del cruscotto....2042
Door, Roof....2048
Türen, Dach....2048
Porte, Toit....2048
Deur, dak....2048
Puertas, Techo....2048
Portiera, Tettuccio....2048
J:Front door wire,Rear door wire....2048
J:Fronttürkabel,Hecktürkable....2048
J:Fil de portière avant,Fil de portière arrière....2048
J:Voordeurdraad, achterdeurdraad....2048
J:Cable de puertas delanteras,Cable de puerts traseras....2048
J:Cavo portiera anteriore, cavo portiera posteriore....2048
K:Roof wire....2048
K:Dachkabel....2048
K:Fil de toit....2048
K:Dakdraad....2048
K:Cable de techo....2048
K:Cavo del tettuccio....2048
J:Front door wire,Rear door wire....2051
J:Fronttürkabel,Hecktürkable....2051
J:Fil de portière avant,Fil de portière arrière....2051
J:Voordeurdraad, achterdeurdraad....2051
J:Cable de puertas delanteras,Cable de puerts traseras....2051
J:Cavo portiera anteriore, cavo portiera posteriore....2051
K:Roof wire....2051
K:Dachkabel....2051
K:Fil de toit....2051
K:Dakdraad....2051
K:Cable de techo....2051
K:Cavo del tettuccio....2051
Floor....2054
Boden....2054
Plancher....2054
Vloer....2054
Piso....2054
Pavimento....2054
E: Console wire....2054
E: Konsolen kabel....2054
E: Fil de console....2054
E: Consoledraad....2054
E: Cable equipo monitor....2054
E: Cavo consolle....2054
L: Floor harness, Fuel pump harness, Rear bumper harness....2054
L: Bodenwannen-kabelbaum, Kraftstoffpumpen-kabelbaum, Heckstossfänger-kabelbaum....2054
L: Faisceau de fils électriques de planche, Faisceau de fils électriques de pompe d'alimentation, Harnais de pare-chocs arriere....2054
L: Vloerkabelset, brandstofpompkabelset, achterbumperkabelset....2054
L: Mazo de cables del piso, Mazo de cables de la bomba de combustible, Cableado preformado de paragolpes trasero....2054
L: Cablaggio del pavimento, cablaggio della pompa del carburante, cablaggio paraurti posteriore....2054
E:Console wire....2055
E:Konsolen kabel....2055
E:Fil de console....2055
E:Consoledraad....2055
E:Cable equipo monitor....2055
E:Cavo consolle....2055
L:Floor harness, Fuel pump harness, Rear bumper harness....2055
L:Bodenwannen-kabelbaum, Kraftstoffpumpen-kabelbaum, Heckstossfänger-kabelbaum....2055
L:Faisceau de fils électriques de planche, Faisceau de fils électriques de pompe d'alimentation, Harnais de pare-chocs arriere....2055
L:Vloerkabelset, brandstofpompkabelset, achterbumperkabelset....2055
L:Mazo de cables del piso, Mazo de cables de la bomba de combustible, Cableado preformado de paragolpes trasero....2055
L:Cablaggio del pavimento, cablaggio della pompa del carburante, cablaggio paraurti posteriore....2055
Rear....2059
Heckklappe....2059
Porte arriere....2059
Achter....2059
Puerta posterior....2059
Posteriore....2059
O: Rearend door harness, Rear defogger wire....2059
O: Heckklappen-kabelbaum, Heckscheiben-heizungsdraht....2059
O: Faisceau de fils électriques de hayon, Résistance électrique de désembueur de lunette arrière....2059
O: Kabelset achterdeur, achterruitverwarmingskabel....2059
O: Mazo de cables de la puerta posterior, Cable del desempañador trasero....2059
O: Cablaggio del portellone posteriore, cavo disappannatore lunotto....2059
Ground (earth) point....2062
Massepunkt....2062
Points de masse....2062
Aardpunt....2062
Punto di massa (terra)....2062
Power supply diagram....2064
Stromversorgungsdiagramm....2064
Schéma du circuit d'alimentation....2064
Stroomtoevoerschema....2064
Schema di alimentazione....2064
Power supply diagram....2064
Stromversorgungsdiagramm....2064
Schéma du circuit d'alimentation....2064
Stroomtoevoerschema....2064
Diagrama de alimentación eléctrica....2064
Schema di alimentazione....2064
Power supply diagram....2065
Stromversorgungsdiagramm....2065
Schéma du circuit d'alimentation....2065
Stroomtoevoerschema....2065
Diagrama de alimentación eléctrica....2065
Schema di alimentazione....2065
Fuse and the protected system....2066
Sicherung und geschützte system....2066
Fusible et systém protégé....2066
Zekering het beschermingssysteem....2066
Fusible y systema que protege....2066
Fusibili e sistema protetto....2066
Fuses in main fuse box....2066
Sicherungen im hauptsicherungskasten....2066
Fusibles placés dans la boîte à fusibles principale....2066
Zekering in hoofdzekeringskast....2066
Fusibles de la caja de fusibles principal....2066
Fusibili nella scatola fucibili principale....2066
Individual circuit fuse box, Supplementary fuse box (No.1)....2069
Einzelschaltkreissicherungskasten, Zusatzsicherungskasten (Nr. 1)....2069
Boîte à fusibles de circuit individuel, Boîte à fusibles supplémentaires (n1)....2069
Individueel circuit-zekeringskast, aanvullende zekeringskast (nr.1)....2069
Caja de fusibles del circuito individual, Caja de fusibles suplementario (N1)....2069
Scatoila fusibili circuito individuale, scatola fusibili supplementari (N.1)....2069
Supplementary fuse box (No.2)....2073
Zusatzsicherungskasten (Nr. 2)....2073
Boîte à fusibles supplémentaires (n2)....2073
Aanvullende zekeringskast (nr.2)....2073
Caja de fusibles suplementario (N2)....2073
Scatola fusibili supplementari (N.2)....2073
Supplementary fuse box (No.3)....2074
Zusatzsicherungskasten (Nr. 3)....2074
Boîte à fusibles supplémentaires (n3)....2074
Aanvullende zekeringskast (nr.3)....2074
Caja de fusibles suplementario (N3)....2074
Scatola fusibili supplementari (N.3)....2074
System circuit diagram....2076
Systemschaltdiagramm....2076
Schéma des circuits électriques....2076
Schema elektrisch circuit....2076
Diagrama del circuito eléctrico....2076
Schema del circuito del sistema....2076
A-1 Cranking system (M13A/M15A)....2076
A-1 Kurbelsystem (M13A/M15A)....2076
A-1 Système de démarrage (M13A/M15A)....2076
A-1 Startsysteem (M13A/M15A)....2076
A-1 Sistema de carga (M13A/M15A)....2076
A-1 Sistema accensione a vuoto (M13A/M15A)....2076
A-1 Cranking system (DSL)....2077
A-1 Kurbelsystem (DSL)....2077
A-1 Système de démarrage (DSL)....2077
A-1 Startsysteem (DSL)....2077
A-1 Sistema de carga (DSL)....2077
A-1 Sistema di rotazione a vuoto....2077
A-2 Charging system....2078
A-2 Ladesystem....2078
A-2 Système de charge....2078
A-2 Oplaadsysteem....2078
A-2 Sistema de arranque....2078
A-2 Sistema di caricamento....2078
A-3 Immobilizer control system (M13A/M15A)....2079
A-3 Wegfahrsperrensystem (M13A/M15A)....2079
A-3 Système immobilisateur (M13A/M15A)....2079
A-3 Startonderbrekingsbesturingssysteem (M13A/M15A)....2079
A-3 Sistema inmovilizador (M13A/M15A)....2079
A-3 Sistema di controllo dell’immobilizzatore (M13A/M15A)....2079
A-3 Immobilizer control system (DSL)....2080
A-3 Wegfahrsperrensystem (DSL)....2080
A-3 Système immobilisateur (DSL)....2080
A-3 Startonderbrekingsbesturingssysteem (DSL)....2080
A-3 Sistema inmovilizador (DSL)....2080
A-3 Sistema di comando dell’immobilizzatore (DSL)....2080
A-4 Ignition system (M13A/M15A)....2081
A-4 Zündsystem (M13A/M15A)....2081
A-4 Systeme d’allumage (M13A/M15A)....2081
A-4 Ontstekingssysteem (M13A/M15A)....2081
A-4 Sistema de encendido (M13A/M15A)....2081
A-4 Sistema di accensione (M13A/M15A)....2081
A-5 Cooling system (M13A/M15A)....2082
A-5 Kühlanlage (M13A/M15A)....2082
A-5 Système de refroidissement (M13A/M15A)....2082
A-5 Koelsysteem (M13A/M15A)....2082
A-5 Sistema de enfriamiento (M13A/M15A)....2082
A-5 Sistema di raffreddamento (M13A/M15A)....2082
A-5 Cooling system (DSL)....2083
A-5 Kühlanlage (DSL)....2083
A-5 Système de refroidissement (DSL)....2083
A-5 Koelsysteem (DSL)....2083
A-5 Sistema de enfriamiento (DSL)....2083
A-5 Sistema di raffreddamentio (DSL)....2083
A-6 Engine & A/C control system (M13A/M15A)....2085
A-6 Motor- und klimaanlagen-steuersystem (M13A/M15A)....2085
A-6 Moteur & systeme de commande du climatiseur (M13A/M15A)....2085
A-6 Motor- en A/C-besturingssysteem (M13A/M15A)....2085
A-6 Sistema de control de motor y A/C (M13A/M15A)....2085
A-6 Sistema di comando di motore e A/C (M13A/M15A)....2085
A-6 Engine & A/C control system (DSL)....2089
A-6 Motor- und klimaanlagen-steuersystem (DSL)....2089
A-6 Moteur & systeme de commande du climatiseur (DSL)....2089
A-6 Motor- en A/C-besturingssysteem (DSL)....2089
A-6 Sistema de control de motor y A/C (DSL)....2089
A-6 Motore e sistema di controllo A/C (DSL)....2089
C-1 Combination meter (Meter)....2103
C-1 Kombinationsinstrument (Meter)....2103
C-1 Compteur mixte (Compteur)....2103
C-1 Combinatiemeter (Meter)....2103
C-1 Medidor de combinación (Meter and gauge)....2103
C-1 Contatore combinato (Contatore)....2103
C-2 Combination meter (Indicator)....2104
C-2 Kombinationsinstrument (Anzeigelampe)....2104
C-2 Compteur mixte (Témion indicateur)....2104
C-2 Combinatiemeter (Indicator)....2104
C-2 Medidor de combinación (Indicator)....2104
C-2 Contatore combinato (Lampada spia)....2104
C-3 Combination meter (Warning lamp)....2105
C-3 Kombinationsinstrument (Wrnleuchte)....2105
C-3 Compteur mixte (Témoins d´avertissement)....2105
C-3 Combinatiemeter (waarschuwingslampje)....2105
C-3 Medidor de combinación (Lámpara de advertencia)....2105
C-3 Contatore combinato (indicatore luminoso)....2105
D-1 Headlight system....2107
D-1 Scheinwerferanlage....2107
D-1 Système des phares....2107
D-1 Koplampensysteem....2107
D-1 Sistem de los faros....2107
D-1 Sistema fari anteriori....2107
D-2 Headlight beam leveling system....2108
D-2 Scheinwerfer-nivelliersystem....2108
D-2 Système de réglage des faisceaux de phares....2108
D-2 Hoogteverstelsysteem koplampen....2108
D-2 Sistema de nivelción del haz de luz de los faros....2108
D-2 Comando livellamento fari anteriori....2108
D-3 Position, tail and license plate light....2109
D-3 Begrenzungs-,heck-und kennzeichenleuchte....2109
D-3 Feux de gabart,arriére et de plaque d´immatriculation....2109
D-3 Begrenzingsplaat-, kentekenplaat- en achterlicht....2109
D-3 Luces de paso,cola y de la matrícula....2109
D-3 Luci di posizione anteriori, luce di posizione posteriore e luce targa....2109
D-4 Front fog light....2110
D-4 Vorderer Nebelscheinwerfer....2110
D-4 Antibrouillard avant....2110
D-4 Mistlichten vóór....2110
D-4 Lus para neblina delantera....2110
D-4 Fari fendinebbia anteriori....2110
D-5 Rear fog light....2111
D-5 Hecknevelleuchte....2111
D-5 Antibrouillard arriere....2111
D-5 Mistlichten achter....2111
D-5 Luz antiniebla trasera....2111
D-5 Fari antinebbia posteriori....2111
D-6 Illumination light....2113
D-6 Beleuchtungslampe....2113
D-6 Dispositif d’éclairage....2113
D-6 Verlichtingslampje....2113
D-6 Luz de iluminación....2113
D-6 Illuminazione....2113
D-7 Interior light....2116
D-7 Innenbeleuchtung....2116
D-7 Plafonterior....2116
D-7 Cabineverlichting....2116
D-7 Luz interior....2116
D-7 Luce abitacolo....2116
D-8 Turn signal and hazard warning light....2117
D-8 Blinklicht und warnleuchte....2117
D-8 Feux clignotants et feux de détresse....2117
D-8 Richtingaanwijzer- en waarschuwingslampje....2117
D-8 Luz de la señal de giro y de advertencia de peligro....2117
D-8 Indicatori di direzione e segnalazione luminosa di pericolo....2117
D-9 Brake light....2118
D-9 Bremsleuchte....2118
D-9 Feux stop....2118
D-9 Remlicht....2118
D-9 Luz del freno....2118
D-9 Luci dei freni....2118
D-10 Back-up light....2119
D-10 Rückfahrleuchte....2119
D-10 Feux de marche arrière....2119
D-10 Noodlicht....2119
D-10 Luz de marcha atrás....2119
D-10 Faro retromarcia....2119
E-1 Heater and air conditioning....2120
E-1 Heizung und klimaanlage....2120
E-1 Chauffage et climatisation....2120
E-1 Kachel en airconditioning....2120
E-1 Calefactor y acondicionador de aire....2120
E-1 Riscaldatore e impianto di condizionamento....2120
E-2 PTC heater....2121
E-2 PTC-Heizung....2121
E-2 Rechauffeur de PTC....2121
E-2 PTC verwarming....2121
E-2 Calentador PTC....2121
E-2 Dispositivo di riscaldamento PTC....2121
F-1 Radio / cigar lighter....2122
F-1 Radio / Zigarettenanzünder....2122
F-1 Radio / Allume-cigares....2122
F-1 Radio / Sigaretaansteker....2122
F-1 Radio / Encendedor de cigarrillos....2122
F-1 Radio / Accendisigari....2122
F-2 Multi information display....2123
F-2 Multi-informations-display....2123
F-2 Affichage multi-informations....2123
F-2 Multi-informatie-display....2123
F-2 Pantalla de informacion multiple....2123
F-2 Display multifunzioni....2123
F-3 Warning buzzer....2124
F-3 Warnsummer....2124
F-3 Vibreur d'avertissement....2124
F-3 Waarschuwingszoemer....2124
F-3 Zumbador de aviso....2124
F-3 Cicalino d’allarme....2124
F-5 Clock....2125
F-5 Uhr....2125
F-5 Horloge....2125
F-5 Klok....2125
F-5 Reloj....2125
F-5 Orologio....2125
G-1 A/T control system....2126
G-1 Gang-A.G.-steuergerät....2126
G-1 Système de commande de T/A vitesses....2126
G-1 A/T-besturingssysteem....2126
G-1 Limpiador y lavador del parabrisas....2126
G-1 Sistema di controllo dell’A/T....2126
G-2 Power steering....2128
G-2 Servolenkung....2128
G-2 Direction assistee....2128
G-2 Stuurbekrachtiging....2128
G-2 Servodirección....2128
G-2 Servosterzo....2128
G-3 Air-bag control system....2130
G-3 Airbag-steuersystem....2130
G-3 Système de commande des airbags....2130
G-3 Airbag-besturingssysteem....2130
G-3 Sistema de control del colchón de aire....2130
G-3 Sistema di controllo airbag....2130
G-4 Anti-lock brake system....2132
G-4 Antiblockiersystem....2132
G-4 Système d´antiblocage des freins....2132
G-4 Antiblokkeringssysteem....2132
G-4 Sistema de frenos antienclavamiento....2132
G-4 Sistema antibloccaggio dei freni....2132
B-1 Windshield wiper and washer....2093
B-1 Frontschweibenwischer und waschanlage....2093
B-1 Essuie-glace et lave-glace de pare-brise....2093
B-1 Ruitenwisser en ruitesproeier voorruit....2093
B-1 Limpiador y lavador trasero....2093
B-1 Tergi-lavacristallo anteriore....2093
B-2 Rear wiper and washer....2094
B-2 Heckschweibenwischer und waschanlage....2094
B-2 Essuie-Glace et lave-glace arrière....2094
B-2 Ruitenwisser en ruitesproeier achterruit....2094
B-2 Desempañador trasero....2094
B-2 Tergi-lavalunotto....2094
B-3 Rear window defogger....2095
B-3 Heckscheibenentfeuchter....2095
B-3 Désembueur arrière....2095
B-3 Achterruitverwarming....2095
B-3 Desempañador de la ventanilla trasera....2095
B-3 Disappannatore lunotto....2095
B-4 Power window....2096
B-4 Automatischer fensterheber....2096
B-4 Lève-vitres électriques....2096
B-4 Elektrisch raam....2096
B-4 Espejo eléctrico....2096
B-4 Alzacristalli elettrici....2096
B-5 Power door lock....2097
B-5 Elektrische türverriegelung....2097
B-5 Verrouillage centralisé des portes....2097
B-5 Centrale deurvergrendeling....2097
B-5 Bloqueo automático de las puertas....2097
B-5 Chiusura elettrica portiere....2097
B-6 Remote controlled mirror....2099
B-6 Ferngesteuerter spiegel auser beheiztem spiegel....2099
B-6 Retroviseur telecommande sans rechauffeur de retroviseur....2099
B-6 Op afstand bedienbare spiegel....2099
B-6 Espejo de control remoto sin calentador de espejo....2099
B-6 Specchietto retrovisore esterno telecomandato....2099
B-6 Remote controlled mirror....2100
B-6 Ferngesteuerter spiegel auser beheiztem spiegel....2100
B-6 Retroviseur telecommande sans rechauffeur de retroviseur....2100
B-6 Op afstand bedienbare spiegel....2100
B-6 Espejo de control remoto sin calentador de espejo....2100
B-6 Specchietto retrovisore esterno telecomandato....2100
B-7 Horn....2101
B-7 Hupe....2101
B-7 Avertisseur....2101
B-7 Claxon....2101
B-7 Bocina....2101
B-7 Clacson....2101
B-8 Seat heater....2102
B-8 Sitzheizung....2102
B-8 Chauffage de siege....2102
B-8 Stoelverwarming....2102
B-8 Calefaccion del asiento....2102
B-8 Riscaldatore del sedile....2102
Connector list....2134
Liste der stecker....2134
Liste des blocs raccord de câblage....2134
Stekkerlijst....2134
Lista de conectores....2134
Elenco dei connettori....2134
C....2134
E....2136
G....2138
J....2140
K....2140
L....2141
O....2142
Glossary....2144
Fachbegriffe....2144
Glossaire....2144
Verklarende woordenlijst....2144
Glosario....2144
Glossario....2144
Subdata....2150
HowtoFind....2151
HOW TO FIND APPLICABLE MANUALS....2151
VIN TABLE....2152
Type 1:....2152
Type 2:....2152
Type 3:....2153
Type 4:....2153
MANUAL LIST....2154
Suzuki Ignis Repair Service Manual 2001-2008
