John Deere 724K 4WD Loader Operator's Manual (OMT275144)
Complete Operator's manual for John Deere 724K 4WD Loaders, with all the technical information to maintain and operate your loader properly.
omt275144 - 724K 4WD Loader Operator's Manual.pdf
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PRODUCT DETAILS:
Total Pages: 595 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...37
Safety and Operator Convenience Features...38
Section 1-2: Safety—General Precautions...39
Recognize Safety Information...40
Follow Safety Instructions...41
Operate Only If Qualified...42
Wear Protective Equipment...43
Avoid Unauthorized Machine Modifications...44
Inspect Machine...45
Stay Clear of Moving Parts...46
Avoid High-Pressure Fluids...47
Avoid High-Pressure Oils...48
Work In Ventilated Area...49
Prevent Fires...50
Clean Debris from Machine...51
Prevent Battery Explosions...52
Handle Chemical Products Safely...53
Decommissioning — Proper Recycling and Disposal of Fluids and Components...54
Prepare for Emergencies...55
Add Cab Guarding for Special Uses...56
Section 1-3: Safety—Operating Precautions...57
Use Steps and Handholds Correctly...58
Start Only From Operator's Seat...59
Use and Maintain Seat Belt...60
Prevent Unintended Machine Movement...61
Avoid Work Site Hazards...62
Use Special Care When Operating Loader...64
Keep Riders Off Machine...65
Avoid Backover Accidents...66
Avoid Machine Tip Over...67
Operating on Slopes...69
Operating or Traveling On Public Roads...70
Inspect and Maintain ROPS...71
Add and Operate Attachments Safely...72
Section 1-4: Safety—Maintenance Precautions...73
Park and Prepare for Service Safely...74
Service Cooling System Safely...75
Service Tires Safely...76
Remove Paint Before Welding or Heating...77
Make Welding Repairs Safely...78
Drive Metal Pins Safely...79
Section 1-5: Safety—Safety Signs...81
Safety Signs...81
Section 2-1: Operation—Operator’s Station...89
Levers—Two Function Hydraulic Control...91
Levers—Three Function Hydraulic Control...93
Levers—Four Function Hydraulic Control...96
Levers—Joystick Steering Control...97
Pedals...98
Sealed Switch Module (SSM)...99
Switch Module Functions...101
Advanced Display Unit (ADU)...105
Display Unit Functions...107
Display Unit—Normal Display...114
Display Unit—Main Menu...116
Display Unit—Main Menu—Codes...118
Display Unit—Main Menu—Codes—Active Codes...120
Display Unit—Main Menu—Codes—Stored Codes...121
Display Unit—Main Menu—Settings...122
Display Unit—Main Menu—Settings—Reverse Fan Cycle...125
Display Unit—Main Menu—Settings—Courtesy Lights...126
Display Unit—Main Menu—Settings—Quick Shift...127
Display Unit—Main Menu—Settings—Job Timer...128
Display Unit—Main Menu—Settings—Stopwatch...129
Display Unit—Main Menu—Settings—Ride Control...222
Display Unit—Main Menu—Settings—Counters...131
Display Unit—Main Menu—Settings—Camera Mode...132
Display Unit—Main Menu—Settings—Operator Configuration...133
Display Unit—Main Menu—Diagnostics...134
Display Unit—Main Menu—Diagnostics—Machine ID...136
Display Unit—Main Menu—Diagnostics—Battery Monitor...137
Display Unit—Main Menu—Diagnostics—Engine Sensors...138
Display Unit—Main Menu—Diagnostics—Transmission/Axle...139
Display Unit—Main Menu—Diagnostics—Hydraulic Sensors...140
Display Unit—Main Menu—Diagnostics—Machine Sensors...141
Display Unit—Main Menu—Diagnostics—FNR Selector...142
Display Unit—Main Menu—Diagnostics—Cab Switches...143
Display Unit—Main Menu—Diagnostics—Switch Module...144
Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped...145
Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped...146
Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped...148
Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped...149
Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped...151
Display Unit—Main Menu—Diagnostics—JDLink™ System Info...152
Display Unit—Main Menu—Diagnostics—Park Brake Test...153
Display Unit—Main Menu—Payload Scale—If Equipped...155
Display Unit—Main Menu—Payload Scale—Long Total...157
Display Unit—Main Menu—Payload Scale—Display Units...158
Display Unit—Main Menu—Payload Scale—Auto Add...159
Display Unit—Main Menu—Payload Scale—Diagnostics...160
Display Unit—Main Menu—Payload Scale—Setup...161
Display Unit—Main Menu—Security...162
Display Unit—Main Menu—Security—Security...165
Display Unit—Main Menu—Security—Change Owner PIN...166
Display Unit—Main Menu—Security—Manage Operator PINs...167
Display Unit—Main Menu—Security—Manage Transport PIN...168
Display Unit—Main Menu—Security—Delayed Operator Logout...170
Display Unit—Main Menu—Software Delivery...171
Display Unit—Main Menu—Software Delivery—Software Update...560
Horn Button...175
Turn Signals...176
Joystick Steering Armrest Adjustment— if Equipped...177
Air Conditioner and Heater Operation...179
Counter Switch...181
Opening and Securing Side Door...183
Opening Side Window/Secondary Exit...185
Opening Rear Side Window...186
Seat Adjustment...187
Fire Extinguisher Mounting Location...189
Section 2-2: Operation—Operating the Machine...190
Before Starting Work...192
Inspect Machine Daily Before Starting...193
Check Instruments Before Starting...194
Security System...195
Battery Disconnect Switch...196
Engine Break-In Period...197
Starting the Engine...541
Cold Start Aid—Block Heater—If Equipped...202
Cold Start Aid—Starting Fluid—If Equipped...203
Warmup...205
Cold Weather Warmup...206
Park Brake Switch...207
Shifting the Transmission...545
Automatic Idle and Automatic Shutdown...212
Joystick Bucket and Boom Control...213
Two Lever Bucket and Boom Control...215
Auxiliary Control...217
Joystick Steering Control—If Equipped...218
Ride Control...222
Secondary Steering—If Equipped...226
Differential Lock Operation...228
Service ADVISOR™ Remote (SAR) Software Delivery Process...229
Rear Camera and Radar Object Detection (ROD) System—If Equipped...230
Counter Switch Operation...233
Embedded Payload Scale—If Equipped...235
Boom Height Kickout Adjustment...242
Return-to-Carry Kickout Adjustment...243
Return-to-Dig Adjustment for Z-Bar Linkage...244
Operating Loader Coupler—If Equipped...248
Using the Loader Bucket...249
Backdragging...252
Fork Attachment...253
Operating in Water and Mud...255
Parking the Machine...256
Loading Machine on a Trailer...258
Towing Procedure...261
Lifting the Machine...264
Section 3-1: Maintenance—Machine...266
Diesel Fuel...267
Lubricity of Diesel Fuel...269
Handling and Storing Diesel Fuel...270
Biodiesel Fuel...271
Testing Diesel Fuel...273
Minimizing the Effect of Cold Weather on Diesel Engines...274
Alternative and Synthetic Lubricants...276
Mixing of Lubricants...277
Lubricant Storage...278
Diesel Engine Break-In™ Oil...279
Diesel Engine Oil—Tier 3 and Stage III A Engines...280
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines...282
Diesel Engine Oil—Tier 2 and Stage II Engines...284
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines...286
Transmission, Park Brake, and Axle Oil...288
Hydraulic Oil...289
Grease...291
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...293
Drain Intervals for Diesel Engine Coolant...295
John Deere COOL-GARD™ II Coolant Extender...296
Supplemental Coolant Additives...297
Operating in Warm Temperature Climates...298
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...299
Testing Diesel Engine Coolant...301
Disposing of Coolant...302
Section 3-2: Maintenance—Periodic Maintenance...303
Engine Identification...304
Service Machine at Specified Intervals...307
Check Hour Meter Regularly...308
Prepare Machine for Maintenance...309
Frame Locking Bar...312
Boom Lock...313
Engine Service Doors and Side Shields...315
Cooling System Doors...317
Fuel Tank...319
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...320
Service Intervals...321
Required Parts...324
Section 3-3: Maintenance—As Required...326
Inspect Tires and Check Pressure...327
Tire Pressures...329
Check Wheel Bolt Torque...334
Inspect Engine Air Cleaner Elements...335
Replace Fast Fill Fuel Breather—If Equipped...338
Inspect Air Conditioner Compressor and Alternator Belt...339
Check Coolant...410
Clean Cooler Cores...343
Check Windshield Washer Fluid Level...345
Drain Water From Primary Fuel Filter...346
Drain Water From Final Fuel Filter...347
Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped...348
Check and Clean or Replace Cab Fresh Air Filter...349
Check and Clean or Replace Cab Recirculating Air Filter...351
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped...353
Section 3-4: Maintenance—Every 10 Hours or Daily...356
Clean Air Cleaner Dust Unloader Valve...357
Check Coolant Level in Surge Tank...358
Check Engine Oil Level...359
Check Hydraulic System Oil Level...360
Check Transmission Oil Level...361
Inspect Outer Pin Seals...363
Section 3-5: Maintenance—Every 100 Hours...365
Lubricate Loader Linkage and Cylinder Pivots...366
Section 3-6: Maintenance—Initial Service - 250 Hours...368
Drain and Refill Engine Oil and Replace Filter...388
Drain and Refill Front and Rear Axle Oil...422
Replace Axle Oil Filters—If Equipped...411
Section 3-7: Maintenance—Every 250 Hours...374
Take Engine Oil Sample...375
Section 3-8: Maintenance—Every 500 Hours...376
Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints...377
Check Front and Rear Axle Oil Level...379
Lubricate Front and Rear Axle Shaft Seals...381
Check Battery Water Level and Terminals...382
Check Air Intake Hoses and Charge Air Cooler Tube Couplings...386
Replace Fast Fill Fuel Breather Filter—If Equipped...387
Drain and Refill Engine Oil and Replace Filter...388
Changing Engine Oil (Quick Service—If Equipped) and Replace Filter...390
Replace Primary Fuel Filter...392
Replace Final Fuel Filter...394
Replace Auxiliary Fuel Filter—If Equipped...396
Replace In-Line Fuel Strainer...397
Replace Hydraulic Reservoir Breather Filter...398
Check Park Brake Oil Level...399
Lubricate Front and Rear Shaft Seals on Park Brake...552
Take Fluid Samples...401
Check Ride Control Accumulator...402
Section 3-9: Maintenance—Every 1000 Hours...405
Clean Engine Crankcase Vent Tube...406
Replace Air Cleaner Dust Unloader Valve...407
Replace Engine Air Cleaner Elements...408
Check Coolant...410
Replace Axle Oil Filters—If Equipped...411
Lubricate Frame Hinge Pivots...412
Drain and Refill Park Brake Oil...413
Section 3-10: Maintenance—Every 2000 Hours...414
Replace Outer Pin Seals...415
Drain and Refill Transmission Oil and Replace Filter...416
Changing Transmission Oil (Quick Service—If Equipped) and Replace Filter...419
Drain and Refill Front and Rear Axle Oil...422
Clean Front and Rear Axle Oil Recirculation Screens—If Equipped...424
Check and Adjust Engine Valve Lash (Clearance)...425
Rerun Transmission Clutch Calibration...426
Section 3-11: Maintenance—Every 4000 Hours...427
Replace Crankshaft Damper...428
Clean Hydraulic Pump Case Drain In-Line Screen...429
Replace Hydraulic System Return Filter...433
Drain, Flush, and Refill Hydraulic System Oil...435
Changing Hydraulic System Oil (Quick Service—If Equipped)...438
Clean Hydraulic System Fill Strainer...441
Section 3-12: Maintenance—Every 5000 Hours...442
Check Driveline Damper For Cracks...443
Section 3-13: Maintenance—Every 6000 Hours...444
Drain Cooling System...445
Refill Cooling System...447
Changing Cooling System (Quick Service—If Equipped)...449
Section 4-1: Miscellaneous—Machine...451
Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped...452
Check Air Inlet Cover...453
Inspect Fuel Tank Vent Hose and Breather Filter...454
Bleed Fuel System...455
Do Not Service Control Valves, Cylinders, Pumps, or Motors...456
Precautions for Alternator and Regulator...457
Handling, Checking, and Servicing Batteries Carefully...458
Using Booster Batteries—24-Volt System...461
Using Battery Charger...463
Replacement Batteries...465
Remove and Install Batteries...466
12-Volt Auxiliary Power Outlet—If Equipped...451
JDLink™ Machine Monitoring System (MMS)—If Equipped...469
Replacing Fuses...470
Remove and Install Halogen Bulbs...474
Fluid Sampling Test Ports—If Equipped...476
Air Conditioner System Service...479
External Service Brake Inspection...480
Bleeding Brakes...482
Service Recommendations For Snap-To-Connect (STC®) Fittings...484
Welding On Machine...486
Welding Near Electronic Control Units...487
Keep Electronic Control Unit Connectors Clean...488
Replacing Bucket Teeth—TK Series...489
Keep ROPS Installed Properly...490
Hardware Torque Specifications...491
Metric Bolt and Screw Torque Values...492
Unified Inch Bolt and Screw Torque Values...494
Section 4-2: Miscellaneous—Operational Checkout...497
Operational Checkout...497
Section 4-3: Miscellaneous—Troubleshooting...539
Troubleshooting Procedure...540
Engine...541
Transmission...545
Differential and Axle...548
Service Brake...550
Driveline...551
Park Brake...552
Hydraulic System...553
Steering...556
Air Conditioning System...557
Heater System...559
Software Update...560
Section 4-4: Miscellaneous—Storage...561
Prepare Machine for Storage...562
Monthly Storage Procedure...564
Section 4-5: Miscellaneous—Machine Numbers...566
Record Product Identification Number (PIN)...567
Record Engine Serial Number...568
Record Transmission Serial Number...569
Record Hydraulic Pump Serial Number...570
Record Front and Rear Axle Housing Serial Numbers...571
Keep Proof of Ownership...572
Keep Machines Secure...573
Section 4-6: Miscellaneous—Specifications...574
Engine Specifications...575
Drain and Refill Capacities...577
Standard Z-Bar Specifications...578
High Lift Z-Bar Specifications...580
Travel Speeds...582
John Deere 724K 4WD Loader Operator's Manual (OMT275144)
