Mitsubishi Fuso FE.FG Series 2012-2016 Repair Service Manual 2012-2016
Complete service repair manual with Electrical Wiring Diagrams for Mitsubishi Fuso FE.FG Series 2012-2016, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
2012-2016 Mitsubishi Fuso FE.FG Series workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 6,154 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
FE.FG Series 2012-2016 Fuso Canter Service Manual (00ELT0001&00ELT0031&00ELT0032&00ELT0059)...1
2012 to 2016 Canter Service Manual...1
Group Index...2
Modification Summary...3
Modification Summary (2013 Model Year)...4
Modification Summary (2014 Model Year)...7
Modification Summary (2014 1/2 Model Year)...9
Modification Summary (2015 to 2016 Model Years)...13
Group 00 - General...17
Group 00 - General (2012 Model Year)...18
Index...19
Equipment Type Codes List...20
Power Train Table...21
How To Read This Manual...22
Chassis Number, Engine Number, Power Train Label...30
Vehicle Identification Number...31
Precautions for Maintenance Operation...32
1. Handling Precautions for Electric Circuits...37
2. Service Precautions for Alternators...40
3. Intermittent Faults...42
4. Precautions for Arc Welding...43
5. Cautions When Handling DEF...44
6. Precautions When Repainting...44
7. Precautions When Handling a Vehicle with DUONIC System...44
8. Precautions on Cleaning When Servicing the Engine and Transmission...45
Jacking Up the Vehicle...48
Diagnosis Codes...52
1. Diagnosis Codes...52
2. Reading and Erasing the Diagnosis Code...58
Table of Standard Tightening Torques...62
Group 00 - General (2013 Model Year)...65
Index...66
Precautions for Maintenance Operation...67
Group 00 - General (2014 to 2014 1/2 Model Years)...69
Index...70
Equipment Type Codes List...71
Power Train Table...72
How to Read This Manual...73
Chassis Number, Engine Number, Power Train Label...81
Vehicle Identification Number...82
Precautions for Maintenance Operation...83
1. Handling Precatuions for Electric Circuits...88
2. Service Precautions for Alternators...91
3. Intermittent Faults...92
4. Precautions for Arc Welding...94
5. Cautions When Handling DEF...95
6. Precautions When Repainting...95
7. Precautions When Handling a Vehicle with DUONIC System...95
8. Precautions on Cleaning When Servicing the Engine and Transmission...96
Jacking Up the Vehicle...99
Diagnosis Codes...103
1. Diagnosis Codes...103
2. Reading and Erasing the Diagnosis Code...109
Table of Standard Tightening Torques...113
Group 00 - General (2015 to 2016 Model Years)...119
Index...120
Power Train Table...121
Vehicle Identification Number...122
Group 01 - Maintenance Schedule...123
Group 01 - Maintenance Schedule (2012 to 2014 1/2 Model Years)...124
Index...125
How To Read the Maintenance Schedule Tables...126
Maintenance Schedule Tables...128
Maintenance Operations...132
Lubrication Tables...134
Lubrication...136
Group 01 - Maintenance Schedule (2015 to 2016 Model Years)...140
Index...141
How to Read the Maintenance Schedule Tables...142
1. For Maintenance Schedule in Severe Use...143
2. Maintenance Schedule...143
Maintenance Schedule Tables...144
Lubrication Tables...150
Group 11 - Engine...152
Index...153
Specifications...154
Structure and Operation...155
1. Engine Proper...155
2. Timing System...155
3. Main Bearing...157
4. Connecting Rod, Piston...157
5. Rocker Arms, Tappets...160
Troubleshooting...161
Engine Removal and Installation...162
Tilt Cab...162
Fixed Cab...166
Work for Overhauling Engine...170
Timing Gear Case...200
Timing Gear, Chain...206
Overhead, Cylinder Head...220
Piston and Connecting Rod...240
Flywheel...250
Crankshaft and Crankcase...254
Group 12 - Lubrication...267
Index...268
Specifications...269
Structure and Operation...270
1. Lubrication System...270
2. Oil Pump/Vacuum Unit...271
3. Oil Filter...273
4. Oil Cooler...273
Troubleshooting...274
On-Vehicle Inspection and Adjustment...275
1. Oil Filter Replacement...275
2. Engine Oil Replacement...277
3. Inspection of Engine Oil Level...279
4. Inspection of Engine Oil Leaks...279
5. Oil Pressure Measurement...280
Oil Pan, Oil Strainer...281
Oil Pump/Vacuum Unit...285
Oil Filter, Oil Cooler...286
Group 13 - Fuel and Engine Control...289
Index...290
Specifications...292
Structure and Operation...293
1. High Pressure Electronic Injection System...293
Troubleshooting...301
On-Vehicle Inspection and Adjustment...303
1. Inspecting and Adjusting No-load Minimum and Maximum Speeds...303
2. Air-bleeding of Fuel System...304
3. Fuel Filter Replacement...304
4. Fuel Hose Replacement...307
Fuel Tank, Fuel Pump...309
FE...309
FG...311
Fuel Filter...313
Accelerator Pedal...317
High Pressure Fuel Pump...319
Common Rail, Injector...323
Group 13E - Common Rail System...327
Group 13E - Common Rail System (2012 to 2014 Model Years)...328
Index...329
Specifications...330
Structure and Operation...332
1. High Pressure Electronic Injection System...332
2. Engine Electronic Control System...334
Troubleshooting...350
1. Inspections Based on Diagnosis Codes...350
2. FUSO Diagnostics Service Data (Actual Values)...961
3. FUSO Diagnostics Actuator Test (Actuations)...977
4. Alteration and Reset of Coding Data in Engine Electronic Control Unit...979
5. Inspections to be Made and NOx Error Occurrence...982
6. Inspections to be Made at Injector Error Occurrence...999
7. Inspection When an Error in the Exhaust Gas Recirculation and Exhaust Brake Valve System Error Occurrence...1001
8. Inspection When a Diesel Particulate Filter-related Sensor System Error Occurrence...1004
9. Inspection When a DEF Dosing Module System Error Occurrence...1005
10. Inspections to be Made at Blow-by Pressure Sensor Error Occurrence...1006
11. Inspections to be Made at CAN Error Occurrence...1008
Inspection of Electrical Equipment...1010
Installed Locations of Parts...1022
Electric Circuit Diagram...1050
Group 13E - Common Rail System (2014 1/2 Model Year)...1056
Index...1057
Specifications...289
Structure and Operation...1058
1. High Pressure Electronic Injection System...1058
2. Engine Electronic Control System...1060
Troubleshooting...1074
1. Inspections Based on Diagnosis Codes...1074
2. Fuso Diagnostics Service Data (Actual Values)...1746
3. Fuso Diagnostics Actuator Test (Actuations)...1762
4. Alteration and Reset of Coding Data in Electronic Control Unit...1764
5. Inspections to be Made at NOx Error Occurrence...1767
6. Inspections to be Made at Injector Error Occurrence...1785
7. Inspection When an Error in the Exhaust Gas Recirculation and Exhaust Brake Valve System Error Occurrence...1787
8. Inspection When a Diesel Particulate Filter-related Sensor System Error Occurrence...1790
9. Inspection When a DEF Dosing Module System Error Occurrence...1791
10. Inspections to be Made at Blow-by Pressure Sensor Error Occurrence...1792
11. Inspection to be Made at CAN Error Occurrence...1794
Inspection of Electrical Equipment...4276
Installed Locations of Parts...4276
Electric Circuit Diagram...4276
Group 13E - Common Rail System (2015 to 2016 Model Years)...1796
Index...1797
Specifications...289
Structure and Operation...1798
1. High Pressure Electronic Injection System...1798
2. Engine Electronic Control System...1800
Troubleshooting...1814
1. Inspections Based on Diagnosis Codes...1814
2. Fuso Diagnostics Service Data (Actual Values)...2483
3. Fuso Diagnostics Actuator Test (Actuations)...2499
4. Alteration and Reset of Coding Data in Electronic Control Unit...2501
5. Inspections to be Made at NOx Error Occurrence...2504
6. Inspections to be Made at Injector Error Occurrence...2522
7. Inspection When an Error in the Exhaust Gas Recirculation and Exhaust Brake Valve System Error Occurrence...2524
8. Inspection When a Diesel Particulate Filter-related Sensor System Error Occurrence...2527
9. Inspection When a DEF Dosing Modulator System Error Occurrence...2528
10. Inspections to be Made at Blow-by Pressure Sensor Error Occurrence...2529
11. Inspections to be Made at CAN Error Occurrence...2531
Inspection of Electrical Equipment...4276
Installed Locations of Parts...4276
Electric Circuit Diagram...4276
Group 14 - Cooling...2534
Group 14 - Cooling (2012 to 2014 Model Years)...2535
Index...2536
Specifications...2537
Structure and Operation...2538
1. Cooling System...2538
2. Water Pump...2539
3. Thermostat...2539
Troubleshooting...2540
On-Vehicle Inspection and Adjustment...2541
1. Inspection of Auto Tensioner...2541
2. Inspection of Coolant Level...2544
3. Inspection of Coolant Leaks...2544
4. Coolant Replacement and Cleaning of Cooling System...2544
5. Air Bleeding of Cooling System...2548
6. Air/Gas Leakage Test...2548
7. Inspection of Cracks or Damage of the Belt...2548
Disconnection and Connection of Hoses and Pipes...2549
Radiator...2559
Pressure Cap, Surge Tank...2561
Reservoir Tank...2563
Cooling Fan...2565
Belt, Water Pump, Damper Pulley...2569
Thermostat...2575
Group 14 - Cooling (2014 1/2 to 2016 Model Years)...2577
Index...2578
Specifications...2579
Structure and Operation...2580
1. Cooling System...2580
2. Water Pump...2581
3. Thermostat...2581
Troubleshooting...2582
On-Vehicle Inspection and Adjustment...2583
1. Inspection of Auto Tensioner...2583
2. Inspection of Coolant Level...2586
3. Inspection for Coolant Leaks...2586
4. Coolant Replacement and Cleaning of Cooling System...2586
5. Air Bleeding of Cooling System...2590
6. Air/Gas Leakage Test...2590
7. Inspection of Cracks or Damage of the Belt...2590
Disconnection and Connection of Hoses and Pipes...2591
Radiator...2601
Pressure Cap, Surge Tank...2603
Reservoir Tank...2605
Cooling Fan...2607
Belt, Water Pump, Damper Pulley...2611
Thermostat...2617
Group 15 - Intake and Exhaust...2619
Group 15 - Intake and Exhaust (2012 to 2014 Model Years)...2620
Index...2621
Specifications...2622
Structure and Operation...2623
1. Air Cleaner...2623
2. Turbocharger System...2624
3. EBS (Exhaust Brake System) Valve...2629
Troubleshooting General...2630
On-Vehicle Inspection and Adjustment...2631
1. Exhaust Emission Condition...2631
2. Cleaning and Inspection of Air Cleaner Element...2631
3. Installation, Looseness, and Damage of Exhaust Pipe and Muffler...2632
4. Functions of Muffler...2633
Air Duct and Air Cleaner...2634
Except Crew Cab...2634
Crew Cab...2640
Turbocharger...2646
Exhaust Manifold...2654
Intercooler...2656
Intake Manifold...2658
Front Pipe...2664
Group 15 - Intake and Exhaust (2014 1/2 to 2016 Model Years)...2666
Index...2667
Specifications...2668
Structure and Operation...2669
1. Air Cleaner...2669
2. Turbocharging System...2670
3. EBS (Exhaust Brake System) Valve...2675
Troubleshooting General...2676
On-Vehicle Inspection and Adjustment...2677
1. Exhaust Emission Condition...2677
2. Cleaning and Inspection of Air Cleaner Element...2677
3. Installation, Looseness, and Damage of Exhaust Pipe and Muffler...2678
4. Functions of Muffler...2679
Air Duct and Air Cleaner...2680
Except Crew Cab...2680
Crew Cab...2686
Turbocharger...2692
Exhaust Manifold...2700
Intercooler...2702
Intake Manifold...2706
Front Pipe...2710
Group 17 - Emission Control...2712
Group 17 - Emission Control (2012 to 2014 Model Years)...2713
Index...2714
Specifications...2715
Structure and Operation...2716
1. EGR (Exhaust Gas Recirculation) System...2716
2. Blowby Gas Return System...2718
3. Bluetec System...2719
Troubleshooting...2726
On-Vehicle Inspection and Adjustment...2727
1. Leakage of Diesel Exhaust Fluid...2727
2. Damage and Improper Installation of Diesel Exhaust Fluid Lines...2728
3. Replacement of Diesel Exhaust Fluid (AdBlue)...2729
4. Measures to be Taken if Diesel Exhaust Fluid Tank is Fitted with Incorrect Diesel Exhaust Fluid Solution...2730
EGR (Exhaust Gas Recirculation) Unit...2731
Blowby Gas Return System...2737
DEF (Diesel Exhaust Fluid) Tank...2739
DPF (Diesel Particulate Filter)...2743
SCR (Selective Catalytic Reduction)...2747
Group 17 - Emission Control (2014 1/2 to 2016 Model Years)...2751
Index...2752
Specifications...2753
Structure and Operation...2754
1. EGR (Exhaust Gas Recirculation) System...2754
2. Blowby Gas Return System...2756
3. BlueTec System...2757
Troubleshooting...2764
On-Vehicle Inspection and Adjustment...2765
1. Leakage of Diesel Exhaust Fluid...2765
2. Damage and Improper Installation of Diesel Exhaust Fluid Lines...2766
3. Replacement of Diesel Exhaust Fluid...2767
4. Measures to be Taken if Diesel Exhaust Fluid Tank is Filled with Incorrect Diesel Exhaust Fluid Solution...2768
EGR (Exhaust Gas Recirculation) Unit...2769
Blowby Gas Return System...2777
DEF (Diesel Exhaust Fluid) Tank...2779
DPF (Diesel Particulate Filter)...2783
SCR (Selective Catalytic Reduction)...2787
Group 17E - BlueTec System...2791
Group 17E - BlueTec System (2012 to 2014 Model Years)...2792
Index...2793
Structure and Operation...2794
1. Overview...2794
2. Electronic Control System...2795
Troubleshooting...327
Inspection of Electrical Equipment...327
Installed Locations of Parts...327
Electric Circuit Diagram...327
Group 17E - BlueTec System (2014 1/2 to 2016 Model Years)...2802
Index...2803
Structure and Operation...2804
1. Overview...2804
2. Electronic Control System...2805
3. Electronic Control Unit Schematic Diagram...327
Troubleshooting...327
Inspection of Electrical Equipment...327
Installed Locations of Parts...327
Electric Circuit Diagram...327
Group 21 - Clutch...2817
Index...2818
Troubleshooting...2819
Damper...2821
Group 22 - Transmission DUONIC...2823
Group 22 - Transmission DUONIC (2012 Model Year)...2824
Index...2825
Specifications...2826
Structure and Operation...2828
1. Overview...2828
2. Valve Body...2829
3. Dual Clutch...2830
4. Transmission...2834
5. Synchromesh Mechanism...2839
6. Transmission Power Take-off...2842
Troubleshooting...2844
On-Vehicle Inspection and Adjustment...2848
1. Transmission Oil Leakage and Oil Quantity...2848
2. Inspection of Looseness in Engine to Clutch Housing Connection...2851
3. Inspection of Transmission Cooling System for Leakage, Damage and Installation Condition...2851
4. Inspection of Looseness in Propeller Shaft Connection...2851
5. Replacement of Transmission Oil...2852
6. Replacement of Clutch Control Oil...2854
7. Inspection of Transmission Mounting Cushion Rubber...2855
8. Inspection of Transmission Control...2856
Removal and Installation of Transmission...2858
Valve Body, Dual Clutch...2864
Gear Shift Unit...2880
Extension Housing and Parking Brake FE...2884
Transfer Case Adapter FG...2894
Reverse Idler Gear Without Large-Capacity Power Take-off...2900
Reverse Idler Gear With Large-Capacity Power Take-off...2904
Transmission Body...2908
Outer Drive Pinion...2928
Inner Drive Pinion...2934
Mainshaft...2936
Countershaft...2946
Transmission Control...2956
Oil Cooler...2960
Transmission Power Take-off Standard Type...2962
Transmission Power Take-off Large-Capacity Type...2970
Group 22 - Transmission DUONIC (2013 to 2014 Model Years)...2980
Index...2981
Transmission Power Take-off Large-Capacity Type...2982
Group 22 - Transmission DUONIC (2014 1/2 to 2016 Model Years)...2992
Index...2993
Specifications...2994
Structure and Operation...2996
1. Overview...2996
2. Valve Body...2997
3. Dual Clutch...2998
4. Transmission...3002
5. Synchromesh Mechanism...3007
6. Transmission Power Take-off...3010
Troubleshooting...3012
On-Vehicle Inspection and Adjustment...3016
1. Transmission Oil Leakage and Oil Quantity...3016
2. Inspection of Looseness in Engine to Clutch Housing Connection...3019
3. Inspection of Transmission Cooling System for Leakage, Damage and Installation Condition...3019
4. Inspection of Looseness in Propeller Shaft Connection...3019
5. Replacement of Transmission Oil...3020
6. Replacement of Clutch Control Oil...3022
7. Inspection of Transmission Mounting Cushion Rubber...3023
8. Inspection of Transmission Control...3024
Removal and Installation of Transmission...3026
Valve Body, Dual Clutch...3032
Gear Shift Unit...3048
Extension Housing and Parking Brake FE...3052
Transfer Case Adapater FG...3061
Reverse Idler Gear Without Large-Capacity Power Take-off...3068
Reverse Idler Gear With Large-Capacity Power Take-off...3072
Transmission Body...3076
Outer Drive Pinion...3096
Inner Drive Pinion...3102
Mainshaft...3104
Countershaft...3114
Transmission Control...3124
Oil Cooler...3128
Transmission Power Take-off Standard Type...3134
Transmission Power Take-off Large-Capacity Type...3142
Group 22E - DUONIC...3152
Group 22E - DUONIC (2012 to 2014 Model Years)...3153
Index...3154
Specifications...3155
Structure and Operation...3157
1. Overview...3157
2. Electronic Control System...3158
3. Electronic Control Unit Schematic Diagram...3167
Troubleshooting...3169
1. Inspection Based on Diagnosis Codes...3169
2. Service Data (Actual Measurements) of Fuso Diagnostics...3291
3. Actuator Tests Available in Fuso Diagnostics...3303
4. Inputs and Outputs to/from Electronic Control Unit...3304
5. Coding Data in Electronic Control Unit...3305
6. Initialization of DUONIC System...3306
7. Troubleshooting by Symptom...3309
Inspection of Electrical Parts...3311
Installed Locations of Parts...3317
Electric Circuit Diagram...3339
Group 22E - DUONIC (2014 1/2 to 2016 Model Years)...3341
Index...3342
Specifications...3343
Structure and Operation...3345
1. Overview...3345
2. Electronic Control System...3346
3. Electronic Control Unit Schematic Diagram...3357
Troubleshooting...3359
1. Inspections based on Diagnosis Codes...3359
2. Fuso Diagnostics Service Data (Actual Values)...3483
3. Fuso Diagnostics Actuator Test (Actuations)...3506
4. Electronic Control Unit Input/Output Table...3507
5. Coding Data in Electronic Control Unit...3508
6. Initialization of DUONIC System...3509
7. Troubleshooting by Symptom...3513
Inspection of Electrical Parts...4276
Installed Locations of Parts...4276
Electric Circuit Diagram...4276
Group 24 - Transfer...3515
Index...3516
Specifications...3517
Structure and Operation...3518
1. Transfer...3518
Troubleshooting...3519
On-Vehicle Inspection and Adjustment...3521
1. Inspection of Transmission and Transfer Oil Leakage...3521
2. Inspection of Looseness in Transmission and Transfer Mounting Bolts...3521
3. Inspection of Play and Looseness in Companion Flange...3522
4. Inspection and Replacement of Transfer Oil...3523
Removal and Installation of Transmission (With Transfer)...3525
Removal and Installation of Transfer...3531
Front Drive...3533
Rear Drive...3539
Transfer...3543
Group 25 - Propeller Shaft...3551
Index...3552
Specifications...3553
Structure and Operation...3553
1. Configuration of Propeller Shaft Connection...3553
2. Propeller Shaft Without Center Bearing...3554
Troubleshooting...3556
Removal and Installation of Propeller Shaft...3557
Between T/M (Or Transfer) and Rear Axle...3557
Between Front Axle and Transfer...3559
Propeller Shaft...3561
P2...3561
P3...3567
Group 26A - Front Axle FE...3578
Index...3579
Specifications...3580
Structure and Operation...3581
1. Wheel Hub and Rotor...3581
2. Knuckle and Kingpin, Front Axle...3582
Troubleshooting...3583
On-Vehicle Inspection and Adjustment...3584
1. Inspection and Adjustment of Wheel Alignment...3584
2. Inspection and Adjustment of Steering Angle...3588
3. Inspection of Side Slip...3588
4. Inspection of Tie Rod End Ball Joint...3589
5. Inspection of Wheel Bearing for Play...3589
6. Inspection of Knuckle Joint for Play...3589
Wheel Hub and Rotor...3590
Knuckle and Kingpin, Front Axle...3600
Tie Rod...3610
Group 26B - Front Axle FG...3612
Index...3613
Specifications...3614
Structure and Operation...3614
1. Wheel Hub and Brake Drum...3614
2. Free Wheel Hub...3615
3. Drive Shaft and Steering Knuckle, Axle Housing...3616
4. Reduction and Differential...3617
Troubleshooting...3618
On-Vehicle Inspection and Adjustment...3622
1. Inspection and Adjustment of Wheel Alignment...3622
2. Inspection and Adjustment of Steering Angle...3626
3. Inspection of Side Slip...3626
4. Inspection of Tie Rod End Ball Joint...3627
5. Inspection and Replacement of Differential Oil...3628
6. Inspection of Wheel Bearing for Play...3629
7. Inspection of Knuckle Joint for Play...3629
Wheel Hub and Brake Drum...3630
Drive Shaft and Steering Knuckle...3644
Tie Rod...3650
Axle Housing...3652
Reduction and Differential...3654
Group 27 - Rear Axle...3668
Group 27 - Rear Axle (2012 to 2014 1/2 Model Years)...3669
Index...3670
Specifications...3671
Structure and Operation...3672
1. Wheel Hub and Rotor...3672
2. Wheel Hub and Brake Drum...3673
3. Reduction and Differential...3674
4. Limited Slip Differential...3675
Troubleshooting...3677
On-Vehicle Inspection and Adjustment...3679
1. Inspection and Replacement of Axle Oil...3679
2. Inspection of Wheel Bearing for Play...3680
Wheel Hub and Rotor...3681
FE52...3681
FEC7, FEC9...3693
Wheel Hub and Brake Drum...3705
Axle Housing...3715
Reduction and Differential...3719
Group 27 - Rear Axle (2015 to 2016 Model Years)...3744
Index...3745
Specifications...3746
Structure and Operation...3747
1. Wheel Hub and Rotor...3747
Wheel Hub and Rotor...3748
FE52...3748
FEC7, FEC9, FECX...3760
Group 31 - Wheel and Tire...3771
Index...3772
Specifications...3773
Troubleshooting...3774
On-Vehicle Inspection and Adjustment...3775
1. Inspection of Looseness in Wheel Nuts...3775
2. Inspection of Tire...3776
Wheel and Tire...3779
Group 33 - Front Suspension...3786
Group 33 - Front Suspension (2012 to 2014 1/2/ Model Years)...3787
Index...3788
Structure and Operation...3789
1. Front Suspension Elements...3789
Troubleshooting...3790
Stabilizer FE...3791
Shock Absorber...3793
FE...3793
FG...3795
Leaf Spring...3797
FE...3797
FG...3805
Group 33 - Front Suspension (2015 to 2016 Model Years)...3810
Index...3811
Structure and Operation...3812
1. Front Suspension Elements...3812
Leaf Spring...3814
FE...3814
FG...3822
Group 34 - Rear Suspension...3827
Index...3828
Structure and Operation...3829
1. Rear Suspension Elements...3829
Troubleshooting...3830
Stabilizer FEC7, FEC9...3831
Shock Aborber...3832
Leaf Spring...3833
Group 35 - Brake...3847
Group 35 - Brake (2012 to 2014 1/2 Model Years)...3848
Index...3849
Specifications...3850
Structure and Operation...3852
1. Brake System...3852
2. Vacuum Pump...3853
3. Vacuum Booster and Brake Master Cylinder...3854
4. Front Disc Brake FE...3858
5. Front Drum Brake FG...3859
6. Rear Disc Brake FE...3862
7. Rear Drum Brake FG...3863
Troubleshooting...3864
On-Vehicle Inspection and Adjustment...3868
1. Replacement of Brake Fluid...3868
2. Air Bleeding of Brake System...3870
3. Inspection and Adjustment of Brake Pedal...3874
4. Inspection and Replacement of Disc Brake Pad FE...3876
5. Measurement of Disc Brake Drag Torque FE...3878
6. Inspection of Drum Brake Lining Thickness FG...3878
7. Initial Setting of Clearance Between Brake Drum and Shoe FG...3879
8. Inspection of Check Valve in Vacuum Line Hose...3880
9. Inspection of Vacuum Pump...3881
10. Inspection of Vacuum Booster...3881
Brake Master Cylinder...3886
Brake Pedal & Vacuum Booster...3888
Front Disc Brake...3892
Front Drum Brake...3898
Rear Disc Brake...3906
Rear Drum Brake...3912
Group 35 - Brake (2015 to 2016 Model Years)...3918
Index...3919
On-Vehicle Inspection and Adjustment...3920
1. Inspection and Adjustment of Brake Pedal...3920
2. Inspection of Vacuum Booster...3922
Group 35E - Anti-lock Brake System (ABS)...3927
Group 35E - Anti-lock Brake System (ABS) (2012 to 2014 Model Years)...3928
Index...3929
Specifications...3930
Structure and Operation...3932
1. Overview...3932
2. Electronic Control System...3949
3. Electronic Control Unit Schematic Diagram...3952
Troubleshooting...3954
1. Inspections According to Diagnosis Codes...3954
2. Fuso Diagnostics Service Data (Measured Values)...3976
3. Actuator Test (Control) Using Fuso Diagnostics...3977
4. Electronic Control Unit Coding...3978
5. Rewriting of Coding Data...3978
6. Electronic Control Unit Input/Output Diagram...3978
On-Vehicle Inspection and Adjustment...3980
1. Functional Check...3980
2. Inspection of Hydraulic Unit (Electronic Control Unit) Operation...3981
3. Inspection After Replacing or Removing/Installing Hydraulic Unit (Electronic Control Unit)...3982
Hydraulic Unit (Electronic Control Unit)...3984
Inspection of Electrical Parts...3988
Installed Locations of Parts...3990
Electrical Circuit Diagram...4002
Group 35E - Anti-lock Brake System (ABS) (2014 1/2 to 2016 Model Years)...4004
Index...4005
Specifications...4006
Structure and Operation...4008
1. Overview...4008
2. Electronic Control System...4025
3. Electronic Control Unit Schematic Diagram...4028
Troubleshooting...4030
1. Inspections Based on Diagnosis Codes...4030
2. Fuso Diagnostics Service Data (Actual Values)...4054
3. Fuso Diagnostics Actuator Test (Actuations)...4058
4. Coding Data in Electronic Control Unit...4059
5. Electronic Control Unit Input/Output Table...4059
On-Vehicle Inspection and Adjustment...4060
1. Functional Check...4060
2. Inspection of Hydraulic Unit (Electronic Control Unit) Operation...4061
3. Inspection After Replacing or Removing/Installing Hydraulic Unit (Electronic Control Unit)...4062
Hydraulic Unit (Electronic Control Unit)...4064
Inspection of Electrical Parts...4276
Installed Locations of Parts...4276
Electric Circuit Diagram...4276
Group 36 - Parking Brake...4067
Index...4068
Specifications...4069
Structure and Operation...4070
1. Components and Parts...4070
2. Parking Brake Lever...4070
3. Parking Brake...4071
Troubleshooting...4072
On-Vehicle Inspection and Adjustment...4073
1. Inspection of Parking Brake Drum Mounting for Looseness...4073
2. Adjustment of Parking Brake Shoe Clearance...4073
3. Inspection and Adjustment of Parking Brake Lever...4074
Parking Brake Control...4077
Parking Brake...4079
Group 37 - Steering...4081
Index...4082
Specifications...4083
Structure and Operation...4085
1. Steering System...4085
2. Oil Flow...4085
3. Power Steering Gear Assembly...4086
4. Power Steering Oil Pump...4088
Troubleshooting...4089
On-Vehicle Inspection and Adjustment...4091
1. Steering Wheel Play...4091
2. Steering Column Looseness...4091
3. Inspection of Rods and Arms for Looseness...4091
4. Inspection of Power Steering System Mounts for Looseness...4092
5. Inspection and Replacement of Power Steering Oil...4092
6. Performance Verification Test of Power Steering System...4094
7. Inspection of Drag Link Ball Joint...4095
8. Inspection of Steering Wheel Operation During Running...4095
Steering Column...4097
Power Steering Gear Assembly and Drag Link...4103
Power Steering Oil Tank...4119
Group 41 - Bumper and Frame...4120
Index...4121
Specifications...4122
Structure and Operation...4123
Front Bumper...4124
Frame...4126
Group 42 - Cab...4130
Group 42 - Cab (2012 to 2014 1/2 Model Years)...4131
Index...4132
Specifications...4133
Structure and Operation...4134
1. Front Cab Mounting...4134
2. Rear Cab Mounting Except Crew Cab...4135
3. Center and Rear Cab Mountings Crew Cab...4135
4. Cab Tilt Link Except Crew Cab...4136
Troubleshooting...4137
On-Vehicle Inspection and Adjustment...4139
1. Adjustment of Cab Tilt System Except Crew Cab...4139
Removal and Installation of Cab...4141
Except Crew Cab...4141
Crew Cab...4145
Front Cab Mounting...4149
Except Crew Cab...4149
Crew Cab...4151
Rear Cab Mounting Except Crew Cab...4153
Center and Rear Cab Mountings Crew Cab...4155
Cab Tilt Link Except Crew Cab...4157
Cab Stay Except Crew Cab...4159
Group 42 - Cab (2015 to 2016 Model Years)...4160
Index...4161
Cab Tilt Link Except Crew Cab...4162
Group 43 - Door...4165
Index...4166
Specifications...4167
Structure and Operation...4168
1. Front Door Lock System...4168
2. Rear Door Lock System Crew Cab...4168
3. Front Door Glass Opening and Closing Mechanism...4169
4. Rear Door Glass Opening and Closing Mechanism Crew Cab...4170
5. Keyless Entry System...4171
Troubleshooting...4175
On-Vehicle Inspection and Adjustment...4179
1. Adjustment of Front Door Alignment...4179
2. Adjustment of Rear Door Alignment Crew Cab...4181
3. Inspection of Keyless Entry System...4183
4. Method of Transmitting Code to Keyless Entry Electrical Control Unit...4184
Front Door...4187
Rear Door Crew Cab...4195
Group 51 - Exterior...4202
Index...4203
Structure and Operation...4204
1. Wiper and Washer System...4204
Troubleshooting...4205
Mirror...4207
Wiper and Washer...4209
Front Cover...4211
Front Grille, Front Corner Panel and Headlamp...4213
Fender FG...4218
Step...4219
Garnish Crew Cab...4221
Wheel House...4222
Window Glass...4223
Group 52 - Interior...4226
Group 52 - Interior (2012 Model Year)...4227
Index...4228
Driver Seat...4229
Passenger Seat...4230
Rear Seat Crew Cab...4231
Seat Belt...4233
Instrument Panel...4239
Trim and Scuff Plate...4255
Except Crew Cab...4255
Crew Cab...4259
Head Lining...4263
Except Crew Cab...4263
Crew Cab...4267
Group 52 - Interior (2013 to 2016 Model Years)...4270
Index...4271
Driver Seat...4272
Passenger Seat...4274
Group 54 - Electrical...4276
Group 54 - Electrical (2012 to 2014 Model Years)...4277
Index...4278
54-00A - General...18
54-00B - Specifications...4281
Specifications...4282
54-00C - Structure and Operation...4285
1. Starter...4286
2. Alternator...4287
3. Headlamps...4289
4. Meter Cluster...4290
5. Signal Detect and Actuation Modules...4302
6. Immobilizer...4322
54-00D - Troubleshooting...4325
Troubleshooting...4326
54-01 - Power, Charge and Ground Circuit...4353
High-Current Fuse Box...4354
Fuse Box...4356
105 - SAM Internal Circuit...4358
110 - Power Circuit...4360
115 - Reserve Power Circuit...4374
125 - Battery Charging Circuit...4375
130 - Ground...4376
54-02 - Engine Starting, Stopping and Preheating Circuit...4391
210 - Engine Starting Circuit...4392
220 - Engine Preheating Circuit...328
54-03 - Lighting Circuit...4394
310 - Headlamp Circuit...4395
313 - Daytime Running Light Circuit...4396
315 - Fog Lamp Circuit...4397
320 - Tail, Parking and License Plate Lamps Circuit...4398
325 - Stop Lamp Circuit...4399
330 - Turn Signal and Hazard Lamp Circuit...4400
340 - Backup Lamp Circuit...4401
345 - Cab Lamp Circuit...4403
348 - Illumination Lamp Circuit...4405
349 - Identification and Side Marker Lamp Circuit...4406
352 - Van Body Dome Light Circuit...4407
54-04 Meter Circuit...4408
401 - Meter Cluster Internal Circuit...4409
410 - Tachometer Circuit...4411
412 - Speedometer Circuit...4412
415 - Tachograph Circuit...4413
420 - Fuel Gauge Circuit...4414
425 - Water Temperature Gauge Circuit...4415
54-05 - Indicator and Warning Lamp Circuit...4416
510 - Parking Brake Indicator Circuit...4417
515 - Brake Warning Circuit...4418
536 - Engine Oil Pressure Warning Circuit...4419
537 - Overheating Warning Circuit...4420
550 - Cab Tilt Warning Circuit...4421
554 - Starter Key Removal Reminder Alarm Circuit...4422
566 - Fuel Filter Circuit...4423
54-06 - Cab Side Electrical Circuit...4424
610 - Cigarette Lighter Circuit...4425
612 - Audio Circuit...4426
614 - Wiper and Washer Circuit...4427
616 - Horn Circuit...4428
620 - Heater and Air-conditioner Circuit...4429
622 - Power Window and Central Door Lock Circuit...4431
629 - Mirror Heater Circuit...4432
654 - Keyless Entry Circuit...4433
54-08 - Engine and Transmission Side Electrical Circuit...4434
810 - Four-Wheel Drive Circuit...4435
850 - Transmission Power Take-off Circuit...4436
54-09 - Other Circuit...4437
905 - Joint Connector (J/C)...4438
Common Rail System Electric Circuit Diagram...328
DUONIC System Electric Circuit Diagram...3153
Anti-lock Brake System Electric Circuit Diagram...3928
Fully Automatic Air-conditioner System Electric Circuit Diagram...5197
54-10 - Electrical Equipment Installation Positions...4440
Cab Side...4441
A - Switch and Sensor...4441
B - Relay and Electronic Control Unit...4445
C - Meter and Motor...4449
D - Air-conditioner...4451
E - Door...4455
F - Roof...4456
G - Cab...4457
H - Tilt...4458
J - Joints of Main Harness Connectors...4459
P - Others...4463
Engine and Transmission...4465
R - Engine...4465
S - Transmission...4467
Chassis Side...4469
T - Switch and Sensor...4469
U - Fuse, Relay and Electronic Control Unit...4475
V - Magnetic Valve, Motor and Buzzer...4477
W - Joints of Main Harness Connectors...4479
X - Others...4483
54-11 - Inspection of Electrical Equipment...4488
#001 to #179 Switch...4489
#180 to #249 Relay...4494
#250 to #349 Sensor...4495
#350 to #409 Control Unit...4498
#410 to #509 Motor...4499
#510 to #539 Actuator...4502
#560 to #609 Magnetic Valve...4503
#610 to #649 Buzzer, Horn...4504
#650 to #699 Lamp...4505
#750 to #859 Other...4506
#860 Battery...4509
#890 Meter...4512
54-12 - Starter and Alternator...4514
#930 Starter...4515
#940 Alternator...4533
54-13 - On-Vehicle Inspection and Adjustment...4536
#950 Inspection of Alternator...4537
#951 Inspection of Regulator...4538
#960 Headlamp Aiming...4539
#961 Fog Lamp Aiming...4541
#984 Inspection of Immobilizer...4543
#985 Inspection of Signal Detect and Actuation Modules...4553
#986 Inspection of Meter Cluster...4595
54-14 - Connector Configuration Chart...4598
Connector Configuration Chart...4599
Group 54 - Electrical (2014 1/2 to 2016 Model Years)...4696
Index...4697
54-00A - General...17
54-00B - Specifications...4700
Specifications...4701
54-00C - Structure and Operation...4704
1. Starter...4705
2. Alternator...4706
3. Headlamps...4708
54-00D - Troubleshooting...4709
Troubleshooting...4710
54-01 - Power, Charge and Ground Circuit...4740
High-Current Fuse Box...4741
Fuse Box...4743
105 - SAM Internal Circuit...4745
110 - Power Circuit...4747
115 - Reserve Power Circuit...4762
125 - Battery Charging Circuit...4763
130 - Ground...4764
54-02 - Engine Starting, Stopping and Preheating Circuit...4780
210 - Engine Starting Circuit...4781
220 - Engine Preheating Circuit...4834
54-03 - Lighting Circuit...4783
310 - Headlamp Circuit...4784
313 - Daytime Running Light Circuit...4785
315 - Fog Lamp Circuit...4786
320 - Tail, Parking and License Plate Lamps Circuit...4787
325 - Stop Lamp Circuit...4788
330 - Turn Signal and Hazard Lamp Circuit...4789
340 - Backup Lamp Circuit...4790
345 - Cab Lamp Circuit...4792
348 - Illumination Lamp Circuit...4794
349 - Identification and Side Marker Lamp Circuit...4795
352 - Van Body Dome Light Circuit...4796
54-04 - Meter Circuit...4797
401 - Meter Cluster Internal Circuit...4798
410 - Tachometer Circuit...4800
412 - Speedometer Circuit...4801
415 - Tachograph Circuit...4802
420 - Fuel Gauge Circuit...4803
425 - Water Temperature Gauge Circuit...4804
54-05 - Indicator and Warning Lamp Circuit...4805
510 - Parking Brake Indicator Circuit...4806
515 - Brake Warning Circuit...4807
536 - Engine Oil Pressure Warning Circuit...4808
537 - Overheating Warning Circuit...4809
550 - Cab Tilt Warning Circuit...4810
554 - Starter Key Removal Reminder Alarm Circuit...4811
566 - Fuel Filter Circuit...4812
54-06 - Cab Side Electrical Circuit...4813
610 - Cigarette Lighter Circuit...4814
612 - Audio Circuit...4815
614 - Wiper and Washer Circuit...4816
616 - Horn Circuit...4817
620 - Heater and Air-conditioner Circuit...4818
622 - Power Window and Central Door Lock Circuit...4823
629 - Mirror Heater Circuit...4824
654 - Keyless Entry Circuit...4825
54-07 - Chassis Side Electrical Circuit...4826
790 - Anti-lock Brake System...4827
54-08 - Engine and Transmission Side Electrical Circuit...4829
810 - Four-Wheel Drive Circuit...4830
850 - Transmission Power Take-off Circuit...4831
873 - DUONIC System Electric Circuit...4832
880 - Common Rail System Electric Circuit...4834
54-09 - Other Circuit...4841
905 - Joint Connector (J/C)...4842
54-10 - Electrical Equipment Installation Positions...4846
Cab Side...4847
A - Switch and Sensor...4847
B - Relay and Electronic Control Unit...4851
C - Meter and Motor...4855
D - Air-conditioner...4857
E - Door...4861
F - Roof...4862
G - Cab...4863
H - Tilt...4864
J - Joints of Main Harness Connectors...4865
P - Others...4869
Engine and Transmission...4871
R - Engine...4871
S - Transmission...4873
Chassis Side...4875
T - Switch and Sensor...4875
U - Fuse, Relay and Electronic Control Unit...4881
V - Magnetic Valve, Motor and Buzzer...4883
W - Joints of Main Harness Connectors...4885
X - Others...4889
54-11 - Inspection of Electrical Equipment...4893
#001 to #179 Switch...4894
#180 to #249 Relay...4899
#250 to #349 Sensor...4900
#350 to #409 Control Unit...4908
#410 to #509 Motor...4909
#510 to #539 Actuator...4912
#560 to #609 Magnetic Valve...4914
#610 to #649 Buzzer, Horn...4915
#650 to #699 Lamp...4916
#750 to #859 Other...4917
#860 Battery...4921
#890 Meter...4924
54-12 - Starter and Alternator...4925
#930 Starter...4926
#940 Alternator...4944
54-13 - On-Vehicle Inspection and Adjustment...4946
#950 Inspection of Alternator...4947
#951 Inspection of Regulator...4948
#960 Headlamp Aiming...4949
#961 Fog Lamp Aiming...4951
54-14 - Connector Configuration Chart...4952
Connector Configuration Chart...4953
Group 54EI - Immobilizer (2014 1/2 to 2016 Model Years)...5052
Index...5053
Structure and Operation...5054
1. Overview...5054
2. Electronic Control System...5055
3. Electronic Control Circuit Diagram...5056
Troubleshooting...5058
1. Inspection Based on Diagnosis Codes...5058
2. Fuso Diagnostics Service Data (Measured Values)...5061
Initial Settings of Immobilizer...5062
1. Connecting the Fuso Diagnostics...5062
2. Selection of the Setting of Immobilizer...5062
3. Various Operations (Initial Key Registration, Additional Key Registration, Secret Key Registration, Key Information Deletion)...5063
4. Additional Starter Key Registration (Up to 6 Keys Can be Registered)...5067
5. New Starter Key Registration After All of Starter Keys Have Been Lost...5068
Inspection of Electrical Parts...4696
Installed Locations of Parts...4696
Electric Circuit Diagram...4696
Group 54EM - Meter Cluster (2014 1/2 to 2016 Model Years)...5069
Index...5070
Specifications...5071
Structure and Operation...5073
1. Overview...5073
2. Electronic Control System...5074
3. Electronic Control Unit Circuit Diagram...5084
Troubleshooting...5085
1. Inspection Based on Diagnosis Codes...5085
2. Fuso Diagnostics Service Data (Actual Values)...5087
3. Fuso Diagnotics Actuator Test (Actuations)...5087
4. Coding Data in Electronic Control Unit...5087
5. Electronic Control Unit Input/Output Table...5088
Inspection of Electrical Parts...4696
Installed Locations of Parts...4696
Electric Circuit Diagram...4696
Group 54ES - Signal Detect and Actuation Modules (2014 1/2 to 2016 Model Years)...5089
Index...5090
Structure and Operation...5091
1. Overview...5091
2. Electronic Control System...5093
3. Electronic Control Unit Circuit Diagram...5101
4. Diagnosis Code Occurrence Condition Range (Lost of Output Current Threshold Values)...5110
Troubleshooting...5113
1. Inspection Based on Diagnosis Codes...5113
2. Fuso Diagnostics Service Data (Actual Values)...5140
3. Fuso Diagnostics Actuator Test (Actuations)...5150
4. Coding Data in Electronic Control Unit...5150
5. Electronic Control Unit Input/Output Table...5151
6. Confirmation Items Before Replacing the Signal Detect and Actuation Module...5153
7. Symptoms and Inspection Procedures When Warning Lamp (Red or Amber) Illuminates...5156
Inspection of Relays in Signal Detect and Actuation Module...5159
Inspection of Electrical Parts...4696
Installed Locations of Parts...4696
Electric Circuit Diagram...4696
Group 55 - Heater, Air-conditioner, and Ventilation...5160
Index...5161
Specifications...5162
Structure and Operation...5163
1. Heater...5163
2. Air Conditioner...5164
3. Compressor...5165
4. Air Duct...5168
5. Heater Control...5169
6. Rear Heater Crew Cab...5173
Troubleshooting...5174
On-Vehicle Inspection and Adjustment...5178
1. Operation Check of Air-Conditioner...5178
2. Recovery of Refrigerant...5182
3. Recharging the System with Refrigerant...5183
Connecting Air-Conditioner Piping...5185
Compressor...5186
Condenser, Receiver...5187
Heater Control Manual Air-Conditioner...5189
Air Duct...5193
Heater and Cooling Unit, Blower...5194
Rear Heater Crew Cab...5195
Group 55E - Full Automatic Air-conditioner...5196
Group 55E - Full Automatic Air-conditioner (2012 to 2014 Model Years)...5197
Index...5198
Specifications...5199
Structure and Operation...5201
1. Overview...5201
2. Electronic Control System...5202
3. Electronic Control Unit Schematic Diagram...5204
Troubleshooting...5205
1. Inspection According to Diagnosis Code (Trouble Codes)...5205
2. Fuso Diagnostics Service Data (Measured Values)...5211
3. Actuator Test (Control) Using Fuso Diagnostics...5213
4. Electronic Control Unit Input/Output Table...5215
Inspection of Electrical Parts...5217
Installed Locations of Parts...5223
Electrical Circuit Diagram...5241
Group 55E - Full Automatic Air-conditioner (2014 1/2 to 2016 Model Years)...5243
Index...5244
Specifications...5160
Structure and Operation...5245
1. Overview...5245
2. Electronic Control System...5246
3. Electronic Control Unit Schematic Diagram...5248
Troubleshooting...5249
1. Inspection Based on Diagnosis Codes...5249
2. Fuso Diagnostics Service Data (Actual Values)...5255
3. Fuso Diagnostics Actuator Test (Actuations)...5258
4. Electronic Control Unit Input/Output Table...5260
Inspection of Electrical Parts...4696
Installed Locations of Parts...4696
Electrical Circuit Diagram...4696
FE.FG Series Fuso Body Builder's Drawings & Supporting Data (LTE07001-A - 2007.09)...5262
BODY BUILDER’S DRAWINGS AND SUPPORTING DATA FE...5322
INTRODUCTION...5323
COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS...5324
INCOMPLETE VEHICLE DOCUMENT...5325
List of FMVSS and CMVSS...5326
NOISE REGULATIONS...5327
PART II DRAWINGS AND TECHNICAL DATA...5328
1. LINE-UP CHART...5333
2. TYPICAL BODY LENGTH...5334
3. CHASSIS CAB DRAWING...5335
3.1 Chassis cab drawing...5335
3.1.1 FE8□DDZ (automatic transmission)...5335
3.1.2 FE85DDZ (manual transmission)...5336
3.1.3 FE8□DEZ (automatic transmission)...5337
3.1.4 FE85DEZ (manual transmission)...5338
3.1.5 FE8□DGZ (automatic transmission)...5339
3.1.6 FE85DGZ (manual transmission)...5340
3.1.7 FE84DHW (automatic transmission)...5341
3.1.8 FE8□DJZ (automatic transmission)...5342
3.1.9 FE85DJZ (manual transmission) ...5343
3.1.10 FE85DKZ (automatic transmission) ...5344
3.1.11 FE85DKZ (manual transmission) ...5345
3.1.12 FG84DF6 (manual transmission) ...5346
3.2 Cab front and rear view...5347
4. CHASSIS FRAME ASSEMBLY...5348
4.1 FE8□DDZ...5348
4.2 FE8□DEZ...5349
4.3 FE8□DGZ...5350
4.4 FE8□DJZ...5351
4.5 FE85DKZ...5352
4.6 FE84DHW...5353
4.7 FG84DF6...5354
5. CROSSMEMBER REAR VIEW...5355
5.1 FE Series (Except FE84DHW)...5355
5.2 FE84DHW...5356
5.3 FG Series...5357
6. FRAME SECTION MODULUS DIAGRAMS...5358
6.1 FE8□DDZ...5358
6.2 FE8□DEZ...5359
6.3 FE8□DGZ...5360
6.4 FE8□DJZ...5361
6.5 FE85DKZ...5362
6.6 FE84DHW...5363
6.7 FG84DF6...5364
7. FRAME HEIGHT...5365
7.1 Tire radius...5365
7.2 Front and rear springs...5366
7.2.1 FE83...5366
7.2.2 FE84 (Except FE84DHW)...5367
7.2.3 FE84DHW ...5368
7.2.4 FE85...5369
7.2.5 FG84...5370
7.3 Vehicle’s sprung weight...5371
8. TIRE AND DISC WHEEL...5372
9. FRONT AXLE...5373
10. REAR AXLE...5374
11. REAR AXLE BOUNCE HEIGHT...5375
12. FUEL TANK...5376
12.1 FE Series Except FE84DHW...5376
FE84DHW...5377
12.2 FE Series (Rear fuel tank) ...5378
12.3 FE Series (Spare fuel tank)...5379
12.4 FG Series...5380
13. BATTERY BOX...5381
14. LICENSE PLATE LAMP...5382
15. REAR COMBINATION LAMP...5383
16. BRAKES PIPING DIAGRAM...5384
16.1 FE83D, FE84D...5384
16.2 FE85D...5385
16.3 FG84DF6...5386
17. PROPELLER SHAFT...5387
18. EXHAUST SYSTEM...5389
18.1 FE8□DDZ...5389
18.2 FE8□DEZ...5390
18.3 FE8□DGZ...5391
18.4 FE8□DJZ, FE85DKZ...5392
18.5 FE84DHW...5393
18.6 FG84DF6...5394
19. ELECTRIC CIRCUIT DIAGRAM...5395
19.1 POWER, CHARGE AND GROUND CIRCUIT...5395
110 POWER CIRCUIT...5395
115 RESERVE POWER CIRCUIT ...5407
125 BATTERY CHARGING CIRCUIT...5408
130 GROUND ...5409
19.2 STARTING CIRCUIT...5426
210 ENGINE STARTING CIRCUIT...5426
220 ENGINE PREHEATING CIRCUIT...5428
19.3 LIGHTING CIRCUIT...5430
310 HEADLAMP CIRCUIT...5430
313 DAYTIME RUNNING LIGHT CIRCUIT...5431
320 TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT...5433
325 STOP LAMP CIRCUIT ...5434
330 TURN SIGNAL AND HAZARD LAMP CIRCUIT...5436
340 BACKUP LAMP CIRCUIT...5437
345 CAB LAMP CIRCUIT ...5439
348 ILLUMINATION LAMP CIRCUIT...5440
349 IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT...5441
352 VAN BODY DOME LIGHT CIRCUIT ...5442
19.4 METER CLUSTER...5443
401 METER CLUSTER INTERNAL CIRCUIT ...5443
410 TACHOMETER CIRCUIT...5445
412 SPEEDOMETER CIRCUIT ...5446
420 FUEL GAUGE CIRCUIT...5447
425 WATER TEMPERATURE GAUGE CIRCUIT...5448
19.5 INDICATOR AND WARNING LAMP CIRCUIT...5449
510 PARKING BRAKE INDICATOR CIRCUIT...5449
515 BRAKE WARNING CIRCUIT...5450
535 ENGINE OIL LEVEL WARNING CIRCUIT...5452
536 ENGINE OIL PRESSURE WARNING CIRCUIT...5453
537 OVERHEATING WARNING CIRCUIT...5454
540 BRAKE PAD WARNING CIRCUIT...5455
550 CAB TILT WARNING CIRCUIT...5456
566 FUEL FILTER WARNING CIRCUIT...5457
19.6 CAB SIDE ELECTRICAL CIRCUIT...5458
610 CIGARETTE LIGHTER CIRCUIT...5458
612 AUDIO CIRCUIT...5459
614 WIPER AND WASHER CIRCUIT...5460
616 HORN CIRCUIT...5461
620 AIR-CONDITIONER CIRCUIT...5462
622 POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT ...5464
629 MIRROR HEATER CIRCUIT...5465
19.7 CHASSIS SIDE ELECTRICAL CIRCUIT...5466
710 EXHAUST BRAKE CIRCUIT...5466
19.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT...5468
850 TRANSMISSION POWER TAKE-OFF CIRCUIT...5468
19.9 OTHER CIRCUIT...5469
905 JOINT CONNECTOR (J/C)...5469
907 DIAGNOSIS SWITCH AND MEMORY CLEAR SWITCH...5473
COMMONRAIL SYSTEM CIRCUIT...5474
AUTOCRUISE SYSTEM CIRCUIT...5481
AUTOMATIC TRANSMISSION CIRCUIT...5483
ANTI-LOCK BRAKE SYSTEM CIRCUIT...5487
Fuso Canter Body_Equipment Mounting Directives for FE, FG (16.05.2011)...5490
Fuso Truck.Bus Harness Repair Manual (THAE0906 - 2009.09)...5803
COVER...5803
FOREWORD...5804
INDEX...5805
1 Descriptions of procedures...5807
POINTS TO NOTE ON MAINTENANCE...5808
1. Points to note on electric system maintenance...5808
2. Points to note on repair of connectors...5809
● Waterproof grease...5810
● Assembly/removal of connectors...5810
● Inspection with tester...5810
3. Points to note on vehicle with airbag...5813
POINTS TO NOTE ON STORAGE...5813
WORK PROCEDURES...5814
REPAIR WORK...5816
1. Connection with bare crimp joint terminal and heat shrinkable tube...5816
2. Connection using crimp joint terminal with heat shrinkable tube Dura seal...5820
3. Connection using crimp joint terminal with heat shrinkable tube NICHIFU seal...5822
● When caulking tool MH063570 is used:...5822
● When caulking tool MH063677 is used:...5824
4. Wrapping with tape...5826
5. Stripping insulation off wires...5826
2 SUPPLIED PARTS...5828
SPECIAL TOOLS...5829
OTHER SUPPLIED PARTS...5831
CONTACT FOR ORDER AND INFORMATION...5833
3 PROCEDURES...5834
3-01 AA - CONNECTOR (NMWP)...5836
3-02 AB - connector (SWP)...5846
3-03 AC - /AY - ...5864
3-04 AD - CONNECTOR...5875
3-05 AE - CONNECTOR...5883
3-06 AK - CONNECTOR ...5889
3-07 AN - CONNECTOR...5897
3-08 AQ - /DG - ...5906
3-09 AU - CONNECTOR...5919
3-10 BQ - CONNECTOR ...5926
3-11 BR - CONNECTOR (NV)...5933
3-12 BS - /BU - CONNECTOR ...5940
3-13 BT - CONNECTOR (AR)...5949
3-14 DD - CONNECTOR...5958
3-15 DJ - CONNECTOR...5970
3-16 DK - CONNECTOR...5978
3-17 DP - CONNECTOR...5988
3-18 DQ - /ES - CONNECTOR ...5991
3-19 EN - CONNECTOR...6002
3-20 EP - CONNECTOR...6014
3-21 EQ - CONNECTOR...6023
3-22 ER - CONNECTOR...6030
3-23 ET - CONNECTOR...6037
3-24 EU - CONNECTOR...6051
3-25 EW - CONNECTOR...6057
3-26 FA - CONNECTOR...6063
3-27 GA - CONNECTOR...6072
3-28 GB - CONNECTOR...6082
3-29 GC - CONNECTOR...6092
3-30 GD - CONNECTOR...6101
3-31 GW - CONNECTOR ...6107
3-32 PC - CONNECTOR...6113
3-33 PD - CONNECTOR...6120
3-34 PF - CONNECTOR...6127
3-35 PG - CONNECTOR...6133
4 TERMINAL TOOL...6140
Mitsubishi Fuso FE.FG Series 2012-2016 Repair Service Manual 2012-2016
