Porsche Boxster & Cayman 981/986 Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Porsche Boxster & Cayman 981/986, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Porsche Boxster & Cayman 981/986 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Porsche 981 Boxster_Cayman Repair Manual.pdf
Porsche 986 Boxster Parts Book 1997-2004.pdf
Porsche Boxster (986) & Boxster S (986) Cabriolet Technical Manual - Repair & Service.pdf
Porsche Boxster & Boxster S Service Manual 1997-2004.pdf
bonus_material
PRODUCT DETAILS:
Total Pages: 7,655 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
Porsche 981 Boxster_Cayman Repair Manual....1
Table of Content....1
ACCESSORIES AND BODY CAB....2
ACCESSORIES AND BODY, CAB 50 - Body Front - (981) Boxster_Cayman....2
ACCESSORIES AND BODY, CAB 51 - Body Center, Roof, Frame - (981) Boxster_Cayman....84
ACCESSORIES AND BODY, CAB 53 - Body Rear - (981) Boxster_Cayman....170
ACCESSORIES AND BODY, CAB 55 - Lids, Flaps - (981) Boxster_Cayman....262
ACCESSORIES AND BODY, CAB 57 - Door Front, Central Locking System - (981) Boxster_Cayman....342
ACCESSORIES AND BODY, CAB 63 - Bumpers - (981) Boxster_Cayman....402
ACCESSORIES AND BODY, CAB 64 - Glazing, Window Control - (981) Boxster_Cayman....449
ACCESSORIES AND BODY, CAB 66 - Exterior Equipment - (981) Boxster_Cayman....558
ACCESSORIES AND BODY, CAB 68 - Interior Equipment - (981) Boxster_Cayman....627
ACCESSORIES AND BODY, CAB 70 - Linings, Insulation - (981) Boxster_Cayman....680
ACCESSORIES AND BODY, CAB 72 - Seat Frames - (981) Boxster_Cayman....781
ACCESSORIES AND BODY, CAB 74 - Seat Upholsteries, Cover - (981) Boxster_Cayman....897
ACCESSORIES AND BODY, CAB 7X - Body-Equipment Inside - General - (981) Boxster_Cayman....999
ACCESSORIES AND BODY, CAB 90 - Instruments - (981) Boxster_Cayman....1008
ACCESSORIES AND BODY, CAB 91 - Radio, Stereo, Telephone, On-Board Computer - (981) Boxster_Cayman....1043
ACCESSORIES AND BODY, CAB 92 - Windshield Wiper And Washer System - (981) Boxster_Cayman....1121
ACCESSORIES AND BODY, CAB 94 - Lights, Lamps, Switches, Exterior - (981) Boxster_Cayman....1155
ACCESSORIES AND BODY, CAB 96 - Lights, Lamps, Switches, Interior - (981) Boxster_Cayman....1223
ACCESSORIES AND BODY, CAB 97 - Cables - (981) Boxster_Cayman....1254
BRAKES....1344
BRAKES 45 - Anti Locking Brake System (ABS) - (981) Boxster_Cayman....1344
BRAKES 46 - Brakes - Brake Mechanics - (981) Boxster_Cayman....1363
BRAKES 47 - Brakes - Hydraulic Brake System, Regulator - (981) Boxster_Cayman....1439
ELECTRICAL....1482
ELECTRICAL 2X - Petrol, Exhaust, Engine-Electric - General - (981) Boxster_Cayman....1482
ELECTRICAL 9X - Electrical System - General - (981) Boxster_Cayman....1507
ENGINE 27 - Starter, Power Supply, Cruise Control - (981) Boxster_Cayman....1553
SYSTEM WIRING DIAGRAMS Porsche - Cayman....1592
Using Wiring Diagrams....1708
ENGINE....1717
ENGINE 10 - Engine - Crankcase, Suspension - (981) Boxster_Cayman....1717
ENGINE 13 - Engine - Crankgear, Pistons - (981) Boxster_Cayman....1805
ENGINE 15 - Engine - Cylinder Head, Valve Control - (981) Boxster_Cayman....1884
ENGINE 17 - Engine - Lubrication - (981) Boxster_Cayman....1951
ENGINE 19 - Engine - Cooling - (981) Boxster_Cayman....2022
ENGINE 20 - Fuel Supply, Control - (981) Boxster_Cayman....2149
ENGINE 24 - Fuel System - Electronic Ignition - (981) Boxster_Cayman....2201
ENGINE 26 - Exhaust System - (981) Boxster_Cayman....2312
ENGINE 27 - Starter, Power Supply, Cruise Control - (981) Boxster_Cayman....2344
ENGINE 28 - Ignition System - (981) Boxster_Cayman....2390
GENERAL INFORMATION 1X - Engine - General - (981) Boxster_Cayman....2418
HVAC....2445
HVAC 80 - Heating - (981) Boxster_Cayman....2445
HVAC 85 - Ventilation - (981) Boxster_Cayman....2450
HVAC 87 - Air Conditioning - (981) Boxster_Cayman....2498
HVAC 8X - Air Conditioning - General - (981) Boxster_Cayman....2554
RESTRAINTS....2577
RESTRAINTS 69 - Passenger Protection - (981) Boxster_Cayman....2577
STEERING....2693
STEERING 48 - Steering - (981) Boxster_Cayman....2693
SUSPENSION....2748
SUSPENSION 40 - Front Wheel Suspension, Drive Shafts - (981) Boxster_Cayman....2748
SUSPENSION 42 - Rear Wheel Suspension, Drive Shafts - (981) Boxster_Cayman....2788
SUSPENSION 43 - Level Control, Air Suspension - (981) Boxster_Cayman....2843
SUSPENSION 44 - Wheels, Tires, Suspension Alignment - (981) Boxster_Cayman....2851
SUSPENSION PORSCHE WHEEL ALIGNMENT SPECIFICATIONS....2921
TRANSMISSION....2960
TRANSMISSION 30 - Clutch, Control - (981) Boxster_Cayman....2960
TRANSMISSION 34 - Mechanical Gear-Shift System - Actuation, Housing - (981) Boxster_Cayman....2995
TRANSMISSION 35 - Mechanical Gear-Shift System - Gears & Shafts - (981) Boxster_Cayman....3031
TRANSMISSION 37 - Automatic Transmission - Actuation, Ass....3035
TRANSMISSION 38 - Automatic Transmission - Gears, Control - (981) Boxster_Cayman....3086
TRANSMISSION 39 - Final Drive - Differential, Differential Lock - (981) Boxster_Cayman....3112
TRANSMISSION 3X - Power Transmission - General - (981) Boxster_Cayman....3165
REMINDER INDICATOR (RESET PROCEDURES) Porsche - 1977-16....3172
2013-15 MAINTENANCE 03 - Maintenance, Diagnostics - (981) Boxster_Cayman....3180
Porsche 986 Boxster Parts Book 1997-2004....3207
Main Group 0: Accessories and others....3207
001: tools, jack....3207
004: paint touch-up applicator....3210
Main Group 1: Engine....3212
101: replacement engine....3212
102: crankshaft....3218
103: cylinder head....3222
104: oil pump....3229
105: water pump, thermostat housing....3235
106: air cleaner....3246
107: throttle valve housing....3248
108: air injection system....3254
109: engine suspension....3258
198: set of seals....3259
Main Group 2: Fuel system, exhaust system....3262
201: fuel tank....3262
202: exhaust system....3267
Main Group 3: Transmission....3272
301: clutch....3272
302: replacement transmission, transmission case....3277
303: gears, shafts....3282
304: manual transmission, shift rods, forks....3288
305: differential....3289
306: transmission suspension....3293
320: tiptronic, differential....3295
330: tiptronic, converter....3298
340: tiptronic, oil filter, oil sump....3300
360: tiptronic, atf-cooler, atf-pipes....3303
370: iptronic, transmission suspension....3305
Main Group 4: Front axle, steering....3306
401: cross member, track control arm....3306
402: springs, shock absorber strut....3310
403: power assisted steering, steering gear, steering (parts)....3313
Main Group 5: Rear axle....3326
501: rear axle, wheel carrier, control arm, wheel hub....3326
502: shock absorber, coil spring....3336
Main Group 6: Wheels, brakes....3339
601: wheels....3339
602: disk brake, front axle....3343
603: disk brake, rear axle....3345
604: brake master cylinder, brakeservo, pre-carging hydraulic pump, reservoir....3348
605: hydraulic unit, antiblock system control....3357
Main Group 7: Hand lever system, pedal cluster....3359
701: transmission control, manual transmission....3359
702: pedal system....3372
Main Group 8: Body....3380
801: body in white....3380
802: bumper, front....3399
803: cover, front....3405
804: bare door, installation parts, door lock....3411
805: glasses....3418
807: luggage compartment, front....3420
808: seat....3454
809: dashboard lining, with retaining frame....3455
810: insignias....3494
811: folding top covering, inner lining....3496
812: safty roll bar, seat belt....3508
813: heating system 1, feed line, return line....3513
898: repair kits, set of locks....3524
Main Group 9: Electrical equipment....3525
901: ignition system....3525
902: central electr. equipment, dashboard....3529
903: fanfare, horn....3547
904: windshield wiper system, rain sensor....3557
905: headlamps, side turn signals....3561
906: instruments complete....3567
907: tempomat....3576
911: radio, amplifier....3577
MSP-Pages....3590
V-Pages....3596
Porsche Boxster & Boxster S Service Manual 1997-2004....3607
Porsche Boxster Service Manual....3607
Summary....3611
Foreword....3612
00 Warnings and Cautions....3613
01 Vehicle Identification and VIN Decoder....3615
02 Boxster Familiarization....3617
03 Service and Maintenance....3652
10 Engine Removal and Installation....3693
13 Engine Pulleys and Seals....3710
15 Cylinder Head....3718
17 Lubrication System....3728
19 Cooling System....3734
20 Fuel Storage and Supply....3750
24 Fuel Injection....3758
26 Exhaust System....3796
27 Battery, Starter, Alternator....3804
28 Ignition System....3814
30 Clutch....3820
32 Torque Converter....3828
34 Manual Transmission....3830
37 Automatic Transmission....3844
40 Front Suspension....3862
42 Rear Suspension....3874
44 Wheels, Tires and Alignment....3892
45 Antilock Brakes (ABS)....3896
46 Brakes-Mechanical....3908
47 Brakes-Hydraulic....3916
48 Steering....3924
50 Fenders, Drains....3938
55 Trunk Lids....3942
57 Doors and Locks....3950
61 Convertible Top....3958
63 Bumpers....3968
64 Door Windows....3978
66 Exterior Equipment....3990
69 Seat Belts, Airbags....3998
70 Interior Trim....4014
72 Seats....4020
80 Heating....4022
87 Air-conditioning....4026
90 Instruments, Horns....4038
91 Radio and Communication....4048
92 Wipers and Washers....4058
94 Exterior Lights....4070
96 Interior Lights, Anti-theft....4084
97 Fuses, Relays, Component Location....4096
EWD Electrical Wiring Diagrams....4138
Index....4268
Porsche Boxster (986) & Boxster S (986) Cabriolet Technical Manual - Repair & Service....4277
986 Group 0a General....4277
Entire Vehicle - General....4277
General....4287
Engine....4288
Transmission....4291
Running Gear....4292
Body....4301
Electrics....4309
Technical Data....4314
Plug-in couplings for pipelines (new system)....4324
Lifting the vehicle....4330
Power supply - general (work instructions after disconnecting the battery)....4332
Technical data Boxster (2.7 I)....4334
Technical data Boxster S (3.2 l)....4345
Sales Check....4356
Removing transport arrangement....4357
Convertible top: Checking operation....4358
coding alarm system for Great Britain and Belgium....4360
Maintenance....4361
Maintenance schedule....4361
Maintenance....4364
Body equipment, exterior....0
Body equipment....0
Colour range for 1998 models....4277
986 Group 0a Diagnosis To 45....4390
986 Group 0a Diagnosis From 69....4551
Porsche 986....0
986 Owner' Manual....4939
Table of Contents....4946
Controls, Instruments....4947
Shifting Gear....5073
Mobile Roofs....5081
Maintenance, Car Care....5097
Practical Tips, Emergency Service....5130
Vehicle Identification, Technical Data....5168
Index....5189
Service Information Technik 2002....5194
986 Group 1 Engine To 13....5216
986 Group 1 Engine From 15....5501
986 Group 2 Fuel-Exhaust....5652
Body equipment, interior....0
Linings, insulation....0
Removing and installing cowl panel cover....5652
Seat frames....0
Disassembling and assembling the seat frame....5652
986 Group 3 Transmission-Manual....5748
Body equipment, interior....0
Seat frames....0
Disassembling and assembling backrest frame....5748
986 Group 3 Transmission-Automatic....5884
Body equipment, interior....0
Linings, insulation....0
Disassembling and assembling the dashboard....0
Assembling the dashboard....0
- Installing the regulator for wiping interval....5884
Seat upholsteries, cover....0
Removing and installing covering from front seat....5884
986 Group 4 Running Gear....5971
986 Group 5 Body....6177
986 Group 6 Body Exterior....6414
Body equipment, interior....0
Linings, insulation....0
Disassembling and assembling the dashboard....0
Disassembling the dashboard....6414
986 Group 7 Body Interior....6689
Body equipment, interior....6689
Linings, insulation....6699
Disassembling and assembling the dashboard....6700
Disassembling the dashboard....6701
- Removing the regulator for wiping interval....6707
- Removing the cigarette lighter....6707
Assembling the dashboard....6708
- Installing the regulator for wiping interval....6714
- Instaling the cigarette lighter....6714
Removing and installing the dashboard....6715
Removing and installing cowl panel cover....6719
Disassembling and assembling door trim panel....6723
Seat frames....6729
Removing and installing front seat....6729
Disassembling and assembling the seat frame....6734
Disassembling and assembling backrest frame....6739
Seat upholsteries, cover....6743
Removing and installing covering from front seat....6744
Removing and installing covering from front backrest....6752
986 Group 8-9 AC-Electrics....6769
Body equipment, interior....0
Seat frames....0
Removing and installing front seat....6769
Seat upholsteries, cover....0
Removing and installing covering from front seat....6769
986 Group 9 Circuit Diagrams To 99....6915
Body equipment, interior....0
Linings, insulation....0
Removing and installing cowl panel cover....6915
Seat upholsteries, cover....0
Removing and installing covering from front seat....6915
986 Group 9 Circuit Diagrams From 00....7140
Body equipment, interior....0
Seat frames....0
Disassembling and assembling the seat frame....7140
bonus_material....7353
Bosche DME Schematic-Analog....7353
Bosche DME Schematic-Digital....7354
Mechanical Fuel Injestion Manual....7355
Owners manual....7407
986 Owner' Manual....7407
Table of Contents....7414
Controls, Instruments....7415
Shifting Gear....7541
Mobile Roofs....7549
Maintenance, Car Care....7565
Practical Tips, Emergency Service....7598
Vehicle Identification, Technical Data....7636
Index....7657
Porsche Boxster Brochure 2006....7662
Porsche Special Tools....7712
Transmission Automatic A22 Valve Body....7846
Porsche Boxster & Cayman 981/986 Repair Service Manual
