Volvo L260H Wheel Loaders Service Repair Manual
Volvo L260H Wheel Loaders Service Repair Manual
Complete official service manual with Electrical Wiring Diagrams for Volvo L260H Wheel Loaders, with all the shop information to maintain, diagnostic, repair, rebuild like professional mechanics.
L260H Volvo Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
3,301 pages PDF (bookmarked, Searchable, Printable, high quality)
TABLE OF CONTENTS
0 - GENERAL
03 - SPECIFICATIONS
Tightening torques
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
88830557 User Instruction
E1680, Holder
E 1708, Checking point
E1711
E-2001
E-2005
E-2007
E-2014
E-2015
E-2016
E-2017
E-2018
E-2023
E-2024
E-2025
Infrared Thermometer
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
AdBlue®_DEF
Alternative fuels
Coolant
Recommended lubricants_{10-36-43}
Recommended lubricants_{10-37-14}
17 - SERVICE
AdBlue®_DEF tank breather filter, replacing
Air drier filter, replacing
Alternative exit, checking
Arrival Inspection, according to Inspection Programme
Automatic central lubrication filter, replacing
Axle breather filters, replacing
Axle oil cooler filter, replacing
Basic service
Battery, checking
Boom suspension accumulator, checking
Brake pressure and function, checking
Cab extra prefilter cyclone type, replacing
Cab main filter, replacing
Cab prefilter, replacing
Coolant, changing
Coolant freezing point, checking
Coolant level, checking
Coolers, cleaning
Delivery Inspection, according to Inspection Programme
Diesel particulate filter, checking and cleaning
Drive axle oil, changing
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine belt condition, checking
Engine oil and filter, changing
Engine oil level, checking
Extra fuel prefilter, replacing
Fire suppression system, checking
Fuel filters, replacing
Fuel tank breather filter, replacing_{10-14-07}
Fuel tank breather filter, replacing_{10-14-26}
Hinge, lubricating
Hydraulic oil, changing
Hydraulic oil level, checking
Hydraulic oil tank breather filter, replacing
Hydraulic pressure, checking
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing
Hydraulic tank sediment, draining
Lubrication, every 1000 hours
Lubrication, every 250 hours
Lubrication, every 500 hours
Lubrication, every 50 hours
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours_{10-32-25}
Maintenance service, every 2000 hours_{10-32-37}
Maintenance service, every 250 hours
Maintenance service, every 4000 hours
Maintenance service, every 4500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours_{10-26-52}
Maintenance service, every 6000 hours_{10-27-10}
Maintenance service, every 8000 hours
Maintenance service, first 100 hours
MATRIS and Tech Tool, reading
Oil-bath air cleaner reservoir filter insert, cleaning
Oil-bath air cleaner reservoir oil, changing
Oil-bath air cleaner reservoir oil, checking
Parking brake function, checking
Parking brake, manually releasing
Parking brake pads, checking
Rear axle bearing oil, changing
Rear axle pivot bearing, greasing
Restoring of the machine
Service brake disc wear, checking
Service brake, testing
Service
Service position 1
Service position 2
Software update, checking
Towing
Transmission breather filter, replacing
Transmission, calibrating
Transmission oil, filter and suction strainer, changing and cleaning
Transmission oil level, checking
Tyre wear and air pressure, checking
Valves, adjusting_{10-19-49}
Venturi tube, checking
19 - GENERAL
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting complete machine
Safety when working on hydraulic systems
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1_{09-47-19}
Service position 2_{09-47-47}
Some simple rules regarding tyre handling
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working on the electrical system of the machine
Working under raised boom
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Engine belts, replacing
Engine, capacities_{01-03-35}
Engine, capacities_{01-03-48}
Engine control module (ECM), replacing non-programmed_{01-04-10}
Engine control module (ECM), replacing non-programmed_{01-04-24}
Engine control module (ECM), replacing pre-programmed_{01-04-44}
Engine control module (ECM), replacing pre-programmed_{01-04-58}
Engine, description_{09-36-08}
Engine, description_{09-36-23}
Engine, description_{09-36-24}
Engine, reference values
Tech Tool, operations_{01-05-18}
Tech Tool, operations_{01-05-30}
21 - ENGINE
Camshaft, replacing_{12-45-53}
Camshaft, replacing_{12-46-32}
Camshaft setting, checking_{12-47-45}
Camshaft setting, checking_{12-48-27}
Crankcase ventilation, description_{12-54-30}
Crankcase ventilation, description_{12-54-58}
Crankcase ventilation separator, replacing
Crankshaft front oil seal, replacing_{12-44-17}
Crankshaft front oil seal, replacing_{12-44-44}
Crankshaft rear oil seal, replacing
Cylinder compression, testing_{12-56-02}
Cylinder compression, testing_{12-56-27}
EGR valve (internal), replacing
Engine, installing_{12-58-29}
Engine, installing_{12-59-11}
Engine mount rubber cushion, replacing_{12-42-14}
Engine mount rubber cushion, replacing_{12-42-42}
Engine, removing_{01-00-33}
Engine, removing_{12-59-59}
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor (crank shaft), replacing
Engine, specifications
Engine, tightening torques
Internal Exhaust Gas Recirculation (IEGR), description
Oil level sensor, replacing
Rocker arms, replacing
Valves, adjusting_{12-51-20}
Valves, adjusting_{12-52-16}
22 - LUBRICATING SYSTEM
Lubrication oil consumption, checking
Lubrication oil pressure, checking with pressure gauge
Lubrication system, component locations_{12-39-26}
Lubrication system, component locations_{12-39-45}
Lubrication system, description_{12-41-05}
Lubrication system, description_{12-41-30}
Lubrication system, specifications
Lubrication system, tightening torques
Oil cooler, leakage check
Oil cooler, replacing_{12-37-52}
Oil cooler, replacing_{12-38-06}
23 - FUEL SYSTEM
Air in fuel system, checking
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Feed pump removed, reconditioning
Feed pump, replacing
Fuel system, bleeding
Fuel system, component location
Fuel system, description_{12-36-43}
Fuel system, description_{12-37-03}
Fuel system hand pump, replacing
Fuel system, specifications
Fuel system, tightening torques
Fuel tank, replacing_{12-31-51}
Fuel tank, replacing_{12-32-09}
Injectors, checking
Injector sleeves, replacing_{12-27-28}
Injector sleeves, replacing_{12-28-00}
Injectors, replacing_{12-29-06}
Injectors, replacing_{12-29-39}
Stall speed, checking
Yoke, injector, checking
25 - INLET & EXHAUST SYSTEM
ACM (Aftertreatment control module) non-programmed, replacing
ACM (Aftertreatment control module) pre-programmed, replacing
AdBlue®_DEF, draining
AdBlue®_DEF hoses, replacing
AdBlue®_DEF nozzle, replacing
AdBlue®_DEF
AdBlue®_DEF pump unit, components, replacing
AdBlue®_DEF pump unit diagnostics, description
AdBlue®_DEF pump unit, replacing
AdBlue®_DEF quality, checking
AdBlue®_DEF tank armature, cleaning
AdBlue®_DEF tank armature, replacing
AdBlue®_DEF tank armature suction filter, replacing
AdBlue®_DEF tank, cleaning
AdBlue®_DEF tank, replacing
Aftertreatment fuel dosing unit, replacing
Aftertreatment fuel nozzle, cleaning
Aftertreatment fuel nozzle, replacing
Air drier filter, replacing
Auxiliary brake (engine braking), description
Compressor, replacing
DPF (Diesel particulate filter), checking and cleaning
Exhaust aftertreatment fuel system diagnostics, description
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust aftertreatment system fuel flow, checking
Exhaust pipe flexible tube, replacing_{12-22-22}
Exhaust pipe flexible tube, replacing_{12-22-36}
High pressure air system pressure, checking
Inlet and exhaust system, component location_{12-24-44}
Inlet and exhaust system, component location_{12-25-01}
Inlet and exhaust system, description_{12-26-08}
Inlet and exhaust system, description_{12-26-36}
Inlet and exhaust system, specification_{12-25-20}
Inlet and exhaust system, specification_{12-25-32}
Inlet and exhaust system, tightening torques_{12-23-55}
Inlet and exhaust system, tightening torques_{12-24-21}
Inlet throttle, replacing
Muffler, replacing
Muffler with console, installing
Muffler with console, removing
NOx sensor, replacing
Regeneration process, description
SCR (Selective catalytic reduction) dosing system, checking
Silencer, installing
Silencer, removing
Turbocharger, inspecting_{12-07-44}
Turbocharger, inspecting_{12-07-57}
Turbocharger, replacing_{12-06-33}
Turbocharger, replacing_{12-06-48}
Variable turbocharger actuator, replacing
26 - COOLING SYSTEM
Carbon dioxide in coolant system, checking
Coolant with anti-freeze and corrosion protection, recommendation
Cooling fan, component location
Cooling fan, description
Cooling fan motor, description
Cooling fan rpm, specifications
Cooling fan, tightening torques
Cooling system, component location_{12-01-37}
Cooling system, component location_{12-01-52}
Cooling system, description_{12-04-13}
Cooling system, description_{12-04-28}
Cooling system, description_{12-04-48}
Cooling system, description_{12-05-03}
Cooling system pressure, checking
Cooling system, specifications
Cooling system, tightening torques
Fan control valve, seal replacing
Radiator, replacing
Reversible cooling fan, description_{11-58-26}
Reversible cooling fan, description_{11-58-43}
Reversible cooling fan, description_{11-58-59}
Reversible cooling fan, tightening torques
Temperature limits for cooling fan speed, specifications_{11-49-14}
Temperature limits for cooling fan speed, specifications_{11-49-26}
27 - ENGINE CONTROL
ECO - accelerator pedal
29 - MISCELLENEOUS
EGR cooler pressure, testing_{11-43-22}
EGR cooler pressure, testing_{11-43-35}
EGR cooler, replacing
EGR system, tightening torques
EGR valve, replacing
EGR venturi tube, cleaning
EGR venturi tube, replacing
Exhaust gas recirculation (EGR), component location
Exhaust Gas Recirculation (EGR), description
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
BB1 Communication bus, description and measuring_{03-49-31}
BB1 Communication bus, description and measuring_{03-52-11}
BB1 Communication bus, description and measuring_{03-53-42}
BB1 Communication bus, description and measuring_{03-55-08}
BB2 Communication bus, description and measuring_{03-38-43}
BB2 Communication bus, description and measuring_{03-40-10}
BB2 Communication bus, description and measuring_{03-40-11}
BB2 Communication bus, description and measuring_{03-40-51}
Collection of basic data
Conditions when checking
CU3605, description and measuring
CU6601, description and measuring
CU9901, description and measuring
Electrical system, description
Electrical system, specifications
Electrical system, tightening torques
Electrical system, work instructions
Electronic control system, description_{04-08-02}
Electronic control system, description_{04-08-41}
FX1005, description and measuring
FX1006, description and measuring
FX1007, description and measuring
FX1008, description and measuring
FX1009, description and measuring
FX1024, description and measuring
FX1025, description and measuring
FX1065, description and measuring
FX1066, description and measuring
FX1079, description and measuring
FX1089, description and measuring
General fault diagnosis information
HE2501, description and measuring
HE2511, description and measuring
HE2512, description and measuring
Instrument Cluster (IC), description and measuring
Lead and connector checks
Limp home function, description
Load Assist, sensor network, description and measuring_{03-04-10}
Load Assist, sensor network, description and measuring_{03-04-54}
MA2301-MA2306, description and measuring
MA2503, description and measuring
MA2517, description and measuring
MA2601, description and measuring
MA2602, description and measuring
MA4603, description and measuring
MA5501, description and measuring
MA5503, description and measuring
MA8701, description and measuring
MA9103, description and measuring
MA9104, description and measuring
MA9114, description and measuring
MA9626, description and measuring
MA9627, description and measuring
MA9628, description and measuring
MO2501, description and measuring
MO2503, description and measuring
MO2507, description and measuring
MO3301, description and measuring
MO3612, description and measuring
MO3613, description and measuring
MO6401, description and measuring
MO8703, description and measuring
MO8707, description and measuring
MO8711, description and measuring
Power supply, ACM (Aftertreatment Control Module), description and measuring
Power supply CCM, description and measuring
Power supply ECM, description and measuring
Power supply GPMECU 1, description and measuring
Power supply GPMECU 2, description and measuring
Power supply GPMECU 3, description and measuring
Power supply HMICU, description and measuring
Power supply SID, description and measuring
Power supply W-ECU, description and measuring
PWM2502, description and measuring
PWM2503, description and measuring
PWM2602, description and measuring
PWM4203, description and measuring
PWM4213 - PWM4218, description and measuring
PWM5202, description and measuring
PWM6601, description and measuring
PWM6602, description and measuring
PWM9101, description and measuring
PWM9102, description and measuring
PWM9103, description and measuring
PWM9104, description and measuring
PWM9105, description and measuring
PWM9106, description and measuring
PWM9107, description and measuring
PWM9108, description and measuring
R2701, description and measuring
RE02, description and measuring
RE03, description and measuring
RE04, description and measuring
RE07, description and measuring
RE08, description and measuring
RE09, description and measuring
RE10, description and measuring
RE11, description and measuring
RE12, description and measuring
RE13, description and measuring
RE14, description and measuring
RE15, description and measuring
RE16, description and measuring
RE17, description and measuring
RE18, description and measuring
RE2301, description and measuring
RE2501, description and measuring
RE2502, description and measuring
RE3102, description and measuring
RE3504, description and measuring
RE3507, description and measuring
RE3524, description and measuring
RE3531, description and measuring
RE3610, description and measuring
RE3705, description and measuring
RE5502, description and measuring
RE6401, description and measuring
RE8712, description and measuring
RF3601, description and measuring
SAE J1939-1 SubNet 1, description and measuring
SE2203, description and measuring
SE2301, description and measuring
SE2303, description and measuring
SE2509, description and measuring
SE2510, description and measuring
SE2512, description and measuring
SE2513, description and measuring
SE2514, description and measuring
SE2515, description and measuring
SE2516, description and measuring
SE2519, description and measuring
SE2521, description and measuring
SE2522, description and measuring
SE2533, description and measuring
SE2539, description and measuring
SE2540, description and measuring
SE2542, description and measuring
SE2603, description and measuring
SE2604, description and measuring
SE2606, description and measuring
SE2701, description and measuring
SE2702, description and measuring
SE2703, description and measuring
SE2704, description and measuring
SE4202, description and measuring
SE4209, description and measuring
SE4213, description and measuring
SE4218, description and measuring
SE4219, description and measuring
SE4226, description and measuring
SE4227, description and measuring
SE4307, description and measuring
SE4312, description and measuring
SE4609, description and measuring
SE5201, description and measuring
SE5203, description and measuring
SE5222, description and measuring
SE5223, description and measuring
SE5501, description and measuring
SE6404, description and measuring
SE6407, description and measuring
SE6411, description and measuring
SE6601, description and measuring
SE8301, description and measuring
SE8702, description and measuring
SE8705, description and measuring
SE8706, description and measuring
SE8708, description and measuring
SE8709, description and measuring
SE9110, description and measuring
SE9116, description and measuring
SE9117, description and measuring
SE9119, description and measuring
SE9147, description and measuring
SE9148, description and measuring
SE9163, description and measuring
SE9482, description and measuring_{12-59-20}
SE9482, description and measuring_{12-59-40}
SE9483, description and measuring_{12-58-33}
SE9483, description and measuring_{12-58-54}
SE9484, description and measuring_{12-57-44}
SE9484, description and measuring_{12-58-06}
SE9485, description and measuring_{12-56-58}
SE9485, description and measuring_{12-57-17}
SE9486, description and measuring_{12-52-08}
SE9486, description and measuring_{12-52-09}
SE9901, description and measuring
Software parameters, description
SW2506, description and measuring
SW3630, description and measuring
SW3701, description and measuring
SW3801, description and measuring
SW4205_SW4206, description and measuring
SW4208, description and measuring
SW4209, description and measuring
SW4210, description and measuring
SW4211, description and measuring
SW4217, description and measuring
SW4219, description and measuring
SW4220, description and measuring
SW5501, description and measuring
SW8701, description and measuring
SW9144, description and measuring
SW9148, description and measuring
SW9149, description and measuring
SW9174, description and measuring
SW9175, description and measuring
Tech Tool, operations
Troubleshooting strategy
Troubleshooting tools
31 - BATTERY
Batteries, replacing
Battery, charging
Battery condition, checking
Battery, description
Battery, specifications
32 - ALTERNATOR; CHARGE REGULATOR
Alternator 80 A, specification
Alternator, description
33 - STARTING SYSTEM
Starter lock, replacing
Starter motor, description
Starter motor, replacing_{12-11-25}
Starter motor, replacing_{12-11-39}
Starter motor, specifications
Starter motor, tightening torques
35 - LIGHTING
Lighting, specifications
36 - OTHER ELECTRICAL EQUIPMENT
Connectors, overview
Connectors, position
GPMECU1 non-programmed, replacing
GPMECU1 pre-programmed, replacing
GPMECU2 non-programmed, replacing
GPMECU2 pre-programmed, replacing
GPMECU3 non-programmed, replacing
GPMECU3 pre-programmed, replacing
HMICU non-programmed, replacing
HMICU pre-programmed, replacing
Hood opening
Intermittent wiper and washer
37 - CABLE; FUSE; RELAY
ACM, I_O list
Battery disconnector switch, description
Cable and component designations
Cable and component marking explanations
CCM, I_O list
Chassis connection
Components list
ECM (Engine Control Module), I_O list_{11-59-14}
ECM (Engine Control Module), I_O list_{11-59-26}
Electrical symbols and designations
GPMECU1, I_O list
GPMECU2, I_O list
GPMECU3, I_O list
HMICU, I_O list
Table of contents, wiring diagrams
W-ECU, I_O list
Wiring diagram WD201
Wiring diagram WD202
Wiring diagram WD208
Wiring diagram WD210
Wiring diagram WD211
Wiring diagram WD212
Wiring diagram WD214_{11-50-56}
Wiring diagram WD214_{11-51-12}
Wiring diagram WD220
Wiring diagram WD221
Wiring diagram WD223
Wiring diagram WD224
Wiring diagram WD275
Wiring diagram WD301
Wiring diagram WD302
Wiring diagram WD303
Wiring diagram WD304
Wiring diagram WD305
Wiring diagram WD306
Wiring diagram WD320
Wiring diagram WD321
Wiring diagram WD322
Wiring diagram WD324
Wiring diagram WD325
Wiring diagram WD326
Wiring diagram WD327
Wiring diagram WD330
Wiring diagram WD331
Wiring diagram WD333
Wiring diagram WD334
Wiring diagram WD335
Wiring diagram WD337
Wiring diagram WD350
Wiring diagram WD351
Wiring diagram WD352
Wiring diagram WD360
Wiring diagram WD361
Wiring diagram WD362
Wiring diagram WD363
Wiring diagram WD371
Wiring diagram WD372
Wiring diagram WD373
Wiring diagram WD374
Wiring diagram WD375
Wiring diagram WD376
Wiring diagram WD401
Wiring diagram WD402
Wiring diagram WD403
Wiring diagram WD404
Wiring diagram WD405
Wiring diagram WD406
Wiring diagram WD501
Wiring diagram WD601
Wiring diagram WD602
Wiring diagram WD604
Wiring diagram WD801
Wiring diagram WD802
Wiring diagram WD804
Wiring diagram WD805
Wiring diagram WD806
Wiring diagram WD807
Wiring diagram WD808
Wiring diagram WD831
Wiring diagram WD901
Wiring diagram WD903
Wiring diagram WD904
Wiring diagram WD908
Wiring diagram WD909
Wiring diagram WD910
Wiring diagram WD911
Wiring diagram WD912_{11-28-33}
Wiring diagram WD912_{11-28-48}
Wiring diagram WD913_{11-27-58}
Wiring diagram WD913_{11-28-11}
Wiring diagram WD915
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Information display, service mode
Rear vision system
Reverse warning system, description
Volvo Co-Pilot Android software, updating online (OtA)_{11-21-37}
Volvo Co-Pilot Android software, updating online (OtA)_{11-21-49}
Volvo Co-Pilot, component location
Volvo Co-Pilot, description_{11-24-00}
Volvo Co-Pilot, replacing
Volvo Co-Pilot SIM card, installing_{11-22-18}
Volvo Co-Pilot SIM card, installing_{11-22-33}
Volvo Co-Pilot, software updating
Volvo Co-Pilot, specifications
Volvo Co-Pilot, tightening torques
39 - MISCELLANEOUS
CareTrack W-ECU, description
W-ECU, replacing, non-programmed
W-ECU, replacing, pre-programmed
4 - POWER TRANSMISSION
40 - GENERAL
Drivetrain, component location
Error codes when calibrating
Front and rear axles, volume
Tech Tool, operations
42 - TRANSMISSION; HYDRAULIC CONTROL
Gear selector valve, replacing one solenoid
Hydraulic diagram transmission
Hydraulic transmission calibration, description
Hydraulic transmission, capacity
Hydraulic transmission, description
Hydraulic transmission, warming up
Lock up valve, replacing
Transmission, calibration
Transmission, component location
Transmission, function check
Transmission, installing
Transmission oil pressure, checking
Transmission, removing
Transmission, specifications
Transmission, tightening torques
45 - PROPELLER SHAFT
Propeller shaft, component description
Propeller shaft, tightening torque
46 - FRONT AXLE; REAR AXLE
Automatic differential brake, Limited Slip, description
Axle, installing
Axle, removing
Axle suspension, replacing bushes and seals
Axle suspension, tightening torque
Differential lock, adjusting
Differential lock, description
Differential lock, function check
Drive axles, description
Front and rear axles, specifications
Front and rear axles, tightening torque
Front axle, component description
Hub reduction, installing
Hub reduction, removing
Hub seal, replacing
Rear axle, component description
Rear axle mounting, component description
Rear axle mounting, volume
49 - MISCELLANEOUS
Heat exchanger, replacing
Oil cooler, component location
5 - BRAKE
51 - WHEEL BRAKE
Brake disc, replacing
Brake discs, measuring wear
Brake discs, replacing
Brake piston seals, replacing
Front wheel brake, tightening torque
Wheel brake, specification
52 - HYDRAULIC BRAKE SYSTEM
Accumulator, discarding
Accumulator, installing
Accumulator (removed) charging pressure, checking
Accumulator, removing
Accumulators, checking in machine
Automatic brake function, checking
Automatic brake valve, description
Axle oil cooler, component location
Axle oil cooler, description
Brake accumulator, description
Brake accumulator, specifications
Brake system, bleeding
Brake system charging, checking
Brake system circuit pressure, checking and adjusting
Brake system, component location
Brake system retardation function, checking
Brake system, specifications
Braking system, description
Foot brake valve, description
55 - PARKING BRAKE
Parking brake, adjusting
Parking brake, assembling
Parking brake assembly, removing
Parking brake brake pads, replacing
Parking brake, component description
Parking brake, component location
Parking brake, disassembling
Parking brake function, checking
Parking brake, function description
Parking brake, installing
Parking brake, specifications
Tightening torque
6 - STEERING
60 - GENERAL
Lever steering CDC, tightening torques
Steering cylinder, tightening torque
Steering system, component location
Steering system, description
Steering system function, checking
64 - STEERING
Left steering cylinder, installing
Left steering cylinder, removing
Pressure monitor, description
Right steering cylinder, installing
Right steering cylinder, removing
Secondary steering, component location
Secondary steering, description
Secondary steering pump, specifications
Secondary steering pump working pressure, checking and adjusting
Steering accumulator, installing
Steering accumulator removed, checking
Steering accumulator, removing
Steering cylinder, description
Steering, specifications
Steering system working pressure, checking and adjusting
Steering valve, description
66 - LEVEL STEERING
Calibration of Comfort Drive Control (CDC), function description
Calibration of Comfort Drive Control (CDC), specification
CDC valve, lever steering, description
Comfort drive control (CDC) angle sensor, changing
Comfort Drive Control (CDC), component location
Comfort Drive Control (CDC), description
Comfort Drive Control (CDC) joystick, changing
Comfort drive control (CDC) solenoid valve, changing
Comfort Drive Control, servo pressure, checking
Lever steering (CDC) function, checking
Lever steering (CDC), specifications
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
71 - FRAME
Counterweight, installing
Counterweight, removing
Counterweight, tightening torques
Counterweight, weight
74 - FRAME LINK
Frame joint, description
Frame joint, replacing bearings
Frame joint, tightening torques
77 - WHEELS; TRACKS; TYRE; HUB; DRUM
Front wheel, installing
Front wheel, removing
Rear wheel, installing
Rear wheel, removing
Wheel, tightening torque
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
80 - GENERAL
Cab, description
Tech Tool, operations
81 - CAB, NAKED; CANOPY
Cabin, tightening torques
Cab, position 1
Cab, position 1, restoring
Cab, position 2
Cab, position 2, restoring
Cab tilt cylinder, replacing
Viscous cab suspension, changing one unit
Viscous cab suspension, description
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Actuator, replacing
Engine hood, raising and securing
83 - DOORS; HATCH; COVER PLATE, (all)
Door lock cylinder, replacing_{05-51-22}
Door lock cylinder, replacing_{05-51-40}
Electric door opener, control unit, replacing
Electric door opener, description
Electric door opener, locking motor, replacing
Electric door opener, opening support motor, replacing
Electric door opener, rotor switch, replacing
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Side window, replacing_{05-50-38}
Window pane, installing
Windows, general
Windscreen, replacing_{05-50-12}
85 - CAB INTERIOR; UPHOLSTERY
Operator's seat, securing
87 - AIR CONDITIONING UNIT
Air conditioning, checking performance
Air conditioning, component location
CCM, replacing
Climate control system, description
Climate unit, installing
Compressor, replacing
Expansion valve, replacing
Refrigerant, filling incl vacuum pumping
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
4th hydraulic function, tightening torques
Calibration of working hydraulics, specifications
Hydraulic system, volume
Hydraulic system, warming up
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
4th hydraulic, functional check
4th hydraulic function, description_{05-12-31}
4th hydraulic function, description_{05-12-47}
4th hydraulic function, description
4th hydraulic function, pressure, checking and adjusting
4th hydraulic function, shock valve, checking
4th hydraulic function, solenoid valve, replacing
Accumulator, boom suspension system, discarding
Accumulator, discarding
Accumulator removed, checking
Back-up valve, checking and adjusting
Boom suspension accumulator, reconditioning
Boom suspension system, checking
Boom Suspension System, component description
Boom suspension system, component location
Boom Suspension System, description_{05-13-15}
Boom Suspension System, description_{05-13-34}
Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
Boom suspension system, left accumulator, installing
Boom suspension system, left accumulator, removing
Boom suspension system, pressure reduction, safety valve, checking and adjusting
Boom suspension system, right accumulator, installing
Boom suspension system, right accumulator, removing
Boom Suspension System, specifications
Central valve, description
Control valve, description_{05-32-23}
Control valve, description_{05-32-38}
Control valve, specifications_{05-31-31}
Control valve, specifications_{05-31-43}
Function times, specifications
Hydraulic connections, tightening torques
Hydraulic couplings
Hydraulic oil tank, description
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump flow regulation, description
Hydraulic pump P1, installing
Hydraulic pump P1, removing
Hydraulic pump (P1), specifications
Hydraulic pump P2, installing
Hydraulic pump P2, removing
Hydraulic pump (P2), specifications
Hydraulic pump P3, checking
Hydraulic pump P3, installing
Hydraulic pump P3, removing
Hydraulic pump (P3), specifications
Hydraulic pumps, description
Hydraulic pump, standby pressure and working pressure, checking and adjusting
Hydraulic pumps, tightening torques
Lever control, electric servo, description
Lift, solenoid valve, changing_{05-29-17}
Lift, solenoid valve, changing_{05-29-30}
lower, angle sensor, changing
lower function, checking
lower function, description
lower, LS-disconnecting, solenoid valve, replacing_{05-26-20}
lower, LS-disconnecting, solenoid valve, replacing_{05-26-32}
Lower, solenoid valve, changing_{05-28-43}
Lower, solenoid valve, changing_{05-28-56}
LS (load sense) pressure, checking
out, angle sensor, changing
out function, description
Pressure back-up valve, replacing_{05-34-14}
Pressure back-up valve, replacing_{05-34-28}
Servo accumulator, installing
Servo accumulator, removing
Servo pressure, at the spool in control valve, checking_{05-15-49}
Servo pressure, at the spool in control valve, checking_{05-16-02}
Servo pressure, checking and adjusting
Servo system, description_{05-17-07}
Servo system, description_{05-17-21}
Servo system, specifications
Shock valve lift function, checking_{05-30-36}
Shock valve lift function, checking_{05-30-50}
Shock valve, tilt function, checking_{05-29-55}
Shock valve, tilt function, checking_{05-30-10}
Tilt, checking
Tilt in, solenoid valve, changing_{05-28-09}
Tilt in, solenoid valve, changing_{05-28-22}
Tilt, LS-disconnecting, solenoid valve, replacing_{05-25-48}
Tilt, LS-disconnecting, solenoid valve, replacing_{05-26-01}
Tilt out, solenoid valve, changing_{05-27-35}
Tilt out, solenoid valve, changing_{05-27-48}
Working hydraulic system, component location
Working hydraulic system, description_{05-33-13}
Working hydraulic system, description_{05-33-33}
94 - UNIT, LOAD HANDLING
Calibration of Load Assist, front frame position sensor
Calibration of Load Assist, GDF-linkage position sensor
Calibration of Load Assist, lifting arm position sensor
Hydraulic cylinder, piston's lock brace, installing
Lift cylinder, repacking in machine
Lift cylinder, tightening torques
Lifting cylinder, description
Load Assist, component location
Load Assist, description_{04-57-20}
Load Assist, description_{04-57-37}
Load Assist, front frame position sensor bracket, replacing
Load Assist, GDF linkage position sensor bracket, replacing
Load Assist, lifting arm position sensor, bracket, replacing
Load Assist, position sensors, replacing_{04-55-46}
Load Assist, position sensors, replacing_{04-55-59}
Load Assist, pressure sensor, lift- and lower function, replacing
Load Assist, reference values
Load Assist, tightening torques
Tilt cylinder, description
Tilt cylinder, repacking in machine
Tilt cylinder, tightening torques
99 - MISCELLANEOUS
Automatic lubrication pump unit, reconditioning
Automatic lubrication system, specifications
Bleeding air
Central lubrication system, description
Change of lubrication interval
Diagnostic tools, description
Dosage valves, description
Explanations to hydraulic diagram
Filling lubricant
Fire suppression system, actions after activation
Fire suppression system, actions after manual activation
Fire suppression system, component description
Fire suppression system, component location
Fire suppression system, functional description
Fire suppression system, specification
Fire Suppression System, tightening torques
Hydraulic diagram, basic machine_{04-49-14}
Hydraulic diagram, basic machine_{04-49-26}
Hydraulic diagram, complete_{04-49-44}
Hydraulic diagram, complete_{04-49-57}
Load Assist, description_{04-23-41}
Load Assist, description_{04-23-57}
Lubrication points, central lubrication
Parameter settings
Pressure monitor, description
Pump unit, description
Recommended lubricants
Shift valve, description
Software, parameter settings and read-outs
System test
Z-Linkage bearing points
