Caterpillar 3306C Engines Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 3306C Diesel Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 3306C Diesel Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR5196 - Specifications (3306C Truck Engine).pdf
SENR5197 - Systems Operation (3306C Truck Engine).pdf
SENR5197 - Testing and Adjusting (3306C Truck Engine).pdf
SENR5593 - Specifications (3306C Engines for Caterpillar Built Machines).pdf
SENR5594 - Systems Operation (3306C Engines for Caterpillar Built Machines).pdf
SENR5594 - Testing and Adjusting (3306C Engines for Caterpillar Built Machines).pdf
SENR6490 - Disassembly and Assembly (3306C Truck Engine).pdf
SENR6522 - Troubleshooting (3306C DIESEL TRUCK ENGINE).pdf
PRODUCT DETAILS:
Total Pages: 1,301 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
SENR5196 - Specifications (3306C Truck Engine)....1
Engine Design....3
Fuel Ratio Control....5
Fuel Injection Nozzles....7
Fuel Injection Lines....8
Fuel Injection Pump....11
Fuel Injection Pump Housing....15
Governor....18
Shutoff Pivot Lever....24
Governor Control Lever....25
Governor Control Linkage....26
Fuel Transfer Pump....28
Fuel Filter (Primary)....30
Fuel Filter Base....31
Automatic Timing Advance Unit....33
Valve Rocker Arms and Lifters....35
Cylinder Head Valves....37
Valve Mechanism Cover....40
Cylinder Head....41
Compression Brake - Jake Brake....42
Turbocharger....45
Exhaust Manifold....47
Exhaust Extension....48
Camshaft....49
Camshaft Bearings....51
Engine Oil Pump....52
Engine Oil Pan....55
Crankcase Breather....56
Water Temperature Regulator....57
Coolant Conditioner Base....58
Water Pump....60
Belt Tension Chart....62
Cylinder Block....64
Cylinder Liner....67
Crankshaft....69
Crankshaft Pulley....71
Connecting Rod and Main Bearing Journals....72
Connecting Rod....74
Piston and Rings....77
Housing (Front)....80
Gear Group (Front)....82
Flywheel Housing....84
Flywheel....85
Alternator and Regulator....91
Electric Starting Motor....95
Temperature Sensor (Air Inlet Heater)....101
Pressure Switch (Air Inlet Heater)....102
Shutoff Solenoid....103
Air Compressor....105
SENR5197 - Systems Operation (3306C Truck Engine)....107
Engine Design....108
Fuel System....110
Air Inlet and Exhaust System....133
Lubrication System....138
Cooling System....142
Basic Block....145
Compression Brake....148
Electrical System....155
SENR5197 - Testing and Adjusting (3306C Truck Engine)....162
Fuel System - Inspect....164
Air in Fuel - Test....166
Engine Speed - Check....169
Finding Top Center Position for No. 1 Piston....171
Fuel Injection Nozzle - Test....174
Fuel Injection Timing - Check....187
Fuel Quality - Test....196
Fuel Ratio Control - Adjust....198
Fuel Setting - Adjust....205
Governor - Adjust....216
Air Inlet and Exhaust System - Inspect....222
Turbocharger - Inspect....226
Inlet Manifold Pressure - Test....229
Exhaust Temperature - Test....230
Aftercooler - Test....231
Engine Crankcase Pressure (Blowby) - Test....234
Compression - Test....236
Engine Valve Lash - Inspect_Adjust....237
Engine Oil Pressure - Test....239
Excessive Engine Oil Consumption - Inspect....242
Increased Engine Oil Temperature - Inspect....247
Cooling System - Check....248
Cooling System - Inspect....249
Cooling System - Test....250
Water Temperature Regulator - Test....258
Connecting Rod Bearings - Inspect....259
Main Bearings - Inspect....260
Cylinder Block - Inspect....261
Cylinder Liner Projection - Inspect....262
Flywheel - Inspect....265
Flywheel Housing - Inspect....270
Vibration Damper - Check....274
Slave Piston Lash - Adjust....275
Control Valve (Compression Brake) - Test....280
Battery - Test....284
Belt Tension Chart....285
Charging System - Test....287
Electric Starting System - Test....290
SENR5593 - Specifications (3306C Engines for Caterpillar Built Machines)....294
Engine Design....296
Fuel Injection Lines....305
Fuel Injection Pump....319
Fuel Injection Pump Housing....329
Fuel Injection Nozzles....339
Governor....348
Fuel Transfer Pump....361
Fuel Filter Base....370
Fuel Filter (Primary)....378
Fuel Priming Pump and Primary Fuel Filter....386
Ether Starting Aid....394
Automatic Timing Advance Unit....404
Valve Rocker Arms and Lifters....413
Valve Mechanism Cover....423
Cylinder Head Valves....432
Cylinder Head....443
Turbocharger....452
Exhaust Manifold....460
Camshaft....469
Camshaft Bearings....478
Engine Oil Filter Base....487
Engine Oil Pump....496
Engine Oil Pan....507
Crankcase Breather....516
Water Temperature Regulator....524
Water Pump....533
Cylinder Block....542
Cylinder Liner....553
Cylinder Liner Projection....562
Crankshaft....570
Crankshaft Hub and Damper....580
Connecting Rod Bearing Journal....585
Main Bearing Journal....594
Connecting Rod....602
Piston and Rings....613
Piston Cooling Jet....623
Housing (Front)....631
Gear Group (Front)....640
Flywheel....654
Flywheel Housing....663
Crankshaft Pulley....669
Fan Drive....672
Engine Trunnion....676
Alternator and Regulator....683
Electric Starting Motor....697
SENR5594 - Systems Operation (3306C Engines for Caterpillar Built Machines)....710
Fuel System....711
Air Inlet and Exhaust System....732
Lubrication System....737
Cooling System....741
Compression Brake....745
Electrical System....749
SENR5594 - Testing and Adjusting (3306C Engines for Caterpillar Built Machines)....756
Troubleshooting....758
Fuel System - Inspect....776
Air in Fuel - Test....781
Finding Top Center Position for No. 1 Piston....784
Fuel Injection Nozzle - Test....787
Fuel Quality - Test....799
Gear Group (Front) - Time....801
Governor - Adjust....810
Air Inlet and Exhaust System - Inspect....847
Turbocharger - Inspect....852
Inlet Manifold Pressure - Test....855
Exhaust Temperature - Test....858
Aftercooler - Test - If Equipped....859
Engine Crankcase Pressure (Blowby) - Test....861
Compression - Test....862
Engine Valve Lash - Inspect_Adjust....863
Engine Oil Pressure - Test....866
Engine Oil Pump - Inspect....871
Excessive Bearing Wear - Inspect....872
Excessive Engine Oil Consumption - Inspect....873
Increased Engine Oil Temperature - Inspect....874
Cooling System - Check - Overheating....875
Cooling System - Inspect....878
Cooling System - Test....880
Water Temperature Regulator - Test....889
Piston Ring Groove - Inspect....891
Connecting Rod Bearings - Inspect....892
Main Bearings - Inspect....893
Cylinder Block - Inspect....894
Cylinder Liner Projection - Inspect....896
Flywheel - Inspect....899
Flywheel Housing - Inspect....903
Vibration Damper - Check....909
Battery - Test....912
Charging System - Test....915
Electric Starting System - Test....923
Pinion Clearance - Adjust....924
SENR6490 - Disassembly and Assembly (3306C Truck Engine)....929
Fuel Priming Pump - Remove and Install....933
Fuel Filter Base - Remove and Install....936
Fuel Transfer Pump - Remove....939
Fuel Transfer Pump - Disassemble....941
Fuel Transfer Pump - Assemble....945
Fuel Transfer Pump - Install....949
Fuel Injection Lines - Remove and Install....950
Fuel Injection Nozzles - Remove....955
Fuel Injection Nozzles - Install....958
Fuel Ratio Control - Remove....961
Fuel Ratio Control - Disassemble....963
Fuel Ratio Control - Assemble....966
Fuel Ratio Control - Install....969
Fuel Shutoff Solenoid - Remove and Install....971
Automatic Timing Advance - Remove....973
Automatic Timing Advance - Disassemble....977
Automatic Timing Advance - Assemble....980
Automatic Timing Advance - Install....982
Fuel Injection Pump Housing and Governor - Remove....984
Fuel Injection Pump Housing - Disassemble....988
Fuel Injection Pump Housing - Assemble....992
Fuel Injection Pump Housing and Governor - Install....998
Governor - Disassemble....1004
Governor - Assemble....1015
Fuel Injection Pump - Remove....1030
Fuel Injection Pump - Disassemble....1033
Fuel Injection Pump - Assemble....1035
Fuel Injection Pump - Install....1037
Turbocharger - Remove....1040
Turbocharger - Disassemble....1042
Turbocharger - Assemble....1044
Turbocharger - Install....1046
Turbocharger Wastegate - Remove and Install....1047
Exhaust Manifold - Remove and Install....1051
Inlet and Exhaust Valves - Remove and Install....1056
Inlet and Exhaust Valve Guides - Remove and Install....1060
Inlet and Exhaust Valve Seat Inserts - Remove and Install....1063
Engine Oil Filter Base - Remove....1066
Engine Oil Filter Base - Disassemble....1068
Engine Oil Filter Base - Assemble....1070
Engine Oil Filter Base - Install....1072
Engine Oil Cooler - Remove....1074
Engine Oil Cooler - Disassemble....1076
Engine Oil Cooler - Assemble....1078
Engine Oil Cooler - Install....1079
Engine Oil Pump - Remove....1081
Engine Oil Pump - Disassemble....1083
Engine Oil Pump - Assemble....1087
Engine Oil Pump - Install....1092
Water Pump - Remove....1094
Water Pump - Disassemble....1097
Water Pump - Assemble....1103
Water Pump - Install....1110
Water Temperature Regulator - Remove and Install....1112
Flywheel - Remove....1117
Flywheel - Install....1119
Crankshaft Rear Seal - Remove....1121
Crankshaft Rear Seal - Install....1123
Flywheel Housing - Remove and Install....1126
Rear Power Take-Off (RPTO) - Remove and Install....1131
Vibration Damper and Pulley - Remove and Install....1137
Crankshaft Front Seal - Remove....1142
Crankshaft Front Seal - Install....1145
Front Housing - Remove....1147
Front Housing - Install....1150
Gear Group (Front) - Remove....1153
Gear Group (Front) - Install....1156
Valve Mechanism Cover - Remove and Install....1160
Compression Brake - Remove....1163
Compression Brake - Disassemble....1165
Compression Brake - Assemble....1167
Compression Brake - Install....1170
Rocker Shaft and Pushrod - Remove....1172
Rocker Shaft - Disassemble....1174
Rocker Shaft - Assemble....1176
Rocker Shaft and Pushrod - Install....1178
Cylinder Head - Remove....1181
Cylinder Head - Install....1185
Spacer Plate - Remove and Install....1189
Water Directors - Remove and Install....1192
Lifter Group - Remove and Install....1194
Camshaft - Remove and Install....1196
Camshaft Bearings - Remove and Install....1200
Engine Oil Pan - Remove and Install....1203
Cylinder Liner - Remove....1206
Cylinder Liner - Install....1208
Piston Cooling Jets - Remove and Install....1212
Pistons and Connecting Rods - Remove....1214
Pistons and Connecting Rods - Disassemble....1216
Pistons and Connecting Rods - Assemble....1219
Pistons and Connecting Rods - Install....1221
Connecting Rod Bearings - Remove....1224
Connecting Rod Bearings - Install....1226
Crankshaft Main Bearings - Remove....1229
Crankshaft Main Bearings - Install....1231
Crankshaft - Remove....1235
Crankshaft - Install....1238
Bearing Clearance - Check....1241
Engine Oil Pressure Sensor - Remove and Install....1244
Coolant Temperature Sensor - Remove and Install....1246
Fan - Remove and Install....1248
Fan Drive - Remove....1251
Fan Drive - Install....1253
Electric Starting Motor - Remove and Install....1255
Alternator - Remove and Install....1257
Air Compressor - Remove and Install....1260
SENR6522 - Troubleshooting (3306C DIESEL TRUCK ENGINE)....1262
Introduction....1263
High Fuel Consumption....1264
High Fuel Consumption Complaints....1268
Low Power And Engine Response Complaints....1271
Low Power Complaints....1273
Engine Response Complaints....1275
Primary Engine Checks....1277
Road Test....1280
Non-Engine Related Problems....1282
Misfiring And Running Rough....1285
Excessive Black Or Gray Exhaust Smoke....1288
Excessive White Or Blue Exhaust Smoke....1291
Hard Starting (Engine Crankshaft Turns Freely)....1294
Engine Does Not Start....1297
Cooling System....1299
Loss Of Coolant....1303
Fuel In Crankcase Oil....1305
Engine Vibration Troubleshooting....1306
Caterpillar 3306C Engines Repair Service Manual
