Cummins K19, L10, M11, N14 Engines Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Cummins K19, L10, M11, N14 Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Cummins K19, L10, M11, N14 Diesel Engines workshop service repair manuals includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

3379347 - L10 Series Shop Manual+3810492 - Operation & Maintenance Manual+3884253 - Specification Manual & LTA10-G1_G2_G3 Parts Manual
3150826 - Manual de Operación y Mantenimiento Motores Serie N14 Plus.pdf
3666013 - K19 Industrial & Marine Operation & Maintenance Manual.exe
3666075 - M11 Series Engines Shop Manual.pdf
3666084 - L10, M11 & N14 Engines CELECT Electronic Control System Troubleshooting & Repair Manual.exe
3666090 - N14 Series Engines 1994 Certification Levels Specification Manual.pdf
3666139 - M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual.pdf
3666139 - M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual - Vol. 1.pdf
3666139 - M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual - Vol. 2.pdf
3666142 - N14 Base Engine STC, Celect, Celect Plus Troubleshooting & Repair Manual Vol.1.pdf
3666142 - N14 Base Engine STC, Celect, Celect Plus Troubleshooting & Repair Manual Vol.2.pdf
3810246 - L10 Series Engines Troubleshooting & Repair Manual.pdf
3810307 - K19 Engines Troubleshooting & Repair Manual.pdf
3810456 - N14 Series Engines Troubleshooting & Repair Manual.pdf
3810476 - L10 Series Engines External Damper Models Shop Manual.pdf
3810487 - N14 Series Engines Shop Manual.pdf
3810498 - L10 Series Engines External Damper Models Specification Manual.pdf
95088410 - PKT19 VME L270, L270B Parts Catalog.pdf
96735659 - Cummins CELECT Schematic (1995 1_2)_ Model 379 Family.pdf
124306250 - Installation Manual for ISM, ISM02, ISM07, M11, M11 Plus Engines.pdf
N14 Engine T455B_C Brakes Installation Manual.pdf
N14 Parts Catalog.pdf

PRODUCT DETAILS:
Total Pages: 8,705 pages
File Format: PDF / EXE
Language: English

"3150826.pdf"
Manual de Operación y Mantenimiento
Motores Serie N14 Plus
Boletin 3150826-02
Impreso 6/00
520 pages

"3666075.pdf"
M11 Series Engines Shop Manual
585 pages

"3666084.exe" (Windows)
"3666084.iso" (Windows/Mac/Linux)
L10, M11, and N14 Engines
CELECT Electronic Control System
Troubleshooting and Repair Manual
208 MB iso disk image

"3666139.pdf"
M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual
926 pages

"3666142/vol.1.pdf"
N14 Base Engine STC, Celect, Celect Plus Troubleshooting and Repair Manual
Volume 1
574 pages

"3666142/vol.2.pdf"
N14 Base Engine STC, Celect, Celect Plus Troubleshooting and Repair Manual
Volume 2
508 pages

"3810487.pdf"
N14 Series Engines Shop Manual
587 pages

“3810456.pdf”
N14 Series Engines Troubleshooting and Repair Manual
812

"L10"
L10 Series Shop Manual
Bulletin Number: 3379347-07
Printed: 7/94
L10 Series Operation and Maintenance Manual (Industrial Models)
Bulletin Number: 3810492
Printed: 06/94
LTA 10 – G1/G2/G3 Parts Manual (Generator Drive)
Bulletin Number: 3884253
Printed: 5/90
Specification Manual (L10 Series Engines - External Damper Models)
Bulletin Number: 3810498-02
Printed: 12/94

“3666090.pdf”
N14 Series Engines 1994 Certification Levels Specification Manual
74 pages

"N14 Parts Catalog.pdf"
114 pages

"N14 Engine T455B_C Brakes Installation Manual.pdf"
Model T455B/C Engine Brakes for Cummins N14 Series Engines Installation Manual
10 pages

"M11 Overhead Set.pdf"
24 pages

TABLE OF CONTENTS
!!! # Generated bmk file
124306250 - Installation Manual for ISM, ISM02, ISM07, M11, M11 Plus Engines....2
3150826 - Manual de Operación y Mantenimiento Motores Serie N14 Plus....24
  Portada del Boletín 3150826-02 Manual de Operación y Mantenimiento Motores Serie N14 Plus....24
  Tabla de Contenido....26
  Sección i - Introducción....30
  Sección E - Identificación del Motor....42
  Sección 1 - Instrucciones de Operación....56
  Sección 2 - Normas de Mantenimiento....208
  Sección 3 - Procedimientos de Mantenimiento a Intervalo Diario....218
  Procedimientos de Mantenimiento a los 19,000 Kilómetros [12,000 Millas], 300 Horas ó 6 Meses....234
  Procedimientos de Mantenimiento a los 192,000 Kilómetros [120,000 Millas], 3000 Horas ó 2 años....252
  Procedimientos de Mantenimiento a los 385,000 Kilómetros [240,000 Millas], 6000 Horas ó 3 años....284
  Sección A - Ajuste, Reparación y Reemplazo....300
  Sección D - Diagramas de los Sistemas....318
  Sección L - Literatura de Servicio....340
  Sección M -Fabricantes de Componentes....346
  Sección S -Asistencia de Servicio....356
  Sección TS - Síntomas de Diagnóstico de Fallas....408
    Procedimientos y Técnicas de Diagnóstico de Fallas Información General....410
    Tablas de Síntomas de Diagnóstico de Fallas - Información General....411
      La Presión de Aire del Compresor de Aire Se Eleva Lentamente....412
      El Ruido del Compresor de Aire es Excesivo....413
      El Compresor de Aire Bombea Aceite Lubricante Excesivo dentro del Sistema de Aire....414
      El Compresor de Aire No Mantiene la Presión de Aire Adecuada (No Bombea Continua-mente)....415
      El Compresor de Aire No Deja de Bombear....416
      El Alternador No Carga o Carga en Forma Insuficiente....417
      Pérdida de Refrigerante – Externa....418
      Temperatura de Refrigerante Arriba de lo Normal – Sobrecalentamiento Gradual....419
      La Temperatura de Refrigerante está Arriba de lo Normal – Sobrecalentamiento Repentino....421
      La Temperatura de Refrigerante está Debajo de lo Normal....422
      Paso de Gases al Cárter Excesivo (Blowby)....423
      El Freno del Motor No Opera....424
      Freno del Motor – Baja Potencia de Frenado o Lento para Activarse....425
      Freno del Motor — Uno o Más Cilindros Frenando con el Interruptor de Alimentación Desconectado....426
      El Motor Desacelera Lentamente....427
      El Motor Tiene Dificultad para Arrancar o No Arranca (Humo del Escape)....428
      El Motor Tiene Dificultad para Arrancar o No Arranca (Sin Humo del Escape)....430
      Ruido Excesivo del Motor....432
      Ruido Excesivo del Motor — Detonaciones de Combustión....433
      Baja Salida de Potencia del Motor....434
      El Motor Funciona Irregularmente en Ralentí....436
      El Motor Funciona Irregularmente o con Fallas de Encendido....438
      El Motor se Apaga Inesperadamente o se Para Durante la Desaceleración....440
      Velocidad Irregular del Motor en Ralentí Bajo o Alto....442
      Velocidad Irregular del Motor Bajo Carga o en el Rango de Operación....443
      Vibración Excesiva del Motor....444
      El Motor Arranca Pero No se Mantiene Funcionando....445
      El Motor No Da Marcha o Da Marcha Lentamente (Motor de Arranque Neumático)....447
      El Motor No Se Apagará....449
      Consumo Excesivo de Combustible....450
      Combustible en el Refrigerante....452
      Combustible en el Aceite Lubricante....453
      Temperatura de Aire del Múltiple de Admisión Arriba de Especificación....454
      La Presión del Múltiple de Admisión (Boost) está Debajo de lo Normal....455
      Consumo Excesivo de Aceite Lubricante....456
      Aceite Lubricante Contaminado....457
      Alta Presión del Aceite Lubricante....458
      Baja Presión del Aceite Lubricante....459
      Sedimento Excesivo de Aceite Lubricante en el Cárter....461
      Temperatura del Aceite Lubricante Arriba de Especificación....463
      Aceite Lubricante o de la Transmisión en el Refrigerante....464
      Humo Negro — Excesivo....465
      Humo Blanco — Excesivo....466
      El Turbocargador Fuga Aceite o Combustible del Motor....468
  Sección V - Especificaciones de Mantenimiento....470
  Sección W - Garantía....516
  Indice....534
  Contraportada del Boletín 3150826-02 (Translation of Bulletin No. 3666136–03)....541
3379347 - L10 Series Shop Manual+3810492 - Operation & Maintenance Manual+3884253 - Specification Manual & LTA10-G1_G2_G3 Parts Manual....544
  Index....544
3666075 - M11 Series Engines Shop Manual....545
  COVER PAGE....545
  TABLE OF CONTENTS....547
  INTRODUCTION....549
    ABOUT THE MANUAL....550
    DEFINITION OF TERMS....559
    GENERAL CLEANING INSTRUCTIONS....558
      GLASS OR PLASTIC BEAD CLEANING....558
      SOLVENT OR ACID CLEANING....558
      STEAM CLEANING....558
    GENERAL REPAIR INSTRUCTIONS....557
      WELDING ON A CELECT CONTROLLED VEHICLE....557
    GENERAL SAFETY INSTRUCTIONS....556
      IMPORTANT SAFETY NOTICE....556
    HOW TO USE THE MANUAL....550
    ILLUSTRATIONS....555
    SIMBOLOS....552
    SYMBOLE....553
    SYMBOLES....554
    SYMBOLS....551
  ENGINE IDENTIFICATION....563
    ENGINE DIAGRAMS....568
    ENGINE INDENTIFICATION....564
      ELECTRONIC CONTROL MODULE (ECM) DATAPLATE....564
      ENGINE DATAPLATE....564
    ENGINE SPECIFICATIONS....565
      AIR INTAKE SYSTEM....566
      BATTERIES (SPECIFIC GRAVITY)....567
      COOLING SYSTEM....566
      ELECTRICAL SYSTEM....567
      EXHAUST SYSTEM....566
      FUEL SYSTEM....567
      GENERAL ENGINE DATA....565
      LUBRICATING OIL SYSTEM....566
  ENGINE DISASSEMBLY AND ASSEMBLY - GROUP 00....569
    ENGINE ASSEMBLY....618
      ACCESSORY DRIVE ASSEMBLY - INSTALLATION....654
      ACCESSORY DRIVE OIL SEAL - INSTALLATION....678
      ACCESSORY DRIVE PULLEY - INSTALLATION....679
      ACTUATOR HARNESS - INSTALLATION....689
      AIR COMPRESSOR - INSTALLATION....694
      AIR COMPRESSOR AIR SUPPLY TUBE - INSTALLATION....695
      AIR COMPRESSOR COOLANT INLET TUBE FITTING - INSTALLATION....693
      AIR COMPRESSOR COOLANT OUTLET TUBE - INSTALLATION....699
      AIR INTAKE MANIFOLD - INSTALLATION....707
      ALTERNATOR - INSTALLATION....710
      ALTERNATOR AND BRACKET (BUS APPLICATIONS) - INSTALLATION....711
      ALTERNATOR BELT (NON BUS APPLICATIONS) - INSTALLATION....711
      ALTERNATOR DRIVE BELT (BUS APPLICATIONS) - INSTALLATION....713
      ALTERNATOR DRIVE PULLEY - INSTALLATION....704
      ALTERNATOR DRIVE SEAL - INSTALLATION....704
      AUTOMATIC BELT TENSIONER - INSTALLATION....676
      CAM FOLLOWER ASSEMBLIES - INSTALLATION....658
      CAMSHAFT AND GEAR ASSEMBLY - INSTALLATION....650
      CONNECTING ROD SIDE CLEARANCE MEASUREMENT....647
      COOLANT FILTER - INTSTALLATION....715
      CRANKSHAFT - INSTALLATION....625
      CROSSHEADS - INSTALLATION....681
      CYLINDER BLOCK - INSTALLATION ON REBUILD STAND....618
      CYLINDER HEAD - INSTALLATION....660
      CYLINDER LINERS - INSTALLATION....618
      DIPSTICK TUBE BRACKET - INSTALLATION....706
      DRAIN PLUGS - INSPECTION....715
      ELECTRIC FAN CLUTCH (CUMMINS) - INSTALLATION....700
      ELECTRONIC CONTROL COOLING PLATE - INSTALLATION....697
      ELECTRONIC CONTROL MODULE - INSTALLATION....697
      ENGINE - REMOVAL FROM THE REBUILD STAND....701
      EXHAUST MANIFOLD - INSTALLATION....706
      FAN BELT - INSTALLATION....713
      FAN HUB (BELT DRIVEN) - INSTALLATION....700
      FAN HUB SUPPORT - INSTALLATION....699
      FAN IDLER PULLEY - INSTALLATION....700
      FAN PULLEY AND FAN - INSTALLATION....713
      FLYWHEEL - INSTALLATION....640
      FLYWHEEL BORE RUNOUT - MEASUREMENT....640
      FLYWHEEL FACE RUNOUT - MEASUREMENT....642
      FLYWHEEL HOUSING - INSTALLATION....631
      FLYWHEEL HOUSING BORE ALIGNMENT - MEASUREMENT....634
      FLYWHEEL HOUSING FACE ALIGNMENT - MEASUREMENT....635
      FLYWHEEL HOUSING, REPTO - INSTALLATION....632
      FRONT CRANKSHAFT OIL SEAL - INSTALLATION....676
      FUEL FILTER - INSTALLATION....714
      FUEL FILTER HEAD AND BRACKET - INSTALLATION....698
      FUEL PUMP PLUMBING - INSTALLATION....698
      FUEL PUMP SUPPORT BRACKET - INSTALLATION....694
      FUEL PUMP (WITH AIR COMPRESSOR) - INSTALLATION....696
      FUEL PUMP (WITHOUT AIR COMPRESSOR) - INSTALLATION....696
      GEAR COVER - INSTALLATION....674
      GEAR HOUSING - INSTALLATION....648
      HAND HOLE COVER (EXHAUST SIDE OF ENGINE ) - INSTALLATION....706
      HAND HOLE COVER (FUEL PUMP SIDE OF ENGINE ) - INSTALLATION....693
      HIGH OIL PRESSURE REGULATOR - INSTALLATION....629
      HYDRAULIC PUMP DRIVE - INSTALLATION....653
      IDLER GEAR ASSEMBLIES - INSTALLATION....655
      IDLER GEAR (REPTO) - INSTALLATION....636
      INJECTORS - INSTALLATION....680
      JACOBS BRAKE HOUSING SPACER - INSTALLATION....692
      JACOBS BRAKE OIL SUPPLY HOSE - INSTALLATION....706
      JACOBS ENGINE BRAKE - INSTALLATION....684
      LUBRICATING OIL COOLER - INSTALLATION....705
      LUBRICATING OIL FILTER - INSTALLATION....714
      LUBRICATING OIL FILTER HEAD - INSTALLATION....704
      LUBRICATING OIL PAN - INSTALLATION....649
      LUBRICATING OIL PUMP - INSTALLATION....652
      MAIN OIL PRESSURE REGULATOR - INSTALLATION....630
      OVERHEAD - ADJUSTMENT....685
      PISTON AND CONNECTING ROD - ASSEMBLY....643
      PISTON AND CONNECTING ROD - INSTALLATION....644
      PISTON COOLING NOOZLE - INSTALLATION....647
      PUSH RODS AND TUBES - INSTALLATION....684
      REAR CRANKSHAFT OIL SEAL - INSTALLATION....639
      ROCKER LEVER ASSEMBLIES - INSTALLATION....681
      ROCKER LEVER COVER - INSTALLATION....693
      ROCKER LEVER HOUSING - INSTALLATION....679
      ROCKER LEVER SIDE CLEARANCE - ADJUSTMENT....682
      SENSOR HARNESS - INSTALLATION....691
      STARTING MOTOR - INSTALLATION....699
      STATIC INJECTION TIMING - CHECKING....665
      STATIC INJECTION TIMING - GENERAL INFORMATION....664
      THERMOSTAT HOUSING - INSTALLATION....710
      THERMOSTAT HOUSING SUPPORT - INSTALLATION....703
      THRUST BEARING, LOWER BEARING SHELLS AND MAIN BEARING CAPS - INSTALLATION....625
      TORQUE CONVERTER COOLER DISC - INSTALLATION....709
      TURBOCHARGER - INSTALLATION....708
      TURBOCHARGER DRAIN FITTING - INSTALLATION....708
      UPPER MAIN BEARING SHELLS - INFORMATION....624
      VIBRATION DAMPER AND CRANKSHAFT PULLEY - INSTALLATION....677
      VIBRATION DAMPER ECCENTRICITY - MEASUREMENT....678
      VIBRATION DAMPER FACE - RUNOUT MEASUREMENT....678
      VISCOSITY SENSOR - INSTALLATION....630
      WATER FILTER HEAD - INSTALLATION....702
      WATER HEADER PLATE - INSTALLATION....702
      WATER HEATER HOUSING - INSTALLATION....702
      WATER PUMP - INSTALLATION....703
    ENGINE DISASSEMBLY....580
      ACCESSORY DRIVE ASSEMBLY - REMOVAL....606
      ACCESSORY DRIVE OIL SEAL - REMOVAL....606
      ACCESSORY DRIVE PULLEY - REMOVAL....605
      AIR COMPRESSOR - REMOVAL....593
      AIR COMPRESSOR AIR SUPPLY TUBE - REMOVAL....592
      AIR COMPRESSOR COOLANT TUBES - REMOVAL....594
      AIR INTAKE MANIFOLD - REMOVAL....585
      ALTERNATOR ADJUSTING LINK (NON BUS APPLICATIONS) - REMOVAL....583
      ALTERNATOR AND BRACKET (NON BUS APPLICATIONS) - REMOVAL....583
      ALTERNATOR AND BRACKETS (BUS APPLICATIONS)....584
      ALTERNATOR BELT (BUS APPLICATIONS) - REMOVAL....583
      ALTERNATOR BELT (NON BUS APPLICATIONS) - REMOVAL....582
      ALTERNATOR DRIVE OIL SEAL - REMOVAL....587
      ALTERNATOR DRIVE PULLEY - REMOVAL....587
      BLOCK MOUNTED FRONT SUMP SUCTION TUBE - REMOVAL....601
      CAM FOLLOWER ASSEMBLIES - REMOVAL....600
      CAMSHAFT - REMOVAL....608
      COOLANT - DRAINING....580
      COOLANT FILTER - REMOVAL....581
      CRANKSHAFT AND UPPER MAIN BEARING SHELLS - REMOVAL....614
      CRANKSHAFT FRONT OIL SEAL - REMOVAL....607
      CRANKSHAFT PULLEY AND VIBRATION DAMPER - REMOVAL....606
      CRANKSHAFT REAR OIL SEAL - REMOVAL....603
      CROSSHEADS - REMOVAL....599
      CYLINDER HEAD - REMOVAL....599
      CYLINDER LINERS - REMOVAL....615
      ELECTRONIC CONTROL COOLING PLATE - REMOVAL....592
      ELECTRONIC CONTROL MODULE - REMOVAL....591
      ENGINE - CLEANING....580
      ENGINE - INSTALLATION ON REBUILD STAND....590
      ENGINE - PREPARATION FOR CLEANING....580
      ENGINE BARRING TOOL - INSTALLATION....610
      EXHAUST MANIFOLD - REMOVAL....585
      FAN AND FAN HUB - REMOVAL....582
      FAN DRIVE BELT - REMOVAL....581
      FAN HUB SUPPORT - REMOVAL....591
      FLYWHEEL - REMOVAL....602
      FLYWHEEL HOUSING - REMOVAL....603
      FLYWHEEL HOUSING, REPTO - REMOVAL....603
      FRONT ENGINE SUPPORT BRACKET - REMOVAL....607
      FUEL FILTER - REMOVAL....581
      FUEL LINES - REMOVAL....593
      FUEL PUMP - REMOVAL....593
      FUEL SUPPLY HOSE AND FILTER HEAD - REMOVAL....591
      GEAR COVER - REMOVAL....607
      GEAR HOUSING - REMOVAL....609
      HAND HOLE COVER AND DIPSTICK TUBE BRACKET - REMOVAL....589
      HAND HOLE COVER (FUEL PUMP SIDE) - REMOVAL....594
      HIGH OIL PRESSURE REGULATOR - REMOVAL....615
      HYDRAULIC PUMP DRIVE - REMOVAL....594
      HYDRAULIC PUMP OR COVER - REMOVAL....594
      IDLER GEAR ASSEMBLIES - REMOVAL....607
      INJECTORS - REMOVAL....599
      INTERNAL ACTUATOR HARNESS - REMOVAL....597
      JACOBS ENGINE BRAKE - REMOVAL....596
      LIFTING BRACKETS - REMOVAL....590
      LUBRICATING OIL - DRAINING....580
      LUBRICATING OIL COOLER - REMOVAL....586
      LUBRICATING OIL FILTER HEAD - REMOVAL....586
      LUBRICATING OIL FILTERS - REMOVAL....581
      LUBRICATING OIL PAN - REMOVAL....601
      LUBRICATING OIL PUMP - REMOVAL....608
      LUBRICATING OIL TRANSFER TUBE - REMOVAL....601
      MAIN BEARING CAPS, LOWER BEARING SHELLS AND THRUST BEARINGS - REMOVAL....612
      MAIN OIL PRESSURE REGULATOR - REMOVAL....614
      PISTON COOLING NOZZLES - REMOVAL....610
      PISTONS AND CONNECTING ROD - DISASSEMBLY....616
      PISTONS AND CONNECTING RODS - REMOVAL....610
      PUSH RODS - REMOVAL....598
      ROCKER LEVER ASSEMBLIES - REMOVAL ....598
      ROCKER LEVER COVER - REMOVAL....595
      ROCKER LEVER HOUSING - REMOVAL....599
      ROCKER LEVER HOUSING SPACER - REMOVAL....596
      SENSOR HARNESS AND SENSORS REMOVAL....595
      STARTING MOTOR - REMOVAL....592
      THERMOSTAT HOUSING - REMOVAL....586
      THERMOSTAT HOUSING SUPPORT - REMOVAL....588
      TORQUE CONVERTER COOLER DISC - REMOVAL....586
      TURBOCHARGER - REMOVAL....584
      TURBOCHARGER OIL DRAIN CONNECTION - REMOVAL....589
      VISCOSITY SENSOR - REMOVAL....614
      WATER FILTER HEAD - REMOVAL....589
      WATER HEADER PLATE - REMOVAL....589
      WATER HEATER HOUSING - REMOVAL....588
      WATER PUMP - REMOVAL....588
    ENGINE DISASSEMBLY AND ASSEMBLY - GENERAL INFORMATION....578
      ASSEMBLY....578
      DISASSEMBLY....578
      ENGINE LIFTING BRACKETS....579
    SERVICE TOOLS - DISASSEMBLY AND ASSEMBLY....572
  CYLINDER BLOCK - GROUP 01....717
    CAMSHAFT - CLEANING AND INSPECTION FOR REUSE....764
      CLEANING....764
      INSPECTION....765
    CAMSHAFT - MAGNETIC CRACK INSPECTION....770
      BEARING JOURNAL - LIMITS OF ACCEPTANCE....772
      DEFINITIONS OF INDICATIONS....771
      VALVE AND INJECTOR LOBE - LIMITS OF ACCEPTANCE....772
    CAMSHAFT BUSHING - REPLACEMENT....736
      CLEANING....736
      INSPECTION....737
      INSTALLATION....737
      REMOVAL....736
    CAMSHAFT GEAR - REPLACEMENT....766
      CLEANING....767
      INSPECTION....767
      INSTALLATION....769
      REMOVAL....766
    CAMSHAFT OR IDLER GEAR - MAGNETIC CRACK INSPECTION....773
      CAMSHAFT OR IDLER GEAR - LIMITS OF ACCEPTANCE....774
      DEFINITIONS OF INDICATION....774
    CONNECTING ROD - BEND AND TWIST INSPECTION....762
      ALIGNMENT INSPECTION....764
      FIXTURE CALIBRATION....762
      TWIST INSPECTION....764
    CONNECTING ROD - CLEANING AND INSPECTION FOR REUSE....758
      CLEANING....758
      INSPECTION....759
    CONNECTING ROD - MAGNETIC CRACK INSPECTION ....761
      CONNECTING ROD - LIMITS OF ACCEPTANCE....762
    CONNECTING ROD BEARINGS - CLEANING AND INSPECTION FOR REUSE....752
      CLEANING....752
      INSPECTION....752
    CRANKSHAFT - CLEANING AND INSPECTIONS FOR REUSE....744
      CLEANING....744
      INSPECTION....744
    CRANKSHAFT GEAR - REPLACEMENT....755
      INSPECTION....755
      INSTALLATION....756
      REMOVAL....755
    CRANKSHAFT MAGNETIC CRACK INSPECTION....746
      COIL SHOT (CIRCUMFERENTAL MAGNETIZATION)....747
      HEAD SHOT (LONGITUDINAL MAGNETIZATION)....746
      MAGNETIC INSPECTION - LIMITS OF ACCEPTANCE....748
    CRANKSHAFT PULLEY - CLEANING AND INSPECTION FOR REUSE....757
      CLEANING....757
      INSPECTION....758
    CYLINDER BLOCK - EXPLODED VIEW....722
    CYLINDER BLOCK - GENERAL INFORMATION....723
    CYLINDER BLOCK - INSPECTION FOR REUSE....729
      CAMSHAFT BUSHING INSIDE DIAMETER....736
      CYLINDER LINER BORES - INSPECTION....729
      HIGH OIL PRESSURE REGULATOR SEAT DEPTH - MEASUREMENT....735
      IDLER GEAR RING DOWEL BORE - MEASUREMENT....735
      MAIN BEARING BORE ALIGNMENT - INSPECTION....730
      MAIN BEARING BORE INSIDE DIAMETER - MEASUREMENT....734
      MAIN OIL PRESSURE REGULATOR VALVE BORE - MEASUREMENT....735
      THRUST BEARING SURFACE WIDTH - MEASUREMENT....734
    CYLINDER BLOCK....723
      ASSEMBLY....727
        CAM FOLLOWER STUDS - INSTALLATION....728
        DOWEL PINS - INSTALLATION....728
        PIPE PLUGS - INSTALLATION....727
      CLEANING....725
      DISASSEMBLY....723
        CAM FOLLOWER STUDS - REMOVAL....725
        DOWEL PINS - REMOVAL....724
        IDLER SHAFT RING DOWELS - REMOVAL....725
        PIPE PLUGS - REMOVAL....724
    CYLINDER LINER - CLEANING AND INSPECTION FOR REUSE....738
      CLEANING....738
      INSPECTION....739
    DIPSTICK TUBE BRACKET - CLEANING AND INSPECTION FOR REUSE....781
      CLEANING....781
      INSPECTION....782
    GEAR COVER - CLEANING AND INSPECTION FOR REUSE....780
      CLEANING....780
      INSPECTION....780
    GEAR HOUSING - CLEANING AND INSPECTION FOR REUSE....778
      CLEANING....778
      INSPECTION....779
      NEEDLE BEARING INSTALLATION....779
    HAND HOLE COVER - CLEANING AND INSPECTION FOR REUSE....781
      CLEANING....781
      INSPECTION....781
    IDLER GEAR ASSEMBLY - CLEANING AND INSPECTION FOR REUSE....741
      CLEANING ....741
      INSPECTION....742
    MAIN BEARINGS - CLEANING AND INSPECTION FOR REUSE....751
      CLEANING....751
      INSPECTION....751
    PISTON - CLEANING AND INSPECTION FOR REUSE....775
      CLEANING....775
      INSPECTION....776
      PISTION RINGS - REMOVAL....775
    SERVICE TOOLS - CYLINDER BLOCK....719
    VIBRATION DAMPER (VISCOUS) - CLEANING AND INSPECTION FOR REUSE....753
      CLEANING....753
      INSPECTION....753
  CYLINDER HEAD - GROUP 02....783
    CYLINDER HEAD - CLEANING AND INSPECTION FOR REUSE....789
      CLEANING....789
      INSPECTION....790
    CYLINDER HEAD - EXPLODED VIEW....788
    CYLINDER HEAD - GENERAL INFORMATION....789
    CYLINDER HEAD - PRESSURE TEST FOR REUSE....811
    CYLINDER HEAD - REBUILD....790
      ASSEMBLY....800
      DISASSEMBLY....790
      INSPECTION....792
      VALVE SEATS - GRINDING....799
    CYLINDER HEAD - VACUUM TEST VALVE SEATING....813
    CYLINDER HEAD - VALVE GRINDING....807
      INSPECTION....807
    CYLINDER HEAD INJECTOR SLEEVE - REPLACEMENT....808
      ASSEMBLY....809
      DISASSEMBLY....808
      INSPECTION....808
    CYLINDER HEAD OVERSIZE VALVE SEAT INSERT - INSTALLATION....806
    CYLINDER HEAD VALVE GUIDE - REPLACEMENT....802
      ASSEMBLY....803
      DISASSEMBLY....802
      ASSEMBLY....803
    CYLINDER HEAD VALVE SEAT INSERT - REPLACEMENT....804
      ASSEMBLY....805
      DISASSEMBLY....804
      INSPECTION....804
    CYLINDER HEAD VALVES - MAGNETIC CRACK INSPECTION....815
    SERVICE TOOLS - CYLINDER HEAD....784
    VALVE CROSSHEAD - CLEANING AND INSPECTION FOR REUSE....816
      CLEANING....816
      INSPECTION....816
    VALVE CROSSHEAD - MAGNETIC CRACK INSPECTION....816
  ROCKER LEVERS - GROUP 03....819
    CRANKCASE BREATHER (INTERNAL) - CLEANING AND INSPECTION....834
    ROCKER HOUSING AND COVER (AUTOMOTIVE) - EXPLODED VIEW....822
    ROCKER LEVER - MAGNETIC CRACK INSPECTION....833
    ROCKER LEVER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE....823
      ASSEMBLY....825
      DISASSEMBLY....823
      INSPECTION....824
    ROCKER LEVER ASSEMBLY - REBUILD....827
      ASSEMBLY....830
      DISASSEMBLY....827
      INSPECTION....828
    ROCKER LEVER BUSHING - REPLACEMENT....831
      ASSEMBLY....832
      DISASSEMBLY....831
      INSPECTION....832
    ROCKER LEVER COVER - CLEANING AND INSPECTION FOR REUSE....834
      CLEANING....834
      INSPECTION....834
    ROCKER LEVER HOUSING - CLEANING AND INSPECTION FOR REUSE....833
      CLEANING....833
      INSPECTION....833
    ROCKER LEVERS - EXPLODED VIEW....821
    ROCKER LEVERS - GENERAL INFORMATION....823
    SERVICE TOOLS - ROCKER LEVERS....820
  CAM FOLLOWERS - GROUP 04....835
    CAM FOLLOWER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE....838
      ASSEMBLY....841
      DISASSEMBLY....838
      INSPECTION....839
    CAM FOLLOWER ASSEMBLY - EXPLODED VIEW ....837
    CAM FOLLOWER ASSEMBLY - GENERAL INFORMATION....838
    CAM FOLLOWER ASSEMBLY - REBUILD....842
      ASSEMBLY....846
      DISASSEMBLY....842
      INSPECTION....843
    CAM FOLLOWER LEVER - MAGNETIC CRACK INSPECTION (ROLLER REMOVED)....851
    CAM FOLLOWER LEVER - ROLLER REPLACEMENT....847
      ASSEMBLY....849
      DISASSEMBLY....847
      INSPECTION....848
    CAM FOLLOWER LEVER SOCKET - REPLACEMENT (ROLLER REMOVED)....852
      ASSEMBLY....853
      DISASSEMBLY....852
      INSPECTION....852
    PUSH RODS AND TUBES - CLEANING AND INSPECTION FOR REUSE....853
      INSPECTION....853
    SERVICE TOOLS - CAM FOLLOWER ASSEMBLY....836
  FUEL SYSTEM - GROUP 05....855
    FUEL PUMP - CLEANING AND INSPECTION FOR REUSE....856
      CLEANING....856
      INSPECTION....857
    FUEL PUMP - GENERAL INFORMATION....856
    FUEL PUMP - REBUILD....858
      ASSEMBLY....862
      DISASSEMBLY....858
      FUEL DAMPER - ASSEMBLY....865
      FUEL DAMPER - DISASSEMBLY AND INSPECTION....865
      FUEL SHUTOFF VALVE - ASSEMBLY....866
      FUEL SHUTOFF VALVE - CLEANING AND INSPECTION....866
      FUEL SHUTOFF VALVE - DISASSEMBLY....865
      FUEL SUPPLY PUMP - TEST....867
      INSPECTION....860
  INJECTORS AND FUEL LINES - GROUP 06....869
    FUEL TUBES, FITTINGS AND MOUNTING PARTS - CLEANING AND INSPECTION FOR REUSE....874
      INSPECTION....874
    INJECTOR - CELECT - EXPLODED VIEW....870
    INJECTORS - CALIBRATION....873
    INJECTORS - CLEANING AND INSPECTION FOR REUSE....872
      INSPECTION....872
    INJECTORS - GENERAL INFORMATION....871
    INJECTORS - REBUILD....873
  LUBRICATING OIL SYSTEM - GROUP 07....875
    LUBRICATING OIL COOLER - CLEANING AND INSPECTION FOR REUSE....886
      CLEANING....886
      INSPECTION....886
      PRESSURE TEST THE OIL COOLER ELEMENT....887
    LUBRICATING OIL DIPSTICK - CALIBRATION....881
    LUBRICATING OIL DIPSTICK AND DIPSTICK TUBE - CLEANING AND INSPECTION FOR REUSE....881
      CLEANING ....881
      INSPECTION....881
    LUBRICATING OIL FILTER HEAD - CLEANING AND INSPECTION FOR REUSE....882
      CLEANING....882
      INSPECTION....883
    LUBRICATING OIL FILTER HEAD - REBUILD....883
      ASSEMBLY....885
      DISASSEMBLY....883
    LUBRICATING OIL PAN - CLEANING AND INSPECTION FOR REUSE....879
      CLEANING....879
      INSPECTION....879
    LUBRICATING OIL PAN TRANSFER TUBE - CLEANING AND INSPECTION FOR REUSE....880
      CLEANING....880
      INSPECTION....880
    LUBRICATING OIL PUMP - CLEANING AND INSPECTION FOR REUSE....888
      ASSEMBLY....891
      CLEANING....888
      DISASSEMBLY....889
      INSPECTION....890
    LUBRICATING OIL PUMP - REBUILD....893
    LUBRICATING OIL SYSTEM - EXPLODED VIEW....877
    LUBRICATING OIL SYSTEM - GENERAL INFORMATION....879
    SERVICE TOOLS - LUBRICATING OIL SYSTEM....876
  COOLING SYSTEM - GROUP 08....895
    FAN HUB - CLEANING AND INSPECTION FOR REUSE....917
      CLEANING....917
      INSPECTION....917
    FAN HUB - EXPLODED VIEW....899
    FAN HUB AND FAN IDLER PULLEY - GENERAL INFORMATION....901
    FAN HUB (BELT DRIVEN) - REBUILD....917
      ASSEMBLY....922
      CLEANING....919
      DISASSEMBLY....917
      INSPECTION....920
    FAN IDLER PULLEY - CLEANING AND INSPECTION FOR REUSE....927
      CLEANING....927
      INSPECTION....927
    FAN IDLER PULLEY - REBUILD....927
      ASSEMBLY....931
      CLEANING....930
      DISASSEMBLY....927
      INSPECTION....930
    FAN IDLER PULLEY AND BRACKET - EXPLODED VIEW....900
    HEATER HOUSING, THERMOSTAT SUPPORT AND WATER HEADER COVER - CLEANING AND INSPECTION....934
      CLEANING....934
      INSPECTION....936
    SERVICE TOOLS - COOLING SYSTEM....896
    THERMOSTAT - OPERATING TEMPERATURE INSPECTION....938
      TEST....938
    THERMOSTAT HOUSING ASSEMBLY - REBUILD....936
      ASSEMBLY....937
      CLEANING....936
      DISASSEMBLY....936
      INSPECTION....937
    WATER FILTER HEAD ASSEMBLY - CLEANING AND INSPECTION FOR REUSE....939
      CLEANING....939
      INSPECTION....939
    WATER FILTER HEAD ASSEMBLY - REBUILD....939
      ASSEMBLY....941
      CLEANING....940
      DISASSEMBLY....939
      INSPECTION....940
    WATER PUMP - CLEANING AND INSPECTION FOR REUSE....902
      CLEANING....902
      INSPECTION....902
    WATER PUMP - REBUILD....903
      ASSEMBLY....911
      CLEANING....907
      DISASSEMBLY....903
      INSPECTION....908
    WATER PUMP ASSEMBLY - EXPLODED VIEW....898
    WATER PUMP ASSEMBLY - GENERAL INFORMATION....901
  DRIVE UNITS - GROUP 09....943
    ACCESSORY DRIVE PULLEY - CLEANING AND INSPECTION FOR REUSE....959
      CLEANING....959
      INSPECTION....959
    DRIVE UNITS - GENERAL INFORMATION....947
      FUEL PUMP AND COMPRESSOR DRIVE....947
      HYDRAULIC PUMP DRIVE....947
    FUEL PUMP AND COMPRESSOR DRIVE - CLEANING INSPECTION FOR REUSE....948
      CLEANING....948
       INSPECTION....948
    FUEL PUMP AND COMPRESSOR DRIVE - EXPLODED VIEW....945
    FUEL PUMP AND COMPRESSOR DRIVE - REBUILD....949
      ASSEMBLY....953
      CLEANING....950
      DISASSEMBLY....949
      INSPECTION....950
    HYDRAULIC PUMP DRIVE - CLEANING AND INSPECTION FOR REUSE....955
      CLEANING....955
      INSPECTION....955
    HYDRAULIC PUMP DRIVE - EXPLODED VIEW....946
    HYDRAULIC PUMP DRIVE - REBUILD....956
      ASSEMBLY....958
      CLEANING....956
      DISASSEMBLY....956
      INSPECTION....957
    SERVICE TOOLS - DRIVE UNITS....944
  AIR INTAKE SYSTEM - GROUP 10....961
    AIR INTAKE SYSTEM - GENERAL INFORMATION....964
    CAC AIR INTAKE SYSTEM  EXPODED VIEW....963
    INTAKE MANIFOLD - CLEANING AND INSPECTION FOR REUSE....966
      CLEANING....966
      INSPECTION....966
    SERVICE TOOLS - AIR INTAKE SYSTEM....962
    TURBOCHARGER  - CLEANING AND INSPECTION FOR REUSE....965
      CLEANING ....965
      INSPECTION....965
  EXHAUST SYSTEM - GROUP 11....967
    EXHAUST MANIFOLD - CLEANING INSPECTION FOR REUSE....969
      CLEANING....969
      DISASSEMBLY....969
      INSPECTION....970
    EXHAUST SYSTEM - EXPLODED VIEW....968
    EXHAUST SYSTEM - GENERAL INFORMATION....969
  AIR EQUIPMENT - GROUP 12....973
    AIR COMPRESSOR - CLEANING AND INSPECTION FOR REUSE....978
      CLEANING....978
      INSPECTION....978
    AIR EQUIPMENT - GENERAL INFORMATION....974
    COMPRESSED AIR SYSTEMS FLOW DIAGRAMS....977
  ELECTRICAL EQUIPMENT - GROUP 13....981
    ALTERNATOR ADJUSTING LINK - CLEANING AND INSPECTION FOR REUSE....983
      INSPECTION....983
    ALTERNATOR BRACKET - CLEANING AND INSPECTION FOR REUSE....983
      INSPECTION....983
    ALTERNATOR BRACKET (BUS APPLICATIONS) - CLEANING AND INSPECTION FOR REUSE....984
      CLEANING....984
      INSPECTION....984
    AUTOMATIC BELT TENSIONER BRACKET (BUS APPLICATIONS) - CLEANING AND INSPECTION FOR REUSE....986
      CLEANING....986
    AUTOMATIC BELT TENSIONER (BUS APPLICATIONS) - CLEANING AND INSPECTION FOR REUSE....985
      CLEANING....985
      INSPECTION....985
    ELECTRICAL EQUIPMENT - GENERAL INFORMATION....982
    STARTING MOTOR - CLEANING AND INSPECTION FOR REUSE....983
      CLEANING....983
      INSPECTION....984
    WIRING DIAGRAMS....983
  ENGINE TESTING - GROUP 14....987
    CHASSIS DYNAMOMETER....1023
      GENERAL TEST PROCEDURE....1025
        CHARGE AIR COOLER RESTRICTION....1032
        COOLANT PRESSURE....1032
        ENGINE BLOWBY....1031
        ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER....1026
        EXHAUST AIR RESTRICTION....1031
        FUEL DRAIN LINE RESTRICTION....1028
        FUEL INLET RESTRICTION....1027
        FUEL RATE....1027
        INTAKE AIR RESTRICTION....1030
        INTAKE AIR TEMPERATURE CONTROL - CHASSIS DYNAMOMETER TEST....1029
        INTAKE MANIFOLD PRESSURE....1029
        LUBRICATING OIL PRESSURE ....1032
      OPERATION....1023
    DYNAMOMETER WORKSHEET....1005
    ENGINE DYNAMOMETER - INSTALL ENGINE....1008
      AIR COMPRESSOR....1014
      AIR INLET RESTRICTION....1011
      COOLANT PLUMBING....1008
      ENGINE BLOWBY....1012
      ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER....1013
      ENGINE THROTTLE CONTROL....1015
      EXHAUST RESTRICTION....1011
      FUEL DRAIN LINE RESTRICTION ....1014
      FUEL INLET RESTRICTION....1013
      FUEL PRESSURE....1013
      FUEL RATE....1012
      INTAKE AIR TEMPERATURE CONTROL....1009
      INTAKE MANIFOLD PRESSURE....1012
      LUBRICATING OIL PRESSURE....1011
      LUBRICATING OIL TEMPERATURE....1011
      STARTING MOTOR....1015
    ENGINE PAINTING....1036
    ENGINE RUN-IN PROCEDURE -CHASSIS DYNAMOMETER....1032
    ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER....1019
    ENGINE RUN-IN PROCEDURE - WITHOUT DYNAMOMETER....1035
      ON-HIGHWAY....1035
    ENGINE STORAGE - LONG TERM....1039
      REMOVE THE ENGINE FROM LONG TERM STORAGE....1042
    ENGINE STORAGE - SHORT TERM....1037
      REMOVE THE ENGINE FROM SHORT TERM STORAGE....1039
    ENGINE TESTING - GENERAL INFORMATION....988
      CHASSIS DYNAMOMETER, PORTABLE DYNAMOMETER OR LOAD BANK RUN-IN....988
      DEFINITION OF TERMS ON ENGINE PERFORMANCE CURVE....989
      ENGINE DYNAMOMETER RUN-IN....988
      FUEL FLOW MEASUREMENT ON ENGINE OR CHASSIS DYNAMOMETER....991
        INSTALLATION....991
        OPERATION....992
      GENERAL RUN-IN PROCEDURES....990
      IN-SERVICE RUN-IN....988
      INTAKE MANIFOLD BOOST PRESSURE CORRECTION FACTORS....994
    ENGINE TESTING - SPECIFICATIONS....1004
    SERVICE TOOLS - ENGINE TESTING....1006
  INSTRUMENTS AND CONTROLS - GROUP 15....1045
    INSTRUMENTS AND CONTROLS - GENERAL INFORMATION....1046
      AIR HEATERS....1046
      COOLANT HEATERS....1046
      FUEL WARMERS....1046
      GAUGES....1046
      OIL HEATERS....1046
      SAFETY CONTROLS....1047
  MOUNTING ADAPTATIONS - GROUP 16....1049
    FLYWHEEL - CLEANING AND INSPECTION FOR REUSE....1053
      ASSEMBLY....1054
      DISASSEMBLY....1053
      INSPECTION....1053
    FLYWHEEL HOUSING - CLEANING AND INSPECTION FOR REUSE....1055
      CLEANING....1055
      INSPECTION....1056
    FLYWHEEL RING GEAR - REPLACEMENT....1054
      ASSEMBLY....1055
      DISASSEMBLY....1054
      INSPECTION....1054
    FRONT ENGINE SUPPORT - CLEANING AND INSPECTIONS....1056
    MOUNTING ADAPTATIONS - EXPLODED VIEW....1051
    MOUNTING ADAPTATIONS - GENERAL INFORMATION....1053
    REAR ENGINE POWER TAKEOFF - EXPLODED VIEW....1052
    REAR ENGINE POWER TAKEOFF (REPTO) REBUILDING....1056
      ASSEMBLY....1060
      CLEANING....1058
      DISASSEMBLY....1056
      INSPECTION....1058
    SERVICE TOOLS - MOUNTING ADAPTATIONS....1050
  SPECIFICATIONS - GROUP 18....1065
    CAPSCREW MARKINGS AND TORQUE VALUES....1110
      CAPSCREW MARKINGS AND TORQUE VALUES - METRIC....1110
      CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY....1111
    COMPONENT SPECIFICATIONS AND TORQUE VALUES....1067
      AIR EQUIPMENT - INSPECTION SPECIFICATIONS....1103
      AIR INTAKE SYSTEM - INSPECTION SPECIFICATIONS....1103
      CAM FOLLOWER ASSEMBLY - REBUILD SPECIFICATIONS....1094
      COOLING SYSTEM - REBUILD SPECIFICATIONS....1098
      COOLING SYSTEMS - TORQUE VALUES....1100
      CYLINDER BLOCK - REBUILD SPECIFICATIONS....1082
      CYLINDER BLOCK - TORQUE VALUES....1090
      CYLINDER HEAD - REBUILD SPECIFICATIONS....1090
      CYLINDER HEAD - TORQUE VALUES....1093
      DRIVE UNITS - REBUILD SPECIFICATIONS....1101
      ELECTRICAL EQUIPMENT - INSPECTION SPECIFICATIONS....1104
      ENGINE ASSEMBLY - CAPSCREW TORQUE VALUES....1072
      ENGINE ASSEMBLY - SPECIFICATIONS....1067
      ENGINE TESTING - TEST SPECIFICATIONS....1104
      EXHAUST SYSTEM - TORQUE VALUES....1103
      FUEL PUMP - REBUILD SPECIFICATIONS....1095
      FUEL PUMP - TORQUE VALUES....1096
      INJECTORS - REBUILD SPECIFICATIONS....1097
      LUBRICATING OIL SYSTEMS - SPECIFICATIONS....1097
      LUBRICATING OIL SYSTEMS - TORQUE VALUES....1098
      MOUNTING ADAPTATIONS - REBUILD SPECIFICATIONS....1104
      ROCKER LEVER ASSEMBLY - REBUILD SPECIFICATIONS....1093
      VEHICLE BRAKING - REBUILD SPECIFICATIONS....1104
    DRIVE BELT TENSION....1106
    INJECTIONS TIMING CODES....1105
    NEWTON-METER TO FOOT-POUND CONVERSTION CHART....1109
    PIPE PLUG TORQUE VALUES....1111
    SPECIFICATIONS - GENERAL INFORMATION....1066
    TAP-DRILL CHART - U.S. CUSTOMARY & METRIC....1112
    WEIGHT AND MEASURES - CONVERSION FACTORS....1108
  VEHICLE BRAKING - GROUP 20....1113
    VEHICLE BRAKING - GENERAL INFORMATION....1114
  SERVICE LITERATURE....1115
    ADDITIONAL SERVICE LITERATURE....1116
    SERVICE LITERATURE ORDERING LOCATION....1117
  COMPONENT MANUFACTURERS:  NAMES AND ADDRESSES....1121
    COMPONENT MANUFACTURERS' ADDRESSES....1122
    AIR COMPRESSORS....1122
    AIR CYLINDERS....1122
    AIR HEATERS....1122
    AIR STARTING MOTORS....1122
    ALTERNATORS....1122
    AUXILIARY BRAKES....1122
    BELTS....1122
    CATALYTIC CONVERTERS....1122
    CLUTCHES....1122
    COOLANT HEATERS....1122
    DRIVE PLATES....1122
    ELECTRIC STARTING MOTORS....1123
    ENGINE PROTECTION CONTROLS....1123
    FAN CLUTCHES....1123
    FANS....1123
    FILTERS....1123
    FLEXPLATES....1123
    FUEL WARMERS....1123
    GAUGES....1123
    GOVERNORS....1123
    HEAT SLEEVES....1124
    HYDRAULIC AND POWER STEERING PUMPS....1124
    OIL HEATERS....1124
    TORQUE CONVERTERS....1125
  INDEX....1125
3666090 - N14 Series Engines 1994 Certification Levels Specification Manual....1130
  COVER PAGE....1130
  TABLE OF CONTENTS....1132
  ADDITIONAL SERVICE LITERATURE....1200
  CAPSCREW MARKING AND TORQUE VALUES....1190
    CAPSCREW MARKINGS AND TORQUE VALUES - METRIC....1191
    CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY....1192
  COMPONENT MANUFACTURERS ADDRESSES....1196
    AIR COMPRESSORS....1196
    AIR CYLINDERS....1196
    AIR HEATERS....1196
    AIR STARTING MOTORS....1196
    ALTERNATORS....1196
    AUXILIARY BRAKES ....1196
    BELTS....1196
    CATALYTIC CONVERTORS....1196
    CLUTCHES....1196
    COOLANT HEATERS....1196
    DRIVE PLATES....1196
    ELECTRIC STARTING MOTORS....1197
    ENGINE PROTECTION CONTROLS....1197
    FAN CLUTCHES....1197
    FANS....1197
    FILTERS....1197
    FLEXPLATES....1197
    FUEL WARMERS....1197
    GAUGES....1197
    GOVERNORS....1197
    HEAT SLEEVES....1198
    HYDRAULIC AND POWER STEERING PUMPS....1198
    OIL HEATERS....1198
    TORQUE CONVERTERS....1198
  COMPONENT SPECIFICATIONS AND TORQUE VALUES....1143
    ACCESSORY DRIVE - REBUILT SPECIFICATIONS....1181
    AIR COMPRESSOR - INSPECTION SPECIFICATIONS....1183
    CAM FOLLOWER ASSEMBLY - REBUILD SPECIFICATIONS....1171
    CAM FOLLOWER ASSEMBLY - TORQUE VALUES....1173
    COOLING SYSTEM - TORQUE VALUES....1180
    CYLINDER BLOCK - REBUILD SPECIFICATIONS....1157
    CYLINDER BLOCK - TORQUE VALUES....1163
    CYLINDER HEAD - REBUILD SPECIFICATIONS....1164
    DRIVE BELT TENSION - FAN BELTS....1146
    ENGINE ASSEMBLY - CAPSCREW TORQUE VALUES....1147
    ENGINE ASSEMBLY - SPECIFICATIONS....1143
    ENGINE TESTING - TEST SPECIFICATIONS....1183
    FUEL PUMP AND COMPRESSOR DIRVE - TORQUE VALUES....1182
    INJECTORS - REBUILD SPECIFICATIONS....1173
    LUBRICATING OIL COOLER - SPECIFICATIONS....1177
    LUBRICATING OIL PUMP - INSPECTION SPECIFICATIONS....1174
    LUBRICATING OIL SYSTEM - CAPACITIES....1174
    LUBRICATING OIL SYSTEM - TORQUE VALUES....1177
    ROCKER LEVER HOUSING ASSEMBLY - REBUILD SPECIFICATIONS....1169
    ROCKER LEVER HOUSING ASSEMBLY - TORQUE VALUES....1170
    THERMOSTAT HOUSING ASSEMBLY - REBUILD SPECIFICATIONS....1180
    TURBOCHARGER - INSPECTION SPECIFICATIONS....1183
    VEHICLE BRAKING - REBUILD SPECIFICATIONS....1184
    WATER PUMP ASSEMBLY - REBUILD SPECIFICATIONS....1179
  DRIVE BELT TENSION....1186
  ENGINE DIAGRAMS....1136
  ENGINE IDENTIFICATION....1134
    C-BRAKE DATAPLATE....1135
    ELECTRONIC CONTROL MODULE DATAPLATE....1135
    ENGINE DATAPLATE....1134
  GENERAL ENGINE SPECIFICATIONS....1139
    AIR INDUCTION SYSTEM....1140
    BATTERIES (STATE OF CHARGE)....1141
    COOLING SYSTEM....1140
    ELECTRICAL SYSTEM....1141
    EXHAUST SYSTEM....1140
    FUEL SYSTEM....1141
    GENERAL ENGINE DATA....1139
    LUBRICATING OIL SYSTEM....1140
  INJECTION TIMING CODES....1185
  NEWTON-METER TO FOOT-POUND CONVERSION CHART....1189
  PIPE PLUG TORQUE VALUES....1193
  SERVICE LITERATURE ORDERING LOCATION....1201
  SPECIFICATIONS - GENERAL INFORMATION....1138
  TAP-DRILL - U.S. CUSTOMARY & METRIC....1194
  TORQUE VALUES FOR STRAIGHT THREAD FITTINGS AND PLUGS....1193
  VALVE AND INJECTOR ADJUSTMENTS....1142
    CUMMINS ENGINE BRAKE....1142
    INJECTORS....1142
    JACOBS ENGINE BRAKE....1142
    VALVE AND INJECTOR ADJUSTMENT SEQUENCE....1142
    VALVES....1142
  WEIGHT AND MEASURES - CONVERSION FACTORS....1188
3666139 - M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual - Vol. 1....1204
  COVER PAGE....1204
  TABLE OF CONTENTS....1206
  INTRODUCTION....1208
    ABOUT THIS MANUAL....1209
    ACRONYMS AND ABBREVIATIONS....1218
    GENERAL CLEANING INSTRUCTIONS....1217
      GLASS OR PLASTIC BEAD CLEANING....1217
      SOLVENT AND ACID CLEANING....1217
      STEAM CLEANING....1217
    GENERAL REPAIR INSTRUCTIONS....1216
      WELDING ON A VEHICLE WITH AND ELECTRONIC CONTROLLED FUEL SYSTEM....1216
    GENERAL SAFETY INSTRUCTIONS....1215
      IMPORTANT SAFETY NOTICE....1215
    HOW TO USE THE MANUAL....1209
    ILLUSTRATIONS....1214
    SYMBOLS....1210
  ENGINE IDENTIFICATION....1219
    ENGINE DIAGRAMS....1225
    ENGINE IDENTIFICATION....1220
      CUMMINS ENGINE NOMENCLATURE....1221
      ECM DATAPLATE....1220
      ENGINE DATAPLATE....1220
      FUEL PUMP DATAPLATE....1220
    SPECIFICATIONS....1222
      AIR INTAKE SYSTEM....1224
      BATTERIES (SPECIFIC GRAVITY)....1224
      COOLING SYSTEM....1223
      ELECTRICAL SYSTEM....1224
      EXHAUST SYSTEM....1224
      FUEL SYSTEM....1223
      GENERAL SPECIFICATIONS....1222
      LUBRICATING OIL SYSTEM....1223
  TROUBLESHOOTING SYMPTOMS....1228
    PROCEDURES AND TECHNIQUES....1230
    TROUBLESHOOTING SYMPTOMS CHARTS....1230
      AIR COMPRESSOR AIR PRESSURE RISES SLOWLY....1231
      AIR COMPRESSOR CYCLES FREQUENTLY....1232
      AIR COMPRESSOR NOISE IS EXCESSIVE....1233
      AIR COMPRESSOR PUMPING EXCESS LUBRICATING OIL INTO THE AIR SYSTEM....1234
      AIR COMPRESSOR WILL NOT MAINTAIN ADEQUATE AIR PRESSURE (NOT PUMPING CONTINUOUSLY)....1236
      AIR COMPRESSOR WILL NOT PUMP AIR....1237
      AIR COMPRESSOR WILL NOT STOP PUMPING....1238
      ALTERNATOR NOT CHARGING OR INSUFFICIENT CHARGING....1239
      ALTERNATOR OVERCHARGING....1241
      COMMUNICATION ERROR - ELECTRONIC SERVICE TOOL OR CONTROL DEVICE....1242
      CONNECTING ROD BEARING NOISE....1365
      COOLANT  IN THE LUBRICATING OIL....1245
      COOLANT LOSS (EXTERNAL)....1246
      COOLANT LOSS - INTERNAL....1248
      COOLANT TEMPERATURE ABOVE NORMAL - GRADUAL OVERHEAT....1249
      COOLANT TEMPERATURE IS ABOVE NORMAL - SUDDEN OVERHEAT....1252
      COOLANT TEMPERATURE IS BELOW NORMAL....1254
      CRANKCASE GASES (BLOWBY) EXCESSIVE....1256
      CRANKING FUEL PRESSURE IS LOW....1257
      DRIVEABLITY - GENERAL INFORMATION....1366
      DRIVEABLITY /LOW POWER - CUSTOMER COMPLAINT FORM....1368
      DRIVEABILITY/LOW POWER/EXCESSIVE FUEL CONSUMPTION - CHECKLIST....1369
      ENGINE ACCELERATION OR RESPONSE POOR....1259
      ENGINE BRAKE DOES NOT OPERATE (CELECT OR CELECT PLUS)....1264
      ENGINE BRAKE - LOW RETARDING POWER OR SLOW TO ACTIVATE (CELECT OR CELECT PLUS)....1266
      ENGINE BRAKE - ONE OR MORE CYLINDERS BRAKING WITH POWER SWITCH OFF (CELECT OR CELECT PLUS)....1268
      ENGINE DECELERATES SLOWLY (CELECT AND CELECT PLUS)....1270
      ENGINE DECELERATES SLOWLY (PT)....1271
      ENGINE DIFFICULT TO START OR WILL NOT START (EXHAUST SMOKE)....1272
      ENGINE DIFFICULT TO START OR WILL NOT START (NO EXHAUST SMOKE)....1275
      ENGINE NOISE DIAGNOSTIC PROCEDURES - GENERAL INFORMATION....1365
      ENGINE NOISE EXCESSIVE....1278
      ENGINE NOISE EXCESSIVE - COMBUSTION KNOCKS....1281
      ENGINE NOISE EXCESSIVE - CONNECTING ROD....1282
      ENGINE NOISE EXCESSIVE - MAIN BEARING....1283
      ENGINE NOISE EXCESSIVE - PISTON....1285
      ENGINE NOISE EXCESSIVE - TURBOCHARGER....1286
      ENGINE POWER OUTPUT LOW (CELECT OR CELECT PLUS)....1287
      ENGINE POWER OUTPUT LOW (PT)....1293
      ENGINE RUNS ROUGH AT IDLE....1297
      ENGINE RUNS ROUGH OR MISFIRES....1300
      ENGINE SHUTS OFF UNEXPECTEDLY OR DIES DURING DECELERATION....1302
      ENGINE SPEED SURGES AT LOW OR HIGH IDLE....1305
      ENGINE SPEED SURGES UNDER LOAD OR IN OPERATING RANGE....1308
      ENGINE STARTS BUT WILL NOT KEEP RUNNING....1311
      ENGINE VIBRATION EXCESSIVE....1313
      ENGINE WILL NOT CRANK OR CRANKS SLOWLY (AIR STARTER)....1315
      ENGINE WILL NOT CRANK OR CRANKS SLOWLY (ELECTRIC STARTER)....1317
      ENGINE WILL NOT SHUT OFF....1319
      FUEL CONSUMPTION EXCESSIVE (CELECT AND CELECT PLUS)....1321
      FUEL CONSUMPTION EXCESSIVE (PT)....1325
      FUEL  CONSUMPTION - CUSTOMER COMPLAINT FORM....1371
      FUEL CONSUMPTION - GENERAL INFORMATION....1370
      FUEL IN THE COOLANT....1329
      FUEL IN THE LUBRICATING OIL....1330
      INTAKE MANIFOLD AIR TEMPERATURE ABOVE SPECIFICATION....1332
      INTAKE MANIFOLD PRESSURE (BOOST) IS BELOW NORMAL....1334
      LOW IDLE ADJUST SWITCH DOES NOT WORK....1336
      LUBRICATING OIL CONSUMPTION EXCESSIVE....1338
      LUBRICATING OIL CONTAMINATED....1337
      LUBRICATING OIL IN THE FUEL....1340
      LUBRICATING OIL PRESSURE HIGH....1341
      LUBRICATING OIL PRESSURE LOW....1342
      LUBRICATING OIL SLUDGE IN THE CRANKCASE EXCESSIVE....1345
      LUBRICATING OIL TEMPERATURE ABOVE SPECIFICATION....1347
      LUBRICATING OR TRANSMISSION OIL IN THE COOLANT....1348
      MAIN BEARING NOISE....1365
      OIL CONSUMPTION....1372
      OPERATING FUEL PRESSURE IS LOW....1349
      PISTON NOISE....1365
      RESPONSE TEST - CELECT  AND CELECT PLUS....1367
      SMOKE, BLACK - EXCESSIVE (CELECT AND CELECT PLUS)....1350
      SMOKE, BLACK - EXCESSIVE (PT)....1353
      SMOKE, WHITE - EXCESSIVE (CELECT AND CELECT PLUS)....1355
      SMOKE, WHITE - EXCESSIVE (PT)....1358
      STEP TIMING CONTROL (STC) VALVE IS NOT SHIFTING CORRECTLY....1360
      TURBOCHARGER LEAKS ENGINE OIL OR FUELBVARIABLE SPEED (VS) GOVERNOR - FUEL LEAK AT THE THROTTLE SHAFT....1361
      VARIABLE SPEED (VS) GOVERNOR - FUEL LEAK AT THE THROTTLE SHAFT....1362
      VARIABLE SPEED (VS) GOVERNOR - SPEED IS NOT SET CORRECTLY....1363
      VARIABLE SPEED (VS) GOVERNOR - SURGE WITH ENGINE UNDER LOAD....1364
  COMPLETE ENGINE - GROUP 00....1376
    COMPLETE ENGINE - GENERAL INFORMATION....1377
    ENGINE INSTALLATION....1382
      INSTALL....1382
    ENGINE REMOVAL....1379
      REMOVE....1379
    SERVICE TOOLS....1378
      ENGINE REMOVAL AND INSTALLATION....1378
  CYLINDER BLOCK - GROUP 01....1387
    ACCESSORY DRIVE SEAL....1394
      CLEAN....1395
      INSTALL....1395
      REMOVE....1394
    ALTERNATOR DRIVE SEAL....1393
      CLEAN....1393
      INSTALL....1393
      REMOVE....1393
    BEARINGS, CONNECTING ROD....1395
      CLEAN....1397
      INSPECT FOR REUSE....1397
      INSTALL....1398
      REMOVE....1395
    BEARINGS, MAIN....1400
      CLEAN....1401
      INSPECT FOR REUSE....1401
      INSTALL....1402
      REMOVE....1400
    BEARINGS, THRUST....1405
      INSTALL....1406
      REMOVE....1405
    CAMSHAFT....1408
      CLEAN....1411
      INSPECT FOR REUSE....1412
      INSTALL....1413
      REMOVE....1408
    CAMSHAFT BUSHINGS....1417
      CLEAN....1417
      INSPECT FOR REUSE....1418
      INSTALL....1418
        NUMBER ONE BUSHING - INSTALLATION....1419
        NUMBER SEVEN BUSHING - INSTALLATION....1418
        NUMBER SIX THROUGH NUMBER TWO BUSHING - INSTALLATION....1419
      REMOVE....1417
    CAMSHAFT END CLEARNACE....1506
      MEASURE....1506
    CAMSHAFT GEAR (CAMSHAFT INSTALLED)....1421
      INSPECT FOR REUSE....1422
      INSTALL....1424
      REMOVE....1421
    CAMSHAFT GEAR (CAMSHAFT REMOVED)....1427
      INSTALL....1427
      REMOVE....1427
    CONNECTING ROD....1430
      CLEAN....1430
      INSPECT FOR REUSE....1430
      INSTALL....1432
      REMOVE....1430
    CRANKSHAFT....1432
      ROTATION CHECK....1432
    CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)....1432
      CLEAN....1433
      INSPECT FOR REUSE....1433
      INSTALL....1434
      REMOVE....1432
    CRANKSHAFT PULLEY....1436
      INSPECT FOR REUSE....1436
      INSTALL....1436
      REMOVE....1436
    CRANKSHAFT SEAL, FRONT....1437
      CLEAN....1438
      INSTALL....1438
      REMOVE....1437
    CRANKSHAFT SEAL, REAR....1439
      CLEAN....1440
      INSTALL....1440
      REMOVE....1439
    CYLINDER BLOCK AND LINER SEATS....1441
      LEAK TEST....1441
    CYLINDER LINER....1443
      CLEAN....1445
      INSPECT FOR REUSE....1445
      INSTALL....1447
      REMOVE....1443
    CYLINDER LINER PROTRUSION....1500
      MEASURE....1501
      PREPARATORY....1500
    GEAR COVER, FRONT....1449
      CLEAN....1451
      INSPECT FOR REUSE....1452
      INSTALL....1453
      REMOVE....1449
    GEAR HOUSING, FRONT....1456
      CLEAN....1459
      INSPECT FOR REUSE....1459
      INSTALL....1460
      REMOVE....1456
    IDLER GEAR, CAMSHAFT....1464
      CLEAN....1465
      INSPECT FOR REUSE....1465
      INSTALL....1467
      REMOVE....1464
    IDLER GEAR, HYDRAULIC PUMP....1469
      CLEAN....1470
      INSPECT....1470
      INSTALL....1472
      REMOVE....1469
    IDLER GEAR, WATER PUMP....1473
      CLEAN....1474
      INSPECT FOR REUSE....1475
      INSTALL....1477
      REMOVE....1473
    PISTON....1479
      ASSEMBLE....1482
      CLEAN....1479
      DISASSEMBLE....1479
      GENERAL INFORMATION....1479
      INSPECT FOR REUSE....1480
        ARTICULATED PISTON....1480
      INSTALL....1482
      REMOVE....1479
    PISTON AND CONNECTING ROD ASSEMBLY....1490
      ASSEMBLE....1495
      CLEAN....1493
      DISASSEMBLE....1492
      INSPECT FOR REUSE....1494
      INSTALL....1496
      REMOVE....1490
    PISTON COOLING NOZZLE....1482
      INSPECT FOR REUSE....1483
      INSTALL....1483
      REMOVE....1482
    PISTON RINGS....1484
      INSPECT FOR REUSE....1484
    SERVICE TOOLS....1390
      CYLINDER BLOCK....1390
    VIBRATION DAMPER....1484
      CLEAN....1485
      ECCENTRICITY CHECK....1487
      INSPECT FOR REUSE....1485
      INSTALL....1486
      REMOVE....1484
      WOBBLE CHECK....1487
    WATER HEADER PLATE, CYLINDER BLOCK....1487
      CLEAN....1488
      INSPECT FOR REUSE....1488
      INSTALL....1488
      REMOVE....1487
  CYLINDER HEAD - GROUP 02....1508
    CYLINDER HEAD....1510
      CLEAN....1514
      INSPECT FOR REUSE....1515
      INSTALL....1521
      LEAK TEST....1520
      PRESSURE TEST....1518
      REMOVE....1510
    SERVICE TOOLS....1509
      CYLINDER HEAD....1509
  ROCKER LEVERS - GROUP 03....1529
    CRANKCASE BREATHER (INTERNAL)....1531
      CLEAN....1531
      INSPECT FOR REUSE....1531
      INSTALL....1532
      REMOVE....1531
    OVERHEAD SET....1532
      ADJUST....1537
        ENGINE BRAKE - ADJUST....1547
        GENERAL INFORMATION....1537
        INJECTOR ADJUSTMENT - CELECT AND CELECT PLUS ENGINES....1539
        INJECTOR ADJUSTMENT -STC ENGINES....1543
        VALVE ADJUSTMENT - CELECT AND CELECT PLUS ENGINES....1540
        VALVE ADJUSTMENT - STC ENGINES....1544
      MEASURE....1532
        GENERAL INFORMATION....1532
        VALVE AND INJECTOR LASH - CELECT AND CELECT PLUS ENGINES....1534
        VALVE LASH - STC ENGINES....1535
    ROCKER LEVER ASSEMBLY....1548
      ASSEMBLE....1553
        ALUMINUM SUPPORTS....1554
        CAST IRON SUPPORTS....1553
      CLEAN....1550
      DISASSEMBLE....1549
      GENERAL INFORMATION....1548
      INSPECT FOR REUSE....1551
      INSTALL....1555
      REMOVE....1548
    ROCKER LEVER COVER....1558
      CLEAN....1558
      INSPECT FOR REUSE....1558
      INSTALL....1559
      REMOVE....1558
    ROCKER LEVER HOUSING....1560
      CLEAN....1562
      INSPECT FOR REUSE....1563
      INSTALL....1563
      REMOVE....1560
    SERVICE TOOLS....1530
      ROCKER LEVERS....1530
  CAM FOLLOWERS/TAPPETS - GROUP 04....1568
    CAM FOLLOWER ASSEMBLY....1570
      ASSEMBLE....1573
      CLEAN....1571
      DISASSEMBLE....1571
      INSPECT FOR REUSE....1571
      INSTALL....1574
      REMOVE....1570
    PUSH RODS OR TUBES....1576
      INSPECT FOR REUSE....1577
      INSTALL....1578
      REMOVE....1576
    SERVICE TOOLS....1569
      CAM/FOLLOWER/TAPPETS....1569
  FUEL SYSTEM - GROUP 05....1581
    FLOW DIAGRAM, FUEL SYSTEM....1587
    FUEL CONSUMPTION....1596
      MEASURE....1596
    FUEL FLOW....1599
      INITIAL CHECK....1599
      LEAK TEST....1601
      PRESSURE TEST....1600
        MINIMUM CRANKING PRESSURE....1600
        MINIMUM OPERATING PRESSURE....1600
    FUEL PUMP....1602
      CLEAN....1603
      INSPECT FOR REUSE....1604
      INSTALL....1604
        CELECT OR CELECT PLUS....1604
        STC....1605
      PRIME....1606
        CELECT OR CELECT PLUS....1606
        GENERAL INFORMATION....1606
        STC....1607
      REMOVE....1602
        CELECT OR CELECT PLUS....1602
        STC....1602
      ROTATION CHECK....1608
    FUEL PUMP GEAR PUMP CHECK VALVE....1609
      INSTALL....1610
      REMOVE....1609
    FUEL PUMP HIGH IDLE SPEED (VS GOVERNOR)....1610
      ADJUST....1610
        HIGH SPEED....1611
        IDLE SPEED....1610
    FUEL PUMP IDLE SPEED....1611
      ADJUSTMENT....1611
    FUEL PUMP PRESSURE REGULATOR....1626
      INITIAL CHECK....1626
    FUEL PUMP PULSATION DAMPER....1613
      INSPECTION FOR REUSE....1613
    FUEL PUMP THROTTLE LEVER....1614
      ADJUST....1614
    FUEL PUMP THROTTLE LINKAGE....1615
      ADJUST....1615
    FUEL PUMP VS THROTTLE SHAFT HOUSING....1616
      INSTALL....1617
      REMOVE....1616
    FUEL SHUTOFF VALVE (FSOV)....1619
      INSPECT FOR REUSE....1619
    FUEL SYSTEM - GENERAL INFORMATION....1583
      INSTALLATION RECOMMENDATIONS....1584
        INSTALLATION PUBLICATIONS....1584
        OVERHEAD FUEL TANK REQUIREMENTS....1584
        PROPER USE OF FUEL SYSTEM GAUGES....1584
    SERVICE TOOLS....1594
      FUEL SYSTEM....1594
    SPECIFICATIONS....1591
      FUEL RECOMMENDATIONS....1592
        FUEL OIL RECOMMENDED PROPERTIES....1593
      FUEL SYSTEM....1591
    STALL SPEED CHECK LIST....1627
      IF THE STALL SPEED IS TOO HIGH, CHECK THE FOLLOWING:....1628
      IF THE STALL SPEED IS TOO LOW, CHECK THE FOLLOWING:....1627
    STALL SPEED TEST....1621
      STALL SPEED CHECK....1621
        CONVERTER TRANSMISSIONS STALL SPEED....1621
      TIME SPEED CHECK....1624
    VS GOVERNER ADJUSTING SCREW SEALING WASHERS....1625
      INSTALL....1625
      REMOVE....1625
    VS GOVERNER IDLE SPRING....1625
      INSTALL....1626
      REMOVE....1625
  INJECTORS AND FUEL LINES - GROUP 06....1629
    AFC NO AIR CHECK....1690
      MEASURE....1690
    AIR IN FUEL....1648
      TEST....1648
        GEAR PUMP DRAIN METHOD....1649
        SIGHTGLASS METHOD....1648
    CYLINDER MISFIRES OR SMOKES....1653
      AUTOMATED CYLINDER PERFORMANCE TEST....1654
        CELECT OR CELECT PLUS....1654
      CYLINDER CUTOUT TEST....1654
        CELECT OR CELECT PLUS....1654
        STC....1655
      EXHAUST MANIFOLD TEMPERATURE TEST....1656
      EXHAUST MANIFOLD TILT-BACK METHOD....1656
      GENERAL INFORMATION....1653
    ECM COOLING PLATE....1657
      INSTALL....1658
      REMOVE....1657
    FUEL DRAIN LINE RESTRICTION....1659
      MEASURE....1659
    FUEL FILTER (SPIN-ON TYPE)....1660
      INSTALL....1661
      REMOVE....1660
    FUEL INLET RESTRICTION....1662
      MEASURE....1662
    FUEL SUPPLY LINES....1664
      INSPECT FOR REUSE....1664
      REMOVE....1664
    INJECTOR....1671
      INSTALL....1674
        CELECT OR CELECT PLUS....1674
        STC....1678
      REMOVE....1671
        CELECT OR CELECT PLUS....1671
        STC....1673
    INJECTORS AND FUEL LINES - GENERAL INFORMATION....1630
      THEORY OF OPERATION - CELECT AND CELECT PLUS FUEL SYSTEM....1637
        HYDROMECHANICAL SUBSYSTEM....1639
        INJECTION CYCLE....1640
      THEORY OF OPERATION - PT FUEL SYSTEM....1630
      THEORY OF OPERATION - STC FUEL SYSTEM....1633
    SERVICE TOOLS....1646
      INJECTORS AND FUEL LINES....1646
    STATIC INJECTION TIMING....1666
      MEASURE....1667
      SETUP....1666
    STC OIL CONTROL VALVE (MECHANICAL)....1680
      INITIAL CHECK....1680
      INSTALL....1685
      REMOVE....1684
    STC OIL DELIVERY SYSTEM BLOCKAGE....1688
      INITIAL CHECK....1688
      LEAK TEST....1688
    STC OIL DELIVERY SYSTEM DIAGNOSTICS....1685
      TEST....1685
  LUBRICATING OIL SYSTEM - GROUP 07....1694
    FLOW DIAGRAM, LUBRICATING OIL SYSTEM....1697
    LUBRICATING OIL AND FILTERS....1701
      INSPECT....1701
    LUBRICATING OIL CONTAMINATION....1738
      FLUORESCENT DYE TRACER....1738
      FUEL PRESSURE TEST....1739
    LUBRICATING OIL COOLER....1701
      CLEAN....1702
      INSTALL....1704
      PRESSURE TEST....1703
      REMOVE....1701
    LUBRICATING OIL DIPSTICK....1705
      CALIBRATE....1705
    LUBRICATING OIL DIPSTICK HOUSING....1706
      CLEAN....1707
      INSPECT FOR REUSE....1707
      INSTALL....1707
      REMOVE....1706
    LUBRICATING OIL FILTER (CANISTER-TYPE)....1707
      LEAK TEST....1707
    LUBRICATING OIL FILTER HEAD....1710
      ASSEMBLE....1712
      CLEAN....1711
      DISASSEMBLE....1710
      INSPECT FOR REUSE....1711
      INSTALL....1713
      REMOVE....1710
    LUBRICATING OIL FILTER (SPIN ON)....1708
      GENERAL INFORMATION....1708
      INSTALL....1709
      REMOVE....1709
    LUBRICATING OIL HIGH PRESSURE RELIEF VALVE....1714
      INTIAL CHECK....1714
      INSPECT FOR REUSE....1715
      INSTALL....1716
      REMOVE....1715
    LUBRICATING OIL LEAKS....1716
      MAINTENANCE CHECK....1716
        EXTERNAL....1716
    LUBRICATING OIL PAN....1717
      CLEAN....1719
      DRAIN....1717
      FILL....1722
      INSPECT FOR REUSE....1719
      INSTALL....1720
        FRONT SUMP PAN....1720
        REAR SUMP PAN....1721
      REMOVE....1718
        FRONT SUMP PAN....1718
        REAR SUMP PAN....1719
    LUBRICATING OIL PRESSURE GAUGE....1723
      TEST....1723
    LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)....1724
      INSPECT FOR REUSE....1724
      INSTALL....1726
      REMOVE....1724
    LUBRICATING OIL PUMP....1726
      INSPECT FOR REUSE....1727
      INSTALL....1728
      REMOVE....1726
    LUBRICATING OIL SYSTEM....1730
      PRIME....1730
    LUBRICATING OIL SYSTEM - GENERAL INFORMATION....1696
    LUBRICATING OIL TEMPERATURE GAUGE....1731
      TEST....1731
    LUBRICATING OIL THERMOSTAT....1731
      INSPECT FOR REUSE....1732
      INSTALL....1732
      REMOVE....1731
    LUBRICATING OIL TRANSFER TUBE....1733
      CLEAN....1733
      INSPECT FOR REUSE....1734
      INSTALL....1734
      REMOVE....1733
    LUBRICATING OIL VISCOSITY SENSOR....1736
      INSPECT FOR REUSE....1736
      INSTALL....1737
      REMOVE....1736
    SERVICE TOOLS....1699
      LUBRICATING OIL SYSTEM....1699
    SPECIFICATIONS....1698
      CUMMINS/FLEETGUARD FILTER SPECIFICATIONS....1698
        LUBRICATING OIL FILTERS....1698
      LUBRICATING OIL SYSTEM....1698
  COOLING SYSTEM - GROUP 08....1742
    COOLANT FILTER....1761
      INSTALL....1762
      REMOVE....1761
    COOLANT FILTER HEAD....1763
      CLEAN....1763
      INSPECT FOR REUSE....1764
      INSTALL....1764
      REMOVE....1763
    COOLANT HEATER HOUSING....1765
      CLEAN....1766
      INSPECT FOR REUSE....1766
      INSTALL....1767
      REMOVE....1765
    COOLANT TEMPERATURE GAUGE....1761
      INITIAL CHECK....1761
    COOLANT THERMOSTAT....1767
      INSPECT FOR REUSE....1770
      INSTALL....1771
      LEAK TEST....1767
      REMOVE....1769
    COOLANT THERMOSTAT HOUSING SUPPORT....1772
      CLEAN....1774
      INSPECT FOR REUSE....1774
      INSTALL....1775
      REMOVE....1772
    COOLANT THERMOSTAT SEAL....1777
      CLEAN....1777
      INSPECT FOR REUSE....1778
      INSTALL....1778
      REMOVE....1777
    COOLANT VENT LINES....1779
      INITIAL CHECK....1779
    COOLING SYSTEM....1780
      CLEAN....1781
      DRAIN....1780
      FILL....1783
      PRESSURE TEST....1785
    COOLING SYSTEM - AIR OR COMBUSTION GAS TEST....1786
      INITIAL TEST....1786
        AIR COOLING SYSTEM....1786
      LEAK TEST....1787
        AIR COMPRESSOR....1788
        COMBUSTION GAS LEAK....1789
        FAN, SHUTTER, OR HEATER AIR CONTROL VALVE....1787
    COOLING SYSTEM - GENERAL INFORMATION....1745
    COOLING SYSTEM DIAGNOSTICS....1792
      ANALYZING THE DATA....1796
      GENERAL INFORMATION....1792
      SETUP....1793
      TEST....1794
        OPERATIONAL WORKSHEET....1795
    COOLING SYSTEM PRECHARGE....1797
      CUSTOMER PRECHARGE METHOD....1798
      FACTORY PRECHARGE METHOD....1797
      GENERAL INFORMATION....1797
    DRIVE BELT, COOLING FAN....1759
      INSPECT FOR REUSE....1759
      INSTALL....1760
      REMOVE....1759
    FAN CLUTCH, AIR-DISENGAGED....1798
      GENERAL INFORMATION....1798
      MAINTENANCE CHECK....1798
    FAN CLUTCH, AIR-ENGAGED....1799
      GENERAL INFORMATION....1799
      MAINTENANCE CHECK....1799
    FAN CLUTCH, ELECTRIC....1799
      INSPECT FOR REUSE....1801
      INSTALL....1802
      REMOVE....1799
    FAN CLUTCH, ON-OFF....1803
      GENERAL INFORMATION....1803
      INITIAL CHECK....1803
    FAN CLUTCH, VISCOUS....1805
      GENERAL INFORMATION....1805
      INITIAL CHECK....1805
      INSTALL....1808
      REMOVE....1808
    FAN, COOLING....1813
      INSPECT FOR REUSE....1813
      INSTALL....1814
      REMOVE....1813
    FAN DRIVE IDLER PULLEY ASSEMBLY....1808
      INITIAL CHECK....1808
      INSTALL....1809
      REMOVE....1809
    FAN HUB,  BELT DRIVEN....1810
      INITIAL CHECK....1810
      INSTALL....1811
      REMOVE....1810
    FAN SHROUD ASSEMBLY....1812
      INITIAL CHECK....1812
    FAN SPACER AND PULLEY....1812
      INSPECT FOR REUSE....1812
      INSTALL....1813
      REMOVE....1812
    FLOW DIAGRAM, COOLING SYSTEM....1746
    RADIATOR....1814
      INITIAL CHECK....1814
    RADIATOR HOSES....1815
      INSPECT FOR REUSE....1815
    RADIATOR PRESSURE CAP....1815
      INSPECT FOR REUSE....1815
    RADIATOR SHUTTER ASSEMBLY....1816
      INITIAL CHECK....1816
    SERVICE TOOLS....1757
      COOLING SYSTEM....1757
    SPECIFICATIONS....1748
      COOLANT REPLACEMENT REQUIREMENTS....1756
      COOLING SYSTEM....1748
      COOLING SYSTEM SEALING ADDITIVES....1751
      COOLING SYSTEM SOLUBLE OILS....1751
      FLEETGUARD DCA4 SERVICE FILTERS AND LIQUID PRECHARGE....1753
      FULLY FORMULATED COOLANT/ANTIFREEZE....1750
      GENERAL INFORMATION....1749
      SUPPLEMENTAL COOLANT ADDITIVE (SCA)....1752
      TEST INTERVALS....1755
      TESTING SCA CONCENTRATION LEVEL CC-2602 TEST KIT....1754
        PRECAUTIONS AND INSTRUCTIONS FOR PROPER KIT USE....1754
      THERMO CONTROL SETTINGS....1749
    TORQUE CONVERTER COOLER....1823
      GENERAL INFORMATION....1823
    WATER PUMP....1817
      CLEAN....1819
      INSPECT FOR REUSE....1820
      INSTALL....1820
      REMOVE....1817
    WIRING HARNESS, CUMMINS ELECTRIC FAN CLUTCH....1824
      GENERAL INFORMATION....1824
      INITIAL CONNECTIONS....1824
      INSTALL....1830
      REMOVE....1828
  DRIVE UNITS - GROUP 09....1833
    ACCESSORY DRIVE....1835
      CLEAN....1836
      INSPECT FOR REUSE....1836
      INSTALL....1837
      REMOVE....1835
    ACCESSORY DRIVE PULLEY....1839
      INSPECT FOR REUSE....1839
      INSTALL....1840
      REMOVE....1839
    ALTERNATOR DRIVE PULLEY....1840
      INSPECT FOR REUSE....1841
      INSTALL....1841
      REMOVE....1840
    HYDRAULIC PUMP DRIVE....1841
      CLEAN....1842
      INSPECT FOR REUSE....1843
      INSTALL....1844
      REMOVE....1841
    SERVICE TOOLS....1834
      DRIVE UNITS....1834
  AIR INTAKE SYSTEM  - GROUP 10....1848
    AFTERCOOLER....1853
      CLEAN....1854
      INSPECT FOR REUSE....1854
      INSTALL....1855
      PRESSURE TEST....1854
      REMOVE....1853
    AIR INTAKE MANIFOLD....1856
      CLEAN....1857
      INSPECT FOR REUSE....1857
      INSTALL....1857
      REMOVE....1856
    AIR INTAKE RESTRICTION....1866
      MEASURE....1866
    AIR INTAKE SYSTEM - GENERAL INFORMATION....1849
      GENERAL INFORMATION....1849
    AIR LEAKS, AIR INTAKE  AND EXHAUST SYSTEMS....1859
      MAINTENANCE CHECK....1859
    CHARGE AIR COOLER (CAC)....1861
      CLEAN....1861
      INSPECT FOR REUSE....1862
      LEAK TEST....1862
      PRESSURE DIFFERENTIAL TEST....1864
      TEMPERATURE DIFFERENTIAL TEST....1863
    FLOW DIAGRAM, AIR INTAKE SYSTEM....1850
    SERVICE TOOLS....1852
      AIR INTAKE SYSTEM....1852
    SPECIFICATIONS....1851
      AIR INTAKE SYSTEM....1851
    TURBOCHARGER....1867
      CHECK FOR CORRECT COMPONENT....1872
      CLEAN....1868
      INSPECT FOR REUSE....1868
      INSTALL....1870
      REMOVE....1867
    TURBOCHARGER AXIAL CLEARANCE....1872
      MEASURE....1872
    TURBOCHARGER BLADE DAMAGE....1873
      INSPECT FOR REUSE....1873
    TURBOCHARGER COMPRESSOR SEAL LEAKS....1874
      LEAK TEST....1874
    TURBOCHARGER RADIAL BEARING CLEARANCE....1875
      MEASURE....1875
    TURBOCHARGER TURBINE SEAL LEAKS....1876
      LEAK TEST....1876
  EXHAUST SYSTEM - GROUP 11....1879
    EXHAUST MANIFOLD, DRY....1882
      ASSEMBLE....1883
      CLEAN....1882
      DISASSEMBLE....1882
      INSPECT FOR REUSE....1883
      INSTALL....1883
      REMOVE....1882
    EXHAUST RESTRICTION....1884
      MEASURE....1884
    FLOW DIAGRAM, EXHAUST SYSTEM....1880
    SPECIFICATIONS....1881
      EXHAUST SYSTEM....1881
  COMPRESSED AIR SYSTEM - GROUP 12....1886
    AIR COMPRESSOR....1901
      INSPECT FOR REUSE....1902
      INSTALL....1902
      REMOVE....1901
    AIR COMPRESSOR CARBON BUILDUP....1892
      INITIAL CHECK....1892
    AIR COMPRESSOR CYLINDER HEAD (HOLSET QE MODELS)....1913
      ASSEMBLE....1918
        QE, EUROPEAN....1923
        QE, NON-EUROPEAN....1918
      CLEAN....1916
      DISASSEMBLE....1913
      INSPECT FOR REUSE....1916
    AIR COMPRESSOR CYLINDER HEAD (HOLSET SS AND E-TYPE MODELS)....1907
      ASSEMBLE....1911
      CLEAN....1908
      DISASSEMBLE....1907
      INSPECT FOR REUSE....1909
    AIR COMPRESSOR CYLINDER HEAD (HOLSET ST MODELS)....1929
      ASSEMBLE....1939
      CLEAN....1937
      DISASSEMBLE....1929
      INSPECT FOR REUSE....1937
    AIR COMPRESSOR PIN BORE WEAR....1894
      INITIAL CHECK....1894
    AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY....1897
      CLEAN....1898
      INITIAL CHECK....1897
      INSPECT FOR REUSE....1899
      INSTALL....1899
        HOLSET QE MODELS....1899
        HOLSET SS, E-TYPE, AND ST MODELS....1899
      REMOVE....1897
        HOLSET QE MODELS....1898
        HOLSET SS, E-TYPE, AND ST MODELS....1897
    AIR GOVERNER (AIR COMPRESSOR PUMPS CONTINUOUSLY)....1905
      INITIAL CHECK....1905
    AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)....1904
      INITIAL CHECK....1904
    AIR LEAKS, COMPRESSED AIR SYSTEM....1907
      INITIAL CHECK....1907
    COMPRESSED AIR SYSTEM - GENERAL INFORMATION....1887
    SERVICE TOOLS....1891
      COMPRESSED AIR SYSTEMS....1891
    SPECIFICATIONS....1889
      COMPRESSED AIR SYSTEM....1889
        HOLSET SS296/SS296E/QE296A/C MODELS....1889
        HOLSET SS338/QE338 A/C MODELS....1889
        HOLSET ST676 A/C MODEL....1890
  ELECTRICAL EQUIPMENT - GROUP 13....1949
    ALTERNATOR....1953
      INITIAL CHECK....1953
      INSTALL....1954
      REMOVE....1954
    BATTERIES....1958
      INITIAL CHECK....1958
    BATTERY CABLES AND CONNECTIONS....1959
      INITIAL CHECK....1959
    DRIVE BELT, ALTERNATOR....1955
      ADJUST....1957
        ADJUSTMENT LINK TYPE....1957
        AUTOMATIC BELT TENSIONER....1957
      INSTALL....1955
        ADJUSTMENT LINK TYPE....1956
        AUTOMATIC BELT TENSIONER....1955
      REMOVE....1955
        ADJUSTMENT LINK TYPE....1955
        AUTOMATIC BELT TENSIONER....1955
    ELECTRICAL  EQUIPMENT - GENERAL INFORMATION....1950
    SERVICE TOOLS....1952
      ELECTRICAL EQUIPMENT....1952
    SPECIFICATIONS....1951
      ELECTRICAL SYSTEM....1951
    STARTER MAGNETIC SWITCH....1959
      CURRENT CHECK....1959
    STARTER SOLENOID....1962
      VOLTAGE CHECK....1962
    STARTER SWITCH....1961
      VOLTAGE....1961
    STARTING MOTOR....1964
      INSTALL....1965
      REMOVE....1964
  ENGINE TESTING - GROUP 14....1966
    DYNAMOMETER WORKSHEET....1977
    ENGINE RUN-IN (CHASSIS DYNAMOMETER)....1988
      RUN-IN INSTRUCTIONS....1988
    ENGINE RUN-IN (ENGINE DYNAMOMETER)....2002
      RUN-IN INSTRUCTIONS....2002
    ENGINE RUN-IN (WITHOUT DYNAMOMETER)....1992
      RUN-IN INSTRUCTIONS....1992
        OFF-HIGHWAY APPLICATIONS....1992
        ON-HIGHWAY APPLICATIONS....1992
    ENGINE TESTING - GENERAL INFORMATION....1967
      FUEL FLOW MEASUREMENT ON ENGINE OR CHASSIS DYNAMOMETER....1970
    ENGINE TESTING  (CHASSIS DYNAMOMETER)....1978
      SETUP....1978
      TEST....1980
    ENGINE TESTING (ENGINE DYNAMOMETER)....1993
      SETUP....1993
    ENGINE TESTING (PORTABLE DYNAMOMETER OR LOAD BANK)....2005
      GENERAL INFORMATION....2005
    SERVICE TOOLS....1974
      ENGINE TESTING....1974
    SPECIFICATIONS....1973
      ENGINE TESTING....1973
  MOUNTING ADAPTATIONS - GROUP 16....2007
    ENGINE LIFTING BRACKETS....2009
      CLEAN....2009
      INSPECT FOR REUSE....2009
      INSTALL....2009
      REMOVE....2009
    ENGINE SUPPORT BRACKET, FRONT....2010
      CLEAN....2010
      INSPECT FOR REUSE....2010
      INSTALL....2011
      REMOVE....2010
    FLYWHEEL....2011
      CLEAN....2012
      INSPECT FOR REUSE....2012
      INSTALL....2013
      MEASURE....2014
        BORE RUN OUT....2014
        FACE RUN OUT....2016
      REMOVE....2011
    FLYWHEEL HOUSING....2017
      CLEAN....2018
      INSPECT FOR REUSE....2019
      INSTALL....2019
      MEASURE....2020
        FACE ALIGNMENT....2020
        BORE ALIGNMENT....2020
      REMOVE....2017
    FLYWHEEL HOUSING, REPTO....2022
      CLEAN....2025
      INSPECT FOR REUSE....2026
      INSTALL....2027
      MEASURE....2028
        BORE ALIGNMENT....2028
        FACE ALIGNMENT....2029
      REMOVE....2022
    FLYWHEEL RING GEAR....2033
      INSTALL....2033
      REMOVE....2033
    SERVICE TOOLS....2008
      MOUNTING ADAPTATIONS....2008
  MISCELLANEOUS HARDWARE - GROUP 17....2036
    CUP PLUG....2037
      CLEAN....2037
      INSPECT FOR REUSE....2037
      INSTALL....2038
      REMOVE....2037
    PIPE PLUG....2038
      CLEAN....2039
      INSPECT FOR REUSE....2039
      INSTALL....2039
      REMOVE....2038
    STRAIGHT THREAD PLUG....2040
      CLEAN....2040
      INSPECT FOR REUSE....2040
      INSTALL....2040
      REMOVE....2040
  VEHICLE BRAKING - GROUP 209....2043
    ENGINE BRAKE....2044
      ADJUST....2050
      CLEAN....2047
      INITIAL CHECK....2044
      INSPECT FOR REUSE....2048
      INSTALL....2048
      REMOVE....2046
  SERVICE LITERATURE....2052
    ADDITIONAL SERVICE LITERATURE....2053
    LITERATURE ORDER FORM....2055
    SERVICE LITERATURE ORDERING LOCATION....2054
  COMPONENT MANUFACTURERS....2057
    COMPONENT MANUFACTURERS' ADDRESSES....2058
      AIR COMPRESSORS....2058
      AIR CYLINDERS....2058
      AIR HEATERS....2058
      AIR STARTING MOTORS....2058
      ALTERNATORS....2058
      AUXILIARY BRAKES....2058
      BELTS....2058
      CATALYTIC CONVERTORS....2058
      CLUTCHES....2058
      COOLANT HEATERS....2059
      COOLANT LEVEL SWITCHES....2058
      DRIVE PLATES....2059
      ELECTRIC STARTING MOTORS....2059
      ELECTRONIC SWITCHES....2059
      ENGINE PROTECTION SWITCHES....2059
      FAN CLUTCHES....2059
      FANS....2059
      FAULT LAMPS....2059
      FILTERS....2059
      FLEXPLATES....2059
      FUEL COOLERS....2059
      FUEL WARMERS....2059
      GAUGES....2059
      GOVERNORS....2060
      HEAT SLEEVES....2060
      HYDRAULIC AND POWER STEERING PUMPS....2060
      IN-LINE CONNECTORS....2060
      OIL HEATERS....2060
      PRELUBRICATION SYSTEMS....2060
      READIATORS....2060
      THROTTLE ASSEMBLIES....2060
      TORQUE CONVERTERS....2060
  SPECIFICATIONS....2062
    AIR INTAKE SYSTEM - SPECIFICATIONS....2098
      AIR INTAKE RESTRICTION....2098
      TURBOCHARGER AXIAL CLEARANCE....2098
      TURBOCHARGER RADIAL BEARING CLEARANCE....2098
    AIR INTAKE SYSTEM - TORQUE VALUES....2099
      AFTERCOOLER....2099
      AIR INTAKE MANIFOLD....2099
      AIR LEAKS, AIR INTAKE AND EXHAUST SYSTEMS....2099
      TURBOCHARGER....2100
    CAM FOLLOWERS/TAPPETS - SPECIFICATIONS....2082
      CAM FOLLOWER ASSEMBLY....2082
    CAM FOLLOWERS/TAPPETS - TORQUE VALUES....2083
      CAM FOLLOWER ASSEMBLY....2083
    CAPSCREW MARKINGS AND TORQUE VALUES....2115
      CAPSCREW MARKINGS AND TORQUE VALUES - METRIC....2116
      CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY....2117
    COMPRESSED AIR SYSTEM - TORQUE VALUES....2103
      AIR COMPRESSOR....2103
      AIR COMPRESSOR CYLINDER HEAD (HOLSET QE MODELS)....2103
      AIR COMPRESSOR CYLINDER HEAD (HOLSET SS AND E-TYPE MODELS)....2103
      AIR COMPRESSOR CYLINDER HEAD (HOLSET ST MODELS)....2103
      AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY....2103
    COOLING SYSTEM - SPECIFICATIONS....2092
      COOLANT THERMOSTAT....2092
      FAN DRIVE IDLER PULLEY ASSEMBLY....2092
      FAN HUB, BELT DRIVEN....2092
      WATER PUMP....2092
    COOLING SYSTEM - TORQUE VALUES....2093
      COOLANT FILTER HEAD....2093
      COOLANT HEATER HOUSING....2093
      COOLANT THERMOSTAT....2093
      COOLANT THERMOSTAT HOUSING SUPPORT....2093
      DRIVE BELT, COOLING FAN....2093
      FAN CLUTCH, ELECTRIC....2094
      FAN CLUTCH, VISCOUS....2094
      FAN, COOLING....2094
      FAN HUB, BELT DRIVEN....2094
      FAN SPACER AND PULLEY....2094
      WATER PUMP....2094
    CYLINDER BLOCK - SPECIFICATIONS....2066
      BEARINGS, CONNECTING ROD....2066
      BEARINGS, MAIN....2066
      BEARINGS, THRUST....2066
      CAMSHAFT....2066
      CAMSHAFT BUSHINGS....2066
      CAMSHAFT GEAR (CAMSHAFT INSTALLED)....2067
      CONNECTING ROD....2067
      CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)....2068
      CYLINDER LINER PROTRUSTION....2072
      GEAR HOUSING, FRONT....2069
      IDLER GEAR, CAMSHAFT....2069
      IDLER GEAR, HYDRAULIC PUMP....2070
      IDLER GEAR, WATER PUMP....2071
      PISTON COOLING NOZZLE....2072
      PISTON RINGS....2072
    CYLINDER BLOCK - TORQUE VALUES....2074
      ACCESSORY DRIVE SEAL....2074
      ALTERNATOR DRIVE SEAL....2074
      BEARINGS, MAIN....2074
      CAMSHAFT....2074
      CRANKSHAFT PULLEY....2074
      CRANKSHAFT SEAL, FRONT....2074
      CRANKSHAFT SEAL, REAR....2075
      CYLINDER LINER PROTRUSION....2076
      GEAR COVER, FRONT....2075
      GEAR HOUSING, FRONT....2075
      IDLER GEAR, CAMSHAFT....2075
      IDLER GEAR, HYDRAULIC PUMP....2075
      IDLER GEAR, WATER PUMP....2076
      PISTON AND CONNECTING ROD ASSEMBLY....2076
      PISTON COOLING NOZZLE....2076
      WATER HEADER PLATE, CYLINDER BLOCK....2076
    CLYINDER HEAD - SPECIFICATIONS....2077
      CYLINDER HEAD....2077
    CYLINDER HEAD - TORQUE VALUES....2078
      CYLINDER HEAD....2078
    DRIVE BELT TENSION....2111
    DRIVE UNITS - SPECIFICATIONS....2096
      ACCESSORY DRIVE....2096
      HYDRAULIC PUMP DRIVE....2096
    DRIVE UNITS - TORQUE VALUES....2097
      ACCESSORY DRIVE....2097
      ACCESSORY DRIVE PULLEY....2097
      ALTERNATOR DRIVE PULLEY....2097
      HYDRUALIC PUMP DRIVE....2097
    ELECTRICAL EQUIPMENT - TORQUE VALUES....2105
      ALTERNATOR....2105
      DRIVE BELT, ALTERNATOR....2105
      STARTING MOTOR....2105
    EXHAUST SYSTEM - SPECIFICATIONS....2101
      EXHAUST RESTRICTION....2101
    EXHAUST SYSTEM - TORQUE VALUES....2102
      EXHAUST MANIFOLD, DRY....2102
    FRACTION, DECIMAL, MILLIMETER CONVERSIONS....2112
    FUEL SYSTEM - SPECIFICATIONS....2084
      FUEL FLOW....2084
    FUEL SYSTEM - TORQUE VALUES....2085
      FUEL PUMP....2085
      FUEL PUMP GEAR PUMP CHECK VALVE....2085
      FUEL PUMP PULSATION DAMPER....2085
      FUEL PUMP VS THROTTLE SHAFT HOUSING....2085
      FUEL SHUTOFF VALVE....2085
    INJECTION TIMING CODES....2110
    INJECTORS AND FUEL LINES - SPECIFICATIONS....2086
      FUEL DRAIN LINE RESTRICTION....2086
      FUEL INLET RESTRICTION....2086
    INJECTORS AND FUEL LINES - TORQUE VALUES....2087
      ECM COOLING PLATES....2087
      INJECTOR....2087
      STC OIL CONTROL VALVE (MECHANICAL)....2087
    LUBRICATING OIL SYSTEM - SPECIFICATION....2088
      LUBRICATING OIL HIGH PRESSURE RELIEF VALVE....2088
      LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)....2088
      LUBRICATING OIL PUMP....2089
    LUBRICATING OIL SYSTEM - TORQUE VALUES....2090
      LUBRICATING OIL COOLER....2090
      LUBRICATING OIL DIPSTICK HOUSING....2090
      LUBRICATING OIL FILTER HEAD....2090
      LUBRICATING OIL PAN....2090
      LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)....2091
      LUBRICATING OIL PUMP....2091
      LUBRICATING TRANSFER TUBE....2091
      LUBRICATING OIL VISCOSITY SENSOR....2091
    MISCELLANEOUS - SPECIFICATIONS....2108
    MOUNTING ADAPTATIONS - SPECIFICATIONS....2106
      FLYWHEEL HOUSING....2106
    MOUNTING ADAPTATIONS - TORQUE VALUES....2107
      ENGINE LIFTING BRACKETS....2107
      ENGINE SUPPORT BRACKET, FRONT....2107
      FLYWHEEL....2107
      FLYWHEEL HOUSING....2107
      FLYWHEEL HOUSING, REPTO....2107
    NEWTON-METER TO FOOT-POUND CONVERSION CHART....2114
    PIPE PLUG TORQUE VALUES....2118
    ROCKER LEVERS - SPECIFICATIONS....2079
      OVERHEAD SET....2079
      ROCKER LEVER ASSEMBLY....2079
    ROCKER LEVERS - TORQUE VALUES....2080
      CRANKCASE BREATHER (INTERNAL....2080
      ROCKER LEVER ASSEMBLY....2080
      ROCKER LEVER COVER....2080
      ROCKER LEVER HOUSING....2081
    TAP-DRILL CHART - U.S. CUSTOMARY AND METRIC....2119
    VEHICLE BRAKING - TORQUE VALUES....2109
      ENGINE BRAKE....2109
    WEIGHT AND MEASURES - CONVERSION FACTORE....2113
  INDEX....2120
3666139 - M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual - Vol. 2....2130
3666139 - M11 Series Engines (STC, CELECT, CELECT Plus Models) Troubleshooting and Repair Manual....3056
  COVER PAGE....3056
  TABLE OF CONTENTS....3058
  INTRODUCTION....3060
    ABOUT THIS MANUAL....3061
    ACRONYMS AND ABBREVIATIONS....3070
    GENERAL CLEANING INSTRUCTIONS....3069
      GLASS OR PLASTIC BEAD CLEANING....3069
      SOLVENT AND ACID CLEANING....3069
      STEAM CLEANING....3069
    GENERAL REPAIR INSTRUCTIONS....3068
      WELDING ON A VEHICLE WITH AND ELECTRONIC CONTROLLED FUEL SYSTEM....3068
    GENERAL SAFETY INSTRUCTIONS....3067
      IMPORTANT SAFETY NOTICE....3067
    HOW TO USE THE MANUAL....3061
    ILLUSTRATIONS....3066
    SYMBOLS....3062
  ENGINE IDENTIFICATION....3071
    ENGINE DIAGRAMS....3077
    ENGINE IDENTIFICATION....3072
      CUMMINS ENGINE NOMENCLATURE....3073
      ECM DATAPLATE....3072
      ENGINE DATAPLATE....3072
      FUEL PUMP DATAPLATE....3072
    SPECIFICATIONS....3074
      AIR INTAKE SYSTEM....3076
      BATTERIES (SPECIFIC GRAVITY)....3076
      COOLING SYSTEM....3075
      ELECTRICAL SYSTEM....3076
      EXHAUST SYSTEM....3076
      FUEL SYSTEM....3075
      GENERAL SPECIFICATIONS....3074
      LUBRICATING OIL SYSTEM....3075
  TROUBLESHOOTING SYMPTOMS....3080
    PROCEDURES AND TECHNIQUES....3082
    TROUBLESHOOTING SYMPTOMS CHARTS....3082
      AIR COMPRESSOR AIR PRESSURE RISES SLOWLY....3083
      AIR COMPRESSOR CYCLES FREQUENTLY....3084
      AIR COMPRESSOR NOISE IS EXCESSIVE....3085
      AIR COMPRESSOR PUMPING EXCESS LUBRICATING OIL INTO THE AIR SYSTEM....3086
      AIR COMPRESSOR WILL NOT MAINTAIN ADEQUATE AIR PRESSURE (NOT PUMPING CONTINUOUSLY)....3088
      AIR COMPRESSOR WILL NOT PUMP AIR....3089
      AIR COMPRESSOR WILL NOT STOP PUMPING....3090
      ALTERNATOR NOT CHARGING OR INSUFFICIENT CHARGING....3091
      ALTERNATOR OVERCHARGING....3093
      COMMUNICATION ERROR - ELECTRONIC SERVICE TOOL OR CONTROL DEVICE....3094
      CONNECTING ROD BEARING NOISE....3217
      COOLANT  IN THE LUBRICATING OIL....3097
      COOLANT LOSS (EXTERNAL)....3098
      COOLANT LOSS - INTERNAL....3100
      COOLANT TEMPERATURE ABOVE NORMAL - GRADUAL OVERHEAT....3101
      COOLANT TEMPERATURE IS ABOVE NORMAL - SUDDEN OVERHEAT....3104
      COOLANT TEMPERATURE IS BELOW NORMAL....3106
      CRANKCASE GASES (BLOWBY) EXCESSIVE....3108
      CRANKING FUEL PRESSURE IS LOW....3109
      DRIVEABLITY - GENERAL INFORMATION....3218
      DRIVEABLITY /LOW POWER - CUSTOMER COMPLAINT FORM....3220
      DRIVEABILITY/LOW POWER/EXCESSIVE FUEL CONSUMPTION - CHECKLIST....3221
      ENGINE ACCELERATION OR RESPONSE POOR....3111
      ENGINE BRAKE DOES NOT OPERATE (CELECT OR CELECT PLUS)....3116
      ENGINE BRAKE - LOW RETARDING POWER OR SLOW TO ACTIVATE (CELECT OR CELECT PLUS)....3118
      ENGINE BRAKE - ONE OR MORE CYLINDERS BRAKING WITH POWER SWITCH OFF (CELECT OR CELECT PLUS)....3120
      ENGINE DECELERATES SLOWLY (CELECT AND CELECT PLUS)....3122
      ENGINE DECELERATES SLOWLY (PT)....3123
      ENGINE DIFFICULT TO START OR WILL NOT START (EXHAUST SMOKE)....3124
      ENGINE DIFFICULT TO START OR WILL NOT START (NO EXHAUST SMOKE)....3127
      ENGINE NOISE DIAGNOSTIC PROCEDURES - GENERAL INFORMATION....3217
      ENGINE NOISE EXCESSIVE....3130
      ENGINE NOISE EXCESSIVE - COMBUSTION KNOCKS....3133
      ENGINE NOISE EXCESSIVE - CONNECTING ROD....3134
      ENGINE NOISE EXCESSIVE - MAIN BEARING....3135
      ENGINE NOISE EXCESSIVE - PISTON....3137
      ENGINE NOISE EXCESSIVE - TURBOCHARGER....3138
      ENGINE POWER OUTPUT LOW (CELECT OR CELECT PLUS)....3139
      ENGINE POWER OUTPUT LOW (PT)....3145
      ENGINE RUNS ROUGH AT IDLE....3149
      ENGINE RUNS ROUGH OR MISFIRES....3152
      ENGINE SHUTS OFF UNEXPECTEDLY OR DIES DURING DECELERATION....3154
      ENGINE SPEED SURGES AT LOW OR HIGH IDLE....3157
      ENGINE SPEED SURGES UNDER LOAD OR IN OPERATING RANGE....3160
      ENGINE STARTS BUT WILL NOT KEEP RUNNING....3163
      ENGINE VIBRATION EXCESSIVE....3165
      ENGINE WILL NOT CRANK OR CRANKS SLOWLY (AIR STARTER)....3167
      ENGINE WILL NOT CRANK OR CRANKS SLOWLY (ELECTRIC STARTER)....3169
      ENGINE WILL NOT SHUT OFF....3171
      FUEL CONSUMPTION EXCESSIVE (CELECT AND CELECT PLUS)....3173
      FUEL CONSUMPTION EXCESSIVE (PT)....3177
      FUEL  CONSUMPTION - CUSTOMER COMPLAINT FORM....3223
      FUEL CONSUMPTION - GENERAL INFORMATION....3222
      FUEL IN THE COOLANT....3181
      FUEL IN THE LUBRICATING OIL....3182
      INTAKE MANIFOLD AIR TEMPERATURE ABOVE SPECIFICATION....3184
      INTAKE MANIFOLD PRESSURE (BOOST) IS BELOW NORMAL....3186
      LOW IDLE ADJUST SWITCH DOES NOT WORK....3188
      LUBRICATING OIL CONSUMPTION EXCESSIVE....3190
      LUBRICATING OIL CONTAMINATED....3189
      LUBRICATING OIL IN THE FUEL....3192
      LUBRICATING OIL PRESSURE HIGH....3193
      LUBRICATING OIL PRESSURE LOW....3194
      LUBRICATING OIL SLUDGE IN THE CRANKCASE EXCESSIVE....3197
      LUBRICATING OIL TEMPERATURE ABOVE SPECIFICATION....3199
      LUBRICATING OR TRANSMISSION OIL IN THE COOLANT....3200
      MAIN BEARING NOISE....3217
      OIL CONSUMPTION....3224
      OPERATING FUEL PRESSURE IS LOW....3201
      PISTON NOISE....3217
      RESPONSE TEST - CELECT  AND CELECT PLUS....3219
      SMOKE, BLACK - EXCESSIVE (CELECT AND CELECT PLUS)....3202
      SMOKE, BLACK - EXCESSIVE (PT)....3205
      SMOKE, WHITE - EXCESSIVE (CELECT AND CELECT PLUS)....3207
      SMOKE, WHITE - EXCESSIVE (PT)....3210
      STEP TIMING CONTROL (STC) VALVE IS NOT SHIFTING CORRECTLY....3212
      TURBOCHARGER LEAKS ENGINE OIL OR FUELBVARIABLE SPEED (VS) GOVERNOR - FUEL LEAK AT THE THROTTLE SHAFT....3213
      VARIABLE SPEED (VS) GOVERNOR - FUEL LEAK AT THE THROTTLE SHAFT....3214
      VARIABLE SPEED (VS) GOVERNOR - SPEED IS NOT SET CORRECTLY....3215
      VARIABLE SPEED (VS) GOVERNOR - SURGE WITH ENGINE UNDER LOAD....3216
  COMPLETE ENGINE - GROUP 00....3228
    COMPLETE ENGINE - GENERAL INFORMATION....3229
    ENGINE INSTALLATION....3234
      INSTALL....3234
    ENGINE REMOVAL....3231
      REMOVE....3231
    SERVICE TOOLS....3230
      ENGINE REMOVAL AND INSTALLATION....3230
  CYLINDER BLOCK - GROUP 01....3239
    ACCESSORY DRIVE SEAL....3246
      CLEAN....3247
      INSTALL....3247
      REMOVE....3246
    ALTERNATOR DRIVE SEAL....3245
      CLEAN....3245
      INSTALL....3245
      REMOVE....3245
    BEARINGS, CONNECTING ROD....3247
      CLEAN....3249
      INSPECT FOR REUSE....3249
      INSTALL....3250
      REMOVE....3247
    BEARINGS, MAIN....3252
      CLEAN....3253
      INSPECT FOR REUSE....3253
      INSTALL....3254
      REMOVE....3252
    BEARINGS, THRUST....3257
      INSTALL....3258
      REMOVE....3257
    CAMSHAFT....3260
      CLEAN....3263
      INSPECT FOR REUSE....3264
      INSTALL....3265
      REMOVE....3260
    CAMSHAFT BUSHINGS....3269
      CLEAN....3269
      INSPECT FOR REUSE....3270
      INSTALL....3270
        NUMBER ONE BUSHING - INSTALLATION....3271
        NUMBER SEVEN BUSHING - INSTALLATION....3270
        NUMBER SIX THROUGH NUMBER TWO BUSHING - INSTALLATION....3271
      REMOVE....3269
    CAMSHAFT END CLEARNACE....3358
      MEASURE....3358
    CAMSHAFT GEAR (CAMSHAFT INSTALLED)....3273
      INSPECT FOR REUSE....3274
      INSTALL....3276
      REMOVE....3273
    CAMSHAFT GEAR (CAMSHAFT REMOVED)....3279
      INSTALL....3279
      REMOVE....3279
    CONNECTING ROD....3282
      CLEAN....3282
      INSPECT FOR REUSE....3282
      INSTALL....3284
      REMOVE....3282
    CRANKSHAFT....3284
      ROTATION CHECK....3284
    CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)....3284
      CLEAN....3285
      INSPECT FOR REUSE....3285
      INSTALL....3286
      REMOVE....3284
    CRANKSHAFT PULLEY....3288
      INSPECT FOR REUSE....3288
      INSTALL....3288
      REMOVE....3288
    CRANKSHAFT SEAL, FRONT....3289
      CLEAN....3290
      INSTALL....3290
      REMOVE....3289
    CRANKSHAFT SEAL, REAR....3291
      CLEAN....3292
      INSTALL....3292
      REMOVE....3291
    CYLINDER BLOCK AND LINER SEATS....3293
      LEAK TEST....3293
    CYLINDER LINER....3295
      CLEAN....3297
      INSPECT FOR REUSE....3297
      INSTALL....3299
      REMOVE....3295
    CYLINDER LINER PROTRUSION....3352
      MEASURE....3353
      PREPARATORY....3352
    GEAR COVER, FRONT....3301
      CLEAN....3303
      INSPECT FOR REUSE....3304
      INSTALL....3305
      REMOVE....3301
    GEAR HOUSING, FRONT....3308
      CLEAN....3311
      INSPECT FOR REUSE....3311
      INSTALL....3312
      REMOVE....3308
    IDLER GEAR, CAMSHAFT....3316
      CLEAN....3317
      INSPECT FOR REUSE....3317
      INSTALL....3319
      REMOVE....3316
    IDLER GEAR, HYDRAULIC PUMP....3321
      CLEAN....3322
      INSPECT....3322
      INSTALL....3324
      REMOVE....3321
    IDLER GEAR, WATER PUMP....3325
      CLEAN....3326
      INSPECT FOR REUSE....3327
      INSTALL....3329
      REMOVE....3325
    PISTON....3331
      ASSEMBLE....3334
      CLEAN....3331
      DISASSEMBLE....3331
      GENERAL INFORMATION....3331
      INSPECT FOR REUSE....3332
        ARTICULATED PISTON....3332
      INSTALL....3334
      REMOVE....3331
    PISTON AND CONNECTING ROD ASSEMBLY....3342
      ASSEMBLE....3347
      CLEAN....3345
      DISASSEMBLE....3344
      INSPECT FOR REUSE....3346
      INSTALL....3348
      REMOVE....3342
    PISTON COOLING NOZZLE....3334
      INSPECT FOR REUSE....3335
      INSTALL....3335
      REMOVE....3334
    PISTON RINGS....3336
      INSPECT FOR REUSE....3336
    SERVICE TOOLS....3242
      CYLINDER BLOCK....3242
    VIBRATION DAMPER....3336
      CLEAN....3337
      ECCENTRICITY CHECK....3339
      INSPECT FOR REUSE....3337
      INSTALL....3338
      REMOVE....3336
      WOBBLE CHECK....3339
    WATER HEADER PLATE, CYLINDER BLOCK....3339
      CLEAN....3340
      INSPECT FOR REUSE....3340
      INSTALL....3340
      REMOVE....3339
  CYLINDER HEAD - GROUP 02....3360
    CYLINDER HEAD....3362
      CLEAN....3366
      INSPECT FOR REUSE....3367
      INSTALL....3373
      LEAK TEST....3372
      PRESSURE TEST....3370
      REMOVE....3362
    SERVICE TOOLS....3361
      CYLINDER HEAD....3361
  ROCKER LEVERS - GROUP 03....3381
    CRANKCASE BREATHER (INTERNAL)....3383
      CLEAN....3383
      INSPECT FOR REUSE....3383
      INSTALL....3384
      REMOVE....3383
    OVERHEAD SET....3384
      ADJUST....3389
        ENGINE BRAKE - ADJUST....3399
        GENERAL INFORMATION....3389
        INJECTOR ADJUSTMENT - CELECT AND CELECT PLUS ENGINES....3391
        INJECTOR ADJUSTMENT -STC ENGINES....3395
        VALVE ADJUSTMENT - CELECT AND CELECT PLUS ENGINES....3392
        VALVE ADJUSTMENT - STC ENGINES....3396
      MEASURE....3384
        GENERAL INFORMATION....3384
        VALVE AND INJECTOR LASH - CELECT AND CELECT PLUS ENGINES....3386
        VALVE LASH - STC ENGINES....3387
    ROCKER LEVER ASSEMBLY....3400
      ASSEMBLE....3405
        ALUMINUM SUPPORTS....3406
        CAST IRON SUPPORTS....3405
      CLEAN....3402
      DISASSEMBLE....3401
      GENERAL INFORMATION....3400
      INSPECT FOR REUSE....3403
      INSTALL....3407
      REMOVE....3400
    ROCKER LEVER COVER....3410
      CLEAN....3410
      INSPECT FOR REUSE....3410
      INSTALL....3411
      REMOVE....3410
    ROCKER LEVER HOUSING....3412
      CLEAN....3414
      INSPECT FOR REUSE....3415
      INSTALL....3415
      REMOVE....3412
    SERVICE TOOLS....3382
      ROCKER LEVERS....3382
  CAM FOLLOWERS/TAPPETS - GROUP 04....3420
    CAM FOLLOWER ASSEMBLY....3422
      ASSEMBLE....3425
      CLEAN....3423
      DISASSEMBLE....3423
      INSPECT FOR REUSE....3423
      INSTALL....3426
      REMOVE....3422
    PUSH RODS OR TUBES....3428
      INSPECT FOR REUSE....3429
      INSTALL....3430
      REMOVE....3428
    SERVICE TOOLS....3421
      CAM/FOLLOWER/TAPPETS....3421
  FUEL SYSTEM - GROUP 05....3433
    FLOW DIAGRAM, FUEL SYSTEM....3439
    FUEL CONSUMPTION....3448
      MEASURE....3448
    FUEL FLOW....3451
      INITIAL CHECK....3451
      LEAK TEST....3453
      PRESSURE TEST....3452
        MINIMUM CRANKING PRESSURE....3452
        MINIMUM OPERATING PRESSURE....3452
    FUEL PUMP....3454
      CLEAN....3455
      INSPECT FOR REUSE....3456
      INSTALL....3456
        CELECT OR CELECT PLUS....3456
        STC....3457
      PRIME....3458
        CELECT OR CELECT PLUS....3458
        GENERAL INFORMATION....3458
        STC....3459
      REMOVE....3454
        CELECT OR CELECT PLUS....3454
        STC....3454
      ROTATION CHECK....3460
    FUEL PUMP GEAR PUMP CHECK VALVE....3461
      INSTALL....3462
      REMOVE....3461
    FUEL PUMP HIGH IDLE SPEED (VS GOVERNOR)....3462
      ADJUST....3462
        HIGH SPEED....3463
        IDLE SPEED....3462
    FUEL PUMP IDLE SPEED....3463
      ADJUSTMENT....3463
    FUEL PUMP PRESSURE REGULATOR....3478
      INITIAL CHECK....3478
    FUEL PUMP PULSATION DAMPER....3465
      INSPECTION FOR REUSE....3465
    FUEL PUMP THROTTLE LEVER....3466
      ADJUST....3466
    FUEL PUMP THROTTLE LINKAGE....3467
      ADJUST....3467
    FUEL PUMP VS THROTTLE SHAFT HOUSING....3468
      INSTALL....3469
      REMOVE....3468
    FUEL SHUTOFF VALVE (FSOV)....3471
      INSPECT FOR REUSE....3471
    FUEL SYSTEM - GENERAL INFORMATION....3435
      INSTALLATION RECOMMENDATIONS....3436
        INSTALLATION PUBLICATIONS....3436
        OVERHEAD FUEL TANK REQUIREMENTS....3436
        PROPER USE OF FUEL SYSTEM GAUGES....3436
    SERVICE TOOLS....3446
      FUEL SYSTEM....3446
    SPECIFICATIONS....3443
      FUEL RECOMMENDATIONS....3444
        FUEL OIL RECOMMENDED PROPERTIES....3445
      FUEL SYSTEM....3443
    STALL SPEED CHECK LIST....3479
      IF THE STALL SPEED IS TOO HIGH, CHECK THE FOLLOWING:....3480
      IF THE STALL SPEED IS TOO LOW, CHECK THE FOLLOWING:....3479
    STALL SPEED TEST....3473
      STALL SPEED CHECK....3473
        CONVERTER TRANSMISSIONS STALL SPEED....3473
      TIME SPEED CHECK....3476
    VS GOVERNER ADJUSTING SCREW SEALING WASHERS....3477
      INSTALL....3477
      REMOVE....3477
    VS GOVERNER IDLE SPRING....3477
      INSTALL....3478
      REMOVE....3477
  INJECTORS AND FUEL LINES - GROUP 06....3481
    AFC NO AIR CHECK....3542
      MEASURE....3542
    AIR IN FUEL....3500
      TEST....3500
        GEAR PUMP DRAIN METHOD....3501
        SIGHTGLASS METHOD....3500
    CYLINDER MISFIRES OR SMOKES....3505
      AUTOMATED CYLINDER PERFORMANCE TEST....3506
        CELECT OR CELECT PLUS....3506
      CYLINDER CUTOUT TEST....3506
        CELECT OR CELECT PLUS....3506
        STC....3507
      EXHAUST MANIFOLD TEMPERATURE TEST....3508
      EXHAUST MANIFOLD TILT-BACK METHOD....3508
      GENERAL INFORMATION....3505
    ECM COOLING PLATE....3509
      INSTALL....3510
      REMOVE....3509
    FUEL DRAIN LINE RESTRICTION....3511
      MEASURE....3511
    FUEL FILTER (SPIN-ON TYPE)....3512
      INSTALL....3513
      REMOVE....3512
    FUEL INLET RESTRICTION....3514
      MEASURE....3514
    FUEL SUPPLY LINES....3516
      INSPECT FOR REUSE....3516
      REMOVE....3516
    INJECTOR ....3523
      INSTALL....3526
        CELECT OR CELECT PLUS....3526
        STC....3530
      REMOVE....3523
        CELECT OR CELECT PLUS....3523
        STC....3525
    INJECTORS AND FUEL LINES - GENERAL INFORMATION....3482
      THEORY OF OPERATION - CELECT AND CELECT PLUS FUEL SYSTEM....3489
        HYDROMECHANICAL SUBSYSTEM....3491
        INJECTION CYCLE....3492
      THEORY OF OPERATION - PT FUEL SYSTEM....3482
      THEORY OF OPERATION - STC FUEL SYSTEM....3485
    SERVICE TOOLS....3498
      INJECTORS AND FUEL LINES....3498
    STATIC INJECTION TIMING....3518
      MEASURE....3519
      SETUP....3518
    STC OIL CONTROL VALVE (MECHANICAL)....3532
      INITIAL CHECK....3532
      INSTALL....3537
      REMOVE....3536
    STC OIL DELIVERY SYSTEM BLOCKAGE....3540
      INITIAL CHECK....3540
      LEAK TEST....3540
    STC OIL DELIVERY SYSTEM DIAGNOSTICS....3537
      TEST....3537
  LUBRICATING OIL SYSTEM - GROUP 07....3546
    FLOW DIAGRAM, LUBRICATING OIL SYSTEM....3549
    LUBRICATING OIL AND FILTERS....3553
      INSPECT....3553
    LUBRICATING OIL CONTAMINATION....3590
      FLUORESCENT DYE TRACER....3590
      FUEL PRESSURE TEST....3591
    LUBRICATING OIL COOLER....3553
      CLEAN....3554
      INSTALL....3556
      PRESSURE TEST....3555
      REMOVE....3553
    LUBRICATING OIL DIPSTICK....3557
      CALIBRATE....3557
    LUBRICATING OIL DIPSTICK HOUSING....3558
      CLEAN....3559
      INSPECT FOR REUSE....3559
      INSTALL....3559
      REMOVE....3558
    LUBRICATING OIL FILTER (CANISTER-TYPE)....3559
      LEAK TEST....3559
    LUBRICATING OIL FILTER HEAD....3562
      ASSEMBLE....3564
      CLEAN....3563
      DISASSEMBLE....3562
      INSPECT FOR REUSE....3563
      INSTALL....3565
      REMOVE....3562
    LUBRICATING OIL FILTER (SPIN ON)....3560
      GENERAL INFORMATION....3560
      INSTALL....3561
      REMOVE....3561
    LUBRICATING OIL HIGH PRESSURE RELIEF VALVE....3566
      INTIAL CHECK....3566
      INSPECT FOR REUSE....3567
      INSTALL....3568
      REMOVE....3567
    LUBRICATING OIL LEAKS....3568
      MAINTENANCE CHECK....3568
        EXTERNAL....3568
    LUBRICATING OIL PAN....3569
      CLEAN....3571
      DRAIN....3569
      FILL....3574
      INSPECT FOR REUSE....3571
      INSTALL....3572
        FRONT SUMP PAN....3572
        REAR SUMP PAN....3573
      REMOVE....3570
        FRONT SUMP PAN....3570
        REAR SUMP PAN....3571
    LUBRICATING OIL PRESSURE GAUGE....3575
      TEST....3575
    LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)....3576
      INSPECT FOR REUSE....3576
      INSTALL....3578
      REMOVE....3576
    LUBRICATING OIL PUMP....3578
      INSPECT FOR REUSE....3579
      INSTALL....3580
      REMOVE....3578
    LUBRICATING OIL SYSTEM....3582
      PRIME....3582
    LUBRICATING OIL SYSTEM - GENERAL INFORMATION....3548
    LUBRICATING OIL TEMPERATURE GAUGE....3583
      TEST....3583
    LUBRICATING OIL THERMOSTAT....3583
      INSPECT FOR REUSE....3584
      INSTALL....3584
      REMOVE....3583
    LUBRICATING OIL TRANSFER TUBE....3585
      CLEAN....3585
      INSPECT FOR REUSE....3586
      INSTALL....3586
      REMOVE....3585
    LUBRICATING OIL VISCOSITY SENSOR....3588
      INSPECT FOR REUSE....3588
      INSTALL....3589
      REMOVE....3588
    SERVICE TOOLS ....3551
      LUBRICATING OIL SYSTEM....3551
    SPECIFICATIONS....3550
      CUMMINS/FLEETGUARD FILTER SPECIFICATIONS....3550
        LUBRICATING OIL FILTERS....3550
      LUBRICATING OIL SYSTEM....3550
  COOLING SYSTEM - GROUP 08....3594
    COOLANT FILTER....3613
      INSTALL....3614
      REMOVE....3613
    COOLANT FILTER HEAD....3615
      CLEAN....3615
      INSPECT FOR REUSE....3616
      INSTALL....3616
      REMOVE....3615
    COOLANT HEATER HOUSING....3617
      CLEAN....3618
      INSPECT FOR REUSE....3618
      INSTALL....3619
      REMOVE....3617
    COOLANT TEMPERATURE GAUGE....3613
      INITIAL CHECK....3613
    COOLANT THERMOSTAT....3619
      INSPECT FOR REUSE....3622
      INSTALL....3623
      LEAK TEST....3619
      REMOVE....3621
    COOLANT THERMOSTAT HOUSING SUPPORT....3624
      CLEAN....3626
      INSPECT FOR REUSE....3626
      INSTALL....3627
      REMOVE....3624
    COOLANT THERMOSTAT SEAL....3629
      CLEAN....3629
      INSPECT FOR REUSE....3630
      INSTALL....3630
      REMOVE....3629
    COOLANT VENT LINES....3631
      INITIAL CHECK....3631
    COOLING SYSTEM....3632
      CLEAN....3633
      DRAIN....3632
      FILL....3635
      PRESSURE TEST....3637
    COOLING SYSTEM - AIR OR COMBUSTION GAS TEST....3638
      INITIAL TEST....3638
        AIR COOLING SYSTEM....3638
      LEAK TEST....3639
        AIR COMPRESSOR....3640
        COMBUSTION GAS LEAK....3641
        FAN, SHUTTER, OR HEATER AIR CONTROL VALVE....3639
    COOLING SYSTEM - GENERAL INFORMATION....3597
    COOLING SYSTEM DIAGNOSTICS....3644
      ANALYZING THE DATA....3648
      GENERAL INFORMATION....3644
      SETUP....3645
      TEST....3646
        OPERATIONAL WORKSHEET....3647
    COOLING SYSTEM PRECHARGE....3649
      CUSTOMER PRECHARGE METHOD....3650
      FACTORY PRECHARGE METHOD....3649
      GENERAL INFORMATION....3649
    DRIVE BELT, COOLING FAN....3611
      INSPECT FOR REUSE....3611
      INSTALL....3612
      REMOVE....3611
    FAN CLUTCH, AIR-DISENGAGED....3650
      GENERAL INFORMATION....3650
      MAINTENANCE CHECK....3650
    FAN CLUTCH, AIR-ENGAGED....3651
      GENERAL INFORMATION....3651
      MAINTENANCE CHECK....3651
    FAN CLUTCH, ELECTRIC....3651
      INSPECT FOR REUSE....3653
      INSTALL....3654
      REMOVE....3651
    FAN CLUTCH, ON-OFF....3655
      GENERAL INFORMATION....3655
      INITIAL CHECK....3655
    FAN CLUTCH, VISCOUS....3657
      GENERAL INFORMATION....3657
      INITIAL CHECK....3657
      INSTALL....3660
      REMOVE....3660
    FAN, COOLING....3665
      INSPECT FOR REUSE....3665
      INSTALL....3666
      REMOVE....3665
    FAN DRIVE IDLER PULLEY ASSEMBLY....3660
      INITIAL CHECK....3660
      INSTALL....3661
      REMOVE....3661
    FAN HUB,  BELT DRIVEN....3662
      INITIAL CHECK....3662
      INSTALL....3663
      REMOVE....3662
    FAN SHROUD ASSEMBLY....3664
      INITIAL CHECK....3664
    FAN SPACER AND PULLEY....3664
      INSPECT FOR REUSE....3664
      INSTALL....3665
      REMOVE....3664
    FLOW DIAGRAM, COOLING SYSTEM....3598
    RADIATOR....3666
      INITIAL CHECK....3666
    RADIATOR HOSES....3667
      INSPECT FOR REUSE....3667
    RADIATOR PRESSURE CAP....3667
      INSPECT FOR REUSE....3667
    RADIATOR SHUTTER ASSEMBLY....3668
      INITIAL CHECK....3668
    SERVICE TOOLS ....3609
      COOLING SYSTEM....3609
    SPECIFICATIONS....3600
      COOLANT REPLACEMENT REQUIREMENTS....3608
      COOLING SYSTEM....3600
      COOLING SYSTEM SEALING ADDITIVES....3603
      COOLING SYSTEM SOLUBLE OILS....3603
      FLEETGUARD DCA4 SERVICE FILTERS AND LIQUID PRECHARGE....3605
      FULLY FORMULATED COOLANT/ANTIFREEZE....3602
      GENERAL INFORMATION....3601
      SUPPLEMENTAL COOLANT ADDITIVE (SCA)....3604
      TEST INTERVALS....3607
      TESTING SCA CONCENTRATION LEVEL CC-2602 TEST KIT....3606
        PRECAUTIONS AND INSTRUCTIONS FOR PROPER KIT USE....3606
      THERMO CONTROL SETTINGS....3601
    TORQUE CONVERTER COOLER....3675
      GENERAL INFORMATION....3675
    WATER PUMP....3669
      CLEAN....3671
      INSPECT FOR REUSE....3672
      INSTALL....3672
      REMOVE....3669
    WIRING HARNESS, CUMMINS ELECTRIC FAN CLUTCH....3676
      GENERAL INFORMATION....3676
      INITIAL CONNECTIONS....3676
      INSTALL....3682
      REMOVE....3680
  DRIVE UNITS - GROUP 09....3685
    ACCESSORY DRIVE....3687
      CLEAN....3688
      INSPECT FOR REUSE....3688
      INSTALL....3689
      REMOVE....3687
    ACCESSORY DRIVE PULLEY....3691
      INSPECT FOR REUSE....3691
      INSTALL....3692
      REMOVE....3691
    ALTERNATOR DRIVE PULLEY....3692
      INSPECT FOR REUSE....3693
      INSTALL....3693
      REMOVE....3692
    HYDRAULIC PUMP DRIVE....3693
      CLEAN....3694
      INSPECT FOR REUSE....3695
      INSTALL....3696
      REMOVE....3693
    SERVICE TOOLS ....3686
      DRIVE UNITS....3686
  AIR INTAKE SYSTEM  - GROUP 10....3700
    AFTERCOOLER....3705
      CLEAN....3706
      INSPECT FOR REUSE....3706
      INSTALL....3707
      PRESSURE TEST....3706
      REMOVE....3705
    AIR INTAKE MANIFOLD....3708
      CLEAN....3709
      INSPECT FOR REUSE....3709
      INSTALL....3709
      REMOVE....3708
    AIR INTAKE RESTRICTION....3718
      MEASURE....3718
    AIR INTAKE SYSTEM - GENERAL INFORMATION....3701
      GENERAL INFORMATION....3701
    AIR LEAKS, AIR INTAKE  AND EXHAUST SYSTEMS....3711
      MAINTENANCE CHECK....3711
    CHARGE AIR COOLER (CAC) ....3713
      CLEAN....3713
      INSPECT FOR REUSE....3714
      LEAK TEST....3714
      PRESSURE DIFFERENTIAL TEST....3716
      TEMPERATURE DIFFERENTIAL TEST....3715
    FLOW DIAGRAM, AIR INTAKE SYSTEM....3702
    SERVICE TOOLS....3704
      AIR INTAKE SYSTEM....3704
    SPECIFICATIONS....3703
      AIR INTAKE SYSTEM....3703
    TURBOCHARGER....3719
      CHECK FOR CORRECT COMPONENT....3724
      CLEAN....3720
      INSPECT FOR REUSE....3720
      INSTALL....3722
      REMOVE....3719
    TURBOCHARGER AXIAL CLEARANCE....3724
      MEASURE....3724
    TURBOCHARGER BLADE DAMAGE....3725
      INSPECT FOR REUSE....3725
    TURBOCHARGER COMPRESSOR SEAL LEAKS....3726
      LEAK TEST....3726
    TURBOCHARGER RADIAL BEARING CLEARANCE....3727
      MEASURE....3727
    TURBOCHARGER TURBINE SEAL LEAKS....3728
      LEAK TEST....3728
  EXHAUST SYSTEM - GROUP 11....3731
    EXHAUST MANIFOLD, DRY....3734
      ASSEMBLE....3735
      CLEAN....3734
      DISASSEMBLE ....3734
      INSPECT FOR REUSE....3735
      INSTALL....3735
      REMOVE....3734
    EXHAUST RESTRICTION....3736
      MEASURE....3736
    FLOW DIAGRAM, EXHAUST SYSTEM....3732
    SPECIFICATIONS....3733
      EXHAUST SYSTEM....3733
  COMPRESSED AIR SYSTEM - GROUP 12....3738
    AIR COMPRESSOR....3753
      INSPECT FOR REUSE....3754
      INSTALL....3754
      REMOVE....3753
    AIR COMPRESSOR CARBON BUILDUP....3744
      INITIAL CHECK....3744
    AIR COMPRESSOR CYLINDER HEAD (HOLSET QE MODELS)....3765
      ASSEMBLE....3770
        QE, EUROPEAN....3775
        QE, NON-EUROPEAN....3770
      CLEAN....3768
      DISASSEMBLE....3765
      INSPECT FOR REUSE....3768
    AIR COMPRESSOR CYLINDER HEAD (HOLSET SS AND E-TYPE MODELS)....3759
      ASSEMBLE....3763
      CLEAN....3760
      DISASSEMBLE....3759
      INSPECT FOR REUSE....3761
    AIR COMPRESSOR CYLINDER HEAD (HOLSET ST MODELS)....3781
      ASSEMBLE....3791
      CLEAN....3789
      DISASSEMBLE ....3781
      INSPECT FOR REUSE....3789
    AIR COMPRESSOR PIN BORE WEAR ....3746
      INITIAL CHECK....3746
    AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY....3749
      CLEAN....3750
      INITIAL CHECK....3749
      INSPECT FOR REUSE....3751
      INSTALL....3751
        HOLSET QE MODELS....3751
        HOLSET SS, E-TYPE, AND ST MODELS....3751
      REMOVE....3749
        HOLSET QE MODELS....3750
        HOLSET SS, E-TYPE, AND ST MODELS....3749
    AIR GOVERNER (AIR COMPRESSOR PUMPS CONTINUOUSLY)....3757
      INITIAL CHECK....3757
    AIR GOVERNOR (AIR COMPRESSOR WILL NOT PUMP)....3756
      INITIAL CHECK....3756
    AIR LEAKS, COMPRESSED AIR SYSTEM....3759
      INITIAL CHECK....3759
    COMPRESSED AIR SYSTEM - GENERAL INFORMATION....3739
    SERVICE TOOLS....3743
      COMPRESSED AIR SYSTEMS....3743
    SPECIFICATIONS....3741
      COMPRESSED AIR SYSTEM....3741
        HOLSET SS296/SS296E/QE296A/C MODELS....3741
        HOLSET SS338/QE338 A/C MODELS....3741
        HOLSET ST676 A/C MODEL....3742
  ELECTRICAL EQUIPMENT - GROUP 13 ....3801
    ALTERNATOR....3805
      INITIAL CHECK....3805
      INSTALL....3806
      REMOVE....3806
    BATTERIES....3810
      INITIAL CHECK....3810
    BATTERY CABLES AND CONNECTIONS....3811
      INITIAL CHECK....3811
    DRIVE BELT, ALTERNATOR....3807
      ADJUST....3809
        ADJUSTMENT LINK TYPE....3809
        AUTOMATIC BELT TENSIONER....3809
      INSTALL....3807
        ADJUSTMENT LINK TYPE....3808
        AUTOMATIC BELT TENSIONER....3807
      REMOVE....3807
        ADJUSTMENT LINK TYPE ....3807
        AUTOMATIC BELT TENSIONER....3807
    ELECTRICAL  EQUIPMENT - GENERAL INFORMATION....3802
    SERVICE TOOLS....3804
      ELECTRICAL EQUIPMENT....3804
    SPECIFICATIONS....3803
      ELECTRICAL SYSTEM....3803
    STARTER MAGNETIC SWITCH....3811
      CURRENT CHECK....3811
    STARTER SOLENOID....3814
      VOLTAGE CHECK....3814
    STARTER SWITCH....3813
      VOLTAGE....3813
    STARTING MOTOR....3816
      INSTALL....3817
      REMOVE....3816
  ENGINE TESTING - GROUP 14....3818
    DYNAMOMETER WORKSHEET....3829
    ENGINE RUN-IN (CHASSIS DYNAMOMETER)....3840
      RUN-IN INSTRUCTIONS....3840
    ENGINE RUN-IN (ENGINE DYNAMOMETER)....3854
      RUN-IN INSTRUCTIONS....3854
    ENGINE RUN-IN (WITHOUT DYNAMOMETER)....3844
      RUN-IN INSTRUCTIONS....3844
        OFF-HIGHWAY APPLICATIONS....3844
        ON-HIGHWAY APPLICATIONS....3844
    ENGINE TESTING - GENERAL INFORMATION....3819
      FUEL FLOW MEASUREMENT ON ENGINE OR CHASSIS DYNAMOMETER....3822
    ENGINE TESTING  (CHASSIS DYNAMOMETER)....3830
      SETUP....3830
      TEST....3832
    ENGINE TESTING (ENGINE DYNAMOMETER)....3845
      SETUP....3845
    ENGINE TESTING (PORTABLE DYNAMOMETER OR LOAD BANK)....3857
      GENERAL INFORMATION....3857
    SERVICE TOOLS ....3826
      ENGINE TESTING....3826
    SPECIFICATIONS....3825
      ENGINE TESTING....3825
  MOUNTING ADAPTATIONS - GROUP 16....3859
    ENGINE LIFTING BRACKETS....3861
      CLEAN....3861
      INSPECT FOR REUSE....3861
      INSTALL....3861
      REMOVE....3861
    ENGINE SUPPORT BRACKET, FRONT....3862
      CLEAN....3862
      INSPECT FOR REUSE....3862
      INSTALL....3863
      REMOVE....3862
    FLYWHEEL....3863
      CLEAN....3864
      INSPECT FOR REUSE....3864
      INSTALL....3865
      MEASURE....3866
        BORE RUN OUT....3866
        FACE RUN OUT....3868
      REMOVE....3863
    FLYWHEEL HOUSING ....3869
      CLEAN....3870
      INSPECT FOR REUSE....3871
      INSTALL....3871
      MEASURE....3872
        FACE ALIGNMENT....3872
        BORE ALIGNMENT....3872
      REMOVE....3869
    FLYWHEEL HOUSING, REPTO....3874
      CLEAN....3877
      INSPECT FOR REUSE....3878
      INSTALL....3879
      MEASURE....3880
        BORE ALIGNMENT....3880
        FACE ALIGNMENT....3881
      REMOVE....3874
    FLYWHEEL RING GEAR....3885
      INSTALL....3885
      REMOVE....3885
    SERVICE TOOLS....3860
      MOUNTING ADAPTATIONS....3860
  MISCELLANEOUS HARDWARE - GROUP 17....3888
    CUP PLUG....3889
      CLEAN....3889
      INSPECT FOR REUSE....3889
      INSTALL....3890
      REMOVE....3889
    PIPE PLUG....3890
      CLEAN....3891
      INSPECT FOR REUSE....3891
      INSTALL....3891
      REMOVE....3890
    STRAIGHT THREAD PLUG....3892
      CLEAN....3892
      INSPECT FOR REUSE....3892
      INSTALL....3892
      REMOVE....3892
  VEHICLE BRAKING - GROUP 209....3895
    ENGINE BRAKE....3896
      ADJUST....3902
      CLEAN....3899
      INITIAL CHECK....3896
      INSPECT FOR REUSE....3900
      INSTALL....3900
       REMOVE....3898
  SERVICE LITERATURE....3904
    ADDITIONAL SERVICE LITERATURE....3905
    LITERATURE ORDER FORM....3907
    SERVICE LITERATURE ORDERING LOCATION....3906
  COMPONENT MANUFACTURERS....3909
    COMPONENT MANUFACTURERS' ADDRESSES....3910
      AIR COMPRESSORS....3910
      AIR CYLINDERS....3910
      AIR HEATERS....3910
      AIR STARTING MOTORS....3910
      ALTERNATORS....3910
      AUXILIARY BRAKES....3910
      BELTS....3910
      CATALYTIC CONVERTORS....3910
      CLUTCHES....3910
      COOLANT HEATERS....3911
      COOLANT LEVEL SWITCHES....3910
      DRIVE PLATES....3911
      ELECTRIC STARTING MOTORS....3911
      ELECTRONIC SWITCHES....3911
      ENGINE PROTECTION SWITCHES....3911
      FAN CLUTCHES....3911
      FANS....3911
      FAULT LAMPS....3911
      FILTERS....3911
      FLEXPLATES....3911
      FUEL COOLERS....3911
      FUEL WARMERS....3911
      GAUGES....3911
      GOVERNORS....3912
      HEAT SLEEVES....3912
      HYDRAULIC AND POWER STEERING PUMPS....3912
      IN-LINE CONNECTORS....3912
      OIL HEATERS....3912
      PRELUBRICATION SYSTEMS....3912
      READIATORS....3912
      THROTTLE ASSEMBLIES....3912
      TORQUE CONVERTERS....3912
  SPECIFICATIONS....3914
    AIR INTAKE SYSTEM - SPECIFICATIONS....3950
      AIR INTAKE RESTRICTION....3950
      TURBOCHARGER AXIAL CLEARANCE....3950
      TURBOCHARGER RADIAL BEARING CLEARANCE....3950
    AIR INTAKE SYSTEM - TORQUE VALUES....3951
      AFTERCOOLER....3951
      AIR INTAKE MANIFOLD....3951
      AIR LEAKS, AIR INTAKE AND EXHAUST SYSTEMS....3951
      TURBOCHARGER....3952
    CAM FOLLOWERS/TAPPETS - SPECIFICATIONS....3934
      CAM FOLLOWER ASSEMBLY....3934
    CAM FOLLOWERS/TAPPETS - TORQUE VALUES....3935
      CAM FOLLOWER ASSEMBLY....3935
    CAPSCREW MARKINGS AND TORQUE VALUES....3967
      CAPSCREW MARKINGS AND TORQUE VALUES - METRIC....3968
      CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY....3969
    COMPRESSED AIR SYSTEM - TORQUE VALUES....3955
      AIR COMPRESSOR....3955
      AIR COMPRESSOR CYLINDER HEAD (HOLSET QE MODELS)....3955
      AIR COMPRESSOR CYLINDER HEAD (HOLSET SS AND E-TYPE MODELS)....3955
      AIR COMPRESSOR CYLINDER HEAD (HOLSET ST MODELS)....3955
      AIR COMPRESSOR UNLOADER AND VALVE ASSEMBLY....3955
    COOLING SYSTEM - SPECIFICATIONS....3944
      COOLANT THERMOSTAT....3944
      FAN DRIVE IDLER PULLEY ASSEMBLY....3944
      FAN HUB, BELT DRIVEN....3944
      WATER PUMP....3944
    COOLING SYSTEM - TORQUE VALUES....3945
      COOLANT FILTER HEAD....3945
      COOLANT HEATER HOUSING....3945
      COOLANT THERMOSTAT....3945
      COOLANT THERMOSTAT HOUSING SUPPORT....3945
      DRIVE BELT, COOLING FAN....3945
      FAN CLUTCH, ELECTRIC....3946
      FAN CLUTCH, VISCOUS....3946
      FAN, COOLING....3946
      FAN HUB, BELT DRIVEN....3946
      FAN SPACER AND PULLEY....3946
      WATER PUMP....3946
    CYLINDER BLOCK - SPECIFICATIONS....3918
      BEARINGS, CONNECTING ROD....3918
      BEARINGS, MAIN....3918
      BEARINGS, THRUST....3918
      CAMSHAFT....3918
      CAMSHAFT BUSHINGS....3918
      CAMSHAFT GEAR (CAMSHAFT INSTALLED)....3919
      CONNECTING ROD....3919
      CRANKSHAFT GEAR, FRONT (CRANKSHAFT INSTALLED)....3920
      CYLINDER LINER PROTRUSTION....3924
      GEAR HOUSING, FRONT....3921
      IDLER GEAR, CAMSHAFT....3921
      IDLER GEAR, HYDRAULIC PUMP....3922
      IDLER GEAR, WATER PUMP....3923
      PISTON COOLING NOZZLE....3924
      PISTON RINGS....3924
    CYLINDER BLOCK - TORQUE VALUES....3926
      ACCESSORY DRIVE SEAL....3926
      ALTERNATOR DRIVE SEAL....3926
      BEARINGS, MAIN....3926
      CAMSHAFT....3926
      CRANKSHAFT PULLEY....3926
      CRANKSHAFT SEAL, FRONT....3926
      CRANKSHAFT SEAL, REAR....3927
      CYLINDER LINER PROTRUSION....3928
      GEAR COVER, FRONT....3927
      GEAR HOUSING, FRONT....3927
      IDLER GEAR, CAMSHAFT....3927
      IDLER GEAR, HYDRAULIC PUMP....3927
      IDLER GEAR, WATER PUMP....3928
      PISTON AND CONNECTING ROD ASSEMBLY....3928
      PISTON COOLING NOZZLE....3928
      WATER HEADER PLATE, CYLINDER BLOCK....3928
    CLYINDER HEAD - SPECIFICATIONS....3929
      CYLINDER HEAD....3929
    CYLINDER HEAD - TORQUE VALUES....3930
      CYLINDER HEAD....3930
    DRIVE BELT TENSION....3963
    DRIVE UNITS - SPECIFICATIONS....3948
      ACCESSORY DRIVE....3948
      HYDRAULIC PUMP DRIVE....3948
    DRIVE UNITS - TORQUE VALUES....3949
      ACCESSORY DRIVE....3949
      ACCESSORY DRIVE PULLEY....3949
      ALTERNATOR DRIVE PULLEY....3949
      HYDRUALIC PUMP DRIVE....3949
    ELECTRICAL EQUIPMENT - TORQUE VALUES....3957
      ALTERNATOR....3957
      DRIVE BELT, ALTERNATOR....3957
      STARTING MOTOR....3957
    EXHAUST SYSTEM - SPECIFICATIONS....3953
      EXHAUST RESTRICTION....3953
    EXHAUST SYSTEM - TORQUE VALUES....3954
      EXHAUST MANIFOLD, DRY....3954
    FRACTION, DECIMAL, MILLIMETER CONVERSIONS....3964
    FUEL SYSTEM - SPECIFICATIONS....3936
      FUEL FLOW....3936
    FUEL SYSTEM - TORQUE VALUES....3937
      FUEL PUMP....3937
      FUEL PUMP GEAR PUMP CHECK VALVE....3937
      FUEL PUMP PULSATION DAMPER....3937
      FUEL PUMP VS THROTTLE SHAFT HOUSING....3937
      FUEL SHUTOFF VALVE....3937
    INJECTION TIMING CODES....3962
    INJECTORS AND FUEL LINES - SPECIFICATIONS....3938
      FUEL DRAIN LINE RESTRICTION....3938
      FUEL INLET RESTRICTION....3938
    INJECTORS AND FUEL LINES - TORQUE VALUES....3939
      ECM COOLING PLATES....3939
      INJECTOR....3939
      STC OIL CONTROL VALVE (MECHANICAL)....3939
    LUBRICATING OIL SYSTEM - SPECIFICATION....3940
      LUBRICATING OIL HIGH PRESSURE RELIEF VALVE....3940
      LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)....3940
      LUBRICATING OIL PUMP....3941
    LUBRICATING OIL SYSTEM - TORQUE VALUES....3942
      LUBRICATING OIL COOLER....3942
      LUBRICATING OIL DIPSTICK HOUSING....3942
      LUBRICATING OIL FILTER HEAD....3942
      LUBRICATING OIL PAN....3942
      LUBRICATING OIL PRESSURE REGULATOR (MAIN RIFLE)....3943
      LUBRICATING OIL PUMP....3943
      LUBRICATING TRANSFER TUBE....3943
      LUBRICATING OIL VISCOSITY SENSOR....3943
    MISCELLANEOUS - SPECIFICATIONS....3960
    MOUNTING ADAPTATIONS - SPECIFICATIONS....3958
      FLYWHEEL HOUSING....3958
    MOUNTING ADAPTATIONS - TORQUE VALUES....3959
      ENGINE LIFTING BRACKETS....3959
      ENGINE SUPPORT BRACKET, FRONT....3959
      FLYWHEEL....3959
      FLYWHEEL HOUSING....3959
      FLYWHEEL HOUSING, REPTO....3959
    NEWTON-METER TO FOOT-POUND CONVERSION CHART....3966
    PIPE PLUG TORQUE VALUES....3970
    ROCKER LEVERS - SPECIFICATIONS....3931
      OVERHEAD SET....3931
      ROCKER LEVER ASSEMBLY....3931
    ROCKER LEVERS - TORQUE VALUES....3932
      CRANKCASE BREATHER (INTERNAL....3932
      ROCKER LEVER ASSEMBLY....3932
      ROCKER LEVER COVER....3932
      ROCKER LEVER HOUSING....3933
    TAP-DRILL CHART - U.S. CUSTOMARY AND METRIC....3971
    VEHICLE BRAKING - TORQUE VALUES....3961
      ENGINE BRAKE....3961
    WEIGHT AND MEASURES - CONVERSION FACTORE....3965
  INDEX....3972
3666142 - N14 Base Engine STC, Celect, Celect Plus Troubleshooting & Repair Manual Vol.1....3982
3666142 - N14 Base Engine STC, Celect, Celect Plus Troubleshooting & Repair Manual Vol.2....4556
3810246 - L10 Series Engines Troubleshooting & Repair Manual....5064
  COVER PAGE....5064
  FOREWORD....5065
  TABLE OF CONTENTS....5066
  SECTION I - INTRODUCTION....5067
    ABOUT THE MANUAL....5068
    HOW TO USE THE MANUAL....5068
    SYMBOLS USED IN THIS MANUAL....5069
    ILLUSTRATIONS....5073
    DEFINITION OF TERMS....5074
    GENERAL REPAIR INSTRUCTIONS....5075
    GENERAL CLEANING INSTRUCTIONS....5076
      SOLVENT AND ACID CLEANING....5076
      STEAM CLEANING....5076
      GLASS OR PLASTIC BEAD CLEANING....5076
  SECTION E - ENGINE IDENTIFICATION....5077
    ENGINE DATAPLATE....5078
    ENGINE SPECIFICATIONS....5079
      GENERAL ENGINE DATA....5079
      AIR INDUCTION SYSTEM....5080
      LUBRICATING OIL SYSTEM....5080
      COOLING SYSTEM....5080
      EXHAUST SYSTEM....5081
      FUEL SYSTEM....5081
      ELECTRICAL SYSTEM....5081
      BATTERIES (SPECIFIC GRAVITY)....5081
    ENGINE DIAGRAMS....5082
      CONVENTIONAL AFTERCOOLING....5082
      OPTIMIZED AFTERCOOLING....5083
  SECTION T - TROUBLESHOOTING....5084
    PROCEDURES AND TECHNIQUES....5084
    TROUBLESHOOTING SYMPTOMS....5085
      AIR COMPRESSOR OPERATES WITH EXCESSIVE NOISE....5086
      AIR COMPRESSOR PUMPING EXCESSIVE LUBRICATING OIL INTO AIR SYSTEM....5087
      AIR COMPRESSOR AIR PRESSURE RISES SLOWLY....5088
      AIR COMPRESSOR WILL NOT MAINTAIN ADEQUATE AIR PRESSURE (NOT PUMPING CONTINUOUSLY)....5089
      AIR COMPRESSOR WILL NOT PUMP AIR PRESSURE....5090
      AIR COMPRESSOR WILL NOT STOP PUMPING AIR....5091
      ALTERNATOR MALFUNCTIONING....5092
      CONNECTING ROD BEARING NOISE....5093
      COOLANT IN THE LUBRICATING OIL....5094
      COOLANT LOSS (EXTERNAL)....5095
      COOLANT LOSS (INTERNAL)....5097
      COOLANT LOSS (OVERFLOW)....5098
      COOLANT TEMPERATURE ABOVE NORMAL....5099
      COOLANT TEMPERATURE BELOW NORMAL....5103
      ENGINE CRANKCASE GASES (BLOWBY) - EXCESSIVE....5105
      ENGINE CRANKS, BUT WILL NOT START (NO EXHAUST SMOKE)....5106
      ENGINE DECELERATES POORLY....5108
      ENGINE HARD TO START OR WILL NOT START (EXHAUST SMOKE PRESENT)....5109
      ENGINE POWER OUTPUT LOW*....5111
      ENGINE NOISE - EXCESSIVE*....5115
      ENGINE RUNS ROUGH OR MISFIRES IN OPERATING RANGE (WARM ENGINE)....5116
      ENGINE STARTS BUT WILL NOT KEEP RUNNING....5118
      ENGINE SURGES AT HIGH IDLE....5120
      ENGINE SURGES AT LOW IDLE....5121
      ENGINE SURGES UNDER LOAD AT RATED RPM AND LOAD....5122
      ENGINE VIBRATION - EXCESSIVE....5123
      ENGINE WILL NOT CRANK OR CRANKS SLOWLY....5124
      ENGINE WILL NOT SHUT OFF....5125
      EXCESSIVE WHITE SMOKE AT IDLE....5126
      EXHAUST SMOKE UNDER LOAD - EXCESSIVE....5128
      FUEL CONSUMPTION - EXCESSIVE....5130
      FUEL IN COOLANT....5131
      FUEL IN THE LUBRICATING OIL....5132
      IDLE - ROUGH....5133
      LUBRICATING OIL CONSUMPTION - EXCESSIVE....5135
      LUBRICATING OR HYDRAULIC OIL IN THE COOLANT....5137
      LUBRICATING OIL PRESSURE - HIGH....5138
      LUBRICATING OIL PRESSURE - LOW....5139
      LUBRICATING OIL SLUDGE IN THE CRANKCASE - EXCESSIVE....5141
      LUBRICATING OIL TEMPERATURE ABOVE NORMAL....5142
      MAIN BEARING NOISE....5143
      PISTON NOISE....5144
      POOR ACCELERATION/RESPONSE**....5145
      SURGE IN TOP GEAR - ROAD SPEED GOVERNOR NOT SET CORRECTLY....5147
      TURBOCHARGER LEAKS (ENGINE OIL OR FUEL)....5148
      TURBOCHARGER NOISE....5149
      VARIABLE SPEED (VS) GOVERNOR SURGE - ENGINE UNDER LOAD....5150
      VARIABLE SPEED (VS) GOVERNOR (FUEL LEAKAGE AT)....5151
      VARIABLE SPEED (VS) GOVERNOR SPEED NOT SET CORRECTLY....5152
      WHITE SMOKE - GENERAL INFORMATION....5153
      GENERAL ENGINE NOISE DIAGNOSTIC PROCEDURES....5154
      DRIVEABILITY - GENERAL INFORMATION....5155
  SECTION 1 - COOLING SYSTEM....5156
    COOLING SYSTEM....5159
      SERVICE TOOLS....5159
      TEST FOR AIR OR COMBUSTION GASES....5176
        COMBUSTION GAS TEST....5177
        FAN, SHUTTER, OR HEATER AIR CONTROL VALVE - CHECK....5180
        AIR COMPRESSOR - CHECK....5181
    GENERAL INFORMATION....5161
    COOLING SYSTEM SPECIFICATIONS....5162
      FLEETGUARD PRODUCTS FOR CUMMINS ENGINES (A)....5163
      DCA4 MAINTENANCE GUIDE....5164
    COOLING SYSTEM FLOW DIAGRAMS....5165
    COOLING SYSTEM VENTING ....5167
    COOLING SYSTEM, MAINTENANCE....5168
      WATER....5168
      ANTIFREEZE....5168
      ANTIFREEZE CONCENTRATION - CHECK....5168
      COOLANT ADDITIVES AND FILTERS....5169
      SOLUBLE OILS....5169
      SEALING ADDITIVES....5169
    COOLING SYSTEM,  DRAIN....5169
    COOLING SYSTEM, FILL....5170
    DIESEL COOLANT ADDITIVES (DCA4)....5172
      COOLING SYSTEM TEST KIT....5173
    COOLING SYSTEM, CLEAN....5173
      SYSTEM FLUSING....5173
    PRESSURE TEST THE COOLING SYSTEM....5182
    COOLANT FILTER....5183
      REPLACE....5183
    HOSES....5184
      CHECK....5184
    COOLANT TEMPERATURE GAUGE ....5184
      CHECK....5184
    RADIATOR PRESSURE CAP ....5184
      CHECK....5184
    RADIATOR....5185
      INSPECT....5185
    RADIATOR SHUTTERS ....5186
      INSPECT....5186
    FAN, SHROUD, SPACER AND PULLEY....5186
      FAN - INSPECT....5186
      FAN SHROUD - INSPECT....5187
      FAN SPACER AND PULLEY - INSPECT....5188
    FAN DRIVE BELT....5188
      INSPECT....5188
        REMOVE....5188
        INSTALL....5189
    FAN CLUTCH (GEAR DRIVEN)....5190
      INSPECT, REPLACE....5190
        CHECK OPERATION....5190
        HOLSET GEAR DRIVEN FAN CLUTCH - INSPECT....5192
        FAN CLUTCH - REPLACE....5192
        REMOVE (LOW MOUNT)....5192
        REMOVE (HIGH MOUNT)....5193
        INSTALL (LOW MOUNT)....5193
        INSTALL (HIGH MOUNT)....5194
    TEMPERATURE SENSOR....5196
      FAN CLUTCH, GEAR DRIVEN....5196
        REMOVE....5196
        TEST....5197
        INSTALL....5198
    SOLENOID VALVE ....5199
      FAN CLUTCH, GEAR DRIVEN....5199
        REMOVE....5199
        TEST....5199
        INSTALL....5199
    FAN CLUTCH (VISCOUS)....5200
      INSPECT, REPLACE....5200
        REMOVE....5200
        INSTALL....5201
    FAN HUB, BELT DRIVEN-REPLACE....5201
      REMOVE....5201
      INSTALL....5202
    IDLER PULLEY, FAN DRIVE BELT....5202
      REPLACE....5202
        REMOVE....5203
        INSTALL....5203
    THERMOSTAT....5204
      REPLACE....5207
        REMOVE (CONVENTIONAL AFTERCOOLING)....5208
        INSPECT....5208
        THERMOSTAT SEAL - REPLACE....5209
        INSTALL (CONVENTIONAL AFTERCOOLING)....5209
        REMOVE (OPTIMIZED AFTERCOOLING)....5210
        CLEAN AND INSPECT....5210
        INSTALL (OPTIMIZED AFTERCOOLING)....5211
      TEST....5204
        THERMOSTAT LEAKAGE AND OPENING TEMPERATURE - TEST "IN CHASSIS"....5204
        REMOVED THERMOSTAT OPENING TEMPERATURE TEST....5206
        CONVENTIONAL AFTERCOOLING THERMOSTAT....5206
        OPTIMIZED AFTERCOOLING THERMOSTAT....5207
    THERMOSTAT HOUSING SUPPORT (CONVENTIONAL AFTERCOOLING)....5211
      REPLACE....5211
        REMOVE....5211
        CLEAN AND INSPECT....5212
        INSTALL....5212
    THERMOSTAT HOUSING (OPTIMIZED AFTERCOOLING)....5214
      REPLACE....5214
        REMOVE....5214
        CLEAN AND INSPECT....5215
        INSTALL....5215
    WATER PUMP....5217
      REPLACE....5217
        REMOVE....5217
        CONVENTIONAL AFTERCOOLING....5218
        OPTIMIZED AFTERCOOLING....5218
        CLEAN AND INSPECT....5218
        INSTALL....5219
        OIL SEAL - INSTALL....5219
        PULLEY - INSTALL....5220
    WATER HEATER HOUSING ....5220
      REPLACE....5220
        REMOVE....5220
        CLEAN AND INSPECT....5221
        INSTALL....5221
    WATER HEADER PLATE ....5222
      REPLACE....5222
        REMOVE....5222
        CLEAN AND INSPECT....5222
        INSTALL....5222
    WATER FILTER HEAD ....5224
      REPLACE....5224
        REMOVE....5224
        CLEAN AND INSPECT....5224
        INSTALL....5225
    CYLINDER HEAD COVER PLATE....5226
      REPLACE....5226
        REMOVE....5226
        CLEAN AND INSPECT....5226
        INSTALL....5227
    CYLINDER BLOCK AND LINER SEATS....5227
      INSPECT FOR COOLANT LEAKS....5227
      INSPECT FOR COOLANT LEAKS....5227
    RADIATOR BAFFLE LEAKAGE (OPTIMIZED AFTERCOOLING ONLY....5228
      CHECK....5228
        VERTICAL FLOW RADIATOR (TWO-PASS)....5228
        HORIZONTAL FLOW RADIATOR....5229
        VERTICAL FLOW RADIATOR (THREE-PASS)....5229
    RADIATOR CHECK VALVE LEAKAGE ....5230
      CHECK....5230
    TORQUE CONVERTER COOLER....5232
      CONVENTIONAL AFTERCOOLING....5232
      OPTIMIZED AFTERCOOLING....5233
    COOLING SYSTEM DIAGNOSTIC PROCEDURES....5233
      TEST SET-UP....5234
      OPERATIONAL INSTRUCTION FOR DIAGNOSTIC KIT....5235
      OPERATIONAL TEST....5236
      ANALYZING THE DATA....5238
      OPERATIONAL WORKSHEET....5240
    RADIATOR INTERNAL BLOCKAGE....5241
      CHECK (OAC ENGINE RADIATORS ONLY)....5241
        ENGINE UPLIFT INSTRUCTIONS....5241
        TEST PROCEDURE....5242
  SECTION 2 - LUBRICATING OIL SYSTEM....5245
    LUBRICATING OIL SYSTEM....5247
      SERVICE TOOLS....5247
    GENERAL INFORMATION....5248
    LUBRICATING OIL SYSTEM SPECIFICATIONS....5249
    LUBRICATING OIL SYSTEM FLOW DIAGRAMS....5250
    OIL PRESSURE GAUGE ....5251
      CHECK....5251
        TEST....5251
    OIL TEMPERATURE GAUGE ....5251
      CHECK....5251
        INSTALL....5251
        TEST....5251
    OIL LEAKS (EXTERNAL)....5252
      CHECK....5252
    INTERNAL ENGINE DAMAGE ....5253
      CHECK....5253
        LUBRICATING OIL ANALYSIS....5253
        LUBRICATING OIL FILTER - INSPECT....5254
    CRANKCASE BREATHER AND TUBE....5254
      REPLACE....5254
        DISASSEMBLE....5254
        CLEAN....5254
        INSPECT....5255
        ASSEMBLE....5255
        DISASSEMBLE....5255
        INSPECT....5256
        ASSEMBLE....5256
        DISASSEMBLE....5257
        CLEAN....5257
        INSPECT....5257
        ASSEMBLE....5257
        CRANKCASE BREATHER TUBE -REMOVE....5257
        CLEAN....5258
        INSPECT....5258
        INSTALL....5258
    DRAIN THE OIL PAN ....5258
    FILL THE OIL PAN....5258
    OIL FILTERS (FULL FLOW AND BYPASS)....5259
      REPLACE....5259
    OIL FILTER HEAD ....5261
      REPLACE....5261
        REMOVE....5261
        CLEAN AND INSPECT....5261
        INSTALL....5262
    OIL PAN ....5263
      REPLACE....5263
        REMOVE....5263
        CLEAN AND INSPECT....5263
        INSTALL....5264
    OIL TRANSFER TUBE....5265
      REPLACE....5265
        REMOVE....5265
        CLEAN AND INSPECT....5265
        INSTALL....5266
    HIGH OIL PRESSURE REGULATOR....5266
      REPLACE....5266
        CHECK CUP PLUG INSTALLED DEPTH....5266
        REMOVE....5267
        INSPECT....5267
        INSTALL....5268
    MAIN OIL PRESSURE REGULATOR ....5269
      REPLACE....5269
        REMOVE....5269
        INSPECT....5269
        INSTALL....5271
    DIPSTICK ....5271
      CALIBRATE....5271
    DIPSTICK TUBE AND HOUSING ....5272
      REPLACE....5272
        REMOVE....5272
        CLEAN AND INSPECT....5273
        INSTALL....5273
    OIL COOLER....5273
      REPLACE....5273
        REMOVE....5274
        CLEAN....5274
        PRESSURE TEST....5275
        INSTALL....5276
    OIL PUMP....5276
      REPLACE....5276
        REMOVE....5276
        CLEAN AND INSPECT....5277
        INSTALL....5278
  SECTION 3 - COMBUSTION AIR SYSTEM....5280
    COMBUSTION AIR SYSTEM....5281
      SERVICE TOOLS....5281
    GENERAL INFORMATION....5282
    COMBUSTION AIR SYSTEM SPECIFICATIONS....5283
      AIR INDUCTION SYSTEM....5283
      EXHAUST SYSTEM....5283
    COMBUSTION AIR SYSTEM FLOW DIAGRAMS....5284
    TURBOCHARGER TURBINE SEAL LEAKS....5285
      CHECK....5285
    CORRECT TURBOCHARGER INSTALLED....5286
      CHECK....5286
    INTAKE AIR RESTRICTION....5287
      CHECK....5287
    EXHAUST AIR RESTRICTION....5288
      CHECK....5288
    AIR LEAKS ....5289
      CHECK....5289
    TURBOCHARGER BLADE DAMAGE ....5291
      CHECK....5291
    TURBOCHARGER AXIAL AND RADIAL CLEARANCE....5292
      CHECK....5292
      TURBINE WHEEL - CHECK....5293
      COMPRESSOR IMPELLER - CHECK....5293
      AXIAL CLEARANCE - CHECK....5293
    TURBOCHARGER....5294
      REPLACE....5294
        REMOVE....5294
        CLEAN AND INSPECT....5295
        INSTALL....5297
  SECTION 4 - COMPRESSED AIR SYSTEM....5299
    COMPRESSED AIR SYSTEM....5300
      SERVICE TOOLS....5300
    GENERAL INFORMATION....5301
    COMPRESSED AIR SYSTEM SPECIFICATIONS....5302
      SINGLE CYLINDER AIR COMPRESSOR....5302
      TWO CYLINDER AIR COMPRESSOR....5302
      COMPRESSOR SPRING FORCE SPECIFICATIONS....5303
    COMPRESSED AIR SYSTEM FLOW DIAGRAM....5304
    CARBON BUILDUP, AIR COMPRESSOR....5305
      CHECK....5305
    GASKET LEAKS, AIR COMPRESSOR....5308
      CHECK....5308
    AIR GOVERNOR AND COMPRESSOR UNLOADER VALVE....5309
      CHECK....5309
        AIR COMPRESSOR WILL NOT PUMP....5309
    AIR GOVERNOR....5311
      CHECK....5311
        AIR COMPRESSOR PUMPS CONTINUOUSLY....5311
    UNLOADER VALVE....5313
      CHECK....5313
    AIR COMPRESSOR, CYLINDER HEAD....5314
      REPLACE....5314
        REMOVE....5314
        INSTALL....5316
    AIR COMPRESSOR....5318
      REPLACE....5318
        REMOVE....5318
        INSPECT....5319
        INSTALL....5319
  SECTION 5 - FUEL SYSTEM....5321
    FUEL SYSTEM ....5323
      SERVICE TOOLS....5323
      GENERAL INFORMATION....5327
      INSTALLATION PUBLICATIONS....5328
    FUEL SYSTEM SPECIFICATIONS....5328
      BASIC APPLICATION REQUIREMENTS....5328
      OVERHEAD TANK INSTALLATION REQUIREMENTS....5329
      FUEL OIL RECOMMENDATIONS....5332
      FUEL OIL RECOMMENDED PROPERTIES....5332
    FUEL SYSTEM FLOW DIAGRAMS....5333
      FUEL FLOW THROUGH FUEL PUMP....5333
      INJECTOR DRIVE TRAIN....5333
      FUEL FLOW THROUGH THE PACE PUMP....5334
      PT (TYPE G) AFC-CONNECTION AND ADJUSTMENT LOCATIONS....5335
      PT (TYPE G) AFC-VS-CONNECTION AND ADJUSTMENT LOCATIONS....5335
      PT (TYPE G) AFC-PACE-CONNECTION AND ADJUSTMENT LOCATIONS....5336
    PROPER USE OF FUEL SYSTEM GAUGES....5337
    FUEL ....5339
      PUMP ADJUSTMENT....5339
        IDLE SPEED - ADJUSTMENT....5339
        VARIABLE SPEED (VS) GOVERNOR - SPEED ADJUSTMENT....5341
        VARIABLE SPEED (VS) GOVERNOR - IDLE SPRING REMOVAL....5342
        ROAD SPEED GOVERNOR - ADJUST....5343
        POWER CHECK ON DYNAMOMETER....5344
        POWER CHECK EQUIPMENT INSTALLATION....5345
        POWER CHECK EQUIPMENT INSTALLATION - PACE....5346
        POWER CHECK OPERATION....5348
        FUEL RATE - ADJUST....5351
        FUEL RATE - ADJUSTMENT - PACE....5353
        AFC NO-AIR VALVE SETTING....5353
        PACE SYSTEM PARAMETERS - ADJUSTMENT....5359
    INJECTORS ....5359
      REPLACE....5359
        REMOVE....5359
        INSTALL....5361
    FUEL PUMP....5363
      REPLACE....5363
        REMOVE....5363
        CLEAN AND INSPECT....5364
        INSTALL THE FUEL PUMP TO THE AIR COMPRESSOR....5365
        INSTALL THE FUEL PUMP ON THE ACCESSORY DRIVE....5366
        THROTTLE LEVER BREAKOVER - CHECK....5367
        VARIABLE SPEED (VS) THROTTLE LINKAGE ADJUSTMENT....5367
    FUEL SYSTEM MAINTENANCE....5368
      FUEL FILTER - REPLACE....5368
      FUEL HOSE - INSPECT....5369
      FUEL LINES - INSPECT....5370
      FUEL TUBE BRACE - INSPECT....5371
      GEAR PUMP CHECK VALVE - REPLACEMENT....5371
    VARIABLE SPEED (VS) GOVERNOR LEAKING FUEL....5372
      VS GOVERNOR ADJUSTING SCREWS ARE LEAKING FUEL....5372
      VARIABLE SPEED (VS) THROTTLE SHAFT LEAKING FUEL....5373
    FUEL SHUTOFF VALVE....5376
      MANUAL CONTROL....5376
      INSPECT....5376
    FUEL PUMP....5378
      FLOW CHECK, PRIME AND ROTATION....5378
        FUEL FLOW AFTER THE FUEL PUMP - CHECK....5378
        FUEL PUMP - PRIME....5378
        FUEL PUMP - ROTATION CHECK....5379
    AIR LEAKS....5381
      CHECK....5381
        FUEL SUCTION LINE (GEAR PUMP DRAIN)....5381
        FUEL SUCTION LINE - CHECK WITH SIGHT GLASS....5384
        FUEL PUMP - CHECK....5385
        ROAD SPEED GOVERNOR - REPAIR....5385
        AFC - CHECK....5387
    CYLINDER MISFIRE....5389
      LOCATE....5389
    ENGINE OIL DILUTION BY FUEL OIL....5390
      BLACK LIGHT PROCEDURE - CHECK....5390
      FUEL PASSAGES - PRESSURIZE....5391
    FUEL LINE RESTRICTION....5393
      FUEL SUPPLY LINE RESTRICTION - CHECK....5393
      FUEL DRAIN LINE RESTRICTION - CHECK....5394
    FUEL CONSUMPTION CHECK....5396
    LOW POWER CHECK....5400
    THROTTLE RESPONSE TIME BY ROAD TEST....5402
    ENGINE STALL SPEED AND TIME CHECK....5405
      CONVERTER TRANSMISSION STALL SPEED CHECK....5405
      TIME TO STALL OR ACCELERATION TIME - CHECK....5408
    STALL SPEED CHECK LIST....5410
      IF THE STALL SPEED IS TOO LOW, CHECK THE FOLLOWING....5410
      IF THE STALL SPEED IS TOO HIGH, CHECK THE FOLLOWING....5411
    DRIVEABILITY ....5412
      LOW POWER CHECK LIST....5412
    ENGINE FACTORS (USE DYNAMOMETER SHEET INCLUDED BELOW)....5413
    FUEL CONSUMPTION CHECK LIST....5414
      VEHICLE FACTORS....5415
      ENGINE OR FUEL SYSTEM FACTORS....5416
  SECTION 6 - ELECTRICAL SYSTEM....5417
    ELECTRICAL SYSTEM....5418
      SERVICE TOOLS....5418
    GENERAL INFORMATION....5419
    ELECTRICAL SYSTEM SPECIFICATIONS....5420
    CRANKSHAFT ROTATION....5421
      CHECK....5421
    BATTERIES....5421
      CHECK....5421
    BATTERY TERMINAL CONNECTIONS ....5422
      CHECK....5422
    STARTING CIRCUIT....5422
      CHECK....5422
        MAGNETIC SWITCH - CHECK....5422
        STARTER SWITCH - CHECK....5424
        STARTER SOLENOID AND STARTER - CHECK....5425
    ALTERNATOR BELT....5427
      ADJUST....5427
    ALTERNATOR....5428
      TEST....5428
      REPLACE....5429
        REMOVE....5429
        INSTALL....5430
    STARTING MOTOR ....5430
      REPLACE....5430
        REMOVE....5430
        INSTALL....5431
  SECTION 7 - BASE ENGINE COMPONENTS....5432
    BASE ENGINE COMPONENTS....5436
      SERVICE TOOLS....5436
    GENERAL INFORMATION....5442
    ROCKER LEVER COVER....5442
      REPLACE....5442
        REMOVE....5442
        CLEAN AND INSPECT....5442
        INSTALL....5443
    AFTERCOOLER ....5444
      PRESSURE TEST....5447
      REPLACE....5444
        REMOVE....5444
        CLEAN AND INSPECT....5445
        INSTALL....5445
    ROCKER LEVERS ....5447
      REPLACE....5447
        REMOVE....5447
        CLEAN AND INSPECT....5449
        INSTALL....5450
        ROCKER LEVERS - ADJUST SIDE CLEARANCE....5451
    ROCKER LEVER HOUSING ....5454
      REPLACE....5454
        REMOVE....5454
        CLEAN AND INSPECT....5455
        INSTALL....5455
    PUSH RODS....5457
      REPLACE....5457
        REMOVE....5457
        INSPECT....5457
        INSTALL....5458
    EXHAUST MANIFOLD....5459
      REPLACE....5459
        REMOVE....5460
          DISASSEMBLE....5460
          CLEAN AND INSPECT....5461
          ASSEMBLE....5461
          INSTALL -  EARLIER PRODUCTION STYLE MANIFOLD....5462
          INSTALL - PRESENT PRODUCTION SYTLE MANIFOLD....5462
    CYLINDER HEAD ....5463
      REPLACE....5463
        REMOVE....5463
        CLEAN AND INSPECT....5465
        INSTALL....5467
    CYLINDER HEAD ....5470
      PRESSURE TEST....5470
    CAM FOLLOWERS ....5472
      REPLACE....5472
        REMOVE....5472
        STUDS REMOVE....5473
        CLEAN AND INSPECT....5474
        INSTALL....5475
    PISTON COOLING NOZZLES ....5479
      REPLACE....5479
        REMOVE....5479
        INSPECT....5480
        INSTALL....5480
    PISTONS AND RINGS ....5481
      REPLACE....5481
        REMOVE....5481
        CLEAN AND INSPECT....5484
        INSTALL....5486
    CONNECTING RODS....5491
      REPLACE....5491
        REMOVE....5491
        CLEAN AND INSPECT....5492
        INSTALL....5494
    CYLINDER LINERS ....5496
      REPLACE....5496
        REMOVE....5496
        CLEAN AND INSPECT....5498
        INSTALL....5500
    CONNECTING ROD BEARINGS....5506
      REPLACE....5506
        REMOVE....5506
        CLEAN AND INSPECT....5507
        INSTALL....5509
    MAIN AND THRUST BEARINGS....5510
      REPLACE....5510
        REMOVE....5510
        CLEAN AND INSPECT....5512
        INSTALL....5513
    ACCESSORY DRIVE PULLEY ....5517
      REPLACE....5517
        REMOVE....5517
        INSPECT....5517
        INSTALL....5517
    ALTERNATOR DRIVE PULLEY....5518
      REPLACE....5518
        REMOVE....5518
        INSPECT....5519
        INSTALL....5519
    CRANKSHAFT PULLEY....5519
      REPLACE....5519
        REMOVE....5519
        INSPECT....5520
        INSTALL....5520
        PRESENT PRODUCTION STYLE PULLEY....5520
        EARLIER PRODUCTION STYLE PULLEY....5520
    SEALS, FRONT AND REAR CRANKSHAFT....5521
      REPLACE....5521
      REAR CRANKSHAFT SEAL - REPLACE....5521
      INSTALL....5521
      FRONT CRANKSHAFT SEAL (PRESENT PRODUCTION STYLE) - REPLACE....5523
      REMOVE....5523
      INSTALL....5523
      FRONT CRANKSHAFT SEAL (EARLIER PRODUCTION STYLE) - REPLACE....5524
      REMOVE....5524
      INSTALL....5525
    SEAL, ALTERNATOR DRIVE....5527
      REPLACE....5527
        REMOVE....5527
        INSTALL....5527
    SEAL, ACCESSORY DRIVE....5528
      REPLACE....5528
        INSTALL....5528
    SEAL, FAN CLUTCH....5529
      REPLACE....5529
        REMOVE....5529
        INSTALL....5530
    GEAR COVER ....5530
      REPLACE....5530
        REMOVE....5530
        CLEAN AND INSPECT....5532
        INSTALL....5533
    VIBRATION DAMPER....5535
      REPLACE....5535
        REMOVE....5535
        BELT DRIVEN FAN....5535
        GEAR DRIVEN FAN....5536
        CLEAN AND INSPECT....5536
        INSTALL....5537
        BELT DRIVEN FAN....5537
        GEAR DRIVEN FAN....5537
    CAMSHAFT GEAR....5538
      REPLACE....5538
        REMOVE (CAMSHAFT INSTALLED)....5538
        REMOVE (CAMSHAFT REMOVED)....5539
        CLEAN AND INSPECT....5539
        INSTALL GEAR (CAMSHAFT REMOVED)....5541
        INSTALL GEAR (CAMSHAFT INSTALLED)....5543
    CAMSHAFT ....5546
      REPLACE....5546
        REMOVE....5546
        CLEAN AND INSPECT....5547
        INSTALL....5549
    CRANKSHAFT GEAR....5552
      REPLACE....5552
        REMOVE....5552
        CLEAN AND INSPECT....5553
        INSTALL....5554
    CAMSHAFT BUSHINGS ....5555
      REPLACE....5555
        REMOVE....5555
        CLEAN AND INSPECT....5556
        INSTALL....5557
        INSTALL NUMBER SEVEN BUSHING....5557
        INSTALL NUMBER SIX TRHOUGH NUMBER TWO BUSHINGS....5557
        INSTALL NUMBER ONE BUSHING....5558
    IDLER GEARS ....5559
      REPLACE....5559
        REMOVE....5559
        CLEAN AND INSPECT....5560
        INSTALL....5562
    OIL TRANSFER TUBE (ACCESSORY DRIVE)....5564
      REPLACE....5564
        REMOVE....5564
        CLEAN AND INSPECT....5565
        INSTALL....5565
    GEAR SUPPORT PLATE ....5566
      REPLACE....5566
        REMOVE....5566
        CLEAN AND INSPECT....5567
        INSTALL....5568
    ACCESSORY DRIVE....5570
      REPLACE....5570
        REMOVE....5570
        ACCESSORY DRIVE - INSTALL....5572
    ACCESSORY DRIVE FRONT SUPPORT....5573
      REPLACE....5573
    HYDRAULIC PUMP DRIVE....5574
      REPLACE....5574
        REMOVE....5574
        CLEAN AND INSPECT....5575
        INSTALL....5576
    FLYWHEEL ASSEMBLY....5577
      REPLACE....5577
        REMOVE....5577
        CLEAN AND INSPECT....5578
        FLYWHEEL RING GEAR - REPLACE....5579
        REMOVE....5579
        INSTALL....5579
        INSTALL....5580
        MEASURE FLYWHEEL BORE RUNOUT....5581
        MEASURE FLYWHEEL FACE RUNOUT....5582
    FLYWHEEL HOUSING ....5583
      REPLACE....5583
        REMOVE....5583
        CLEAN AND INSPECT....5585
        INSTALL....5586
        MEASURE THE FLYWHEEL HOUSING BORE ALIGNMENT....5586
        MEASURE THE FLYWHEEL HOUSING FACE ALIGNMENT....5587
    FRONT ENGINE SUPPORT ....5589
      REPLACE....5589
        REMOVE....5589
        CLEAN AND INPECT....5589
        INSTALL....5590
    ENGINE LIFTING BRACKETS....5590
      REPLACE....5590
        REMOVE....5590
        CLEAN AND INSPECT....5590
        INSTALL....5591
    INJECTION TIMING....5591
      INSTALL THE TIMING TOOL....5591
    CROSSHEADS, VALVES AND INJECTORS....5596
      ADJUST....5596
      INJECTOR PRELOAD ADJUSTMENT - TOP STOP INJECTORS....5598
      INJECTOR PRELOAD ADJUSTMENT PROCEDURES....5598
      CROSSHEAD ADJUSTMENT....5601
      VALVE ADJUSTMENT....5602
      JACOBS ENGINE BRAKE - ADJUST....5604
    JACOBS ENGINE BRAKE ....5605
      CHECK....5605
    JACOBS ENGINE BRAKE ....5608
      REPLACE....5608
        REMOVE....5608
        CLEAN AND INSPECT....5609
        INSTALL....5610
    PIPE PLUGS AND CUP PLUGS....5613
      REPLACE....5613
        PIPE PLUGS - REMOVE....5613
        CLEAN AND INSPECT....5613
        PIPE PLUGS - INSTALL....5614
        CUP PLUGS - REMOVE....5614
        CLEAN AND INSPECT....5615
        CUP PLUGS - INSTALL....5615
  SECTION 8 - ENGINE TESTING ("IN-CHASSIS")....5617
    ENGINE TESTING ("IN-CHASSIS)....5618
      SERVICE TOOLS....5618
    *GENERAL ENGINE TEST SPECIFICATIONS AND PROCEDURES....5619
    GENERAL ENGINE TEST PROCEDURES....5619
    CHASSIS DYNAMOMETER OPERATION....5621
    ENGINE RUN-IN PROCEDURE (CHASSIS DYNAMOMETER)....5623
    ENGINE RUN-IN PROCEDURE "IN-CHASSIS" (ON AND OFF-HIGHWAY VEHICLES....5625
      ON-HIGHWAY....5625
      OFF-HIGHWAY....5625
    ENGINE CONFIGURATIONS AND MODELS....5627
      AUTOMOTIVE MODELS....5627
      CONSTRUCTION MODELS....5627
    ENGINE CONFIGURATIONS AND MODELS....5628
      AGRICULTURAL MODELS....5628
      BUS AND COACH LINE MODELS....5628
  SECTION 9 - ENGINE - REMOVE AND INSTALL....5629
    ENGINE....5630
      REMOVE AND INSTALL - SERVICE TOOLS....5630
      REMOVE....5631
      INSTALL....5634
    GENERAL INFORMATION....5631
    ENGINE MOUNTS....5634
      INSPECT....5634
  SECTION 10 - ENGINE COMPONENT SPECIFICATIONS....5637
    GENERAL INFORMATION....5639
      TITLE OF PUBLICATION....5639
    CONVERSION FACTORS....5640
    CAPSCREW MARKINGS AND TORQUE VALUES....5641
      CAPSCREW MARKINGS AND TORQUE VALUES - METRIC....5641
      CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY....5642
    PIPE PLUG TORQUE VALUES....5642
    CAPSCREW USAGE INFORMATION....5643
    DECIMAL AND METRIC EQUIVALENTS....5645
    BELT TENSION SPECIFICATIONS....5646
    COOLING SYSTEM SPECIFICATIONS....5647
      FAN DRIVE BELT (8 RIB) (REFER TO PROCEDURE 1-20)....5647
      FAN CLUTCH - GEAR DRIVEN (REFER TO PROCEDURE 1-21)....5647
      FAN DRIVE - VISCOUS (REFER TO PROCEDURE 1-24)....5647
      FAN HUB - BELT DRIVEN (REFER TO PROCEDURE 1-25)....5648
      IDLER PULLEY - FAN BELT (REFER TO PROCEDURE 1-26)....5648
      WATER PUMP (REFER TO PROCEDURE 1-31)....5648
    LUBRICATING OIL SYSTEM SPECIFICATIONS....5649
      HIGH OIL PRESSURE RELIEF VALVE....5649
      MAIN OIL PRESSURE REGULATOR (REFER TO PROCEDURE 2-17)....5649
      OIL PUMP (REFER TO PROCEDURE 2-21)....5649
    COMBUSTION AIR SYSTEM SPECIFICATIONS....5650
      INTAKE AIR RESTRICTION (REFER TO PROCEDURE 3-07)....5650
      EXHAUST AIR RESTRICTION (REFER TO PROCEDURE 3-08)....5650
      TURBOCHARGER (REFER TO PROCEDURE 3-11)....5651
    COMPRESSED AIR SYSTEM SPECIFICATIONS....5652
      AIR COMPRESSOR EXHAUST VALVE (REFER TO PROCEDURE 4-05)....5652
      AIR COMPRESSOR INTAKE VALVE (REFER TO PROCEDURE 4-05)....5652
      COMPRESSOR SPRING FORCE SPECIFICATIONS....5653
    FUEL SYSTEM SPECIFICATIONS....5654
      ENGINE LOW IDLE SPEED (REFER TO PROCEDURE 5-05)....5654
      FUEL PUMP THROTTLE LEVER (REFER TO PROCEDURE 5-08)....5654
      FUEL FILTER (REFER TO PROCEDURE 5-14)....5654
      FUEL DRAIN LINE (REFER TO PROCEDURE 5-14)....5655
      PACE COOLING PLATE (REFER TO PACE TROUBLESHOOTING AND REPAIR MANUAL, BULLETIN NO. 3810318)....5655
      THROTTLE RESPONSE (REFER TO PROCEDURE 5-17)....5655
    ELECTRICAL SYSTEM SPECIFICATIONS....5656
      BATTERIES (REFER TO PROCEDURE 6-05)....5656
      ALTERNATOR BELT (5 RIB) (REFER TO PROCEDURE 6-08)....5656
    BASE ENGINE COMPONENT SPECIFICATIONS ....5657
      CROSSHEADS, VALVES, AND INJECTORS - ADJUST (REFER TO PROCEDURE 7-42)....5659
      VALVE AND INJECTOR ADJUSTMENT RECHECK SPECIFICATIONS*....5659
      JACOBS ENGINE BRAKE - ADJUST (REFER TO PROCEDURE 7-42)....5659
      ROCKER LEVERS AND SHAFTS (REFER TO PROCEDURE 7-05)....5659
      CAM FOLLOWERS (REFER TO PROCEDURE 7-11)....5660
      MAIN BEARINGS (REFER TO PROCEDURE 7-17)....5660
      CRANKSHAFT THRUST BEARING (REFER TO PROCEDURE 7-17)....5660
      CRANKSHAFT END CLEARANCE (REFER TO PROCEDURE 7-29)....5660
      CONNECTING ROD BEARINGS (REFER TO PROCEDURE 7-16)....5660
      PISTONS (REFER TO PROCEDURE 7-13)....5661
      CONNECTING RODS (REFER TO PROCEDURE 7-14)....5661
      CYLINDER LINERS (REFER TO PROCEDURE 7-15)....5661
      CYLINDER BLOCK CYLINDER LINER BORE (REFER TO PROCEDURE 7-15)....5661
      IDLER GEARS (REFER TO PROCEDURE 7-31)....5661
      VIBRATION DAMPER (REFER TO PROCEDURE 7-26)....5662
      CRANKSHAFT GEAR (REFER TO PROCEDURE 7-29)....5662
      CAMSHAFT (REFER TO PROCEDURE 7-29)....5662
      CAMSHAFT GEAR (REFER TO PROCEDURE 7-21)....5662
      CAMSHAFT BUSHINGS (REFER TO PROCEDURE 7-30)....5663
      HYDRAULIC PUMP DRIVE (REFER TO PROCEDURE 7-36)....5663
      FLYWHEEL (REFER TO PROCEDURE 7-37)....5663
      FLYWHEEL HOUSING (REFER TO PROCEDURE 7-38)....5664
      CUP PLUG DIMENSIONS (REFER TO PROCEDURE 7-45)....5664
      CUP PLUG BORES (REFER TO PROCEDURE 7-45)....5664
      FRONT GEAR TRAIN BACKLASH AND END CLEARANCE SPECIFICATIONS (REFER TO PROCEDURES 7-27, 7-28, 7-29 AND 7-31)....5665
      INJECTION TIMING CODES (REFER TO PROCEDURE 7-41)....5666
    INDEX....5667
    SECTION 12 - SERVICE LITERATURE....5672
      ADDITIONAL SERVICE LITERATURE LISTING....5673
      SERVICE LITERATURE - ORDERING LOCATIONS....5674
      SERVICE PUBLICATIONS ORDER FORM....5676
      LITERATURE ORDER SHIPPING LABEL....5682
    SECTION 13 - COMPONENT MANUFACTURERS....5678
      AIR CYLINDERS....5678
      AIR HEATERS....5678
      AIR STARTING MOTORS....5678
      ALTERNATORS....5678
      AUXILIARY BRAKES....5678
      BELTS....5678
      CLUTCHES....5678
      COOLANT HEATERS....5678
      DRIVE PLATES....5678
      ELECTRIC STARTING MOTORS....5678
      FANS....5678
      FAN CLUTCHES....5679
      FILTERS....5679
      FLEXPLATES....5679
      FUEL WARMERS....5679
      GAUGES....5679
      GOVERNORS....5679
      HYDRAULIC AND POWER STEERING PUMPS....5679
      OIL HEATERS....5679
      SAFETY CONTROLS....5679
      TORQUE CONVERTERS....5680
3810307 - K19 Engines Troubleshooting & Repair Manual....5683
  COVER PAGE....5683
  FOREWORD....5685
  TABLE OF CONTENTS....5686
  SECTION I - INTRODUCTION....5688
    ABOUT THE MANUAL....5689
    HOW TO USE THE MANUAL....5689
    SYMBOLS....5690
    SIMBOLOS....5691
    SYMBOLE....5692
    SYMBOLES....5693
    ILLUSTRATIONS....5694
    GENERAL SAFETY INSTRUCTIONS....5695
      IMPORTANT SAFETY NOTICE....5695
    GENERAL REPAIR INSTRUCTIONS....5696
    GENERAL CLEANING INSTRUCTIONS....5697
      SOLVENT AND ACID CLEANING....5697
      STEAM CLEANING....5697
      GLASS OR PLASTIC BEAD CLEANING....5697
    DEFINITION OF TERMS....5698
  SECTION E - ENGINE AND COMPONENT IDENTIFICATION....5702
    ENGINE IDENTIFICATION....5703
      CUMMINS ENGINE NOMENCLATURE....5703
      ENGINE DATAPLATE....5703
      FUEL PUMP DATAPLATE....5703
    GENERAL SPECIFICATIONS....5704
      GENERAL ENGINE DATA....5705
      AIR INDUCTION SYSTEM....5706
      LUBRICATING OIL SYSTEM....5706
      COOLING SYSTEM....5706
      EXHAUST SYSTEM....5706
      FUEL SYSTEM....5707
      ELECTRICAL SYSTEM....5707
    EXTERNAL ENGINE COMPONENTS....5708
  SECTION T - TROUBLESHOOTING....5710
    PROCEDURES AND TECHNIQUES....5710
    TROUBLESHOOTING CHARTS  (ALPHABETICAL LISTING)....5711
    TROUBLESHOOTING CHARTS (BY SYSTEM)....5713
    COOLANT TEMPERATURE ABOVE NORMAL....5715
    COOLANT TEMPERATURE BELOW NORMAL....5717
    COOLANT LOSS....5718
    FUEL IN COOLANT....5719
    LUBRICATING OIL PRESSURE LOW....5720
    LUBRICATING OIL PRESSURE HIGH....5722
    LUBRICATING OIL TEMPERATURE ABOVE NORMAL....5723
    LUBRICATING OR HYDRAULIC OIL IN THE COOLANT....5724
    LUBRICATING OIL CONSUMPTION EXCESSIVE....5725
    LUBRICATING OIL SLUDGE IN THE ENGINE CRANKCASE EXCESSIVE....5727
    COOLANT IN THE LUBRICATING OIL....5728
    FUEL IN THE LUBRICATING OIL....5729
    TURBOCHARGER NOISE....5730
    TURBOCHARGER BOOST PRESSURE LOW....5731
    TURBOCHARGER LEAKS (ENGINE OIL OR FUEL)....5732
    AIR COMPRESSOR SLOW AIR PRESSURE RISE....5733
    AIR COMPRESSOR WILL NOT MAINTAIN ADEQUATE AIR PRESSURE (NOT PUMPING CONTINUOUSLY)....5734
    AIR COMPRESSOR PUMPING EXCESSIVE LUBRICATING OIL....5735
    AIR COMPRESSOR WILL NOT PUMP....5736
    AIR COMPRESSOR WILL NOT STOP PUMPING....5737
    AIR COMPRESSOR NOISE EXCESSIVE....5738
    ENGINE CRANKS BUT WILL NOT START (NO SMOKE FROM EXHAUST)....5739
    ENGINE HARD TO START OR WILL NOT START (EXHAUST SMOKE PRESENT)....5741
    ENGINE STARTS BUT WILL NOT KEEP RUNNING....5742
    ENGINE RUNS ROUGH OR MISFIRES (WARM ENGINE)....5744
    IDLE ROUGH....5746
    ENGINE SURGES AT LOW IDLE....5747
    ENGINE WILL NOT REACH RATED RPM WHEN LOADED....5748
    ENGINE POWER OUTPUT LOW....5749
      APPLICATION SPECIFIC PROBLEM - CONSTRUCTION....5751
      APPLICATION SPECIFIC PROBLEM - GENSET ....5751
      APPLICATION SPECIFIC PROBLEM - MARINE....5752
    PERFORMANCE MEASUREMENT....5753
    EXHAUST SMOKE EXCESSIVE UNDER LOAD....5755
    ENGINE WILL NOT SHUT OFF....5756
    ENGINE DECELERATES POORLY....5757
    ENGINE SURGES UNDER LOAD....5758
    ENGINE SURGES AT HIGH IDLE....5759
    THROTTLE RESPONSE SLOW (ENGINE DIES GOING DOWN HILL)....5760
    FUEL CONSUMPTION EXCESSIVE....5761
    ENGINE WILL NOT CRANK OR CRANKS SLOWLY (AIR STARTER)....5762
    ENGINE WILL NOT CRANK OR CRANKS SLOWLY (ELECTRIC STARTER)....5763
    ALTERNATOR MALFUNCTIONING....5765
    CRANKCASE GASES (BLOWBY) EXCESSIVE....5766
    ENGINE VIBRATION EXCESSIVE....5767
    ENGINE NOISE - DIAGNOSTIC PROCEDURES....5768
      MAIN BEARING NOISE....5768
      CONNECTING ROD BEARING NOISE....5768
      PISTON NOISE....5768
    ENGINE NOISE EXCESSIVE....5769
    EXHAUST SMOKE (WHITE) AT IDLE EXCESSIVE (WARM ENGINE)....5771
  SECTION 1 - COOLING SYSTEM....5774
    SERVICE TOOLS (01-00)....5775
    GENERAL INFORMATION (01-01)....5776
    COOLING SYSTEM SPECIFICATIONS (01-02)....5777
    COOLING SYSTEM FLOW CHARTS (01-03)....5782
    COOLING SYSTEM VENTING (01-04)....5784
    COOLING SYSTEM - MAINTENANCE (01-05)....5785
    COOLING SYSTEM - DRAIN (01-06)....5786
    COOLING SYSTEM - FILL (01-07)....5787
    COOLANT FILTER - REPLACE (01-08)....5789
    DIESEL COOLANT ADDITIVES (DCA4) (01-09)....5790
    COOLING SYSTEM - CLEAN (01-10)....5794
    COOLING SYSTEM - TEST FOR AIR OR COMBUSTION GASES (01-11)....5794
    CRACKED OR POROUS CYLINDER LINER....5796
    DEFECTIVE AIR CONTROL VALVE....5798
    AIR COMPRESSOR CHECK....5798
    COOLING SYSTEM - PRESSURE TEST (01-12)....5799
    HOSES - CHECK (01-13)....5802
    COOLANT TEMPERATURE GAUGE - CHECK (01-14)....5802
    RADIATOR PRESSURE CAP - CHECK (01-15)....5803
    RADIATOR FINS - INSPECT (01-16)....5803
    RADIATOR BAFFLE LEAKAGE - CHECK (01-17)....5804
    RADIATOR - CHECK FOR REVERSE FLOW (01-18)....5804
    RADIATOR - CHECK FOR OBSTRUCTION (01-19)....5805
    SHUTTER OPERATION - CHECK (01-20)....5806
    FAN, AND FAN SHROUD - INSPECT (01-21)....5808
    FAN - REPLACE (01-22)....5809
    FAN DRIVE BELT - REPLACE (01-23)....5810
    FAN CLUTCH - CHECK OPERATION (01-24)....5812
    FAN RPM - CHECK (01-25)....5815
    FAN HUB (BELT DRIVEN) - REPLACE (01-26)....5817
    FAN HUB (GEAR DRIVEN) - REPLACE (01-27)....5818
    FAN HUB IDLER AND SHOCK ABSORBER (OR TURNBUCKLE) - REPLACE (01-28)....5820
    WATER PUMP BLOCK PRESSURE - CHECK (01-29)....5822
    WATER PUMP - REPLACE (01-30)....5824
    WATER PUMP - CHECK FOR REUSE (01-31)....5828
    THERMOSTAT - TEST (THERMOSTAT IN CHASSIS) (01-32)....5829
    THERMOSTAT - REPLACE (01-33)....5831
    THERMOSTAT - CHECK OPERATING TEMPERATURE (01-34)....5835
    THERMOSTAT HOUSING - REPLACE (01-35)....5836
    CHECK FOR COOLANT LEAKS AT COUNTERBORE (01-36)....5839
  SECTION 2 - LUBRICATION OIL SYSTEM....5841
    SERVICE TOOLS (01-00)....5842
    GENERAL INFORMATION (02-01)....5844
    SPECIFICATIONS (02-02)....5845
    FLOW DIAGRAMS (02-03)....5846
    INTERNAL ENGINE DAMAGE - CHECK (02-04)....5849
    OIL LEAKS (EXTERNAL) - CHECKS (02-05)....5850
    OIL SYSTEM - LEAK CHECK USING DYE (02-06)....5851
    OIL PRESSURE GAUGE - CHECK (02-07)....5852
    OIL TEMPERATURE GAUGE - CHECK (02-08)....5852
    DRAIN OIL (02-09)....5853
    OIL PAN - FILL (02-10)....5854
    OIL FILTERS (FULL FLOW AND BYPASS) - REPLACE (02-11)....5855
    OIL FILTER (FULL FLOW) - MEASURE PRESSURE DROP (02-12)....5856
    CRANKCASE BREATHER AND TUBE - REPLACE (02-13)....5857
    DIPSTICK TUBE - REPLACE (02-14)....5859
    DIPSTICK - CALIBRATE (02-15)....5859
    OIL PAN - REPLACE (02-16)....5861
    OIL PAN ADAPTER - REPLACE (02-17)....5863
    OIL FILTER HEAD - REPLACE (02-18)....5870
    OIL COOLER - MEASURE PRESSURE DROP (02-19)....5872
    OIL COOLER COVER - REPLACE (02-20)....5873
    TORQUE CONVERTER COOLER - REPLACE (02-21)....5877
    OIL COOLER CORE - REPLACE (02-22)....5882
    OIL COOLER CORE - CHECK FOR REUSE (02-23)....5883
    TORQUE CONVERTER COOLER - PRESSURE TEST (02-24)....5883
    OIL COOLER HOUSING - REPLACE (02-25)....5884
    MAIN OIL PRESSURE REGULATOR - REPLACE (02-26)....5887
    OIL PUMP - REPLACE (02-27)....5889
    LUBRICATING OIL PUMP - CHECK FOR REUSE (02-28)....5891
  SECTION 3 - COMBUSTION AIR SYSTEM....5893
    GENERAL INFORMATION (03-01)....5894
    SPECIFICATIONS (03-02)....5895
    FLOW DIAGRAMS (03-03)....5896
    SERVICE TOOLS (03-04)....5898
    TURBOCHARGER TURBINE SEAL LEAKS - CHECK (03-05)....5899
    COMPRESSOR SEAL LEAKAGE - CHECK (03-06)....5901
    CORRECT TURBOCHARGER INSTALLED - CHECK (03-07)....5903
    INTAKE AIR RESTRICTION - CHECK (03-08)....5903
    EXHAUST RESTRICTION - CHECK (03-09)....5905
    AIR LEAKS - CHECK (03-10)....5906
    TURBOCHARGER BLADE DAMAGE - CHECK (03-11)....5908
    TURBOCHARGER AXIAL AND RADIAL CLEARANCE - CHECK (03-12)....5909
    TURBOCHARGER - REPLACE (03-13)....5910
    SERIES TURBOCHARGER - REPLACE (03-14)....5916
    EXHAUST MANIFOLD - REPLACE (03-15)....5924
    EXHAUST MANIFOLD - CHECK (03-16)....5929
    AFTERCOOLER - REPLACE (03-17)....5930
    AFTERCOOLER ELEMENT - REPLACE (03-18)....5936
    AFTERCOOLER ELEMENT - TEST (03-19)....5940
    INTAKE MANIFOLD PRESSURE - CHECK (03-20)....5941
  SECTION 4 - COMPRESSED AIR SYSTEM....5943
    GENERAL INFORMATION (04-01)....5944
    SPECIFICATIONS (04-02)....5945
    FLOW DIAGRAMS (04-03)....5947
    SERVICE TOOLS (04-04)....5948
    CARBON BUILDUP, AIR COMPRESSOR - CHECK (04-05)....5949
    GASKET LEAKS, AIR COMPRESSOR - CHECK (04-06)....5951
    AIR GOVERNOR - CHECK (AIR COMPRESSOR NOT PUMPING) (04-07)....5951
    AIR GOVERNOR - CHECK (AIR COMPRESSOR PUMPS CONTINUOUSLY) (04-08)....5952
    LUBRICATING OIL USAGE, AIR COMPRESSOR - CHECK (04-09)....5954
    UNLOADER VALVE, AIR COMPRESSOR - REPLACE (04-10)....5955
    UNLOADER VALVE - CHECK (04-11)....5958
    INTAKE/EXHAUST VALVES, AIR COMPRESSOR - CHECK (04-12)....5959
    CYLINDER HEAD, AIR COMPRESSOR - REBUILD ON ENGINE (04-13)....5961
    CYLINDER HEAD, AIR COMPRESSOR - REPLACE (04-14)....5965
    AIR COMPRESSOR (SINGLE CYLINDER) - REPLACE (04-15)....5969
    AIR COMPRESSOR (TWO CYLINDER) - REPLACE (04-16)....5972
    AIR COMPRESSOR - CHECK FOR REUSE (04-17)....5976
  SECTION 5 - FUEL SYSTEM....5979
    GENERAL INFORMATION (05-01)....5980
    SPECIFICATIONS 05-02)....5981
    FLOW DIAGRAMS (05-03)....5986
    SERVICE TOOLS (05-04)....5992
    IDLE SPEED - CHECK AND ADJUST (05-05)....5997
    HORSEPOWER - MEASURE ENGINE PERFORMANCE (05-06)....6000
    FUEL RATE - ADJUST (05-07)....6006
    AFC NO-AIR VALVE SETTING - CHECK AND ADJUST (05-08)....6008
    INJECTORS - REPLACE (05-09)....6012
    INJECTORS - CLEAN EXTERIOR FOR REUSE (05-10)....6017
    FUEL PUMP - REPLACE (05-11)....6017
    THROTTLE TRAVEL - CHECK (05-12)....6021
    FUEL SYSTEM MAINTENANCE (05-13)....6022
    GEAR PUMP CHECK VALVE - REPLACE (05-14)....6025
    VARIABLE SPEED (VS) GOVERNOR LEAKING FUEL (05-15)....6026
    FUEL SHUTOFF VALVE - CHECK (05-16)....6029
    FUEL PUMP - FLOW CHECK AND PRIME (05-17)....6031
    FUEL PUMP ROTATION CHECK (05-18)....6033
    AIR LEAKS (05-19)....6034
    AFC - CHECK FOR AIR LEAK (05-20)....6038
    CYLINDER MISFIRE (05-21)....6042
    ENGINE OIL DILUTION BY FUEL (05-22)....6043
    FUEL LINE RESTRICTION (SUCTION) - CHECK (05-23)....6047
    FUEL DRAIN RESTRICTION - CHECK (05-24)....6049
    STC OIL CONTROL VALVE - CHECK (05-25)....6051
    STC FUEL PRESSURE SWITCH - CHECK (05-26)....6053
    STC WIRING HARNESS - CHECK FOR REUSE (05-27)....6054
    STC OIL CONTROL VALVE - REPLACE (05-28)....6055
    STC WIRING HARNESS - REPLACE (05-29)....6057
    FUEL CONSUMPTION CHECK (05-30)....6057
    LOW POWER CHECK (05-31)....6062
    ENGINE STALL SPEED AND TIME CHECK (05-32)....6064
    FUEL MANIFOLD - REPLACE (05-33)....6068
    STC OIL MANIFOLD - REPLACE (05-34)....6070
    STALL SPEED CHECK LIST (05-35)....6071
    DRIVEABILITY - LOW POWER CHECK LIST (05-36)....6073
    FUEL CONSUMPTION CHECK LIST (05-37)....6076
  SECTION 6 - ELECTRICALSYSTEM....6079
    GENERAL INFORMATION (06-01)....6080
    SPECIFICATIONS (06-02)....6081
    SERVICE TOOLS (06-03)....6082
    BATTERY TERMINAL CONNECTIONS - CHECK (06-04)....6083
    BATTERIES - CHECK (06-05)....6083
    STARTING CIRCUIT - CHECK (06-06)....6084
    ALTERNATOR BELT - ADJUST (06-07)....6090
    ALTERNATOR - OUTPUT TEST (06-08)....6092
    ALTERNATOR - REPLACE (06-09)....6093
    ACCESSORY/ALTERNATOR DRIVE PULLEY - CHECK FOR REUSE (06-10)....6096
    STARTING MOTOR - REPLACE (06-11)....6096
    STARTER MOTOR - CHECK FOR REUSE (06-12)....6097
  SECTION 7 - BASE ENGINE COMPONENTS....6099
    SERVICE TOOLS (07-01)....6101
    GENERAL INFORMATION (07-02)....6107
    CRANKCASE GAS (BLOWBY) - CHECK (07-03)....6107
    ROCKER LEVER COVER - REPLACE (07-04)....6111
    CHECK/ADJUST VALVES AND INJECTORS (07-05)....6115
    JACOBS ENGINE BRAKE - ADJUST (07-06)....6124
    JACOBS ENGINE BRAKE - REPLACE (07-07)....6127
    PUSH ROD - REPLACE (07-08)....6129
    ROCKER LEVER ASSEMBLY - REPLACE (07-09)....6131
    ROCKER LEVER ASSEMBLY - CLEAN AND CHECK FOR REUSE (07-10)....6133
    ROCKER LEVER HOUSING - REPLACE (07-11)....6135
    CHECK CYLINDER HEAD GASKET FOR COMBUSTION, COOLANT, OR OIL LEAK (07-12)....6141
    POWER CYLINDER - LOCATE FAILED CYLINDER (07-13)....6143
    CYLINDER HEAD GASKET - REPLACE (07-14)....6145
    CYLINDER HEAD - CLEAN AND CHECK FOR REUSE (07-15)....6156
    PRESSURE TEST CYLINDER HEAD - HEAD REMOVED (07-16)....6158
    CAM FOLLOWER ASSEMBLY - REPLACE (07-17)....6162
    CAM FOLLOWER ASSEMBLY - CLEAN AND CHECK FOR REUSE (07-18)....6166
    INJECTION TIMING - GENERAL INFORMATION (07-19)....6167
    MEASURE THE INJECTION TIMING (07-20)....6169
    PISTON COOLING NOZZLE - REPLACE (07-21)....6178
    MAIN CRANKSHAFT BEARING - REPLACE (07-22)....6178
    CONNECTING ROD BEARING - REPLACE (07-23)....6186
    PISTON AND ROD ASSEMBLY - REPLACE (07-24)....6191
    PISTON - CLEAN AND CHECK FOR REUSE (07-25)....6203
    CYLINDER LINER - REMOVE (07-26)....6206
    CHECK LINER PROTRUSION (07-27)....6217
    ACCESSORY DRIVE PULLEY - REPLACE (07-28)....6218
    WEAR SLEEVE, ACCESSORY DRIVE PULLEY - REPLACE (07-29)....6219
    ACCESSORY DRIVE SEAL - REPLACE (07-30)....6221
    ACCESSORY DRIVE ASSEMBLY - REPLACE (07-31)....6223
    FUEL PUMP/COMPRESSOR DRIVE - CLEAN AND CHECK FOR REUSE (07-32)....6227
    VIBRATION DAMPER - REPLACE (07-33)....6227
    VISCOUS VIBRATION DAMPER - CLEAN AND CHECK FOR REUSE (07-34)....6230
    RUBBER VIBRATION DAMPER - CLEAN AND CHECK FOR REUSE (07-35)....6231
    CRANKSHAFT FRONT SEAL - REPLACE (07-36)....6232
    WATER PUMP DRIVE - REPLACE (07-37)....6235
    WATER PUMP DRIVE - CLEAN AND CHECK FOR REUSE (07-38)....6239
    GEAR COVER (ONE PIECE) - REPLACE (07-39)....6239
    CAMSHAFT GEAR - REPLACE (CAMSHAFT INSTALLED) (07-40)....6253
    GEAR COVER PLATE (SPACER PLATE) - REPLACE (07-41)....6258
    GEAR COVER  (TWO PIECE) - REPLACE (07-42)....6264
    GEAR HOUSING (TWO PIECE DESIGN) - REPLACE (07-43)....6274
    CHECK GEAR TRAIN BACKLASH (07-44)....6286
    IDLER SHAFT (PRESS-IN) - REPLACE (07-45)....6286
    FRONT ENGINE SUPPORT - REPLACE (07-46)....6289
    CRANKSHAFT GEAR - REMOVE AND INSTALL (07-47)....6291
    CAMSHAFT - REPLACE (07-48)....6293
    CAMSHAFT GEAR - REMOVE AND INSTALL (07-49)....6302
    CYLINDER BLOCK - REPLACE CAMSHAFT BUSHINGS (07-50)....6305
    CAMSHAFT REAR COVER - REPLACE (07-51)....6307
    FLYWHEEL - REPLACE (07-52)....6308
    CRANKSHAFT SEAL, REAR - REPLACE (07-53)....6311
    FLYWHEEL HOUSING - REPLACE (07-54)....6312
    FLYWHEEL HOUSING REDOWEL TO CYLINDER BLOCK (07-55)....6321
    PIPE PLUGS AND CUP PLUGS - REPLACE (07-56)....6325
  SECTION 8 - ENGINE TESTING ("IN-CHASSIS")....6329
    SPECIFICATIONS AND PROCEDURES (08-01)....6330
    GENERAL ENGINE TEST PROCEDURES (08-01)....6331
    CHASSIS DYNAMOMETER OPERATION (08-02)....6333
    ENGINE RUN-IN PROCEDURE (CHASSIS DYNAMOMETER) (08-03)....6335
    ENGINE RUN-IN PROCEDURE "IN-CHASSIS" (ON AND OFF-HIGHWAY VEHICLES) (08-04)....6338
    ENGINE CONFIGURATIONS AND MODELS (08-05)....6340
  SECTION 9 - ENGINE REMOVE AND INSTALL....6343
    GENERAL INFORMATION (09-01)....6344
    SERVICE TOOLS (09-02)....6345
    ENGINE - REMOVE (09-03)....6346
    ENGINE MOUNT - INSPECT (09-04)....6349
    ENGINE - INSTALL (09-05)....6349
  SECTION 10 - ENGINE COMPONENT SPECIFICATIONS....6353
    GENERAL INFORMATION (10-01)....6354
    CONVERSION FACTORS (10-02)....6355
    PIPE PLUG TORQUE VALUES (10-03)....6356
    CAPSCREW MARKINGS AND TORQUE VALUES (10-04)....6356
    DECIMAL AND METRIC EQUIVALENTS (10-05)....6358
    COOLING SYSTEM (10-06)....6359
    LUBRICATING OIL SYSTEM (10-07)....6362
    COMBUSTION AIR SYSTEM (10-08)....6364
    COMPRESSED AIR SYSTEM (10-09)....6366
    FUEL SYSTEM (10-10)....6368
    ELECTRICAL SYSTEM (10-11)....6369
    BASE ENGINE COMPONENTS (10-12)....6370
  SECTION 11 - INDEX - TROUBLESHOOTING AND REPAIR....6379
  SECTION 12 - SERVICE LITERATURE....6388
    SERVICE LITERATURE ORDERING LOCATION....6389
    SERVICE LITERATURE ORDER FORM....6390
  SECTION 13 - COMPONENT MANUFACTURERS....6392
3810456 - N14 Series Engines Troubleshooting & Repair Manual....6396
3810476 - L10 Series Engines External Damper Models Shop Manual....7208
3810487 - N14 Series Engines Shop Manual....7818
  COVER PAGE....7818
  FOREWORD....7819
  TABLE OF CONTENTS....7820
  INTRODUCTION....7822
    MANUAL ORGANIZATION....7823
      TABLE OF CONTENTS....7823
      GROUP CONTENTS....7823
      INDEX....7823
      METRIC INFORMATION....7823
    GENERAL REPAIR INSTRUCTIONS....7824
    GENERAL SAFETY INSTRUCTIONS....7825
    SYMBOLS USED IN THIS MANUAL....7826
    SIMBOLOS USADOS EN ESTE MANUAL....7827
    SYMBOLES UTILISES DANS CE MANUEL....7828
    SYMBOLE....7829
    ILLUSTRATIONS....7830
    GLOSSARY OF TERMS....7831
    ENGINE IDENTIFICATION....7833
    ENGINE DIAGRAMS....7834
    GENERAL CLEANING INSTRUCTIONS....7837
      SOLVENT AND ACID CLEANING....7837
      STEAM CLEANING....7837
      GLASS OR PLASTIC BEAD CLEANING....7837
  GROUP 0 - ENGINE DISASSEMBLY AND ASSEMBLY....7838
    COOLANT - DRAINAGE....7848
    ENGINE DISASSEMBLY AND ASSEMBLY - SERVICE TOOLS....7842
    ENGINE DISASSEMBLY AND ASSEMBLY - GENERAL INFORMATION....7846
      DISASSEMBLY....7846
      ASSEMBLY....7846
    ENGINE - PREPARATION FOR CLEANING....7847
    COOLANT FILTER - REMOVAL....7848
    LUBRICATING OIL FILTER - REMOVAL....7848
    CRANKCASE BREATHER - REMOVAL....7849
    TURBOCHARGER - REMOVAL....7849
    EXHAUST MANIFOLD - REMOVAL....7850
    STARTING MOTOR - REMOVAL....7850
    FAN AND FAN SPACER - REMOVAL....7850
    ALTERNATOR BELTS - REMOVAL....7850
    ALTERNATOR - REMOVAL....7851
    ALTERNATOR MOUNTING BRACKET - REMOVAL....7851
    LUBRICATING OIL COOLER ASSEMBLY - REMOVAL....7851
    COOLANT INLET TRANSFER CONNECTION - REMOVAL....7852
    DIPSTICK TUBE AND HOUSING - REMOVAL....7852
    PISTON COOLING NOZZLES - REMOVAL....7852
    WATER HEADER COVERS - REMOVAL....7853
    ENGINE - INSTALLATION ON THE REBUILD STAND....7853
    FLYWHEEL - REMOVAL....7855
    FLYWHEEL HOUSING - REMOVAL....7856
    REAR COVER - REMOVAL....7857
    CRANKSHAFT SEAL, REAR - REMOVAL....7857
    FAN BELTS - REMOVAL....7857
    FAN HUB AND FAN HUB SUPPORT BRACKET - REMOVAL....7858
    WATER PUMP BELT - REMOVAL....7858
    CELECT™ COOLANT TEMPERATURE SENSOR - REMOVAL....7858
    THERMOSTAT HOUSING - REMOVAL....7859
    AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - REMOVAL....7859
    WATER PUMP - REMOVAL....7860
    ACCESSORY DRIVE PULLEY - REMOVAL....7860
    VIBRATION DAMPER - REMOVAL....7860
    ENGINE SUPPORT BRACKET, FRONT - REMOVAL....7860
    STC EXTERNAL OIL PLUMBING - REMOVAL....7861
    STC OIL CONTROL VALVE - REMOVAL....7862
    CELECT™ ACTUATOR HARNESS - REMOVAL....7862
    CELECT™ SENSOR HARNESS - REMOVAL....7864
    CELECT™ ELECTRONIC CONTROL MODULE (ECM) - REMOVAL....7865
    CELECT™ AMBIENT AIR PRESSURE SENSOR -REMOVAL....7865
    CELECT™ LUBRICATING OIL PRESSURE SENSOR - REMOVAL....7866
    CELECT™ ECM COOLING PLATE - REMOVAL....7866
    FUEL PUMP - REMOVAL....7866
      CELECT™ ENGINES....7866
      STC ENGINES....7867
    AIR COMPRESSOR - REMOVAL....7867
    ACCESSORY DRIVE - REMOVAL....7868
    FUEL TUBING - REMOVAL....7868
    CELECT™ ENGINE POSITION SENSOR (EPS) - REMOVAL....7868
    LUBRICATING OIL TRANFER TUBE - REMOVAL....7868
    LUBRICATING OIL PUMP SIGNAL LINE - REMOVAL....7869
    LUBRICATING OIL PUMP - REMOVAL....7869
    VISCOSITY SENSOR - REMOVAL....7869
    CELECT™ BOOST PRESSURE SENSOR - REMOVAL....7870
    CELECT™ INTAKE AIR TEMPERATURE SENSOR - REMOVAL....7870
    INTAKE MANIFOLD - REMOVAL....7870
    ROCKER HOUSING COVERS - REMOVAL....7871
    ENGINE BRAKES - REMOVAL....7871
    ROCKER LEVER SHAFT ASSEMBLIES - REMOVAL....7871
    VALVE CROSSHEADS - REMOVAL....7872
    PUSH TUBES - REMOVAL....7872
    INJECTORS - REMOVAL....7872
      CELECT ENGINES....7872
      STC ENGINES....7873
    ROCKER LEVER HOUSING - REMOVAL....7873
    FUEL CROSSOVERS - REMOVAL....7874
    CYLINDER HEADS - REMOVAL....7874
    CAM FOLLOWER ASSEMBLIES - REMOVAL....7875
    CAMSHAFT BEARING SUPPORT - REMOVAL....7875
    LUBRICATING OIL PAN - REMOVAL....7876
    GEAR COVER - REMOVAL....7876
    CRANKSHAFT SEAL, FRONT - REMOVAL....7876
    ACCESSORY DRIVE SEAL - REMOVAL....7876
    CAMSHAFT - REMOVAL....7876
    PISTON AND CONNECTING ROD ASSEMBLIES - REMOVAL....7877
    CYLINDER LINERS - REMOVAL....7879
    CRANKSHAFT - REMOVAL....7881
    CYLINDER BLOCK - REMOVAL FROM THE REBUILD STAND....7883
    CYLINDER BLOCK - INSTALLATION ON THE REBUILD STAND....7883
    CRANKSHAFT - INSTALLATION....7885
    CYLINDERS LINERS - INSTALLATION....7894
    PISTON AND CONNECTING ROD ASSEMBLIES - ASSEMBLY AND INSTALLATION....7898
    REAR COVER - INSTALLATION....7902
    CRANKSHAFT SEAL, REAR - INSTALLATION....7903
    FLYWHEEL HOUSING - INSTALLATION....7904
      BORE ALIGNMENT - MEASUREMENT....7905
      FACE ALIGNMENT - MEASUREMENT....7907
    FLYWHEEL - INSTALLATION....7909
      BORE ALIGNMENT - MEASUREMENT....7910
      FACE ALIGNMENT - MEASUREMENT....7912
    CYLINDER HEADS - INSTALLATION....7913
    CAMSHAFT INSTALLATION....7915
    CAM FOLLOWER ASSEMBLIES - INSTALLATION....7917
    INJECTION TIMING - GENERAL INFORMATION....7917
      TIMING TOOL INSTALLATION....7919
    ACCESSORY DRIVE - INSTALLATION....7926
    CELECT™ ENGINE POSITION SENSOR (EPS) - INSTALLATION....7928
    LUBRICATING OIL PUMP - INSTALLATION....7928
    GEAR COVER - INSTALLATION....7929
    CRANKSHAFT SEAL, FRONT - INSTALLATION....7931
    CAMSHAFT BEARING SUPPORT - INSTALLATION....7931
    ACCESSORY DRIVE SEAL - INSTALLATION....7933
    ACCESSORY DRIVE PULLEY - INSTALLATION....7934
    LUBRICATING OIL PAN - INSTALLATION....7935
    FUEL CROSSOVERS - INSTALLATION....7935
    ROCKER LEVER HOUSING - INSTALLATION....7935
    INJECTORS - INSTALLATION....7937
      CELECT ENGINES....7937
      STC ENGINES....7938
    PUSH TUBES - INSTALLATION....7939
    VALVE CROSSHEADS - INSTALLATION....7940
    ROCKER LEVER SHAFT ASSEMBLIES - INSTALLATION....7941
    INJECTOR AND VALVE ADJUSTMENT....7942
      CELECT ENGINES....7942
      STC ENGINES....7946
    ENGINE BRAKE - INSTALLATION....7952
    ENGINE BRAKE ADJUSTMENT....7952
      C-BRAKE....7952
      C-BRAKE - ALTERNATE METHOD....7955
      JACOBS BRAKE....7956
    ROCKER HOUSING COVERS - INSTALLATION....7956
    INTAKE MANIFOLD - INSTALLATION....7957
    CELECT™ INTAKE AIR TEMPERATURE SENSOR - INSTALLATION....7958
    CELECT™ BOOST PRESSURE SENSOR - INSTALLATION....7958
    VISCOSITY SENSOR - INSTALLATION....7958
    LUBRICATING OIL PUMP SIGNAL - INSTALLATION....7959
    LUBRICATING OIL TRANSFER TUBE - INSTALLATION....7959
    FUEL TUBING - INSTALLATION....7960
    AIR COMPRESSOR - INSTALLATION....7961
    FUEL PUMP - INSTALLATION....7961
      CELECT ENGINES....7961
      STC ENGINES....7962
    CELECT™ ECM COOLING PLATE - INSTALLATION ....7962
    CELECT™ LUBRICATING OIL PRESSURE SENSOR - INSTALLATION....7963
    CELECT™ AMBIENT AIR PRESSURE SENSOR - INSTALLATION....7963
    CELECT™ ELECTRONIC CONTROL MODULE (ecm) - INSTALLATION....7963
    CELECT™ SENSOR HARNESS - INSTALLATION....7964
    CELECT™ ACTUATOR HARNESS - INSTALLATION....7965
    STC OIL CONTROL VALVE - INSTALLATION....7966
    STC EXTERNAL OIL PLUMBING - INSTALLATIONing - Installa-tion....7967
    ENGINE SUPPORT BRACKET, FRONT - INSTALLATION....7968
    VIBRATION DAMPER - INSTALLATION....7968
    WATER PUMP - INSTALLATION....7970
    WATER PUMP BELT - INSTALLATION AND ADJUSTMENT....7971
    THERMOSTAT HOUSING - INSTALLATION....7972
    CELECT™ COOLANT TEMPERATURE SENSOR - INSTALLATION....7972
    AIR COMPRESSOR COOLANT INLET AND OUTLET TUBES - INSTALLATION....7972
    FAN HUB AND FAN HUB SUPPORT - INSTALLATION....7973
    FAN BELTS - INSTALLATION AND ADJUSTMENT....7974
    ENGINE - REMOVAL FROM THE REBUILD STAND....7975
    PISTON COOLING NOZZLES - INSTALLATION....7976
    DIPSTICK TUBE AND HOUSING - INSTALLATION....7977
    WATER HEADER COVERS - INSTALLATION....7977
    COOLANT INLET TRANSFER CONNECTION - INSTALLATION....7977
    LUBRICATING OIL COOLER ASSEMBLY - INSTALLATION....7978
    ALTERNATOR MOUNTING BRACKET - INSTALLATION....7979
    ALTERNATOR - INSTALLATION....7979
    ALTERNATOR BELTS - INSTALLATION AND ADJUSTMENT....7979
    FAN AND FAN SPACER - INSTALLATION....7980
    STARTING MOTOR - INSTALLATION....7981
    EXHAUST MANIFOLD - INSTALLATION....7981
    TURBOCHARGER - INSTALLATION....7982
    CRANKCASE BREATHER TUBE - INSTALLATION....7984
    LUBRICATING OIL FILTER - INSTALLATION....7984
    COOLANT FILTER - INSTALLATION....7984
    ENGINE - COVERING ALL OPENINGS....7985
  GROUP 1 - CYLINDER BLOCK ....7986
    CYLINDER BLOCK - SERVICE TOOLS....7988
    CYLINDER BLOCK - EXPLODED VIEW....7991
    CYLINDER BLOCK - GENERAL INFORMATION....7993
    CYLINDER BLOCK - DISASSEMBLY....7994
      CAM BORE REAR CUP PLUG - REMOVAL....7994
      STRAIGHT THREAD PLUG AND PIPE PLUG - REMOVAL....7994
      DOWEL PIN - REMOVAL....7995
      CAMSHAFT BUSHINGS - REMOVAL....7996
    CYLINDER BLOCK - CEANING AND INPECTION....7996
      CYLINDER BLOCK - CLEANING....7996
      CAMSHAFT BORE - CLEANING....8000
      CAMSHAFT BORE - INSPECTION....8000
      MAIN BEARING BORE ALIGNMENT - MEASUREMENT....8000
      CYLINDER BLOCK - INSPECTION....8005
      COOLANT PASSAGE - INSPECTION....8006
      CYLINDER HEAD CAPSCREW HOLES - INSPECTION....8006
    CYLINDER BLOCK - MACHINING....8007
      CYLINDER BLOCK - DECK RESURFACING....8007
      COOLANT PASSAGE - REPAIRING....8008
      CYLINDER HEAD CAPSCREW HOLES - REPAIRING....8011
    CYLINDER BLOCK COUNTERBORE - INSPECTION AND MACHINING....8015
    CYLINDER BLOCK - ASSEMBLY ....8015
      CAMSHAFT BUSHINGS - INSTALLATION....8015
      DOWEL PIN - INSTALLATION....8019
      STRAIGHT THREAD PLUG AND PIPE PLUG - INSTALLATION....8019
      CAM BORE REAR CUP PLUG - INSTALLATION....8021
    CYLINDER LINERS - CLEANING AND INSPECTION....8021
      CLEANING....8021
      INSPECTION....8023
    PISTONS - CLEANING AND INSPECTION....8026
      CLEANING....8026
      INSPECTION....8027
    CONNECTING ROD ASSEMBLIES - CLEANING AND INSPECTION....8028
      CLEANING....8028
      INSPECTION....8029
      CONNECTING ROD RING DOWELS - REMOVAL....8032
      CONNECTING ROD RING DOWELS - INSTALLATION....8032
    CONNECTING RODS - BEND AND TWIST INSPECTION....8032
      FIXTURE - CALIBRATION....8032
      ALIGNMENT - INSPECTION....8033
      TWIST - INSPECTION....8034
    CONNECTING ROD BEARINGS - CLEANING AND INSPECTION....8034
      CLEANING....8034
      INSPECTION....8034
    CRANKSHAFT ADAPTER - CLEANING AND INSPECTION....8036
      CLEANING....8036
      INSPECTION....8036
    CRANKSHAFT PULLEY - CLEANING AND INSPECTION....8037
      CLEANING....8037
      INSPECTION....8037
    VIBRATION DAMPER - CLEANING AND INSPECTION....8038
      CLEANING....8038
      INSPECTION....8039
    CRANKSHAFT - CLEANING AND INSPECTION....8039
      CLEANING....8039
      INSPECTION....8040
    CRANKSHAFT GEAR - REPLACEMENT....8044
      REMOVAL....8044
      INSPECTION....8045
      INSTALLATION....8046
    CRANKSHAFT BEARINGS - CLEANING AND INSPECTION....8047
      MAIN BEARING - CLEANING....8047
      MAIN BEARING - INSPECTION....8047
      THRUST BEARING - INSPECTION....8048
    CAMSHAFT - CLEANING AND INSPECTION....8048
      CLEANING....8048
      INSPECTION....8049
    CAMSHAFT GEAR - REPLACEMENT....8050
      REMOVAL....8050
      CLEANING....8051
      INSPECTION....8051
      INSTALLATION....8053
    GEAR COVER - CLEANING AND INSPECTION....8054
      CLEANING....8054
      INSPECTION....8055
      ACCESSORY DRIVE BUSHING - REPLACEMENT....8056
    REAR COVER - CLEANING AND INSPECTION....8057
      CLEANING....8058
      INSPECTION....8058
    MAGNETIC CRACK INSPECTION ....8059
  GROUP 2 - CYLINDER HEAD ....8060
    CYLINDER HEAD - SERVICE TOOLS....8061
    CYLINDER HEA D - EXPLODED VIEW....8065
    CYLINDER HEAD - GENERAL INFORMATION....8066
    CYLINDER HEAD - CLEANING AND INSPECTION FOR REUSE....8067
      CLEANING....8067
      INSPECTION....8068
    CYLINDER HEAD - REBUILD....8069
      DISASSEMBLY....8069
      CLEANING....8071
      INSPECTION....8073
      GRINDING THE VALVE SEATS....8076
      ASSEMBLY....8080
    CYLINDER HEAD - REPLACING THE VALVE GUIDES....8084
      DISASSEMBLY....8084
      CLEANING....8084
      INSPECTION....8084
      ASSEMBLY....8085
    CYLINDER HEAD - RING DOWEL REPLACEMENT....8086
      REMOVAL....8086
      INSTALLATION....8086
    CYLINDER HEAD - REPLACING THE VALVE SEAT INSERTS....8086
      DISASSEMBLY....8086
      CLEANING....8086
      INSPECTION....8087
      ASSEMBLY....8087
    CYLINDER HEAD - GRINDING THE VALVES....8088
      CLEANING....8088
      INSPECTION....8089
    CYLINDER HEAD - REPLACING THE INJECTOR SLEEVES....8090
      DISASSEMBLY....8090
      CLEANING AND INSPECTION....8090
      ASSEMBLY....8091
    CYLINDER HEAD - PRESSURE TESTING....8094
    CYLINDER HEAD - MAGNETIC PARTICLE CHECKING....8096
    CYLINDER HEAD - VACUUM TESTING VALVE SEATING FOR REUSE....8097
    CYLINDER HEAD - VALVES - MAGNETIC CRACK INSPECTION....8099
    VALVE CROSSHEAD - CLEANING AND CHECKING FOR REUSE....8100
      CLEANING....8100
      INSPECTION....8100
    VALVE CROSSHEAD - MAGNETIC CRACK INSPECTION....8101
  GROUP 3 - ROCKER LEVER HOUSING ASSEMBLY ....8102
    ROCKER LEVER HOUSING ASSEMBLY - SERVICE TOOLS....8103
    ROCKER LEVER HOUSING COVER - EXPLODED VIEW....8104
    ROCKER LEVER HOUSING ASSEMBLY - EXPLODED VIEW....8105
    WATER MANIFOLD PLUMBING - EXPLODED VIEW....8107
    ROCKER LEVER HOUSING ASSEMBLY - GENERAL INFORMATION....8108
    ROCKER LEVER - CLEANING AND INSPECTION FOR REUSE....8109
      DISASSEMBLY....8109
      CLEANING AND INSPECTION....8109
      ASSEMBLY....8112
    ROCKER LEVER BUSHING - REPLACEMENT....8113
      DISASSEMBLY....8113
      INSPECTION....8114
      ASSEMBLY....8114
    ROCKER LEVER - MAGNETIC CRACK INSPECTION....8115
    ROCKER HOUSING COVERS - CLEANING AND INSPECTION FOR REUSE....8115
      CLEANING....8115
      INSPECTION....8116
    ROCKER LEVER HOUSING ASSEMBLY - CLEANING AND INSPECTION FOR REUSE....8116
      WATER MANIFOLD TUBE - REMOVAL....8116
      CLEANING....8118
      INSPECTION....8118
      INSTALLATION....8119
    STC OIL PLUMBING - CLEANING AND INSPECTION FOR REUSE....8120
    RING AND PIN DOWEL - REPLACEMENT....8121
      REMOVAL....8121
      INSTALLATION....8122
    METRI-PACK PASS THROUGH CONNECTOR - REPLACEMENT....8122
      REMOVAL....8122
      INSTALLATION....8123
  GROUP 4 - CAM FOLLOWER ASSEMBLY....8124
    CAM FOLLOWER ASSEMBLY - SERVICE TOOLS....8125
    CAM FOLLOWER ASSEMBLY - EXPLODED VIEW....8126
    CAM FOLLOWER ASSEMBLY - GENERAL INFORMATION....8127
    CAM FOLLOWER ASSEMBLY - CLEANING AND INSPECTION FOR REUSE....8128
      CLEANING....8128
      INSPECTION....8128
    CAM FOLLOWER ASSEMBLY - REBUILD....8130
      DISASSEMBLY....8130
      CLEANING....8131
      INSPECTION....8131
      ASSEMBLY....8134
    CAM FOLLOWER LEVER - ROLLER REPLACEMENT....8135
      DISASSEMBLY....8135
      CLEANING....8136
      INSPECTION MAGNETIC CRACK....8136
      INSPECTION - DIMENSIONAL....8136
      ASSEMBLY....8138
    CAM FOLLOWER SOCKET - REPLACEMENT....8140
    PUSH ROD - CLEANING AND INSPECTION FOR REUSE....8141
      CLEANING....8141
      INSPECTION....8141
  GROUP 5 - FUEL SYSTEM ....8143
    FUEL PUMP - GENERAL INFORMATION....8144
    FUEL PUMP - CLEANING AND INSPECTION FOR REUSE....8145
      CLEANING - PT FUEL PUMP....8145
      CLEANING - CELECT™ FUEL PUMP....8146
      INSPECTION - PT FUEL PUMP....8146
      INSPECTION  - CELECT™ FUEL PUMP....8148
    FUEL PUMP - REBUILD....8149
      PT....8149
      CELECT™....8149
    FUEL PUMP - CALIBRATION ....8149
  GROUP 6 - INJECTORS AND FUEL LINES ....8151
    INJECTOR - PT (TYPE D) STEP TIMING CONTROL - EXPLODED VIEW....8152
    INJECTOR - CELECT - EXPLODED VIEW....8154
    INJECTORS - PT (TYPE D) STEP TIMING CONTROL (STC) GENERAL INFORMATION....8155
    INJECTORS - CELECT - GENERAL INFORMATION....8155
    STEP TIMING CONTROL (STC) OIL CONTROL VALVE - GENERAL INFORMATION....8155
    INJECTORS - CLEANING THE EXTERIOR AND INSPECTION FOR REUSE....8156
      CLEANING STC....8156
      CLEANING CELECT....8156
      INSPECTION STC....8156
      INSPECTION - CELECT....8157
    INJECTORS - REBUILD....8158
    INJECTORS - CALIBRATION....8158
    STC OIL CONTROL VALVE - CLEANING....8158
    FUEL TUBES, FITTINGS, AND MOUNTING PARTS - CLEANING AND INSPECTION FOR REUSE....8159
      CLEANING....8159
      INSPECTION....8159
  GROUP 7 - LUBRICATING OIL SYSTEM....8160
    LUBRICATING OIL SYSTEM - SERVICE TOOLS....8161
    LUBRICATING OIL SYSTEM - EXPLODED VIEW....8162
    LUBRICATING OIL PUMP ASSEMBLY - EXPLODED VIEW....8163
    LUBRICATING OIL COOLER - EXPLODED VIEW....8164
    LUBRICATING OIL SYSTEM - GENERAL INFORMATION....8166
    LUBRICATING OIL PAN - CLEANING AND INSPECTION FOR REUSE....8167
      CLEANING....8167
      INSPECTION....8167
    LUBRICATING OIL TRANSFER TUBE - CLEANING AND INSPECTION FOR REUSE....8168
      CLEANING....8168
      INSPECTION....8168
    LUBRICATING OIL DIPSTICK AND DIPSTICK TUBE - CLEANING AND INSPECTION FOR REUSE....8168
      CLEANING....8168
      INSPECTION....8168
    LUBRICATING OIL DIPSTICK - CALIBRATION....8168
    LUBRICATING OIL PUMP - CLEANING AND INSPECTION FOR REUSE....8169
      CLEANING....8169
      INSPECTION....8170
    LUBRICATING OIL PUMP - REBUILD....8170
      DISASSEMBLY....8170
      CLEANING....8172
      INSPECTION....8172
      ASSEMBLY....8175
    LUBRICATING OIL PUMP BODY AND COVER BUSHING - REPLACEMENT....8178
      DISASSEMBLY....8178
      INSPECTION....8178
      ASSEMBLY....8179
    LUBRICATING OIL PUMP DRIVEN GEAR BUSHING - REPLACEMENT....8184
      DISASSEMBLY....8184
      INSPECTION....8184
      ASSEMBLY....8184
    LUBRICATING OIL PUMP DRIVE GEAR OR SHAFT - REPLACEMENT....8185
      DISASSEMBLY....8185
      INSPECTION....8185
      ASSEMBLY....8186
    LUBRICATING OIL PUMP DRIVEN SHAFT - REPLACEMENT....8186
      DISASSEMBLY....8186
      INSPECTION....8186
      ASSEMBLY....8187
    LUBRICATING OIL COOLER ASSEMBLY REBUILD....8187
      DISASSEMBLY....8187
      CLEANING....8190
      INSPECTION....8190
      TESTING - OIL COOLER CORE....8192
      TESTING - LUBRICATING OIL FILTER BYPASS VALVE POPPET VALVE SPRING....8194
      ASSEMBLY....8194
      INSTALLATION - OIL COOLER CORE....8195
      INSTALLATION - LUBRICATING OIL FILTER BYPASS VALVE....8197
  GROUP 8 - COOLING SYSTEM ....8198
    COOLING SYSTEM - SERVICE TOOLS....8199
    N14 WATER PUMP AND IDLER ASSEMBLY - EXPLODED VIEW....8201
    WATER PUMP AND IDLER ASSEMBLY - GENERAL INFORMATION....8202
    WATER PUMP ASSEMBLY....8203
      CLEANING....8203
      INSPECTION....8203
    WATER PUMP ASSEMBLY - REBUILD....8204
      DISASSEMBLY....8204
      CLEANING....8205
      INSPECTION....8206
      ASSEMBLY....8208
    WATER PUMP IDLER ASSEMBLY - CLEANING AND INSPECTION....8211
      CLEANING....8211
      INSPECTION....8212
    WATER PUMP IDLER ASSEMBLY - REBUILD....8212
      DISASSEMBLY....8212
      CLEANING....8213
      INSPECTION....8213
      ASSEMBLY....8214
    THERMOSTAT HOUSING - CLEANING AND INSPECTION....8216
      DISASSEMBLY....8216
      CLEANING....8217
      INSPECTION....8217
      ASSEMBLY....8219
    COOLANT FILTER HEAD INSERT....8220
    COOLANT FILTER SHUTOFF VALVE....8220
    FAN - CLEANING AND INSPECTION....8220
      CLEANING....8220
      INSPECTION....8220
    WATER TRANSFER TUBES - CLEANING AND INSPECTION....8221
      CLEANING....8221
      INSPECTION....8221
  GROUP 9 - DRIVE UNITS ....8222
    DRIVE UNITS - SERVICE TOOLS....8223
    ACCESSORY DRIVE - EXPLODED VIEW....8224
    DRIVE UNITS - GENERAL INFORMATION....8225
      ACCESSORY DRIVE....8225
    ACCESSORY DRIVE - CLEANING AND INSPECTION FOR REUSE....8226
      CLEANING....8226
      INSPECTION....8226
    ACCESSORY DRIVE - REBUILD ....8226
      DISASSEMBLY....8226
      CLEANING....8227
      INSPECTION....8227
      ASSEMBLY....8229
    ACCESSORY DRIVE GEAR - REPLACEMENT ....8231
      DISASSEMBLY....8231
      CLEANING....8231
      INSPECTION....8231
      ASSEMBLY....8232
    ACCESSORY DRIVE PULLEY - CLEANING AND INSPECTION FOR REUSE....8234
      CLEANING....8234
      INSPECTION....8234
    ACCESSORY DRIVE PULLEY WEAR SLEEVE - REPLACEMENT....8234
      REMOVAL....8234
      CLEANING AND INSPECTION....8235
      INSTALLATION....8236
  GROUP 10 - INTAKE AIR SYSTEM ....8237
    SERVICE TOOLS....8238
    INTAKE AIR SYSTEM - EXPLODED VIEW....8239
    INTAKE AIR SYSTEM - GENERAL INFORMATION....8240
    TURBOCHARGER - CLEANING AND INSPECTION....8241
      CLEANING....8241
      INSPECTION....8241
    TURBOCHARGER SHAFT AXIAL CLEARANCE CHECKING ....8243
    TURBOCHARGER BEARING RADIAL CLEARANCE - CHECKING....8243
    INTAKE AIR PIPING - ELBOWS....8244
      INSPECTION....8244
    INTAKE MANIFOLD - CLEANING AND INSPECTION....8244
      CLEANING....8244
      INSPECTION....8244
  GROUP 11 - EXHAUST SYSTEM ....8245
    EXHAUST SYSTEM - EXPLODED VIEW....8246
    EXHAUST SYSTEM - GENERAL INFORMATION....8247
    EXHAUST MANIFOLD - CLEANING AND INSPECTION FOR REUSE....8248
      DISASSEMBLY....8248
      CLEANING....8248
      INSPECTION....8248
      ASSEMBLY....8248
    EXHAUST MANIFOLD TURBOCHARGER MOUNTING STUD - REPLACEMENT (11-02)....8249
      MOUNTING HOLE THREADS - INSPECTION....8249
  GROUP 12 - AIR EQUIPMENT....8250
    AIR EQUIPMENT - GENERAL INFORMATION....8251
      AIR COMPRESSOR....8251
    AIR COMPRESSOR - CLEANING AND INSPECTION FOR REUSE....8252
      CLEANING....8252
      INSPECTION....8252
  GROUP 13 - ELECTRICAL EQUIPMENT ....8254
    ELECTRICAL EQUIPMENT - GENERAL INFORMATION....8255
      WIRING DIAGRAMS....8256
    ALTERNATOR BRACKET - CLEANING AND INSPECTION FOR REUSE ....8256
      CLEANING....8256
      INSPECTION....8256
    ALTERNATOR ADJUSTING LINK - CLEANING AND INSPECTION FOR REUSE....8256
      CLEANING....8256
      INSPECTION....8256
    STARTING MOTOR - CLEANING AND INSPECTION FOR REUSE ....8256
      CLEANING....8256
      INSPECTION....8257
  GROUP 14 - ENGINE TESTING ....8258
    GENERAL INFORMATION....8259
      IN-CHASSIS RUN-IN....8259
      ENGINE DYNAMOMETER RUN-IN....8259
      CHASSIS DYNAMOMETER, PORTABLE DYNAMOMETER OR LOAD BANK RUN-IN....8259
    DEFINITION OF TERMS ON ENGINE PERFORMANCE CURVE....8260
    GENERAL RUN-IN PROCEDURES....8261
    GENERAL ENGINE TEST/RUN-IN SPECIFICATIONS....8263
    ENGINE TESTING - SERVICE TOOLS....8264
    ENGINE DYNAMOMETER - INSTALL ENGINE ....8266
      FUEL RATE....8269
      FUEL INLET RESTRICTION....8269
      ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER....8269
      FUEL PRESSURE....8270
      FUEL DRAIN LINE RESTRICTION....8270
      ELECTRONIC HOOKUP - CELECT ENGINES ONLY....8271
    PRIMING THE LUBRICATING OIL AND FUEL SYSTEMS....8275
      LUBRICATING OIL SYSTEM PRIMING....8275
      FUEL SYSTEM PRIMING - PT SYSTEM....8279
      FUEL SYSTEM PRIMING - CELECT SYSTEM....8280
    ENGINE RUN-IN PROCEDURE - ENGINE DYNAMOMETER....8281
    CHASSIS DYNAMOMETER OPERATION....8286
    GENERAL TEST PROCEDURE - CHASSIS DYNAMOMETER....8288
      ENGINE SPEED (RPM) WITH A VERIFIED TACHOMETER....8289
      FUEL PRESSURE (STC ENGINES ONLY)....8289
      FUEL RATE....8290
      FUEL INLET RESTRICTION....8290
      FUEL DRAIN LINE RESTRICTION....8291
      INTAKE MANIFOLD PRESSURE....8291
      CHARGE AIR COOLER RESTRICTION....8292
      INTAKE AIR RESTRICTION....8292
      EXHAUST AIR RESTRICTION....8293
      ENGINE BLOWBY....8293
      LUBRICATING OIL PRESSURE....8294
      COOLANT PRESSURE....8294
    ENGINE RUN-IN PROCEDURE - CHASSIS DYNAMOMETER....8295
    ENGINE RUN-IN PROCEDURE WITHOUT DYNAMOMETER....8298
      ON-HIGHWAY....8298
      OFF-HIGHWAY....8298
    ENGINE PAINTING ....8299
    ENGINE STORAGE - SHORT TERM....8300
      REMOVE THE ENGINE FROM SHORT TERM STORAGE....8302
    ENGINE STORAGE - LONG TERM ....8302
      REMOVE THE ENGINE FROM LONG TERM STORAGE....8304
  GROUP 15 - INSTRUMENTS AND CONTROLS....8306
    INSTRUMENTS AND CONTROLS - GENERAL INFORMATION....8307
  GROUP 16 - MOUNTING ADAPTATIONS....8309
    MOUNTING ADAPTATIONS ....8310
      SERVICE TOOLS....8310
      EXPLODED VIEW....8311
      GENERAL INFORMATION....8312
    FLYWHEEL....8313
      CLEANING AND INSPECTION FOR REUSE....8313
      CLEANING....8313
      INSPECTION....8313
    FLYWHEEL RING GEAR....8314
      REPLACEMENT....8314
    FLYWHEEL HOUSING - CLEANING AND INSPECTION FOR REUSE....8314
      CLEANING....8314
      INSPECTION....8315
      REDOWEL TO CYLINDER BLOCK....8315
    FRONT ENGINE SUPPORT BRACKET - CLEANING AND INSPECTION FOR REUSE....8321
      CLEANING....8321
      INSPECTION....8321
  GROUP 18 - SPECIFICATIONS....8322
    GENERAL ENGINE SPECIFICATIONS....8324
      GENERAL ENGINE DATA....8324
      INTAKE SYSTEM....8324
      LUBRICATION SYSTEM....8324
      COOLING SYSTEM....8325
      EXHAUST SYSTEM....8325
      FUEL SYSTEM....8325
      ELECTRICAL SYSTEM....8325
    CAPSCREW MARKINGS AND TORQUE VALUES....8326
      CAPSCREW MARKINGS AND TORQUE VALUES - U.S. CUSTOMARY....8326
    PIPE PLUG TORQUE VALUES....8327
    DECIMAL AND METRIC EQUIVALENTS....8328
    SPECIFICATIONS - GENERAL INFORMATION....8329
    ENGINE ASSEMBLY....8330
      SPECIFICATIONS....8330
      CAPSCREW TORQUE VALUES....8335
    CYLINDER BLOCK....8350
      REBUILD SPECIFICATIONS....8350
      TORQUE VALUES....8358
    CYLINDER HEAD....8359
      REBUILD SPECIFICATIONS....8359
      CYLINDER HEAD - TORQUE VALUES....8364
    ROCKER LEVER HOUSING ASEMBLY ....8365
      REBUILD SPECIFICATIONS....8365
      TORQUE VALUES....8366
    CAM FOLLOWER ASSEMBLY....8367
      REBUILD SPECIFICATIONS....8367
        FIXED INJECTION TIMING....8367
        MVT INJECTION TIMING....8367
      TORQUE VALUES....8372
    FUEL PUMP - REBUILD SPECIFICATIONS....8373
    INJECTORS - REBUILD SPECIFICATIONS....8373
    LUBRICATING OIL SYSTEM....8374
      CAPACITIES....8374
      TORQUE VALUES....8376
    LUBRICATING OIL PUMP - INSPECTION SPECIFICATIONS....8374
    WATER PUMP ASSEMBLY - REBUILD SPECIFICATIONS....8378
    FAN HUB - INSPECTION SPECIFICATIONS....8379
    THERMOSTAT HOUSING ASSEMBLY - REBUILD SPECIFICATIONS....8380
    THERMOSTAT (RESERVE FLOW COOLING) - OPERATING TEMPERATURE....8381
    COOLING SYSTEM - TORQUE VALUES....8383
    FUEL PUMP AND COMPRESSOR DRIVE....8385
      REBUILD SPECIFICATIONS....8385
      TORQUE VALUES....8386
    TURBOCHARGER - INSPECTION SPECIFICATIONS....8387
    AIR COMPRESSOR - INSPECTION SPECIFICATIONS....8387
    ENGINE TESTING - TEST SPECIFICATIONS....8388
    VEHICLE BRAKING - REBUILD SPECIFICATIONS....8388
  GROUP 20 - VEHICLE BRAKING ....8389
    VEHICLE BRAKING - GENERAL INFORMATION....8390
      JACOBS ENGINE BRAKE....8390
      CUMMINS C BRAKE....8390
  COMPONENTS MANUFACTURERS: NAMES AND ADDRESSES....8391
  SERVICE LITERATURE....8394
    ADDITIONAL SERVICE LITERATURE....8395
    SERVICE LITERATURE ORDERING LOCATION....8396
    SERVICE PUBLICATIONS ORDER FORM....8397
  INDEX....8399
  LITERATURE SURVEY FORM....8404
3810498 - L10 Series Engines External Damper Models Specification Manual....8405
95088410 - PKT19 VME L270, L270B Parts Catalog....8474
96735659 - Cummins CELECT Schematic (1995 1_2)_ Model 379 Family....8582
  Cummins CELECT Schematic (1995 1/2): Model 379 Family SK26139 C 01....8582
N14 Engine T455B_C Brakes Installation Manual....8583
N14 Parts Catalog....8593

Cummins K19, L10, M11, N14 Engines Repair Service Manual