Volvo L60H Wheel Loaders Service Repair Manual
Complete repair service manual with electrical wiring diagrams for Volvo L60H Wheel Loaders, with all the workshop information to maintain, diagnose, repair, and service like professional mechanics.
Volvo L60H Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo L60H Wheel Loaders Service Repair Manual.pdf
MAIN SECTIONS
(0) GENERAL
(1) STANDARD PARTS, SERVICE
(2) ENGINE WITH MOUNTING AND EQUIPMENT
(3) ElEC. SYSTEM, WARNING SYSTEM, INFORMATION SYSTEM,INSTRUMENTS
(4) POWER TRANSMISSION
(5) BRAKE
(6) STEERING
(7) FRAME, SPRINGS, DAMPING, AXLE SUSPENSION, WHEELTRACK UNIT
(8) MACHINERY HOUSE, CAB, EXTERIOR TRIM PARTS ANYWHERE
(9) HYDRAULIC SYSTEM, DIGGING-HANDLING-GRANDING EQUIPM., MISC. EQUIP
PRODUCT DETAILS:
Total Pages: 3,142 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
000 - Foreword.....2
000 - GENERAL.....3
03 - SPECIFICATIONS.....4
Conversion tables.....5
Tightening torques.....9
07 - STANDARD TIME.....18
Operation numbers for additional work.....19
08 - TOOL.....21
88830557 User Instruction.....22
E 1708, Checking point.....32
E-2001.....34
E-2005.....36
E-2014.....38
E-2015.....40
E-2017.....42
E1706.....43
E1711.....44
Infrared Thermometer.....46
Leak detector 951 1207, description.....50
001 - STANDARD PARTS, SERVICE.....54
16 - LUBRICANT; FUEL; OTHER FLUID.....55
AdBlue_DEF.....56
Alternative fuels.....62
Coolant.....65
Recommended lubricants_{07-30-11}.....67
Recommended lubricants_{07-30-39}.....71
17 - SERVICE.....75
AdBlue_DEF pump unit filter, replacing.....78
AdBlue_DEF tank breather filter, replacing.....81
Alternative exit, checking.....82
Arrival Inspection, according to Inspection Programme.....84
Automatic central lubrication filter, replacing.....85
Axle breather filters, replacing.....87
Basic service.....89
Battery, checking.....90
Boom suspension accumulator, checking.....92
Brake pressure and function, checking.....97
Cab extra prefilter cyclone type, replacing.....99
Cab main filter, replacing.....101
Cab prefilter, replacing.....103
Coolant freezing point, checking.....105
Coolant level, checking.....107
Coolant, changing.....109
Coolers, cleaning_{07-05-44}.....111
Coolers, cleaning_{07-06-11}.....113
Delivery Inspection, according to Inspection Programme.....115
Diesel particulate filter, checking and cleaning.....116
Diesel particulate filter, regenerating.....123
Drive axle oil, changing.....124
Engine air cleaner primary filter, replacing.....127
Engine air cleaner secondary filter, replacing.....129
Engine belt condition, checking.....130
Engine oil and filter, changing_{07-14-27}.....133
Engine oil and filter, changing_{07-14-55}.....136
Engine oil level, checking.....139
Fire suppression system, checking.....140
Fuel filters, replacing.....160
Fuel tank breather filter, replacing.....162
Hinge, lubricating.....163
Hydraulic oil level, checking.....166
Hydraulic oil tank breather filter, replacing.....167
Hydraulic oil, changing.....168
Hydraulic pressure, checking.....172
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{06-51-51}.....174
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{06-52-18}.....176
Hydraulic tank sediment, draining.....178
Lubrication, every 1000 hours.....180
Lubrication, every 250 hours.....182
Lubrication, every 50 hours.....187
Lubrication, every 500 hours.....190
MATRIS and Tech Tool, reading.....192
Maintenance of Stored Machines, according to Inspection Programme.....193
Maintenance service, every 1000 hours_{07-24-36}.....194
Maintenance service, every 1000 hours_{07-24-59}.....197
Maintenance service, every 2000 hours_{07-23-34}.....200
Maintenance service, every 2000 hours_{07-23-58}.....203
Maintenance service, every 250 hours.....206
Maintenance service, every 4000 hours_{07-22-32}.....207
Maintenance service, every 4000 hours_{07-22-56}.....211
Maintenance service, every 50 hours.....215
Maintenance service, every 500 hours_{07-25-37}.....216
Maintenance service, every 500 hours_{07-26-01}.....218
Maintenance service, every 6000 hours_{07-21-15}.....220
Maintenance service, every 6000 hours_{07-21-38}.....221
Maintenance service, every 8000 hours.....222
Maintenance service, first 1000 hours.....223
Oil-bath air cleaner reservoir filter insert, cleaning.....224
Oil-bath air cleaner reservoir oil, changing.....226
Oil-bath air cleaner reservoir oil, checking.....229
Parking brake function, checking .....232
Parking brake pads, checking.....233
Parking brake, manually releasing.....234
Restoring of the machine.....237
Service brake disc wear, checking.....238
Service brake, testing.....241
Service position 1.....243
Service position 2.....246
Service.....249
Software update, checking.....252
Towing.....256
Transmission oil level, checking.....259
Transmission oil, filter and suction strainer, changing and cleaning.....260
Tyre wear and air pressure, checking.....263
Valves, adjusting .....265
19 - GENERAL.....272
CE-marking, EMC-directive.....273
Checking function.....277
Checklist after a fire or heat exposure.....278
Decontamination.....281
Environmental handling for the future.....285
Environmentally hazardous fluids.....288
Environmentally safe handling.....291
Fire prevention measures.....294
Health hazards with paint, plastics and rubber.....298
Safety concerns everybody!.....301
Safety rules when servicing.....305
Safety when handling oils and fuel.....308
Safety when handling the machine.....310
Safety when lifting and supporting complete machine.....315
Safety when working on hydraulic systems.....319
Safety when working with air conditioning refrigerant.....321
Safety when working with batteries.....324
Service position 1_{06-43-39}.....327
Service position 2_{06-44-06}.....329
Some simple rules regarding tyre handling.....331
Starting with booster batteries.....333
Waste handling.....335
Working in environmentally contaminated areas.....339
Working on the electrical system of the machine.....342
Working under raised boom.....344
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....346
30 - GENERAL.....347
ACM (Aftertreatment control module) non-programmed, replacing.....358
ACM (Aftertreatment control module) pre-programmed, replacing.....360
AL3201, description and measuring.....362
AdBlue_DEF dosing injector, replacing.....365
AdBlue_DEF hoses, replacing.....368
AdBlue_DEF mixing tube, replacing.....375
AdBlue_DEF pump unit diagnostics, description.....378
AdBlue_DEF pump unit, filter, replacing.....382
AdBlue_DEF pump unit, flushing.....386
AdBlue_DEF pump unit, inlet nipple, replacing.....388
AdBlue_DEF pump unit, replacing.....390
AdBlue_DEF quality, checking.....393
AdBlue_DEF tank armature suction filter, replacing.....397
AdBlue_DEF tank armature, cleaning.....399
AdBlue_DEF tank armature, replacing.....402
AdBlue_DEF tank, cleaning.....404
AdBlue_DEF tank, replacing.....409
AdBlue_DEF, draining.....426
AdBlue_DEF.....430
Auxiliary brake (engine braking), description.....435
BB1 Communication bus, description and measuring.....436
BB2 Communication bus, description and measuring.....440
CU3605, description and measuring.....444
CU6601, description and measuring_{01-40-08}.....446
CU6601, description and measuring_{01-46-40}.....451
CU9901, description and measuring.....456
Carbon dioxide in coolant system, checking.....458
Carbon dioxide in fuel system, checking.....464
Collection of basic data.....470
Conditions when checking.....473
Coolant pump, replacing.....476
Coolant valve, replacing.....479
Coolant with anti-freeze and corrosion protection, recommendation.....481
Cooling fan motor, description.....484
Cooling fan rpm, specifications.....486
Cooling fan, component location.....489
Cooling fan, description.....491
Cooling fan, tightening torques.....495
Cooling system pressure, checking.....497
Cooling system, component location.....499
Cooling system, description.....503
Cooling system, specifications_{03-29-13}.....507
Cooling system, specifications_{03-29-38}.....509
Cooling system, tightening torques.....510
Crankcase ventilation, description.....513
Crystallization of AdBlue_DEF, checking.....517
Cylinder compression, testing.....522
DOC (Diesel oxidation catalyst), replacing.....525
DPF (Diesel particulate filter), checking and cleaning.....532
ECO - accelerator pedal.....539
EGR cooler, replacing.....541
EGR reed valve, replacing.....546
EGR system, tightening torques.....549
EGR valve, replacing.....551
EGR venturi tube, cleaning.....553
EGR venturi tube, replacing.....556
Electrical system, description.....560
Electrical system, specifications.....561
Electrical system, tightening torques.....562
Electrical system, work instructions.....567
Electronic control system, description.....569
Engine belts, replacing.....575
Engine control module (ECM), replacing non-programmed.....578
Engine control module (ECM), replacing pre-programmed.....580
Engine mounting rear, changing.....582
Engine, capacities.....588
Engine, description_{06-31-58}.....589
Engine, description_{06-32-26}.....596
Engine, installing.....603
Engine, reference values.....620
Engine, removing.....623
Engine, replacing_{05-54-00}.....641
Engine, replacing_{05-54-23}.....643
Engine, specifications.....646
Engine, tightening torques.....647
Exhaust Aftertreatment System, component location.....654
Exhaust Aftertreatment System, description.....658
Exhaust Gas Recirculation (EGR), description.....672
Exhaust gas recirculation (EGR), component location.....678
Exhaust pipe flexible tube, replacing.....681
FX1005, description and measuring.....683
FX1007, description and measuring.....685
FX1008, description and measuring.....688
FX1009, description and measuring.....691
FX1024, description and measuring.....694
FX1025, description and measuring.....697
FX1074, description and measuring.....700
FX1079, description and measuring.....703
FX1089, description and measuring.....706
Feed pump pressure, checking.....710
Fuel control valve (FCV), replacing.....712
Fuel rail pressure sensor, replacing.....716
Fuel rail, replacing.....717
Fuel system, bleeding.....720
Fuel system, component location.....722
Fuel system, description.....725
Fuel system, specifications.....732
Fuel system, tightening torques.....734
General fault diagnosis information.....740
HE2501, description and measuring.....742
HE2511, description and measuring.....744
HE2512, description and measuring.....746
HE2513, description and measuring.....748
High pressure fuel pipes, replacing.....750
High pressure fuel pump, replacing.....752
Injector sleeves, replacing.....755
Injectors, replacing.....765
Inlet and exhaust system, component location.....769
Inlet and exhaust system, description.....772
Inlet and exhaust system, specification.....778
Inlet and exhaust system, tightening torques.....779
Inlet throttle, replacing.....784
Instrument Cluster (IC), description and measuring_1.....787
Instrument Cluster (IC), description and measuring_2.....789
Lead and connector checks.....791
Limp home function, description.....796
Lubrication oil consumption, checking.....798
Lubrication oil pressure, checking with pressure gauge.....802
Lubrication system, component locations.....804
Lubrication system, description.....807
Lubrication system, specifications.....812
Lubrication system, tightening torques.....814
MA2301-MA2306, description and measuring.....817
MA2517, description and measuring.....823
MA2519, description and measuring.....825
MA2601, description and measuring_{09-30-47}.....827
MA2601, description and measuring_{09-33-14}.....829
MA2602, description and measuring_{09-25-45}.....831
MA2602, description and measuring_{09-28-08}.....833
MA4603, description and measuring_{09-19-17}.....835
MA4603, description and measuring_{09-22-54}.....838
MA5501, description and measuring.....841
MA5503, description and measuring.....844
MA8701, description and measuring.....846
MA9103, description and measuring.....848
MA9104, description and measuring.....850
MA9106, description and measuring_{08-50-15}.....852
MA9106, description and measuring_{08-52-42}.....854
MA9112, description and measuring.....856
MA9113, description and measuring.....858
MA9114, description and measuring.....860
MA9127, description and measuring_{08-30-58}.....862
MA9127, description and measuring_{08-33-52}.....864
MO2503, description and measuring.....866
MO2505, description and measuring.....868
MO3301, description and measuring.....870
MO3611, description and measuring.....872
MO3612, description and measuring.....874
MO3613, description and measuring.....876
MO6402, description and measuring.....878
MO8703, description and measuring.....880
MO8707, description and measuring.....883
MO8711, description and measuring.....886
PWM2303, description and measuring.....888
PWM2602, description and measuring.....890
PWM4203, description and measuring.....892
PWM4213 - PWM4218, description and measuring.....894
PWM6601, description and measuring.....898
PWM6602, description and measuring.....901
PWM9101, description and measuring.....904
PWM9102, description and measuring.....906
PWM9103, description and measuring.....908
PWM9104, description and measuring.....910
PWM9105, description and measuring.....912
PWM9106, description and measuring.....914
PWM9107, description and measuring.....916
PWM9108, description and measuring.....918
Power supply CCM, description and measuring.....920
Power supply ECM, description and measuring.....922
Power supply GPMECU 1, description and measuring.....924
Power supply GPMECU 2, description and measuring.....927
Power supply GPMECU 3, description and measuring.....929
Power supply HMICU, description and measuring.....931
Power supply W-ECU, description and measuring.....933
Power supply, ACM (Aftertreatment Control Module), description and measuring.....936
Pressure relief valve (PRV), replacing.....939
R2701, description and measuring.....942
RE01, description and measuring.....945
RE02, description and measuring.....947
RE03, description and measuring.....950
RE04, description and measuring.....952
RE05, description and measuring.....954
RE07, description and measuring.....956
RE08, description and measuring.....958
RE09, description and measuring.....960
RE10, description and measuring.....962
RE11, description and measuring.....965
RE12, description and measuring.....967
RE13, description and measuring.....969
RE14, description and measuring.....971
RE15, description and measuring.....973
RE16, description and measuring_{05-41-17}.....975
RE16, description and measuring_{05-42-18}.....978
RE17, description and measuring_{05-38-51}.....980
RE17, description and measuring_{05-39-49}.....983
RE18, description and measuring_{05-36-47}.....985
RE18, description and measuring_{05-37-38}.....988
RE2301, description and measuring.....990
RE2501, description and measuring.....992
RE2502, description and measuring.....994
RE3102, description and measuring.....996
RE3504, description and measuring.....998
RE3507, description and measuring.....1001
RE3524, description and measuring.....1003
RE3531, description and measuring.....1005
RE3705, description and measuring.....1008
RE5502, description and measuring.....1011
RE6401, description and measuring.....1013
RE8712, description and measuring.....1015
RF3601, description and measuring.....1017
Radiator and charge air cooler, installling.....1019
Radiator and charge air cooler, removing.....1030
Regeneration log, checking.....1043
Regeneration process, description.....1054
Reversible cooling fan, description.....1061
SAE J1939-1 SubNet 1, description and measuring.....1068
SCR (Selective catalytic reduction) dosing system, checking.....1072
SCR (Selective catalytic reduction) muffler, replacing.....1074
SE2203, description and measuring.....1079
SE2301, description and measuring.....1081
SE2303, description and measuring.....1083
SE2309, description and measuring.....1086
SE2511, description and measuring.....1088
SE2512, description and measuring.....1090
SE2513, description and measuring_{04-50-10}.....1092
SE2513, description and measuring_{04-51-16}.....1094
SE2515, description and measuring.....1096
SE2516, description and measuring.....1098
SE2519, description and measuring.....1100
SE2521, description and measuring.....1102
SE2522, description and measuring.....1104
SE2533, description and measuring_{04-38-16}.....1106
SE2533, description and measuring_{04-39-30}.....1108
SE2543, description and measuring.....1110
SE2544, description and measuring.....1113
SE2603, description and measuring.....1115
SE2604, description and measuring.....1117
SE2606, description and measuring.....1119
SE2701, description and measuring.....1121
SE2702, description and measuring.....1123
SE2703, description and measuring.....1126
SE2704, description and measuring.....1128
SE4202, description and measuring.....1130
SE4209, description and measuring.....1132
SE4213, description and measuring.....1134
SE4219, description and measuring_{04-17-00}.....1136
SE4219, description and measuring_{04-17-59}.....1138
SE4226, description and measuring.....1140
SE4227, description and measuring.....1142
SE4307, description and measuring.....1145
SE4312, description and measuring.....1147
SE5201, description and measuring.....1149
SE5203, description and measuring.....1152
SE5501, description and measuring.....1154
SE6404, description and measuring.....1156
SE6407, description and measuring_{04-00-51}.....1158
SE6407, description and measuring_{04-01-48}.....1160
SE6411, description and measuring.....1162
SE6601, description and measuring_{03-54-17}.....1165
SE6601, description and measuring_{03-57-48}.....1170
SE8301, description and measuring.....1176
SE8702, description and measuring.....1179
SE8705, description and measuring_{03-47-54}.....1182
SE8705, description and measuring_{03-48-50}.....1185
SE8706, description and measuring.....1188
SE8708, description and measuring.....1191
SE8709, description and measuring.....1194
SE9116, description and measuring.....1197
SE9117, description and measuring.....1200
SE9119, description and measuring.....1203
SE9147, description and measuring.....1206
SE9148, description and measuring.....1209
SE9156, description and measuring_{03-32-53}.....1212
SE9156, description and measuring_{03-33-50}.....1214
SE9157, description and measuring_{03-30-43}.....1216
SE9157, description and measuring_{03-31-40}.....1218
SE9901, description and measuring.....1220
SW2506, description and measuring.....1222
SW3620, description and measuring.....1225
SW3630, description and measuring.....1227
SW3701, description and measuring.....1229
SW3801, description and measuring.....1231
SW4205_SW4206, description and measuring.....1233
SW4208, description and measuring.....1236
SW4209, description and measuring.....1238
SW4210, description and measuring.....1240
SW4211, description and measuring.....1242
SW4217, description and measuring.....1244
SW4220, description and measuring.....1246
SW4221, description and measuring_{03-09-29}.....1248
SW4221, description and measuring_{03-10-04}.....1250
SW5501, description and measuring.....1252
SW8701, description and measuring.....1255
SW9143, description and measuring.....1257
SW9144, description and measuring_{03-03-29}.....1259
SW9144, description and measuring_{03-04-15}.....1261
SW9145, description and measuring.....1263
SW9148, description and measuring.....1264
SW9149, description and measuring.....1266
SW9174, description and measuring.....1268
Software parameters, description.....1270
Stall speed, checking.....1284
Tech Tool, operations .....1287
Tech Tool, operations-[3705].....1289
Tech Tool, operations_{05-59-43}.....1290
Tech Tool, operations_{06-00-06}.....1292
Tech Tool, operations_{06-15-04}.....1294
Tech Tool, operations_{06-15-27}.....1296
Temperature limits for cooling fan speed, specifications.....1298
Thermostat, replacing.....1301
Troubleshooting strategy.....1304
Troubleshooting tools.....1306
Turbocharger, replacing.....1308
Valve cover, installing.....1311
Valve cover, removing.....1315
Valve mechanism, specifications.....1319
Valves, adjusting.....1320
31 - BATTERY.....1327
Batteries, replacing.....1328
Battery condition, checking.....1330
Battery, charging.....1333
Battery, description.....1335
Battery, specifications.....1336
Battery, weight.....1337
Key feed.....1338
System voltage.....1340
32 - ALTERNATOR; CHARGE REGULATOR.....1342
Alternator 80 A, description.....1343
Alternator 80 A, specification.....1344
Alternator, description.....1345
33 - STARTING SYSTEM.....1349
Booting sequence.....1350
Preheating, description.....1352
Preheating, specifications.....1354
Starter lock, replacing.....1355
Starter motor, description.....1357
Starter motor, replacing.....1359
Starter motor, specifications.....1361
Starter motor, tightening torques.....1362
35 - LIGHTING.....1365
Lighting, specifications.....1366
36 - OTHER ELECTRICAL EQUIPMENT.....1367
Connectors, overview.....1368
Connectors, position.....1372
GPMECU1 non-programmed, replacing.....1377
GPMECU1 pre-programmed, replacing.....1380
GPMECU2 non-programmed, replacing.....1383
GPMECU2 pre-programmed, replacing.....1386
GPMECU3 non-programmed, replacing.....1389
GPMECU3 pre-programmed, replacing.....1392
HMICU non-programmed, replacing.....1395
HMICU pre-programmed, replacing.....1398
Hood opening.....1401
Intermittent wiper and washer.....1403
37 - CABLE; FUSE; RELAY.....1409
ACM, I_O list.....1414
Battery disconnector switch, description.....1416
CCM, I_O list.....1419
Cable and component designations.....1422
Cable and component marking explanations.....1424
Chassis connection.....1427
Components list.....1429
ECM (Engine Control Module), I_O list.....1441
Electrical distribution box, description.....1445
Electrical symbols and designations.....1457
GPMECU1, I_O list.....1460
GPMECU2, I_O list.....1464
GPMECU3, I_O list.....1468
HMICU, I_O list.....1472
Table of contents, wiring diagrams.....1474
W-ECU, I_O list.....1477
Wiring diagram - Aftertreatment_{02-26-51}.....1478
Wiring diagram - Aftertreatment_{02-27-20}.....1482
Wiring diagram - BSS.....1486
Wiring diagram - Brake.....1489
Wiring diagram - CDC.....1493
Wiring diagram - Electrically controlled battery disconnector - Key operated, with emergency stop.....1497
Wiring diagram - Electrically controlled battery disconnector - Manual, with emergency stop.....1501
Wiring diagram - Electrically controlled battery disconnector - Manual, without emergency stop.....1505
Wiring diagram - Gear.....1509
Wiring diagram - Start.....1513
Wiring diagram WD201.....1516
Wiring diagram WD202.....1520
Wiring diagram WD260.....1523
Wiring diagram WD261.....1526
Wiring diagram WD262.....1529
Wiring diagram WD263.....1533
Wiring diagram WD264_{02-17-30}.....1536
Wiring diagram WD264_{02-18-02}.....1540
Wiring diagram WD265.....1544
Wiring diagram WD266.....1547
Wiring diagram WD268.....1550
Wiring diagram WD269.....1553
Wiring diagram WD270.....1556
Wiring diagram WD301_{02-12-35}.....1559
Wiring diagram WD301_{02-13-04}.....1563
Wiring diagram WD302.....1567
Wiring diagram WD303.....1571
Wiring diagram WD304_{02-10-11}.....1574
Wiring diagram WD304_{02-10-39}.....1578
Wiring diagram WD305.....1582
Wiring diagram WD306.....1585
Wiring diagram WD320_{02-07-40}.....1588
Wiring diagram WD320_{02-08-08}.....1591
Wiring diagram WD321_{02-06-31}.....1594
Wiring diagram WD321_{02-06-58}.....1597
Wiring diagram WD322_{02-04-53}.....1600
Wiring diagram WD322_{02-05-21}.....1603
Wiring diagram WD322_{02-05-49}.....1606
Wiring diagram WD324_{02-03-14}.....1609
Wiring diagram WD324_{02-03-42}.....1613
Wiring diagram WD324_{02-04-11}.....1617
Wiring diagram WD325.....1621
Wiring diagram WD326.....1624
Wiring diagram WD327.....1628
Wiring diagram WD330.....1631
Wiring diagram WD331.....1635
Wiring diagram WD333.....1639
Wiring diagram WD334.....1643
Wiring diagram WD335_{01-57-36}.....1647
Wiring diagram WD335_{01-58-04}.....1650
Wiring diagram WD337.....1653
Wiring diagram WD350_{01-55-38}.....1657
Wiring diagram WD350_{01-56-06}.....1660
Wiring diagram WD351_{01-54-29}.....1663
Wiring diagram WD351_{01-54-56}.....1666
Wiring diagram WD352_{01-53-19}.....1669
Wiring diagram WD352_{01-53-47}.....1672
Wiring diagram WD360_{01-51-41}.....1675
Wiring diagram WD360_{01-52-09}.....1678
Wiring diagram WD360_{01-52-37}.....1681
Wiring diagram WD361_{01-50-32}.....1684
Wiring diagram WD361_{01-50-59}.....1687
Wiring diagram WD362.....1690
Wiring diagram WD363.....1693
Wiring diagram WD371.....1696
Wiring diagram WD372.....1699
Wiring diagram WD373_{01-47-12}.....1702
Wiring diagram WD373_{01-47-40}.....1705
Wiring diagram WD374_{01-46-03}.....1708
Wiring diagram WD374_{01-46-30}.....1711
Wiring diagram WD375.....1714
Wiring diagram WD376.....1717
Wiring diagram WD401.....1720
Wiring diagram WD402_{01-42-58}.....1723
Wiring diagram WD402_{01-43-26}.....1727
Wiring diagram WD403.....1730
Wiring diagram WD404.....1733
Wiring diagram WD405.....1736
Wiring diagram WD406.....1740
Wiring diagram WD501_{01-38-49}.....1744
Wiring diagram WD501_{01-39-17}.....1748
Wiring diagram WD601_{01-37-30}.....1752
Wiring diagram WD601_{01-37-59}.....1755
Wiring diagram WD602_{01-36-18}.....1758
Wiring diagram WD602_{01-36-47}.....1761
Wiring diagram WD604.....1764
Wiring diagram WD801.....1767
Wiring diagram WD802_{01-33-41}.....1771
Wiring diagram WD802_{01-34-09}.....1774
Wiring diagram WD804.....1777
Wiring diagram WD805.....1781
Wiring diagram WD806.....1785
Wiring diagram WD807.....1788
Wiring diagram WD808.....1792
Wiring diagram WD831.....1796
Wiring diagram WD901.....1799
Wiring diagram WD902_{01-28-22}.....1802
Wiring diagram WD903.....1806
Wiring diagram WD904_{01-26-01}.....1810
Wiring diagram WD904_{01-26-35}.....1814
Wiring diagram WD905.....1817
Wiring diagram WD908_{01-23-39}.....1820
Wiring diagram WD908_{01-24-14}.....1823
Wiring diagram WD909.....1826
Wiring diagram WD910.....1830
Wiring diagram WD911_{01-20-24}.....1833
Wiring diagram WD911_{01-21-00}.....1836
Wiring diagram WD912.....1839
Wiring diagram WD913_{01-18-18}.....1842
Wiring diagram WD913_{01-18-53}.....1845
Wiring diagram WD915_{01-17-00}.....1848
Wiring diagram WD915_{01-17-28}.....1851
Wiring diagram WD930.....1854
Wiring diagram WD953.....1857
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....1860
Information display, general.....1861
Information display, service mode.....1865
Rear vision system.....1868
Reverse warning system, description.....1871
39 - MISCELLANEOUS.....1875
CareTrack W-ECU, description.....1876
W-ECU, replacing, non-programmed.....1880
W-ECU, replacing, pre-programmed.....1882
004 - POWER TRANSMISSION.....1884
40 - GENERAL.....1885
Drivetrain, component location.....1886
Error codes when calibrating-[0509].....1888
Tech Tool, operations-[0552].....1894
42 - TRANSMISSION; HYDRAULIC CONTROL.....1895
Gear selector valve, replacing one solenoid.....1896
Hydraulic diagram transmission_{12-53-26}.....1899
Hydraulic diagram transmission_{12-53-54}.....1902
Hydraulic transmission calibration, description.....1905
Hydraulic transmission, capacity.....1909
Hydraulic transmission, description_{01-00-17}.....1910
Hydraulic transmission, description_{12-59-04}.....1918
Hydraulic transmission, description_{12-59-42}.....1928
Hydraulic transmission, warming up.....1938
Lock up valve, replacing.....1939
Seal for front output shaft, replacing.....1941
Seal for rear output shaft, replacing.....1945
Transmission oil pressure, checking_{12-51-44}.....1949
Transmission oil pressure, checking_{12-52-12}.....1954
Transmission, calibration.....1960
Transmission, component position_{01-03-33}.....1962
Transmission, component position_{01-04-01}.....1965
Transmission, component position_{01-04-30}.....1968
Transmission, function check_{12-48-44}.....1971
Transmission, function check_{12-49-12}.....1973
Transmission, installing.....1975
Transmission, removing.....1983
Transmission, specifications_{01-01-55}.....1994
Transmission, specifications_{01-02-23}.....1996
Transmission, specifications_{01-02-51}.....1998
Transmission, specifications_{12-56-04}.....2000
Transmission, specifications_{12-56-32}.....2002
Transmission, specifications_{12-57-00}.....2004
Transmission, tightening torques.....2006
45 - PROPELLER SHAFT.....2008
Propeller shaft, component description.....2009
Propeller shaft, tightening torque.....2011
46 - FRONT AXLE; REAR AXLE.....2012
Automatic differential brake, Limited Slip, description.....2013
Axle suspension bushes and seals, replacing.....2016
Axle, installing.....2020
Axle, removing.....2027
Differential lock, adjusting.....2035
Differential lock, description.....2038
Differential lock, function check.....2040
Drive axles, description.....2042
Front and rear axles, specifications.....2048
Front and rear axles, tightening torque.....2049
Front and rear axles, volume.....2051
Front axle, component description.....2052
Hub reduction, installing-[4002].....2054
Hub reduction, installing.....2057
Hub reduction, removing-[4035].....2060
Hub reduction, removing.....2062
Hub seal, replacing-[4207].....2064
Hub seal, replacing.....2084
Rear axle mounting, component description.....2104
Rear axle, component description.....2105
49 - MISCELLANEOUS.....2107
Heat exchanger, replacing.....2108
Oil cooler, component location.....2113
005 - BRAKE.....2114
50 - GENERAL.....2115
Tech Tool, operations-[3127].....2116
51 - WHEEL BRAKE.....2117
Brake disc, replacing.....2118
Brake discs, measuring wear.....2123
Brake discs, replacing.....2126
Brake piston seals, replacing-[2911].....2131
Brake piston seals, replacing.....2136
Wheel brake, specification.....2141
52 - HYDRAULIC BRAKE SYSTEM.....2142
Accumulator (removed) charging pressure, checking.....2143
Accumulator, discarding-[1904].....2145
Accumulator, installing.....2148
Accumulator, removing.....2150
Accumulators, checking in machine.....2152
Brake accumulator, description.....2155
Brake accumulator, specifications.....2157
Brake system charging, checking.....2158
Brake system circuit pressure, checking and adjusting.....2162
Brake system retardation function, checking.....2165
Brake system, bleeding.....2167
Brake system, component location.....2169
Brake system, specifications.....2171
Braking system, description.....2172
Foot brake valve, description.....2179
55 - PARKING BRAKE.....2181
Parking brake assembly, removing.....2182
Parking brake brake pads, replacing.....2185
Parking brake function, checking.....2188
Parking brake, adjusting.....2190
Parking brake, assembling.....2192
Parking brake, component description.....2195
Parking brake, component location.....2197
Parking brake, disassembling.....2199
Parking brake, function description.....2201
Parking brake, installing.....2208
Parking brake, specifications.....2211
Tightening torque.....2212
006 - STEERING.....2213
60 - GENERAL.....2214
Lever steering CDC, tightening torques.....2215
Steering system function, checking.....2217
Steering system, component location.....2219
Steering system, description_{12-10-17}.....2221
Steering system, description_{12-10-45}.....2227
Tech Tool, operations-.....2233
64 - STEERING.....2234
Accumulator, discarding-[0158].....2235
Left steering cylinder, installing.....2237
Left steering cylinder, removing.....2242
Pressure monitor, description-[5842].....2246
Right steering cylinder, installing.....2248
Right steering cylinder, removing.....2253
Secondary steering pump working pressure, checking and adjusting.....2257
Secondary steering pump, specifications.....2259
Secondary steering, component location.....2260
Secondary steering, description_{11-59-21}.....2262
Secondary steering, description_{11-59-49}.....2266
Steering accumulator removed, checking.....2270
Steering accumulator, installing.....2272
Steering accumulator, removing.....2274
Steering cylinder removed, reconditioning excl replacing bearings.....2276
Steering cylinder, description.....2280
Steering cylinder, tightening torque.....2282
Steering system working pressure, checking and adjusting.....2283
Steering valve, description.....2286
Steering, specifications.....2288
66 - LEVEL STEERING.....2289
CDC valve, lever steering, description.....2290
Calibration of Comfort Drive Control (CDC), function description.....2293
Calibration of Comfort Drive Control (CDC), specification.....2298
Comfort Drive Control (CDC) joystick, changing.....2300
Comfort Drive Control (CDC), component location.....2305
Comfort Drive Control (CDC), description_{11-56-56}.....2307
Comfort Drive Control (CDC), description_{11-57-24}.....2314
Comfort Drive Control, servo pressure, checking.....2321
Comfort drive control (CDC) angle sensor, changing.....2323
Comfort drive control (CDC) solenoid valve, changing.....2327
Lever steering (CDC) function, checking.....2330
Lever steering (CDC), specifications.....2333
007 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....2334
70 - GENERAL.....2335
Frame, description.....2336
71 - FRAME.....2339
Counterweight, installing.....2340
Counterweight, removing.....2344
Counterweight, tightening torques.....2348
74 - FRAME LINK.....2349
Frame joint, description.....2350
Frame joint, replacing bearings.....2352
Frame joint, tightening torques.....2398
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....2399
Front wheel, installing.....2400
Front wheel, removing.....2403
Rear wheel, installing.....2406
Rear wheel, removing.....2409
Wheel, tightening torque.....2412
008 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....2413
80 - GENERAL.....2414
Air conditioning, tightening torques-.....2415
Cab, description.....2416
Tech Tool, operations-[3317].....2418
81 - CAB, NAKED; CANOPY.....2419
Cab, installing.....2420
Cab, removing.....2433
Cabin, tightening torques.....2445
Viscous cab suspension, changing one unit.....2447
Viscous cab suspension, description.....2451
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....2454
Actuator, replacing.....2455
Engine hood, installing.....2460
Engine hood, raising and securing.....2464
Engine hood, removing.....2466
Plastic hood, repairing.....2470
83 - DOORS; HATCH; COVER PLATE, (all).....2475
Door lock cylinder, replacing_{11-23-11}.....2476
Door lock cylinder, replacing_{11-23-38}.....2484
Electric door opener, control unit, replacing.....2492
Electric door opener, description.....2494
Electric door opener, locking motor, replacing.....2498
Electric door opener, opening support motor, replacing.....2500
Electric door opener, rotor switch, replacing.....2502
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....2504
Side window, replacing_{11-21-55}.....2505
Window pane, installing.....2515
Windows, general, gluing.....2520
Windows, general.....2523
Windscreen, replacing_{11-21-20}.....2525
85 - CAB INTERIOR; UPHOLSTERY.....2535
Driver seat, component description_{11-17-52}.....2536
Driver seat, component description_{11-18-19}.....2539
Driver seat, component description_{11-18-46}.....2542
Operator's seat, securing.....2545
87 - AIR CONDITIONING UNIT.....2547
Air conditioning, checking performance.....2548
Air conditioning, function description.....2550
Air conditioning, refrigerant, weight.....2553
Air conditioning, specifications.....2554
Air conditioning, tightening torques.....2556
Air mix door actuator, replacing.....2557
CCM, replacing.....2562
Climate control system, description.....2565
Climate unit, installing.....2570
Climate unit, removing.....2576
Compressor, replacing.....2584
Condenser, replacing.....2591
Cooling unit, leak detection.....2600
Drying filter, replacing.....2602
Evaporator, replacing.....2606
Expansion valve, replacing.....2614
Fan motor, replacing.....2625
Heat control valve, replacing.....2628
Heater core, replacing.....2632
Pause heater, description.....2635
Refrigerant, draining.....2637
Refrigerant, filling incl vacuum pumping.....2640
Troubleshooting, air conditioning unit (AC).....2644
009 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....2648
90 - GENERAL.....2649
3rd_4th hydraulic function, tightening torques.....2650
Accumulator, discarding-[0043].....2651
Control valve, tightening torques.....2654
Hydraulic components, cleanliness when handling.....2656
Hydraulic system, bleeding.....2659
Hydraulic system, volume.....2662
Hydraulic system, warming up.....2663
Tech Tool, operations.....2665
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....2667
3rd, or 3rd_4th hydraulic function, component location.....2670
3rd, or 3rd_4th hydraulic function, description_{10-30-08}.....2672
3rd, or 3rd_4th hydraulic function, description_{10-30-35}.....2676
3rd_4th hydraulic function, pressure, checking and adjusting.....2682
3rd_4th hydraulic function, shock valve, checking.....2685
3rd_4th hydraulic function, solenoid valve, replacing.....2688
3rd_4th hydraulic function, specifications.....2690
3rd_4th hydraulic function, valve, description.....2691
3rd_4th hydraulic, functional check.....2694
Accumulator removed, checking.....2697
Accumulator, boom suspension system, discarding.....2699
Accumulator, discarding.....2701
Back-up valve, checking and adjusting.....2703
Back-up valve, replacing.....2706
Boom Suspension System, component description.....2708
Boom Suspension System, description.....2711
Boom Suspension System, specifications.....2718
Boom Suspension System, tightening torques.....2719
Boom suspension accumulator, checking and adjusting.....2721
Boom suspension accumulator, reconditioning.....2725
Boom suspension system, accumulator, installing.....2728
Boom suspension system, accumulator, removing.....2732
Boom suspension system, checking.....2736
Boom suspension system, component location.....2741
Boom suspension system, hydraulic oil pressure in accumulators, depressurizing.....2743
Boom suspension system, pressure reduction, safety valve, checking and adjusting.....2746
Boom suspension system, solenoid valve, replacing.....2748
Calibration of 3rd_4th hydraulic function, description.....2750
Calibration of lift_ lower function, description.....2753
Calibration of tilt in_out function, description.....2758
Calibration of working hydraulics, specifications.....2763
Central valve, description.....2766
Control valve, description_{10-54-44}.....2768
Control valve, description_{10-55-12}.....2777
Control valve, specifications_{10-51-52}.....2781
Control valve, specifications_{10-52-19}.....2783
Error codes when calibrating.....2785
Function times, specifications_{10-43-34}.....2791
Function times, specifications_{10-43-57}.....2793
Hydraulic connections, tightening torques.....2795
Hydraulic couplings.....2797
Hydraulic oil tank, description.....2801
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump.....2803
Hydraulic pump (P2), specifications.....2805
Hydraulic pump (P3), specifications.....2806
Hydraulic pump P2, installing.....2807
Hydraulic pump P2, removing.....2809
Hydraulic pump P3, checking.....2812
Hydraulic pump P3, installing.....2816
Hydraulic pump P3, removing.....2818
Hydraulic pump flow regulation, description.....2820
Hydraulic pump, standby pressure and working pressure, checking and adjusting.....2824
Hydraulic pumps, description.....2827
Hydraulic pumps, tightening torques.....2831
Inductive sensor, lift, adjusting.....2832
Inductive sensor, tilt, adjusting.....2834
LS (load sense) pressure, checking.....2837
Lever control, electric servo, description.....2839
Lever control, hydraulic servo, description.....2842
Lift_lower function, checking.....2846
Lift_lower, angle sensor, changing.....2849
Servo accumulator, installing.....2854
Servo accumulator, removing.....2856
Servo pressure, at the spool in control valve, checking_{10-34-55}.....2858
Servo pressure, at the spool in control valve, checking_{10-35-18}.....2860
Servo pressure, checking and adjusting.....2862
Servo system, description_{10-38-15}.....2865
Servo system, description_{10-38-43}.....2870
Servo system, specifications.....2874
Servo valve, description.....2875
Shock valve lift function, checking.....2877
Shock valve, tilt function, checking.....2880
Tilt in_out, angle sensor, changing.....2883
Tilt, checking.....2889
Working hydraulic system, component location.....2891
Working hydraulic system, description_{10-56-02}.....2893
Working hydraulic system, description_{10-56-29}.....2899
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....2907
Attachment locking, checking.....2908
Hydraulic attachment locking, description.....2910
94 - UNIT, LOAD HANDLING.....2917
Hydraulic cylinder, piston's lock brace, installing.....2918
Lift cylinder, repacking in machine.....2920
Lift cylinder, tightening torques.....2929
Lifting cylinder, description.....2931
Tilt cylinder, description.....2933
Tilt cylinder, repacking in machine.....2935
Tilt cylinder, tightening torques.....2944
99 - MISCELLANEOUS.....2946
Automatic lubrication pump unit, reconditioning.....2948
Automatic lubrication system, specifications.....2970
Bleeding air.....2972
Central lubrication system, description.....2977
Change of lubrication interval.....2982
Diagnostic tools, description.....2984
Dosage valves, description.....2986
Explanations to hydraulic diagram.....2990
Filling lubricant.....2997
Fire Suppression System, tightening torques.....2999
Fire suppression system, actions after activation.....3000
Fire suppression system, actions after manual activation.....3020
Fire suppression system, component description.....3042
Fire suppression system, component location.....3049
Fire suppression system, functional description.....3051
Fire suppression system, specification.....3057
Grease Locations.....3058
Hydraulic diagram, basic machine 1 image.....3062
Hydraulic diagram, basic machine 1.....3063
Hydraulic diagram, basic machine 2 image.....3066
Hydraulic diagram, basic machine 2.....3067
Hydraulic diagram, basic machine 3 image.....3070
Hydraulic diagram, basic machine 3.....3071
Hydraulic diagram, basic machine 4 image.....3074
Hydraulic diagram, basic machine 4.....3075
Hydraulic diagram, basic machine 5 image.....3078
Hydraulic diagram, basic machine 5.....3079
Hydraulic diagram, complete 1 image.....3082
Hydraulic diagram, complete 1.....3083
Hydraulic diagram, complete 2 image a.....3086
Hydraulic diagram, complete 2 image b.....3087
Hydraulic diagram, complete 2.....3088
Hydraulic diagram, complete 3 image a.....3093
Hydraulic diagram, complete 3 image b.....3094
Hydraulic diagram, complete 3.....3095
Hydraulic diagram, complete 4 images.....3100
Hydraulic diagram, complete 4.....3101
Hydraulic diagram, complete 5 images.....3105
Hydraulic diagram, complete 5.....3106
Hydraulic diagram, complete 6 images.....3109
Hydraulic diagram, complete 6.....3110
Lubrication points, central lubrication.....3113
Parameter settings.....3117
Pressure monitor, description.....3119
Pump unit, description.....3121
Recommended lubricants.....3124
Shift valve, description.....3126
Software, parameter settings and read-outs.....3128
System test.....3135
TP-Linkage's bearing points.....3137
Update of automatic lubrication system.....3139
Volvo L60H Wheel Loaders Service Repair Manual
