Caterpillar Models TL642, TL642C, TL943, TL943C, TL1055, TL1055C, TL1255, TL1255C Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar Models TL642, TL642C, TL943, TL943C, TL1055, TL1055C, TL1255, TL1255C, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar TL642, TL642C, TL943, TL943C, TL1055, TL1055C, TL1255, TL1255C workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
31200162 - JLG Drive Axle Supplemental Repair Manual (Models 3507, 3508, 3509, 3512, 3513, 4007, 4008, 4009, 4012, 4013, 4017, G6-42A, 642, TF6-42, TL642, & TL642C).pdf
31200239 - JLG Drive Axle Supplemental Repair Manual (Models G9-43A, G10-43A, 943, 1043, 1055, 1255, TL943, TL943C, TL1055C, TL1255C).pdf
31200247 - Operation & Maintenance Manual (Model TL642).pdf
31200248 - Operation & Maintenance Manual (Model TL943).pdf
31200249 - Operation & Maintenance Manual (Models TL1055, TL1255).pdf
31200255 - Parts Manual (Model TL642).pdf
31200256 - Parts Manual (Model TL943).pdf
31200257 - Parts Manual (Models TL1055, TL1255).pdf
31200261 (SEBU9288) - Operation & Safety Manual (Telehandler Personnel Work Platform).pdf
31200292 - Service Manual (Models TL642, TL943).pdf
31200293 - Service Manual (Models TL1055, TL1255).pdf
31200328 - Manual del operador y de mantenimiento (Modelo TL642).pdf
31200329 - Manual de Operação e Manutenção (Modelo TL642).pdf
31200330 - Manuel d’utilisation et de maintenance (Modèle TL943).pdf
31200331 - Manual del operador y de mantenimiento (Modelo TL943).pdf
31200334 - Manual del operador y de mantenimiento (Modelos TL1055, TL1255).pdf
31200335 - Manual de Operação e Manutenção (Modelos TL1055, TL1255).pdf
31200337 (SSBU9288) - Manual de Operação e Segurança (Plataforma de Trabalho de Pessoal do Manipulador Telescópico).pdf
31200338 (SPBU9288) - Manual de Operação e Segurança (Plataforma de Trabalho de Pessoal do Manipulador Telescópico).pdf
31200701 - Operation & Maintenance Manual (Model TL943).pdf
31200708 - Manual del operador y de mantenimiento (Modelo TL943).pdf
31200723 - Parts Manual (Models TL642C, TL943C).pdf
31200724 - Parts Manual (Models TL1055C, TL1255C).pdf
31200747 (SEBU9289) - Operation & Maintenance Manual (Models TL642C, TL943C).pdf
31200748 (SEBU9290) - Operation & Maintenance Manual (Models TL1055C, TL1255C).pdf
31200793 - Service Manual (Models TL1055C, TL1255C).pdf
31200794 - Service Manual (Models TL642C, TL943C).pdf
31200817 (SSBU9290) - Manual del operador y de mantenimiento (Modelos TL1055C, TL1255C).pdf
31200818 (SPBU9290) - Manual de Operação e Manutenção (Modelos TL1055C, TL1255C).pdf
31200820 (SSBU9289) - Manual del operador y de mantenimiento (Modelos TL642C, TL943C).pdf
31200821 (SPBU9289) - Manual de Operação e Manutenção (Modelos TL642C, TL943C).pdf
31200827 - Electrical Schematic (Models TL1055C, TL1255C).pdf
31200828 - Electrical Schematic (Models TL1055C, TL1255C).pdf
31200829 - Electrical Schematic (Models TL642C & TL943C).pdf
31200830 - Electrical Schematic (Models TL642C & TL943C).pdf
31211035 (SEBU9293) - Operation & Maintenance Manual (Models TL642D, TL943D, TL1055D, TL1255D).pdf
31211037 (SFBU9293) - Manuel d'utilisation et de maintenance (Modèles TL943D, TL1055D. TL1255D).pdf
31211065 (SSBU9293) - Manual del operador y de mantenimiento (Modelos TL642D, TL943D, TL1055D, TL1255D).pdf
31211066 (SDBU9293) - Manual de Operação e Manutenção (Modelos TL642D, TL943D, TL1055D, TL1255D).pdf
TABLE OF CONTENTS
31200162 - JLG Drive Axle Supplemental Repair Manual (Models 3507, 3508, 3509, 3512, 3513, 4007, 4008, 4009, 4012, 4013, 4017, G6-42A, 642, TF6-42, TL642, & TL642C)....1
31200162_C_Dana_Axle_ASM-0025E_212....1
CONTENTS....5
INTRODUCTION....9
SPECIFICATIONS....11
SAFETY PRECAUTIONS....19
CHECKING WEAR AND REPLACING THE BRAKING DISCS....21
COMPLETE STEERING CASE....27
DOUBLE U-JOINT....31
PLANETARY REDUCTION GEAR....37
STEERING CYLINDER....49
DIFFERENTIAL UNIT....63
BEVEL PINION....69
MANUAL EMERGENCY RELASE....85
MECHANICAL PARKING BRAKE....89
EXTERNAL HYDRAULIC NEGATIVE BRAKE....95
EXTERNAL HYDRAULIC NEGATIVE BRAKE WITH QUICK RELEASE....99
INCOMING DRUM BRAKE....105
4" INCOMING BRAKE (2 AND 3 FUNCTION VERSIONS)....113
NORMAL DIFFERENTIAL UNIT....127
LIMITED SLIP DIFFERENTIAL UNIT (25% AND 45%)....135
HYDRAULIC DIFFERENTIAL LOCK....145
HYDRAULIC NEGATIVE BRAKE....153
INCORPORATED REDUCTION GEAR AND PINION 602....163
31200239 - JLG Drive Axle Supplemental Repair Manual (Models G9-43A, G10-43A, 943, 1043, 1055, 1255, TL943, TL943C, TL1055C, TL1255C)....181
31200239_E_Dana Axle_ASM-0029E....181
CONTENTS....185
INTRODUCTION....187
SPECIFICATIONS....188
DEFINITION OF VIEWPOINTS....188
DATA PLATE....188
CONVERSION TABLES....189
TORQUE SPECIFICATIONS....190
COARSE PITCH....190
FINE PITCH....190
WHEEL NUT TIGHTENING TORQUES....191
MAINTENANCE....192
MAINTENANCE POINTS....192
MAINTENANCE INTERVALS....193
ADJUSTMENT AND CHECKS....193
LUBRICANT & SEALANT SPECIFICATIONS....194
SAFETY PRECAUTIONS....195
PLANETARY REDUCTION GEAR....197
EXPLODED VIEW....197
DISASSEMBLY....198
ASSEMBLY....202
SPECIAL TOOLS....206
T1....206
T2....206
T3....207
T4....208
T5....209
T6....210
COMPLETE STEERING CASE....211
EXPLODED VIEW....211
DISASSEMBLY....212
ASSEMBLY....213
STEERING CYLINDER....215
EXPLODED VIEW....215
DISASSEMBLY....216
ASSEMBLY....219
SPECIAL TOOLS....225
T1....225
T2....225
U-JOINT....227
EXPLODED VIEW....227
DISASSEMBLY....228
ASSEMBLY....229
SPECIAL TOOLS....230
T1....230
T2....230
BRAKE WEAR CHECK PROCEDURE....231
OLD VERSION....231
NEW VERSION....232
SPECIAL TOOLS....233
T1....233
SERVICE BRAKE AND NEGATIVE PARKING BRAKE....235
EXPLODED VIEW....235
DISASSEMBLY....236
ASSEMBLY....239
RELEASE....245
ADJUST....245
DIFFERENTIAL UNIT....247
EXPLODED VIEW....247
DISASSEMBLY....248
ASSEMBLY....252
SPECIAL TOOLS....257
T1....257
BEVEL PINION....259
EXPLODED VIEW....259
DISASSEMBLY....260
ASSEMBLY....263
SPECIAL TOOLS....268
T1....268
T2....269
T3....269
T4....270
T5....271
LIMITED SLIP DIFFERENTIAL UNIT 45%....273
EXPLODED VIEW....273
DISASSEMBLY....274
ASSEMBLY....276
SWINGING SUPPORT....277
EXPLODED VIEW....277
DISASSEMBLY....278
ASSEMBLY....279
31200247 - Operation & Maintenance Manual (Model TL642)....285
31200247_F_TL642_CAT_OMM....285
Revision Log....287
Read This First....288
Table of Contents....291
Section 1 - General Safety Practices....295
1.1 Hazard Classification System....295
Safety Alert System and Safety Signal Words....295
1.2 General Precautions....295
1.3 Operation Safety....296
Electrical Hazards....296
Tip Over Hazard....297
Travel Hazard....300
Load Falling Hazard....301
Lifting Personnel....302
Driving Hazards on Slopes....303
Pinch Points and Crush Hazards....304
Fall Hazard....306
Chemical Hazards....307
Section 2 - Pre-Operation and Inspection....309
2.1 Pre-Operation Check and Inspection....309
2.2 Safety Decals....311
2.3 Walk-Around Inspection....316
2.4 Warm-Up and Operational Checks....318
Warm-Up Check....318
Operational Check....318
2.5 Operator Cab....319
2.6 Windows....320
Cab Door Window (if equipped)....320
Section 3 - Controls and Indicators....321
3.1 General....321
3.2 Controls....322
Dash Controls and Indicators....324
Ignition....326
Park Brake....327
Parking Procedure....327
Transmission Control Lever....328
Boom Joystick....330
Frame Level Joystick....331
Outrigger Joysticks (if equipped)....332
Auxiliary Hydraulic Joystick....333
Right Hand Panel (S/N TBK01167 & After including TBK01162)....334
Heater and Air Conditioning Controls (Before S/N TBK01167 excluding TBK01162, if equipped)....335
Accessory Control Lever (if equipped)....336
3.3 Steer Modes....337
Steer Mode Change....337
3.4 Operator Seat....338
Adjustments....338
Seat Belt....339
3.5 Boom Angle and Extension Indicators....340
Section 4 - Operation....341
4.1 Engine....341
Starting the Engine....341
Extreme Cold Weather Starting (if equipped)....342
Battery Boosted Starting....343
Normal Engine Operation....344
Shut-Down Procedure....344
4.2 Operating with a Non-Suspended Load....345
Lift Load Safely....345
Picking Up a Load....345
Transporting a Load....346
Leveling Procedure....346
Placing a Load....347
Disengaging a Load....347
4.3 Operating with a Suspended Load....348
Lift Load Safely....348
Picking Up a Suspended Load....348
Transporting a Suspended Load....349
Leveling Procedure....349
Placing a Suspended Load....350
Disengaging a Suspended Load....350
4.4 Loading and Securing for Transport....351
Tiedown....351
Lifting....352
Section 5 - Attachments....353
5.1 Approved Attachments....353
5.2 Unapproved Attachments....353
5.3 JLG Supplied Attachments....354
5.4 Telehandler/Attachment/Fork Capacity....356
5.5 Use of the Load Chart....357
Capacity Indicator Locations....357
Sample Load Chart....358
Example....360
5.6 Attachment Installation....361
Mechanical Quick Coupler....362
Hydraulic Quick Coupler....363
5.7 Hydraulic Operated Attachment....365
5.8 Adjusting/Moving Forks....366
5.9 Attachment Operation....368
Carriage w/Forks....369
Side Shift Carriage....370
Rotate/Side Tilt Carriage....372
Swing Carriage....374
Bucket....376
Multi-Purpose Bucket....378
Fork Mounted Hook....380
Coupler Mounted Hook....382
Truss Boom....383
Personnel Work Platform - Fork Mounted....384
Boom Head-Mounted Winch....386
Section 6 - Emergency Procedures....387
6.1 Towing a Disabled Product....387
Moving Short Distances....387
Moving Longer Distances....387
6.2 Emergency Lowering of Boom....388
6.3 Emergency Exit from Enclosed Cab....388
Section 7 - Lubrication and Maintenance....389
7.1 Introduction....389
Clothing and Safety Gear....389
7.2 General Maintenance Instructions....390
7.3 Service and Maintenance Schedule....391
10, 1st 50 & 50 Hour Maintenance Schedule....391
1st 250, 250 & 500 Hour Maintenance Schedule....392
1000 & 1500 Hour Maintenance Schedule....393
7.4 Lubrication Schedules....394
50 Hour Lubrication Schedule....394
250 Hour Lubrication Schedule....395
1000 Hour Lubrication Schedule....396
7.5 Operator Maintenance Instructions....398
Fuel System....398
Air Intake System....400
Engine Oil....402
Hydraulic Oil....403
Tires....404
Transmission Oil....407
Engine Cooling System....408
Battery....410
Windshield Washer System (if equipped)....411
Section 8 - Additional Checks....413
Section 9 - Specifications....415
9.1 Product Specifications....415
Fluids....415
Capacities....417
Tires....418
Performance....419
Dimensions....420
Index....423
Inspection, Maintenance and Repair Log....427
31200248 - Operation & Maintenance Manual (Model TL943)....433
31200248_G_TL943_CAT_OMM....433
Revision Log....435
Read This First....436
Table of Contents....439
Section 1 - General Safety Practices....443
1.1 Hazard Classification System....443
Safety Alert System and Safety Signal Words....443
1.2 General Precautions....443
1.3 Operation Safety....444
Electrical Hazards....444
Tip Over Hazard....445
Travel Hazard....448
Load Falling Hazard....449
Lifting Personnel....450
Driving Hazards on Slopes....451
Pinch Points and Crush Hazards....452
Fall Hazard....454
Chemical Hazards....455
Section 2 - Pre-Operation and Inspection....457
2.1 Pre-Operation Check and Inspection....457
2.2 Safety Decals....459
2.3 Walk-Around Inspection....462
2.4 Warm-Up and Operational Checks....464
Warm-Up Check....464
Operational Check....464
2.5 Operator Cab....465
2.6 Windows....466
Cab Door Window (if equipped)....466
Section 3 - Controls and Indicators....467
3.1 General....467
3.2 Controls....468
Dash Controls and Indicators....469
Ignition....470
Park Brake....471
Parking Procedure....471
Transmission Control Lever....472
Boom Joystick....474
Frame Level Joystick....475
Outrigger Joysticks (if equipped)....476
Auxiliary Hydraulic Joystick....477
Heater and Air Conditioning Controls....478
Accessory Control Lever (if equipped)....479
3.3 Steer Modes....480
Steer Mode Change....480
3.4 Operator Seat....481
Adjustments....481
Seat Belt....482
3.5 Boom Angle and Extension Indicators....483
Section 4 - Operation....485
4.1 Engine....485
Starting the Engine....485
Extreme Cold Weather Starting (if equipped)....486
Battery Boosted Starting....487
Normal Engine Operation....488
Shut-Down Procedure....488
4.2 Operating with a Non-Suspended Load....489
Lift Load Safely....489
Picking Up a Load....489
Transporting a Load....490
Leveling Procedure....490
Placing a Load....491
Disengaging a Load....491
4.3 Operating with a Suspended Load....492
Lift Load Safely....492
Picking Up a Suspended Load....492
Transporting a Suspended Load....493
Leveling Procedure....493
Placing a Suspended Load....494
Disengaging a Suspended Load....494
4.4 Loading and Securing for Transport....495
Tiedown....495
Lifting....496
Section 5 - Attachments....497
5.1 Approved Attachments....497
5.2 Unapproved Attachments....497
5.3 JLG Supplied Attachments....498
5.4 Telehandler/Attachment/Fork Capacity....500
5.5 Use of the Load Chart....501
Capacity Indicator Locations....501
Sample Load Chart....502
Example....504
5.6 Attachment Installation....505
Mechanical Quick Coupler....506
Hydraulic Quick Coupler....507
5.7 Hydraulic Operated Attachment....508
5.8 Adjusting/Moving Forks....509
5.9 Attachment Operation....510
Carriage w/Forks....511
Side Shift Carriage....512
Rotate/Side Tilt Carriage....514
Swing Carriage....516
Bucket....518
Multi-Purpose Bucket....520
Fork Mounted Hook....522
Coupler Mounted Hook....524
Truss Boom....525
Personnel Work Platform - Fork Mounted....526
Boom Head-Mounted Winch....528
Section 6 - Emergency Procedures....529
6.1 Towing a Disabled Product....529
Moving Short Distances....529
Moving Longer Distances....529
6.2 Emergency Lowering of Boom....530
6.3 Emergency Exit from Enclosed Cab....530
Section 7 - Lubrication and Maintenance....531
7.1 Introduction....531
Clothing and Safety Gear....531
7.2 General Maintenance Instructions....532
7.3 Service and Maintenance Schedule....533
10, 1st 50 & 50 Hour Maintenance Schedule....533
1st 250, 250 & 500 Hour Maintenance Schedule....534
1000 & 1500 Hour Maintenance Schedule....535
7.4 Lubrication Schedules....536
50 Hour Lubrication Schedule....536
250 Hour Lubrication Schedule....537
1000 Hour Lubrication Schedule....538
7.5 Operator Maintenance Instructions....540
Fuel System....540
Air Intake System....542
Engine Oil....544
Hydraulic Oil....545
Tires....546
Transmission Oil....549
Engine Cooling System....550
Battery....551
Windshield Washer System (if equipped)....552
Section 8 - Additional Checks....553
Section 9 - Specifications....555
9.1 Product Specifications....555
Fluids....555
Capacities....557
Tires....558
Performance....559
Dimensions....560
Index....561
Inspection, Maintenance and Repair Log....565
31200249 - Operation & Maintenance Manual (Models TL1055, TL1255)....571
31200249_J_TL1055 TL1255_CAT_OMM....571
Revision Log....573
Read This First....574
Table of Contents....577
Section 1 - General Safety Practices....581
1.1 Hazard Classification System....581
Safety Alert System and Safety Signal Words....581
1.2 General Precautions....581
1.3 Operation Safety....582
Electrical Hazards....582
Tip Over Hazard....583
Travel Hazard....586
Load Falling Hazard....587
Lifting Personnel....588
Driving Hazards On Slopes....589
Pinch Points and Crush Hazards....590
Fall Hazard....592
Chemical Hazards....593
Section 2 - Pre-Operation and Inspection....595
2.1 Pre-Operation Check and Inspection....595
2.2 Safety Decals....597
2.3 Walk-Around Inspection....602
2.4 Warm-Up and Operational Checks....604
Warm-Up Check....604
Operational Check....604
2.5 Operator Cab....605
2.6 Windows....606
Cab Door Window (if equipped)....606
Section 3 - Controls and Indicators....607
3.1 General....607
3.2 Controls....608
Dash Controls and Indicators....610
Ignition....612
Park Brake....613
Parking Procedure....613
Transmission Control Lever....614
Boom Joystick....616
Frame Level Joystick....617
Auxiliary Hydraulic Joystick....618
Outrigger Joysticks....619
Right Hand Panel....620
Accessory Control Lever (if equipped)....622
3.3 Steer Modes....623
Steer Mode Change....623
3.4 Operator Seat....624
Adjustments....624
Seat Belt....625
3.5 Boom Angle and Extension Indicators....626
Section 4 - Operation....627
4.1 Engine....627
Starting the Engine....627
Extreme Cold Weather Starting (if equipped)....628
Battery Boosted Starting....629
Normal Engine Operation....630
Shut-Down Procedure....630
4.2 Operating with a Non-Suspended Load....631
Lift Load Safely....631
Picking Up a Load....631
Transporting a Load....632
Leveling Procedure....632
Placing a Load....633
Disengaging a Load....633
4.3 Operating with a Suspended Load....634
Lift Load Safely....634
Picking Up a Suspended Load....634
Transporting a Suspended Load....635
Leveling Procedure....635
Placing a Suspended Load....636
Disengaging a Suspended Load....636
4.4 Loading and Securing for Transport....637
Tiedown....637
Lifting....638
Section 5 - Attachments....639
5.1 Approved Attachments....639
5.2 Unapproved Attachments....639
5.3 JLG Supplied Attachments....640
5.4 Telehandler/Attachment/Fork Capacity....642
5.5 Use of the Load Chart....643
Capacity Indicator Locations....643
Sample Load Chart....644
Example....646
5.6 Attachment Installation....647
Mechanical Quick Coupler....648
Hydraulic Quick Coupler....649
5.7 Hydraulic Operated Attachment....650
5.8 Adjusting/Moving Forks....651
5.9 Attachment Operation....652
Carriage with Forks....653
Side Shift Carriage....654
Rotate/Side Tilt Carriage....656
Swing Carriage....658
Dual Fork Positioning Carriage....660
Fork Extension....662
Bucket....664
Multi-Purpose Bucket....666
Fork Mounted Hook....668
Coupler Mounted Hook....670
Truss Boom....671
Personnel Work Platform - Fork Mounted....672
Boom Head-Mounted Winch....674
Section 6 - Emergency Procedures....675
6.1 Towing a Disabled Product....675
Moving Short Distances....675
Moving Longer Distances....675
6.2 Emergency Lowering of Boom....676
6.3 Emergency Exit from Enclosed Cab....676
Section 7 - Lubrication and Maintenance....677
7.1 Introduction....677
Clothing and Safety Gear....677
7.2 General Maintenance Instructions....678
7.3 Service and Maintenance Schedule....679
10, 1st 50 & 50 Hour Maintenance Schedule....679
1st 250, 250 & 500 Hour Maintenance Schedule....680
1000 & 1500 Hour Maintenance Schedule....681
7.4 Lubrication Schedules....682
50 Hour Lubrication Schedule....682
250 Hour Lubrication Schedule....683
1000 Hour Lubrication Schedule....684
7.5 Operator Maintenance Instructions....686
Fuel System....686
Air Intake System....688
Engine Oil....690
Hydraulic Oil....691
Tires....692
Transmission Oil....695
Engine Cooling System....696
Battery....698
Windshield Washer System (if equipped)....699
Section 8 - Additional Checks....701
8.1 General....701
8.2 Auto-Frame Level System (TL1055 Before S/N TBM01168, TL1255 Before S/N TBN00658)....701
Section 9 - Specifications....703
9.1 Product Specifications....703
Fluids....703
Capacities....705
Tires....706
Performance....707
Dimensions....708
Index....709
Inspection, Maintenance and Repair Log....713
31200255 - Parts Manual (Model TL642)....719
31200255_N_TL642_CAT_Parts....719
Effectivity Page ....721
Table of Contents ....723
SMCS Codes - Telehandler ....729
Section 1 Frame & Attaching Parts....735
Figure 1-1 Frame Shrouding & Trim....736
Figure 1-2 Axle Mounting....748
Figure 1-3 Outrigger Mounting, (if equipped)....750
Section 2 Boom....753
Figure 2-1 First Boom Section....754
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)....756
Figure 2-3 Second Boom Section....758
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)....760
Figure 2-5 Third Boom Section....764
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)....766
Figure 2-7 Push Beam/Extend Chain & Roller Assembly....768
Figure 2-8 Quick Coupler Assembly....770
Figure 2-9 Hydraulic Quick Coupler Assembly....772
Section 3 Attachments....775
Figure 3-1 50 Inch & 72 Inch Carriage Assembly....776
Figure 3-2 Forks....778
Figure 3-3 Winch Installation....780
Figure 3-4 50 Inch & 72 Inch Side Tilt Carriage Assembly....782
Figure 3-5 Fork Clamp Installation....784
Figure 3-6 Fork Mounted Platform....786
Figure 3-7 Fork Mounted Hook....790
Figure 3-8 Dual Fork Positioning Carriage....792
Figure 3-9 100 Degree Swing Carriage....794
Figure 3-10 48 Inch Side Shift Carriage....796
Section 4 Engine & Attaching Parts....799
Figure 4-1 Engine Assembly, LH View....800
Figure 4-2 Engine Assembly, RH View....804
Figure 4-3 Engine Assembly....806
Figure 4-4 Cat Engine....810
Figure 4-5 Fuel Tank & Lines....814
Figure 4-6 Radiator Assembly....816
Figure 4-7 Air Cleaner & Installation....820
Figure 4-8 Exhaust Installation....824
Figure 4-9 Transmission - ZF Transmission....828
Figure 4-10 ZF Transmission - Torque Converter & Input....830
Figure 4-11 ZF Transmission - Gearbox Housing....832
Figure 4-12 ZF Transmission - Reversing Gear....834
Figure 4-13 ZF Transmission - Reverse Gear Group....836
Figure 4-14 ZF Transmission - 1st Shaft Group....838
Figure 4-15 ZF Transmission - 2nd Shaft Group....840
Figure 4-16 ZF Transmission - 3rd Shaft Group....842
Figure 4-17 ZF Transmission - 4th Shaft Group....844
Figure 4-18 ZF Transmission - Power Take-Off....846
Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator....848
Figure 4-20 ZF Transmission - Gear shift System....850
Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick....852
Figure 4-22 ZF Transmission - Transfer Box....854
Section 5 Drive Train....857
Figure 5-1 Front Axle Assembly....858
Figure 5-2 Front Axle....862
Figure 5-3 Front Axle Housing Assembly....864
Figure 5-4 Front Steering Components....866
Figure 5-5 Front Gear Components....868
Figure 5-6 Front Differential....870
Figure 5-7 Front Double Joint....874
Figure 5-8 Front Brakes....876
Figure 5-9 Front Wheel Hub....880
Figure 5-10 Front Reduction Gears....882
Figure 5-11 Rear Axle Assembly....884
Figure 5-12 Rear Axle....886
Figure 5-13 Rear Axle Housing Assembly....888
Figure 5-14 Rear Steering Components....890
Figure 5-15 Rear Gear Components....892
Figure 5-16 Rear Differential....894
Figure 5-17 Rear Double Joint....896
Figure 5-18 Rear Brakes....898
Figure 5-19 Rear Wheel Hub....902
Figure 5-20 Rear Reduction Gears....904
Figure 5-21 Drive Shaft Assembly....906
Figure 5-22 Tires & Rims....908
Section 6 Cab....913
Figure 6-1 Cab Assembly....914
Figure 6-2 Cab....926
Figure 6-3 Suspension Seat....930
Figure 6-4 Instrument Panel....932
Figure 6-5 Heating Components....936
Figure 6-6 Cab Air Conditioning....944
Figure 6-7 Air Conditioning Components....952
Section 7 Controls....957
Figure 7-1 Accelerator Pedal Assembly....958
Figure 7-2 Steering Column & Attaching Parts....964
Figure 7-3 Brake Pedal Assembly....966
Figure 7-4 Boom Joystick With Tilt....968
Figure 7-5 Hydraulic Controller - Outrigger, (if equipped)....970
Figure 7-6 Frame Level Joystick Installation....972
Figure 7-7 Auxiliary Hydraulic Joystick Installation....974
Section 8 Hydraulic Circuits....977
Figure 8-1 Priority Valve....978
Figure 8-2 Dump Circuit....984
Figure 8-3 Steer Select Valve....990
Figure 8-4 Service/Parking....994
Figure 8-5 Joystick Circuit....998
Figure 8-6 Lift Cylinder....1000
Figure 8-7 Extend/Retract Cylinder....1002
Figure 8-8 Tilt & Tilt Compensating Cylinder....1004
Figure 8-9 Auxiliary Hydraulics....1008
Figure 8-10 Sway Cylinder....1012
Figure 8-11 Outrigger Controller, (if equipped)....1016
Figure 8-12 Outrigger Cylinders, (if equipped)....1018
Section 9 Hydraulic Components....1021
Figure 9-1 Lift Cylinder....1022
Figure 9-2 Extend/Retract Cylinder....1026
Figure 9-3 Tilt Cylinder....1030
Figure 9-4 Compensating Cylinder....1034
Figure 9-5 Sway Cylinder....1036
Figure 9-6 Main Control Valve....1040
Figure 9-7 Implement Pump....1044
Figure 9-8 Hydraulic Tank Assembly....1046
Figure 9-9 Brake Valve....1050
Figure 9-10 Priority Valve....1058
Figure 9-11 Steer Select Valve....1060
Figure 9-12 Quick Coupler Cylinder....1064
Figure 9-13 Outrigger Cylinder, (if equipped)....1066
Figure 9-14 Outrigger Control Valve, (if equipped)....1070
Figure 9-15 Swing Carriage Cylinder....1072
Figure 9-16 Side Shift Carriage Cylinder....1074
Figure 9-17 Dual Fork Positioning Carriage Cylinder....1076
Figure 9-18 Hydraulic Manifold....1078
Section 10 Electrical....1081
Figure 10-1 Battery & Cables....1082
Figure 10-2 Battery Disconnect Installation....1086
Figure 10-3 Engine Harness....1090
Figure 10-4 Transmission Harness....1096
Figure 10-5 Auxiliary Electrics....1098
Figure 10-6 Tilt Electronics....1100
Figure 10-7 AC Harness....1102
Figure 10-8 Cab Work Light Harness....1106
Figure 10-9 Chassis Harness....1108
Figure 10-10 ZF Transmission Harness....1110
Figure 10-11 Cab Control Harness....1112
Figure 10-12 Cab Dash Harness....1116
Figure 10-13 VEC Box Harness....1118
Figure 10-14 Boom Work Lights Harness....1122
Figure 10-15 Cab Work Light Harness....1124
Figure 10-16 Cab Work Light & Beacon Light Switch Harness....1126
Figure 10-17 Accessory Module Harness....1128
Figure 10-18 Frame Road Lights Harness....1130
Figure 10-19 Cab Road Lights Harness....1132
Figure 10-20 Conversion Kit Harness....1134
Figure 10-21 Cab Options Harness....1136
Section 11 Decals....1139
Figure 11-1 Cab & Frame Decals....1140
Figure 11-2 Boom Decals....1148
Section 12 Options....1151
Figure 12-1 Block Heater Installation....1152
Figure 12-2 8 Inch Winch....1154
Figure 12-3 Winch Motor....1158
Figure 12-4 Pressure Reducer Valve - 1360 PSI....1160
Figure 12-5 Pintle Hook Installation....1162
Figure 12-6 Fender Option....1164
Figure 12-7 Work Light Package....1166
Figure 12-8 Beacon Light Package....1176
Figure 12-9 Road Lights Installation....1178
Figure 12-10 Boom Lights Installation....1184
Figure 12-11 Skylight Wiper Assembly....1186
Figure 12-12 Cold Weather Package....1188
Figure 12-13 Arctic Package....1190
Figure 12-14 Top Cab Glass Shield Installation....1194
Figure 12-15 Front Cab Glass Shield Installation....1196
Figure 12-16 Hydraulic Cooler Bypass Installation....1198
Figure 12-17 Beacon Light Mount With AC....1200
Figure 12-18 Winch....1202
Figure 12-19 Beacon Light Installation....1204
Maintenance Parts List....1209
Part Number Index....1213
31200256 - Parts Manual (Model TL943)....1229
31200256_P_TL943_CAT_Parts....1229
Effectivity Page....1231
Table of Contents....1233
SMCS Codes - Telehandler....1239
Section 1 Frame & Attaching Parts....1245
Figure 1-1 Frame Shrouding & Trim....1246
Figure 1-2 Axle Mounting....1254
Figure 1-3 Outrigger Mounting, (if equipped)....1256
Section 2 Boom....1259
Figure 2-1 First Boom Section....1260
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)....1262
Figure 2-3 Second Boom Section....1264
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)....1266
Figure 2-5 Third Boom Section....1268
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)....1270
Figure 2-7 Push Beam/Extend Chain & Roller Assembly....1272
Figure 2-8 Quick Coupling Assembly....1274
Figure 2-9 Hydraulic Quick Coupling Assembly....1276
Section 3 Attachments....1279
Figure 3-1 Carriage Assembly....1280
Figure 3-2 Forks....1282
Figure 3-3 Winch Installation....1284
Figure 3-4 Fork Mounted Platform....1286
Figure 3-5 Side Tilt Carriage Assembly....1290
Figure 3-6 Fork Clamp Installation....1292
Figure 3-7 Fork Mounted Hook....1294
Figure 3-8 100 Degree Swing Carriage....1296
Figure 3-9 48” Side Shift Carriage....1298
Figure 3-10 Dual Fork Positioning Carriage....1300
Section 4 Engine & Attaching Parts....1303
Figure 4-1 Engine Assembly, LH View....1304
Figure 4-2 Engine Assembly, RH View....1308
Figure 4-3 Engine Assembly....1310
Figure 4-4 Cat Engine....1314
Figure 4-5 Fuel Tank & Lines....1318
Figure 4-6 Radiator Assembly....1320
Figure 4-7 Air Cleaner & Installation....1324
Figure 4-8 Exhaust Installation....1328
Figure 4-9 Transmission - ZF Transmission....1333
Figure 4-10 ZF Transmission - Transmission Converter & Input....1335
Figure 4-11 ZF Transmission - Gearbox Housing....1337
Figure 4-12 ZF Transmission - Forward Gear....1339
Figure 4-13 ZF Transmission - Reverse Gear Group....1341
Figure 4-14 ZF Transmission - 1st Shaft Group....1343
Figure 4-15 ZF Transmission - 2nd Shaft Group....1345
Figure 4-16 ZF Transmission - 3rd Shaft Group....1347
Figure 4-17 ZF Transmission - 4th Shaft Group....1349
Figure 4-18 ZF Transmission - Power Take-Off....1351
Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator....1353
Figure 4-20 ZF Transmission - Gearshift System....1355
Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick....1357
Figure 4-22 ZF Transmission - Transfer Box....1359
Section 5 Drive Train....1362
Figure 5-1 Front Axle Assembly....1363
Figure 5-2 Front Axle....1365
Figure 5-3 Front Axle Housing Assembly....1367
Figure 5-4 Front Steering Components....1369
Figure 5-5 Front Gear Components....1371
Figure 5-6 Front Differential....1373
Figure 5-7 Front Double Joint....1375
Figure 5-8 Front Brakes....1377
Figure 5-9 Front Wheel Hub....1379
Figure 5-10 Front Reduction Gears....1381
Figure 5-11 Rear Axle Assembly....1383
Figure 5-12 Rear Axle....1385
Figure 5-13 Rear Axle Housing Assembly....1387
Figure 5-14 Rear Steering Components....1389
Figure 5-15 Rear Gear Components....1391
Figure 5-16 Rear Differential....1393
Figure 5-17 Rear Double Joint....1395
Figure 5-18 Rear Brakes....1397
Figure 5-19 Rear Wheel Hub....1401
Figure 5-20 Rear Reduction Gears....1403
Figure 5-21 Rear Axle....1405
Figure 5-22 Central Housing And Steering....1407
Figure 5-23 Differential....1409
Figure 5-24 Hub Reduction....1411
Figure 5-25 Brakes....1415
Figure 5-26 Drive Shaft Assembly....1417
Figure 5-27 Tires & Rims....1419
Section 6 Cab....1424
Figure 6-1 Cab Assembly....1425
Figure 6-2 Cab....1431
Figure 6-3 Suspension Seat....1435
Figure 6-4 Instrument Panel....1437
Figure 6-5 Heating Components....1441
Figure 6-6 Air Conditioning....1451
Figure 6-7 Air Conditioning Components....1455
Section 7 Controls....1464
Figure 7-1 Accelerator Pedal Assembly....1465
Figure 7-2 Steering Column & Attaching Parts....1471
Figure 7-3 Brake Pedal Assembly....1473
Figure 7-4 Boom Joystick....1477
Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux....1481
Figure 7-6 Frame Level Joystick Assembly....1483
Figure 7-7 Auxiliary Hydraulic Joystick....1485
Section 8 Hydraulic Circuits....1488
Figure 8-1 Priority Valve Circuit....1489
Figure 8-2 Dump Circuit....1495
Figure 8-3 Steer Select Valve....1499
Figure 8-4 Service/Parking Brake....1501
Figure 8-5 Boom Joystick Circuit....1503
Figure 8-6 Lift Cylinder....1507
Figure 8-7 Crowd Cylinder....1511
Figure 8-8 Tilt & Tilt Compensating Cylinder....1515
Figure 8-9 Sway Cylinder....1519
Figure 8-10 Outrigger Cylinders, (if equipped)....1521
Figure 8-11 Auxiliary Hydraulics....1525
Figure 8-12 Outrigger Joysticks, (if equipped)....1531
Section 9 Hydraulic Components....1536
Figure 9-1 Lift Cylinder....1537
Figure 9-2 Crowd Cylinder....1543
Figure 9-3 Tilt Cylinder....1547
Figure 9-4 Compensating Cylinder....1553
Figure 9-5 Sway Cylinder....1559
Figure 9-6 Outrigger Cylinder, (if equipped)....1563
Figure 9-7 Main Control Valve....1567
Figure 9-8 Outrigger Main Control Valve....1573
Figure 9-9 Implement Pump....1577
Figure 9-10 Hydraulic Tank Assembly....1585
Figure 9-11 Brake Valve....1589
Figure 9-12 Brake Control Valve....1597
Figure 9-13 Steer Select Valve....1599
Figure 9-14 Quick Coupler Cylinder....1601
Figure 9-15 Outrigger Control Valve....1605
Figure 9-16 Swing Carriage Cylinder....1609
Figure 9-17 Side Shift Carriage Cylinder....1611
Figure 9-18 Hydraulic Manifold....1613
Figure 9-19 Divertor Valve....1615
Figure 9-20 Dual Fork Positioning Carriage Cylinder....1619
Section 10 Electrical....1622
Figure 10-1 Battery & Cables....1623
Figure 10-2 Battery Disconnect Installation....1627
Figure 10-3 Engine Harness....1631
Figure 10-4 Transmission Harness....1637
Figure 10-5 Transmission Harness - ZF....1639
Figure 10-6 Boom Work Light Harness....1641
Figure 10-7 Cab Work Light Harness....1643
Figure 10-8 Work Light Cab Harness....1645
Figure 10-9 Work Light Cab Harness, (if equipped)....1647
Figure 10-10 Frame Road Lights Harness....1649
Figure 10-11 Cab Road Lights Harness....1651
Figure 10-12 Auxiliary Electrics....1653
Figure 10-13 A/C Harness....1655
Figure 10-14 Cab Harness....1657
Figure 10-15 Power Distribution Box Installation....1659
Figure 10-16 Transmission Relay Harness....1661
Figure 10-17 Cab Road Lights Harness....1663
Figure 10-18 Tilt On Joystick Harness....1665
Figure 10-19 Tilt & Aux Control Module....1667
Figure 10-20 Accessory Module Harness....1669
Figure 10-21 Chassis Harness....1671
Figure 10-22 Cab Options Harness....1675
Figure 10-23 VEC Options Harness....1677
Section 11 Decals....1682
Figure 11-1 Cab & Frame Decals....1683
Figure 11-2 Boom Decals....1695
Section 12 Options....1698
Figure 12-1 Block Heater Installation....1699
Figure 12-2 8” Winch....1701
Figure 12-3 Winch Motor....1705
Figure 12-4 Pressure Reducer Valve, 1360 PSI....1707
Figure 12-5 Pintle Hook....1709
Figure 12-6 Fender Installation....1711
Figure 12-7 Work Light Package....1713
Figure 12-8 Beacon Light Package....1726
Figure 12-9 Boom Lights Installation....1730
Figure 12-10 Skylight Wiper Assembly....1732
Figure 12-11 Road Lights Installation....1734
Figure 12-12 Cold Weather Package....1740
Figure 12-13 Arctic Package....1742
Figure 12-14 Top Cab Glass Shield....1746
Figure 12-15 Front Cab Glass Shield....1748
Figure 12-16 Hydraulic Cooler Bypass Installation....1750
Figure 12-17 Beacon Light Mount With AC....1752
Figure 12-18 Winch....1754
Maintenance Parts List....1757
Part Number Index....1761
31200257 - Parts Manual (Models TL1055, TL1255)....1777
31200257_S_TL1055 TL1255_CAT_Parts....1777
Effectivity Page....1779
Table of Contents....1781
SMCS CODES - TELEHANDLER....1787
Section 1 Frame & Attaching Parts....1793
Figure 1-1 Frame Shrouding & Trim....1794
Figure 1-2 Axle & Wheel Mounting....1802
Figure 1-3 Outrigger Mounting....1804
Section 2 Boom....1807
Figure 2-1 First Boom Section....1808
Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)....1812
Figure 2-3 Second Boom Section....1816
Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)....1822
Figure 2-5 Third Boom Section....1826
Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)....1830
Figure 2-7 Fourth Boom Section....1834
Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)....1838
Figure 2-9 Quick Coupler Assembly....1842
Figure 2-10 Hydraulic Quick Coupler Assembly....1844
Section 3 Attachments....1849
Figure 3-1 Carriage Assembly....1850
Figure 3-2 Forks....1852
Figure 3-3 Winch Installation....1854
Figure 3-4 Side Tilt Carriage Assembly....1856
Figure 3-5 Fork Clamp Installation....1858
Figure 3-6 Fork Mounted Platform....1860
Figure 3-7 Fork Mounted Hook....1864
Figure 3-8 Dual Fork Positioning Carriage....1866
Figure 3-9 100 Degree Swing Carriage....1868
Figure 3-10 180 Degree Swing Carriage....1870
Figure 3-11 Side Shift Carriage....1874
Section 4 Engine & Attaching Parts....1877
Figure 4-1 Engine Assembly....1878
Figure 4-2 CAT Engine....1888
Figure 4-3 CAT Engine....1892
Figure 4-4 Fuel Tank & Lines....1894
Figure 4-5 Radiator Assembly....1896
Figure 4-6 Air Cleaner Installation....1904
Figure 4-7 Exhaust Installation....1910
Figure 4-8 ZF Transmission....1914
Figure 4-9 ZF Transmission - Converter & Input....1916
Figure 4-10 ZF Transmission - Gearbox Housing....1918
Figure 4-11 ZF Transmission - Forward Gear Group....1920
Figure 4-12 ZF Transmission - Reverse Gear Group....1922
Figure 4-13 ZF Transmission - 1st Shaft Group....1924
Figure 4-14 ZF Transmission - 2nd Shaft Group....1926
Figure 4-15 ZF Transmission - 3rd Shaft Group....1928
Figure 4-16 ZF Transmission - 4th Shaft Group....1930
Figure 4-17 ZF Transmission - Power Take-Off....1932
Figure 4-18 ZF Transmission - Control Unit & Pressure Regulator....1934
Figure 4-19 ZF Transmission - Gearshift System....1936
Figure 4-20 ZF Transmission - Oil Pump, Filter & Dipstick....1938
Figure 4-21 ZF Transmission - Transfer Box....1940
Section 5 Drive Train....1943
Figure 5-1 Front Axle Assembly....1944
Figure 5-2 Front Axle - Central Housing & Steering....1946
Figure 5-3 Front Axle - Differential....1948
Figure 5-4 Front Axle - Hub Reduction....1950
Figure 5-5 Front Axle - Brakes....1954
Figure 5-6 Rear Axle Assembly....1956
Figure 5-7 Rear Axle - Central Housing & Steering....1958
Figure 5-8 Rear Axle - Differential....1960
Figure 5-9 Rear Axle - Hub Reduction....1962
Figure 5-10 Rear Axle - Brakes....1966
Figure 5-11 Drive Shaft....1970
Figure 5-12 Tires & Rims....1972
Section 6 Cab....1979
Figure 6-1 Cab Assembly....1980
Figure 6-2 Cab....1988
Figure 6-3 Suspension Seat....1996
Figure 6-4 Instrument Panel....1998
Figure 6-5 Heating Components....2002
Figure 6-6 Open Cab Heater Option....2010
Figure 6-7 Air Conditioning....2014
Figure 6-8 Air Conditioning Components....2022
Section 7 Controls....2027
Figure 7-1 Boom Joystick with Adjustable Tilt....2028
Figure 7-2 Hydraulic Controller - Outrigger & Sway/Aux....2030
Figure 7-3 Steering Column & Attaching Parts....2032
Figure 7-4 Brake Pedal Assembly....2034
Figure 7-5 Accelerator Pedal....2036
Section 8 Hydraulic Circuits....2039
Figure 8-1 Supply Circuit....2040
Figure 8-2 Dump Circuit....2052
Figure 8-3 Steer Select....2058
Figure 8-4 Service/Park Brake....2060
Figure 8-5 Boom Joystick....2062
Figure 8-6 Sway/Auxiliary Controller....2064
Figure 8-7 Outrigger Controller....2070
Figure 8-8 Lift Cylinder....2072
Figure 8-9 Crowd Cylinder....2076
Figure 8-10 Tilt & Tilt Compensating Cylinders....2080
Figure 8-11 Auxiliary Function....2084
Figure 8-12 Boom Hydraulics Assembly....2092
Figure 8-13 Sway Cylinder....2094
Figure 8-14 Outrigger Cylinders....2100
Section 9 Hydraulic Components....2107
Figure 9-1 Lift Cylinder....2108
Figure 9-2 Crowd Cylinder....2122
Figure 9-3 Tilt Cylinder....2128
Figure 9-4 Compensating Cylinder....2140
Figure 9-5 Sway Cylinder....2152
Figure 9-6 Stabilizer Cylinder....2158
Figure 9-7 Outrigger Cylinder Assembly....2164
Figure 9-8 Dual Fork Positioning Carriage Cylinder....2168
Figure 9-9 Main Control Valve....2170
Figure 9-10 Hydraulic Pump....2176
Figure 9-11 Variable Displacement Pump....2182
Figure 9-12 Hydraulic Tank Assembly....2184
Figure 9-13 Brake Valve....2190
Figure 9-14 Hydraulic Manifold....2194
Figure 9-15 Steer Select Valve....2196
Figure 9-16 Quick Coupler Cylinder....2198
Figure 9-17 Decompression Valve....2202
Figure 9-18 Swing Carriage Cylinder....2204
Figure 9-19 180 Degree Swing Carriage Cylinder....2206
Figure 9-20 Side Shift Carriage Cylinder....2208
Figure 9-21 Side Tilt Carriage Cylinder....2210
Section 10 Electrical....2215
Figure 10-1 Battery & Cables....2216
Figure 10-2 Battery Disconnect Installation....2224
Figure 10-3 Engine Harness....2228
Figure 10-4 Chassis Harness....2238
Figure 10-5 Dash Harness....2248
Figure 10-6 Transmission Harness....2252
Figure 10-7 Transmission Relay Harness....2256
Figure 10-8 Enclosed Cab Harness....2260
Figure 10-9 VEC Options Harness....2262
Figure 10-10 A/C Harness....2270
Figure 10-11 Auxiliary Electrics....2272
Figure 10-12 Cab Work Light Harness....2274
Section 11 Decals....2277
Figure 11-1 Cab & Frame Decals....2278
Figure 11-2 Boom Decals....2284
Section 12 Options....2287
Figure 12-1 Work Light Package....2288
Figure 12-2 Fender Installation....2298
Figure 12-3 Pintle Hook Installation....2300
Figure 12-4 Counterweight with Pintle Hitch....2302
Figure 12-5 8 IN Winch....2304
Figure 12-6 Winch Motor....2308
Figure 12-7 Pressure Reducer Valve....2310
Figure 12-8 Block Heater Installation....2312
Figure 12-9 Boom Lights Installation....2314
Figure 12-10 Skylight Wiper Assembly....2316
Figure 12-11 Road Lights Installation....2318
Figure 12-12 Top Cab Glass Shield....2322
Figure 12-13 Front Cab Glass Shield....2324
Figure 12-14 Cold Weather Package....2326
Figure 12-15 Arctic Package....2328
Figure 12-16 Beacon Light Mount with AC....2330
Figure 12-17 Boom Work Light Harness....2334
Figure 12-18 Work Light Cab Harness....2336
Figure 12-19 Work Light Cab Harness....2338
Figure 12-20 Winch....2342
Maintenance Parts List....2345
Part Number Index....2349
31200261 (SEBU9288) - Operation & Safety Manual (Telehandler Personnel Work Platform)....2367
31200261_G_PWP_CAT_O&SM....2367
Revision Log....2369
Read This First....2370
Table of Contents....2373
Section 1 - General Safety Practices....2375
1.1 Hazard Classification System....2375
1.2 General Precautions....2376
1.3 Operation Safety....2377
Section 2 - Pre-Operation and Inspection....2387
2.1 Pre-Operation Check and Inspection....2387
2.2 Safety Decals - JLG Supplied Personnel Work Platform....2388
2.3 Walk-Around Inspection....2389
2.4 Warm-Up and Operational Checks....2390
Section 3 - Operation....2391
3.1 Platform Operation....2391
3.2 Use of the Capacity Chart....2392
3.3 Loading and Securing for Transport....2394
Section 4 - Types of Personnel Work Platforms....2395
4.1 Approved Personnel Work Platforms....2395
4.2 Unapproved Personnel Work Platforms....2395
4.3 Platform Installation....2396
Section 5 - Emergency Procedures....2397
5.1 Emergency Lowering of Boom....2397
5.2 Incident Notification....2397
Section 6 - Specifications....2399
6.1 Product Specifications - JLG Supplied Personnel Work Platform....2399
Index....2401
Inspection, Maintenance and Repair Log....2403
31200292 - Service Manual (Models TL642, TL943)....2407
31200292_J_TL642 TL943_CAT_Service....2407
Effectivity Page....2409
Table of Contents....2411
Section 1 Safety Practices....2415
1.1 Introduction....2416
1.2 Disclaimer....2416
1.3 Operation & Maintenance Manual....2416
1.4 Do Not Operate Tags....2416
1.5 Safety Information....2416
1.5.1 Safety Alert System and Signal Words....2416
1.6 Safety Instructions....2417
1.6.1 Personal Hazards....2417
1.6.2 Equipment Hazards....2417
1.6.3 General Hazards....2417
1.6.4 Operational Hazards....2418
1.7 Safety Decals....2418
Section 2 General Information and Specifications....2419
2.1 Replacement Parts and Warranty Information....2420
2.2 Torque Charts....2421
2.2.1 SAE Fastener Torque Chart....2421
2.2.2 Metric Fastener Torque Chart....2425
2.2.3 Hydraulic Hose Torque Chart....2428
2.3 Specifications....2429
2.3.1 Travel Speeds....2429
2.3.2 Hydraulic Cylinder Performance....2429
2.3.3 Cylinder Drift....2429
2.3.4 Electrical System....2430
2.3.5 Engine Performance Specifications....2430
2.3.6 Tires....2431
2.4 Fluids and Lubricant Capacities....2432
2.5 Service and Maintenance Schedules....2435
2.5.1 10, 1st 50 & 50 Hour....2435
2.5.2 1st 250, 250 & 500 Hour....2436
2.5.3 1000 & 1500 Hour....2437
2.6 Lubrication Schedules....2438
Section 3 Boom....2441
3.1 Boom System Component Terminology....2443
3.2 Boom System - Three Section....2444
3.2.1 Boom System Operation....2444
3.3 Boom Assembly Maintenance....2444
3.4 Complete Boom Removal/ Installation....2445
3.4.1 Complete Boom Removal....2445
3.4.2 Complete Boom Installation....2445
3.5 Boom Section Removal/ Installation....2446
3.5.1 Second and Third Boom Section Removal....2446
3.5.2 Third Boom Section Removal....2447
3.5.3 Push Beam - Extend/Retract Cylinder Removal....2448
3.5.4 Push Beam - Extend/Retract Cylinder Installation and Third Boom Section Assembly....2449
3.5.5 Third Boom Section Installation....2450
3.5.6 Second and Third Boom Section Installation....2452
3.6 Extend/Retract Chain Removal/Installation....2454
3.6.1 Extend/Retract Chain Removal....2454
3.6.2 Extend/Retract Chain Installation....2455
3.7 Push Beam - Extend/Retract Cylinder Removal/ Installation....2456
3.7.1 Push Beam - Extend/Retract Cylinder Removal....2456
3.7.2 Push Beam - Extend/Retract Cylinder Installation....2458
3.8 Boom Adjustments....2460
3.8.1 Chain Tension Inspection—TL642....2460
3.8.2 Chain Tension Adjustment—TL642....2461
3.8.3 Chain Tension Inspection— TL943....2462
3.8.4 Chain Tension Adjustment— TL943....2463
3.9 Boom Head - Mounted Winch....2465
3.9.1 Boom Head-Mounted Winch Removal....2465
3.9.2 Boom Head-Mounted Winch Installation....2465
3.10 Boom Wear Pads....2465
3.10.1 Wear Pad Inspection....2465
3.10.2 Wear Pad Installation and Lubrication....2465
3.11 Boom Extend and Retract Chains....2466
3.11.1 Boom Chain Inspection....2466
3.11.2 Inspection Guidelines....2467
3.11.3 Chain Lubrication....2469
3.12 Forks....2469
3.13 Emergency Boom Lowering Procedure....2470
3.13.1 Equipment and Supplies Required....2470
3.13.2 Lowering Procedure....2470
3.14 Troubleshooting....2472
3.15 Push Beam Temporary Brackets....2475
Section 4 Cab and Covers....2477
4.1 Operator Cab and Covers Component Terminology....2478
4.1.1 General Overview....2478
4.1.2 General Overview....2479
4.2 Operator Cab....2480
4.2.1 Cab Safety....2480
4.2.2 Serial Number Decal....2480
4.3 Cab Components....2480
4.3.1 Steering Column and Orbitrol Valve....2480
4.3.2 Service Brake Pedal....2481
4.3.3 Throttle Pedal....2482
4.3.4 Boom Joystick....2483
4.3.5 Frame Level, Auxiliary Hydraulic (if equipped) and Outrigger Joysticks....2484
4.3.6 Windshield Wiper Assembly....2484
4.3.7 Heater/Air Conditioning System (if equipped)....2485
4.4 Cab Removal....2486
4.5 Cab Installation....2487
Section 5 Axles, Drive Shafts, Wheels and Tires....2489
5.1 Axles, Drive Shafts, Wheels and Tires Component Terminology....2490
5.2 General Information....2491
5.3 Axle Assemblies....2491
5.3.1 Axle Serial Number Plate....2491
5.3.2 Axle Specifications....2491
5.3.3 Axle Internal Service....2491
5.3.4 Axle Maintenance....2491
5.3.5 Axle Removal....2492
5.3.6 Axle Installation....2492
5.3.7 Axle Assembly and Drive Shaft Troubleshooting....2494
5.4 Drive Shafts....2497
5.4.1 Drive Shaft Inspection and Service....2497
5.4.2 Drive Shaft Maintenance....2497
5.4.3 Drive Shaft Removal....2497
5.4.4 Drive Shaft Cleaning and Drying....2497
5.4.5 Drive Shaft Installation....2497
5.5 Wheels and Tires....2498
5.5.1 Removing Wheel and Tire Assembly from Machine....2498
5.5.2 Installing Wheel and Tire Assembly onto Machine....2499
5.6 Brakes....2499
5.7 Towing a Disabled machine....2499
5.7.1 Manually Releasing the Park Brake....2499
5.7.2 Manually Resetting the Park Brake....2500
Section 6 Transmission....2501
6.1 Transmission Assembly Component Terminology....2502
6.2 Transmission Serial Number....2503
6.3 Transmission Specifications and Maintenance Information....2503
6.4 Transmission Replacement....2503
6.4.1 Transmission Removal....2503
6.4.2 Transmission Inspection and Internal Repair....2504
6.4.3 Transmission Installation....2504
6.4.4 After Transmission Service or Replacement....2505
6.5 Torque Convertor Diaphragm....2506
6.5.1 Torque Convertor Diaphragm Removal....2506
6.5.2 Torque Convertor Diaphragm Installation....2506
6.6 Troubleshooting....2507
6.6.1 Transmission Troubleshooting....2507
Section 7 Engine....2511
7.1 Introduction....2512
7.1.1 Disclaimer and Scope....2512
7.1.2 Component Terminology....2513
7.2 Engine Serial Number....2514
7.3 Specifications and Maintenance Information....2514
7.4 Engine Cooling System....2514
7.4.1 Radiator Pressure Cap....2514
7.4.2 Thermostat Replacement....2514
7.4.3 Radiator/Oil Cooler and Replacement....2515
7.5 Engine Electrical System....2516
7.6 Fuel System....2517
7.6.1 Diesel Fuel....2517
7.6.2 Fuel Tank....2517
7.6.3 After Fuel System Service....2518
7.7 Engine Exhaust System....2518
7.7.1 Exhaust System Removal....2518
7.7.2 Exhaust System Installation....2519
7.8 Air Cleaner Assembly....2519
7.8.1 Air Cleaner Assembly Removal....2519
7.8.2 Air Cleaner Assembly Installation....2519
7.8.3 Air Cleaner Assembly Removal....2520
7.8.4 Air Cleaner Assembly Installation....2520
7.9 Engine Replacement....2520
7.9.1 Engine Removal....2520
7.9.2 Engine Installation....2521
7.10 Engine Drive Plate....2523
7.10.1 Drive Plate Removal....2523
7.10.2 Drive Plate Installation....2523
7.11 Troubleshooting....2524
Section 8 Hydraulic System....2525
8.1 Hydraulic Component Terminology....2526
8.2 Safety Information....2527
8.3 Hydraulic Pressure Diagnosis....2527
8.3.1 Pressure Checks and Adjustments....2527
8.4 Hydraulic Circuits....2528
8.4.1 Hydraulic Pressures....2528
8.4.2 Tilt Circuit Port Relief Adjustment....2528
8.4.3 Hydraulic Schematic - TL642....2533
8.4.4 Hydraulic Schematic - TL943 Before S/N TBL01599 excluding TBL01551 & TBL01585....2535
8.4.5 Hydraulic Schematic - TL943 S/N TBL01599 & After including TBL01551 & TBL01585....2537
8.5 Hydraulic Reservoir....2538
8.5.1 Hydraulic Oil Reservoir Draining....2538
8.5.2 Hydraulic Oil Reservoir Filling....2538
8.5.3 Hydraulic Oil Reservoir Removal/ Installation....2538
8.6 Engine Implement Pump....2539
8.6.1 Pump Replacement....2539
8.7 Control Valves....2542
8.7.1 Main Control Valve....2542
8.7.2 Service Brake Valve....2544
8.7.3 Service Brake Bleeding....2545
8.7.4 Steering Orbitrol Valve....2545
8.7.5 Steer Select Valve....2546
8.7.6 Outrigger Valve (if equipped)....2547
8.8 Hydraulic Cylinders....2548
8.8.1 General Cylinder Removal Instructions....2548
8.8.2 Cylinder Pressure Checking....2550
8.8.3 Steering Cylinders....2550
8.8.4 Cylinder Torque Specifications - TL642....2551
8.8.5 Cylinder Torque Specifications - TL943....2552
Section 9 Electrical System....2553
9.1 Electrical Component Terminology....2555
9.1.1 General Overview....2555
9.1.2 General Overview....2556
9.2 Specifications....2557
9.3 Safety Information....2557
9.4 Fuses and Relays....2557
9.4.1 Cab....2557
9.4.2 Engine Compartment....2557
9.4.3 Power Control Board....2558
9.4.4 VEC Control Module....2560
9.4.5 Universal Ground Control Module (UGM)....2561
9.4.6 UGM Connections....2562
9.5 Electrical System Schematics....2563
9.5.1 Before S/N TBK01167 excluding TBK01162; Before S/N TBL01599 excluding TBL01551 & TBL01585....2563
9.5.2 S/N TBK01167 & After including TBK01162; S/N TBL01599 & After including TBL01551 & TBL01585....2570
9.6 Circuit Breakdowns....2575
9.6.1 Constant Power Circuit from Battery....2575
9.6.2 Start Circuit....2576
9.6.3 Charging Circuit....2577
9.7 Engine Start Circuit....2578
9.7.1 Starter....2578
9.8 Charging Circuit....2579
9.8.1 Alternator....2579
9.9 Window Wiper/Washer Windshield Wiper Motor....2580
9.9.1 Windshield/Rear Window Washer Reservoir....2581
9.10 Cab Heater/AC and Fan....2581
9.10.1 Cab Heater/AC Controls....2581
9.11 Switches, Solenoids and Senders....2582
9.11.1 Priority Valve....2582
9.11.2 Transmission Solenoid Valves....2583
9.11.3 Transmission Temperature Switch....2584
9.11.4 Engine Coolant Temperature Sensor....2584
9.11.5 Engine Oil Pressure Sender/Sensor....2585
9.11.6 Fuel Level Sender....2585
9.12 Gauges and Display Monitor....2586
9.12.1 Analog Gauges....2586
9.12.2 3-N-1 Digital Gauge....2587
9.13 Dash Switches....2588
9.13.1 Ignition Key Switch....2588
9.13.2 Dash Switches....2588
9.13.3 Rheostat Switch (if equipped)....2589
9.14 Hand Held Analyzer (S/N TBL01599 & After including TBL01551 & TBL01585)....2590
9.14.1 Analyzer Usage....2590
9.14.2 Analyzer Software Version A....2591
9.14.3 Personality Settings....2592
9.14.4 Tilt/Auxiliary Calibration Menu....2593
9.14.5 Joystick Fault Codes....2594
9.15 Engine Diagnostic and Event Codes (S/N TBK01167 & After including TBK01162; S/N TBL01599 & After including TBL01551 & TBL01585)....2599
31200293 - Service Manual (Models TL1055, TL1255)....2605
31200293_K_TL1055 TL1255_CAT_Service....2605
Effectivity Page....2607
Table of Contents....2609
Section 1 Safety Practices....2613
1.1 Introduction....2614
1.2 Disclaimer....2614
1.3 Operation & Maintenance Manual....2614
1.4 Do Not Operate Tags....2614
1.5 Safety Information....2614
1.5.1 Safety Alert System and Signal Words....2614
1.6 Safety Instructions....2615
1.6.1 Personal Hazards....2615
1.6.2 Equipment Hazards....2615
1.6.3 General Hazards....2615
1.6.4 Operational Hazards....2616
1.7 Safety Decals....2616
Section 2 General Information and Specifications....2617
2.1 Replacement Parts and Warranty Information....2618
2.2 Thread Locking Compound....2618
2.3 Torque Charts....2619
2.3.1 SAE Fastener Torque Chart....2619
2.3.2 Metric Fastener Torque Chart....2625
2.3.3 Hydraulic Hose Torque Chart....2629
2.4 Specifications....2630
2.4.1 Travel Speeds....2630
2.4.2 Hydraulic Cylinder Performance....2630
2.4.3 Cylinder Drift....2630
2.4.4 Electrical System....2631
2.4.5 Engine Performance Specifications....2631
2.4.6 Tires....2632
2.5 Fluids and Lubricant Capacities....2633
2.6 Service and Maintenance Schedules....2636
2.6.1 10, 1st 50 & 50 Hour....2636
2.6.2 1st 250, 250 & 500 Hour....2637
2.6.3 1000 & 1500 Hour....2638
2.7 Lubrication Schedules....2639
2.7.1 50 Hour....2639
2.7.2 250 Hour....2640
2.7.3 1000 Hour....2641
Section 3 Boom....2643
3.1 Boom System Component Terminology....2645
3.2 Boom System - Four Section....2646
3.2.1 Boom System Operation....2646
3.3 Boom Assembly Maintenance....2646
3.4 Complete Boom Removal/ Installation....2647
3.4.1 Complete Boom Removal....2647
3.4.2 Complete Boom Installation....2647
3.5 Boom Section Removal/ Installation....2648
3.5.1 Second, Third & Fourth Boom Section Removal....2648
3.5.2 Third & Fourth Boom Section Removal....2650
3.5.3 Fourth Boom Section Removal....2651
3.5.4 Hose Carrier Removal....2652
3.5.5 Fourth Boom Section Assembly....2652
3.5.6 Hose Carrier Installation....2653
3.5.7 Third Boom Section Assembly....2654
3.5.8 Fourth Boom Section Installation....2654
3.5.9 Second Boom Section Assembly....2655
3.5.10 Third & Fourth Boom Section Installation....2655
3.5.11 Second, Third and Fourth Boom Section Installation....2657
3.6 Boom Section Separation Adjustment....2658
3.7 Hose Carrier Assembly Removal/Installation....2660
3.7.1 Hose Carrier Assembly Removal....2660
3.7.2 Assembling the Hose Carrier Assembly....2661
3.7.3 Hose Carrier-Assembly Installation....2661
3.7.4 Boom Hose Take-up Adjustment....2662
3.7.5 Boom Hose Adjustment....2662
3.8 Quick Coupler Assembly....2663
3.8.1 Connecting with a Mechanical Quick Coupler Device....2663
3.8.2 Connecting with a Hydraulic Quick Coupler Device....2663
3.8.3 Connecting with a Quick Coupler to a Hydraulic Operated Attachment....2663
3.8.4 Quick Coupler Removal....2663
3.8.5 Quick Coupler Installation....2663
3.9 Boom Head - Mounted Winch....2664
3.9.1 Boom Head-Mounted Winch Removal....2664
3.9.2 Boom Head-Mounted Winch Installation....2664
3.10 Boom Wear Pads....2664
3.10.1 Wear Pad Inspection....2664
3.10.2 Wear Pad Installation and Lubrication....2664
3.11 Boom Chain Removal/ Installation....2665
3.11.1 Retract Chain Removal....2665
3.11.2 Retract Chain Installation....2666
3.11.3 Extend Chain Removal....2666
3.11.4 Extend Chain Installation....2667
3.12 Boom Chain Inspection and Lubrication....2667
3.12.1 Boom Chain Inspection....2667
3.12.2 Inspection Guidelines....2668
3.12.3 Expose Chains for Inspection....2670
3.12.4 Chain Lubrication....2670
3.13 Forks....2671
3.14 Emergency Boom Lowering Procedure....2672
3.14.1 Equipment and Supplies Required....2672
3.14.2 Lowering Procedure....2672
3.15 Troubleshooting....2674
Section 4 Cab and Covers....2677
4.1 Operator Cab and Covers Component Terminology....2678
4.2 Operator Cab....2679
4.2.1 Cab Safety....2679
4.2.2 Serial Number Decal....2679
4.3 Cab Components....2679
4.3.1 Steering Column and Orbitrol Valve....2679
4.3.2 Service Brake Pedal....2680
4.3.3 Throttle Pedal....2681
4.3.4 Boom and Tilt Joystick Assembly....2681
4.3.5 Frame Level, Auxiliary and Outrigger Control Joysticks....2682
4.3.6 Windshield Wiper Assembly....2682
4.3.7 Heater/Air Conditioning System (if equipped)....2682
4.4 Cab Removal....2684
4.5 Cab Installation....2685
Section 5 Axles, Drive Shafts, Wheels and Tires....2687
5.1 Axle, Drive Shaft and Wheel Component Terminology....2688
5.2 General Information....2689
5.3 Axle Assemblies....2689
5.3.1 Axle Serial Number Plate....2689
5.3.2 Axle Specifications....2689
5.3.3 Axle Internal Service....2689
5.3.4 Axle Maintenance....2689
5.3.5 Axle Removal....2690
5.3.6 Axle Installation....2690
5.3.7 Axle Assembly and Drive Shaft Troubleshooting....2692
5.4 Drive Shafts....2695
5.4.1 Drive Shaft Inspection and Service....2695
5.4.2 Drive Shaft Maintenance....2695
5.4.3 Drive Shaft Removal....2695
5.4.4 Drive Shaft Cleaning and Drying....2695
5.4.5 Drive Shaft Installation....2695
5.5 Wheels and Tires....2696
5.5.1 Removing Wheel and Tire Assembly from Machine....2696
5.5.2 Installing Wheel and Tire Assembly onto Machine....2697
5.6 Brakes....2697
5.7 Towing a Disabled Machine....2697
5.7.1 Manually Releasing the Park Brake....2697
5.7.2 Manually Resetting the Park Brake....2698
Section 6 Transmission....2699
6.1 Transmission Assembly Component Terminology....2700
6.2 Transmission Serial Number....2701
6.3 Transmission Specifications And Maintenance Information....2701
6.4 Transmission Replacement....2701
6.4.1 Transmission Removal....2701
6.4.2 Transmission Inspection and Internal Repair....2702
6.4.3 Transmission Installation....2702
6.4.4 After Transmission Service or Replacement....2703
6.5 Torque Convertor Diaphragm....2704
6.5.1 Torque Convertor Diaphragm Removal....2704
6.5.2 Torque Convertor Diaphragm Installation....2704
6.6 Transmission Cooler Thermal Bypass Valve....2704
6.6.1 Thermal Bypass Valve Removal....2704
6.6.2 Thermal Bypass Valve Installation....2705
6.7 Troubleshooting....2706
Section 7 Engine....2711
7.1 Introduction....2712
7.1.1 Disclaimer and Scope....2712
7.1.2 Component Terminology....2713
7.2 Engine Serial Number....2714
7.3 Engine Specifications and Maintenance Information....2714
7.4 Engine Cooling System....2714
7.4.1 Radiator Pressure Cap....2714
7.4.2 Thermostat Replacement....2714
7.4.3 Radiator/Transmission Cooler Replacement....2715
7.4.4 Radiator/Transmission/Cooler Replacement....2717
7.5 Engine Electrical System....2719
7.6 Fuel System....2719
7.6.1 Diesel Fuel....2719
7.6.2 Fuel Tank....2719
7.6.3 After Fuel System Service....2721
7.7 Engine Exhaust System....2721
7.7.1 Exhaust System Removal....2721
7.7.2 Exhaust System Installation....2721
7.7.3 Exhaust System Removal....2722
7.7.4 Exhaust System Installation....2722
7.8 Air Cleaner Assembly....2722
7.8.1 Air Cleaner Assembly Removal....2722
7.8.2 Air Cleaner Assembly Installation....2723
7.8.3 Air Cleaner Assembly Removal....2723
7.8.4 Air Cleaner Assembly Installation....2723
7.9 Engine Replacement....2724
7.9.1 Engine Removal....2724
7.9.2 Engine Installation....2725
7.10 Engine Indicator Lamps....2726
7.11 Troubleshooting....2727
Section 8 Hydraulic Section....2729
8.1 Hydraulic Component Terminology....2730
8.2 Safety Information....2731
8.3 Hydraulic Pressure Diagnosis....2731
8.3.1 Pressure Checks and Adjustments....2731
8.4 Hydraulic Circuits....2732
8.4.1 Hydraulic Pressures....2732
8.4.2 Tilt Circuit Port Relief Adjustment....2732
8.4.3 Pressure Specifications TL1055 - Before S/N TBM00895 TL1255 - Before S/N TBM00436....2734
8.4.4 Pressure Specifications TL1055 - S/N TBM00895 & After TL1255 - S/N TBN00436 & After....2735
8.4.5 Hydraulic Schematic....2736
8.5 Hydraulic Reservoir....2740
8.5.1 Hydraulic Oil Reservoir Draining....2740
8.5.2 Hydraulic Oil Reservoir Filling....2740
8.5.3 Hydraulic Oil Reservoir Removal/ Installation....2740
8.6 Implement Pump....2741
8.6.1 Implement Pump Replacement....2741
8.7 Control Valves....2742
8.7.1 Main Control Valve....2742
8.7.2 Main Control Valve Assembly....2743
8.7.3 Service Brake Valve....2744
8.7.4 Service Brake Bleeding....2745
8.7.5 Service Brake Test....2746
8.7.6 Steering Orbitrol Valve....2746
8.7.7 Steer Select Valve....2747
8.8 Hydraulic Cylinders....2748
8.8.1 General Cylinder Removal Instructions....2748
8.8.2 Cylinder Inspection....2749
8.8.3 Cylinder Pressure Checking....2750
8.8.4 Steering Cylinders....2750
8.8.5 Cylinder Torque Specifications....2751
Section 9 Electrical System....2755
9.1 Electrical Component Terminology....2756
9.1.1 General Overview....2756
9.1.2 General Overview....2757
9.2 Specifications....2758
9.3 Safety Information....2758
9.4 Fuses and Relays....2758
9.4.1 Engine Compartment....2758
9.4.2 Cab....2758
9.4.3 Power Distribution Unit (VEC)....2759
9.4.4 Optional Power Distribution Unit (VEC)....2760
9.5 Electrical System Schematics....2761
9.5.1 Cab Schematic....2761
9.5.2 Options Schematic....2762
9.5.3 Chassis/Boom Schematic....2763
9.5.4 Power Unit Schematic....2767
9.6 Circuit Breakdowns....2770
9.6.1 Constant Power Circuit from Battery....2770
9.6.2 Start and Charge Circuit....2772
9.7 Engine Start Circuit....2774
9.7.1 Starter....2774
9.8 Charging Circuit....2775
9.8.1 Alternator....2775
9.9 Window Wiper/Washer Windshield Wiper Motor....2776
9.9.1 Windshield/Rear Window Washer Reservoir....2776
9.10 Cab Heater and Fan....2777
9.10.1 Cab Heater Controls....2777
9.11 Solenoids, Sensors and Senders....2778
9.11.1 Park Brake Solenoid Valve....2778
9.11.2 Transmission Solenoid Valves....2779
9.11.3 Transmission Oil Temperature Switch....2779
9.11.4 Engine Coolant Temperature Sender / Switch....2780
9.11.5 Engine Oil Pressure Sender/Switch....2780
9.11.6 Fuel Level Sender....2781
9.11.7 Inclinometer Switch....2781
9.12 Display Monitor and Gauges....2782
9.12.1 Analog Gauges....2782
9.13 Dash Switches....2783
9.13.1 Ignition Key Switch....2783
9.13.2 Dash Switches....2784
9.14 Engine Diagnostic....2785
9.14.1 Engine Diagnostic and Event Codes....2785
31200328 - Manual del operador y de mantenimiento (Modelo TL642)....2791
31200328_F_TL642_Spanish_Operation-Safety....2791
Registro de revisiones....2793
Leer esto primero....2794
Contenido....2797
SECCIÓN 1 - PRÁCTICAS DE SEGURIDAD GENERALES....2801
1.1 SISTEMA DE CLASIFICACIÓN DE PELIGROS....2801
Sistema de avisos de seguridad y mensajes de seguridad....2801
1.2 PRECAUCIONES GENERALES....2801
1.3 SEGURIDAD DURANTE EL FUNCIONAMIENTO....2802
Peligros eléctricos....2802
Riesgo de vuelcos....2803
Riesgos durante la conducción....2806
Riesgo de caída de carga....2807
Elevación de personal....2808
Riesgos durante la conducción en pendientes....2809
Riesgos de aprisionamiento y aplastamiento....2810
Riesgo de caídas....2812
Riesgos con productos químicos....2813
SECCIÓN 2 - REVISIÓN E INSPECCIÓN ANTES DEL USO....2815
2.1 REVISIÓN E INSPECCIÓN ANTES DEL USO....2815
2.2 ETIQUETAS DE SEGURIDAD....2817
2.3 INSPECCIÓN VISUAL....2822
2.4 CALENTAMIENTO Y REVISIONES FUNCIONALES....2824
Revisión de calentamiento....2824
Revisión funcional....2824
2.5 CABINA DEL OPERADOR....2825
2.6 VENTANAS....2826
Ventana de puerta de cabina (si la tiene)....2826
SECCIÓN 3 - CONTROLES E INDICADORES....2827
3.1 GENERALIDADES....2827
3.2 CONTROLES....2828
Controles e indicadores del tablero de instrumentos....2830
Encendido....2832
Freno de estacionamiento....2833
Procedimiento de estacionamiento....2833
Palanca de control de la transmisión....2834
Palanca de control de la pluma....2836
Palanca de control de nivel del chasis....2837
Palancas de control de estabilizadores (en su caso)....2838
Palanca de control del sistema hidráulico auxiliar....2839
Tablero derecho (N/S TBK01167 y posteriores incluyendo el TBK01162)....2840
Controles del calefactor y acondicionador de aire (anteriores al N/S TBK01167 excluyendo el TBK01162, si lo tiene)....2841
Palanca de control de accesorios (en su caso)....2842
3.3 MODOS DE DIRECCIÓN....2843
Cambio de modo de dirección....2843
3.4 ASIENTO DEL OPERADOR....2844
Ajustes....2844
Cinturón de seguridad....2845
3.5 INDICADORES DE ÁNGULO Y EXTENSIÓN DE PLUMA....2846
SECCIÓN 4 - USO....2847
4.1 MOTOR....2847
Arranque del motor....2847
Arranque en tiempo extremadamente frío (en su caso)....2848
Arranque con batería de refuerzo....2849
Funcionamiento normal del motor....2850
Procedimiento de apagado....2850
4.2 FUNCIONAMIENTO CON UNA CARGA NO SUSPENDIDA....2851
Elevación de la carga de manera segura....2851
Para recoger una carga....2851
Transporte de una carga....2852
Procedimiento de nivelación....2852
Colocación de una carga....2853
Descarga de la carga....2853
4.3 FUNCIONAMIENTO CON UNA CARGA SUSPENDIDA....2854
Elevación de la carga de manera segura....2854
Recogida de una carga suspendida....2854
Transporte de una carga suspendida....2855
Procedimiento de nivelación....2855
Colocación de una carga suspendida....2856
Descarga de una carga suspendida....2856
4.4 CARGA Y FIJACIÓN DE LA MÁQUINA PARA EL TRANSPORTE....2857
Amarre....2857
Levante....2858
SECCIÓN 5 - ACCESORIOS....2859
5.1 ACCESORIOS APROBADOS....2859
5.2 ACCESORIOS NO APROBADOS....2859
5.3 ACCESORIOS SUMINISTRADOS POR JLG....2860
5.4 CAPACIDAD DEL MANIPULADOR TELESCÓPICO/ ACCESORIO/HORQUILLA....2862
5.5 USO DE LA TABLA DE CARGA....2863
Ubicaciones de indicadores de capacidad....2863
Muestra de tabla de carga....2864
Ejemplo....2866
5.6 INSTALACIÓN DEL ACCESORIO....2867
Acoplador rápido mecánico....2868
Acoplador rápido hidráulico....2869
5.7 ACCESORIO ACCIONADO HIDRÁULICAMENTE....2871
5.8 AJUSTE/MOVIMIENTO DE LAS HORQUILLAS....2872
5.9 FUNCIONAMIENTO DEL ACCESORIO....2874
Carruaje con horquillas....2875
Carruaje con desplazamiento lateral....2876
Carruaje con rotación/inclinación lateral....2878
Carruaje de giro....2880
Cucharón....2882
Cucharón universal....2884
Gancho montado en horquilla....2886
Gancho montado en acoplador....2888
Pluma de armazón....2889
Plataforma de trabajo para personal - Montada en horquilla....2890
Cabrestante montado en la cabeza de la pluma....2892
SECCIÓN 6 - PROCEDIMIENTOS DE EMERGENCIA....2893
6.1 REMOLCADO DE UN PRODUCTO INHABILITADO....2893
Transporte a distancias cortas....2893
Transporte a distancias más largas....2893
6.2 BAJADA DE EMERGENCIA DE LA PLUMA....2894
6.3 SALIDA DE EMERGENCIA DE LA CABINA CERRADA....2894
SECCIÓN 7 - LUBRICACIÓN Y MANTENIMIENTO....2895
7.1 INTRODUCCIÓN....2895
Ropa y equipo de seguridad....2895
7.2 INSTRUCCIONES DE MANTENIMIENTO GENERAL....2896
7.3 PROGRAMA DE SERVICIO Y MANTENIMIENTO....2897
Programa de mantenimiento de 10, primeras 50 y 50 horas....2897
Programa de mantenimiento de primeras 250, 250 y 500 horas....2898
Programa de mantenimiento de 1000 y 1500 horas....2899
7.4 Programas de lubricación....2900
Programa de lubricación de 50 horas....2900
Programa de lubricación de 250 horas....2901
Programa de lubricación de 1000 horas....2902
7.5 INSTRUCCIONES DE MANTENIMIENTO POR PARTE DEL OPERADOR....2904
Sistema de combustible....2904
Sistema de admisión de aire....2906
Aceite del motor....2908
Aceite hidráulico....2909
Neumáticos....2910
Aceite de la transmisión....2913
Sistema de enfriamiento del motor....2914
Batería....2916
Sistema de lavaparabrisas (en su caso)....2917
SECCIÓN 8 - REVISIONES ADICIONALES....2919
SECCIÓN 9 - ESPECIFICACIONES....2921
9.1 ESPECIFICACIONES DEL PRODUCTO....2921
Fluidos....2921
Capacidades....2923
Neumáticos....2924
Rendimiento....2925
Dimensiones....2926
Índice....2929
Registro de inspecciones, mantenimiento y reparaciones....2933
31200329 - Manual de Operação e Manutenção (Modelo TL642)....2939
31200329_F_TL642_Brz Portuguese_Operation-Safety....2939
Registro de revisões....2941
Leia isto primeiro....2942
Índice....2945
SEÇÃO 1 - PRÁTICAS GERAIS DE SEGURANÇA....2949
1.1 SISTEMA DE CLASSIFICAÇÃO DE RISCO....2949
Sistema de Alerta de Segurança e Palavras de Sinalização de Segurança....2949
1.2 PRECAUÇÕES GERAIS....2949
1.3 SEGURANÇA NA OPERAÇÃO....2950
Riscos Elétricos....2950
Risco de Tombamento....2951
Riscos no Deslocamento....2954
Risco de Queda da Carga....2955
Alçando Pessoas....2956
Riscos ao conduzir em terreno inclinado....2957
Pontos de Estrangulamento e Risco de Esmagamento....2958
Risco de Queda....2960
Riscos Químicos....2961
SEÇÃO 2 - PRÉ-OPERAÇÃO E INSPEÇÃO....2963
2.1 VERIFICAÇÃO DE PRÉ-OPERAÇÃO E INSPEÇÃO....2963
2.2 ADESIVOS DE SEGURANÇA....2965
2.3 INSPEÇÃO VISUAL....2970
2.4 VERIFICAÇÕES DE AQUECIMENTO E OPERACIONAIS....2972
Verificação de Aquecimento....2972
Verificação Operacional....2972
2.5 CABINE DO OPERADOR....2973
2.6 JANELAS....2974
Janela da Porta da Cabine (se assim equipado)....2974
SEÇÃO 3 - CONTROLES E INDICADORES....2975
3.1 DISPOSIÇÕES GERAIS....2975
3.2 CONTROLES....2976
Controles e Indicadores do Painel....2978
Ignição....2980
Freio de Estacionamento....2981
Procedimentos para Estacionar....2981
Alavanca de Controle da Transmissão....2982
Joystick de Controle da Lança....2984
Joystick do Nível da Plataforma....2985
Joysticks dos Estabilizadores (se equipado)....2986
Joystick do Sistema Hidráulico Auxiliar....2987
Painel do Lado Direito (N/S TBK01167 e Posteriores, incluindo TBK01162)....2988
Controles da Calefação e do Ar-Condicionado (Antes do N/S TBK01167, excluindo TBK01162, se assim equipado)....2989
Alavanca de Controle do Acessório (se equipado)....2990
3.3 MODOS DE DIREÇÃO....2991
Mudança do Modo de Direção....2991
3.4 ASSENTO DO OPERADOR....2992
Ajustes....2992
Cinto de Segurança....2993
3.5 INDICADORES DE ÂNGULO E EXTENSÃO DA LANÇA....2994
SEÇÃO 4 - OPERAÇÃO....2995
4.1 MOTOR....2995
Ligar o Motor....2995
Partida em Clima Extremamente Frio (se equipado)....2996
Partida com Bateria de Apoio....2997
Operação Normal do Motor....2998
Procedimento de Desligamento....2998
4.2 OPERAÇÃO COM UMA CARGA NÃO SUSPENSA....2999
Levante a Carga de Forma Segura....2999
Como Apanhar uma Carga....2999
Transporte de uma Carga....3000
Procedimentos de Nivelamento....3000
Colocação de uma Carga....3001
Liberação de uma Carga....3001
4.3 OPERAÇÃO COM UMA CARGA SUSPENSA....3002
Levante a Carga de Forma Segura....3002
Como Apanhar uma Carga Suspensa....3002
Transporte de uma Carga Suspensa....3003
Procedimento de Nivelamento....3003
Colocação de uma Carga Suspensa....3004
Liberação de uma Carga Suspensa....3004
4.4 CARREGAMENTO E FIXAÇÃO PARA O TRANSPORTE....3005
Amarração....3005
Elevação....3006
SEÇÃO 5 - IMPLEMENTOS....3007
5.1 IMPLEMENTOS APROVADOS....3007
5.2 IMPLEMENTOS NÃO APROVADOS....3007
5.3 IMPLEMENTOS FORNECIDOS PELA JLG....3008
5.4 CAPACIDADE DO MANIPULADOR TELESCÓPICO/ IMPLEMENTO/GARFO....3010
5.5 USO DA TABELA DE CARGA....3011
Localização dos indicadores de capacidade....3011
Amostra de Tabela de Carga....3012
Exemplo....3014
5.6 INSTALAÇÃO DO IMPLEMENTO....3015
Engate Rápido Mecânico....3016
Engate Rápido Hidráulico....3017
5.7 IMPLEMENTO OPERADO HIDRAULICAMENTE....3019
5.8 AJUSTE/MOVIMENTAÇÃO DOS GARFOS....3020
5.9 OPERAÇÃO DO IMPLEMENTO....3022
Porta-garfos com Garfos....3023
Porta-garfos com Deslocamento Lateral....3024
Porta-garfos com Giro/Inclinação Lateral....3026
Porta-garfos Giratório....3028
Caçamba....3030
Caçamba Multiuso....3032
Gancho Montado no Garfo....3034
Gancho Montado no Acoplador....3036
Lança treliçada....3037
Plataforma de Trabalho de Pessoal - Montada nos Garfos....3038
Guincho Montado na Cabeça da Lança....3040
SEÇÃO 6 - PROCEDIMENTOS DE EMERGÊNCIA....3041
6.1 REBOQUE DE UM PRODUTO INOPERANTE....3041
Mover a curtas distâncias....3041
Mover a distâncias mais longas....3041
6.2 ABAIXAMENTO DE EMERGÊNCIA DA LANÇA....3042
6.3 SAÍDA DE EMERGÊNCIA DE CABINE FECHADA....3042
SEÇÃO 7 - LUBRIFICAÇÃO E MANUTENÇÃO....3043
7.1 INTRODUÇÃO....3043
Vestuário e Itens de Segurança....3043
7.2 INSTRUÇÕES GERAIS DE MANUTENÇÃO....3044
7.3 PROGRAMA DE SERVIÇO E MANUTENÇÃO....3045
Programação de Manutenção de 10 Horas, das Primeiras 50 e de 50 Horas de Trabalho....3045
Programa de Manutenção das Primeiras 250, de 250 e de 500 Horas....3046
Programação de Manutenção de 1000 e 1500 Horas....3047
7.4 Programação de lubrificação....3048
Programa de Lubrificação de 50 Horas....3048
Programa de Lubrificação de 250 Horas....3049
Programa de Lubrificação de 1000 Horas....3050
7.5 INSTRUÇÕES DE MANUTENÇÃO DO OPERADOR....3052
Sistema de Combustível....3052
Sistema de Entrada de Ar....3054
Óleo do motor....3056
Óleo Hidráulico....3057
Pneus....3058
Óleo da Transmissão....3061
Sistema de Refrigeração do Motor....3062
Bateria....3064
Sistema de Lavador de Para-brisa (se equipado)....3065
SEÇÃO 8 - VERIFICAÇÕES ADICIONAIS....3067
SEÇÃO 9 - ESPECIFICAÇÕES....3069
9.1 ESPECIFICAÇÕES DO PRODUTO....3069
Fluidos....3069
Capacidades....3071
Pneus....3072
Desempenho....3073
Dimensões....3074
Índice....3077
Registro de Inspeções, Manutenção e Reparos....3081
31200330 - Manuel d’utilisation et de maintenance (Modèle TL943)....3087
31200330_G_TL943_French_OMM....3087
Journal de révision....3089
À lire en premier....3090
Table des matières....3093
Section 1 - Pratiques de sécurité générales....3097
1.1 Système de classification des dangers....3097
Système de mise en garde et termes de sécurité....3097
1.2 Précautions générales....3097
1.3 Sécurité de l’utilisation....3098
Risques de choc électrique....3098
Risque de basculement....3099
Risque de déplacement....3102
Risque de chute de la charge....3103
Levage de personnel....3104
Risques de conduite sur des pentes....3105
Points de pincement et risques d’écrasement....3106
Risque de chute....3108
Risques chimiques....3109
Section 2 - Avant la mise en service et inspection....3111
2.1 Vérification et inspection avant la mise en service....3111
2.2 Autocollants de sécurité....3113
2.3 Ronde d'inspection....3116
2.4 Vérifications de réchauffage et de fonctionnement....3118
Vérification durant le réchauffage....3118
Vérification de fonctionnement....3118
2.5 Cabine de l’opérateur....3119
2.6 Fenêtres....3120
Fenêtre de porte de cabine (le cas échéant)....3120
Section 3 - Commandes et indicateurs....3121
3.1 Généralités....3121
3.2 Commandes....3122
Commandes et indicateurs du tableau de bord....3123
Allumage....3124
Frein de stationnement....3125
Procédure de stationnement....3125
Levier de commande de la transmission....3126
Manipulateur de flèche....3128
Manipulateur de niveau du châssis....3129
Manipulateurs des stabilisateurs (le cas échéant)....3130
Manipulateur des fonctions hydrauliques auxiliaires....3131
Commandes du chauffage et de la climatisation....3132
Levier de commande d'accessoire (le cas échéant)....3133
3.3 Modes de direction....3134
Changement de mode de direction....3134
3.4 Siège de l’opérateur....3135
Réglages....3135
Ceinture de sécurité....3136
3.5 Indicateurs d'angle de flèche et d'extension....3137
Section 4 - Utilisation....3139
4.1 Moteur....3139
Démarrage du moteur....3139
Démarrage en cas de froid extrême (le cas échéant)....3140
Démarrage à l’aide d’une batterie de renfort....3141
Fonctionnement normal du moteur....3142
Procédure d'arrêt....3142
4.2 Utilisation avec une charge non suspendue....3143
Sécurité du levage de la charge....3143
Levage d’une charge....3143
Transport d’une charge....3144
Procédure de mise à niveau....3144
Mise en place d’une charge....3145
Désengagement d’une charge....3145
4.3 Utilisation avec une charge suspendue....3146
Sécurité du levage de la charge....3146
Levage d’une charge suspendue....3146
Transport d’une charge suspendue....3147
Procédure de mise à niveau....3147
Mise en place d’une charge suspendue....3148
Désengagement d’une charge suspendue....3148
4.4 Chargement et fixation pour le transport....3149
Arrimage....3149
Levage....3150
Section 5 - Accessoires....3151
5.1 Accessoires approuvés....3151
5.2 Accessoires non approuvés....3151
5.3 Accessoires fournis par JLG....3152
5.4 Capacité des appareils de manutention télescopiques/accessoires/fourches....3154
5.5 Utilisation du tableau de capacités de charge....3155
Emplacements des témoins de charge....3155
Exemple de tableau de capacités de charge....3156
Exemple....3158
5.6 Installation de l’accessoire....3159
Couplage rapide mécanique....3160
Couplage rapide hydraulique....3161
5.7 Accessoire hydraulique....3162
5.8 Réglage/déplacement des fourches....3163
5.9 Utilisation de l’accessoire....3164
Tablier porte-fourche avec fourches....3165
Tablier porte-fourche à déport latéral....3166
Tablier porte-fourche à rotation/inclinaison latérale....3168
Tablier porte-fourche pivotant....3170
Benne....3172
Benne polyvalente....3174
Crochet monté sur fourche....3176
Crochet monté sur couplage....3178
Flèche en treillis....3179
Plate-forme de travail pour personnel montée sur fourches....3180
Treuil monté sur la tête de flèche....3182
Section 6 - Procédures d’urgence....3183
6.1 Remorquage d’un produit en panne....3183
Déplacement sur de courtes distances....3183
Déplacement sur de plus longues distances....3183
6.2 Abaissement d'urgence de la flèche....3184
6.3 Sortie d'urgence d'une cabine fermée....3184
Section 7 - Lubrification et maintenance....3185
7.1 Introduction....3185
Vêtements et équipement de sécurité....3185
7.2 Instructions de maintenance générale....3186
7.3 Programme d'entretien et de maintenance....3187
Programme de maintenance des 10 heures, des 50 premières heures et des 50 heures....3187
Programme de maintenance des 250 premières heures, 250 heures et 500 heures....3188
Programme de maintenance des 1000 et des 1500 heures....3189
7.4 PROGRAMMES DE LUBRIFICATION....3190
Programme de lubrification des 50 heures....3190
Programme de lubrification des 250 heures....3191
Programme de lubrification des 1000 heures....3192
7.5 INSTRUCTIONS DE MAINTENANCE POUR L’OPÉRATEUR....3194
Circuit de carburant....3194
Circuit d’admission d’air....3196
Huile moteur....3198
Huile hydraulique....3199
Pneus....3200
Huile de transmission....3203
Circuit de refroidissement du moteur....3204
Batterie....3205
Système de lave-glace (le cas échéant)....3206
Section 8 - Vérifications supplémentaires....3207
Section 9 - Caractéristiques....3209
9.1 Caractéristiques du produit....3209
Liquides....3209
Contenances....3211
Pneus....3212
Performances....3213
Dimensions....3214
Index....3215
Registre d’inspection, de maintenance et de réparation....3219
31200331 - Manual del operador y de mantenimiento (Modelo TL943)....3225
31200331_G_TL943_Spanish_OMM....3225
Registro de revisiones....3227
Leer esto primero....3228
Contenido....3231
SeccIón 1 - Prácticas de seguridad generales....3235
1.1 Sistema de clasificación de peligros....3235
Sistema de avisos de seguridad y mensajes de seguridad....3235
1.2 Precauciones generales....3235
1.3 Seguridad durante el funcionamiento....3236
Peligros eléctricos....3236
Riesgo de vuelcos....3237
Riesgos durante la conducción....3240
Riesgo de caída de carga....3241
Elevación de personal....3242
Riesgos durante la conducción en pendientes....3243
Riesgos de aprisionamiento y aplastamiento....3244
Riesgo de caídas....3246
Riesgos con productos químicos....3247
SeccIón 2 - Revisión e inspección antes del uso....3249
2.1 Revisión e inspección antes del uso....3249
2.2 Etiquetas de seguridad....3251
2.3 Inspección visual....3254
2.4 Calentamiento y revisiones funcionales....3256
Revisión de calentamiento....3256
Revisión funcional....3256
2.5 Cabina del operador....3257
2.6 Ventanas....3258
Ventana de puerta de cabina (si la tiene)....3258
SeccIón 3 - Controles e indicadores....3259
3.1 Generalidades....3259
3.2 Controles....3260
Controles e indicadores del tablero de instrumentos....3261
Encendido....3262
Freno de estacionamiento....3263
Procedimiento de estacionamiento....3263
Palanca de control de la transmisión....3264
Palanca de control de la pluma....3266
Palanca de control de nivel del chasis....3267
Palancas de control de estabilizadores (en su caso)....3268
Palanca de control del sistema hidráulico auxiliar....3269
Controles del calefactor y del acondicionador de aire....3270
Palanca de control de accesorios (en su caso)....3271
3.3 Modos de dirección....3272
Cambio de modo de dirección....3272
3.4 Asiento del operador....3273
Ajustes....3273
Cinturón de seguridad....3274
3.5 Indicadores de ángulo y extensión de pluma....3275
SeccIón 4 - Uso....3277
4.1 Motor....3277
Arranque del motor....3277
Arranque en tiempo extremadamente frío (en su caso)....3278
Arranque con batería de refuerzo....3279
Funcionamiento normal del motor....3280
Procedimiento de apagado....3280
4.2 Funcionamiento con una carga no suspendida....3281
Elevación de la carga de manera segura....3281
Para recoger una carga....3281
Transporte de una carga....3282
Procedimiento de nivelación....3282
Colocación de una carga....3283
Descarga de la carga....3283
4.3 Funcionamiento con una carga suspendida....3284
Elevación de la carga de manera segura....3284
Recogida de una carga suspendida....3284
Transporte de una carga suspendida....3285
Procedimiento de nivelación....3285
Colocación de una carga suspendida....3286
Descarga de una carga suspendida....3286
4.4 Carga y fijación de la máquina para el transporte....3287
Amarre....3287
Levante....3288
SeccIón 5 - Accesorios....3289
5.1 Accesorios aprobados....3289
5.2 Accesorios no aprobados....3289
5.3 Accesorios suministrados por JLG....3290
5.4 Capacidad del manipulador telescópico/ accesorio/horquilla....3292
5.5 Uso de la tabla de carga....3293
Ubicaciones de indicadores de capacidad....3293
Muestra de tabla de carga....3294
Ejemplo....3296
5.6 Instalación del accesorio....3297
Acoplador rápido mecánico....3298
Acoplador rápido hidráulico....3299
5.7 Accesorio accionado hidráulicamente....3300
5.8 Ajuste/movimiento de las horquillas....3301
5.9 Funcionamiento del accesorio....3302
Carruaje con horquillas....3303
Carruaje con desplazamiento lateral....3304
Carruaje con rotación/inclinación lateral....3306
Carruaje de giro....3308
Cucharón....3310
Cucharón universal....3312
Gancho montado en horquilla....3314
Gancho montado en acoplador....3316
Pluma de armazón....3317
Plataforma de trabajo para personal - Montada en horquilla....3318
Cabrestante montado en la cabeza de la pluma....3320
SeccIón 6 - Procedimientos de emergencia....3321
6.1 Remolcado de un producto inhabilitado....3321
Transporte a distancias cortas....3321
Transporte a distancias más largas....3321
6.2 Bajada de emergencia de la pluma....3322
6.3 Salida de emergencia de la cabina cerrada....3322
SeccIón 7 - Lubricación y mantenimiento....3323
7.1 Introducción....3323
Ropa y equipo de seguridad....3323
7.2 Instrucciones de mantenimiento general....3324
7.3 Programa de servicio y mantenimiento....3325
Programa de mantenimiento de 10, primeras 50 y 50 horas....3325
Programa de mantenimiento de primeras 250, 250 y 500 horas....3326
Programa de mantenimiento de 1000 y 1500 horas....3327
7.4 Programas de lubricación....3328
Programa de lubricación de 50 horas....3328
Programa de lubricación de 250 horas....3329
Programa de lubricación de 1000 horas....3330
7.5 Instrucciones de mantenimiento por parte del operador....3332
Sistema de combustible....3332
Sistema de admisión de aire....3334
Aceite del motor....3336
Aceite hidráulico....3337
Neumáticos....3338
Aceite de la transmisión....3341
Sistema de enfriamiento del motor....3342
Batería....3343
Sistema de lavaparabrisas (en su caso)....3344
SeccIón 8 - Revisiones adicionales....3345
SeccIón 9 - Especificaciones....3347
9.1 Especificaciones del producto....3347
Fluidos....3347
Capacidades....3349
Neumáticos....3350
Rendimiento....3351
Dimensiones....3352
Índice....3353
Registro de inspecciones, mantenimiento y reparaciones....3357
31200334 - Manual del operador y de mantenimiento (Modelos TL1055, TL1255)....3363
31200334_J_TL1055 TL1255_Spanish_OMM....3363
Registro de revisiones....3365
Leer esto primero....3366
Contenido....3369
SECCIÓN 1 - PRÁCTICAS DE SEGURIDAD GENERALES....3373
1.1 SISTEMA DE CLASIFICACIÓN DE PELIGROS....3373
Sistema de avisos de seguridad y mensajes de seguridad....3373
1.2 PRECAUCIONES GENERALES....3373
1.3 SEGURIDAD DURANTE EL FUNCIONAMIENTO....3374
Peligros eléctricos....3374
Riesgo de vuelcos....3375
Riesgos durante la conducción....3378
Riesgo de caída de carga....3379
Elevación de personal....3380
Riesgos durante la conducción en pendientes....3381
Riesgos de aprisionamiento y aplastamiento....3382
Riesgo de caídas....3384
Riesgos con productos químicos....3385
SECCIÓN 2 - REVISIÓN E INSPECCIÓN ANTES DEL USO....3387
2.1 REVISIÓN E INSPECCIÓN ANTES DEL USO....3387
2.2 ETIQUETAS DE SEGURIDAD....3389
2.3 INSPECCIÓN VISUAL....3394
2.4 CALENTAMIENTO Y REVISIONES FUNCIONALES....3396
Revisión de calentamiento....3396
Revisión funcional....3396
2.5 CABINA DEL OPERADOR....3397
2.6 VENTANAS....3398
Ventana de puerta de cabina (si la tiene)....3398
SECCIÓN 3 - CONTROLES E INDICADORES....3399
3.1 GENERALIDADES....3399
3.2 CONTROLES....3400
Controles e indicadores del tablero de instrumentos....3402
Encendido....3404
Freno de estacionamiento....3405
Procedimiento de estacionamiento....3405
Palanca de control de la transmisión....3406
Palanca de control de la pluma....3408
Palanca de control de nivel del chasis....3409
Palanca de control del sistema hidráulico auxiliar....3410
Palancas de control de estabilizadores....3411
Tablero derecho....3412
Palanca de control de accesorios (en su caso)....3414
3.3 MODOS DE DIRECCIÓN....3415
Cambio de modo de dirección....3415
3.4 ASIENTO DEL OPERADOR....3416
Ajustes....3416
Cinturón de seguridad....3417
3.5 INDICADORES DE ÁNGULO Y EXTENSIÓN DE PLUMA....3418
SECCIÓN 4 - USO....3419
4.1 MOTOR....3419
Arranque del motor....3419
Arranque en tiempo extremadamente frío (en su caso)....3420
Arranque con batería de refuerzo....3422
Funcionamiento normal del motor....3423
Procedimiento de apagado....3423
4.2 FUNCIONAMIENTO CON UNA CARGA NO SUSPENDIDA....3424
Elevación de la carga de manera segura....3424
Para recoger una carga....3424
Transporte de una carga....3425
Procedimiento de nivelación....3425
Colocación de una carga....3426
Descarga de la carga....3426
4.3 FUNCIONAMIENTO CON UNA CARGA SUSPENDIDA....3427
Elevación de la carga de manera segura....3427
Recogida de una carga suspendida....3427
Transporte de una carga suspendida....3428
Procedimiento de nivelación....3428
Colocación de una carga suspendida....3429
Descarga de una carga suspendida....3429
4.4 CARGA Y FIJACIÓN DE LA MÁQUINA PARA EL TRANSPORTE....3430
Amarre....3430
Levante....3431
SECCIÓN 5 - ACCESORIOS....3433
5.1 ACCESORIOS APROBADOS....3433
5.2 ACCESORIOS NO APROBADOS....3433
5.3 ACCESORIOS SUMINISTRADOS POR JLG....3434
5.4 CAPACIDAD DEL MANIPULADOR TELESCÓPICO/ ACCESORIO/HORQUILLA....3436
5.5 USO DE LA TABLA DE CARGA....3437
Ubicaciones de indicadores de capacidad....3437
Muestra de tabla de carga....3438
Ejemplo....3440
5.6 INSTALACIÓN DEL ACCESORIO....3441
Acoplador rápido mecánico....3442
Acoplador rápido hidráulico....3443
5.7 ACCESORIO ACCIONADO HIDRÁULICAMENTE....3444
5.8 AJUSTE/MOVIMIENTO DE LAS HORQUILLAS....3445
5.9 FUNCIONAMIENTO DEL ACCESORIO....3446
Carruaje con horquillas....3447
Carruaje con desplazamiento lateral....3448
Carruaje con rotación/inclinación lateral....3450
Carruaje de giro....3452
Carruaje posicionador de horquillas dobles....3454
Extensión de las horquillas....3456
Cucharón....3458
Cucharón universal....3460
Gancho montado en horquilla....3462
Gancho montado en acoplador....3464
Pluma de armazón....3465
Plataforma de trabajo para personal - Montada en horquilla....3466
Cabrestante montado en la cabeza de la pluma....3468
SECCIÓN 6 - PROCEDIMIENTOS DE EMERGENCIA....3469
6.1 REMOLCADO DE UN PRODUCTO INHABILITADO....3469
Transporte a distancias cortas....3469
Transporte a distancias más largas....3469
6.2 BAJADA DE EMERGENCIA DE LA PLUMA....3470
6.3 SALIDA DE EMERGENCIA DE LA CABINA CERRADA....3470
SECCIÓN 7 - LUBRICACIÓN Y MANTENIMIENTO....3471
7.1 INTRODUCCIÓN....3471
Ropa y equipo de seguridad....3471
7.2 INSTRUCCIONES DE MANTENIMIENTO GENERAL....3472
7.3 PROGRAMA DE SERVICIO Y MANTENIMIENTO....3473
Programa de mantenimiento de 10, primeras 50 y 50 horas....3473
Programa de mantenimiento de primeras 250, 250 y 500 horas....3474
Programa de mantenimiento de 1000 y 1500 horas....3475
7.4 PROGRAMAS DE LUBRICACIÓN....3476
Programa de lubricación de 50 horas....3476
Programa de lubricación de 250 horas....3477
Programa de lubricación de 1000 horas....3478
7.5 INSTRUCCIONES DE MANTENIMIENTO POR PARTE DEL OPERADOR....3480
Sistema de combustible....3480
Sistema de admisión de aire....3482
Aceite del motor....3484
Aceite hidráulico....3485
Neumáticos....3486
Aceite de la transmisión....3489
Sistema de enfriamiento del motor....3490
Batería....3492
Sistema de lavaparabrisas (en su caso)....3493
SECCIÓN 8 - REVISIONES ADICIONALES....3495
8.1 GENERALIDADES....3495
8.2 SISTEMA DE NIVELACIÓN AUTOMÁTICA DEL CHASIS (TL1055 ANTERIORES AL N/S TBM01168, TL1255 ANTERIORES AL N/S TBN00658)....3495
SECCIÓN 9 - ESPECIFICACIONES....3497
9.1 ESPECIFICACIONES DEL PRODUCTO....3497
Fluidos....3497
Capacidades....3499
Neumáticos....3500
Rendimiento....3501
Dimensiones....3502
Índice....3503
Registro de inspecciones, mantenimiento y reparaciones....3507
31200335 - Manual de Operação e Manutenção (Modelos TL1055, TL1255)....3513
31200335_J_TL1055 TL1255_Brz Portuguese_OMM....3513
Registro de revisões....3515
Leia isto primeiro....3516
Índice....3519
SEÇÃO 1 - PRÁTICAS GERAIS DE SEGURANÇA....3523
1.1 SISTEMA DE CLASSIFICAÇÃO DE RISCO....3523
Sistema de Alerta de Segurança e Palavras de Sinalização de Segurança....3523
1.2 PRECAUÇÕES GERAIS....3523
1.3 SEGURANÇA NA OPERAÇÃO....3524
Riscos Elétricos....3524
Risco de Tombamento....3525
Riscos no Deslocamento....3528
Risco de Queda da Carga....3529
Alçando Pessoas....3530
Riscos ao Conduzir em Terreno Inclinado....3531
Pontos de Estrangulamento e Risco de Esmagamento....3532
Risco de Queda....3534
Riscos Químicos....3535
SEÇÃO 2 - PRÉ-OPERAÇÃO E INSPEÇÃO....3537
2.1 VERIFICAÇÃO DE PRÉ-OPERAÇÃO E INSPEÇÃO....3537
2.2 ADESIVOS DE SEGURANÇA....3539
2.3 INSPEÇÃO VISUAL....3544
2.4 VERIFICAÇÕES DE AQUECIMENTO E OPERACIONAIS....3546
Verificação de Aquecimento....3546
Verificação Operacional....3546
2.5 CABINE DO OPERADOR....3547
2.6 JANELAS....3548
Janela da Porta da Cabine (se assim equipado)....3548
SEÇÃO 3 - CONTROLES E INDICADORES....3549
3.1 DISPOSIÇÕES GERAIS....3549
3.2 CONTROLES....3550
Controles e Indicadores do Painel....3552
Ignição....3554
Freio de Estacionamento....3555
Procedimentos para Estacionar....3555
Alavanca de Controle da Transmissão....3556
Joystick da Lança....3558
Joystick do Nível da Plataforma....3559
Joystick do Sistema Hidráulico Auxiliar....3560
Joysticks dos Estabilizadores....3561
Painel do Lado Direito....3562
Alavanca de Controle do Acessório (se equipado)....3564
3.3 MODOS DE DIREÇÃO....3565
Mudança do Modo de Direção....3565
3.4 ASSENTO DO OPERADOR....3566
Ajustes....3566
Cinto de Segurança....3567
3.5 INDICADORES DE ÂNGULO E EXTENSÃO DA LANÇA....3568
SEÇÃO 4 - OPERAÇÃO....3569
4.1 MOTOR....3569
Ligar o Motor....3569
Partida em Clima Extremamente Frio (se equipado)....3570
Partida com Bateria de Apoio....3571
Operação Normal do Motor....3572
Procedimento de Desligamento....3572
4.2 OPERAÇÃO COM UMA CARGA NÃO SUSPENSA....3573
Levante a Carga de Forma Segura....3573
Como Apanhar uma Carga....3573
Transporte de uma Carga....3574
Procedimentos de Nivelamento....3574
Colocação de uma Carga....3575
Liberação de uma Carga....3575
4.3 OPERAÇÃO COM UMA CARGA SUSPENSA....3576
Levante a Carga de Forma Segura....3576
Como Apanhar uma Carga Suspensa....3576
Transporte de uma Carga Suspensa....3577
Procedimento de Nivelamento....3577
Colocação de uma Carga Suspensa....3578
Liberação de uma Carga Suspensa....3578
4.4 CARREGAMENTO E FIXAÇÃO PARA O TRANSPORTE....3579
Amarração....3579
Elevação....3580
SEÇÃO 5 - IMPLEMENTOS....3581
5.1 IMPLEMENTOS APROVADOS....3581
5.2 IMPLEMENTOS NÃO APROVADOS....3581
5.3 IMPLEMENTOS FORNECIDOS PELA JLG....3582
5.4 CAPACIDADE DO MANIPULADOR TELESCÓPICO/ IMPLEMENTO/GARFO....3584
5.5 USO DA TABELA DE CARGA....3585
Localização dos indicadores de capacidade....3585
Amostra de Tabela de Carga....3586
Exemplo....3588
5.6 INSTALAÇÃO DO IMPLEMENTO....3589
Engate Rápido Mecânico....3590
Engate Rápido Hidráulico....3591
5.7 IMPLEMENTO OPERADO HIDRAULICAMENTE....3592
5.8 AJUSTE/MOVIMENTAÇÃO DOS GARFOS....3593
5.9 OPERAÇÃO DO IMPLEMENTO....3594
Porta-garfos com Garfos....3595
Porta-garfos com Deslocamento Lateral....3596
Porta-garfos com Giro/Inclinação Lateral....3598
Porta-garfos Giratório....3600
Porta-garfos de Posicionamento de Garfo Duplo....3602
Extensão do Garfo....3604
Caçamba....3606
Caçamba Multiuso....3608
Gancho Montado no Garfo....3610
Gancho Montado no Acoplador....3612
Lança treliçada....3613
Plataforma de Trabalho de Pessoal - Montada nos Garfos....3614
Guincho Montado na Cabeça da Lança....3616
SEÇÃO 6 - PROCEDIMENTOS DE EMERGÊNCIA....3617
6.1 REBOQUE DE UM PRODUTO INOPERANTE....3617
Mover a curtas distâncias....3617
Mover a distâncias mais longas....3617
6.2 ABAIXAMENTO DE EMERGÊNCIA DA LANÇA....3618
6.3 SAÍDA DE EMERGÊNCIA DE CABINE FECHADA....3618
SEÇÃO 7 LUBRIFICAÇÃO E MANUTENÇÃO....3619
7.1 INTRODUÇÃO....3619
Vestuário e Itens de Segurança....3619
7.2 INSTRUÇÕES GERAIS DE MANUTENÇÃO....3620
7.3 PROGRAMA DE SERVIÇO E MANUTENÇÃO....3621
Programação de Manutenção de 10 Horas, das Primeiras 50 e de 50 Horas de Trabalho....3621
Programa de Manutenção das Primeiras 250, de 250 e de 500 Horas....3622
Programação de Manutenção de 1000 e 1500 Horas....3623
7.4 PROGRAMA DE LUBRIFICAÇÃO....3624
Programa de Lubrificação de 50 Horas....3624
Programa de Lubrificação de 250 Horas....3625
Programa de Lubrificação de 1000 Horas....3626
7.5 INSTRUÇÕES DE MANUTENÇÃO DO OPERADOR....3628
Sistema de Combustível....3628
Sistema de Entrada de Ar....3630
Óleo do motor....3632
Óleo Hidráulico....3633
Pneus....3634
Óleo da Transmissão....3637
Sistema de Refrigeração do Motor....3638
Bateria....3640
Sistema de Lavador de Para-brisa (se equipado)....3641
SEÇÃO 8 - VERIFICAÇÕES ADICIONAIS....3643
8.1 DISPOSIÇÕES GERAIS....3643
8.2 SISTEMA DE NIVELAMENTO AUTOMÁTICO DA ESTRUTURA (TL1055 ANTES DO N/S TBM01168, TL1255 ANTES DO N/S TBN00658)....3643
SEÇÃO 9 - ESPECIFICAÇÕES....3645
9.1 ESPECIFICAÇÕES DO PRODUTO....3645
Fluidos....3645
Capacidades....3647
Pneus....3648
Desempenho....3649
Dimensões....3650
Índice....3651
Registro de Inspeções, Manutenção e Reparos....3655
31200337 (SSBU9288) - Manual de Operação e Segurança (Plataforma de Trabalho de Pessoal do Manipulador Telescópico)....3661
31200337_G_PWP_Spanish_O&SM....3661
Registro de revisiones....3663
Leer esto primero....3664
Contenido....3667
Sección 1 - Prácticas de seguridad generales....3669
1.1 Sistema de clasificación de peligros....3669
1.2 Precauciones generales....3670
1.3 Seguridad durante el funcionamiento....3671
Sección 2 - Revisión e inspección antes del uso....3681
2.1 Revisión e inspección antes del uso....3681
2.2 Etiquetas de seguridad - Plataforma de trabajo para personal provista por JLG....3682
2.3 Inspección visual....3683
2.4 Calentamiento y revisiones funcionales....3684
Sección 3 - Uso....3685
3.1 Funcionamiento de la plataforma....3685
3.2 Uso de la tabla de capacidad....3686
3.3 Para cargar y asegurar la máquina para el transporte....3688
Sección 4 - Tipos de plataformas de trabajo para personal....3689
4.1 Plataformas de trabajo para personal aprobadas....3689
4.2 Plataformas de trabajo para personal no aprobadas....3689
4.3 Instalación de la plataforma....3690
Sección 5 - Procedimientos de emergencia....3691
5.1 Bajada de emergencia de la pluma....3691
5.2 Notificación de incidentes....3691
Sección 6 - Especificaciones....3693
6.1 Especificaciones del producto - Plataforma de trabajo para personal provista por JLG....3693
Índice....3695
Registro de inspecciones, mantenimiento y reparaciones....3697
31200338 (SPBU9288) - Manual de Operação e Segurança (Plataforma de Trabalho de Pessoal do Manipulador Telescópico)....3701
31200338_G_PWP_Brz Portuguese_O&SM....3701
Registro de Revisões....3703
Leia Isto Primeiro....3704
Sumário....3707
Seção 1 - Práticas Gerais de Segurança....3709
1.1 Sistema de Classificação de Risco....3709
1.2 Precauções Gerais....3710
1.3 Segurança na Operação....3711
Seção 2 - Pré-Operação e Inspeção....3721
2.1 Verificação Pré-Operação e Inspeção....3721
2.2 Decalques de Segurança - Plataforma de Trabalho de Pessoal Fornecida pela JLG....3722
2.3 Inspeção visual....3723
2.4 Verificações de Aquecimento e Operacional....3724
Seção 3 - Operação....3725
3.1 Operação da Plataforma....3725
3.2 Uso da Tabela de Capacidade de Carga....3726
3.3 Carregamento e Fixação para Transporte....3728
Seção 4 - Tipos de plataforma de trabalho de pessoal....3729
4.1 Plataformas Aprovadas de Trabalho de Pessoal....3729
4.2 Plataformas Não Aprovadas de Trabalho de Pessoal....3729
4.3 Instalação da Plataforma....3730
Seção 5 - Procedimentos de Emergência....3731
5.1 Abaixamento de Emergência da Lança....3731
5.2 Notificação de Incidente....3731
Seção 6 - Especificações....3733
6.1 Especificações do Produto - Plataforma de Trabalho de Pessoal Fornecida pela JLG....3733
Índice....3735
Registro de Inspeções, Manutenção e Reparos....3737
31200701 - Operation & Maintenance Manual (Model TL943)....3741
31200701_C_TL943_CAT_OMM....3741
Revision Log....3743
Read This First....3744
Table of Contents....3747
Section 1 - General Safety Practices....3751
1.1 Hazard Classification System....3751
Safety Alert System and Safety Signal Words....3751
1.2 General Precautions....3751
1.3 Operation Safety....3752
Electrical Hazards....3752
Tip Over Hazard....3753
Travel Hazard....3756
Load Falling Hazard....3757
Lifting Personnel....3758
Driving Hazards on Slopes....3759
Pinch Points and Crush Hazards....3760
Fall Hazard....3762
Chemical Hazards....3763
Section 2 - Pre-Operation and Inspection....3765
2.1 Pre-Operation Check and Inspection....3765
2.2 Safety Decals....3767
2.3 Walk-Around Inspection....3770
2.4 Warm-Up and Operational Checks....3772
Warm-Up Check....3772
Operational Check....3772
2.5 Operator Cab....3773
2.6 Windows....3774
Cab Door Window (if equipped)....3774
Section 3 - Controls and Indicators....3775
3.1 General....3775
3.2 Controls....3776
Dash Controls and Indicators....3777
Ignition....3778
Park Brake....3779
Parking Procedure....3779
Transmission Control Lever....3780
Boom Joystick....3782
Frame Level Joystick....3784
Outrigger Joysticks (if equipped)....3785
Right Hand Panel....3786
Accessory Control Lever (if equipped)....3787
3.3 Steer Modes....3788
Steer Mode Change....3788
3.4 Operator Seat....3789
Adjustments....3789
Seat Belt....3790
3.5 Boom Angle and Extension Indicators....3791
Section 4 - Operation....3793
4.1 Engine....3793
Starting the Engine....3793
Extreme Cold Weather Starting (if equipped)....3794
Battery Boosted Starting....3795
Normal Engine Operation....3796
Shut-Down Procedure....3796
4.2 Operating with a Non-Suspended Load....3797
Lift Load Safely....3797
Picking Up a Load....3797
Transporting a Load....3798
Leveling Procedure....3798
Placing a Load....3799
Disengaging a Load....3799
4.3 Operating with a Suspended Load....3800
Lift Load Safely....3800
Picking Up a Suspended Load....3800
Transporting a Suspended Load....3801
Leveling Procedure....3801
Placing a Suspended Load....3802
Disengaging a Suspended Load....3802
4.4 Loading and Securing for Transport....3803
Tiedown....3803
Lifting....3804
Section 5 - Attachments....3805
5.1 Approved Attachments....3805
5.2 Unapproved Attachments....3805
5.3 JLG Supplied Attachments....3806
5.4 Telehandler/Attachment/Fork Capacity....3808
5.5 Use of the Load Chart....3809
Capacity Indicator Locations....3809
Sample Load Chart....3810
Example....3812
5.6 Attachment Installation....3813
Mechanical Quick Coupler....3814
Hydraulic Quick Coupler....3815
5.7 Hydraulic Operated Attachment....3816
5.8 Adjusting/Moving Forks....3817
5.9 Attachment Operation....3818
Carriage w/Forks....3819
Side Shift Carriage....3820
Rotate/Side Tilt Carriage....3822
Swing Carriage....3824
Bucket....3826
Multi-Purpose Bucket....3828
Fork Mounted Hook....3830
Coupler Mounted Hook....3832
Truss Boom....3833
Personnel Work Platform - Fork Mounted....3834
Boom Head-Mounted Winch....3836
Section 6 - Emergency Procedures....3837
6.1 Towing a Disabled Product....3837
Moving Short Distances....3837
Moving Longer Distances....3837
6.2 Emergency Lowering of Boom....3838
6.3 Emergency Exit from Enclosed Cab....3838
Section 7 - Lubrication and Maintenance....3839
7.1 Introduction....3839
Clothing and Safety Gear....3839
7.2 General Maintenance Instructions....3840
7.3 Service and Maintenance Schedule....3841
10, 1st 50 & 50 Hour Maintenance Schedule....3841
1st 250, 250 & 500 Hour Maintenance Schedule....3842
1000 & 1500 Hour Maintenance Schedule....3843
7.4 Lubrication Schedules....3844
50 Hour Lubrication Schedule....3844
250 Hour Lubrication Schedule....3845
1000 Hour Lubrication Schedule....3846
7.5 Operator Maintenance Instructions....3848
Fuel System....3848
Air Intake System....3850
Engine Oil....3852
Hydraulic Oil....3853
Tires....3854
Transmission Oil....3857
Engine Cooling System....3858
Battery....3859
Windshield Washer System (if equipped)....3860
Section 8 - Additional Checks....3861
Section 9 - Specifications....3863
9.1 Product Specifications....3863
Fluids....3863
Capacities....3865
Tires....3866
Performance....3867
Dimensions....3868
Index....3869
Inspection, Maintenance and Repair Log....3873
31200708 - Manual del operador y de mantenimiento (Modelo TL943)....3879
31200708_C_TL943_Spanish_OMM....3879
Registro de revisiones....3881
Leer esto primero....3882
Contenido....3885
Sección 1 - Prácticas de seguridad generales....3889
1.1 Sistema de clasificación de peligros....3889
Sistema de avisos de seguridad y mensajes de seguridad....3889
1.2 Precauciones Generales....3889
1.3 Seguridad Durante el Funcionamiento....3890
Peligros eléctricos....3890
Riesgo de vuelcos....3891
Riesgos durante la conducción....3894
Riesgo de caída de carga....3895
Elevación de personal....3896
Riesgos durante la conducción en pendientes....3897
Riesgos de aprisionamiento y aplastamiento....3898
Riesgo de caídas....3900
Riesgos con productos químicos....3901
Sección 2 - Revisión e inspección antes del uso....3903
2.1 Revisión e inspección antes del uso....3903
2.2 Etiquetas de seguridad....3905
2.3 Inspección visual....3908
2.4 Calentamiento y revisiones funcionales....3910
Revisión de calentamiento....3910
Revisión funcional....3910
2.5 Cabina del operador....3911
2.6 Ventanas....3912
Ventana de puerta de cabina (si la tiene)....3912
Sección 3 - Controles e indicadores....3913
3.1 Generalidades....3913
3.2 Controles....3914
Controles e indicadores del tablero de instrumentos....3915
Encendido....3916
Freno de estacionamiento....3917
Procedimiento de estacionamiento....3917
Palanca de control de la transmisión....3918
Palanca de control de la pluma....3920
Palanca de control de nivel del chasis....3922
Palancas de control de estabilizadores (en su caso)....3923
Tablero derecho....3924
Palanca de control de accesorios (en su caso)....3925
3.3 Modos de dirección....3926
Cambio de modo de dirección....3926
3.4 Asiento del operador....3927
Ajustes....3927
Cinturón de seguridad....3928
3.5 Indicadores de ángulo y extensión de pluma....3929
Sección 4 - Uso....3931
4.1 Motor....3931
Arranque del motor....3931
Arranque en tiempo extremadamente frío (en su caso)....3932
Arranque con batería de refuerzo....3933
Funcionamiento normal del motor....3934
Procedimiento de apagado....3934
4.2 Funcionamiento con una carga no suspendida....3935
Elevación de la carga de manera segura....3935
Para recoger una carga....3935
Transporte de una carga....3936
Procedimiento de nivelación....3936
Colocación de una carga....3937
Descarga de la carga....3937
4.3 Funcionamiento con una carga suspendida....3938
Elevación de la carga de manera segura....3938
Recogida de una carga suspendida....3938
Transporte de una carga suspendida....3939
Procedimiento de nivelación....3939
Colocación de una carga suspendida....3940
Descarga de una carga suspendida....3940
4.4 Carga y fijación de la máquina para el transporte....3941
Amarre....3941
Levante....3942
Sección 5 - Accesorios....3943
5.1 Accesorios aprobados....3943
5.2 Accesorios no aprobados....3943
5.3 Accesorios suministrados por JLG....3944
5.4 Capacidad del manipulador telescópico/ accesorio/horquilla....3946
5.5 Uso de la tabla de carga....3947
Ubicaciones de indicadores de capacidad....3947
Muestra de tabla de carga....3948
Ejemplo....3950
5.6 Instalación del accesorio....3951
Acoplador rápido mecánico....3952
Acoplador rápido hidráulico....3953
5.7 Accesorio accionado hidráulicamente....3954
5.8 Ajuste/movimiento de las horquillas....3955
5.9 Funcionamiento del accesorio....3956
Carruaje con horquillas....3957
Carruaje con desplazamiento lateral....3958
Carruaje con rotación/inclinación lateral....3960
Carruaje de giro....3962
Cucharón....3964
Cucharón -universal....3966
Gancho montado en horquilla....3968
Gancho montado en acoplador....3970
Pluma de armazón....3971
Plataforma de trabajo para personal - Montada en horquilla....3972
Cabrestante montado en la cabeza de la pluma....3974
Sección 6 - Procedimientos de emergencia....3975
6.1 Remolcado de un producto inhabilitado....3975
Transporte a distancias cortas....3975
Transporte a distancias más largas....3975
6.2 Bajada de emergencia de la pluma....3976
6.3 Salida de emergencia de la cabina cerrada....3976
Sección 7 - Lubricación y mantenimiento....3977
7.1 Introducción....3977
Ropa y equipo de seguridad....3977
7.2 Instrucciones de mantenimiento general....3978
7.3 Programa de servicio y mantenimiento....3979
Programa de mantenimiento de 10, primeras 50 y 50 horas....3979
Programa de mantenimiento de primeras 250, 250 y 500 horas....3980
Programa de mantenimiento de 1000 y 1500 horas....3981
7.4 Programas de Lubricación....3982
Programa de lubricación de 50 horas....3982
Programa de lubricación de 250 horas....3983
Programa de lubricación de 1000 horas....3984
7.5 Instrucciones de Mantenimiento Por Parte del Operador....3986
Sistema de combustible....3986
Sistema de admisión de aire....3988
Aceite del motor....3990
Aceite hidráulico....3991
Neumáticos....3992
Aceite de la transmisión....3995
Sistema de enfriamiento del motor....3996
Batería....3997
Sistema de lavaparabrisas (en su caso)....3998
Sección 8 - Revisiones adicionales....3999
Sección 9 - Especificaciones....4001
9.1 Especificaciones del producto....4001
Fluidos....4001
Capacidades....4003
Neumáticos....4004
Rendimiento....4005
Dimensiones....4006
Índice....4007
Registro de inspecciones, mantenimiento y reparaciones....4011
31200723 - Parts Manual (Models TL642C, TL943C)....4017
31200723_K_TL642C TL943C_CAT_Parts....4017
Effectivity page....4019
Table of Contents....4021
SMCS CODES - TELEHANDLER....4027
Section 1 Frame & Attaching Parts....4033
Figure 1-1 Frame & Attaching Parts....4034
Figure 1-2 Covers....4036
Figure 1-3 Outrigger Installation, (if equipped)....4040
Figure 1-4 Pintle Hook....4044
Section 2 Boom....4047
Figure 2-1 Boom Installation....4048
Figure 2-2 First Boom Section....4052
Figure 2-3 Second Boom Section....4056
Figure 2-4 Third Boom Section....4060
Figure 2-5 Push Beam/Extend Chain....4064
Figure 2-6 Retract Chain....4068
Figure 2-7 Manual Quick Coupler....4070
Figure 2-8 Hydraulic Quick Coupler....4072
Section 3 Attachments....4075
Figure 3-1 Tilt Carriage....4076
Figure 3-2 Side Tilt Carriage....4078
Figure 3-3 48 Inch Side Shift Carriage....4080
Figure 3-4 50 Inch Dual Fork Carriage....4082
Figure 3-5 100 Degree Swing Carriage....4084
Figure 3-6 Forks & Attaching Parts....4086
Figure 3-7 Fork Mounted Platform....4088
Figure 3-8 Fork Mounted Hook....4090
Figure 3-9 Winch Installation....4092
Figure 3-10 Winch....4094
Figure 3-11 Winch Motor....4098
Figure 3-12 Truss Boom....4100
Figure 3-13 General Purpose Bucket....4102
Figure 3-14 Lifting Hook....4104
Figure 3-15 Multi Purpose Bucket....4106
Section 4 Engine & Attaching Parts....4111
Figure 4-1 Engine Installation....4112
Figure 4-2 CAT Engine....4116
Figure 4-3 Fuel Tank & Lines....4128
Figure 4-4 Radiator Installation....4132
Figure 4-5 Air Cleaner Installation....4146
Figure 4-6 Exhaust Installation....4154
Figure 4-7 Block Heater Installation....4158
Section 5 Drive Train....4161
Figure 5-1 Drive Train Components....4162
Figure 5-2 Front Axle....4170
Figure 5-3 Central Housing & Steering....4172
Figure 5-4 Differential....4178
Figure 5-5 Hub Reduction....4184
Figure 5-6 Brakes....4194
Figure 5-7 Steering....4200
Figure 5-8 Trunion....4202
Figure 5-9 Differential Kit....4204
Figure 5-10 Reduction Bushing....4206
Figure 5-11 Planet Gear Carrier Kit....4208
Figure 5-12 Steering Case Kit LH....4210
Figure 5-13 Steering Case Kit RH....4212
Figure 5-14 Steering Adjust Bolt Kit....4214
Figure 5-15 Ring Gear Support Kit....4216
Figure 5-16 Planet Gear Kit....4218
Figure 5-17 Trunion Kit Rear....4220
Figure 5-18 Trunion Kit Front....4222
Figure 5-19 Rear Axle....4224
Figure 5-20 Central Housing & Steering....4226
Figure 5-21 Differential....4230
Figure 5-22 Hub Reduction....4234
Figure 5-23 Brakes....4242
Figure 5-24 Rear Axle....4246
Figure 5-25 Central Housing....4248
Figure 5-26 Differential....4252
Figure 5-27 Hub Reduction....4256
Figure 5-28 Brakes....4260
Figure 5-29 Steering....4264
Figure 5-30 Rear Axle Trunion....4268
Figure 5-31 Rear Axle Differential Assembly....4272
Figure 5-32 Reduction Bushing....4276
Figure 5-33 Planet Gear Carrier Kit....4278
Figure 5-34 Ring Gear Support Kit....4282
Figure 5-35 Steering Case Kit LH....4286
Figure 5-36 Steering Case Kit RH....4288
Figure 5-37 Rear Axle Support Assembly....4290
Figure 5-38 Transmission....4292
Figure 5-39 Fender Installation....4294
Figure 5-40 Wheel Assembly....4296
Section 6 Cab....4299
Figure 6-1 Cab Assembly....4300
Figure 6-2 Cab....4304
Figure 6-3 Cab Door....4308
Figure 6-4 Cab Interior....4310
Figure 6-5 Wipers....4314
Figure 6-6 Suspension Seat....4316
Figure 6-7 Heater Installation....4318
Figure 6-8 Air Conditioning Installation....4322
Section 7 Controls....4329
Figure 7-1 Brake....4330
Figure 7-2 Accelerator....4332
Figure 7-3 Steering Column....4334
Figure 7-4 Boom Joystick....4336
Figure 7-5 Outrigger Controller....4340
Figure 7-6 Frame Level Controller Installation....4342
Figure 7-7 Auxiliary Control....4344
Section 8 Hydraulic Circuits....4347
Figure 8-1 Supply Circuit....4348
Figure 8-2 Dump Circuit....4356
Figure 8-3 Steer Select Circuit....4362
Figure 8-4 Service/Parking....4364
Figure 8-5 Boom Joystick Circuit....4368
Figure 8-6 Outrigger Controller....4372
Figure 8-7 Lift Cylinder Circuit....4374
Figure 8-8 Extend/Retract Cylinder Circuit....4376
Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit....4378
Figure 8-10 Auxiliary Hydraulic Circuit....4382
Figure 8-11 Frame Level Circuit....4388
Figure 8-12 Outrigger Circuit, (if equipped)....4390
Section 9 Hydraulic Components....4395
Figure 9-1 Lift Cylinder & Hardware....4396
Figure 9-2 Extend/Retract Cylinder & Hardware....4406
Figure 9-3 Tilt Cylinder & Hardware....4414
Figure 9-4 Compensation Cylinder & Hardware....4424
Figure 9-5 Frame Level Cylinder & Hardware....4434
Figure 9-6 Outrigger Cylinder & Hardware....4444
Figure 9-7 Quick Coupler Cylinder....4448
Figure 9-8 Side Shift Carriage Cylinder....4450
Figure 9-9 Fork Positioning Carriage Cylinder....4452
Figure 9-10 Swing Carriage Cylinder....4454
Figure 9-11 Main Control Valve....4456
Figure 9-12 Gear Pump....4462
Figure 9-13 Piston Pump....4464
Figure 9-14 Hydraulic Tank....4470
Figure 9-15 Steer Select Valve....4474
Figure 9-16 Brake Valve....4476
Figure 9-17 Priority Valve....4480
Figure 9-18 Solenoid Valve....4482
Figure 9-19 Hydraulic Manifold Valve....4484
Figure 9-20 Outrigger Valve....4486
Figure 9-21 Pressure Reducer Valve, 1360 PSI....4490
Figure 9-22 Divertor Valve....4492
Figure 9-23 Side Tilt Carriage Cylinder....4494
Figure 9-24 Multi Purpose Bucket Cylinder....4498
Section 10 Electrical....4501
Figure 10-1 Engine Compartment Electrical Installation....4502
Figure 10-2 Arctic Package Installation....4510
Figure 10-3 Boom & Frame Electrical Installation....4512
Figure 10-4 Cab Electrical Installation....4518
Figure 10-5 Cab Switches....4520
Figure 10-6 Work Lights....4522
Figure 10-7 Drive Lights....4528
Figure 10-8 Engine Harness....4530
Figure 10-9 Transmission Harness....4538
Figure 10-10 Frame Harness....4540
Figure 10-11 VEC Options Harness....4548
Figure 10-12 Transmission Relay Harness....4550
Figure 10-13 Enclosed Cab Option Harness....4552
Figure 10-14 Dash Harness....4554
Figure 10-15 Instrument Panel Harness....4556
Figure 10-16 Frame Road Light Harness....4558
Figure 10-17 Boom Work Lights Harness....4560
Figure 10-18 Cab Road Light Harness....4562
Figure 10-19 Cab Work Light Harness....4564
Figure 10-20 A/C Harness....4570
Figure 10-21 VEC Harness....4572
Figure 10-22 Regen Harness....4574
Figure 10-23 Tilt & Aux Control Module....4576
Figure 10-24 Accessory Module Harness....4578
Figure 10-25 Product Link Harness....4580
Section 11 Decals....4583
Figure 11-1 Cab & Frame Decals....4584
Figure 11-2 Boom Decals....4591
Maintenance Parts List....4594
Part Number Index....4598
31200724 - Parts Manual (Models TL1055C, TL1255C)....4614
31200724_K_TL1055C TL1255C_CAT_Parts....4614
Effectivity Page....4616
Table of Contents....4618
SMCS CODES - TELEHANDLER....4624
Section 1 Frame & Attaching Parts....4630
Figure 1-1 Frame & Attaching Parts....4631
Figure 1-2 Covers....4633
Figure 1-3 Outrigger Installation....4637
Figure 1-4 Pintle Hook....4639
Section 2 Boom....4642
Figure 2-1 Boom Installation....4643
Figure 2-2 First Boom Section....4645
Figure 2-3 Second Boom Section....4649
Figure 2-4 Third Boom Section....4653
Figure 2-5 Fourth Boom Section....4657
Figure 2-6 Extend Chains....4661
Figure 2-7 Retract Chains....4665
Figure 2-8 Manual Quick Coupler....4671
Figure 2-9 Hydraulic Quick Coupler....4673
Section 3 Attachments....4676
Figure 3-1 Standard Carriage....4677
Figure 3-2 Side Tilt Carriage....4679
Figure 3-3 Side Shift Carriage....4683
Figure 3-4 Dual Fork Positioning Carriage....4685
Figure 3-5 100 Degree Swing Carriage....4687
Figure 3-6 180 Degree Swing Carriage....4689
Figure 3-7 Forks & Attaching Parts....4693
Figure 3-8 Fork Mounted Platform....4695
Figure 3-9 Fork Mounted Hook....4697
Figure 3-10 Winch Installation....4699
Figure 3-11 Winch....4701
Figure 3-12 Winch Motor....4705
Figure 3-13 General Purpose Bucket....4707
Figure 3-14 Multi-Purpose Bucket....4709
Figure 3-15 Truss Boom....4711
Figure 3-16 Lifting Hook....4713
Section 4 Engine & Attaching Parts....4716
Figure 4-1 Engine Installation....4717
Figure 4-2 CAT Engine....4719
Figure 4-3 Fuel Tank & Lines....4723
Figure 4-4 Radiator Installation....4727
Figure 4-5 Air Cleaner Installation....4735
Figure 4-6 Exhaust Installation....4737
Section 5 Drive Train....4742
Figure 5-1 Drive Train Components....4743
Figure 5-2 Front Axle....4751
Figure 5-3 Front Axle - Central Housing & Steering....4753
Figure 5-4 Front Axle - Differential....4757
Figure 5-5 Front Axle - Hub Reduction....4761
Figure 5-6 Front Axle - Brakes....4767
Figure 5-7 Front Axle....4771
Figure 5-8 Front Axle - Central Housing....4773
Figure 5-9 Front Axle - Differential....4775
Figure 5-10 Front Axle - Hub Reduction....4777
Figure 5-11 Front Axle - Brakes....4779
Figure 5-12 Front Axle - Steering....4781
Figure 5-13 Front Axle - Trunion....4783
Figure 5-14 Front Axle Differential Assembly....4785
Figure 5-15 Ring Gear Support Kit....4787
Figure 5-16 Planet Gear Carrier Kit....4789
Figure 5-17 Front Axle Support Assembly....4791
Figure 5-18 Rear Axle....4793
Figure 5-19 Rear Axle - Central Housing & Steering....4795
Figure 5-20 Rear Axle - Differential....4799
Figure 5-21 Rear Axle - Hub Reduction....4803
Figure 5-22 Rear Axle - Brakes....4809
Figure 5-23 Rear Axle....4813
Figure 5-24 Rear Axle, Central Housing....4815
Figure 5-25 Rear Axle, Differential....4817
Figure 5-26 Rear Axle, Hub Reduction....4819
Figure 5-27 Rear Axle, Brakes....4821
Figure 5-28 Rear Axle, Steering....4823
Figure 5-29 Rear Axle, Trunion....4825
Figure 5-30 Rear, Differential Assembly....4827
Figure 5-31 Rear Axle, Ring Gear Support Kit....4829
Figure 5-32 Rear Axle, Planet Gear Carrier Kit....4831
Figure 5-33 Rear Axle, Support Assembly....4833
Figure 5-34 Transmission....4835
Figure 5-35 Fender Installation....4837
Figure 5-36 Wheel Assembly....4839
Section 6 Cab....4842
Figure 6-1 Cab Installation....4843
Figure 6-2 Cab Assembly....4849
Figure 6-3 Cab Door....4853
Figure 6-4 Cab Interior....4855
Figure 6-5 Wipers....4857
Figure 6-6 Seats....4859
Figure 6-7 Heater Installation....4861
Figure 6-8 Air Conditioning Installation....4865
Section 7 Controls....4870
Figure 7-1 Brake....4871
Figure 7-2 Accelerator....4873
Figure 7-3 Steering Column....4875
Figure 7-4 Boom Joystick....4877
Figure 7-5 Outrigger & Frame Level/Aux Controllers....4879
Section 8 Hydraulic Circuits....4882
Figure 8-1 Supply Circuit....4883
Figure 8-2 Dump Circuit....4887
Figure 8-3 Steer Select Circuit....4889
Figure 8-4 Service Brake Circuit....4891
Figure 8-5 Boom Joystick Circuit....4893
Figure 8-6 Frame Level/Auxiliary Controller....4895
Figure 8-7 Outrigger Controller....4897
Figure 8-8 Lift Cylinder Circuit....4899
Figure 8-9 Extend/Retract Cylinder Circuit....4901
Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit....4903
Figure 8-11 Boom Hydraulic Assembly....4905
Figure 8-12 Auxiliary Hydraulic Circuit....4907
Figure 8-13 Frame Level Circuit....4911
Figure 8-14 Outrigger Circuit....4913
Section 9 Hydraulic Components....4916
Figure 9-1 Lift Cylinder & Hardware....4917
Figure 9-2 Extend/Retract Cylinder & Hardware....4921
Figure 9-3 Tilt Cylinder & Hardware....4923
Figure 9-4 Compensation Cylinder & Hardware....4925
Figure 9-5 Frame Level Cylinder & Hardware....4927
Figure 9-6 Outrigger Cylinder & Hardware....4929
Figure 9-7 Stabilizer Cylinder & Hardware....4931
Figure 9-8 Quick Coupler Cylinder....4933
Figure 9-9 Swing Carriage & Side Tilt Carriage Cylinder....4937
Figure 9-10 Side Shift Carriage Cylinder....4941
Figure 9-11 Dual Fork Positioning Carriage Cylinder....4943
Figure 9-12 Main Control Valve....4945
Figure 9-13 Piston Pump....4947
Figure 9-13 Piston Pump....4951
Figure 9-14 Hydraulic Tank....4955
Figure 9-15 Steer Select Valve....4957
Figure 9-16 Brake Valve....4959
Figure 9-17 Hydraulic Manifold Valve....4963
Figure 9-18 Decompression Valve....4965
Figure 9-19 Pressure Reducer Valve....4967
Figure 9-20 Divertor Valve....4969
Section 10 Electrical....4972
Figure 10-1 Engine Compartment Electrical Installation....4973
Figure 10-2 Arctic Kit....4981
Figure 10-3 Boom & Frame Electrical Installation....4983
Figure 10-4 Cab Electrical Installation....4987
Figure 10-5 Cab Switches....4989
Figure 10-6 Work Lights....4991
Figure 10-7 Drive Lights....4997
Figure 10-8 Engine Harness....4999
Figure 10-9 Transmission Harness....5007
Figure 10-10 Frame Harness....5009
Figure 10-11 VEC Options Harness....5017
Figure 10-12 Transmission Relay Harness....5021
Figure 10-13 Enclosed Cab Options Harness....5023
Figure 10-14 Dash Harness....5025
Figure 10-15 Instrument Panel Harness....5027
Figure 10-16 Frame Road Light Harness....5029
Figure 10-17 Boom Work Light Harness....5031
Figure 10-18 Cab Road Light Harness....5033
Figure 10-19 Cab Work Light Harness....5035
Figure 10-20 A/C Harness....5041
Figure 10-21 VEC Harness....5043
Figure 10-22 Product Link Harness....5045
Section 11 Decals....5048
Figure 11-1 Cab & Frame Decals....5049
Figure 11-2 Boom Decals....5053
Maintenance Parts List....5056
Part Number Index....5060
31200747 (SEBU9289) - Operation & Maintenance Manual (Models TL642C, TL943C)....5074
31200747_E_TL642C TL943C_CAT_OMM....5074
Revision Log....5076
Read This First....5077
Table of Contents....5080
Section 1 - General Safety Practices....5084
1.1 Hazard Classification System....5084
Safety Alert System and Safety Signal Words....5084
1.2 General Precautions....5084
1.3 Operation Safety....5085
Electrical Hazards....5085
Tip Over Hazard....5086
Travel Hazard....5089
Load Falling Hazard....5090
Lifting Personnel....5091
Driving Hazards On Slopes....5092
Pinch Points and Crush Hazards....5093
Fall Hazard....5095
Chemical Hazards....5096
Section 2 - Pre-Operation and Inspection....5098
2.1 Pre-Operation Check and Inspection....5098
2.2 Safety Decals....5100
ANSI (THG00150 & After, THH00150 & After)....5101
ISO (THL00150 & After, SXH00150 & After)....5104
2.3 Walk-Around Inspection....5107
2.4 Warm-Up and Operational Checks....5109
Warm-Up Check....5109
Operational Check....5109
2.5 Operator Cab....5110
2.6 Windows....5111
Cab Door Window (if equipped)....5111
Section 3 - Controls and Indicators....5112
3.1 General....5112
3.2 Controls....5113
Dash Controls and Indicators....5115
Ignition....5117
Park Brake....5118
Parking Procedure....5118
Transmission Control Lever....5119
Boom Joystick (TL642C)....5121
Boom Joystick (TL943C)....5123
Frame Level Joystick....5125
Auxiliary Hydraulic Joystick (TL642C)....5126
Outrigger Joysticks (if equipped)....5127
Right Hand Panel....5128
Accessory Control Lever (if equipped)....5129
3.3 Steer Modes....5130
Steer Mode Change....5130
3.4 Operator Seat....5131
Adjustments....5131
Seat Belt....5132
3.5 Reverse Sensor System (if Equipped)....5133
3.6 Boom Angle and Extension Indicators....5134
Section 4 - Operation....5136
4.1 Engine....5136
Starting the Engine....5136
Extreme Cold Weather Starting (if equipped)....5137
Battery Boosted Starting....5138
Normal Engine Operation....5139
Shut-Down Procedure....5139
4.2 After-Treatment System (THG00150 & After; THH00150 & After)....5141
Automatic Regeneration....5141
Manual Regeneration....5142
4.3 Operating with a Non-Suspended Load....5143
Lift Load Safely....5143
Picking Up a Load....5143
Transporting a Load....5144
Leveling Procedure....5144
Placing a Load....5145
Disengaging a Load....5145
4.4 Operating with a Suspended Load....5146
Lift Load Safely....5146
Picking Up a Suspended Load....5146
Transporting a Suspended Load....5147
Leveling Procedure....5147
Placing a Suspended Load....5148
Disengaging a Suspended Load....5148
4.5 Loading and Securing for Transport....5149
Tiedown....5149
Lifting....5150
Section 5 - Attachments....5152
5.1 Approved Attachments....5152
5.2 Unapproved Attachments....5152
5.3 JLG Supplied Attachments....5153
5.4 Telehandler/Attachment/Fork Capacity....5155
5.5 Use of the Load Chart....5156
Capacity Indicator Locations....5156
Sample Load Chart....5157
Example....5159
5.6 Attachment Installation....5160
Mechanical Quick Coupler....5161
Hydraulic Quick Coupler....5162
5.7 Hydraulic Operated Attachment....5163
5.8 Adjusting/Moving Forks....5164
5.9 Attachment Operation....5165
Carriage with Forks....5167
Side Shift Carriage....5169
Rotate/Side Tilt Carriage....5171
Swing Carriage....5173
Dual Fork Positioning Carriage....5175
Fork Extension....5177
Bucket....5179
Multi-Purpose Bucket....5181
Fork Mounted Hook....5183
Coupler Mounted Hook....5185
Truss Boom....5186
Personnel Work Platform - Fork Mounted....5187
Material Handling Arm....5189
Boom Head-Mounted Winch....5191
Section 6 - Emergency Procedures....5192
6.1 Towing a Disabled Product....5192
Moving Short Distances....5192
Moving Longer Distances....5192
6.2 Emergency Lowering of Boom....5193
6.3 Emergency Exit from Enclosed Cab....5193
Fixed Window (if equipped)....5193
Latch Window (if equipped)....5193
Section 7 - Lubrication and Maintenance....5194
7.1 Introduction....5194
Clothing and Safety Gear....5194
7.2 General Maintenance Instructions....5195
7.3 Service and Maintenance Schedule....5196
10, 1st 50 & 50 Hour Maintenance Schedule....5196
1st 250, 250 & 1st 500 Hour Maintenance Schedule....5197
500, 1000 & 1500 Hour Maintenance Schedule....5198
3000 Hour Maintenance Schedule....5199
7.4 Lubrication Schedules....5200
50 Hour Lubrication Schedule....5200
250 Hour Lubrication Schedule....5201
1000 Hour Lubrication Schedule....5202
7.5 Operator Maintenance Instructions....5203
Fuel System....5203
Air Intake System....5205
Engine Oil....5207
Hydraulic Oil....5208
Tires....5209
Transmission Oil....5212
Engine Cooling System....5213
Battery....5214
Windshield Washer System (if equipped)....5215
Section 8 - Additional Checks....5216
8.1 General....5216
8.2 Reverse Sensor System (if equipped)....5216
Section 9 - Specifications....5218
9.1 Product Specifications....5218
Fluids....5218
Capacities....5222
Tires....5223
Performance....5223
Dimensions....5225
Index....5228
Inspection, Maintenance and Repair Log....5232
31200748 (SEBU9290) - Operation & Maintenance Manual (Models TL1055C, TL1255C)....5238
31200748_E_TL1055C TL1255C_CAT_OMM....5238
Revision Log....5240
Read This First....5241
Table of Contents....5244
Section 1 - General Safety Practices....5248
1.1 Hazard Classification System....5248
Safety Alert System and Safety Signal Words....5248
1.2 General Precautions....5248
1.3 Operation Safety....5249
Electrical Hazards....5249
Tip Over Hazard....5250
Travel Hazard....5253
Load Falling Hazard....5254
Lifting Personnel....5255
Driving Hazards On Slopes....5256
Pinch Points and Crush Hazards....5257
Fall Hazard....5259
Chemical Hazards....5260
Section 2 - Pre-Operation and Inspection....5262
2.1 Pre-Operation Check and Inspection....5262
2.2 Safety Decals....5264
ANSI (KDE00100 & After, DHW00100 & After)....5264
ISO (MDD00100 & After, SXM00100 & After)....5267
2.3 Walk-Around Inspection....5271
2.4 Warm-Up and Operational Checks....5273
Warm-Up Check....5273
Operational Check....5273
2.5 Operator Cab....5274
2.6 Windows....5275
Cab Door Window (if equipped)....5275
Section 3 - Controls and Indicators....5276
3.1 General....5276
3.2 Controls....5277
Dash Controls and Indicators....5279
Ignition....5281
Park Brake....5282
Parking Procedure....5282
Transmission Control Lever....5283
Boom Joystick....5285
Frame Level Joystick....5286
Auxiliary Hydraulic Joystick....5287
Outrigger Joysticks....5288
Right Hand Panel....5289
Accessory Control Lever (if equipped)....5290
3.3 Steer Modes....5291
Steer Mode Change....5291
3.4 Operator Seat....5292
Adjustments....5292
Seat Belt....5293
3.5 Reverse Sensor System (if Equipped)....5294
3.6 Boom Angle and Extension Indicators....5295
Section 4 - Operation....5296
4.1 Engine....5296
Starting the Engine....5296
Extreme Cold Weather Starting (if equipped)....5297
Battery Boosted Starting....5298
Normal Engine Operation....5299
Shut-Down Procedure....5299
4.2 Operating with a Non-Suspended Load....5300
Lift Load Safely....5300
Picking Up a Load....5300
Transporting a Load....5301
Leveling Procedure....5301
Placing a Load....5302
Disengaging a Load....5302
4.3 Operating with a Suspended Load....5303
Lift Load Safely....5303
Picking Up a Suspended Load....5303
Transporting a Suspended Load....5304
Leveling Procedure....5304
Placing a Suspended Load....5305
Disengaging a Suspended Load....5305
4.4 Loading and Securing for Transport....5306
Tiedown....5306
Lifting....5307
Section 5 - Attachments....5308
5.1 Approved Attachments....5308
5.2 Unapproved Attachments....5308
5.3 JLG Supplied Attachments....5309
5.4 Telehandler/Attachment/Fork Capacity....5311
5.5 Use of the Load Chart....5312
Capacity Indicator Locations....5312
Sample Load Chart....5313
Example....5315
5.6 Attachment Installation....5316
Mechanical Quick Coupler....5317
Hydraulic Quick Coupler....5318
5.7 Hydraulic Operated Attachment....5319
5.8 Adjusting/Moving Forks....5320
5.9 Attachment Operation....5321
Carriage with Forks....5322
Side Shift Carriage....5323
Rotate/Side Tilt Carriage....5325
Swing Carriage....5327
Dual Fork Positioning Carriage....5329
Fork Extension....5331
Bucket....5333
Multi-Purpose Bucket....5335
Fork Mounted Hook....5337
Coupler Mounted Hook....5339
Truss Boom....5340
Personnel Work Platform - Fork Mounted....5341
Material Handling Arm....5343
Boom Head-Mounted Winch....5345
Section 6 - Emergency Procedures....5346
6.1 Towing a Disabled Product....5346
Moving Short Distances....5346
Moving Longer Distances....5346
6.2 Emergency Lowering of Boom....5347
6.3 Emergency Exit from Enclosed Cab....5347
Fixed Window (if equipped)....5347
Latch Window (if equipped)....5347
Section 7 - Lubrication and Maintenance....5348
7.1 Introduction....5348
Clothing and Safety Gear....5348
7.2 General Maintenance Instructions....5349
7.3 Service and Maintenance Schedule....5350
10, 1st 50 & 50 Hour Maintenance Schedule....5350
1st 250, 250 & 1st 500 Hour Maintenance Schedule....5351
500, 1000 & 1500 Hour Maintenance Schedule....5352
7.4 Lubrication Schedules....5353
50 Hour Lubrication Schedule....5353
250 Hour Lubrication Schedule....5355
1000 Hour Lubrication Schedule....5356
7.5 Operator Maintenance Instructions....5357
Fuel System....5357
Air Intake System....5359
Engine Oil....5361
Hydraulic Oil....5362
Tires....5363
Transmission Oil....5366
Engine Cooling System....5367
Battery....5368
Windshield Washer System (if equipped)....5369
Section 8 - Additional Checks....5370
8.1 General....5370
8.2 Reverse Sensor System (if equipped)....5370
Section 9 - Specifications....5372
9.1 Product Specifications....5372
Fluids....5372
Capacities....5376
Tires....5377
Performance....5378
Dimensions....5379
Index....5380
Inspection, Maintenance and Repair Log....5384
31200793 - Service Manual (Models TL1055C, TL1255C)....5390
31200793_F_TL1055C TL1255C_CAT_Service....5390
Effectivity Page....5392
Table of Contents....5394
Section 1 Safety Practices....5398
1.1 Introduction....5399
1.2 Disclaimer....5399
1.3 Operation & Maintenance Manual....5399
1.4 Do Not Operate Tags....5399
1.5 Safety Information....5399
1.5.1 Safety Alert System and Signal Words....5399
1.6 Safety Instructions....5400
1.6.1 Personal Hazards....5400
1.6.2 Equipment Hazards....5400
1.6.3 General Hazards....5400
1.6.4 Operational Hazards....5401
1.7 Safety Decals....5401
Section 2 General Information and Specifications....5402
2.1 Replacement Parts and Warranty Information....5403
2.2 Thread Locking Compound....5403
2.3 Torque Charts....5404
2.3.1 SAE Fastener Torque Chart....5404
2.3.2 Metric Fastener Torque Chart....5410
2.3.3 Hydraulic Hose Torque Chart....5414
2.4 Specifications....5415
2.4.1 Travel Speeds....5415
2.4.2 Hydraulic Cylinder Performance....5415
2.4.3 Cylinder Drift....5415
2.4.4 Electrical System....5416
2.4.5 Engine Performance Specifications....5416
2.4.6 Tires....5417
2.5 Fluids and Lubricant Capacities....5418
2.6 Service and Maintenance Schedules....5423
2.6.1 10, 1st 50 & 50 Hour....5423
2.6.2 1st 250, 250 & 1st 500 Hour....5424
2.6.3 500, 1000 & 1500 Hour....5425
2.7 Lubrication Schedules....5426
2.7.1 50 Hour....5426
2.7.2 250 Hour....5427
2.7.3 1000 Hour....5428
Section 3 Boom....5430
3.1 Boom System Component Terminology....5432
3.2 Boom System - Four Section....5433
3.2.1 Boom System Operation....5433
3.3 Boom Assembly Maintenance....5433
3.4 Complete Boom Removal/ Installation....5434
3.4.1 Complete Boom Removal....5434
3.4.2 Complete Boom Installation....5434
3.5 Boom Section Removal/ Installation....5435
3.5.1 Second, Third & Fourth Boom Section Removal....5435
3.5.2 Third & Fourth Boom Section Removal....5437
3.5.3 Fourth Boom Section Removal....5438
3.5.4 Hose Carrier Removal....5439
3.5.5 Fourth Boom Section Assembly....5439
3.5.6 Hose Carrier Installation....5440
3.5.7 Third Boom Section Assembly....5441
3.5.8 Fourth Boom Section Installation....5441
3.5.9 Second Boom Section Assembly....5442
3.5.10 Third & Fourth Boom Section Installation....5442
3.5.11 Second, Third and Fourth Boom Section Installation....5444
3.6 Boom Section Separation Adjustment....5445
3.7 Hose Carrier Assembly Removal/Installation....5447
3.7.1 Hose Carrier Assembly Removal....5447
3.7.2 Assembling the Hose Carrier Assembly....5448
3.7.3 Hose Carrier-Assembly Installation....5448
3.7.4 Boom Hose Take-up Adjustment....5449
3.7.5 Boom Hose Adjustment....5449
3.8 Quick Coupler Assembly....5450
3.8.1 Quick Coupler Removal....5450
3.8.2 Quick Coupler Installation....5450
3.9 Boom Head - Mounted Winch....5450
3.9.1 Boom Head-Mounted Winch Removal....5450
3.9.2 Boom Head-Mounted Winch Installation....5450
3.10 Boom Wear Pads....5451
3.10.1 Wear Pad Inspection....5451
3.10.2 Wear Pad Installation and Lubrication....5451
3.11 Boom Chain Removal/ Installation....5452
3.11.1 Retract Chain Removal....5452
3.11.2 Retract Chain Installation....5452
3.11.3 Extend Chain Removal....5453
3.11.4 Extend Chain Installation....5453
3.12 Boom Chain Inspection and Lubrication....5454
3.12.1 Boom Chain Inspection....5454
3.12.2 Inspection Guidelines....5454
3.12.3 Expose Chains for Inspection....5456
3.12.4 Chain Lubrication....5457
3.13 Forks....5457
3.14 Emergency Boom Lowering Procedure....5458
3.14.1 Equipment and Supplies Required....5458
3.14.2 Lowering Procedure....5458
3.15 Troubleshooting....5460
Section 4 Cab and Covers....5464
4.1 Operator Cab and Covers Component Terminology....5465
4.2 Operator Cab....5466
4.2.1 Cab Safety....5466
4.2.2 Serial Number Decal....5466
4.3 Cab Components....5466
4.3.1 Steering Column and Orbitrol Valve....5466
4.3.2 Service Brake Pedal....5467
4.3.3 Throttle Pedal....5468
4.3.4 Boom and Tilt Joystick Assembly....5468
4.3.5 Frame Level, Auxiliary and Outrigger Control Joysticks....5469
4.3.6 Windshield Wiper Assembly....5469
4.3.7 Heater/Air Conditioning System (if equipped)....5469
4.4 Cab Removal....5471
4.5 Cab Installation....5472
Section 5 Axles, Drive Shafts, Wheels and Tires....5474
5.1 Axle, Drive Shaft and Wheel Component Terminology....5475
5.2 Axle Serial Number....5476
5.3 Axle Specifications And Maintenance Information....5476
5.4 Axle Replacement....5476
5.4.1 Axle Removal....5476
5.4.2 Axle Installation....5477
5.4.3 Axle Assembly and Drive Shaft Troubleshooting....5479
5.5 Drive Shafts....5482
5.5.1 Drive Shaft Inspection and Service....5482
5.5.2 Drive Shaft Maintenance....5482
5.5.3 Drive Shaft Removal....5482
5.5.4 Drive Shaft Cleaning and Drying....5482
5.5.5 Drive Shaft Installation....5482
5.6 Wheels and Tires....5483
5.6.1 Removing Wheel and Tire Assembly from Machine....5483
5.6.2 Installing Wheel and Tire Assembly onto Machine....5484
5.7 Brakes....5484
5.8 Towing a Disabled Machine....5485
5.8.1 Manually Releasing the Park Brake....5485
5.8.2 Manually Resetting the Park Brake....5485
Section 6 Transmission....5486
6.1 Transmission Assembly Component Terminology....5487
6.2 Transmission Serial Number....5488
6.3 Transmission Specifications And Maintenance Information....5488
6.4 Transmission Replacement....5488
6.4.1 Transmission Removal....5488
6.4.2 Transmission Inspection and Internal Repair....5489
6.4.3 Transmission Installation....5489
6.4.4 After Transmission Service or Replacement....5490
6.5 Transmission Cooler Thermal By- Pass Valve....5490
6.5.1 Thermal Bypass Valve Cartridge Removal....5490
6.5.2 Thermal Bypass Valve Cartridge Installation....5491
6.6 Torque Convertor Diaphragm....5492
6.6.1 Torque Convertor Diaphragm Removal....5492
6.6.2 Torque Convertor Diaphragm Installation....5492
6.7 Troubleshooting....5493
Section 7 Engine....5498
7.1 Engine Introduction and Component Terminology....5499
7.1.1 Disclaimer and Scope....5499
7.1.2 Component Terminology....5500
7.2 Engine Serial Number....5501
7.3 Engine Specifications and Maintenance Information....5501
7.4 Engine Cooling System....5501
7.4.1 Surge Tank Cap....5501
7.4.2 Thermostat Replacement....5501
7.4.3 Radiator Assembly Replacement....5502
7.5 Engine Electrical System....5507
7.6 Fuel System....5507
7.6.1 Diesel Fuel....5507
7.6.2 Fuel Tank....5507
7.6.3 After Fuel System Service....5509
7.7 Engine Exhaust System....5509
7.7.1 Exhaust System Removal....5509
7.7.2 Exhaust System Installation....5510
7.7.3 Exhaust System Removal....5511
7.7.4 Exhaust System Installation....5511
7.8 Air Cleaner Assembly....5512
7.8.1 Air Cleaner Assembly Removal....5512
7.8.2 Air Cleaner Assembly Installation....5512
7.9 Engine Replacement....5513
7.9.1 Engine/Transmission Removal....5513
7.9.2 Engine/Transmission Installation....5514
7.10 Engine Indicators....5515
Section 8 Hydraulic System....5516
8.1 Hydraulic Component Terminology....5517
8.2 Safety Information....5518
8.3 Hydraulic Pressure Diagnosis....5518
8.3.1 Pressure Checks and Adjustments....5518
8.4 Hydraulic Circuits....5519
8.4.1 Hydraulic Pressures....5519
8.4.2 Tilt Circuit Port Relief Adjustment....5519
8.4.3 Pressure Specifications....5521
8.4.4 Hydraulic Schematic....5522
8.5 Hydraulic Reservoir....5525
8.5.1 Hydraulic Oil Reservoir Draining....5525
8.5.2 Hydraulic Oil Reservoir Filling....5525
8.5.3 Hydraulic Oil Reservoir Removal/ Installation....5525
8.6 Implement Pump....5526
8.6.1 Implement Pump Replacement....5526
8.7 Control Valve....5527
8.7.1 Main Control Valve....5527
8.7.2 Main Control Valve Assembly....5528
8.7.3 Service Brake Valve....5529
8.7.4 Service Brake Bleeding....5530
8.7.5 Service Brake Test....5531
8.7.6 Steering Orbitrol Valve....5531
8.7.7 Steer Select Valve....5532
8.8 Hydraulic Cylinders....5533
8.8.1 General Cylinder Removal Instructions....5533
8.8.2 Cylinder Inspection....5534
8.8.3 Cylinder Pressure Checking....5535
8.8.4 Steering Cylinders....5535
8.8.5 Cylinder Torque Specifications....5536
Section 9 Electrical System....5538
9.1 Electrical Component Terminology....5539
9.1.1 General Overview....5539
9.1.2 General Overview....5540
9.2 Specifications....5541
9.3 Safety Information....5541
9.4 Fuses and Relays....5541
9.4.1 Engine Compartment....5541
9.4.2 Cab....5541
9.4.3 Power Distribution Unit (VEC)....5542
9.4.4 Optional Power Distribution Unit (VEC)....5543
9.5 Electrical System Schematics....5544
9.5.1 S/N KDE00150 & After S/N DHW00150 & After....5544
9.5.2 S/N MDD00150 & After S/N SXM00150 & After....5548
9.6 Circuit Breakdowns....5554
9.6.1 Constant Power Circuit from Battery....5554
9.6.2 Start and Charge Circuit....5555
9.7 Engine Start Circuit....5556
9.7.1 Starter....5556
9.8 Charging Circuit....5557
9.8.1 Alternator....5557
9.9 Window Wiper/Washer Windshield Wiper Motor....5558
9.9.1 Windshield/Rear Window Washer Reservoir....5558
9.10 Cab Heater and Fan....5559
9.10.1 Cab Heater Controls....5559
9.11 Solenoids, Sensors and Senders....5560
9.11.1 Park Brake Solenoid Valve....5560
9.11.2 Transmission Solenoid Valves....5561
9.11.3 Transmission Oil Temperature Switch....5561
9.11.4 Engine Coolant Temperature Sender / Switch....5562
9.11.5 Fuel Level Sender....5563
9.12 Display Monitor/Gauge....5564
9.12.1 Gauges....5564
9.13 Dash Switches....5564
9.13.1 Ignition Key Switch....5564
9.13.2 Dash Switches....5565
9.14 Engine Diagnostic....5567
31200794 - Service Manual (Models TL642C, TL943C)....5576
31200794_H_TL642C TL943C_CAT_Service....5576
Effectivity Page....5578
Table of Contents....5580
Section 1 Safety Practices....5584
1.1 Introduction....5585
1.2 Disclaimer....5585
1.3 Operation & Maintenance Manual....5585
1.4 Do Not Operate Tags....5585
1.5 Safety Information....5585
1.5.1 Safety Alert System and Signal Words....5585
1.6 Safety Instructions....5586
1.6.1 Personal Hazards....5586
1.6.2 Equipment Hazards....5586
1.6.3 General Hazards....5586
1.6.4 Operational Hazards....5587
1.7 Safety Decals....5587
Section 2 General Information and Specifications....5588
2.1 Replacement Parts and Warranty Information....5589
2.2 Thread Locking Compound....5589
2.3 Torque Charts....5590
2.3.1 SAE Fastener Torque Chart....5590
2.3.2 Metric Fastener Torque Chart....5596
2.3.3 Hydraulic Hose Torque Chart....5600
2.4 Specifications....5601
2.4.1 Travel Speeds....5601
2.4.2 Hydraulic Cylinder Performance....5601
2.4.3 Cylinder Drift....5601
2.4.4 Electrical System....5601
2.4.5 Engine Performance Specifications....5603
2.4.6 Tires....5604
2.5 Fluids and Lubricant Capacities....5605
2.6 Service and Maintenance Schedules....5610
2.6.1 10, 1st 50 & 50 Hour....5610
2.6.2 1st 250, 250 & 1st 500 Hour....5611
2.6.3 500, 1000, & 1500 Hour....5612
2.6.4 3000 Hour....5613
2.7 Lubrication Schedules....5614
Section 3 Boom....5618
3.1 Boom System Component Terminology....5620
3.2 Boom System - Three Section....5621
3.2.1 Boom System Operation....5621
3.3 Boom Assembly Maintenance....5621
3.4 Complete Boom Removal/ Installation....5622
3.4.1 Complete Boom Removal....5622
3.4.2 Complete Boom Installation....5622
3.5 Boom Section Removal/ Installation....5623
3.5.1 Second and Third Boom Section Removal....5623
3.5.2 Third Boom Section Removal....5624
3.5.3 Push Beam - Extend/Retract Cylinder Removal....5625
3.5.4 Push Beam - Extend/Retract Cylinder Installation and Third Boom Section Assembly....5626
3.5.5 Third Boom Section Installation....5627
3.5.6 Second and Third Boom Section Installation....5629
3.6 Extend/Retract Chain Removal/Installation....5631
3.6.1 Extend/Retract Chain Removal....5631
3.6.2 Extend/Retract Chain Installation....5632
3.7 Push Beam - Extend/Retract Cylinder Removal/ Installation....5633
3.7.1 Push Beam - Extend/Retract Cylinder Removal....5633
3.7.2 Push Beam - Extend/Retract Cylinder Installation....5635
3.8 Boom Adjustments....5637
3.8.1 Chain Tension Inspection—TL642C....5637
3.8.2 Chain Tension Adjustment—TL642C....5638
3.8.3 Chain Tension Inspection— TL943C....5639
3.8.4 Chain Tension Adjustment— TL943C....5640
3.9 Quick Coupler Assembly....5642
3.9.1 Quick Coupler Removal....5642
3.9.2 Quick Coupler Installation....5642
3.10 Boom Head - Mounted Winch....5642
3.10.1 Boom Head-Mounted Winch Removal....5642
3.10.2 Boom Head-Mounted Winch Installation....5642
3.11 Boom Wear Pads....5643
3.11.1 Wear Pad Inspection....5643
3.11.2 Wear Pad Installation and Lubrication....5643
3.12 Boom Extend and Retract Chains....5644
3.12.1 Boom Chain Inspection....5644
3.12.2 Expose Chains for Inspection....5644
3.12.3 Inspection Guidelines....5645
3.12.4 Chain Lubrication....5646
3.13 Forks....5647
3.14 Emergency Boom Lowering Procedure....5648
3.14.1 Equipment and Supplies Required....5648
3.14.2 Lowering Procedure....5648
3.15 Troubleshooting....5650
3.16 Push Beam Temporary Brackets....5653
Section 4 Cab and Covers....5654
4.1 Operator Cab and Covers Component Terminology....5655
4.1.1 General Overview....5655
4.2 Operator Cab....5656
4.2.1 Cab Safety....5656
4.2.2 Serial Number Decal....5656
4.3 Cab Components....5656
4.3.1 Steering Column and Orbitrol Valve....5656
4.3.2 Service Brake Pedal....5657
4.3.3 Throttle Pedal....5658
4.3.4 Boom Joystick....5658
4.3.5 Frame Level, Auxiliary Hydraulic (if equipped) and Outrigger Joysticks....5659
4.3.6 Windshield Wiper Assembly....5660
4.3.7 Heater/Air Conditioning System (if equipped)....5660
4.4 Cab Removal....5661
4.5 Cab Installation....5663
Section 5 Axles, Drive Shafts, Wheels and Tires....5666
5.1 Axles, Drive Shafts, Wheels and Tires Component Terminology....5667
5.2 Axle Serial Number....5668
5.3 Axle Specifications and Maintenance Information....5668
5.4 Axle Replacement....5668
5.4.1 Axle Removal....5668
5.4.2 Axle Installation....5669
5.4.3 Axle Assembly and Drive Shaft Troubleshooting....5671
5.5 Drive Shafts....5674
5.5.1 Drive Shaft Inspection and Service....5674
5.5.2 Drive Shaft Maintenance....5674
5.5.3 Drive Shaft Removal....5674
5.5.4 Drive Shaft Cleaning and Drying....5674
5.5.5 Drive Shaft Installation....5674
5.6 Wheels and Tires....5675
5.6.1 Removing Wheel and Tire Assembly from Machine....5675
5.6.2 Installing Wheel and Tire Assembly onto Machine....5675
5.7 Brakes....5676
5.8 Towing a Disabled machine....5676
5.8.1 Manually Releasing the Park Brake....5676
5.8.2 Manually Resetting the Park Brake....5676
Section 6 Transmission....5678
6.1 Transmission Assembly Component Terminology....5679
6.2 Transmission Serial Number....5680
6.3 Transmission Specifications and Maintenance Information....5680
6.4 Transmission Replacement....5680
6.4.1 Transmission Removal....5680
6.4.2 Transmission Inspection and Internal Repair....5681
6.4.3 Transmission Installation....5681
6.4.4 After Transmission Service or Replacement....5682
6.5 Transmission Cooler Thermal By-Pass Valve....5682
6.5.1 Thermal By-pass Valve Cartridge Removal....5682
6.5.2 Thermal Bypass Valve Cartridge Installation....5683
6.6 Torque Convertor Diaphragm....5684
6.6.1 Torque Convertor Diaphragm Removal....5684
6.6.2 Torque Convertor Diaphragm Installation....5684
6.7 Troubleshooting....5685
6.7.1 Transmission Troubleshooting....5685
Section 7 Engine....5690
7.1 Introduction....5691
7.1.1 Disclaimer and Scope....5691
7.1.2 Component Terminology....5692
7.2 Engine Serial Number....5693
7.3 Specifications and Maintenance Information....5693
7.4 Engine Cooling System....5694
7.4.1 Surge Tank Cap....5694
7.4.2 Thermostat Replacement....5694
7.4.3 Radiator Assembly Replacement....5695
7.5 Engine Electrical System....5699
7.6 Fuel System....5700
7.6.1 Diesel Fuel....5700
7.6.2 Fuel Tank....5700
7.6.3 After Fuel System Service....5701
7.7 Engine Exhaust System....5701
7.7.1 Exhaust System Removal....5701
7.7.2 Exhaust System Installation....5702
7.7.3 Exhaust System Removal....5702
7.7.4 Exhaust System Installation....5703
7.8 Air Cleaner Assembly....5703
7.8.1 Air Cleaner Assembly Removal....5703
7.8.2 Air Cleaner Assembly Installation....5704
7.9 Engine Replacement....5704
7.9.1 Engine/Transmission Removal....5704
7.9.2 Engine/Transmission Installation....5705
7.10 Engine Indicator Lamps....5707
Section 8 Hydraulic System....5708
8.1 Hydraulic Component Terminology....5709
8.2 Safety Information....5710
8.3 Hydraulic Pressure Diagnosis....5710
8.3.1 Pressure Checks and Adjustments....5710
8.4 Hydraulic Circuits....5711
8.4.1 Hydraulic Pressures....5711
8.4.2 Tilt Circuit Port Relief Adjustment....5711
8.4.3 Hydraulic Schematic - TL642C....5715
8.4.4 Hydraulic Schematic - TL943C....5717
8.5 Hydraulic Reservoir....5718
8.5.1 Hydraulic Oil Reservoir Draining....5718
8.5.2 Hydraulic Oil Reservoir Filling....5718
8.5.3 Hydraulic Oil Reservoir Removal/ Installation....5718
8.6 Engine Implement Pump....5719
8.6.1 Pump Replacement....5719
8.7 Control Valves....5720
8.7.1 Main Control Valve....5720
8.7.2 Service Brake Valve....5722
8.7.3 Service Brake Bleeding....5723
8.7.4 Steering Orbitrol Valve....5724
8.7.5 Steer Select Valve....5724
8.7.6 Outrigger Valve (if equipped)....5725
8.8 Hydraulic Cylinders....5726
8.8.1 General Cylinder Removal Instructions....5726
8.8.2 Cylinder Inspection....5728
8.8.3 Cylinder Pressure Checking....5729
8.8.4 Steering Cylinders....5729
8.9 Cylinder Torque Specifications....5730
8.9.1 TL642C....5730
8.9.2 TL943C....5731
Section 9 Electrical System....5732
9.1 Electrical Component Terminology....5734
9.1.1 General Overview....5734
9.1.2 General Overview....5735
9.2 Specifications....5736
9.3 Safety Information....5736
9.4 Fuses and Relays....5736
9.4.1 Engine Compartment....5736
9.4.2 Cab....5736
9.4.3 Main Distribution Unit....5737
9.4.4 Accessory Power Distribution Unit....5738
9.5 Accessory Module - TL943C Only....5739
9.5.1 Joystick Tilt & Auxiliary Function Module....5739
9.5.2 Joystick Tilt & Auxiliary Function Module....5740
9.6 Electrical System Schematics....5741
9.6.1 S/N THG00150 & After S/N THH00150 & After....5741
9.6.2 S/N THL00150 & After S/N SXH00150 & After....5747
9.7 Circuit Breakdowns....5753
9.7.1 Constant Power Circuit from Battery....5753
9.7.2 Start and Charge Circuit....5754
9.8 Engine Start Circuit....5755
9.8.1 Starter....5755
9.9 Charging Circuit....5756
9.9.1 Alternator....5756
9.10 Window Wiper/Washer Windshield Wiper Motor....5757
9.10.1 Windshield/Rear Window Washer Reservoir....5758
9.11 Cab Heater/AC and Fan....5758
9.11.1 Cab Heater/AC Controls....5758
9.12 Switches, Solenoids and Senders....5759
9.12.1 Priority Valve....5759
9.12.2 Transmission Solenoid Valves....5760
9.12.3 Transmission Oil Temperature Switch....5761
9.12.4 Fuel Level Sender....5762
9.13 Gauges and Display Monitor....5763
9.13.1 3-N-1 Digital Gauge....5763
9.14 Dash Switches....5764
9.14.1 Ignition Key Switch....5764
9.14.2 Dash Switches....5764
9.14.3 Rheostat Switch (if equipped)....5765
9.15 Hand Held Analyzer - TL943C Only....5765
9.15.1 Analyzer Usage....5766
9.15.2 Analyzer Joystick Software Version P1.2....5767
9.15.3 Personality Settings....5768
9.15.4 Tilt/Auxiliary Calibration Menu....5769
9.15.5 Joystick Fault Codes....5770
9.16 Engine Diagnostic and Event Codes....5775
9.16.1 Engine Diagnostic Codes....5775
9.16.2 Pump Controller Software Version P1.4....5779
31200817 (SSBU9290) - Manual del operador y de mantenimiento (Modelos TL1055C, TL1255C)....5782
31200817_D_TL1055C TL1255C_Spanish_OMM....5782
Registro de revisiones....5784
Leer esto primero....5785
Contenido....5788
Sección 1 - Prácticas de seguridad generales....5792
1.1 Sistema de clasificación de peligros....5792
Sistema de avisos de seguridad y mensajes de seguridad....5792
1.2 Precauciones generales....5792
1.3 Seguridad durante el funcionamiento....5793
Peligros eléctricos....5793
Riesgo de vuelcos....5794
Riesgos durante la conducción....5797
Riesgo de caída de carga....5798
Elevación de personal....5799
Riesgos durante la conducción en pendientes....5800
Riesgos de aprisionamiento y aplastamiento....5801
Riesgo de caídas....5803
Riesgos con productos químicos....5804
Sección 2 - Revisión e inspección antes del uso....5806
2.1 Revisión e inspección antes del uso....5806
2.2 Etiquetas de seguridad....5808
ANSI (KDE00100 y posteriores, DHW00100 y posteriores)....5808
ISO (MDD00100 y posteriores, SXM00100 y posteriores)....5811
2.3 Inspección visual....5815
2.4 Calentamiento y revisiones funcionales....5817
Revisión de calentamiento....5817
Revisión funcional....5817
2.5 Cabina del operador....5818
2.6 Ventanas....5819
Ventana de puerta de cabina (en su caso)....5819
Sección 3 - Controles e indicadores....5820
3.1 Generalidades....5820
3.2 Controles....5821
Controles e indicadores del tablero de instrumentos....5823
Encendido....5825
Freno de estacionamiento....5826
Procedimiento de estacionamiento....5826
Palanca de control de la transmisión....5827
Palanca de control de la pluma....5829
Palanca de control de nivelación del chasis....5830
Palanca de control del sistema hidráulico auxiliar....5831
Palancas de control de estabilizadores....5832
Tablero derecho....5833
Palanca de control de accesorios (en su caso)....5834
3.3 Modos de dirección....5835
Cambio de modo de dirección....5835
3.4 Asiento del operador....5836
Ajustes....5836
Cinturón de seguridad....5837
3.5 Sistema sensor de retroceso (en su caso)....5838
3.6 Indicadores de ángulo y extensión de pluma....5839
Sección 4 - Funcionamiento....5840
4.1 Motor....5840
Arranque del motor....5840
Arranque en tiempo extremadamente frío (en su caso)....5841
Arranque con batería de refuerzo....5842
Funcionamiento normal del motor....5843
Procedimiento de apagado....5843
4.2 Funcionamiento con una carga no suspendida....5844
Elevación de la carga de manera segura....5844
Recogida de una carga....5844
Transporte de una carga....5845
Procedimiento de nivelación....5845
Colocación de una carga....5846
Descarga de la carga....5846
4.3 Funcionamiento con una carga suspendida....5847
Elevación de la carga de manera segura....5847
Recogida de una carga suspendida....5847
Transporte de una carga suspendida....5848
Procedimiento de nivelación....5848
Colocación de una carga suspendida....5849
Descarga de una carga suspendida....5849
4.4 Para cargar y asegurar la máquina para el transporte....5850
Amarre....5850
Levante....5851
Sección 5 - Accesorios....5852
5.1 Accesorios aprobados....5852
5.2 Accesorios no aprobados....5852
5.3 Accesorios suministrados por JLG....5853
5.4 Capacidad del manipulador telescópico/accesorio/horquilla....5855
5.5 Uso de la tabla de capacidades de carga....5856
Ubicaciones de indicadores de capacidad....5856
Muestra de tabla de carga....5857
Ejemplo....5859
5.6 Instalación del accesorio....5860
Acoplador rápido mecánico....5861
Acoplador rápido hidráulico....5862
5.7 Accesorio accionado hidráulicamente....5863
5.8 Ajuste/movimiento de las horquillas....5864
5.9 Funcionamiento del accesorio....5865
Carruaje con horquillas....5866
Carruaje con desplazamiento lateral....5867
Carruaje con rotación/inclinación lateral....5869
Carruaje de giro....5871
Carruaje posicionador de horquillas dobles....5873
Extensión de las horquillas....5875
Cucharón....5877
Cucharón universal....5879
Gancho montado en horquillas....5881
Gancho montado en acoplador....5883
Pluma de armazón....5884
Plataforma de trabajo para personal - Montada en horquillas....5885
Cabrestante montado en la cabeza de la pluma....5887
Sección 6 - Procedimientos de emergencia....5888
6.1 Remolcado de un producto inhabilitado....5888
Transporte a distancias cortas....5888
Transporte a distancias más largas....5888
6.2 Bajada de emergencia de la pluma....5889
6.3 Salida de emergencia de la cabina cerrada....5889
Ventana fija (en su caso)....5889
Ventana con traba (en su caso)....5889
Sección 7 - Lubricación y mantenimiento....5890
7.1 Introducción....5890
Ropa y equipo de seguridad....5890
7.2 Instrucciones de mantenimiento general....5891
7.3 Programa de servicio y mantenimiento....5892
Programa de mantenimiento de 10, primeras 50 y 50 horas....5892
Programa de mantenimiento de primeras 250, 250 y primeras 500 horas....5893
Programa de mantenimiento de 500, 1000 y 1500 horas....5894
7.4 Programas de lubricación....5895
Programa de lubricación de 50 horas....5895
Programa de lubricación de 250 horas....5897
Programa de lubricación de 1000 horas....5898
7.5 Instrucciones de mantenimiento por parte del operador....5899
Sistema de combustible....5899
Sistema de admisión de aire....5901
Aceite del motor....5903
Aceite hidráulico....5904
Neumáticos....5905
Aceite de la transmisión....5908
Sistema de enfriamiento del motor....5909
Batería....5910
Sistema de lavaparabrisas (en su caso)....5911
Sección 8 - Revisiones adicionales....5912
8.1 Generalidades....5912
8.2 Sistema sensor de retroceso (en su caso)....5912
Sección 9 - Especificaciones....5914
9.1 Especificaciones del producto....5914
Fluidos....5914
Capacidades....5918
Neumáticos....5919
Rendimiento....5920
Dimensiones....5921
Índice....5922
Registro de inspecciones, mantenimiento y reparaciones....5926
31200818 (SPBU9290) - Manual de Operação e Manutenção (Modelos TL1055C, TL1255C)....5932
31200818_D_TL1055C TL1255C_Brz Portuguese_OMM....5932
Registro de Revisões....5934
Leia Isto Primeiro....5935
Sumário....5938
Seção 1 - Práticas Gerais de Segurança....5942
1.1 Sistema de Classificação de Risco....5942
Sistema de Alerta de Segurança e Palavras de Sinalização de Segurança....5942
1.2 Precauções Gerais....5942
1.3 Segurança na Operação....5943
Riscos Elétricos....5943
Risco de Tombamento....5944
Riscos no Deslocamento....5947
Risco de Queda da Carga....5948
Elevação de Pessoas....5949
Riscos ao Conduzir em Terreno Inclinado....5950
Pontos de Estrangulamento e Riscos de Esmagamento....5951
Risco de Queda....5953
Riscos Químicos....5954
Seção 2 - Pré-operação e Inspeção....5956
2.1 Verificação de Pré-operação e Inspeção....5956
2.2 Adesivos de Segurança....5958
ANSI (KDE00100 e Posteriores, DHW00100 e Posteriores)....5958
ISO (MDD00100 e Posteriores, SXM00100 e Posteriores)....5961
2.3 Inspeção Visual....5965
2.4 Verificações de Aquecimento e Operacional....5967
Inspeção de Aquecimento....5967
Verificação Operacional....5967
2.5 Cabine do Operador....5968
2.6 Janelas....5969
Janela da Porta da Cabine (se assim equipado)....5969
Seção 3 - Controles e Indicadores....5970
3.1 Disposições Gerais....5970
3.2 Controles....5971
Controles e Indicadores do Painel....5973
Ignição....5975
Freio de Estacionamento....5976
Procedimentos para Estacionamento....5976
Alavanca de Controle da Transmissão....5977
Joystick da Lança....5979
Joystick de Nivelamento da Plataforma....5980
Joystick do Sistema Hidráulico Auxiliar....5981
Joysticks dos Estabilizadores....5982
Painel do Lado Direito....5983
Alavanca de Controle do Acessório (se equipado)....5984
3.3 Modos de Direção....5985
Alteração do Modo de Direção....5985
3.4 Assento do Operador....5986
Ajustes....5986
Cinto de Segurança....5987
3.5 Sistema Sensor de Ré (se equipado)....5988
3.6 Indicadores de Ângulo e Extensão da Lança....5989
Seção 4 - Operação....5990
4.1 Motor....5990
Partida do Motor....5990
Partida em Clima Extremamente Frio (se equipado)....5991
Partida com Bateria de Apoio....5992
Operação Normal do Motor....5993
Procedimento de Desligamento....5993
4.2 Operação com uma Carga Não Suspensa....5994
Levante a Carga de Forma Segura....5994
Como Apanhar uma Carga....5994
Transporte de uma Carga....5995
Procedimento de Nivelamento....5995
Colocação de uma Carga....5996
Liberação de uma Carga....5996
4.3 Operação com uma Carga Suspensa....5997
Levante a Carga de Forma Segura....5997
Como Apanhar uma Carga Suspensa....5997
Transporte de uma Carga Suspensa....5998
Procedimento de Nivelamento....5998
Colocação de uma Carga Suspensa....5999
Liberação de uma Carga Suspensa....5999
4.4 Carregamento e Fixação para Transporte....6000
Amarração....6000
Elevação....6001
Seção 5 - Implementos....6002
5.1 Implementos Aprovados....6002
5.2 Implementos Não Aprovados....6002
5.3 Implementos fornecidos pela JLG....6003
5.4 Capacidade do Manipulador Telescópico/Implemento/Garfo....6005
5.5 Uso da Tabela de Carga....6006
Localização dos Indicadores de Capacidade....6006
Amostra de Tabela de Carga....6007
Exemplo....6009
5.6 Instalação do Implemento....6010
Engate Rápido Mecânico....6011
Engate Rápido Hidráulico....6012
5.7 Implemento Operado Hidraulicamente....6013
5.8 Ajuste/Movimentação dos Garfos....6014
5.9 Operação do Implemento....6015
Porta-garfos com Garfos....6016
Porta-garfos com Deslocamento Lateral....6017
Porta-garfos com Giro/Inclinação Lateral....6019
Porta-garfo Giratório....6021
Porta-garfos de Posicionamento de Garfo Duplo....6023
Extensão do Garfo....6025
Caçamba....6027
Caçamba Multiuso....6029
Gancho Montado no Garfo....6031
Gancho Montado no Engate....6033
Lança Treliçada....6034
Plataforma de Trabalho de Pessoal - Montada nos Garfos....6035
Guincho Montado na Cabeça da Lança....6037
Seção 6 - Procedimentos de Emergência....6038
6.1 Rebocamento de um produto danificado....6038
Movimentação em Curtas Distâncias....6038
Movimentação em Distâncias Mais Longas....6038
6.2 Abaixamento de Emergência da Lança....6039
6.3 Saída de Emergência de Cabine Fechada....6039
Janela Fixa (se equipado)....6039
Janela com Trava (se equipado)....6039
Seção 7 - Lubrificação e Manutenção....6040
7.1 Introdução....6040
Vestuário e Itens de Segurança....6040
7.2 Instruções Gerais de Manutenção....6041
7.3 Programa de Serviço e Manutenção....6042
Programa de Manutenção de 10 Horas, das primeiras 50 e de 50 Horas....6042
Programa de Manutenção das Primeiras 250 Horas, de 250 Horas e das Primeiras 500 Horas....6043
Programa de Manutenção de 500 Horas, 1.000 Horas e 1.500 Horas....6044
7.4 Programas de Lubrificação....6045
Programa de Lubrificação de 50 Horas....6045
Programação de Lubrificação de 250 Horas....6047
Programa de Lubrificação de 1.000 Horas....6048
7.5 Instruções de Manutenção do Operador....6049
Sistema de Combustível....6049
Sistema de Entrada de Ar....6051
Óleo do Motor....6053
Óleo Hidráulico....6054
Pneus....6055
Óleo da Transmissão....6058
Sistema de Refrigeração do Motor....6059
Bateria....6060
Sistema de Lavador de Para-brisa (se equipado)....6061
Seção 8 - Verificações Adicionais....6062
8.1 Disposições gerais....6062
8.2 Sistema Sensor de Ré (se equipado)....6062
Seção 9 - Especificações....6064
9.1 Especificações do Produto....6064
Fluidos....6064
Capacidades....6068
Pneus....6069
Desempenho....6070
Dimensões....6071
Índice....6072
Registro de Inspeções, Manutenção e Reparos....6076
31200820 (SSBU9289) - Manual del operador y de mantenimiento (Modelos TL642C, TL943C)....6082
31200820_D_TL642C TL943C_Spanish_OMM....6082
Registro de revisiones....6084
Leer esto primero....6085
Contenido....6088
Sección 1 - Prácticas de seguridad generales....6092
1.1 Sistema de clasificación de peligros....6092
Sistema de avisos de seguridad y mensajes de seguridad....6092
1.2 Precauciones generales....6092
1.3 Seguridad durante el funcionamiento....6093
Peligros eléctricos....6093
Riesgo de vuelcos....6094
Riesgos durante la conducción....6097
Riesgo de caída de carga....6098
Elevación de personal....6099
Riesgos durante la conducción en pendientes....6100
Riesgos de aprisionamiento y aplastamiento....6101
Riesgo de caídas....6103
Riesgos con productos químicos....6104
Sección 2 - Revisión e inspección antes del uso....6106
2.1 Revisión e inspección antes del uso....6106
2.2 Etiquetas de seguridad....6108
ANSI (THG00150 y posteriores, THH00150 y posteriores)....6109
ISO (THL00150 y posteriores, SXH00150 y posteriores)....6112
2.3 Inspección visual....6115
2.4 Calentamiento y revisiones funcionales....6117
Revisión de calentamiento....6117
Revisión funcional....6117
2.5 Cabina del operador....6118
2.6 Ventanas....6119
Ventana de puerta de cabina (en su caso)....6119
Sección 3 - Controles e indicadores....6120
3.1 Generalidades....6120
3.2 Controles....6121
Controles e indicadores del tablero de instrumentos....6123
Encendido....6125
Freno de estacionamiento....6126
Procedimiento de estacionamiento....6126
Palanca de control de la transmisión....6127
Palanca de control de la pluma (TL642C)....6129
Palanca de control de la pluma (TL943C)....6131
Palanca de control de nivelación del chasis....6133
Palanca de control del sistema hidráulico auxiliar (TL642C)....6134
Palancas de control de estabilizadores (en su caso)....6135
Tablero derecho....6136
Palanca de control de accesorios (en su caso)....6137
3.3 Modos de dirección....6138
Cambio de modo de dirección....6138
3.4 Asiento del operador....6139
Ajustes....6139
Cinturón de seguridad....6140
3.5 Sistema sensor de retroceso (en su caso)....6141
3.6 Indicadores de ángulo y extensión de pluma....6142
Sección 4 - Funcionamiento....6144
4.1 Motor....6144
Arranque del motor....6144
Arranque en tiempo extremadamente frío (en su caso)....6145
Arranque con batería de refuerzo....6146
Funcionamiento normal del motor....6147
Procedimiento de apagado....6147
4.2 Sistema de postratamiento (THG00150 y posteriores, THH00150 y posteriores)....6149
Regeneración automática....6149
Regeneración manual....6150
4.3 Funcionamiento con una carga no suspendida....6151
Elevación de la carga de manera segura....6151
Recogida de una carga....6151
Transporte de una carga....6152
Procedimiento de nivelación....6152
Colocación de una carga....6153
Descarga de la carga....6153
4.4 Funcionamiento con una carga suspendida....6154
Elevación de la carga de manera segura....6154
Recogida de una carga suspendida....6154
Transporte de una carga suspendida....6155
Procedimiento de nivelación....6155
Colocación de una carga suspendida....6156
Descarga de una carga suspendida....6156
4.5 Para cargar y asegurar la máquina para el transporte....6157
Amarre....6157
Levante....6158
Sección 5 - Accesorios....6160
5.1 Accesorios aprobados....6160
5.2 Accesorios no aprobados....6160
5.3 Accesorios suministrados por JLG....6161
5.4 Capacidad del manipulador telescópico/accesorio/horquilla....6163
5.5 Uso de la tabla de capacidades de carga....6164
Ubicaciones de indicadores de capacidad....6164
Muestra de tabla de carga....6165
Ejemplo....6167
5.6 Instalación del accesorio....6168
Acoplador rápido mecánico....6169
Acoplador rápido hidráulico....6170
5.7 Accesorio accionado hidráulicamente....6171
5.8 Ajuste/movimiento de las horquillas....6172
5.9 Funcionamiento del accesorio....6173
Carruaje con horquillas....6175
Carruaje con desplazamiento lateral....6177
Carruaje con rotación/inclinación lateral....6179
Carruaje de giro....6181
Carruaje posicionador de horquillas dobles....6183
Extensión de las horquillas....6185
Cucharón....6187
Cucharón universal....6189
Gancho montado en horquillas....6191
Gancho montado en acoplador....6193
Pluma de armazón....6194
Plataforma de trabajo para personal - Montada en horquilla....6195
Cabrestante montado en la cabeza de la pluma....6197
Sección 6 - Procedimientos de emergencia....6198
6.1 Remolcado de un producto inhabilitado....6198
Transporte a distancias cortas....6198
Transporte a distancias más largas....6198
6.2 Bajada de emergencia de la pluma....6199
6.3 Salida de emergencia de la cabina cerrada....6199
Ventana fija (en su caso)....6199
Ventana con traba (en su caso)....6199
Sección 7 - Lubricación y mantenimiento....6200
7.1 Introducción....6200
Ropa y equipo de seguridad....6200
7.2 Instrucciones de mantenimiento general....6201
7.3 Programa de servicio y mantenimiento....6202
Programa de mantenimiento de 10, primeras 50 y 50 horas....6202
Programa de mantenimiento de primeras 250, 250 y primeras 500 horas....6203
Programa de mantenimiento de 500, 1000 y 1500 horas....6204
Programa de mantenimiento de 3000 horas....6205
7.4 Programas de lubricación....6206
Programa de lubricación de 50 horas....6206
Programa de lubricación de 250 horas....6207
Programa de lubricación de 1000 horas....6208
7.5 Instrucciones de mantenimiento por parte del operador....6209
Sistema de combustible....6209
Sistema de admisión de aire....6211
Aceite del motor....6213
Aceite hidráulico....6214
Neumáticos....6215
Aceite de la transmisión....6218
Sistema de enfriamiento del motor....6219
Batería....6220
Sistema de lavaparabrisas (en su caso)....6221
Sección 8 - Revisiones adicionales....6222
8.1 Generalidades....6222
8.2 Sistema sensor de retroceso (en su caso)....6222
Sección 9 - Especificaciones....6224
9.1 Especificaciones del producto....6224
Fluidos....6224
Capacidades....6228
Neumáticos....6229
Rendimiento....6229
Dimensiones....6231
Índice....6234
Registro de inspecciones, mantenimiento y reparaciones....6238
31200821 (SPBU9289) - Manual de Operação e Manutenção (Modelos TL642C, TL943C)....6244
31200821_D_TL642C TL943C_Brz Portuguese_OMM....6244
Registro de Revisões....6246
Leia Isto Primeiro....6247
Sumário....6250
Seção 1 - Práticas Gerais de Segurança....6254
1.1 Sistema de Classificação de Risco....6254
Sistema de Alerta de Segurança e Palavras de Sinalização de Segurança....6254
1.2 Precauções Gerais....6254
1.3 Segurança na Operação....6255
Riscos Elétricos....6255
Risco de Tombamento....6256
Riscos no Deslocamento....6259
Risco de Queda da Carga....6260
Elevação de Pessoas....6261
Riscos ao Conduzir em Terreno Inclinado....6262
Pontos de Estrangulamento e Riscos de Esmagamento....6263
Risco de Queda....6265
Riscos Químicos....6266
Seção 2 - Pré-operação e Inspeção....6268
2.1 Verificação de Pré-operação e Inspeção....6268
2.2 Adesivos de Segurança....6270
ANSI (THG00150 e Posteriores, THH00150 e Posteriores)....6271
ISO (THL00150 e Posteriores, SXH00150 e Posteriores)....6274
2.3 Inspeção Visual....6277
2.4 Verificações de Aquecimento e Operacional....6279
Inspeção de Aquecimento....6279
Verificação Operacional....6279
2.5 Cabine do Operador....6280
2.6 Janelas....6281
Janela da Porta da Cabine (se assim equipado)....6281
Seção 3 - Controles e Indicadores....6282
3.1 Disposições gerais....6282
3.2 Controles....6283
Controles e Indicadores do Painel....6285
Ignição....6287
Freio de Estacionamento....6288
Procedimentos para Estacionamento....6288
Alavanca de Controle da Transmissão....6289
Joystick da Lança (TL642C)....6291
Joystick da Lança (TL943C)....6293
Joystick do Nível da Plataforma....6295
Joystick do Sistema Hidráulico Auxiliar (TL642C)....6296
Joysticks dos Estabilizadores (se equipado)....6297
Painel do Lado Direito....6298
Alavanca de Controle do Acessório (se equipado)....6299
3.3 Modos de Direção....6300
Alteração do Modo de Direção....6300
3.4 Assento do Operador....6301
Ajustes....6301
Cinto de Segurança....6302
3.5 Sistema Sensor de Ré (Se Equipado)....6303
3.6 Indicadores de Ângulo e Extensão da Lança....6304
Seção 4 - Operação....6306
4.1 Motor....6306
Partida do Motor....6306
Partida em Clima Extremamente Frio (se equipado)....6307
Partida com Bateria de Apoio....6308
Operação Normal do Motor....6309
Procedimento de Desligamento....6309
4.2 Sistema de Pós-tratamento (THG00150 e Posteriores; THH00150 e Posteriores)....6311
Regeneração Automática....6311
Regeneração Manual....6312
4.3 Operação com uma Carga Não Suspensa....6313
Levante a Carga de Forma Segura....6313
Como Apanhar uma Carga....6313
Transporte de uma Carga....6314
Procedimento de Nivelamento....6314
Colocação de uma Carga....6315
Liberação de uma Carga....6315
4.4 Operação com uma Carga Suspensa....6316
Levante a Carga de Forma Segura....6316
Como Apanhar uma Carga Suspensa....6316
Transporte de uma Carga Suspensa....6317
Procedimento de Nivelamento....6317
Colocação de uma Carga Suspensa....6318
Liberação de uma Carga Suspensa....6318
4.5 Carregamento e Fixação para Transporte....6319
Amarração....6319
Elevação....6320
Seção 5 - Implementos....6322
5.1 Implementos Aprovados....6322
5.2 Implementos Não Aprovados....6322
5.3 Implementos fornecidos pela JLG....6323
5.4 Capacidade do Manipulador Telescópico/Implemento/Garfo....6325
5.5 Uso da Tabela de Carga....6326
Localização dos Indicadores de Capacidade....6326
Amostra de Tabela de Carga....6327
Exemplo....6329
5.6 Instalação do Implemento....6330
Engate Rápido Mecânico....6331
Engate Rápido Hidráulico....6332
5.7 Implemento Operado Hidraulicamente....6333
5.8 Ajuste/Movimentação dos Garfos....6334
5.9 Operação do Implemento....6335
Porta-garfos com Garfos....6337
Porta-garfos com Deslocamento Lateral....6339
Porta-garfos com Giro/Inclinação Lateral....6341
Porta-garfo Giratório....6343
Porta-garfos de Posicionamento de Garfo Duplo....6345
Extensão do Garfo....6347
Caçamba....6349
Caçamba Multiuso....6351
Gancho Montado no Garfo....6353
Gancho Montado no Acoplador....6355
Lança Treliçada....6356
Plataforma de Trabalho de Pessoal - Montada nos Garfos....6357
Guincho Montado na Cabeça da Lança....6359
Seção 6 - Procedimentos de Emergência....6360
6.1 Reboque de um Produto Danificado....6360
Movimentação em Curtas Distâncias....6360
Movimentação em Distâncias Mais Longas....6360
6.2 Abaixamento de Emergência da Lança....6361
6.3 Saída de Emergência de Cabine Fechada....6361
Janela Fixa (se equipado)....6361
Janela com Trava (se equipado)....6361
Seção 7 - Lubrificação e Manutenção....6362
7.1 Introdução....6362
Vestuário e Itens de Segurança....6362
7.2 Instruções Gerais de Manutenção....6363
7.3 Programa de Serviço e Manutenção....6364
Programa de Manutenção de 10 Horas, das primeiras 50 e de 50 Horas....6364
Programa de Manutenção das Primeiras 250 Horas, de 250 Horas e das Primeiras 500 Horas....6365
Programa de Manutenção de 500 Horas, 1.000 Horas e 1.500 Horas....6366
Programa de Manutenção de 3.000 Horas....6367
7.4 Programas de Lubrificação....6368
Programa de Lubrificação de 50 Horas....6368
Programação de Lubrificação de 250 Horas....6369
Programa de Lubrificação de 1.000 Horas....6370
7.5 Instruções de Manutenção do Operador....6371
Sistema de Combustível....6371
Sistema de Entrada de Ar....6373
Óleo do Motor....6375
Óleo Hidráulico....6376
Pneus....6377
Óleo da Transmissão....6380
Sistema de Refrigeração do Motor....6381
Bateria....6382
Sistema de Lavador de Para-brisa (se equipado)....6383
Seção 8 - Verificações Adicionais....6384
8.1 Disposições gerais....6384
8.2 Sistema Sensor de Ré (se equipado)....6384
Seção 9 - Especificações....6386
9.1 Especificações do Produto....6386
Fluidos....6386
Capacidades....6390
Pneus....6391
Desempenho....6391
Dimensões....6393
Index....6396
Registro de Inspeções, Manutenção e Reparos....6400
31200827 - Electrical Schematic (Models TL1055C, TL1255C)....6406
Page 1....6406
1001136029-2.pdf....0
Page 1....6407
31200828 - Electrical Schematic (Models TL1055C, TL1255C)....6408
1001129398-1.pdf....0
Page 1....6408
1001129398-2.pdf....0
Page 1....6410
1001129398-3.pdf....0
Page 1....6412
1001134472-1.pdf....0
Page 1....6409
1001134472-2.pdf....0
Page 1....6411
1001134472-3.pdf....0
Page 1....6413
1001129398-4.pdf....0
Page 1....6414
1001134472-4.pdf....0
Page 1....6415
1001134472-5.pdf....0
Page 1....6416
1001134472-6.pdf....0
Page 1....6417
31200829 - Electrical Schematic (Models TL642C & TL943C)....6418
1001001037-1.pdf....0
Page 1....6418
1001001037-2.pdf....0
Page 1....6419
1001110854-1.pdf....0
Page 1....6420
31200830 - Electrical Schematic (Models TL642C & TL943C)....6421
31211035 (SEBU9293) - Operation & Maintenance Manual (Models TL642D, TL943D, TL1055D, TL1255D)....6433
31211035_D_TL642D,TL943D,TL1055D,TL1255D_CAT_OMM....6433
Revision Log....6435
Read This First....6436
Table of Contents....6439
Section 1 - General Safety Practices....6445
1.1 Hazard Classification System....6445
Safety Alert System and Safety Signal Words....6445
1.2 General Precautions....6445
1.3 Operation Safety....6446
Electrical Hazards....6446
Tip Over Hazard....6448
Travel Hazard....6451
Load Falling Hazard....6452
Lifting Personnel....6453
Driving Hazards on Slopes....6454
Pinch Points and Crush Hazards....6455
Fall Hazard....6457
Chemical Hazards....6458
1.4 Product Link (if equipped)....6459
Federal Communications Commission (FCC) Information for Users....6459
Section 2 - Pre-Operation and Inspection....6461
2.1 Preparation, Inspection and Maintenance....6461
2.2 Pre-Operation Check and Inspection....6462
2.3 Safety Decals....6464
ANSI (if equipped)....6464
ISO (if equipped)....6469
2.4 Walk-Around Inspection....6474
2.5 Warm-Up and Operational Checks....6477
Warm-Up Check....6477
Operational Check....6477
2.6 Cab....6478
2.7 Enclosed Cab Windows (if equipped)....6479
Cab Door Window....6479
Rear Window....6480
Section 3 - Controls and Indicators....6481
3.1 General....6481
3.2 Controls....6482
Instrument Panel....6484
LCD Display....6486
Left Dash Control Panel....6488
Right Dash Control Panel....6490
Ignition....6492
Park Brake....6493
Parking Procedure....6493
Transmission Control Lever....6494
Accessory Control Lever (if equipped)....6496
Outrigger Levers (if equipped)....6497
Joystick....6498
3.3 Anti-Theft Functionality (if enabled)....6500
Instrument Panel Input....6500
Multifunction Display Input....6500
3.4 Steer Modes....6501
Manual Steering Alignment Mode Change....6501
3.5 Operator Seat....6502
Adjustments....6502
Seat Belt....6503
3.6 Boom Angle and Extension Indicators....6504
3.7 Reverse Systems (if equipped)....6505
Reverse Sensing System....6505
Reversing Camera....6505
3.8 Rear Axle Stabilization (RAS) System....6506
Free Pivot Mode....6506
Slow Pivot Mode....6506
Locked Mode....6506
3.9 Multifunction Display (if equipped)....6507
General Information....6507
Multifunction Display and Buttons....6508
Home Screen....6510
Main Menu....6512
Operation and Maintenance....6521
Troubleshooting....6535
Section 4 - Operation....6537
4.1 Engine....6537
Starting the Engine....6537
Extreme Cold Weather Starting (if equipped)....6538
Battery Boosted Starting....6539
Normal Engine Operation....6540
Shut-Down Procedure....6541
4.2 Operating with a Non-Suspended Load....6542
Lift Load Safely....6542
Picking Up a Load....6542
Transporting a Load....6543
Leveling Procedure....6543
Placing a Load....6544
Disengaging a Load....6544
4.3 Operating with a Suspended Load....6545
Lift Load Safely....6545
Picking Up a Suspended Load....6545
Transporting a Suspended Load....6546
Leveling Procedure....6546
Placing a Suspended Load....6547
Disengaging a Suspended Load....6547
4.4 Loading and Securing for Transport....6548
Tie Down....6548
Lifting....6549
Section 5 - Attachments....6551
5.1 Approved Attachments....6551
5.2 Unapproved Attachments....6551
5.3 JLG Supplied Attachments....6552
5.4 Telehandler/Attachment/Fork Capacity....6554
5.5 Use of the Capacity Chart....6555
Capacity Indicator Locations....6555
Sample Capacity Chart....6556
Example....6557
5.6 Attachment Installation....6559
Coupler....6559
Auxiliary Hydraulic Decompression....6562
5.7 Adjusting/Moving Forks....6563
5.8 Attachment Operation....6564
Carriage with Forks....6565
Side Shift Carriage....6566
Side Tilt Carriage....6568
Swing Carriage....6570
Dual Fork Positioning Carriage....6572
Pipe Grapple....6574
Fork Extension....6576
Bucket....6578
Multipurpose Bucket....6580
Grapple Bucket....6582
Trash Hopper - Fork Mounted....6584
Coupler Mounted Hook....6586
Fork Mounted Hook....6588
Truss Boom....6590
Material Handling Arm....6592
Personnel Work Platform - Fork Mounted....6594
Sweeper....6596
Boom Mounted Lifting Lug....6598
Section 6 - Emergency Procedures....6599
6.1 Towing a Disabled Product....6599
Moving Short Distances....6599
Moving Longer Distance....6599
6.2 Emergency Lowering of Boom....6600
6.3 Emergency Exit from Enclosed Cab....6601
Inside Cab....6601
Outside Cab (if equipped)....6601
Section 7 - Lubrication and Maintenance....6603
7.1 Introduction....6603
Clothing and Safety Gear....6603
7.2 General Maintenance Instructions....6604
7.3 Maintenance Schedules....6605
Every 10 Hours....6605
First 50 Hours....6605
Every 50 Hours....6606
First 250 Hours....6606
Every 250 Hours....6606
First 500 Hours or 1 Year....6607
Every 500 Hours....6607
Every 750 Hours....6607
Every 1000 Hours....6608
Every 1500 Hours....6608
Every 2000 Hours....6608
7.4 Lubrication Schedules....6610
Every 50 Hours....6610
Every 250 Hours....6612
Every 1000 Hours....6614
7.5 Operator Maintenance Instructions....6616
Engine Maintenance Components....6616
Fuel System....6620
Emission System (SN ML800150 to Present, SN MLJ00150 to Present, SN ML500150 to Present, SN ML700150 to Present)....6622
Engine Oil....6623
Air Intake System....6624
Tires....6626
Transmission Oil....6628
Hydraulic Oil....6630
Brake Reservoir Level....6631
Engine Cooling System....6632
Windshield Washer System (if equipped)....6633
Cab Air Filters (if equipped)....6634
Section 8 - Additional Checks....6637
8.1 General....6637
8.2 Reverse Sensing System (if equipped)....6637
Section 9 - Specifications....6639
9.1 Product Specifications....6639
Fluids....6639
Capacities....6643
Tires....6645
Performance....6646
Dimensions....6648
Index....6651
31211037 (SFBU9293) - Manuel d'utilisation et de maintenance (Modèles TL943D, TL1055D. TL1255D)....6659
31211037_A_TL943D,TL1055D, TL1255D_French_OMM....6659
Journal de révision....6661
À lire en premier....6662
Table des matières....6665
Section 1 — Pratiques de sécurité générales....6671
1.1 Système de classification des dangers....6671
Système de mise en garde et termes de sécurité....6671
1.2 Précautions générales....6671
1.3 Sécurité de l’utilisation....6672
Risques de choc électrique....6672
Risque de basculement....6674
Risque de déplacement....6677
Risque de chute de la charge....6678
Levage de personnel....6679
Risques de conduite en pente....6680
Points de pincement et risques d’écrasement....6681
Risque de chute....6683
Risques chimiques....6684
1.4 Lien produit (le cas échéant)....6685
Informations de la Federal Communications Commission (FCC) pour les utilisateurs....6685
Section 2 — Avant la mise en service et inspection....6687
2.1 Préparation, inspection et maintenance....6687
2.2 Vérification et inspection avant la mise en service....6688
2.3 Autocollants de sécurité....6690
ANSI (le cas échéant)....6690
ISO (le cas échéant)....6694
2.4 Ronde d’inspection....6698
2.5 Réchauffage et vérifications de fonctionnement....6701
Vérification durant le réchauffage....6701
Vérification de fonctionnement....6701
2.6 Cabine....6702
2.7 Fenêtres de cabine fermée (le cas échéant)....6703
Fenêtre de porte de cabine....6703
Fenêtre arrière....6704
Section 3 — Commandes et indicateurs....6705
3.1 Généralités....6705
3.2 Commandes....6706
Tableau de commande....6708
Écran à cristaux liquides....6711
Tableau de commande de tableau de bord gauche....6713
Tableau de commande de tableau de bord droit....6714
Allumage....6716
Frein de stationnement....6717
Procédure de stationnement....6717
Levier de commande de la transmission....6718
Levier de commande d’accessoire (le cas échéant)....6720
Leviers de stabilisateurs (le cas échéant)....6721
Manipulateur....6722
3.3 Affichage multifonction (le cas échéant)....6724
Écran d’accueil....6726
Écran du menu principal....6727
Écran de sélection de l’accessoire....6729
Écran d’erreur de communication....6730
3.4 Fonctionnalité antivol (si activée)....6731
Entrée du tableau de commande....6731
Entrée de l’affichage multifonction....6732
3.5 Modes de direction....6733
Changement de mode d’alignement de direction manuel....6733
3.6 Siège de l’opérateur....6734
Réglages....6734
Ceinture de sécurité....6735
3.7 Indicateurs d’angle et d’extension de flèche....6736
3.8 Systèmes de recul (le cas échéant)....6737
Système de détection en arrière....6737
Caméra de recul....6738
3.9 Système de stabilisation d’essieu arrière (RAS)....6739
Mode à pivot libre....6739
Mode à pivot lent....6739
Mode verrouillé....6739
Section 4 — Utilisation....6741
4.1 Moteur....6741
Démarrage du moteur....6741
Démarrage en cas de froid extrême (le cas échéant)....6742
Démarrage à l’aide d’une batterie de renfort....6743
Fonctionnement normal du moteur....6744
Procédure d’arrêt....6745
4.2 Utilisation avec une charge non suspendue....6746
Sécurité du levage de la charge....6746
Levage d’une charge....6746
Transport d’une charge....6747
Procédure de mise à niveau....6747
Mise en place d’une charge....6748
Désengagement d’une charge....6748
4.3 Utilisation avec une charge suspendue....6749
Sécurité du levage de la charge....6749
Levage d’une charge suspendue....6749
Transport d’une charge suspendue....6750
Procédure de mise à niveau....6750
Mise en place d’une charge suspendue....6751
Désengagement d’une charge suspendue....6751
4.4 Chargement et fixation pour le transport....6752
Arrimage....6752
Levage....6753
Section 5 — Accessoires....6755
5.1 Accessoires approuvés....6755
5.2 Accessoires non approuvés....6755
5.3 Accessoires fournis par JLG....6756
5.4 Capacité des appareils de manutention télescopiques/ accessoires/fourches....6758
5.5 Utilisation du tableau de capacités....6759
Emplacements des indicateurs de charge....6759
Exemple de tableau de capacités....6760
Exemple....6761
5.6 Installation de l’accessoire....6763
Couplage....6763
Accessoire hydraulique....6766
5.7 Réglage/déplacement des fourches....6767
5.8 Utilisation de l’accessoire....6768
Tablier porte-fourche avec fourches....6769
Tablier porte-fourche à déport latéral....6770
Tablier porte-fourche à inclinaison latérale....6772
Tablier porte-fourche pivotant....6774
Tablier porte-fourche à positionnement de fourche double....6776
Grappin à tuyaux....6778
Rallonge de fourche....6780
Benne....6782
Benne polyvalente....6784
Benne à grappin....6786
Benne à déchets—montée sur fourche....6788
Crochet monté sur couplage....6790
Crochet monté sur fourche....6792
Flèche en treillis....6794
Bras de manutention de matériaux....6796
Plate-forme de travail pour personnel—montée sur fourche....6798
Section 6 — Procédures d’urgence....6801
6.1 Remorquage d’un produit en panne....6801
Déplacement sur de courtes distances....6801
Déplacement sur de plus longues distances....6801
6.2 Abaissement d’urgence de la flèche....6802
6.3 Sortie d’urgence d’une cabine fermée....6803
À l’intérieur de la cabine....6803
À l’extérieur de la cabine (le cas échéant)....6803
Section 7 — Lubrification et maintenance....6805
7.1 Introduction....6805
Vêtements et équipement de sécurité....6805
7.2 Instructions de maintenance générale....6806
7.3 Programmes d’entretien et de maintenance....6807
Programme de maintenance des 10, 50 premières et 50 heures....6807
Programme de maintenance des 250 premières heures, 250 heures et 500 premières heures....6808
Programme de maintenance des 500, 750 et 1 000 heures....6809
Programme de maintenance des 1 500 heures....6810
7.4 Programmes de lubrification....6811
Programme de lubrification des 50 heures....6811
Programme de lubrification des 250 heures....6812
Programme de lubrification des 1 000 heures....6813
7.5 Instructions de maintenance pour l’opérateur....6814
Composants de maintenance du moteur....6814
Circuit de carburant....6816
Système d’émissions (N/S ML500150 à aujourd'hui, N/S ML700150 à aujourd'hui)....6818
Huile moteur....6819
Circuit d’admission d’air....6820
Pneus....6822
Huile hydraulique....6824
Huile de transmission....6825
Liquide de frein....6826
Circuit de refroidissement du moteur....6827
Système de lave-glace (le cas échéant)....6828
Section 8 — Vérifications supplémentaires....6829
8.1 Généralités....6829
8.2 Système de détection en arrière (le cas échéant)....6829
Section 9 — Caractéristiques....6831
9.1 Caractéristiques du produit....6831
Liquides....6831
Contenances....6835
Pneus....6836
Performances....6837
Dimensions....6838
Capacité de remorquage de la machine....6840
Index....6841
31211065 (SSBU9293) - Manual del operador y de mantenimiento (Modelos TL642D, TL943D, TL1055D, TL1255D)....6851
31211065_B_TL642D,TL943D,TL1055D,TL1255D_Spanish_OMM....6851
Registro de revisiones....6853
Leer esto primero....6854
Contenido....6857
Sección 1 —Prácticas de seguridad generales....6863
1.1 Sistema de clasificación de peligros....6863
Sistema de avisos de seguridad y mensajes de seguridad....6863
1.2 Precauciones generales....6863
1.3 Seguridad durante el funcionamiento....6864
Peligros eléctricos....6864
Riesgo de vuelcos....6866
Riesgos durante la conducción....6869
Riesgo de caída de carga....6870
Elevación de personal....6871
Riesgos durante la conducción en pendientes....6872
Riesgos de aprisionamiento y aplastamiento....6873
Riesgo de caídas....6875
Riesgos con productos químicos....6876
1.4 Product Link (en su caso)....6877
Información de la Comisión Federal de Comunicaciones (FCC) para usuarios....6877
Sección 2 —Revisión antes del uso....6879
2.1 Preparación, inspección y mantenimiento....6879
2.2 Revisión e inspección antes del uso....6880
2.3 Etiquetas de seguridad....6882
ANSI (en su caso)....6882
ISO (en su caso)....6886
2.4 Inspección visual....6890
2.5 Calentamiento y revisiones funcionales....6892
Revisión de calentamiento....6892
Revisión funcional....6892
2.6 Cabina....6893
2.7 Ventanas de cabina (en su caso)....6894
Ventana de puerta de cabina....6894
Ventana trasera....6895
Sección 3 —Controles e indicadores....6897
3.1 Generalidades....6897
3.2 Controles....6898
Tablero de instrumentos....6900
Pantalla LCD....6902
Tablero de control de instrumentos izquierdo....6904
Tablero de control de instrumentos derecho....6905
Encendido....6906
Freno de estacionamiento....6907
Procedimiento de estacionamiento....6907
Palanca de control de la transmisión....6908
Palanca de control de accesorios (en su caso)....6910
Palancas de estabilizadores (en su caso)....6911
Palanca de control....6912
3.3 Pantalla multifunción (en su caso)....6914
Vista de inicio....6915
Vista de menú principal....6916
Vista de selección de accesorio....6918
Vista de error de comunicación....6919
3.4 Funcionalidad antirrobo (si está habilitada)....6920
Entrada de tablero de instrumentos....6920
Entrada de pantalla multifunción....6921
3.5 Modos de dirección....6922
Cambio de modo de alineación de dirección manual....6922
3.6 Asiento del operador....6923
Ajustes....6923
Cinturón de seguridad....6924
3.7 Indicadores de ángulo y extensión de pluma....6925
3.8 Sistemas de retroceso (en su caso)....6926
Sistema sensor de retroceso....6926
Cámara de retroceso....6927
3.9 Sistema de estabilización de eje trasero (RAS)....6928
Modo de pivote libre....6928
Modo de pivote lento....6928
Modo de bloqueo....6928
Sección 4 —Funcionamiento....6929
4.1 Motor....6929
Arranque del motor....6929
Arranque en tiempo extremadamente frío (en su caso)....6930
Arranque con batería de refuerzo....6931
Funcionamiento normal del motor....6932
Procedimiento de apagado....6933
4.2 Funcionamiento con una carga no suspendida....6934
Elevación de la carga de manera segura....6934
Recogida de una carga....6934
Transporte de una carga....6935
Procedimiento de nivelación....6935
Colocación de una carga....6936
Descarga de la carga....6936
4.3 Funcionamiento con una carga suspendida....6937
Elevación de la carga de manera segura....6937
Recogida de una carga suspendida....6937
Transporte de una carga suspendida....6938
Procedimiento de nivelación....6938
Colocación de una carga suspendida....6939
Descarga de una carga suspendida....6939
4.4 Para cargar y asegurar la máquina para el transporte....6940
Amarre....6940
Levante....6941
Sección 5 —Accesorios....6943
5.1 Accesorios aprobados....6943
5.2 Accesorios no aprobados....6943
5.3 Accesorios suministrados por JLG....6944
5.4 Capacidad del manipulador telescópico/accesorio/ horquilla....6946
5.5 Uso de la tabla de capacidades....6947
Ubicaciones de indicadores de capacidad....6947
Muestra de tabla de capacidades....6948
Ejemplo....6949
5.6 Instalación del accesorio....6951
Acoplador....6951
Accesorio accionado hidráulicamente....6954
5.7 Ajuste/movimiento de las horquillas....6955
5.8 Funcionamiento del accesorio....6956
Carruaje con horquillas....6957
Carruaje con desplazamiento lateral....6958
Carruaje con inclinación lateral....6960
Carruaje de giro....6962
Carruaje posicionador de horquillas dobles....6964
Tenaza para tubos....6966
Extensión de las horquillas....6968
Cucharón....6970
Cucharón universal....6972
Cucharón con tenazas....6974
Tolva de basura montada en horquillas....6976
Gancho montado en acoplador....6978
Gancho montado en horquilla....6980
Pluma de armazón....6982
Brazo manipulador de materiales....6984
Plataforma de trabajo para personal montada en horquillas....6986
Sección 6 —Procedimientos de emergencia....6989
6.1 Remolcado de un producto inhabilitado....6989
Transporte a distancias cortas....6989
Transporte a distancias más largas....6989
6.2 Bajada de emergencia de la pluma....6990
6.3 Salida de emergencia de la cabina cerrada....6991
Interior de la cabina....6991
Exterior de la cabina (en su caso)....6991
Sección 7 —Lubricación y mantenimiento....6993
7.1 Introducción....6993
Ropa y equipo de seguridad....6993
7.2 Instrucciones de mantenimiento general....6994
7.3 Programas de servicio y mantenimiento....6996
Programa de mantenimiento de 10, primeras 50 y 50 horas....6996
Programa de mantenimiento de primeras 250, 250 y primeras 500 horas....6997
Programa de mantenimiento de 500, 750 y 1000 horas....6998
Programa de mantenimiento de 1500 horas....6999
7.4 Programas de lubricación....7000
Programa de lubricación de 50 horas....7000
Programa de lubricación de 250 horas....7002
Programa de lubricación de 1000 horas....7004
7.5 Instrucciones de mantenimiento por parte del operador....7006
Componentes de mantenimiento del motor....7006
Sistema de combustible....7010
Sistema de emisiones (NS ML800150 y siguientes, NS MLJ00150 y siguientes, NS ML500150 y siguientes, NS ML700150 y siguientes):....7012
Aceite del motor....7013
Sistema de admisión de aire....7014
Neumáticos....7016
Aceite hidráulico....7018
Aceite de la transmisión....7019
Fluido de frenos....7020
Sistema de enfriamiento del motor....7021
Sistema de lavaparabrisas (en su caso)....7022
Sección 8 —Revisiones adicionales....7023
8.1 Generalidades....7023
8.2 Sistema sensor de retroceso (en su caso)....7023
Sección 9 —Especificaciones....7025
9.1 Especificaciones del producto....7025
Fluidos....7025
Capacidades....7029
Neumáticos....7031
Rendimiento....7032
Dimensiones....7034
Índice....7037
31211066 (SDBU9293) - Manual de Operação e Manutenção (Modelos TL642D, TL943D, TL1055D, TL1255D)....7047
31211066_B_TL642D,TL943D,TL1055D,TL1255D_Brz Portuguese_OMM....7047
Registro de Revisões....7049
Leia Isto Primeiro....7050
Sumário....7053
Seção 1 —Práticas Gerais de Segurança....7059
1.1 Sistema de Classificação de Risco....7059
Sistema de Alerta de Segurança e Palavras de Sinalização de Segurança....7059
1.2 Precauções Gerais....7059
1.3 Segurança na Operação....7060
Riscos Elétricos....7060
Risco de Tombamento....7062
Riscos no Deslocamento....7065
Risco de Queda da Carga....7066
Alçando Pessoas....7067
Riscos ao Conduzir em Terreno Inclinado....7068
Pontos de Estrangulamento e Risco de Esmagamento....7069
Risco de Queda....7071
Riscos Químicos....7072
1.4 Link do Produto (se equipado)....7073
FCC (Federal Communications Commission) Informação para Usuários....7073
Seção 2 —Pré-operação e Inspeção....7075
2.1 Preparação, Inspeção e Manutenção....7075
2.2 Verificação de Pré-Operação e Inspeção....7076
2.3 Adesivos de Segurança....7078
ANSI (se equipado)....7078
ISO (se equipado)....7082
2.4 Inspeção Visual....7086
2.5 Verificações de Aquecimento e Operacional....7088
Inspeção de Aquecimento....7088
Verificação Operacional....7088
2.6 Cabine....7089
2.7 Janelas da Cabine Fechada (se equipada)....7090
Janela da Porta da Cabine....7090
Janela Traseira....7091
Seção 3 —Controles e Indicadores....7093
3.1 Disposições gerais....7093
3.2 Controles....7094
Painel de Instrumentos....7096
Monitor LCD....7098
Painel de Controle do Painel Esquerdo....7100
Painel de Controle do Painel Direito....7101
Ignição....7102
Freio de Estacionamento....7103
Procedimentos para Estacionar....7103
Alavanca de Controle da Transmissão....7104
Alavanca de Controle do Acessório (se equipado)....7106
Alavancas dos Estabilizadores (se equipado)....7107
Joystick....7108
3.3 Monitor Multifunção (se equipado)....7110
Tela Inicial....7111
Tela do Menu Principal....7112
Tela de Seleção de Implemento....7114
Tela Erro de Comunicação....7115
3.4 Funcionalidade Antifurto (se ativada)....7116
Entrada pelo Painel de Instrumentos....7116
Entrada pelo Monitor Multifunção....7117
3.5 Modos de Direção....7118
Mudança do Modo de Alinhamento da Direção Manual....7118
3.6 Assento do Operador....7119
Ajustes....7119
Cinto de Segurança....7120
3.7 Ângulo da Lança e Indicadores de Extensão....7121
3.8 Sistemas de Ré (se equipado)....7122
Sistema Sensor de Ré....7122
Câmara de Ré....7123
3.9 Sistema RAS (Estabilização do Eixo Traseiro)....7124
Modo Pivô Livre....7124
Modo Pivô Lento....7124
Modo Travado....7124
Seção 4 —Operação....7125
4.1 Motor....7125
Partida do Motor....7125
Partida em Clima Extremamente Frio (se equipado)....7126
Partida com Bateria de Apoio....7127
Operação Normal do Motor....7128
Procedimento de Desligamento....7129
4.2 Operação com uma Carga Não Suspensa....7130
Levante a Carga de Forma Segura....7130
Como Apanhar uma Carga....7130
Transporte de uma Carga....7131
Procedimento de Nivelamento....7131
Colocação de uma Carga....7132
Liberação de uma Carga....7132
4.3 Operação com uma Carga Suspensa....7133
Levante a Carga de Forma Segura....7133
Como Apanhar uma Carga Suspensa....7133
Transporte de uma Carga Suspensa....7134
Procedimento de Nivelamento....7134
Colocação de uma Carga Suspensa....7135
Liberação de uma Carga Suspensa....7135
4.4 Carregamento e Fixação para Transporte....7136
Amarração....7136
Elevação....7137
Seção 5 —Implementos....7139
5.1 Implementos Aprovados....7139
5.2 Implementos Não Aprovados....7139
5.3 Implementos fornecidos pela JLG....7140
5.4 Capacidade do Manipulador Telescópico/Implemento/ Garfo....7142
5.5 Uso da Tabela de Capacidade de Carga....7143
Localização dos Indicadores de Capacidade....7143
Amostra de Tabela de Capacidade de Carga....7144
Exemplo....7145
5.6 Instalação do Implemento....7147
Engate....7147
Implemento Operado Hidraulicamente....7150
5.7 Ajuste/Movimentação dos Garfos....7151
5.8 Operação do Implemento....7152
Porta-garfos com Garfos....7153
Porta-garfos com Deslocamento Lateral....7154
Porta-garfos com Inclinação Lateral....7156
Porta-garfos Giratório....7158
Porta-garfos de Posicionamento de Garfo Duplo....7160
Garra de Tubo....7162
Extensão do Garfo....7164
Caçamba....7166
Caçamba Multiuso....7168
Caçamba com Garras....7170
Caçamba de Entulho—Montada no Garfo....7172
Gancho Montado no Acoplador....7174
Gancho Montado no Garfo....7176
Lança Treliçada....7178
Braço para Movimentação de Materiais....7180
Plataforma de Trabalho de Pessoal—Montada no Garfo....7182
Seção 6 —Procedimentos de Emergência....7185
6.1 Rebocamento de um produto danificado....7185
Mover a curtas distâncias....7185
Mover a Distâncias Mais Longas....7185
6.2 Abaixamento de Emergência da Lança....7186
6.3 Saída de Emergência de Cabine Fechada....7187
Do Lado de Dentro da Cabine....7187
Do Lado de Fora da Cabine (se equipado)....7187
Seção 7 —Lubrificação e Manutenção....7189
7.1 Introdução....7189
Vestuário e Itens de Segurança....7189
7.2 Instruções Gerais de Manutenção....7190
7.3 Programas de Serviço e Manutenção....7192
Programa de Manutenção de 10 horas, das primeiras 50 horas e de 50 horas....7192
Programa de Manutenção das Primeiras 250, de 250 e Primeiras 500 Horas....7193
Programação de Manutenção de 500, 750 e 1000 Horas....7194
Programa de Manutenção de 1500 Horas....7195
7.4 Programas de lubrificação....7196
Programa de Lubrificação de 50 Horas....7196
Programa de Lubrificação de 250 Horas....7198
Programa de Lubrificação de 1000 Horas....7200
7.5 Instruções de Manutenção do Operador....7202
Componentes de Manutenção do Motor....7202
Sistema de Combustível....7206
Sistema de Emissões (NS ML800150 até o Atual, NS MLJ00150 até o Atual, NS ML500150 até o Atual, NS ML700150 até o Atual)....7208
Óleo do Motor....7209
Sistema de Entrada de Ar....7210
Pneus....7212
Óleo Hidráulico....7214
Óleo da Transmissão....7215
Fluido do Freio....7216
Sistema de Refrigeração do Motor....7217
Sistema de Lavador de Para-brisa (se equipado)....7218
Seção 8 —Verificações Adicionais....7219
8.1 Disposições gerais....7219
8.2 Sistema Sensor de Ré (se equipado)....7219
Seção 9 —Especificações....7221
9.1 Especificações do Produto....7221
Fluidos....7221
Capacidades....7225
Pneus....7227
Desempenho....7228
Dimensões....7230
Index....7233
Caterpillar Models TL642, TL642C, TL943, TL943C, TL1055, TL1055C, TL1255, TL1255C Repair Service Manual
