Volvo EC20 XTV Compact Excavators Parts Manual
Complete parts manual for Volvo EC20 XTV Compact Excavators.
Volvo EC20 XTV Compact Excavators Parts Manual.pdf
PRODUCT DETAILS:
Total Pages: 416 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - Foreword................2
0 - GENERAL................3
03 - SPECIFICATIONS................4
Product identification plate................5
2 - ENGINE WITH MOUNTING AND EQUIPMENT................6
21 - ENGINE................7
Equipped engine L003E2-63ESA................8
Equipped engine (us) L3E-W263ESA................10
Engine gasket kit................12
Cylinder head................13
Cylinder block................15
Flywheel housing................17
Pistons L3E2-63ES;ENG - 65214................18
Pistons L3E2-63ESA;ENG 65215 -................20
Pistons (us) L3E-W263ESA................22
Timing gears................24
Timing gear casing L3E2-63ES;ENG - 65214................26
Timing gear casing L3E2-63ESA;ENG 65215 -................28
Timing gear casing (us) L3E-W263ESA................30
Camshaft................32
Connecting rods L3E2-63ES;ENG - 65214................34
Connecting rods L3E2-63ESA;ENG 65215 -................36
Connecting rods (us) L3E-W263ESA................38
Lubrication oil sump L3E2-63ES;ENG - 65214................40
Lubrication oil sump L3E2-63ESA;ENG 65215 -................42
Lubrication oil sump (us) L3E-W263ESA................44
Engine mounts................46
22 - LUBRICATING SYSTEM................48
Lubricating oil pump................49
Oil filter................50
23 - FUEL SYSTEM................51
Fuel pump-................52
Fuel pump................54
Fuel filter................55
Sediment bowl................56
Gas-oil tank-26................58
Gas-oil tank................60
Fuel circuit L3E2-63ES;ENG - 65214................62
Fuel circuit L3E2-63ESA;ENG 65215 -................63
Fuel circuit-19................64
Fuel circuit................65
Fuel circuit injection pump-43................66
Fuel circuit injection pump................68
Injection pump................70
Injector................72
Engine injection pump control L3E2-63ES;ENG - 65214................74
Engine injection pump control L3E2-63ESA;ENG 65215 -................76
25 - INLET & EXHAUST SYSTEM................78
Exhaust manifold................79
Intake manifold................80
Muffler................82
Muffler with catalytic exhaust................84
Intake _ air filter................85
Air filter................87
Preheating coil................89
26 - COOLING SYSTEM................91
Radiator ( water )................92
Expansion tank................94
Cooling circuit................96
Radiator installation-................98
Radiator installation................100
Water pump................102
Thermostat................104
27 - ENGINE CONTROL................106
Engine stop electromagnet................107
Engine acceleration control................109
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS................111
31 - BATTERY................112
Battery................113
32 - ALTERNATOR; CHARGE REGULATOR................115
Alternator installation L3E2-63ES;ENG - 65214................116
Alternator installation L3E2-63ESA;ENG 65215 -................118
Alternator L3E2-63ES;ENG - 65214;12V-40A................119
Alternator L3E2-63ESA;ENG 65215 -;12V-40A................121
33 - STARTING SYSTEM................123
Starter motor installation................124
Starter motor 12V-1;6KW................125
Coded keypad ( anti-start )-51................126
Coded keypad ( anti-start )................127
Electrical system _ coded keypad................128
35 - LIGHTING................129
Front headlight on canopy................130
Front headlight on cab CAB 45_96_001 - CAB 17_99_024................132
Front headlight on cab CAB 20_01_001 -................134
Rear headlight................136
Work light on boom................137
36 - OTHER ELECTRICAL EQUIPMENT................139
Horn................140
Flashing light................142
Cleaning system CAB 45_96_001 - CAB 17_99_024................143
Cleaning system CAB 20_01_001 -................145
Oil pressure switch................147
Clogging indicator................149
Thermal switch................150
Operator's station instrument panel ( right )-34................151
Operator's station instrument panel ( right )-14................152
Operator's station instrument panel ( left )-54................153
Operator's station instrument panel ( left )-34................155
Inspection light socket................157
37 - CABLE; FUSE; RELAY................159
Electrical system ( front )................160
Electrical system _ cab CAB 45_96_001 - CAB 17_99_024................161
Electrical system _ cab CAB 20_01_001 -................162
Electrical system ( rear )................164
Electrical system _ battery................166
Electrical equipment _ without Puma................167
Battery cut-out................169
39 - MISCELLANEOUS................170
Radio kit CAB 45_96_001 - CAB 17_99_024................171
Radio kit CAB 20_01_001 -................172
4 - POWER TRANSMISSION................173
41 - CLUTCH; TORQUE CONVERTER................174
Engine coupling _ hydraulic pump................175
44 - HYDROSTATIC DRIVE................176
Travelling gear motor assy _ without brake................177
Hydraulic travelling motor................179
Slewing gear motor installation................180
Slewing gear motor................181
Swivel joint equipment................182
Swivel joint equipment _ variable track................183
Swivel joint-59................184
Swivel joint................186
Swivel joint _ variable track................187
49 - MISCELLANEOUS................188
Slewing ring................189
Lubrication-................191
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT................193
71 - FRAME................194
Counterweight................195
Lower frame................197
Lower frame _ variable track................198
Variable track cylinder-14................200
Variable track cylinder................201
Platform................203
77 - WHEELS; TRACKS; TYRE; HUB; DRUM................205
Track tensioning ( steel tracks )................206
Track tensioning ( rubber tracks )................207
Travelling gear motor assy _ sprocket................208
Steel tracks................209
Rubber tracks................210
Lower roller ( steel and rubber tracks )................211
Rubber track kit................212
Steel track kit................213
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE................214
81 - CAB; NAKED; CANOPY................215
Equipped cabin................216
Cab framework _ roof CAB 45_96_001 - CAB 17_99_024................218
Cab framework CAB 15_99_001 - CAB 17_99_024................220
Cab framework CAB 20_01_001 -................222
Cab sliding window ( front ) CAB 45_96_001 - CAB 17_99_024................224
Cab sliding window ( front ) CAB 20_01_001 -................226
Canopy................228
Wind protector................230
82 - ENGINE HOOD; MUDGUARD; FOOT STEP................231
Engine coverage................232
83 - DOORS; HATCH; COVER PLATE; (all)................234
Cab door CAB 45_96_001 - CAB 17_99_024................235
Cab door CAB 20_01_001 -................237
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING................239
Cab glass CAB 45_96_001 - CAB 17_99_024................240
Cab glass CAB 20_01_001 -................241
Cab windshield CAB 45_96_001 - CAB 17_99_024................242
Cab windshield CAB 20_01_001 -................244
Cab sliding window ( right ) CAB 45_96_001 - CAB 17_99_024................246
Cab sliding window ( right ) CAB 20_01_001 -................248
85 - CAB INTERIOR; UPHOLSTERY................249
Cab accessories CAB 45_96_001 - CAB 17_99_024................250
Cab accessories CAB 20_01_001 -................252
Suspended seat................254
Operator's station plating _ cab-57................256
Operator's station plating _ cab................258
Operator's station plating _ canopy-21................260
Operator's station plating _ canopy................262
86 - PROTECTIVE EQUIPMENT................264
Rear bumper................265
87 - AIR CONDITIONING UNIT................266
Cab heating CAB 45_96_001 - CAB 17_99_024................267
Cab heating CAB 20_01_001 -................269
88 - INTERIOR EQUIPMENT................271
Operator's station instrument panel ( right )-28................272
Operator's station instrument panel ( right )................274
Operator's station instrument panel ( left )-52................276
Operator's station instrument panel ( left )................278
Cab console CAB 45_96_001 - CAB 17_99_024................280
Cab console CAB 20_01_001 -................282
Safety belt................284
89 - MISCELLANEOUS................285
Tools................286
Glue Kit for cab................287
Transfer cab EEC................288
Transfer cab (us) NAFTA................290
Transfer canopy EEC................291
Transfer canopy (us) NAFTA................293
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS................294
91 - WORKING HYDRAULIC; SERVO HYDRAULICS................295
Hydraulic tank................297
Attachments supply and return circuit................299
Hydr. circuit. ( Oil cooler )................301
Oil cooler-40................303
Oil cooler................304
Hydraulic oil filter................306
Lubrication oil filler and breather................307
Control valve 8 spools................309
Std or Iso equipment control selector switch (us)................311
Hydraulic circuit ( safety valve _ boom )................312
Hydraulic circuit ( safety valve _ dipper arm )................313
Slewing-offset selector switch................315
Selector _ variable track................317
Balancing valve ( slewing )................319
Safety valve ( boom cylinder )................320
Safety valve ( dipper arm cylinder )................321
Control levers travelling _ accessories................323
Control lever dozer blade................325
Hydraulic pump................327
Accumulator _ electrovalve................328
Hydr. circuit ( control's attachment )................329
Hydr. circuit ( control's attachment ) (us)................331
Control lever dipper arm _ slewing ( left )-42................333
Control lever dipper arm _ slewing ( left )................335
Control lever boom _ bucket ( right )-07................336
Control lever boom _ bucket ( right )................338
Hydr. circuit. ( travelling )................339
Hydr. circuit. ( travelling ) variable track................341
Hydr. circuit. ( dozer blade )................343
Hydr. circuit. ( dozer blade ) variable track................344
Hydr. circuit. ( boom slewing _ offset )................346
Hydraulic circuit ( platform )................348
Hydr. circuit.( boom _ dipper arm _ bucket )................350
Hydraulic circuit ( accessories ) 43L_MN ; 11.36US_GPM................352
Kit coupler ( accessories )................354
Hydraulic circuit ( double-acting )................356
Kit coupler ( double acting )................358
Hydr. circuit. ( attachment ) ( grab jaw )................360
Kit coupler ( grab jaw )................362
92 - MECHANICAL EQUIPMENT_ATTACHMENT................364
Tool holder _ mechanical control................365
Bucket-45................366
Bucket................368
Buckets for Quickfit-09................370
Buckets for Quickfit................372
Grading bucket................374
Grading bucket for Quickfit................376
Bulk bag................378
Dozer blade................379
dozer blade _ variable track................381
Dozer blade cylinder S_N16275-S_N16277 ; S_N56777................383
Dozer blade cylinder S_N16274 ; S_N56776................385
Cylinder rod protection-46................387
97 - UNIT; DIGGING................388
Pivot pin................389
Boom offset cylinder S_N16275-S_N16277 ; S_N56777................392
Boom offset cylinder S_N16274 ; S_N56776................394
Lubrication................396
Boom................398
Boom cylinder S_N16275-S_N16277 ; S_N56777................400
Boom cylinder S_N16274 ; S_N56776................402
Cylinder rod protection-27................404
Dipper arm................405
Dipper arm cylinder S_N16275-S_N16277 ; S_N56777................407
Dipper arm cylinder S_N16274 ; S_N56776................409
Cylinder rod protection-21................411
Bucket cylinder S_N16275-S_N16277 ; S_N56777................412
Bucket cylinder S_N16274 ; S_N56776................414
Cylinder rod protection................416
Volvo EC20 XTV Compact Excavators Parts Manual