Volvo EW180 Excavators Parts Manual
Complete Parts manual for Volvo Constructions EW180 Excavators.
Volvo EW180 Excavators Parts Manual.pdf
PRODUCT DETAILS:
Total Pages: 529 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - Foreword.....2
0 - GENERAL.....3
03 - SPECIFICATIONS.....4
Product identification plate.....5
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....6
21 - ENGINE.....7
Engine EK04B002 USA_EUROPE; STD.....8
Cylinder head.....10
Valve cover.....12
Cylinder block.....14
Crankcase ventilation.....16
Flywheel housing.....18
Noise panel.....20
Lifting eye.....21
Connecting rod and piston.....22
Rocker arm.....24
Valve tappet.....26
Camshaft.....27
Timing gear casing.....29
Pump drive power take-off.....31
Tachometer drive cover.....33
Crankshaft.....34
Flywheel.....36
Vibration damper.....37
Oil sump.....38
Oil dipstick.....40
Engine mount.....42
22 - LUBRICATING SYSTEM.....44
Oil pump.....45
Oil cooler.....46
23 - FUEL SYSTEM.....48
Water separator.....49
Fuel feed pump.....50
Fuel filter.....52
Fuel tank with fitting parts.....54
Fuel shut-off valve.....56
Fuel filling pump EK04J002 USA;OPT.....58
Fuel pipe - Fuel tank.....60
Fuel pipes; fuel injec.pump-fuel filter.....62
Fuel pipes-injector.....63
Fuel line; fuel heater.....65
Injection pump.....67
Drive for injection pump.....68
Air fuel control; plumbing.....70
Injector.....71
25 - INLET & EXHAUST SYSTEM.....73
Exhaust manifold.....74
Exhaust system.....75
Turbocharger with fitting parts.....77
Turbocharger; plumbing.....79
Exhaust connection.....81
Inlet system; pre-cleaner.....82
Intercooler.....84
Charge air cooler; plumbing.....86
Inlet air heater EK04B002 USA_EUROPE;STD.....88
26 - COOLING SYSTEM.....90
Cooling system EK04H001 EOROPE;STD EK04H002 USA;STD.....91
Radiator EK04H001 EUROPE;STD EK04H002 USA;STD.....93
Water pump.....95
Thermostat housing.....96
Water inlet connection.....98
Fan drive.....99
Fan drive EK04H002 USA;STD EK04H001 EUROPE;STD.....101
Automatic belt tensioner with fitting parts.....103
27 - ENGINE CONTROL.....105
Speed control.....106
Automatic Speed control.....108
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....110
31 - BATTERY.....111
Battery with assembling details.....112
32 - ALTERNATOR; CHARGE REGULATOR.....113
Alternator with assembling details EK04B002 USA_EUROPE;STD.....114
Alternator.....116
33 - STARTING SYSTEM.....118
Starter motor; mounting EK04B002 USA_EUROPE;STD.....119
35 - LIGHTING.....120
Lighting; front.....121
Lighting; rear.....123
Working lamp on boom.....125
36 - OTHER ELECTRICAL EQUIPMENT.....127
Rotating beacon EK05C001 EUROPE;STD.....128
Back-up warning unit.....130
Horn.....131
Windshield wiper EK08A001 STD(EXCL USA) EK08A005 USA;STD.....133
Windshield washer.....135
Switch.....137
Switch; quickfit control.....139
37 - CABLE; FUSE; RELAY.....140
Cables; battery.....141
Cable and wire harness; main.....143
Cable harnesses; cab EK08A001 STD(EXCL USA) EK08A005 USA;STD.....146
Cable harness; engine EK04B002 USA_EUROPE;STD.....148
Cable and wire harness; instrument panel.....150
Electrical distribution box EK04B002 USA_EUROPE;STD.....152
Electrical relay.....154
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....155
Instrument panel; warning unit and information unit.....156
39 - MISCELLANEOUS.....158
Cassette radio recorder with mounting details.....159
4 - POWER TRANSMISSION.....161
42 - TRANSMISSION; HYDRAULIC CONTROL.....162
Transmission mounting.....163
43 - GEARBOX.....164
Swing gearbox.....165
Pump gearbox with assembling parts.....167
Input shaft; housing.....169
Gear box housing with fitting parts.....171
Oil pipe.....173
Input shaft.....175
Coupling.....177
Disc brake.....179
Planetary drive.....181
Disconnection.....183
Spur gear drive.....185
Output gear.....187
Output switch.....189
Gear shift sensor.....190
44 - HYDROSTATIC DRIVE.....192
Travel motor with mounting parts.....193
Travel motor.....194
Control valve; travel motor.....197
Swing motor with mounting parts.....199
Swing motor.....201
Turning joint line; control valve to turning joint.....204
Turning joint.....206
Turning joint line; turning joint to travel motor.....208
45 - PROPELLER SHAFT.....210
Propeller shaft; mounting.....211
Propeller shaft; front.....213
Propeller shaft; rear.....214
46 - FRONT AXLE; REAR AXLE.....215
Front and rear axle mounting.....216
Axle; front.....218
Differential ; front axle.....219
Hub reduction; front axle.....221
Housing; front axle.....224
Axle; rear.....226
Differential ; rear axle.....227
Hub reduction; rear axle.....229
Housing; rear axle.....232
49 - MISCELLANEOUS.....233
Swing system.....234
5 - BRAKE.....236
52 - HYDRAULIC BRAKE SYSTEM.....237
Hydraulic system; upper brake line .....238
Hydraulic system; upper brake line.....241
Hydraulic system; lower brake line.....244
Hydraulic gear pump for brake and steering.....247
6 - STEERING.....249
64 - STEERING.....250
Steering wheel and column.....251
Steering unit.....253
Priority valve.....255
Hydraulic system; steering line.....256
Steering cylinder.....258
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....260
71 - FRAME.....261
Counterweights.....262
Undercarriage frame.....264
Upper frame.....265
Foot step.....266
Clamshell rest.....268
76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL _ SIDE CONTROL.....269
Axle locking system.....270
Axle locking cylinder.....272
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....274
Wheel and tire EK07A001 USA;STD EK07A002 EUROPE;STD.....275
Wheel and tire.....277
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....278
81 - CAB; NAKED; CANOPY.....279
Operator's cab.....280
Cab mount EK08A001 STD(EXCL USA) EK08A005 USA;STD.....284
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....286
Cowl frame; cover and hood-.....287
Cowl frame; cover and hood.....289
Door; side.....291
Handrail.....293
Anti slip.....295
Tool box; cowl.....297
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....299
Rear view mirror.....300
Windows EK08A001 STD(EXCL USA) EK08A005 USA;STD.....302
Windshield EK08A001 STD(EXCL USA) EK08A005 USA;STD.....304
85 - CAB INTERIOR; UPHOLSTERY.....306
Operator seat with fitting parts.....307
86 - PROTECTIVE EQUIPMENT.....309
Windshield protection.....310
Falling object guards 8278105 SER NO 3310-.....311
Fops; protecting equipment.....313
87 - AIR CONDITIONING UNIT.....314
Air conditioning line; cooling and heater.....315
Air conditioning unit line.....318
Heating line.....320
Air conditioning unit; cooling and heater.....322
Air duct in cabin and cabin floor.....325
Heating unit.....327
Cooling unit.....330
88 - INTERIOR EQUIPMENT.....332
Instrument panel; control panel.....333
Instrument panel; radio panel.....335
Sun visor interior EK08H001 EUROPE;STD.....337
89 - MISCELLANEOUS.....338
Rain visor; exterior equipment EK08G001 EUROPE;STD.....339
Tools EK02A001 STD; 8277273 SER NO 3175-.....341
Spare parts kit.....344
Decal; outer location 8278525 EUROPE;SER NO 3342-.....346
Decal; outer location 8278524 EUROPE;SER NO 3342-.....349
Decal; inner location 8278525 EUROPE;SER NO 3342-.....351
Decal; inner location 8278524 EUROPE;SER NO 3342-.....354
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....356
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....357
Hydraulic oil tank.....359
Hydraulic system; control valve to boom and swing.....362
Hydraulic system; hydraulic tank to hydraulic pump.....364
Hydraulic system; hydraulic tank to hydraulic oil cooler.....366
Control valve with fitting parts......368
Main control valve; boom and bucket and travel Rh.....370
Main control valve; swing and option and dipper arm and travel Lh.....372
Main control valve; relief valve and dipper arm holding.....374
Working hydraulic; boom rupture.....377
Working hydraulic; dipper arm rupture.....380
Working hydraulic; dipper arm rupture and adjustable boom 8277935 SER NO 3067-.....383
Hydraulic pump.....386
Regulator; hydraulic pump.....389
Hydraulic gear pump.....392
Servo system; control valve to remote control valve EK08C001 STD(EXCL USA_EUROPE) EK08C002 USA_EUROPE;STD.....394
Servo system; control valve to remote control valve.....397
Servo system; control valve to remote control valve pedal.....399
Servo system; control valve to solenoid valve.....401
Servo system; pump to control valve.....404
Servo hydraulics; return line tank-08.....406
Servo hydraulics; return line tank.....408
Remote control valve pedal; travel motor.....410
Servo system; solenoid valve.....412
Servo system; remote control valve EK08C001 STD(EXCL USA AND EUROPE).....414
Servo system; remote control valve EK08C002 USA_EUROPE;STD.....416
Working hydraulic; boom EK21A001;EK21B002 STD(EXCL EUROPE).....419
Working hydraulic; adjustable boom.....422
Working hydraulic; adjustable boom for upper.....424
Working hydraulic; dipper arm.....427
Working hydraulic; hammer and shear for boom EK09D001 USA;STD.....429
Working hydraulic; hammer and shear for dipper arm SER NO 3001-3030.....431
Working hydraulic; hammer and shear for dipper arm.....433
Working hydraulic; hammer and shear for upper SER NO 3001-3030.....435
Working hydraulic; hammer and shear for upper.....437
Working hydraulic; hammer and shear for 2nd pump flow-11.....439
Working hydraulic; hammer and shear for 1st pump flow 8278581 SER NO 3454-.....441
Working hydraulic; hammer and shear for 2nd pump flow.....444
Working hydraulic; hammer and shear for adjustable boom 8278581 SER NO 3454-.....446
Working hydraulic; clamshell SER NO 3001-3030.....448
Working hydraulic; clamshell SER NO 3031-.....450
Working hydraulic; rear dozer blade EK13C001 STD(EXCL EUROPE).....452
Working hydraulic; front dozer blade.....454
Working hydraulic; front outrigger.....456
Working hydraulic; rear outrigger EK13C002 EUROPE;STD.....458
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....460
Attachment bracket; quickfit.....461
Quickfit and rotator hydraulic.....463
Quickfit and rotator hydraulic boom.....466
Quickfit and rotator hydraulic; adjustable boom 8278582 SER NO 3454-.....468
Rotator hydraulic; dipper arm.....470
Quickfit hydraulic; dipper arm.....472
Quick fit cylinder.....474
Valve; quickfit.....476
Bucket-18.....478
Bucket.....480
Bucket EK52A007 STD(EXCL USA AND EUROPE).....482
Buckets for Quickfit.....484
Bucket cylinder EK17G001 USA;STD EK17G002 STD(EXCL USA).....486
Dozer blade; rear EK13C001 STD(EXCL EUROPE).....488
Dozer blade; front.....490
Dozer blade cylinder EK13C001 STD(EXCL EUROPE).....492
97 - UNIT; DIGGING.....494
Outrigger with flexible plates EK13C002 EUROPE;STD.....495
Stabiliser cylinder EK13C002 EUROPE;STD.....497
Links to boom and boom cylinder mounting.....499
Links to boom; mono.....501
Boom and grease piping; mono.....503
Links to boom; adjustable.....505
Boom and grease piping; adjustable 1st.....507
Boom and grease piping; adjustable 2nd.....509
Boom cylinder EK17E002 STD(EXCL USA).....511
Boom cylinder; 1st boom.....513
Boom cylinder 2nd boom.....515
Links to dipper arm EK52A001 USA_EUROPE;STD.....517
Links to dipper arm.....519
Dipper arm and grease piping with piping seat SER NO 3001-3030.....521
Dipper arm and grease piping with piping seat SER NO 3031-.....523
Dipper arm cylinder EK17F001 USA;STD EK17F002 STD(EXCL USA).....525
99 - MISCELLANEOUS.....527
Antitheft system.....528
Volvo EW180 Excavators Parts Manual
