Caterpillar 415, 415IL, 416, 420, 420XE, and 430 Backhoe Loaders Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 415, 415IL, 416, 420, 420XE, and 430 Backhoe Loaders, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 415, 415IL, 416, 420, 420XE, and 430 Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M0110847 - Schematic (415 Industrial Loader Hydraulic System 602-3045).pdf
M0110849 - Schematic (415; 416; 420; 420 XE; 428; 430; 432; 434; and 444 Backhoe Loader Electrical System with Autoshift Transmission; Electrohydraulic Loader Controls and Pilot Operated Backhoe Controls).pdf
M0113199 - Specifications (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift)).pdf
M0116293 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Loader and Pilot Backhoe Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP).pdf
M0110851 - Schematic (415; 416; 428; and 434 Backhoe Loader Electrical System (C3.6 no Machine ECM) (Function Isolation); 529-7063-00(For Serial Numbers H7D1-UP H8A1-UP H8P1-UP H7K1-UP H6L1-UP)).pdf
M0110845 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP).pdf
M0113212 - Specifications (415 Industrial Loader Axles; Differential and Brakes).pdf
M0113199 - Testing and Adjusting (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift)).pdf
M0111010 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; and 430 Backhoe Loaders Axles; Differentials and Brakes).pdf
M0111010 - Systems Operation (415; 415IL; 416; 420; 420XE; and 430 Backhoe Loaders Axles; Differentials and Brakes).pdf
M0110985 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Axles; Differential and Brakes).pdf
M0110931 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders).pdf
M0113211 - Specifications (415 Industrial Loader Hydraulic and Steering System).pdf
M0113199 - Systems Operation (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift)).pdf
M0111012 - Testing and Adjusting (415; 416; 420; 420 XE; 430; 440; and 450 Backhoe Loaders Hydraulic and Steering System).pdf
M0109880 - Disassembly and Assembly (415; 416; 420; 430; 432; 434; and 444 Backhoe Loader Engine Supplement).pdf
M0111875 - Disassembly and Assembly (415IL Backhoe Loader Machine Systems).pdf
M0111874 - Disassembly and Assembly (415IL Backhoe Loader Power Train).pdf
M0111009 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Hydraulic and Steering System).pdf
M0111012 - Systems Operation (415; 416; 420; 420 XE; 430; 440; and 450 Backhoe Loaders Hydraulic and Steering System).pdf
M0110931 - Systems Operation (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders).pdf
M0109881 - Disassembly and Assembly (415; 416; and 420 Backhoe Loader (Center-Pivot) Power Train).pdf
M0109879 - Disassembly and Assembly (415; 416; 420; and 430 Backhoe Loader (Center-Pivot) Machine Systems).pdf
M0110931 - Troubleshooting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders).pdf
415 BACKHOE LOADER H6L
415 BACKHOE LOADER H8A
416 BACKHOE LOADER 5PC
416 BACKHOE LOADER H8P
416 BACKHOE LOADER L8P
420 BACKHOE LOADER H8T
420 BACKHOE LOADER L8T
420 BACKHOE LOADER N2X
420XE BACKHOE LOADER H9X
430 BACKHOE LOADER H8W
430 BACKHOE LOADER L8W
PRODUCT DETAILS:
Total Pages: 2,613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
M0109879 - Disassembly and Assembly (415; 416; 420; and 430 Backhoe Loader (Center-Pivot) Machine Systems)................1
Bucket Positioner Control - Remove and Install................4
System Pressure - Release................7
Bucket - Remove and Install................8
Tilt Cylinder - Remove and Install................17
Tilt Cylinder - Disassemble................24
Tilt Cylinder - Assemble................30
Lift Cylinder - Remove and Install................37
Lift Arms - Remove and Install................40
Hoe Bucket - Remove and Install................47
Quick Coupler - Remove and Install - Loader................49
Backhoe Bucket Linkage - Remove and Install................57
Backhoe Bucket Cylinder - Remove and Install................60
Backhoe Bucket Cylinder - Disassemble................63
Backhoe Bucket Cylinder - Assemble................68
Stick Cylinder - Remove and Install................74
Stick Cylinder - Disassemble................78
Stick Cylinder - Assemble................84
Stick - Remove and Install................91
Extendable Stick Cylinder - Remove and Install................100
Extendable Stick Cylinder - Disassemble................103
Extendable Stick Cylinder - Assemble................108
Extendable Stick - Remove and Install................114
Boom Cylinder - Remove and Install................121
Boom Cylinder - Disassemble................127
Boom Cylinder - Assemble................133
Boom - Remove and Install................140
Swing Cylinder - Remove and Install................144
Swing Cylinder - Disassemble................148
Swing Cylinder - Assemble................156
Swing Frame - Remove................165
Swing Frame - Install................170
Stabilizer Cylinder - Remove and Install................175
Stabilizer Cylinder - Disassemble................179
Stabilizer Cylinder - Assemble................184
Stabilizer - Remove and Install................190
Service Brake Control - Remove and Install................193
Joystick Control - Remove and Install................201
Bank Valve (Backhoe) - Remove - Electrohydraulic Controls................204
Bank Valve (Backhoe) - Remove - Mechanical Controls................217
Bank Valve (Backhoe) - Remove - Pilot Controls................230
Bank Valve (Backhoe) - Disassemble - Electrohydraulic Controls................247
Bank Valve (Backhoe) - Assemble - Electrohydraulic Controls................316
Bank Valve (Backhoe) - Install - Electrohydraulic Controls................385
Bank Valve (Backhoe) - Install - Mechanical Controls................396
Bank Valve (Backhoe) - Install - Pilot Controls................408
Bank Valve (Loader) - Remove - Electrohydraulic Controls................424
Bank Valve (Loader) - Remove - Mechanical Controls................426
Bank Valve (Loader) - Disassemble - Electrohydraulic Controls................431
Bank Valve (Loader) - Assemble - Electrohydraulic Controls................452
Bank Valve (Loader) - Install - Electrohydraulic Conrtrols................472
Bank Valve (Loader) - Install - Mechanical Controls................475
Piston Pump (Main Hydraulic) - Remove and Install................480
Piston Pump (Main Hydraulic) - Disassemble................485
Piston Pump (Main Hydraulic) - Assemble................495
Hydraulic Tank - Remove and Install................507
Steering Metering Pump - Remove and Install................512
Steering Wheel - Remove and Install................518
Window Wiper and Wiper Motor (Front) - Remove and Install................521
Window Wiper and Wiper Motor (Rear) - Remove and Install................530
Cab - Remove - Optional Canopy................534
Cab - Install - Optional Canopy................564
Refrigerant Accumulator - Remove and Install................594
Ride Control Accumulator - Remove and Install................596
Seat - Remove and Install................599
Air Conditioner and Heater - Remove and Install................606
Fuel Tank - Remove and Install................616
Counterweight - Remove and Install................620
M0109880 - Disassembly and Assembly (415; 416; 420; 430; 432; 434; and 444 Backhoe Loader Engine Supplement)................622
System Pressure - Release................623
Hood - Remove and Install................624
Side Panel - Remove and Install................626
Diesel Particulate Filter - Remove and Install................628
Battery - Remove and Install................635
Electric Starting Motor - Remove and Install................638
Refrigerant Compressor - Remove and Install................640
Alternator - Remove and Install................643
Fan - Remove and Install................645
Fan Drive - Remove and Install................649
Water Pump - Remove and Install................652
Water Temperature Regulator - Remove and Install................655
Radiator; Fuel Cooler; After Cooler; and Hydraulic and XMSN Oil Cooler - Remove and Install................657
Refrigerant Condenser - Remove and Install................663
Hydraulic and Transmission Oil Cooler - Remove and Install................666
Turbocharger - Remove and Install................671
Diesel Exhaust Fluid Filter - Remove and Install................677
Diesel Exhaust Fluid Pump - Remove and Install................679
Diesel Exhaust Fluid Injector - Remove and Install................687
Catalyst (SCR) - Remove and Install................692
Nitrogen Oxide Sensor (Exhaust Outlet) - Remove and Install................699
Electronic Control Module (ECM) - Remove and Install................702
Fuel Filter and Water Separator - Remove and Install................705
Air Cleaner - Remove and Install................707
Engine - Remove................710
Engine - Install................724
Coolant Tank (Expansion) - Remove and Install................738
M0109881 - Disassembly and Assembly (415; 416; and 420 Backhoe Loader (Center-Pivot) Power Train)................740
System Pressure - Release................742
Solenoid Valve (Transmission) - Remove and Install................743
Transmission (Direct Drive) - Remove................746
Transmission (Direct Drive) - Disassemble................753
Transmission (Direct Drive) - Assemble................785
Transmission (Direct Drive) - Install................821
Transmission (Power Shift) - Remove................827
Transmission (Power Shift) - Disassemble................837
Transmission (Power Shift) - Assemble................874
Transmission (Power Shift) - Install................912
Drive Shaft (Front) - Remove and Install................922
Drive Shaft (Rear) - Remove and Install................924
Parking Brake - Disassemble - Spring Applied Hydraulically Released Parking Brake................925
Parking Brake - Disassemble - Mechanical Parking Brake................930
Parking Brake - Assemble - Spring Applied Hydraulically Released Parking Brake................939
Parking Brake - Assemble - Mechanical Parking Brake................944
Tie Rod (Steering)(Front) - Remove and Install................954
Final Drive Planetary - Remove and Install - Front Axle................957
Final Drive Planetary - Remove and Install - Rear Axle................960
Axle Housing and Flange - Remove - Rear Axle................964
Axle Housing and Flange - Disassemble - Rear Axle................967
Axle Housing and Flange - Assemble - Rear Axle................968
Axle Housing and Flange - Install - Rear Axle................969
Axle Shaft - Remove and Install - Rear Axle................974
Drive and Steering Axle (Front) - Remove................976
Drive and Steering Axle (Front) - Install................980
Steering Cylinder (Front) - Remove and Install................983
Steering Cylinder (Front) - Disassemble................985
Steering Cylinder (Front) - Assemble................989
Pinion and Differential (Drive and Steering Axle)(Front) - Remove................993
Pinion and Differential (Drive and Steering Axle)(Front) - Disassemble................999
Pinion and Differential (Drive and Steering Axle)(Front) - Assemble................1010
Pinion and Differential (Drive and Steering Axle)(Front) - Install................1019
Rear Axle - Remove................1036
Rear Axle - Install................1041
Axle Housing; Axle Shaft; and Wheel Flange - Remove - Front Axle................1046
Axle Housing; Axle Shaft; and Wheel Flange - Disassemble - Front Axle................1050
Axle Housing; Axle Shaft; and Wheel Flange - Assemble - Front Axle................1056
Axle Housing; Axle Shaft; and Wheel Flange - Install - Front Axle................1062
Axle Housing (Service Brakes; Differential and Bevel Gear) - Assemble................1066
Tire and Rim (Front) - Remove and Install................1103
Tire and Rim (Rear) - Remove and Install................1105
Axle Housing (Service Brakes; Differential and Bevel Gear) - Disassemble................1107
M0110845 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP)................1137
Features................1137
Cover Page................1139
Information................0
Component Location................1140
Tap Location................1141
Schematic................1142
Machine Views................0
Chassis View................1143
Coupler View................1144
Cylinder View................1145
M0110847 - Schematic (415 Industrial Loader Hydraulic System 602-3045)................1146
M0110849 - Schematic (415; 416; 420; 420 XE; 428; 430; 432; 434; and 444 Backhoe Loader Electrical System with Autoshift Transmission; Electrohydraulic Loader Controls and Pilot Operated Backhoe Controls)................1148
M0110851 - Schematic (415; 416; 428; and 434 Backhoe Loader Electrical System (C3.6 no Machine ECM) (Function Isolation); 529-7063-00(For Serial Numbers H7D1-UP H8A1-UP H8P1-UP H7K1-UP H6L1-UP))................1154
Features................1154
Cover Page................1156
Information................0
Component Location................0
Vol 1 - Cab Wiring................1157
Vol 2 - Engine................1158
Vol 3 - Chassis Wiring................1159
Connector Location................0
Vol 1 - Cab Wiring................1160
Vol 2 - Engine................1161
Vol 3 - Chassis Wiring................1162
Schematics................0
Vol 1 - Cab Wiring................1163
Vol 2 - Engine................1164
Vol 3 - Chassis Wiring................1165
Machine Views................0
Vol 1 - Cab Wiring................0
Cab Front View................1166
Cab Front - Underview................1167
Cab Rear View................1168
Console View................1169
Dashboard View................1170
Fuse Block................1171
Vol 2 - Engine................0
Chassis Left View................1172
Chassis Right View................1173
Engine View................1174
Vol 3 - Chassis Wiring................0
Chassis - Front................1175
Chassis - Rear................1176
DIG Loader................1177
External Cab Roof and Roadlight Internal Harness................1178
Head Liner................1179
HVAC................1180
Internal Cab Roof................1181
Machine - Front View................1182
Manual - XMSN................1183
Powered Sideshift................1184
Product Link and Differential Lock................1185
Seating Arrangement................1186
M0110931 - Systems Operation (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders)................1187
General Information................1188
Features................1201
Electrical Input Components................1223
Electronic Control Module................1288
Electrical Output Components................1290
M0110931 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders)................1324
Calibration................1325
Electronic Control Module (ECM) - Flash Program................1332
Electronic Control Module (ECM) - Configure................1334
Electronic Control Module (ECM) - Replace................1338
Connector Contact Description................1340
System Schematic................1357
M0110931 - Troubleshooting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders)................1364
General Information................1366
Service Tools................1368
Connector Locations................1371
Diagnostic Capabilities................1372
Operational Checks (All Wheel Steer)................1378
Operational Checks (Axle; Differential)................1381
Operational Checks (Brake System)................1383
Operational Checks (Hydraulic System)................1385
Operational Checks (Transmission)................1387
Operational Checks (Steering System)................1389
Determining Diagnostic Trouble Codes................1391
Diagnostic Trouble Codes................1395
Event Codes................1410
Symptom Troubleshooting................1417
Backup Alarm Always Off................1420
Backup Alarm Always On................1423
CAN Data Link - Test................1425
Charging System - Test................1437
Electrical Power Supply - Test................1438
Operator Control Switch (Switch to Battery) - Test................1446
Operator Control Switch (Switch to Ground) - Test................1453
Parameter - Test................1467
Position Sensor (Proximity Switch) - Test................1471
Sensor (Data Link Type) - Test................1479
Sensor (Multi-Signal; Analog; Active) - Test................1484
Sensor Signal (Analog; Passive) - Test................1491
Sensor Signal (PWM) - Test................1500
Sensor Supply - Test................1516
Solenoid Return - Test................1526
Solenoid Valve - Test................1534
Solenoid Valve (Switch Controlled) - Test................1558
Wiring Harness (Open Circuit) - Test................1564
Wiring Harness (Short Circuit) - Test................1566
M0110985 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Axles; Differential and Brakes)................1568
Axle Mounting................1569
Drive and Steering Axle (Front)................1571
Wheel and Tire (Front)................1579
Axle (Rear)................1581
Wheel and Tire (Rear)................1593
Drive Shaft................1595
Differential Lock Lines................1600
Parking Brake Control................1602
Service Brake Control................1604
M0111009 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Hydraulic and Steering System)................1607
Hydraulic Lines Mounting................1611
Auxiliary Hydraulic Lines................1613
Suction Fan................1615
Refrigerant Condenser and Mounting................1617
Refrigerant Compressor................1619
Heater and Air Conditioner Lines................1621
Air Conditioner and Mounting................1623
Radiator and Hydraulic Oil Cooler................1625
Hydraulic Tank and Mounting................1627
Hydraulic Hand Control - Single Tilt................1629
Hydraulic Hand Control................1632
Backhoe Control Mounting................1636
Oil Filter (Hydraulic)................1638
Oil Filter (Hydraulic) - Mounting................1640
Piston Pump (Work Tool and Steering)................1642
Pump Control Valve (Pressure and Flow Compensator)................1644
Metering Pump (Steering)................1645
Pressure Reducing Valve................1646
Joystick Control................1647
Hydraulic Hand Control (Loader) (Mechanically Operated)................1649
Hydraulic Accumulator (Pilot Oil)................1651
Bank Valve (Two)(Mechanically Operated)................1652
Bank Valve (Three)(Mechanically Operated)................1654
Control Valve (Lift)(Mechanically Operated)................1656
Control Valve - Fork................1658
Control Valve - Coupler................1660
Control Valve (Tilt)(Mechanically Operated)................1662
Solenoid Valve (Quick Coupler)................1664
Control Valve (Auxiliary) (Electrohydraulically Operated)................1666
Control Valve (Loader Auxiliary) (Mechanically Operated)................1668
Hydraulic Pedal Control................1670
Pilot Lines................1674
Lines (Hydraulic) - Lift and Tilt Cylinder................1676
Lines (Hydraulic) - Return................1677
Relief Valve................1678
Bank Valve (Six)(Mechanically Operated)................1679
Bank Valve (Seven) (Pilot Operated)................1681
Bank Valve (Seven) (Mechanically Operated)................1683
Bank Valve (Eight) (Pilot Operated)................1685
Bank Valve (Eight) (Mechanically Operated)................1687
Control Manifold (Inlet)................1689
Control Manifold (Outlet)................1691
Control Valve (Extendable Stick) (Electrohydraulically Operated)................1693
Control Valve (Extendable Stick) (Mechanically Operated)................1695
Control Valve (Stick)(Pilot Operated)................1697
Control Valve (Stick)(Mechanically Operated)................1699
Control Valve (Backhoe Bucket) (Pilot Operated)................1701
Control Valve (Backhoe Bucket)(Mechanically Operated)................1703
Control Valve (Swing)(Pilot Operated)................1705
Control Valve (Swing)(Mechanically Operated)................1707
Control Valve (Boom)(Pilot Operated)................1709
Control Valve (Boom)(Mechanically Operated)................1711
Control Valve (Auxiliary) (Mechanically Operated)................1713
Control Valve (Stabilizer) (Mechanically Operated)................1715
Control Valve (Stabilizer) - Electrohydraulically Operated................1717
Lift Cylinder................1719
Lift Cylinder Brace................1721
Tilt Cylinder................1723
Multipurpose Bucket Cylinder................1725
Coupler Lines................1727
Quick Coupler................1731
Stabilizer Cylinder................1735
Boom Cylinder................1739
Boom - 4 m (14 ft)................1741
Swing Cylinder................1743
Swing Cylinder Lines................1745
Swing Frame................1747
Bucket Cylinder (Backhoe)................1750
Bucket Cylinder Lines................1752
Bucket Linkage................1755
Bucket................1758
Stick - Length 4.27 m (14.000 ft)................1760
Stick - Extendable - 4.27 m (14.000 ft)................1762
Stick Cylinder................1765
Extendable Stick Cylinder................1767
Loader Frame................1769
Lift Arm................1771
Bucket Positioner and Lift Kickout................1774
Transport Lock................1778
Ride Control Accumulator................1781
Ride Control Manifold................1785
Ride Control Lines................1787
Steering Control................1789
Steering Control Group................1791
Steering Cylinder................1793
Air Cleaner................1795
Fuel Tank................1797
Heat Shield................1799
Cab Trim - Roof................1800
Cab Trim................1801
Seat Mounting................1803
Engine Hood................1805
Flood Lamp................1807
Seat Belt................1811
Fender - Rear................1813
Fender - Front................1815
Window Wiper and Wiper Motor................1817
Hood - Guard................1819
Cab Window................1822
Cab Window - LH................1824
Cab Window - RH................1828
Cab Door - LH................1832
Cab Door - RH................1834
Quick Coupler Lock................1836
M0111010 - Systems Operation (415; 415IL; 416; 420; 420XE; and 430 Backhoe Loaders Axles; Differentials and Brakes)................1840
Drive and Steering Axle (Front)................1841
Axle (Rear)................1844
Parking Brake Control................1849
Service Brake Control................1852
Differential (Standard)................1855
Differential Lock................1858
M0111010 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; and 430 Backhoe Loaders Axles; Differentials and Brakes)................1862
Brake System Air - Purge................1863
Drive and Steering Axle (Front) - Adjust................1868
Parking Brake Control - Adjust................1874
Service Brake Control - Adjust................1877
M0111012 - Systems Operation (415; 416; 420; 420 XE; 430; 440; and 450 Backhoe Loaders Hydraulic and Steering System)................1885
General Information (Hydraulic System)................1886
Hydraulic Tank and Filter................1897
Piston Pump (Work Tool and Steering)................1899
Priority Valve - Inlet Manifold of the Loader................1907
Bank Valve (Loader) - Mechanically Operated................1909
Control Valve (Lift) - Mechanically Operated................1913
Control Valve (Tilt) - Mechanically Operated................1918
Control Valve (Auxiliary)(Loader) - Mechanically Operated................1924
Bank Valve (Backhoe) - Mechanically Operated................1929
Bank Valve (Backhoe) - Pilot Operated................1932
Control Valve (Auxiliary)(Backhoe) - Electro-Hydraulic (EH) Operated (If Equipped)................1936
Control Valve (Auxiliary)(Backhoe) - Mechanically Operated (If Equipped)................1941
Control Valve (Extendable Stick) - Mechanically Operated................1945
Control Valve (Extendable Stick) - Electro-Hydraulic (EH) Operated................1950
Control Valve (Stick) - Mechanically Operated................1955
Control Valve (Stick) - Pilot Operated................1959
Control Valve (Bucket) - Mechanically Operated................1964
Control Valve (Bucket) - Pilot Operated................1968
Control Valve (Swing) - Mechanically Operated................1973
Control Valve (Swing) - Pilot Operated................1977
Crossover Relief Valve (Swing Cushion) - If Equipped................1982
Control Valve (Boom) - Mechanically Operated................1984
Control Valve (Boom) - Pilot Operated................1988
Control Valve (Stabilizer) - Mechanically Operated................1993
Control Valve (Stabilizer) - Electro-Hydraulic (EH) Operated................1998
Ride Control System................2002
Hydraulic System Lockout................2005
General Information (Steering)................2008
Graphic Color Codes................2010
M0111012 - Testing and Adjusting (415; 416; 420; 420 XE; 430; 440; and 450 Backhoe Loaders Hydraulic and Steering System)................2012
System Pressure - Release................2013
Hydraulic Oil Contamination - Test................2015
Hydraulic Pump - Test and Adjust................2018
Relief Valve (Line) - Test and Adjust................2024
Pilot System Pressure - Test................2038
Ride Control - Test................2042
Ride Control Accumulator - Test and Charge................2044
Cylinder Speed - Check................2046
Cylinder Drift - Check................2052
Worksheets - Troubleshoot................2056
M0111874 - Disassembly and Assembly (415IL Backhoe Loader Power Train)................2060
System Pressure - Release................2061
Solenoid Valve (Transmission) - Remove and Install................2062
Transmission (Direct Drive) - Remove................2064
Transmission (Direct Drive) - Disassemble................2071
Transmission (Direct Drive) - Assemble................2103
Transmission (Direct Drive) - Install................2139
Drive Shaft (Front) - Remove and Install................2146
Drive Shaft (Rear) - Remove and Install................2148
Tie Rod (Steering)(Front) - Remove and Install................2150
Final Drive Planetary - Remove and Install................2153
Final Drive Planetary - Remove and Install - Front Axle................2156
Drive and Steering Axle (Front) - Remove................2159
Drive and Steering Axle (Front) - Install................2163
Pinion and Differential (Drive and Steering Axle)(Front) - Remove................2166
Pinion and Differential (Drive and Steering Axle)(Front) - Disassemble................2172
Pinion and Differential (Drive and Steering Axle)(Front) - Assemble................2183
Pinion and Differential (Drive and Steering Axle)(Front) - Install................2192
Rear Axle - Remove................2209
Rear Axle - Install................2214
Axle Housing; Axle Shaft; and Wheel Flange - Remove - Rear Axle................2219
Axle Housing; Axle Shaft; and Wheel Flange - Remove - Front Axle................2221
Axle Housing; Axle Shaft; and Wheel Flange - Disassemble - Rear Axle................2225
Axle Housing; Axle Shaft; and Wheel Flange - Disassemble - Front Axle................2232
Axle Housing; Axle Shaft; and Wheel Flange - Assemble - Rear Axle................2238
Axle Housing; Axle Shaft; and Wheel Flange - Assemble - Front Axle................2243
Axle Housing; Axle Shaft; and Wheel Flange - Install - Rear Axle................2249
Axle Housing; Axle Shaft; and Wheel Flange - Install - Front Axle................2251
Tire and Rim (Front) - Remove and Install................2255
Tire and Rim (Rear) - Remove and Install................2258
M0111875 - Disassembly and Assembly (415IL Backhoe Loader Machine Systems)................2260
Bucket Positioner Control - Remove and Install................2262
System Pressure - Release................2264
Bucket - Remove and Install................2265
Tilt Cylinder - Remove and Install................2270
Lift Cylinder - Remove and Install................2277
Pitch Cylinder (3-Point Hitch) - Remove and Install................2280
Lift Cylinder (3-Point Hitch) - Remove and Install................2283
Tilt Cylinder (3-Point Hitch) - Remove and Install................2286
3-Point Hitch - Remove and Install................2288
Link Arm (3-Point Hitch) - Remove and Install................2291
Hitch Link (3-Point Hitch) - Remove and Install................2293
Lift Arm (3-Point Hitch) - Remove and Install................2296
Lift Arms - Remove and Install................2298
Pilot Valve (3-Point Hitch) - Remove and Install................2304
Bank Valve (Loader) - Remove - Mechanical Controls................2306
Bank Valve (Loader) - Install - Mechanical Controls................2311
Bank Valve (3-Point Hitch) - Remove................2316
Bank Valve (3-Point Hitch) - Install................2327
Piston Pump (Main Hydraulic) - Remove and Install................2338
Steering Metering Pump - Remove and Install................2341
Steering Wheel - Remove and Install................2345
Window Wiper and Wiper Motor (Front) - Remove and Install................2347
Window Wiper and Wiper Motor (Rear) - Remove and Install................2355
Cab - Remove................2358
Cab - Install................2368
Refrigerant Accumulator - Remove and Install................2377
Ride Control Accumulator - Remove and Install................2379
Seat - Remove and Install................2381
Air Conditioner and Heater - Remove and Install................2383
Fuel Tank - Remove and Install................2390
Counterweight - Remove and Install - Front................2393
Counterweight - Remove and Install - Rear................2394
Scarifier - Remove and Install................2397
Scarifier Cylinder - Remove and Install................2399
Blade - Remove and Install................2401
M0113199 - Specifications (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift))................2403
Torque Converter................2404
Transmission (Standard Shift)................2406
Flexible Coupling Drive................2409
Pump Lines................2410
Transmission Control................2412
Transmission Oil Pump................2416
Steering Lines................2417
Transmission Case................2419
M0113199 - Systems Operation (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift))................2426
General Information................2427
Torque Converter................2428
Transmission (Two-Wheel Drive) - (S_N L9P)416 Backhoe Loader................2431
Transmission (All-Wheel Drive)................2450
Transmission Control................2454
Transmission Hydraulic System................2463
M0113199 - Testing and Adjusting (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift))................2466
Power Train Troubleshooting................2467
Pressure Taps - Standard Shift................2471
Transmission and Torque Converter - Test................2473
M0113211 - Specifications (415 Industrial Loader Hydraulic and Steering System)................2485
Hydraulic Lines Mounting - Hitch Group-3 Point................2487
Auxiliary Hydraulic Lines................2489
Suction Fan................2490
Refrigerant Condenser and Mounting................2491
Refrigerant Compressor................2492
Heater and Air Conditioner Lines................2494
Air Conditioner and Mounting................2496
Radiator and Hydraulic Oil Cooler................2497
Hydraulic Hand Control - Single Tilt................2501
Oil Filter (Hydraulic)................2503
Oil Filter (Hydraulic) - Mounting................2505
Piston Pump (Work Tool and Steering)................2506
Pump Control Valve (Pressure and Flow Compensator)................2507
Three-Point Hitch................2508
Solenoid Valve - Lockable................2510
Metering Pump (Steering)................2511
Hydraulic Hand Control (Loader) (Mechanically Operated)................2512
Bank Valve (Three)(Mechanically Operated)................2514
Control Valve (Lift)(Mechanically Operated)................2515
Control Valve (Tilt)(Mechanically Operated)................2516
Pilot Lines................2517
Lines (Hydraulic) - Lift and Tilt Cylinder................2519
Lines (Hydraulic) - Return................2520
Control Manifold (Inlet)................2521
Check Valve................2522
Lift Cylinder................2523
Tilt Cylinder................2525
Multipurpose Bucket Cylinder................2529
Pitch Cylinder (3-Point Hitch)................2531
Loader Frame................2532
Loader Frame - Three-Point Hitch................2534
Lift Arm................2536
Bucket Positioner and Lift Kickout................2539
Ride Control Accumulator................2543
Ride Control Manifold................2545
Ride Control Lines................2547
Steering Control Group................2549
Air Cleaner................2550
Fuel Tank................2552
Fuel Lines................2553
Cab Trim - Roof................2554
Cab Trim................2555
Flood Lamp................2557
Seat Belt................2558
Fender - Rear................2559
Fender - Front................2561
Window Wiper and Wiper Motor................2562
Cab Window................2564
Cab Window - LH................2566
Cab Window - RH................2570
Cab Door - LH................2574
Cab Door - RH................2576
M0113212 - Specifications (415 Industrial Loader Axles; Differential and Brakes)................2578
Axle Mounting................2579
Drive and Steering Axle (Front)................2581
Wheel and Tire (Front)................2589
Axle (Rear)................2591
Wheel and Tire (Rear)................2595
Drive Shaft................2597
Switch (Differential Lock)................2600
Parking Brake Control................2602
Service Brake Control................2604
M0116293 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Loader and Pilot Backhoe Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP)................2606
Features................2606
Cover Page................2608
Information................0
Component Location................2609
Tap Location................2610
Schematic................2611
Machine Views................0
Chassis View................2612
Control Valve View................2613
Coupler View................2614
Cylinder View................2615
Caterpillar 415, 415IL, 416, 420, 420XE, and 430 Backhoe Loaders Repair Service Manual
