John Deere 350D and 400D Articulated Dump Trucks TIER 3 (608490—626762) Operator's Manual (OMT224118)
Complete Operator's Manual for John Deere 350D and 400D Articulated Dump Trucks (ADT) TIER 3 (608490—626762), with all the technical information to maintain & operate.
PRODUCT DETAILS:
Total Pages: 405 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
omt224118 - John Deere 350D and 400D Articulated Dump Trucks TIER 3 (608490—626762) Operator's Manual.pdf
omt224118 - John Deere 350D and 400D Articulated Dump Trucks TIER 3 (608490—626762) Operator's Manual.epub
MAIN SECTIONS
TABLE OF CONTENTS................1
Section 1-1: Safety—Safety and Operator Conveniences................25
Safety and Operator Convenience Features................26
Section 1-2: Safety—General Precautions................27
Recognize Safety Information................28
Follow Safety Instructions................29
Operate Only If Qualified................30
Wear Protective Equipment................31
Avoid Unauthorized Machine Modifications................32
Inspect Machine................33
Stay Clear of Moving Parts................34
Avoid High-Pressure Fluids................35
Avoid High-Pressure Oils................36
Work In Ventilated Area................37
Prevent Fires................38
Prevent Battery Explosions................39
Handle Chemical Products Safely................40
Decommissioning — Proper Recycling and Disposal of Fluids and Components................41
Clean Debris from Machine................42
Prepare for Emergencies................43
Section 1-3: Safety—Operating Precautions................44
Use Steps and Handholds Correctly................45
Start Only From Operator's Seat................46
Use and Maintain Seat Belt................47
Prevent Unintended Machine Movement................48
Avoid Work Site Hazards................49
Keep Riders Off Machine................51
Avoid Backover Accidents................52
Avoid Machine Tip Over................53
Operating on Slopes................54
Operating in Water and Mud................55
Operating or Traveling on Public Roads................56
Inspect and Maintain ROPS................57
Add and Operate Attachments Safely................58
Section 1-4: Safety—Maintenance Precautions................59
Park and Prepare for Service Safely................60
Service Cooling System Safely................61
Remove Paint Before Welding or Heating................62
Make Welding Repairs Safely................63
Drive Metal Pins Safely................64
Service Tires Safely................65
Section 1-5: Safety—Safety Signs................68
Replace Safety Signs................68
Safety Signs................68
Section 2-1: Operation—Operator’s Station................70
Operator Controls................71
Operator Control Functions................73
Sealed Switch Module (SSM)................74
Instrument Panel................78
Instrument Panel Functions................80
Radio Controls—If Equipped................82
Steering Column Lever................84
Operator Seat and Instructional Seat................85
Battery Disconnect Switch and Battery Circuit Breakers................87
Miscellaneous Equipment................88
Monitor Display Unit (MDU)—Default Display Menus................91
Monitor Display Unit (MDU)—Main Menu................95
Monitor Display Unit (MDU)—Counters................96
Monitor Display Unit (MDU)—Actual Values................97
Monitor Display Unit (MDU)—Diagnostics................98
Monitor Display Unit (MDU)—Machine Config................102
Monitor Display Unit (MDU)—Machine ID................104
Monitor Display Unit (MDU)—Service Mode................105
Section 2-2: Operation—Operating the Machine................106
Before Starting Work................107
Operator's Daily Machine Check Before Starting................108
Starting Engine................356
Engine Block Heater—If Equipped................111
Warming Hydraulic System................364
Driving Machine................114
Steering Machine................115
Shifting Transmission................359
Using Range Hold................119
Using Differential Lock................120
Using Inter-Axle Lock................121
Slowing and Stopping the Machine................122
Operating on a Hill................125
Off-Road Operation................126
Loading and Unloading Bin................127
Freeing Stuck Machine................129
Parking the Machine................131
Towing the Machine................132
Removing Drive Shafts for Towing................134
Mechanically Releasing Park Brake................135
Lifting The Machine................136
Loading and Unloading Machine from Trailer................138
Lock All Compartments................140
Section 3-1: Maintenance—Machine................141
Diesel Fuel................142
Lubricity of Diesel Fuel................144
Handling and Storing Diesel Fuel................145
Biodiesel Fuel................146
Testing Diesel Fuel................148
Minimizing the Effect of Cold Weather on Diesel Engines................149
Diesel Engine Oil — Tier 3 and Stage IIIA................151
Diesel Engine Oil and Filter Service Intervals................153
Hydraulic Oil and Wet Disk Brake Cooling Oil................155
Transmission and Transfer Case Oil................156
Axle Gear Oil................157
Final Drive Oil................158
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................159
Drain Intervals for Diesel Engine Coolant................161
John Deere COOL-GARD™ II Coolant Extender................162
Supplemental Coolant Additives................163
Operating in Warm Temperature Climates................164
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender................165
Testing Diesel Engine Coolant................167
Grease................168
Oil Filters................169
Lubricant Storage................170
Alternative and Synthetic Lubricants................171
Section 3-2: Maintenance—Periodic Maintenance................172
Service Your Machine at Specified Intervals................173
Use Correct Fuels and Lubricants................174
Prepare Machine for Maintenance................175
Install Bin Support Rod................177
Install Articulation Locking Bar................178
Lower and Raise Bottom Guard................179
Relieve Pneumatic Pressure................181
Tilt Cab................182
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................185
Periodic Maintenance Table................186
Section 3-3: Maintenance—As Required................190
Service Engine Air Intake System................191
Drain Primary Fuel Filter (Water Separator)................193
Inspect and Clean Cooling System................194
Check Coolant................274
Clean, Inspect, and Replace Breathers—Transmission, Transfer Case, Axles, and Wet Disk Brake Cooling Oil Reservoir................197
Clean and Inspect Hydraulic Reservoir Breather................199
Inspect Tires, Check Pressure................200
Inspect Engine Belt................205
Replace Pneumatic Block Silencer Filter................206
Section 3-4: Maintenance—Every 10 Hours or Daily................208
Check Engine Coolant Level................209
Check Engine Oil Level................211
Check Transfer Case Oil Level................213
Check Hydraulic Oil Level................214
Check Wet Disk Brake Cooling Oil Level—If Equipped................215
Lubricate Bin Pivots, Cylinder Pins, Steering Cylinder, Articulation Joints, and Oscillation Tube through Drive Shaft Bearings................216
Grease Tailgate Pivots—If Equipped................218
Check Transmission................359
Section 3-5: Maintenance—Initial Service—100 Hours................220
Replace Primary Fuel Filter (Water Separator)................259
Replace Hydraulic System Return Filter................287
Replace Transmission Oil Filters................271
Change Axle Oil................280
Change Final Drive Oil................281
Replace Transfer Case Oil Filter................273
Section 3-6: Maintenance—Every 250 Hours................230
Take Engine Oil Sample................231
Change Engine Oil and Replace Filter................232
Section 3-7: Maintenance—Every 500 Hours................235
Check Transmission Oil Level................236
Inspect, Clean, and Replace Cab Air Filter................240
Check Batteries, Clean and Tighten Terminals................242
Inspect and Clean Hydraulic Fan................244
Check Front Axle Suspension Struts................245
Check Dry Caliper Service Brake Pad Wear— If Equipped................247
Check Park Brake Pad Wear................248
Inspect PTO Propshaft Front U-Joint (Grease if Required)................249
Take Fluid Samples................250
Replace Crankcase Breather (Oil Separator)(S.N.—200802)................235
Clean Crankcase Breather (S.N. 200803—)................253
Section 3-8: Maintenance—Every 1000 Hours................255
Adjust Engine Valve Clearance................256
Clean Fuel Screen................257
Replace Primary Fuel Filter (Water Separator)................259
Replace Secondary Fuel Filter................261
Replace Wet Disk Brake Cooling Oil Filter—If Equipped................262
Check Axle Oil Levels................264
Check Final Drive Oil Levels................265
Replace Hydraulic System Return Filter................287
Replace Hydraulic Tank Breather................268
Check and Adjust Bin Shock Pads................269
Replace Transmission Oil Filters................271
Replace Transfer Case Oil Filter................273
Check Coolant................274
Section 3-9: Maintenance—Every 2000 Hours................275
Replace Breathers—Transmission, Transfer Case, and Axles................276
Change Transmission Oil................278
Change Axle Oil................280
Change Final Drive Oil................281
Change Transfer Case Oil................282
Change Wet Disk Brake Cooling Oil—If Equipped................284
Replace Pneumatic System Dryer-Filter................286
Replace Hydraulic System Return Filter................287
Section 3-10: Maintenance—Every 3000 Hours................289
Replace Engine Belt Tensioner................290
Replace Hydraulic Suction Screen................291
Section 3-11: Maintenance—Every 4000 Hours................293
Change Hydraulic Oil................294
Clean and Inspect Hydraulic Pump Driveshaft Damper Coupler................296
Section 3-12: Maintenance—Every 6000 Hours................297
Replace Universal Joints................298
Drain, Flush and Refill Engine Cooling System................299
Section 4-1: Miscellaneous—Machine................301
Do Not Service Control Valves, Cylinders, Pumps, or Motors................302
Do Not Service Injection Nozzles................303
Prime Fuel System................304
Check Engine Air Intake System................305
Check Brake Accumulators................306
Check Wheel Nuts................307
Lubricate Hinges................308
JDLink™ Machine Monitoring System (MMS)—If Equipped................309
Fuse and Relay Compartment (S.N. —617192)................310
Fuse and Relay Compartment (S.N. 617193—)................312
Using Battery Charger................315
Handling, Checking and Servicing Batteries Carefully................317
Replace Batteries (S.N. —617192)................320
Replace Batteries (S.N. 617193—)................322
Using Booster Batteries—24-Volt System................324
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb................325
Adjust Headlights................327
Replace Backup Light and Work Light—If Equipped................328
Replace Tail and Brake Light and Rear Turn Signal................329
Replace Dome Light Bulb................330
Imperial and SAE (Inch) Cap Screw and Nut Torque Values................331
Welding On Machine................332
Welding Near Electronic Control Units................333
Keep Electronic Control Unit Connectors Clean................334
Metric Cap Screw and Nut Torque Values................335
Hardware Torque Specifications................336
Unified Inch Bolt and Screw Torque Values................337
Metric Bolt and Screw Torque Values................339
Section 4-2: Miscellaneous—Operational Checkout................342
Operational Checkout................342
Section 4-3: Miscellaneous—Troubleshooting................354
Troubleshooting Procedure................355
Engine................356
Transmission................359
Axle................360
Tires................362
Brakes................363
Hydraulic System................364
Instruments and Controls................365
Electrical System................366
Rear Frame and Cab................368
Displaying Transmission Stored Codes................369
Transmission Diagnostic Code Response................371
Section 4-4: Miscellaneous—Storage................372
Prepare Machine for Storage................373
Monthly Storage Procedure................375
Section 4-5: Miscellaneous—Machine Numbers................377
Record Product Identification Number (PIN)................378
Record Engine Serial Number................379
Record Transmission Serial Number................380
Record Front Axle Serial Number................381
Record Middle Axle Serial Number................382
Record Rear Axle Serial Number................383
Keep Proof of Ownership................384
Keep Machines Secure................385
Section 4-6: Miscellaneous—Specifications................386
Engine Specifications................387
350D Articulated Dump Truck Specifications................386
400D Articulated Dump Truck Specifications................386
Drain and Refill Capacities................395
Travel Speeds................396
John Deere 350D and 400D Articulated Dump Trucks TIER 3 (608490—626762) Operator's Manual (OMT224118)
