Ford Transit (4th Generation) Repair Service Manual 2013 and Onwards
Complete service repair manual with Electrical Wiring Diagrams for Ford Transit 2013-2019, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Ford Transit (4th Generation) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 9,153 + 3,146 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Ford Transit 2015 (4th Generation 2013-present) Workop Service Manual.pdf
Ford Transit 2019 (4th Generation 2013-present) Workop Service Manual.pdf
MAIN SECTIONS
Introduction....1
Detailed Vehicle Specification - 1FDSW7ZV5FKA09672....2
Vehicle Specific Information 1FDSW7ZV5FKA09672 ....10
Quick Reference Guide....11
Roadside Assistance Card....19
Owner’s Manual....21
Copyright ©....22
Introduction....30
About This Manual....30
Symbols Glossary....30
Data Recording....32
California Proposition 65....33
Perchlorate....33
Ford Credit....33
Replacement Parts Recommendation....33
Special Notices....34
Mobile Communications Equipment....34
Export Unique Options....34
Child Safety....36
General Information....36
Installing Child Seats....37
Booster Seats....45
Child Seat Positioning....47
Child Safety Locks....48
Safety Belts....50
Principle of Operation....50
Fastening the Safety Belts....51
Safety Belt Height Adjustment....53
Safety Belt Warning Lamp and Indicator Chime....53
Safety Belt Minder....54
Child Restraint and Safety Belt Maintenance....55
Supplementary Restraints System....56
Principle of Operation....56
Driver and Passenger Airbags....57
Side Airbags....63
Safety Canopy™....64
Crash Sensors and Airbag Indicator....65
Airbag Disposal....66
Keys and Remote Controls....67
Principle of Operation....67
General Information on Radio Frequencies....67
Remote Control....67
Replacing a Lost Key or Remote Control....69
MyKey™....70
Principle of Operation....70
Creating a MyKey....70
Clearing All MyKeys....71
Checking MyKey System Status....73
Using MyKey With Remote Start Systems....74
MyKey Troubleshooting....75
Locks....77
Locking and Unlocking....77
Security....82
Passive Anti-Theft System....82
Anti-Theft Alarm....83
Steering Wheel....84
Adjusting the Steering Wheel....84
Audio Control....84
Audio Control....85
Voice Control....85
Voice Control....85
Cruise Control....86
Information Display Control....86
Wipers and Washers....87
Windshield Wipers....87
Autowipers....87
Windshield Washers....88
Lighting....89
General Information....89
Lighting Control....89
Autolamps....90
Instrument Lighting Dimmer....91
Daytime Running Lamps....91
Direction Indicators....92
Interior Lamps....92
Windows and Mirrors....93
Power Windows....93
Exterior Mirrors....94
Interior Mirror....94
Rear Quarter Windows....95
Instrument Cluster....96
Gauges....96
Warning Lamps and Indicators....98
Audible Warnings and Indicators....100
Information Displays....102
General Information....102
Trip Computer....105
Personalized Settings....106
Information Messages....107
Climate Control....112
Principle of Operation....112
Air Vents....112
Manual Climate Control....113
Hints on Controlling the Interior Climate....114
Rear Passenger Climate Controls....116
Heated Windows and Mirrors....116
Seats....118
Sitting in the Correct Position....118
Head Restraints....118
Manual Seats....120
Power Seats....121
Rear Seats....122
Auxiliary Power Points....126
Auxiliary Power Points....126
Cigar Lighter....127
Storage Compartments....128
Cup Holders....128
Overhead Console....128
Bottle Holder....128
Starting and Stopping the Engine....129
General Information....129
Ignition Switch....129
Starting a Gasoline Engine....129
Starting a Diesel Engine....130
Diesel Particulate Filter....131
Switching Off the Engine....132
Engine Block Heater....132
Fuel and Refueling....134
Safety Precautions....134
Fuel Quality....135
Fuel Quality....136
Running Out of Fuel....138
Catalytic Converter....139
Selective Catalytic Reduction System....140
Refueling....143
Fuel Consumption....145
Emission Control System....145
Transmission....156
Automatic Transmission....156
Brakes....160
General Information....160
Hints on Driving With Anti-Lock Brakes....160
Parking Brake....161
Traction Control....162
Principle of Operation....162
Using Traction Control....162
Stability Control....164
Principle of Operation....164
Using Stability Control....165
Parking Aids....166
Principle of Operation....166
Parking Aid....166
Rear View Camera....167
Cruise Control....170
Principle of Operation....170
Using Cruise Control....170
Driving Aids....172
Speed Limiter....172
Driver Alert....172
Lane Keeping System....173
Load Carrying....176
Load Retaining Fixtures....176
Load Limit....176
Towing....184
Towing a Trailer....184
Trailer Sway Control....185
Recommended Towing Weights....185
Essential Towing Checks....187
Transporting the Vehicle....193
Towing the Vehicle on Four Wheels....194
Driving Hints....196
Breaking-In....196
Reduced Engine Performance....196
Economical Driving....196
Cold Weather Precautions....197
Driving Through Water....197
Floor Mats....197
Roadside Emergencies....199
Roadside Assistance....199
Hazard Warning Flashers....200
Fuel Shutoff....200
Jump Starting the Vehicle....201
Post-Crash Alert System....203
Customer Assistance....204
Getting the Services You Need....204
In California (U.S. Only)....205
The Better Business Bureau (BBB) Auto Line Program (U.S. Only)....206
Utilizing the Mediation/Arbitration Program (Canada Only)....206
Getting Assistance Outside the U.S. and Canada....207
Ordering Additional Owner's Literature....208
Reporting Safety Defects (U.S. Only)....208
Reporting Safety Defects (Canada Only)....209
Fuses....210
Fuse Box Locations....210
Fuse Specification Chart....211
Changing a Fuse....221
Maintenance....223
General Information....223
Opening and Closing the Hood....223
Under Hood Overview....224
Under Hood Overview....225
Under Hood Overview....226
Engine Oil Dipstick....227
Engine Oil Dipstick....227
Engine Oil Dipstick....227
Engine Oil Check....227
Changing the Engine Oil and Oil Filter....228
Engine Coolant Check....229
Automatic Transmission Fluid Check....232
Brake Fluid Check....233
Power Steering Fluid Check....233
Washer Fluid Check....233
Draining the Fuel Filter Water Trap....233
Fuel Filter....235
Changing the 12V Battery....236
Checking the Wiper Blades....238
Changing the Wiper Blades....238
Adjusting the Headlamps....238
Removing a Headlamp....239
Changing a Bulb....240
Bulb Specification Chart....244
Changing the Engine Air Filter....246
Changing the Engine Air Filter....247
Changing the Engine Air Filter....248
Vehicle Care....250
Cleaning Products....250
Cleaning the Exterior....250
Waxing....251
Cleaning the Engine....251
Cleaning the Windows and Wiper Blades....252
Cleaning the Interior....252
Cleaning the Instrument Panel and Instrument Cluster Lens....252
Repairing Minor Paint Damage....253
Cleaning the Alloy Wheels....253
Vehicle Storage....254
Wheels and Tires....256
General Information....256
Tire Care....257
Using Winter Tires....273
Using Snow Chains....274
Tire Pressure Monitoring System....274
Changing a Road Wheel....279
Technical Specifications....287
Capacities and Specifications....288
Engine Specifications....288
Engine Specifications....288
Engine Specifications....289
Motorcraft Parts....290
Motorcraft Parts....291
Motorcraft Parts....292
Vehicle Identification Number....293
Vehicle Certification Label....293
Transmission Code Designation....294
Capacities and Specifications....294
Capacities and Specifications....297
Capacities and Specifications....301
Audio System....305
General Information....305
Audio Unit....306
Audio Unit....309
Audio Unit....311
Audio Unit....313
Digital Radio....315
Satellite Radio....317
Audio Input Jack....320
USB Port....320
Media Hub....321
Audio Troubleshooting....322
SYNC™....323
General Information....323
Using Voice Recognition....325
Using SYNC™ With Your Phone....328
SYNC™ Applications and Services....343
Using SYNC™ With Your Media Player....355
SYNC™ Troubleshooting....365
MyFord Touch™....372
General Information....372
Settings....380
Entertainment....391
Phone....410
Information....418
Navigation....427
Accessories....437
Accessories....437
Auxiliary Switches....438
Appendices....439
End User License Agreement....439
Extended Service Plan (ESP)....454
Extended Service Plan (ESP)....454
Scheduled Maintenance....456
General Maintenance Information....456
Normal Scheduled Maintenance....459
Special Operating Conditions Scheduled Maintenance....461
Scheduled Maintenance Record....464
Workshop Manual....482
100 Service Information....482
100-00 General Information....482
Description and Operation....482
About this Manual....482
Brake and Clutch Systems Health and SafetyPrecautions....501
Body Repair Health and Safety and GeneralPrecautions....503
Engine Cooling System Health and SafetyPrecautions....505
Wheel and Tire Health and Safety Precautions....507
Gasoline and Gasoline-Ethanol Fuel SystemsHealth and Safety Precautions....509
Battery and Battery Charging Health and SafetyPrecautions....511
Pyrotechnic Device Health and SafetyPrecautions....513
Diagnostic Methods....518
Climate Control System Health and SafetyPrecautions....525
Health and Safety Precautions....527
Liquefied Petroleum Gas (LPG) and CompressedNatural Gas (CNG) Fuel Systems Health andSafety Precautions....531
Diesel Fuel System Health and SafetyPrecautions....533
Symbols Glossary....535
Diagnosis and Testing....566
100-01 Identification Codes....569
100-02 Jacking and Lifting....584
100-03 Maintenance Schedules....588
Description and Operation....588
Maintenance Schedules - Diesel Engines....590
100-04 Noise, Vibration and Harshness....592
Description and Operation....592
Diagnosis and Testing....599
204 Suspension....620
204-00 Suspension System - General Information....620
Specifications....620
Diagnosis and Testing....632
Front Toe Adjustment....651
Front Camber and Caster Adjustment....654
Ride Height Measurement....668
204-01 Front Suspension....671
Diagnosis and Testing....671
Front Strut and Spring Assembly....672
Front Wheel Bearing and Wheel Hub....680
Front Stabilizer Bar Link....686
Front Stabilizer Bar Bushing....689
Wheel Studs....693
Front Stabilizer Bar....697
Front Strut and Spring Assembly....708
Lower Ball Joint....724
Lower Arm....733
Wheel Knuckle....745
204-02 Rear Suspension....753
Diagnosis and Testing....753
Rear Stabilizer Bar....754
Rear Stabilizer Bar Link....758
Rear Stabilizer Bar Bushing....760
Wheel Studs....765
Spring....769
Rear Shock Absorber....776
204-04A Wheels and Tires....780
Specifications....780
Description and Operation....782
Diagnosis and Testing....784
Wheel and Tire....797
Wheel to Hub Runout Minimization....805
Wheel to Tire Runout Minimization....808
Wheel and Tire....813
204-04B Tire Pressure Monitoring System (TPMS)....818
Description and Operation....818
Tire Pressure Monitoring System (TPMS) -Overview....818
Tire Pressure Monitoring System (TPMS) - SystemOperation and Component Description....820
Tire Pressure Monitoring System (TPMS) - ComponentLocation....827
Diagnosis and Testing....829
Tire Pressure Monitoring System (TPMS) SensorLocation Calibration....834
Tire Pressure Monitoring System (TPMS) SensorActivation....837
Tire Pressure Monitoring System (TPMS) Sensor....839
205 Driveline....841
205-01 Driveshaft....841
Specifications....841
Driveshaft Universal Joint....843
Driveshaft Runout and Balancing....848
Driveshaft Angle Adjustment....857
Driveshaft Angle Measurement....867
Driveshaft Flexible Coupling....872
Driveshaft Center Bearing....881
Driveshaft....885
205-02A Rear Drive Axle/Differential....904
Specifications....904
Description and Operation....907
Diagnosis and Testing....909
Differential Carrier....920
Differential Carrier - Vehicles With: Limited-SlipDifferential....934
Ring Gear Backlash Adjustment....955
Differential Fluid Level Check....965
Axle and Differential Draining and Filling....968
Differential Housing Cover....972
Drive Pinion Seal....979
Drive Pinion Front Bearing....983
Axle Assembly....985
Drive Pinion Flange....1000
Drive Pinion....1007
Differential Carrier....1022
205-02B Wheel Hubs and Bearings - Full Floating Axle....1030
Description and Operation....1030
Diagnosis and Testing....1032
Axle Shaft....1036
Wheel Bearings, Wheel Hub Seal and WheelBearing Cups....1044
Wheel Hub....1055
206 Brake System....1064
206-00 Brake System - General Information....1064
Specifications....1064
Diagnosis and Testing....1066
Brake System Pressure Bleeding....1075
Brake Disc Machining....1085
Component Bleeding....1089
206-03 Front Disc Brake....1098
Brake Disc....1098
Brake Pads....1100
Front Brake Flexible Hose....1105
Brake Caliper Anchor Plate....1109
Brake Disc Shield....1111
Brake Caliper....1113
206-04 Rear Disc Brake....1117
Brake Disc....1117
Brake Pads....1123
Brake Caliper....1128
Brake Disc Shield....1132
Brake Caliper Anchor Plate....1134
Rear Brake Flexible Hose....1136
206-05 Parking Brake and Actuation....1142
Diagnosis and Testing....1142
Parking Brake Cable Adjustment....1144
Parking Brake Control....1151
Parking Brake Front Cable....1158
Parking Brake Intermediate Cable....1164
Parking Brake Rear Cables....1169
206-06 Hydraulic Brake Actuation....1178
Brake Pedal and Bracket....1178
Brake Master Cylinder....1183
206-07 Power Brake Actuation....1187
Brake Vacuum Pump - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....1187
Brake Booster....1195
Brake Vacuum Pump - 3.7L Duratec (199kW/270PS)....1200
206-09 Anti-Lock Brake System (ABS) and Stability Control....1203
Description and Operation....1203
Anti-Lock Brake System (ABS) and Stability Control -System Operation and Component Description....1205
Diagnosis and Testing....1218
Hydraulic Control Unit (HCU)....1220
Anti-Lock Brake System (ABS) Module....1225
Front Wheel Speed Sensor....1229
Rear Wheel Speed Sensor....1234
206-10 Auxiliary Brake System....1239
Description and Operation....1239
Auxiliary Brake System - Vehicles With: Trailer BrakeControl - System Operation and ComponentDescription....1241
Diagnosis and Testing....1245
Trailer Brake Control Module (TBM)....1250
211 Steering System....1254
211-02 Power Steering....1254
Description and Operation....1254
Diagnosis and Testing....1256
Power Steering System Filling....1276
Power Steering System Purging....1280
Power Steering System Flushing....1284
Power Steering Fluid Reservoir to Power SteeringPump Hose....1287
Power Steering Pump - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....1291
Steering Gear to Power Steering Fluid ReservoirReturn Line - 3.2L Duratorq-TDCi (148kW/200PS) -Puma....1296
Tie Rod End....1302
Power Steering Fluid Reservoir....1306
Steering Gear Boot....1311
Steering Gear....1316
Power Steering Pump to Steering Gear PressureLine - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....1321
211-04 Steering Column....1328
Steering Wheel Cover Repair....1328
Steering Wheel....1330
Steering Column....1333
211-05 Steering Wheel and Column Electrical Components....1337
Description and Operation....1337
Steering Wheel and Column ElectricalComponents - Overview....1337
Steering Wheel and Column Electrical Components -System Operation and Component Description....1339
Diagnosis and Testing....1342
Steering Column Multifunction Switch RH....1346
Steering Column Multifunction Switch LH....1350
Steering Angle Sensor Module (SASM)....1354
Steering Wheel Multifunction Switch....1357
Ignition Switch....1361
303 Engine....1407
303-00 Engine System - General Information....1407
Specifications....1407
Description and Operation....1409
Diagnosis and Testing....1411
Cylinder Block Core Plug Replacement....1450
Powertrain/Drivetrain Mount Neutralizing....1454
Bearing Inspection....1456
Piston Protrusion Check....1458
RTV Sealing Surface Cleaning and Preparation....1467
Connecting Rod Bearing Journal Clearance....1471
Cylinder Block Distortion....1474
Cylinder Bore Taper....1476
Cylinder Head Distortion....1478
Piston Ring End Gap....1481
Exhaust Manifold Cleaning and Inspection....1484
Piston Selection....1486
Piston Inspection....1488
Piston Diameter....1490
Crankshaft Main Bearing Journal Clearance....1492
Valve Guide Inner Diameter....1495
Valve Stem Diameter....1497
303-01C Engine - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....1499
Specifications....1499
Description and Operation....1506
Engine Component View....1506
Engine - Overview....1516
Diagnosis and Testing....1522
Assembly....1567
Disassembly....1667
Piston....1765
Cylinder Head....1774
Cylinder Head....1807
Installation....1880
Removal....1937
Cylinder Head....1988
Oil Cooler....2046
Camshafts....2059
Oil Pump....2074
Oil Pan....2088
Crankshaft Rear Seal....2100
Crankshaft Front Seal....2105
Engine Mount RH....2114
Oil Pressure Switch....2129
Engine Mount LH....2134
Engine Front Cover....2151
Timing Chain....2177
Valve Cover....2191
Exhaust Manifold....2206
Intake Manifold....2221
Flexplate....2253
303-03C Engine Cooling - 3.2L Duratorq-TDCi (148kW/200PS)- Puma....2258
Specifications....2258
Description and Operation....2260
Engine Cooling - Component Location....2260
Engine Cooling - System Operation andComponent Description....2265
Diagnosis and Testing....2267
Cooling System Draining, Vacuum Filling andBleeding....2277
Cooling System Condition Evaluation....2288
Cooling System Flushing — With Oil Contamination....2291
Cooling System Flushing — Without OilContamination....2316
Coolant Test....2337
Heater Core Backflushing....2343
Cooling Module....2347
Coolant Manifold....2357
Coolant Outlet Connector....2364
Cooling Fan....2367
Degas Bottle....2370
Thermostat....2374
Radiator....2377
Block Heater....2381
Cooling Fan Motor and Shroud....2385
Thermostat Housing....2396
Coolant Pump....2404
Radiator Lower Hose....2412
303-04C Fuel Charging and Controls - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....2418
Description and Operation....2418
Diagnosis and Testing....2422
Fuel Injector Fuel Return Line....2424
Fuel Injector Supply Tube....2435
Throttle Body....2440
Fuel Rail Supply Tube....2450
Fuel Metering Valve....2457
Fuel Rail....2465
Fuel Injection Pump....2475
Fuel Injectors....2505
303-04E Fuel Charging and Controls - Turbocharger - 3.2LDuratorq-TDCi (148kW/200PS) - Puma....2520
Description and Operation....2520
Turbocharger - Component Location....2520
Turbocharger - Overview....2522
Turbocharger - System Operation andComponent Description....2524
Diagnosis and Testing....2526
Turbocharger Oil Return Tube....2534
Turbocharger Oil Supply Tube....2550
Turbocharger....2558
303-05C Accessory Drive - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....2608
Description and Operation....2608
Diagnosis and Testing....2610
Accessory Drive Belt....2619
Accessory Drive Belt Tensioner....2622
303-06C Starting System - 3.2L Duratorq-TDCi (148kW/200PS) -Puma....2626
Specifications....2626
Diagnosis and Testing....2628
Starter Motor Drive Gear and Flywheel Ring GearInspection....2635
Starter Motor....2638
303-07C Glow Plug System - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....2645
Description and Operation....2645
Glow Plug System - System Operation andComponent Description....2645
Glow Plug System - Component Location....2647
Diagnosis and Testing....2649
Glow Plug Relay....2651
Glow Plugs....2657
303-08C Engine Emission Control - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....2662
Description and Operation....2662
Engine Emission Control - Component Location....2662
Engine Emission Control - System Operationand Component Description....2666
Diagnosis and Testing....2668
Reductant Tank Draining....2670
Reductant Injector....2674
Reductant Pressure Line....2683
Exhaust Gas Recirculation (EGR) Cooler BypassValve Solenoid....2689
Reductant Tank Filler Hose....2693
Exhaust Gas Recirculation (EGR) Cooler....2697
Exhaust Gas Recirculation (EGR) TemperatureSensor....2708
Reductant Pump....2715
Reductant Tank....2729
Exhaust Gas Recirculation (EGR) Valve....2736
Reductant Heater and Sender Unit....2739
303-12C Intake Air Distribution and Filtering - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....2751
Air Cleaner....2751
Charge Air Cooler (CAC)....2758
Description and Operation....2765
Diagnosis and Testing....2767
Charge Air Cooler (CAC) Cleaning....2769
Air Cleaner Outlet Pipe....2772
303-14C Electronic Engine Controls - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....2776
Description and Operation....2776
Electronic Engine Controls - System Operationand Component Description....2776
Electronic Engine Controls - ComponentLocation....2778
Electronic Engine Controls - Overview....2784
Diagnosis and Testing....2786
Crankshaft Position (CKP) Sensor BracketAdjustment....2791
Exhaust Gas Temperature Sensor....2802
Powertrain Control Module (PCM)....2808
Engine Oil Level Sensor....2819
Fuel Pressure Switch....2823
Nitrogen Oxides (NOx) Sensor 12....2826
Manifold Absolute Pressure and Temperature(MAPT) Sensor....2829
Nitrogen Oxides (NOx) Sensor Module 11....2833
Camshaft Position (CMP) Sensor....2837
Engine Coolant Temperature (ECT) Sensor....2841
Fuel Temperature Sensor....2845
Mass Air Flow (MAF) and Intake Air Temperature(IAT) Sensor....2850
Intake Air Temperature 2 (IAT2) Sensor....2853
Nitrogen Oxides (NOx) Sensor Module 12....2858
Nitrogen Oxides (NOx) Sensor 11....2862
Diesel Particulate Filter (DPF) Differential PressureSensor....2866
Crankshaft Position (CKP) Sensor....2870
Reductant Dosage Control Module (RDCM)....2877
307 Automatic Transmission....2881
307-01 Automatic Transmission - 6-Speed AutomaticTransmission - 6R80....2881
Specifications....2881
Description and Operation....2889
Direct Clutch Assembly....2889
Overdrive Clutch Assembly....2895
Main Control Valve Body....2900
Low One-Way Clutch Assembly....2907
Low/Reverse Clutch Assembly....2909
Pump Assembly....2914
Forward Clutch Assembly....2917
Transmission Description....2922
Transmission Description - System Operation andComponent Description....2932
Transmission Description - Overview....2993
Planetary Assembly....3000
Intermediate Clutch Assembly....3004
Torque Converter....3009
Diagnosis and Testing....3012
Diagnosis By Symptom....3012
Overdrive Clutch Assembly....3033
Road Testing Vehicle....3042
Diagnostic Strategy....3045
Low One-Way Clutch Assembly....3049
Parameter Identification (PID) Chart....3052
Leakage Inspection....3062
Diagnostic Trouble Code (DTC) Charts andPinpoint Tests - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....3068
Torque Converter Clutch (TCC)....3138
Special Testing Procedures....3142
Direct Clutch Assembly....3146
Forward Clutch Assembly....3153
Preliminary Inspection....3163
Low/Reverse Clutch Assembly....3166
Intermediate Clutch Assembly....3174
Diagnostic Trouble Code (DTC) Charts andPinpoint Tests - 3.7L Duratec (199kW/270PS)....3181
Assembly....3201
Disassembly....3203
Adaptive Learning Drive Cycle....3205
Transmission Fluid Level Check....3207
Transmission Identification....3213
Transmission Fluid Drain and Refill....3218
Transmission Fluid Exchange....3229
Transmission Strategy Download....3231
Installation....3234
Overhaul....3236
Main Control Valve Body....3391
Removal....3405
Transmission - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3407
Main Control Valve Body....3435
Output Shaft Seal....3448
Transmission Support Insulator....3458
Transmission Control Module (TCM) - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3461
Transmission Fluid Pan, Gasket and Filter - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3467
Shift Solenoids (SS)....3490
Selector Shaft Seal....3498
307-02 Transmission Cooling - 6-Speed Automatic Transmission- 6R80....3506
Description and Operation....3506
Transmission Cooling....3506
Transmission Cooling - Overview....3509
Diagnosis and Testing....3511
Transmission Fluid Cooler - Backflushing andCleaning....3515
Transmission Fluid Cooler....3518
Transmission Fluid Cooler Tubes - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3524
307-05 Automatic Transmission External Controls - 6-SpeedAutomatic Transmission - 6R80....3532
Description and Operation....3532
External Controls - Component Location....3532
External Controls - System Operation andComponent Description....3535
External Controls - Overview....3539
Diagnosis and Testing....3541
Brake Shift Interlock Actuator Manual Override....3567
Selector Lever Cable Adjustment - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3570
Selector Lever Cable - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....3575
Selector Lever Bezel....3580
Selector Lever Assembly....3587
Selector Lever Knob....3592
309 Exhaust System....3599
309-00C Exhaust System - 3.2L Duratorq-TDCi (148kW/200PS)- Puma....3599
Description and Operation....3599
Diagnosis and Testing....3602
Muffler....3609
Tailpipe....3612
Fuel Vaporizer System Fuel Pump....3615
Fuel Vaporizer System Glow Plug....3619
Catalyst and Particulate Filter Assembly....3624
Selective Catalytic Reduction System Catalyst....3644
310 Fuel System....3653
310-00C Fuel System - General Information - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3653
Specifications....3653
Fuel Tank Draining....3655
Fuel System Bleeding....3658
Quick Release Coupling....3662
Fuel System Pressure Check....3684
Description and Operation....3687
Diagnosis and Testing....3689
Diesel Fuel System Contamination Repair/Flushing....3691
Diesel Filter Water Drain-Off....3694
310-01C Fuel Tank and Lines - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....3697
Specifications....3697
Description and Operation....3699
Diagnosis and Testing....3701
Fuel Tank....3702
Fuel Lines....3708
Fuel Filter....3713
Fuel Pump and Sender Unit....3720
Fuel Filter Element....3728
Fuel Tank Filler Pipe....3733
Fuel Cooler....3736
310-02 Acceleration Control....3740
Description and Operation....3740
Diagnosis and Testing....3742
Accelerator Pedal....3743
412 Climate Control System....3746
412-00 Climate Control System - General Information....3746
Specifications....3746
Description and Operation....3748
Climate Control System - Overview....3748
Climate Control System - Component Location....3750
Climate Control System - System Operation andComponent Description....3759
Diagnosis and Testing....3771
Air Conditioning (A/C) Clutch and Air Conditioning(A/C) Clutch Field Coil....3781
Air Conditioning (A/C) System Recovery,Evacuation and Charging....3790
Refrigerant System Tests....3794
Air Conditioning (A/C) Odor Treatment....3806
Heater Core Leak Check....3811
Evaporator Core Leak Check....3815
Refrigerant Identification Testing....3818
Electronic Leak Detection....3821
Condenser Core Leak Check....3823
Air Conditioning (A/C) Compressor LeakDetection....3826
Fluorescent Dye Leak Detection....3828
Refrigerant Oil Adding....3836
Air Conditioning (A/C) Clutch Air Gap Adjustment....3860
Air Conditioning (A/C) System Flushing....3863
Thermostatic Expansion Valve Manifold and TubeAssembly - Vehicles With: Rear Climate Control....3867
Thermostatic Expansion Valve Manifold and TubeAssembly....3880
Air Conditioning (A/C) Compressor Manifold andTube Assembly - 3.2L Duratorq-TDCi(148kW/200PS) - Puma, Vehicles With: Rear ClimateControl....3893
Air Conditioning (A/C) Compressor Manifold andTube Assembly - 3.2L Duratorq-TDCi(148kW/200PS) - Puma....3899
Thermostatic Expansion Valve....3904
Driver Side Register....3908
Blower Motor Resistor....3911
Blower Motor....3915
Heating, Ventilation and Air Conditioning (HVAC)Control Module....3919
Heater Core....3922
Air Conditioning (A/C) Pressure Transducer....3927
Evaporator....3931
Air Inlet Duct....3933
Evaporator Temperature Sensor....3936
Ambient Air Temperature Sensor....3938
Air Inlet Door Actuator....3940
Air Conditioning (A/C) Clutch and AirConditioning (A/C) Clutch Field Coil....3943
Temperature Door Actuator....3948
Condenser....3951
Air Distribution Door Actuator....3956
Passenger Side Register....3958
Receiver Drier Element....3961
Air Conditioning (A/C) Compressor - 3.2L Duratorq-TDCi (148kW/200PS) - Puma....3965
Center Registers....3973
Climate Control Housing....3978
412-02 Rear Climate Control....3979
Description and Operation....3979
Rear Climate Control - Overview....3979
Rear Climate Control - System Operation andComponent Description....3981
Rear Climate Control - Component Location....3987
Rear Blower Motor - Vehicles With: Air Conditioning....3991
Rear Evaporator Front Outlet and Inlet Line....3996
Rear Temperature Door Actuator....4001
Rear Blower Motor - Vehicles With: Auxiliary Heater....4004
Rear Evaporator Outlet Line....4007
Rear Blower Motor Speed Control - Vehicles With:Auxiliary Heater....4011
Rear Blower Motor Speed Control - Vehicles With: AirConditioning....4014
Rear Thermostatic Expansion Valve....4019
Rear Heater Core Housing....4022
Rear Evaporator Rear Outlet and Inlet Line....4028
Rear Evaporator....4033
Rear Heating, Ventilation and Air Conditioning(RHVAC) Control Module....4039
Rear Heater Core....4041
Rear Evaporator Housing....4044
Rear Evaporator Inlet Line....4053
412-03 Supplemental Climate Control....4058
Description and Operation....4058
Supplemental Climate Control - System Operation andComponent Description....4060
Supplemental Climate Control - ComponentLocation....4063
Electric Booster Heater....4065
413 Instrumentation and Warning Systems....4068
413-00 Instrument Panel and Interior Switches Illumination....4068
Description and Operation....4068
Instrument Panel and Interior SwitchesIllumination - Overview....4068
Instrument Panel and Interior Switches Illumination -System Operation and Component Description....4070
Diagnosis and Testing....4075
413-01 Instrumentation, Message Center and Warning Chimes....4083
Description and Operation....4083
Message Center - Overview....4083
Warning Chimes - System Operation and ComponentDescription....4085
Warning Chimes - Overview....4090
Instrument Panel Cluster (IPC) - Overview....4092
Message Center - System Operation and ComponentDescription....4098
Instrument Panel Cluster (IPC) - System Operation andComponent Description....4108
Diagnosis and Testing....4123
Seatbelt Minder Deactivating/Activating....4233
Instrument Panel Cluster (IPC)....4236
413-06 Horn....4242
Description and Operation....4242
Horn - System Operation and ComponentDescription....4242
Horn - Overview....4244
Horn - Component Location....4245
Diagnosis and Testing....4247
Horn....4249
413-13A Parking Aid - Vehicles With: Parking Aid Camera....4251
Description and Operation....4251
Parking Aid - Overview....4251
Parking Aid - System Operation and ComponentDescription....4253
Parking Aid - Component Location....4260
Diagnosis and Testing....4262
Image Processing Module B (IPMB)....4319
Rear Parking Aid Camera....4332
413-13B Parking Aid - Vehicles With: Rear Parking Aid....4334
Specifications....4334
Description and Operation....4336
Parking Aid - Overview....4336
Parking Aid - System Operation and ComponentDescription....4338
Parking Aid - Component Location....4342
Diagnosis and Testing....4344
Azimuth System Check....4352
Elevation System Check....4354
Rear Parking Aid Speaker....4356
Rear Outer Parking Aid Sensor....4358
Parking Aid Switch....4361
Rear Inner Parking Aid Sensor....4364
Parking Assist Control Module (PAM)....4368
414 Battery and Charging System....0
414-01 Battery, Mounting and Cables....4382
Specifications....4382
Description and Operation....4384
Battery and Cables - System Operation andComponent Description....4384
Battery and Cables - Overview....4386
Diagnosis and Testing....4388
Battery Disconnect and Connect - Vehicles With:Dual Batteries....4391
Battery Disconnect and Connect - Vehicles With:Single Battery....4409
Battery Drain Check....4427
Battery Charging....4430
Battery - Vehicles With: Single Battery....4433
Generator Current Sensor....4436
Battery Cables - 3.2L Duratorq-TDCi (148kW/200PS)- Puma....4442
Battery - Vehicles With: Dual Batteries....4448
414-02 Generator and Regulator....4450
Specifications....4450
Generator - 3.2L Duratorq-TDCi (148kW/200PS) -Puma....4452
414-05 Voltage Converter/Inverter....4458
Description and Operation....4458
Direct Current/Alternating Current (DC/AC)Inverter - Overview....4458
Direct Current/Alternating Current (DC/AC)Inverter - Component Location....4460
Direct Current/Alternating Current (DC/AC)Inverter - System Operation and ComponentDescription....4462
Diagnosis and Testing....4464
Direct Current/Alternating Current (DC/AC) Inverter....4466
415 Audio System....4469
415-00A Information and Entertainment System - General Information -Vehicles With: AM/FM....4469
Description and Operation....4469
Information and Entertainment System - SystemOperation and Component Description....4469
Information and Entertainment System -Overview....4472
Information and Entertainment System - ComponentLocation....4474
Diagnosis and Testing....4476
Audio Front Control Module (ACM) Self-Test....4521
Front Door Speaker....4524
Rear Door Speaker....4526
Audio Unit Antenna Cable....4530
C-Pillar Speaker....4532
Audio Front Control Module (ACM)....4535
Audio Input Jack....4539
Audio Unit Antenna....4541
415-00B Information and Entertainment System - General Information -Vehicles With: AM/FM/CD....4546
Description and Operation....4546
Information and Entertainment System - SystemOperation and Component Description....4546
Information and Entertainment System - ComponentLocation....4554
Information and Entertainment System -Overview....4557
Diagnosis and Testing....4559
Audio Front Control Module (ACM) Self-Test....4576
Front Control/Display Interface Module (FCDIM)....4578
Front Controls Interface Module (FCIM)....4582
Satellite Radio Antenna....4590
Audio Front Control Module (ACM)....4594
A-Pillar Tweeter Speaker....4597
Satellite Radio Antenna Cable....4599
415-00C Information and Entertainment System - General Information -Vehicles With: AM/FM/CD/SYNC....4602
Description and Operation....4602
Information and Entertainment System - SystemOperation and Component Description....4602
Information and Entertainment System - ComponentLocation....4615
Information and Entertainment System -Overview....4618
Diagnosis and Testing....4620
SYNC Module [APIM] Programming....4649
Bezel Diagnostics....4652
Reset the SYNC Module [APIM]....4656
Microphone....4658
SYNC Module [APIM]....4665
Global Positioning System Module (GPSM)....4668
SYNC Module [APIM] to Universal Serial Bus (USB)Port Cable....4671
415-00D Information and Entertainment System - General Information -Vehicles With: AM/FM/SYNC/Touchscreen Display....4673
Description and Operation....4673
Information and Entertainment System - ComponentLocation....4673
Information and Entertainment System - SystemOperation and Component Description....4676
Information and Entertainment System -Overview....4691
Diagnosis and Testing....4693
SYNC Module [APIM] Standard Programming....4938
Bezel Diagnostics....4943
SYNC Module [APIM] Custom Programming....4947
Touchscreen Calibration....4952
SYNC Module [APIM] Replacement Programming....4954
Reset the SYNC Module [APIM]....4959
Front Controls Interface Module (FCIM)....4961
SYNC Module [APIM] to Universal Serial Bus (USB)Port Cable....4966
Front Display Interface Module (FDIM)....4969
Audio Front Control Module (ACM)....4973
SYNC Module [APIM]....4977
Media Hub....4980
415-00E Information and Entertainment System - General Information -Vehicles With: Ford Work Solutions....4982
Description and Operation....4982
Information and Entertainment System - ComponentLocation....4982
Information and Entertainment System -Overview....4984
Information and Entertainment System - SystemOperation and Component Description....4986
Diagnosis and Testing....4990
Telematics Modem....4999
Telematics Module....5002
417 Lighting....5007
417-01 Exterior Lighting....5007
Description and Operation....5007
Exterior Lighting - Overview....5007
Exterior Lighting - System Operation and ComponentDescription....5011
Diagnosis and Testing....5022
Daytime Running Lamps (DRL)....5022
Parking, Rear and License Plate Lamps....5024
Headlamps....5027
Turn Signal and Hazard Lamps....5031
Trailer Lamps....5034
Reversing Lamps....5039
Autolamps....5042
Stoplamps....5044
Headlamp Adjustment....5063
Trailer Module (TRM)....5068
Parking Lamp Bulb....5073
Front Turn Signal Lamp Bulb....5075
Stoplamp Switch....5078
Stoplamp Bulb....5080
Hazard Flasher Switch....5082
Rear Lamp Bulb....5084
Cab Marker Lamp....5087
Headlamp Assembly....5090
Headlamp Bulb....5093
High Mounted Stoplamp....5098
Rear Lamp Assembly....5101
Side Marker Lamp....5104
Headlamp Switch....5109
417-02 Interior Lighting....5112
Description and Operation....5112
Interior Lighting - System Operation andComponent Description....5112
Interior Lighting - Overview....5118
Diagnosis and Testing....5120
418 Electrical Distribution....5146
418-00 Module Communications Network....5146
Description and Operation....5146
Communications Network - System Operation andComponent Description....5146
Communications Network - Overview....5174
Diagnosis and Testing....5176
No Communication Between the IntegratedDiagnostic System (IDS) and the Vehicle....5267
418-01 Module Configuration....5269
419 Electronic Feature Group....5275
419-01A Perimeter Anti-Theft Alarm....5275
Description and Operation....5275
Perimeter Anti-Theft Alarm - System Operation andComponent Description....5275
Perimeter Anti-Theft Alarm - Overview....5279
Diagnosis and Testing....5281
419-01B Passive Anti-Theft System (PATS)....5284
Description and Operation....5284
Passive Anti-Theft System (PATS) - SystemOperation and Component Description....5284
Passive Anti-Theft System (PATS) - Overview....5289
Diagnosis and Testing....5290
Key Programming Using Diagnostic Equipment....5294
Erase All Keys and Key Programming....5297
Key Programming Using Two Programmed Keys....5300
Passive Anti-Theft System (PATS) ParameterReset....5302
Passive Anti-Theft System (PATS) Transceiver....5304
419-03 Cruise Control....5307
Description and Operation....5307
Cruise Control - Overview....5307
Cruise Control - System Operation and ComponentDescription....5309
Diagnosis and Testing....5313
419-07 Lane Keeping System....5316
Description and Operation....5316
Lane Keeping System - Overview....5316
Lane Keeping System - Component Location....5318
Lane Keeping System - System Operation andComponent Description....5320
Diagnosis and Testing....5326
Image Processing Module A (IPMA)....5335
419-10 Multifunction Electronic Modules....5339
Description and Operation....5339
Module Controlled Functions - Overview....5339
Module Controlled Functions - SystemOperation and Component Description....5341
Module Controlled Functions - Component Location....5345
Auxiliary Switches - Overview....5347
Diagnosis and Testing....5349
Body Control Module (BCM)....5357
Transport and Factory Mode Deactivation....5426
Auxiliary Switches....5428
Body Control Module (BCM)....5431
501 Body....5440
501-00 Body System - General Information....5440
Description and Operation....5440
Diagnosis and Testing....5442
501-02 Front End Body Panels....5449
Hood....5449
Fender Splash Shield....5457
Radiator Grille Opening Panel....5459
Fender....5466
Cowl Panel Grille....5475
501-03 Body Closures....5479
Specifications....5479
Front Door Alignment....5481
Rear Door Alignment....5490
Sliding Door Alignment....5504
Side Cargo Door Alignment....5514
Hood Alignment....5528
Sliding Door Upper Roller Assembly....5533
Sliding Door Lower Track....5537
Front Door Check Arm....5540
Sliding Door....5544
Sliding Door Lower Roller Assembly....5549
Sliding Door Center Track....5554
Side Cargo Door....5560
Rear Door....5566
Fuel Filler Door Assembly....5572
Sliding Door Center Roller Assembly....5577
Rear Door Check Arm....5581
Front Door....5584
501-05 Interior Trim and Ornamentation....5590
D-Pillar Trim Panel....5590
B-Pillar Trim Panel - Chassis Cab/Cutaway/Van....5599
Passenger Side B-Pillar Trim Panel - M2 Bus....5604
Rear Headliner....5610
Front Headliner....5631
Driver Side B-Pillar Trim Panel - M2 Bus....5643
Rear Door Trim Panel....5647
Side Cargo Door Trim Panel....5652
Loadspace Trim Panel LH....5659
Sliding Door Trim Panel....5664
Front Door Trim Panel....5671
Side Cargo Door Trim Panel - M2 Bus....5681
C-Pillar Trim Panel....5693
A-Pillar Trim Panel....5700
Steering Column Shrouds....5705
Loadspace Trim Panel RH....5710
501-08 Exterior Trim and Ornamentation....5714
Rear Door Moulding....5714
Front Door Moulding....5717
Bodyside Moulding....5722
Sliding Door Moulding....5729
Rear Quarter Panel Moulding....5733
Running Board....5736
Front Fender Moulding....5739
Rear Rocker Panel Moulding....5741
Front Rocker Panel Moulding....5744
Side Cargo Door Moulding....5746
501-09 Rear View Mirrors....5750
Description and Operation....5750
Rear View Mirrors - Overview....5753
Diagnosis and Testing....5755
Exterior Mirror - Vehicles With: Long Arm Mirrors....5775
Exterior Mirror - Vehicles With: Short Arm Mirrors....5789
Interior Rear View Mirror....5800
501-10A Front Seats....5818
Specifications....5818
Description and Operation....5820
Front Seats - System Operation and ComponentDescription....5820
Front Seats - Overview....5822
Diagnosis and Testing....5824
Accessing Mounting Bolts On an Inoperative PowerSeat....5843
Front Seat....5848
Front Seat Armrest....5857
Front Seat Backrest Cover....5859
Front Seat Cushion Cover....5864
Front Seat Backrest....5874
Front Seat Track....5884
Front Seat Tilt Motor....5895
Front Seat Control Switch....5898
Front Head Restraint Guide Sleeve....5902
Front Seat Lumbar Assembly....5907
501-10B Second Row Seats....5909
Three Passenger Bench Seat Frame....5909
Second Row Double Seat Cushion Cover....5912
Second Row Double Seat Frame....5922
Three Passenger Bench Seat Cushion Cover....5926
Second Row Double Seat Armrest....5935
Three Passenger Bench Seat....5939
Three Passenger Bench Seat Backrest Cover....5942
Second Row Double Seat Backrest - Vehicles With:Rear Seat Recliner....5951
Second Row Double Seat....5964
Three Passenger Bench Seat Head RestraintGuide Sleeve....5967
Three Passenger Bench Seat Armrest....5970
Second Row Double Seat Backrest Cover....5974
Three Passenger Bench Seat Backrest - VehiclesWith: Rear Seat Recliner....5983
Second Row Double Seat Head Restraint GuideSleeve....6003
Second Row Double Seat Backrest - VehiclesWithout: Rear Seat Recliner....6006
Three Passenger Bench Seat Backrest - VehiclesWithout: Rear Seat Recliner....6013
501-10C Third Row Seats....6020
Third Row Single Seat....6020
Three Passenger Bench Seat Backrest - VehiclesWithout: Rear Seat Recliner....6022
Third Row Single Seat Head Restraint GuideSleeve....6029
Third Row Single Seat Frame....6032
Three Passenger Bench Seat Backrest Cover....6036
Third Row Single Seat Cushion Cover....6044
Third Row Single Seat Backrest Cover....6051
Three Passenger Bench Seat Cushion Cover....6058
Third Row Single Seat Backrest - Vehicles Without:Rear Seat Recliner....6064
Third Row Single Seat Backrest - Vehicles With:Rear Seat Recliner....6071
Third Row Single Seat Armrest....6079
Three Passenger Bench Seat Frame....6083
Third Row Double Seat....6086
Third Row Double Seat Head Restraint GuideSleeve....6089
Third Row Double Seat Frame....6092
Three Passenger Bench Seat Head RestraintGuide Sleeve....6096
Third Row Double Seat Cushion Cover....6099
Third Row Double Seat Backrest Cover....6109
Third Row Double Seat Backrest - VehiclesWithout: Rear Seat Recliner....6118
Three Passenger Bench Seat....6125
Third Row Double Seat Backrest - Vehicles With:Rear Seat Recliner....6127
Third Row Double Seat Armrest....6140
Three Passenger Bench Seat Backrest - VehiclesWith: Rear Seat Recliner....6144
Seat Latch Floor Release Handle....6162
501-10D Additional Row Seats....6167
Seat Latch Floor Release Handle....6167
Three Passenger Bench Seat Head RestraintGuide Sleeve....6172
Three Passenger Bench Seat Frame....6175
Three Passenger Bench Seat Cushion Cover....6178
Last Row Double Seat Backrest....6184
Last Row Double Seat Cushion Cover....6191
Three Passenger Bench Seat Backrest Cover....6199
Three Passenger Bench Seat Backrest - VehiclesWithout: Rear Seat Recliner....6207
Fourth Row Double Seat Armrest....6214
Three Passenger Bench Seat Backrest - VehiclesWith: Rear Seat Recliner....6218
Fourth Row Double Seat Backrest - Vehicles With:Rear Seat Recliner....6236
Fourth Row Double Seat Backrest - VehiclesWithout: Rear Seat Recliner....6249
Last Row Single Seat....6256
Last Row Single Seat Head Restraint GuideSleeve....6260
Last Row Single Seat Frame....6263
Fourth Row Double Seat Backrest Cover....6266
Three Passenger Bench Seat....6275
Last Row Single Seat Backrest....6277
Last Row Single Seat Backrest Cover....6282
Fourth Row Double Seat Cushion Cover....6286
Fourth Row Double Seat Frame....6296
Fourth Row Double Seat Head Restraint GuideSleeve....6301
Fourth Row Double Seat....6304
Fourth Row Single Seat Armrest....6309
Fourth Row Single Seat Backrest - Vehicles With:Rear Seat Recliner....6313
Last Row Double Seat Backrest Cover....6321
Last Row Double Seat Head Restraint GuideSleeve....6329
Fourth Row Single Seat....6332
Fourth Row Single Seat Head Restraint GuideSleeve....6336
Fourth Row Single Seat Frame....6339
Fourth Row Single Seat Cushion Cover....6344
Last Row Double Seat....6351
Last Row Single Seat Cushion Cover....6353
Fourth Row Single Seat Backrest - VehiclesWithout: Rear Seat Recliner....6359
Last Row Double Seat Frame....6366
Fourth Row Single Seat Backrest Cover....6370
501-11 Glass, Frames and Mechanisms....6377
Description and Operation....6377
Glass, Frames and Mechanisms - SystemOperation and Component Description....6377
Glass, Frames and Mechanisms - Overview....6381
Diagnosis and Testing....6383
Fixed Glass....6387
Heated Window Grid Wire Repair....6395
Lead Terminal Repair....6399
Power Door Window Initialization....6402
Front Door Window Glass....6404
Front Door Window Regulator Motor....6411
Front Door Window Control Switch....6413
Front Door Glass Top Run....6416
Front Door Glass Run and Bracket....6419
Front Door Fixed Window Glass....6431
Front Door Window Regulator....6433
501-12 Instrument Panel and Console....6442
Floor Console....6442
Instrument Panel Console....6445
Auxiliary Power Point....6453
Instrument Panel....6457
Glove Compartment....6458
Overhead Console....6462
Instrument Panel Upper Section....6470
501-14 Handles, Locks, Latches and Entry Systems....6489
Specifications....6489
Description and Operation....6491
Handles, Locks, Latches and Entry Systems -System Operation and Component Description....6491
Handles, Locks, Latches and Entry Systems -Overview....6497
Diagnosis and Testing....6499
Remote Keyless Entry (RKE) TransmitterProgramming....6505
Door Latch Lubrication....6507
Hood Latch Release Cable....6515
Hood Latch Release Handle....6521
Rear Door Latch....6524
Hood Latch....6529
Side Cargo Door Lock Cylinder....6533
Rear Door Cable....6536
Rear Door Lower Latch....6546
Rear Door Lock Cylinder....6549
Sliding Door Cable Control Assembly....6552
Sliding Door Cable....6555
Exterior Rear Door Handle Reinforcement....6579
Door Lock Control Switch....6582
Sliding Door Lock Cylinder....6584
Exterior Side Cargo Door Handle Reinforcement....6588
Side Cargo Door Cable....6590
Side Cargo Door Latch....6592
Rear Door Upper Latch....6597
Sliding Door Latch....6600
Exterior Rear Door Handle....6608
Front Door Lock Cylinder....6612
Exterior Sliding Door Handle Reinforcement....6616
Front Door Latch....6622
Interior Front Door Handle....6628
Exterior Side Cargo Door Handle....6631
Exterior Front Door Handle Reinforcement....6635
Interior Sliding Door Handle....6637
Interior Side Cargo Door Handle....6641
Interior Rear Door Handle....6643
Exterior Front Door Handle....6645
Exterior Sliding Door Handle....6648
Ignition Lock Cylinder....6654
Radio Frequency (RF) Receiver....6657
501-16 Wipers and Washers....6662
Description and Operation....6662
Wipers and Washers - Overview....6662
Wipers and Washers - System Operation andComponent Description....6664
Diagnosis and Testing....6668
Washer Hose Repair....6674
Windshield Wiper Motor....6677
Wiper Linkage Assembly....6679
Windshield Washer Reservoir....6683
Windshield Wiper Pivot Arm....6687
Windshield Washer Pump....6693
Rain Sensor....6695
501-19 Bumpers....6698
Rear Bumper Cover....6698
Front Bumper Cover....6702
Front Bumper....6707
Rear Bumper....6711
Bumper Arms....6720
Rear Bumper Cover....6724
Front Bumper Cover....6733
501-20A Seatbelt Systems....6740
Description and Operation....6740
Diagnosis and Testing....6744
Seatbelt Twisted at the Seatbelt Guide....6750
Seatbelt Procedure After a Collision....6754
Seatbelt Cleaning....6756
Seatbelt Maintenance....6758
Seatbelt Tongue Rotated On Belt....6760
Locked Seatbelt Retractor Releasing....6762
Rear Seatbelt Buckle....6770
Front Seatbelt Buckle....6774
Last Row Single Seat Seatbelt Retractor....6779
Seatbelt Shoulder Height Adjuster....6786
Rear Seatbelt Retractor....6794
Front Seatbelt Retractor and Pretensioner....6799
501-20B Supplemental Restraint System....6804
Description and Operation....6804
Airbag and Seatbelt Pretensioner SupplementalRestraint System (SRS) - Component Location....6804
Airbag and Seatbelt Pretensioner SupplementalRestraint System (SRS) - Overview....6809
Airbag and Seatbelt Pretensioner SupplementalRestraint System (SRS) - System Operation andComponent Description....6811
Diagnosis and Testing....6817
Pinpoint Test - DTC: Z....6817
Pinpoint Test - DTC: AB....6822
Pinpoint Test - DTC: G....6827
Pinpoint Test - DTC: M....6837
Pinpoint Test - DTC: F....6852
Pinpoint Test - DTC: N....6863
Pinpoint Test - DTC: O....6878
Pinpoint Test - DTC: P, Chassis Cab/Cutaway/Van....6893
Pinpoint Test - DTC: Q, Chassis Cab/Cutaway/Van....6903
Pinpoint Test - DTC: E....6918
Pinpoint Test - DTC: S, M2 Bus....6933
Pinpoint Test - DTC: L....6948
Airbag Supplemental Restraint System (SRS)....6963
Pinpoint Test - DTC: D....6986
Pinpoint Test - DTC: K....7001
Pinpoint Test - DTC: T, M2 Bus....7016
Pinpoint Test - DTC: X....7026
Pinpoint Test - DTC: W....7036
Pinpoint Test - DTC: J....7045
Pinpoint Test - DTC: U, M2 Bus....7060
Pinpoint Test - DTC: C....7080
Pinpoint Test - DTC: B....7091
Pinpoint Test - DTC: AE....7099
Pinpoint Test - DTC: A....7105
Pinpoint Test - DTC: I....7115
Pinpoint Test - DTC: H....7125
Pinpoint Test - DTC: V, M2 Bus....7135
Pinpoint Test - DTC: R, Chassis Cab/Cutaway/Van....7155
Pinpoint Test - DTC: AF....7170
Pinpoint Test - DTC: Y....7175
Pinpoint Test - DTC: AD....7186
Pinpoint Test - DTC: AC....7191
Clockspring Adjustment....7195
Supplemental Restraint System (SRS)Repowering....7198
Supplemental Restraint System (SRS)Depowering....7201
Inspection and Repair after a SupplementalRestraint System (SRS) Deployment....7204
Pyrotechnic Device Disposal....7207
Clockspring....7224
Passenger Side Curtain Airbag - Bus, VehiclesWith: High-Roof/Medium-Roof....7228
Side Curtain Airbag - Chassis Cab/Cutaway....7237
Driver Side Curtain Airbag - Bus/Van, VehiclesWith: Medium-Low Roof....7245
B-Pillar Side Impact Sensor....7254
Front Impact Severity Sensor....7259
Side Curtain Airbag - Van, Vehicles With: High-Roof/Medium-Roof....7262
Side Impact Sensor....7270
Side Airbag....7277
Driver Airbag....7286
Passenger Side Curtain Airbag - Bus/Van, VehiclesWith: Medium-Low Roof....7292
Front Door Side Impact Sensor....7301
Restraints Control Module (RCM)....7304
Passenger Airbag....7310
Driver Side Curtain Airbag - Bus, Vehicles With:High-Roof/Medium-Roof....7314
501-25 Body Repairs - General Information....7327
Specifications....7327
Description and Operation....7331
Plastic Repairs....7342
Noise, Vibration and Harshness....7346
Plastic Repairs....7353
Joining Techniques....7360
Corrosion Prevention....7367
Welding Precautions....7375
501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks....7378
Description and Operation....7378
Vehicle Specific Body Construction....7404
Body Panel Sectioning....7456
501-27 Front End Sheet Metal Repairs....7459
Fender Apron Panel Inner Reinforcement....7459
Front Side Member....7464
Fender Apron Panel Reinforcement....7474
Fender Apron Panel....7480
501-28 Roof Sheet Metal Repairs....7491
Roof Panel - Chassis Cab/Cutaway....7491
Roof Panel - Long Wheelbase/Van/Wagon....7510
Roof Rear Panel....7548
Roof Panel - Medium Wheelbase/Short Wheelbase/Van/Wagon....7570
Roof Filler Panel....7599
501-29 Side Panel Sheet Metal Repairs....7654
C-Pillar Reinforcement - Van/Wagon....7654
Side Panel Extension - Chassis Cab/Cutaway....7662
Front Door Skin Panel....7676
Side Panel - Chassis Cab/Cutaway....7689
Sliding Door Skin Panel - Van/Wagon....7707
B-Pillar and Reinforcement - Van/Wagon....7727
A-Pillar Outer Panel....7748
B-Pillar and Reinforcement - Chassis Cab/Cutaway....7769
A-Pillar Assembly....7804
Side Panel - Van/Wagon....7829
501-30 Rear End Sheet Metal Repairs....7849
Quarter Panel LH - Van/Wagon....7849
Rear Floor Panel - Van/Wagon....7871
Back Panel and Reinforcement - Van/Wagon....7880
Rear Wheelhouse Outer - Van/Wagon....7892
Back Panel and Reinforcement - Chassis Cab....7907
Rear Side Member Section - Chassis Cab/Cutaway....7928
Rear Side Member Section - Van/Wagon....7949
501-36 Paint - General Information....7967
Description and Operation....7967
Paintwork Defects and Damage....7973
502 Frame and Mounting....7977
502-00 Uni-Body, Subframe and Mounting System....7977
Transmission Support Crossmember....7977
Front Subframe....7984
Engine Crossmember....8005
WD-Wiring Diagrams....8014
3-1 Introduction....8014
Subsection....8014
Subsection_2....8015
Subsection_3....8016
Subsection_4....8017
Subsection_5....8018
4-1 Symbols....8019
Subsection....8019
Subsection_2....8020
Subsection_3....8021
Subsection_4....8022
Subsection_5....8023
5-1 Connector Repair Procedures....8024
Subsection....8024
Subsection_2....8025
Subsection_3....8026
Subsection_4....8027
Subsection_5....8028
Subsection_6....8029
Subsection_7....8030
Subsection_8....8031
Subsection_9....8032
10-1 Grounds....8033
Subsection....8033
Subsection_2....8034
Subsection_3....8035
Subsection_4....8036
Subsection_5....8037
Subsection_6....8038
Subsection_7....8039
Subsection_8....8040
Subsection_9....8041
Subsection_10....8042
Subsection_11....8043
Subsection_12....8044
Subsection_13....8045
Subsection_14....8046
Subsection_15....8047
Subsection_16....8048
Subsection_17....8049
Subsection_18....8050
Subsection_19....8051
Subsection_20....8052
Subsection_21....8053
Subsection_22....8054
Subsection_23....8055
Subsection_24....8056
Subsection_25....8057
Subsection_26....8058
Subsection_27....8059
Subsection_28....8060
Subsection_29....8061
Subsection_30....8062
Subsection_31....8063
Subsection_32....8064
Subsection_33....8065
Subsection_34....8066
Subsection_35....8067
11-1 Fuse and Relay Information....8068
Subsection....8068
Subsection_2....8069
Subsection_3....8070
Subsection_4....8071
Subsection_5....8072
Subsection_6....8073
Subsection_7....8074
Subsection_8....8075
Subsection_9....8076
12-1 Charging System....8077
Subsection....8077
Subsection_2....8078
Subsection_3....8079
Subsection_4....8080
13-1 Power Distribution....8081
Subsection....8081
Subsection_2....8082
Subsection_3....8083
Subsection_4....8084
Subsection_5....8085
Subsection_6....8086
Subsection_7....8087
Subsection_8....8088
Subsection_9....8089
Subsection_10....8090
Subsection_11....8091
Subsection_12....8092
Subsection_13....8093
Subsection_14....8094
Subsection_15....8095
Subsection_16....8096
Subsection_17....8097
Subsection_18....8098
Subsection_19....8099
Subsection_20....8100
Subsection_21....8101
Subsection_22....8102
Subsection_23....8103
Subsection_24....8104
Subsection_25....8105
Subsection_26....8106
Subsection_27....8107
Subsection_28....8108
Subsection_29....8109
Subsection_30....8110
Subsection_31....8111
Subsection_32....8112
Subsection_33....8113
Subsection_34....8114
Subsection_35....8115
Subsection_36....8116
Subsection_37....8117
Subsection_38....8118
Subsection_39....8119
Subsection_40....8120
Subsection_41....8121
Subsection_42....8122
Subsection_43....8123
Subsection_44....8124
Subsection_45....8125
Subsection_46....8126
Subsection_47....8127
Subsection_48....8128
Subsection_49....8129
Subsection_50....8130
Subsection_51....8131
Subsection_52....8132
Subsection_53....8133
Subsection_54....8134
Subsection_55....8135
Subsection_56....8136
Subsection_57....8137
Subsection_58....8138
Subsection_59....8139
Subsection_60....8140
Subsection_61....8141
Subsection_62....8142
Subsection_63....8143
Subsection_64....8144
Subsection_65....8145
14-1 Module Communications Network....8146
Subsection....8146
Subsection_2....8147
Subsection_3....8148
Subsection_4....8149
Subsection_5....8150
Subsection_6....8151
Subsection_7....8152
Subsection_8....8153
Subsection_9....8154
Subsection_10....8155
Subsection_11....8156
20-1 Starting System....8157
Subsection....8157
Subsection_2....8158
Subsection_3....8159
Subsection_4....8160
24-1 Electronic Engine Controls - 3.2L Diesel....8161
Subsection....8161
Subsection_2....8162
Subsection_3....8163
Subsection_4....8164
Subsection_5....8165
Subsection_6....8166
Subsection_7....8167
Subsection_8....8168
Subsection_9....8169
Subsection_10....8170
Subsection_11....8171
Subsection_12....8172
Subsection_13....8173
Subsection_14....8174
Subsection_15....8175
Subsection_16....8176
Subsection_17....8177
Subsection_18....8178
Subsection_19....8179
Subsection_20....8180
Subsection_21....8181
Subsection_22....8182
25-1 Electronic Engine Controls - 3.5L GTDI....8183
Subsection....8183
Subsection_2....8184
Subsection_3....8185
Subsection_4....8186
Subsection_5....8187
Subsection_6....8188
Subsection_7....8189
Subsection_8....8190
Subsection_9....8191
Subsection_10....8192
Subsection_11....8193
Subsection_12....8194
Subsection_13....8195
Subsection_14....8196
Subsection_15....8197
Subsection_16....8198
26-1 Electronic Engine Controls – 3.7L TIVCT....8199
Subsection....8199
Subsection_2....8200
Subsection_3....8201
Subsection_4....8202
Subsection_5....8203
Subsection_6....8204
Subsection_7....8205
Subsection_8....8206
Subsection_9....8207
Subsection_10....8208
Subsection_11....8209
Subsection_12....8210
Subsection_13....8211
30-1 Transmission Controls - 6R80....8212
Subsection....8212
Subsection_2....8213
Subsection_3....8214
Subsection_4....8215
Subsection_5....8216
Subsection_6....8217
Subsection_7....8218
31-1 Cruise Control....8219
Subsection....8219
Subsection_2....8220
Subsection_3....8221
Subsection_4....8222
Subsection_5....8223
33-1 Cooling Fan....8224
Subsection....8224
Subsection_2....8225
37-1 Shift Interlock....8226
Subsection....8226
Subsection_2....8227
Subsection_3....8228
42-1 Vehicle Dynamic Systems....8229
Subsection....8229
Subsection_2....8230
Subsection_3....8231
44-1 Horn Cigar Lighter....8232
Subsection....8232
Subsection_2....8233
Subsection_3....8234
Subsection_4....8235
46-1 Supplemental Restraint System....8236
Subsection....8236
Subsection_2....8237
Subsection_3....8238
Subsection_4....8239
Subsection_5....8240
Subsection_6....8241
Subsection_7....8242
Subsection_8....8243
Subsection_9....8244
52-1 Auxiliary Climate Control....8245
Subsection....8245
Subsection_2....8246
Subsection_3....8247
Subsection_4....8248
Subsection_5....8249
54-1 Manual Climate Control System....8250
Subsection....8250
Subsection_2....8251
Subsection_3....8252
Subsection_4....8253
Subsection_5....8254
Subsection_6....8255
Subsection_7....8256
Subsection_8....8257
Subsection_9....8258
56-1 Heated Window....8259
Subsection....8259
Subsection_2....8260
Subsection_3....8261
Subsection_4....8262
60-1 Instrument Cluster....8263
Subsection....8263
Subsection_2....8264
Subsection_3....8265
Subsection_4....8266
Subsection_5....8267
Subsection_6....8268
71-1 Cluster and Panel Illumination....8269
Subsection....8269
Subsection_2....8270
Subsection_3....8271
Subsection_4....8272
Subsection_5....8273
Subsection_6....8274
81-1 Wipers and Washers....8275
Subsection....8275
Subsection_2....8276
Subsection_3....8277
Subsection_4....8278
Subsection_5....8279
Subsection_6....8280
85-1 Headlamps Autolamps....8281
Subsection....8281
Subsection_2....8282
Subsection_3....8283
Subsection_4....8284
89-1 Interior Lamps....8285
Subsection....8285
Subsection_2....8286
Subsection_3....8287
Subsection_4....8288
Subsection_5....8289
Subsection_6....8290
Subsection_7....8291
Subsection_8....8292
Subsection_9....8293
Subsection_10....8294
Subsection_11....8295
Subsection_12....8296
Subsection_13....8297
Subsection_14....8298
Subsection_15....8299
Subsection_16....8300
Subsection_17....8301
Subsection_18....8302
Subsection_19....8303
Subsection_20....8304
Subsection_21....8305
90-1 Turn Signal Stop Hazard Lamps....8306
Subsection....8306
Subsection_2....8307
Subsection_3....8308
Subsection_4....8309
Subsection_5....8310
Subsection_6....8311
Subsection_7....8312
Subsection_8....8313
92-1 Parking, Rear and License Lamps....8314
Subsection....8314
Subsection_2....8315
Subsection_3....8316
Subsection_4....8317
Subsection_5....8318
Subsection_6....8319
Subsection_7....8320
Subsection_8....8321
Subsection_9....8322
93-1 Reversing Lamps....8323
Subsection....8323
Subsection_2....8324
95-1 Trailer Camper Adapter....8325
Subsection....8325
Subsection_2....8326
Subsection_3....8327
Subsection_4....8328
100-1 Power Windows....8329
Subsection....8329
Subsection_2....8330
Subsection_3....8331
112-1 Passive Anti-Theft System....8332
117-1 Remote Keyless Entry and Alarm....8333
Subsection....8333
Subsection_2....8334
Subsection_3....8335
Subsection_4....8336
Subsection_5....8337
Subsection_6....8338
Subsection_7....8339
Subsection_8....8340
Subsection_9....8341
Subsection_10....8342
Subsection_11....8343
Subsection_12....8344
118-1 Tire Pressure Monitor System....8345
Subsection....8345
Subsection_2....8346
120-1 Power Seats....8347
Subsection....8347
Subsection_2....8348
124-1 Power Mirrors....8349
Subsection....8349
Subsection_2....8350
130-1 Audio System Navigation - AM FM....8351
Subsection....8351
Subsection_2....8352
Subsection_3....8353
131-1 Audio System Navigation - AM FM CD....8354
Subsection....8354
Subsection_2....8355
Subsection_3....8356
Subsection_4....8357
Subsection_5....8358
Subsection_6....8359
132-1 Audio System Navigation - AM FM CD SYNC....8360
Subsection....8360
Subsection_2....8361
Subsection_3....8362
Subsection_4....8363
Subsection_5....8364
Subsection_6....8365
Subsection_7....8366
Subsection_8....8367
Subsection_9....8368
Subsection_10....8369
Subsection_11....8370
133-1 Audio System Navigation - AM FM SYNC Touchscreen Display....8371
Subsection....8371
Subsection_2....8372
Subsection_3....8373
Subsection_4....8374
Subsection_5....8375
Subsection_6....8376
Subsection_7....8377
Subsection_8....8378
Subsection_9....8379
Subsection_10....8380
140-1 Customer Access....8381
Subsection....8381
Subsection_2....8382
Subsection_3....8383
Subsection_4....8384
Subsection_5....8385
Subsection_6....8386
141-1 Ford Work Solutions....8387
Subsection....8387
Subsection_2....8388
145-1 Parking Aid....8389
Subsection....8389
Subsection_2....8390
Subsection_3....8391
Subsection_4....8392
Subsection_5....8393
Subsection_6....8394
Subsection_7....8395
146-1 Vehicle Emergency Messaging System....8396
Subsection....8396
Subsection_2....8397
Subsection_3....8398
149-1 Component Testing....8399
Subsection....8399
Subsection_2....8400
Subsection_3....8401
Subsection_4....8402
Subsection_5....8403
Subsection_6....8404
Subsection_7....8405
Subsection_8....8406
Subsection_9....8407
Subsection_10....8408
Subsection_11....8409
Subsection_12....8410
150-1 Connector Views....8411
151-1 Component Location Views....8415
Subsection....8415
Subsection_2....8416
Subsection_3....8417
Subsection_4....8418
Subsection_5....8419
Subsection_6....8420
Subsection_7....8421
Subsection_8....8422
Subsection_9....8423
Subsection_10....8424
Subsection_11....8425
Subsection_12....8426
Subsection_13....8427
Subsection_14....8428
Subsection_15....8429
Subsection_16....8430
Subsection_17....8431
Subsection_18....8432
Subsection_19....8433
Subsection_20....8434
Subsection_21....8435
Subsection_22....8436
Subsection_23....8437
Subsection_24....8438
Subsection_25....8439
Subsection_26....8440
Subsection_27....8441
Subsection_28....8442
Subsection_29....8443
Subsection_30....8444
Subsection_31....8445
Subsection_32....8446
Subsection_33....8447
Subsection_34....8448
Subsection_35....8449
Subsection_36....8450
Subsection_37....8451
Subsection_38....8452
Subsection_39....8453
Subsection_40....8454
Subsection_41....8455
Subsection_42....8456
Subsection_43....8457
Subsection_44....8458
Subsection_45....8459
Subsection_46....8460
Subsection_47....8461
Subsection_48....8462
Subsection_49....8463
Subsection_50....8464
Subsection_51....8465
Subsection_52....8466
Subsection_53....8467
Subsection_54....8468
Subsection_55....8469
Subsection_56....8470
152-1 Component Location Charts....8471
Components....8471
Connectors....8473
Splices....8477
Grounds....8479
Harnesses....8480
160-1 Vehicle Repair Location Charts....8481
2015 PCED 3.2L Diesel....8482
2015 PCED....8482
Introduction....8483
Description and Operation....8484
Diagnostic Methods....8487
Symptom Charts....8488
Diagnostic Subroutines....8489
Pinpoint Tests....8490
Reference Values....8492
Tire Warranty....9041
Table of Contents....9042
FORD AND LINCOLN NEW VEHICLE LIMITED WARRANTY....9043
FORD AND LINCOLN NEW VEHICLE LIMITED WARRANTY....9043
BRIDGESTONE/FIRESTONE LIMITED WARRANTY....9045
ORIGINAL EQUIPMENT PASSENGER AND LIGHT TRUCK TIRES....9045
ELIGIBILITY....9045
WHAT IS WARRANTED AND FOR HOW LONG....9045
WHAT THIS LIMITED WARRANTY DOES NOT COVER....9045
REPLACEMENT PRICE....9046
REPLACEMENT WARRANTY....9047
WHERE TO GO....9047
CONSUMER RIGHTS....9047
CONDITIONS AND EXCLUSIONS....9047
OWNER’S OBLIGATIONS....9048
ARBITRATION....9048
TIRE MAINTENANCE AND SAFETY INFORMATION....9049
CONTACT US....9049
BFGOODRICH TIRES....9050
ABOUT THIS WARRANTY....9050
WHAT IS COVERED AND FOR HOW LONG....9050
Workmanship and materials....9050
WHAT IS NOT COVERED....9050
Tires Which Become Unserviceable Due to:....9050
HOW REPLACEMENT CHARGES ARE CALCULATED....9051
Passenger and Light Truck Tires Workmanship/Materials....9051
Mileage Tires....9051
WHAT YOU MUST DO WHEN MAKING A CLAIM....9052
CONDITIONS AND EXCLUSIONS....9052
CONSUMER RIGHTS....9052
SAFETY MAINTENANCE INFORMATION....9053
CONTACT INFORMATION....9053
CONTINENTAL TIRE....9054
CONTINENTAL TIRE THE AMERICAS, LLC AND CONTINENTAL TIRE CANADA, INC. LIMITED WARRANTY AND ADJUSTMENT POLICY FOR ORIGINAL EQUI....9054
1. ELIGIBILITY....9054
2. WHAT IS THE ADJUSTMENT POLICY AND HOW LONG IS IT APPLICABLE?....9054
BASIC COVERAGE....9054
Where to Go for Warranty replacement:....9054
Free Replacement Period:....9055
Temporary Spare Tires:....9055
After the Free Replacement Period:....9055
3. WHAT IS NOT COVERED BY THIS LIMITED WARRANTY....9056
THE FOLLOWING ARE NOT COVERED:....9056
ATTENTION AUTHORIZED DEALERS:....9057
4. CONTINENTAL TIRE’S OBLIGATIONS....9058
5. OWNER’S OBLIGATIONS....9058
6. SAFETY WARNING:....9059
TEMPORARY SPARE TIRE OWNERS:....9060
FOR SERVICE ASSISTANCE OR INFORMATION....9060
GOODYEAR & DUNLOP BRANDS....9061
HIGHWAY AUTO AND LIGHT TRUCK TIRE WARRANTY AND ADJUSTMENT POLICY (EXCLUDES GOODYEAR® UNISTEEL® RADIAL LIGHT TRUCK TIRES)....9061
WHO IS ELIGIBLE?....9061
WHAT IS COVERED AND FOR HOW LONG?....9061
FREE TIRE REPLACEMENT....9061
ALL OTHER HIGHWAY AUTO OR LIGHT TRUCK TIRES....9061
TEMPORARY SPARE TIRES....9062
PRORATED ADJUSTMENT....9062
HOW WILL PRORATED CHARGES BE CALCULATED?....9062
WHAT IS A COMPARABLE TIRE?....9062
ADDITIONAL PROVISIONS....9063
LIMITATIONS....9063
WHAT IS NOT COVERED BY THIS WARRANTY?....9063
WHAT ARE YOUR LEGAL RIGHTS?....9064
HOW DO YOU OBTAIN AN ADJUSTMENT?....9065
SAFETY WARNINGS....9065
RUN-FLAT TECHNOLOGY EXTENDED MOBILITY TECHNOLOGY (EMT™), RUNONFLAT® (ROF) AND DUNLOP SELF-SUPPORTING TECHNOLOGY (DSST®) ORIGI....9066
IMPORTANT SAFETY INFORMATION....9066
OPERATIONAL MONITORING....9066
RUN-FLAT TIRE FEATURE:....9066
TIRE PRESSURE MONITORING SYSTEM ALERT....9067
TO PROLONG TIRE LIFE DURING A SYSTEM ALERT....9067
SERVICE AFTER A SYSTEM ALERT....9067
TIRE REPAIR....9068
FOR SERVICE ASSISTANCE OR INFORMATION:....9068
HANKOOK TIRE - LIMITED WARRANTY....9069
1. WHAT IS COVERED AND FOR HOW LONG....9069
PASSENGER CAR AND LIGHT TRUCK TIRES....9069
HANKOOK TEMPORARY TIRE....9069
WHAT IS NOT COVERED BY THE WARRANTY....9070
NON ADJUSTABLE CONDITIONS....9070
GENERAL EXCLUSIONS....9070
3. HANKOOK’S OBLIGATIONS....9071
4. OWNER’S OBLIGATIONS....9071
5. SAFETY MAINTENANCE INFORMATION....9071
KUMHO TIRE - LIMITED WARRANTY....9072
1. WHAT IS COVERED AND FOR HOW LONG....9072
PASSENGER CAR AND LIGHT TRUCK TIRES....9072
KUMHO TEMPORARY TIRE....9072
T-TYPE TEMPORARY SPARE TIRES....9073
2. WHAT IS NOT COVERED BY THE WARRANTY....9073
NON-ADJUSTABLE CONDITIONS....9073
GENERAL EXCLUSIONS....9074
3. KUMHO’S OBLIGATIONS....9074
4. OWNER’S OBLIGATIONS....9074
5. SAFETY MAINTENANCE INFORMATION....9075
MAXXIS....9076
MAXXIS TIRES LIMITED WARRANTY....9076
ELIGIBILITY FOR LIMITED WARRANTY....9076
WHAT IS WARRANTED AND FOR HOW LONG....9077
WHAT IS NOT COVERED BY THIS LIMITED WARRANTY POLICY....9077
LIMITATION OF WARRANTY....9077
REPLACEMENT OF TIRES....9078
WARRANTY CLAIM PROCEDURE....9079
SAFETY MAINTENANCE INFORMATION....9079
CONTACT INFORMATION....9080
MICHELIN....9081
ABOUT THIS LIMITED WARRANTY....9081
WHAT’S COVERED AND FOR HOW LONG?....9081
Workmanship and Materials....9081
Treadwear - For Tires with Mileage Warranty Coverage....9081
The Michelin Promise Plan....9082
WHAT IS NOT COVERED....9083
HOW REPLACEMENT CHARGES ARE CALCULATED....9083
Passenger and Light Truck Tires....9083
Treadwear....9084
WHAT THE CONSUMER MUST DO WHEN MAKING A CLAIM....9084
CONDITIONS AND EXCLUSIONS....9084
CONSUMER RIGHTS....9085
SAFETY MAINTENANCE INFORMATION....9085
ARBITRATION CLAUSE....9085
RESOLUTION OF DISPUTES....9085
CONTACT INFORMATION....9087
PIRELLI....9088
PIRELLI® ORIGINAL EQUIPMENT & REPLACEMENT LIMITED WARRANTY PASSENGER & LIGHT TRUCK TIRES....9088
WHAT IS WARRANTED AND WHO IS ELIGIBLE UNDER THE WARRANTY?....9088
WHAT IS THE ADJUSTMENT POLICY AND FOR HOW LONG?....9088
THE PTNA WARRANTY FOR ORIGINAL EQUIPMENT AND REPLACEMENT TIRES APPLIES ONLY IF:....9089
ROAD HAZARD POLICY FOR RUN FLAT TIRES ONLY....9089
WHAT IS NOT COVERED BY THE WARRANTY?....9089
HOW TO MAKE A CLAIM UNDER THIS WARRANTY....9091
COOPER TIRE....9093
LIMITED WARRANTY FOR PASSENGER TIRES....9093
ELIGIBILITY....9093
WHAT IS COVERED AND FOR HOW LONG?....9093
Free Tire Replacement:....9093
Prorated Tire Replacement:....9093
WHAT IS NOT COVERED BY THE WARRANTY....9094
HOW AND WHERE TO GO FOR WARRANTY REPLACEMENT....9095
CONDITIONS AND EXCLUSIONS....9095
CONSUMER RIGHTS....9095
OWNER’S OBLIGATION....9096
TIRE REGISTRATION....9096
SAFETY AND MAINTENANCE INFORMATION....9096
CONTACT INFORMATION....9097
TOYO TIRES LIMITED WARRANTY....9098
WHAT IS COVERED AND FOR HOW LONG?....9098
ELIGIBLE TIRES....9098
WHAT IS NOT COVERED?....9098
WHAT TOYO TIRES WILL DO....9099
HOW TO MAKE A CLAIM....9101
YOUR LEGAL RIGHTS....9101
LIMITATIONS AND EXCLUSIONS....9101
TIRE SAFETY AND MAINTENANCE INFORMATION....9101
CONTACT INFORMATION....9102
SAFETY INFORMATION....9103
DRIVING ON ANY TIRE THAT DOES NOT HAVE THE CORRECT INFLATION PRESSURE IS DANGEROUS....9103
CHECK THE COLD INFLATION PRESSURES IN ALL YOUR TIRES, INCLUDING THE SPARE, AT LEAST ONCE EACH MONTH....9103
Checking pressure when tires are hot:....9103
For Example Only:....9104
TIRE SPINNING....9104
HIGH SPEED DRIVING CAN BE DANGEROUS....9104
SPEED RATINGS....9105
INSPECT YOUR TIRES, DO NOT DRIVE ON A DAMAGED TIRE OR WHEEL....9106
HAZARDS....9106
INSPECTION....9106
TIRE TREADWEAR INDICATORS “WEAR BARS”....9107
DO NOT OVERLOAD: DRIVING ON ANY OVERLOADED TIRE IS DANGEROUS....9107
TRAILER TOWING....9108
WHEEL ALIGNMENT AND BALANCING ARE IMPORTANT FOR SAFETY AND MAXIMUM MILEAGE FROM YOUR TIRES.....9108
CHECK HOW YOUR TIRES ARE WEARING AT LEAST ONCE EACH MONTH....9108
TIRE MIXING....9108
TIRE ROTATION....9109
CUSTOMIZATION OF TIRES, WHEELS, OR SUSPENSION ON SUVS AND LIGHT TRUCKS....9109
TIRE ALTERATIONS....9109
REPAIRS - WHEREVER POSSIBLE, SEE YOUR TIRE RETAILER AT ONCE....9110
STORAGE....9110
FOLLOW THESE MOUNTING RECOMMENDATIONS....9111
TEMPORARY SPARE TIRES....9111
REMEMBER... TO AVOID DAMAGE TO YOUR TIRES AND POSSIBLE ACCIDENT:....9111
FAILURE TO OBSERVE ANY OF THE RECOMMENDED PRECAUTIONS CONTAINED IN THIS OWNER’S MANUAL CAN LEAD TO ERRATIC VEHICLE BEHAVIOR A....9112
Warranty Guide....9113
Ford Transit 2015 Repair Service Manual
