Caterpillar 3003, 3013, 3014 and 3024 Engines Repair Service Manual

Complete All Inclusive Technical Manual with electrical wiring diagrams for Caterpillar 3003, 3013, 3014 and 3024 Engines, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Specifications, Systems Operation, Tests & Adjusting, Repair, Disassembly and Assembly, Troubleshooting).

Caterpillar 3003, 3013, 3014 and 3024 Engines workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,335 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

SENR5022 - Specifications (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5023 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5023 - Testing & Adjusting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5023 - Troubleshooting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5027 - Disassembly and Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5027 - Disassembly & Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5043 - Specifications (3003; 3013; 3014 and 3024 Industrial Engines).pdf
SENR5048 - Disassembly and Assembly (3003; 3013; 3014 and 3024 Industrial Engines).pdf
SENR5087 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5087 - Testing & Adjusting (3003; 3013; 3014 and 3024 Engines for Caterpillar Built Machines).pdf

TABLE OF CONTENTS
SENR5022 - Specifications (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............1
  Fuel Shutoff Solenoid............3
  Glow Plugs............4
  Engine Oil Pressure Switch............6
  Coolant Temperature Switch............7
  Electric Starting Motor............8
  Alternator and Regulator............11
  Engine Lifting Bracket............14
  Fan Drive............15
  Belt Tension Chart............16
  Crankshaft Pulley............17
  Flywheel Housing............19
  Flywheel............23
  Gear Group (Front)............26
  Housing (Front)............28
  Piston and Rings............30
  Connecting Rod............39
  Crankshaft............43
  Cylinder Block............56
  Water Pump............62
  Water Temperature Regulator............65
  Engine Oil Pan............67
  Engine Oil Relief Valve............69
  Engine Oil Pressure............71
  Engine Oil Pump............72
  Engine Oil Filter............75
  Engine Oil Lines............77
  Camshaft............79
  Inlet Manifold............85
  Cylinder Head............88
  Cylinder Head Valves............94
  Valve Mechanism Cover............107
  Rocker Shaft............110
  Fuel Transfer Pump............116
  Fuel Injection Nozzles............118
  Fuel Injection Pump............121
  Fuel Injection Lines............123
  Engine Design............125
SENR5023 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............131
  Electrical System............132
  Basic Engine............138
  Cooling System............141
  Lubrication System............143
  Air Inlet and Exhaust System............146
  Fuel System............150
  General Information............160
  Engine Design............166
SENR5023 - Testing & Adjusting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............172
  Air Inlet and Exhaust System - Inspect............174
  Air in Fuel - Test............176
  Alternator - Test............179
  Battery - Test............181
  Belt Tension Chart............182
  Charging System - Test............183
  Compression - Test............184
  Connecting Rod - Inspect............186
  Connecting Rod Bearings - Inspect............189
  Coolant Temperature Switch - Test............190
  Cooling System - Check - Overheating............191
  Cooling System - Inspect............194
  Cooling System - Test............196
  Cylinder Block - Inspect............205
  Cylinder Head - Inspect............207
  Electric Starting System - Test............213
  Engine Oil Pressure Switch - Test............221
  Engine Oil Pump - Inspect............222
  Engine Valve Lash - Inspect_Adjust............226
  Excessive Bearing Wear - Inspect............231
  Excessive Engine Oil Consumption - Inspect............232
  Finding Top Center Position for No. 1 Piston............233
  Flywheel - Inspect............236
  Flywheel Housing - Inspect............239
  Fuel Injection Nozzle - Test............243
  Fuel Injection Timing - Check............254
  Fuel Quality - Test............259
  Fuel Shutoff Solenoid - Test............261
  Fuel System - Inspect............263
  Fuel System - Prime (1)............264
  Fuel System - Prime (2)............268
  Fuel System Pressure - Test............272
  Gear Group (Front) - Time............275
  Glow Plugs - Test............276
  Main Bearings - Inspect............279
  Troubleshooting............280
  Water Temperature Regulator - Test............306
SENR5023 - Troubleshooting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............308
  Glow Plugs - Test............310
  Fuel Shutoff Solenoid - Test............313
  Engine Oil Pressure Switch - Test............315
  Electric Starting System - Test............316
  Coolant Temperature Switch - Test............324
  Charging System - Test............325
  Belt Tension Chart............326
  Battery - Test............327
  Alternator - Test............328
  Flywheel Housing - Inspect............330
  Flywheel - Inspect............333
  Cylinder Head - Inspect............336
  Cylinder Block - Inspect............341
  Main Bearings - Inspect............342
  Connecting Rod Bearings - Inspect............343
  Connecting Rod - Inspect............344
  Water Temperature Regulator - Test............347
  Cooling System - Test............349
  Cooling System - Inspect............357
  Cooling System - Check - Overheating............358
  Excessive Engine Oil Consumption - Inspect............361
  Excessive Bearing Wear - Inspect............362
  Engine Oil Pump - Inspect............363
  Engine Valve Lash - Inspect_Adjust............367
  Compression - Test............371
  Air Inlet and Exhaust System - Inspect............373
  Gear Group (Front) - Time............375
  Fuel System Pressure - Test............376
  Fuel System - Prime............379
  Fuel Quality - Test............387
  Fuel Injection Timing - Check............389
  Fuel Injection Nozzle - Test............394
  Finding Top Center Position for No. 1 Piston............404
  Air in Fuel - Test............407
  Fuel System - Inspect............410
  Troubleshooting............412
SENR5027 - Disassembly & Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............437
  Alternator - Remove and Install............440
  Bearing Clearance - Check............442
  Camshaft - Install............445
  Camshaft - Remove............449
  Connecting Rod Bearings - Install............453
  Connecting Rod Bearings - Remove............456
  Coolant Temperature Switch - Remove and Install............458
  Crankshaft - Install............462
  Crankshaft - Remove............464
  Crankshaft Front Seal - Install............466
  Crankshaft Front Seal - Remove............468
  Crankshaft Main Bearings - Install............471
  Crankshaft Main Bearings - Remove............473
  Crankshaft Pulley - Remove and Install............475
  Crankshaft Rear Seal - Install............479
  Crankshaft Rear Seal - Remove............481
  Cylinder Head - Install............483
  Cylinder Head - Remove............488
  Electric Starting Motor - Remove and Install............493
  Engine Oil Pan - Remove and Install............495
  Engine Oil Pressure Switch - Remove and Install............498
  Engine Oil Pump - Install............501
  Engine Oil Pump - Remove............506
  Engine Oil Relief Valve - Remove and Install............511
  Exhaust Manifold - Remove and Install............514
  Fan - Remove and Install............517
  Flywheel - Install............520
  Flywheel - Remove............524
  Flywheel Housing - Remove and Install............528
  Fuel Filter Base - Assemble............536
  Fuel Filter Base - Disassemble............539
  Fuel Filter Base - Install............542
  Fuel Filter Base - Remove............544
  Fuel Injection Lines - Remove and Install............547
  Fuel Injection Nozzles - Install - 3013, 3014 and 3024 Engines............550
  Fuel Injection Nozzles - Remove - 3013, 3014 and 3024 Engines............553
  Fuel Injection Pump - Install............556
  Fuel Injection Pump - Remove............559
  Fuel Shutoff Solenoid - Remove and Install............562
  Fuel Transfer Pump - Install............565
  Fuel Transfer Pump - Remove............567
  Glow Plugs - Remove and Install............569
  Housing (Front) - Install............572
  Housing (Front) - Remove............574
  Inlet Manifold - Install - 3013, 3014, and 3024 Engines............577
  Inlet Manifold - Remove - 3013, 3014, and 3024 Engines............580
  Inlet and Exhaust Valve Springs - Remove and Install............583
  Inlet and Exhaust Valves - Remove and Install............587
  Lifter Group - Remove and Install............593
  Pistons and Connecting Rods - Assemble............596
  Pistons and Connecting Rods - Disassemble............603
  Pistons and Connecting Rods - Install............607
  Pistons and Connecting Rods - Remove............611
  Rocker Shaft - Assemble - 3013, 3014, and 3024 Engines............613
  Rocker Shaft - Disassemble - 3013, 3014 and 3024 Engines............616
  Rocker Shaft and Pushrod - Install - 3013, 3014 and 3024 Engines............619
  Rocker Shaft and Pushrod - Remove - 3013, 3014 and 3024 Engines............622
  V-Belts - Remove and Install............625
  Valve Mechanism Cover - Remove and Install............628
  Water Pump - Install - 3013, 3014, and 3024 Engines............633
  Water Pump - Remove - 3013, 3014, and 3024 Engines............636
  Water Temperature Regulator - Remove and Install............639
  Water Temperature Regulator Housing - Remove and Install............643
SENR5027 - Disassembly and Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............647
  Electric Starting Motor - Remove and Install............650
  Alternator - Remove and Install............652
  Fan - Remove and Install............654
  V-Belts - Remove and Install............657
  Glow Plugs - Remove and Install............660
  Engine Oil Pressure Switch - Remove and Install............663
  Coolant Temperature Switch - Remove and Install............666
  Bearing Clearance - Check............669
  Crankshaft - Install............672
  Crankshaft - Remove............674
  Crankshaft Main Bearings - Install............676
  Crankshaft Main Bearings - Remove............678
  Connecting Rod Bearings - Install............680
  Connecting Rod Bearings - Remove............682
  Pistons and Connecting Rods - Install............684
  Pistons and Connecting Rods - Assemble............688
  Pistons and Connecting Rods - Disassemble............694
  Pistons and Connecting Rods - Remove............698
  Engine Oil Pan - Remove and Install............700
  Camshaft - Install............703
  Camshaft - Remove............706
  Lifter Group - Remove and Install............709
  Cylinder Head - Install............712
  Cylinder Head - Remove............716
  Rocker Shaft and Pushrod - Install - 3013; 3014 and 3024 Engines............721
  Rocker Shaft - Assemble - 3013; 3014; and 3024 Engines............724
  Rocker Shaft - Disassemble - 3013; 3014 and 3024 Engines............727
  Rocker Shaft and Pushrod - Remove - 3013; 3014 and 3024 Engines............730
  Valve Mechanism Cover - Remove and Install............733
  Housing (Front) - Install............738
  Housing (Front) - Remove............740
  Crankshaft Front Seal - Install............742
  Crankshaft Front Seal - Remove............744
  Crankshaft Pulley - Remove and Install............747
  Flywheel Housing - Remove and Install............750
  Crankshaft Rear Seal - Install............757
  Crankshaft Rear Seal - Remove............759
  Flywheel - Install............761
  Flywheel - Remove............765
  Water Temperature Regulator - Remove and Install............769
  Water Temperature Regulator Housing - Remove and Install............773
  Water Pump - Install - 3013; 3014; and 3024 Engines............777
  Water Pump - Remove - 3013; 3014; and 3024 Engines............780
  Engine Oil Pump - Install............783
  Engine Oil Pump - Remove............788
  Engine Oil Relief Valve - Remove and Install............792
  Inlet and Exhaust Valves - Remove and Install............795
  Inlet and Exhaust Valve Springs - Remove and Install............800
  Inlet Manifold - Install - 3013; 3014; and 3024 Engines............804
  Inlet Manifold - Remove - 3013; 3014; and 3024 Engines............807
  Exhaust Manifold - Remove and Install............810
  Fuel Injection Pump - Install............813
  Fuel Injection Pump - Remove............816
  Fuel Shutoff Solenoid - Remove and Install............819
  Fuel Injection Nozzles - Install - 3013; 3014 and 3024 Engines............822
  Fuel Injection Nozzles - Remove - 3013; 3014 and 3024 Engines............824
  Fuel Injection Lines - Remove and Install............827
  Fuel Transfer Pump - Install............830
  Fuel Transfer Pump - Remove............832
  Fuel Filter Base - Install............834
  Fuel Filter Base - Assemble............836
  Fuel Filter Base - Disassemble............839
  Fuel Filter Base - Remove............842
SENR5043 - Specifications (3003; 3013; 3014 and 3024 Industrial Engines)............845
  Fuel Shutoff Solenoid............847
  Glow Plugs............848
  Engine Oil Pressure Switch............850
  Coolant Temperature Switch............851
  Electric Starting Motor............852
  Alternator and Regulator............855
  Engine Lifting Bracket............858
  Fan Drive............859
  Belt Tension Chart............860
  Crankshaft Pulley............861
  Flywheel Housing............863
  Flywheel............867
  Gear Group (Front)............870
  Housing (Front)............872
  Piston and Rings............874
  Connecting Rod............883
  Crankshaft............887
  Cylinder Block............900
  Radiator............906
  Water Pump............908
  Water Temperature Regulator............911
  Engine Oil Pan............913
  Engine Oil Pressure............915
  Engine Oil Pump............916
  Engine Oil Relief Valve............919
  Engine Oil Filter............921
  Engine Oil Lines............923
  Camshaft............925
  Inlet Manifold............931
  Cylinder Head............934
  Cylinder Head Valves............940
  Valve Mechanism Cover............953
  Rocker Shaft............956
  Fuel Transfer Pump............962
  Fuel Injection Nozzles............964
  Fuel Injection Pump............967
  Fuel Injection Lines............969
  Engine Design............971
SENR5048 - Disassembly and Assembly (3003; 3013; 3014 and 3024 Industrial Engines)............977
  Electric Starting Motor - Remove and Install............980
  Alternator - Remove and Install............982
  Fan - Remove and Install............984
  V-Belts - Remove and Install............987
  Glow Plugs - Remove and Install............990
  Engine Oil Pressure Switch - Remove and Install............993
  Coolant Temperature Switch - Remove and Install............996
  Bearing Clearance - Check............999
  Crankshaft - Install............1002
  Crankshaft - Remove............1004
  Crankshaft Main Bearings - Install............1006
  Crankshaft Main Bearings - Remove............1008
  Connecting Rod Bearings - Install............1010
  Connecting Rod Bearings - Remove............1012
  Pistons and Connecting Rods - Install............1014
  Pistons and Connecting Rods - Assemble............1018
  Pistons and Connecting Rods - Disassemble............1024
  Pistons and Connecting Rods - Remove............1028
  Engine Oil Pan - Remove and Install............1030
  Camshaft - Install............1033
  Camshaft - Remove............1036
  Lifter Group - Remove and Install............1039
  Cylinder Head - Install............1042
  Cylinder Head - Remove............1046
  Rocker Shaft and Pushrod - Install - 3003 Engine............1051
  Rocker Shaft - Assemble - 3003 Engines............1053
  Rocker Shaft - Disassemble - 3003 Engines............1055
  Rocker Shaft and Pushrod - Remove - 3003 Engines............1057
  Valve Mechanism Cover - Remove and Install............1059
  Housing (Front) - Install............1064
  Housing (Front) - Remove............1066
  Crankshaft Front Seal - Install............1068
  Crankshaft Front Seal - Remove............1070
  Crankshaft Pulley - Remove and Install............1073
  Flywheel Housing - Remove and Install............1076
  Crankshaft Rear Seal - Install............1083
  Crankshaft Rear Seal - Remove............1085
  Flywheel - Install............1087
  Flywheel - Remove............1091
  Water Temperature Regulator - Remove and Install............1095
  Water Temperature Regulator Housing - Remove and Install............1098
  Water Pump - Install - 3003 Engines............1101
  Water Pump - Remove - 3003 Engines............1104
  Engine Oil Pump - Install............1107
  Engine Oil Pump - Remove............1112
  Engine Oil Relief Valve - Remove and Install............1116
  Inlet and Exhaust Valves - Remove and Install............1119
  Inlet and Exhaust Valve Springs - Remove and Install............1124
  Inlet Manifold - Install - 3013; 3014; and 3024 Engines............1128
  Inlet Manifold - Remove - 3013; 3014; and 3024 Engines............1130
  Exhaust Manifold - Remove and Install............1133
  Fuel Injection Pump - Install............1136
  Fuel Injection Pump - Remove............1139
  Fuel Shutoff Solenoid - Remove and Install............1142
  Fuel Injection Nozzles - Install - 3003 Engines............1145
  Fuel Injection Nozzles - Remove - 3003 Engines............1149
  Fuel Injection Lines - Remove and Install............1152
  Fuel Transfer Pump - Install............1155
  Fuel Transfer Pump - Remove............1157
  Fuel Filter Base - Install............1159
  Fuel Filter Base - Assemble............1161
  Fuel Filter Base - Disassemble............1164
  Fuel Filter Base - Remove............1167
SENR5087 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............1170
  Electrical System............1171
  Basic Engine............1177
  Cooling System............1180
  Lubrication System............1182
  Air Inlet and Exhaust System............1185
  Fuel System............1189
  General Information............1199
  Engine Design............1205
SENR5087 - Testing & Adjusting (3003; 3013; 3014 and 3024 Engines for Caterpillar Built Machines)............1211
  Glow Plugs - Test............1213
  Fuel Shutoff Solenoid - Test............1216
  Engine Oil Pressure Switch - Test............1218
  Electric Starting System - Test............1219
  Coolant Temperature Switch - Test............1227
  Charging System - Test............1228
  Belt Tension Chart............1229
  Battery - Test............1230
  Alternator - Test............1231
  Flywheel Housing - Inspect............1233
  Flywheel - Inspect............1236
  Cylinder Head - Inspect............1239
  Cylinder Block - Inspect............1244
  Main Bearings - Inspect............1245
  Connecting Rod Bearings - Inspect............1246
  Connecting Rod - Inspect............1247
  Water Temperature Regulator - Test............1250
  Cooling System - Test............1252
  Cooling System - Inspect............1260
  Cooling System - Check - Overheating............1261
  Excessive Engine Oil Consumption - Inspect............1264
  Excessive Bearing Wear - Inspect............1265
  Engine Oil Pump - Inspect............1266
  Engine Valve Lash - Inspect_Adjust............1270
  Compression - Test............1274
  Air Inlet and Exhaust System - Inspect............1276
  Gear Group (Front) - Time............1278
  Fuel System Pressure - Test............1279
  Fuel System - Prime............1282
  Fuel Quality - Test............1286
  Fuel Injection Timing - Check............1288
  Fuel Injection Nozzle - Test............1293
  Finding Top Center Position for No. 1 Piston............1303
  Air in Fuel - Test............1306
  Fuel System - Inspect............1309
  Troubleshooting............1311