Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Telehandlers Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar Telehandlers TH340B, TH350B, TH355B, TH360B, TH460B, TH560B, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Telehandlers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,796 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
RENR5183 - Disassembly & Assembly (TH350B, TH360B, TH460B & TH560B Telehandlers Engine Supplement).pdf
RENR5186 - Disassembly & Assembly (TH350B, TH355B, TH360B, TH460B & TH560B Telehandlers Power Train).pdf
RENR5188 - Systems Operation (TH350B, TH360B, TH460B & TH560B Telehandlers Hydraulic System).pdf
RENR5188 - Testing & Adjusting (TH350B, TH360B, TH460B & TH560B Telehandlers Hydraulic System).pdf
RENR5191 - Schematic (TH350B, TH355B, TH460B, & TH560B Telehandler Hydraulic System).pdf
RENR5192 - Disassembly & Assembly (TH340B, TH350B, TH355B, TH360B, TH460B & TH560B Telehandlers).pdf
RENR5193 - Schematic (TH350B & TH360B Telehandler Electrical System).pdf
RENR6705 - Specifications (TH350B, TH360B, TH460B & TH560B Telehandlers Machine Systems).pdf
RENR7744 - Schematic (TH460B & TH560B Telehandler Electrical System).pdf
RENR7925 - Schematic (TH460B Telehandler Electrical System).pdf
RENR9862 - Schematic (TH460B & TH560B Telehandler Electrical System).pdf
SENR5664 - Disassembly & Assembly (Air Conditioning & Heating R134a for All Caterpillar Machines).pdf
SENR5664 - Specifications (Air Conditioning & Heating R134a for All Caterpillar Machines).pdf
SENR5664 - Systems Operation (Air Conditioning & Heating R134a for All Caterpillar Machines).pdf
SENR5664 - Testing & Adjusting (Air Conditioning & Heating R134a for All Caterpillar Machines).pdf
SENR5664 - Troubleshooting (Air Conditioning & Heating R134a for All Caterpillar Machines).pdf
31200243 - Operation & Maintenance Manual (TH360B Telehandler).pdf
31200252 - Parts Manual (TH360B Telehandler).pdf
31200253 - Parts Manual (TH560B Telehandler).pdf
TABLE OF CONTENTS
31200243 - Operation & Maintenance Manual (TH360B Telehandler).......3
31200243_A_TH360B_CAT_O&MM.......3
Table of Contents.......5
Foreword.......9
Literature Information.......9
Safety.......9
Operation.......9
Maintenance.......9
Maintenance Intervals.......9
Certified Engine Maintenance.......9
Machine Capacity.......9
Contact Information.......10
Safety Section.......11
Safety Messages.......11
Do Not Operate (1).......14
Do Not Stand Under the Load (2).......14
No Hands (3).......15
Do Not Operate (4).......15
Forks (5).......16
Do Not Weld On The ROPS/FOPS Structure (6).......16
Crushing Hazard (7).......17
No Hands (8).......17
Seat Belt (9).......18
Crushing Hazard (10).......18
Crushing Hazard (11).......19
Engine Coolant (12).......19
Avoid Power Lines (13).......20
Low Bridge (14).......20
Jump Start Cables (15).......21
Ether (16).......21
Crushing Hazard (17).......22
Crushing Hazard (18).......22
Operation (19).......22
Impaling Hazard (20).......22
Crushing Hazard (21).......23
Entanglement and Flying Objects (22).......23
Trap Point (23).......23
Crushing Hazard (24).......23
Ether (25).......24
Additional Messages.......24
General Hazard Information.......28
Pressurized Air and Water.......29
Trapped Pressure.......29
Fluid Penetration.......29
Containing Fluid Spillage.......29
Dispose of Waste Properly.......29
Crushing Prevention and Cutting Prevention.......29
Burn Prevention.......30
Coolant.......30
Oils.......30
Batteries.......30
Fire Prevention and Explosion Prevention.......30
Fire Extinguisher.......31
Lines, Tubes and Hoses.......31
Fire Extinguisher Location.......32
Tire Information.......32
Electrical Storm Injury Prevention.......32
Before Starting Engine.......33
Engine Starting.......33
Before Operation.......34
Operation.......34
Machine Operating Temperature Range.......34
Machine Operation.......34
Travel.......34
Lifting Capacities.......34
Work Tools.......35
Engine Stopping.......35
Work Tools.......35
Parking.......35
Equipment Lowering with Loss of Hydraulic Power.......36
Sound Information and Vibration Information.......36
Sound Level.......36
Vibration Level.......36
Operator Station.......36
Guards (Operator Protection).......36
Rollover Protective Structure (ROPS), Falling Object Protective Structure (FOPS).......37
Other Guards (If Equipped).......37
Product Information Section.......39
General Information.......39
Lifting Capacities.......39
Examples of Estimating the Lift Operation from the Load Chart.......40
Specifications.......41
Intended Use.......42
Application/Configuration Restrictions.......42
Identification Information.......42
Plate Locations and Film Locations.......42
Serial Number.......43
Certification.......43
Sound.......43
ROPS/FOPS Film.......44
Machine Security System.......44
Italian Roading Homologation.......44
Emissions Certification Film.......46
Operation Section.......47
Before Operation.......47
Mounting and Dismounting.......47
Alternate Exit.......47
Daily Inspection.......47
Machine Operation.......49
Alternate Exit.......49
Seat.......49
Air Suspension (If Equipped).......50
Seat Belt.......50
Operator Controls (Side Console).......53
Operator Controls.......55
Operation Information.......71
Work Tools.......79
Monitoring System.......84
Backup Alarm.......87
Cab Door.......88
Engine Starting.......88
Engine Starting.......88
Starting Below 0 C (32F).......89
Engine and Machine Warm-Up.......89
Parking.......90
Stopping the Machine.......90
Stopping the Engine.......90
Stopping the Engine if an Electrical Malfunction Occurs.......90
Leaving the Machine.......90
Transportation Information.......91
Shipping the Machine.......91
Roading the Machine.......91
Lifting and Tying Down the Machine.......92
Towing Information.......92
Towing the Machine.......92
Types of Towing Hitches.......94
Engine Starting (Alternate Methods).......95
Engine Starting with Jump Start Cables.......95
Equipment Lowering with Loss of Hydraulic Power.......97
Maintenance Section.......101
Maintenance Access.......101
Access Doors and Covers.......101
Tire Inflation Information.......101
Tire Inflation with Air.......101
Tire Pressure.......102
Tire Inflation Pressure Adjustment.......103
Tire Damage.......103
Tire Replacement.......103
Wheel and Tire Installation.......103
Lubricant Viscosities and Refill Capacities.......104
Lubricant Viscosities.......104
Capacities (Refill).......106
SOS Information.......107
Maintenance Support.......107
Welding on Machines and Engines with Electronic Controls.......107
Maintenance Interval Schedule.......108
Axle Breathers - Clean/Replace.......110
Backup Alarm - Test.......110
Battery - Recycle.......110
Battery or Battery Cable - Inspect/Replace.......110
Belt - Inspect/Replace.......111
Inspect.......111
Replace.......111
Boom Chain - Inspect/ Lubricate.......112
Boom Chain Tension -Check/ Adjust.......112
Check Condition.......112
Check and Adjust the Chain Tension.......112
Measure the Chain for Wear.......113
Boom Cylinder Pin - Lubricate.......114
Boom Head Section - Lubricate.......114
Boom Pivot Shaft - Lubricate.......114
Boom Telescoping Cylinder Air- Purge.......114
Boom Wear Pad Clearance - Inspect/Adjust.......115
Adjustment.......116
Boom and Frame - Inspect.......117
Braking System - Test.......118
Service Brake.......118
Parking Brake.......119
Cab Air Filter - Clean/Replace.......119
Primary Cab Air Filter.......119
Secondary Cab Air Filter.......120
Circuit Breakers - Test.......120
Cooling System Coolant - Change.......121
Cooling System Coolant Level - Check.......122
Cooling System Coolant Sample (Level 1) - Obtain.......123
Cooling System Coolant Sample (Level 2) - Obtain.......123
Cooling System Pressure Cap - Clean/Replace.......124
Cooling System Water Temperature Regulator Replace.......124
Differential Oil - Change.......125
Rear Axle Differential.......125
Front Axle Differential.......126
Differential Oil Level - Check.......126
Rear Axle Differential.......126
Front Axle Differential.......127
Differential Oil Sample - Obtain.......127
Drive Shaft Spline - Lubricate.......128
Drive Shaft Universal Joint Bolts - Check.......128
Engine Air Filter Primary Element - Clean/Replace.......129
Cleaning Primary Air Filter Elements.......129
Inspecting the Primary Air Filter Elements.......130
Engine Air Filter Secondary Element - Replace.......131
Engine Air Filter Primary Element - Replace.......131
Engine Mounts - Inspect.......131
Engine Oil Level - Check.......131
Engine Oil Sample - Obtain.......132
Engine Oil and Filter - Change.......132
Engine Valve Lash - Check.......133
Final Drive Oil - Change.......134
Final Drive Oil Level - Check.......134
Final Drive Oil Sample - Obtain.......135
Fork Leveling Cylinder Pin - Lubricate.......136
Frame Leveling Cylinder Pin - Lubricate.......136
Fuel System - Prime.......136
Fuel System Secondary Filter Replace.......137
Fuel System Water Separator - Drain.......137
Fuel System Water Separator Element - Replace.......138
Fuel Tank Cap - Clean.......139
Fuel Tank Water and Sediment - Drain.......139
Fuses and Relays - Replace.......140
Fuses.......140
Relays.......142
Indicators and Gauges - Test.......142
Longitudinal Stability Indicator - Calibrate.......143
Longitudinal Stability Indicator -Test.......143
Initial Test.......143
Second Test.......143
Oil Filter - Inspect.......143
Inspect a Used Filter for Debris.......143
Parking Brake - Adjust.......144
Pulley for Boom Extension Chain - Lubricate.......144
Pulley for Boom Retraction Chain - Lubricate.......144
Radiator Core - Clean.......145
Refrigerant Dryer - Replace.......145
Rollover Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) - Inspect.......146
Seat Belt - Inspect.......146
Seat Belt - Replace.......147
Stabilizer and Cylinder Bearings - Lubricate.......147
Tire Inflation - Check.......147
Transmission and Hydraulic System Oil - Change.......148
Transmission and Hydraulic System Oil Filter - Replace.......149
Transmission and Hydraulic System Oil Level - Check.......150
Transmission and Hydraulic System Oil Sample - Obtain.......151
Transmission and Hydraulic System Tank Breather - Clean.......151
Turbocharger - Inspect.......151
Wheel Nut Torque - Check.......151
Window Washer Reservoir -Fill.......152
Window Wiper -Inspect/ Replace.......152
Windows - Clean.......152
Work Tool - Inspect/Replace.......152
Forks.......152
Buckets.......154
Reference Information Section.......157
Approved Work Tools.......157
31200252 - Parts Manual (TH360B Telehandler).......167
31200252_C_TH360B_CAT_Parts.......167
Table of Contents.......173
Maintenance Parts.......178
Index.......181
Machine Arrangement.......193
Engine Arrangement.......198
Basic Engine.......202
Lubrication System.......239
Cooling System.......243
Air Inlet and Exhaust System.......260
Fuel System.......268
Electrical and Starting System.......283
Power Train.......400
Frame and Body.......460
Braking System.......498
Steering System.......515
Hyrdaulic System.......527
Implements.......639
Work Tools.......663
Operator Station.......707
Service Equipment and Supplies.......805
Part Number Index.......851
31200253 - Parts Manual (TH560B Telehandler).......879
31200253_C_TH560B_CAT_Parts.......879
Table of Contents.......887
Maintenance Parts.......892
Index.......895
Machine Arrangement.......907
Basic Engine.......911
Lubrication System.......961
Cooling System.......965
Air Inlet and Exhaust System.......985
Fuel System.......998
Electrical and Starting System.......1015
Power Train.......1127
Frame and Body.......1186
Braking System.......1227
Steering System.......1242
Hydraulic System.......1259
Implements.......1354
Work Tools.......1373
Operator Station.......1410
Service Equipment and Supplies.......1500
Part Number Index.......1559
Tier III.......1585
RENR5183 - Disassembly & Assembly (TH350B, TH360B, TH460B & TH560B Telehandlers Engine Supplement).......1619
Air Cleaner - Install.......1620
Air Cleaner - Remove.......1623
Alternator - Remove and Install.......1626
Battery - Remove and Install.......1628
Electric Starting Motor - Remove and Install.......1633
Engine - Install.......1636
Engine - Remove.......1642
Engine Enclosure - Remove and Install.......1648
Engine Mount (Front) - Install.......1653
Engine Mount (Front) - Remove.......1656
Engine Mount (Rear) - Install.......1659
Engine Mount (Rear) - Remove.......1661
Expansion Tank - Remove and Install.......1663
Fan Guard - Remove and Install.......1666
Muffler - Remove and Install.......1668
Radiator - Assemble.......1672
Radiator - Disassemble.......1674
Radiator - Install.......1676
Radiator - Remove.......1680
Refrigerant Compressor - Remove and Install.......1685
Refrigerant Condenser - Remove and Install.......1689
Transmission Oil Cooler - Install.......1693
Transmission Oil Cooler - Remove.......1696
RENR5186 - Disassembly & Assembly (TH350B, TH355B, TH360B, TH460B & TH560B Telehandlers Power Train).......1698
Axle Housing (Differential and Bevel Gear) (Rear) - Assemble.......1700
Axle Housing (Differential and Bevel Gear) (Rear) - Disassemble.......1721
Axle Housing (Differential and Bevel Gear) (Rear) - Install.......1736
Axle Housing (Differential and Bevel Gear) (Rear) - Remove.......1738
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Assemble.......1740
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Disassemble.......1776
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Install.......1797
Axle Housing (Service Brakes, Differential and Bevel Gear) (Front) - Remove.......1800
Axle Housing and Flange - Assemble.......1803
Axle Housing and Flange - Disassemble.......1809
Axle Housing and Flange - Install.......1814
Axle Housing and Flange - Remove.......1825
Axle Shaft - Remove and Install.......1835
Brake Cylinder (Master) - Remove and Install.......1841
Drive Shaft (Front) - Remove and Install.......1848
Drive Shaft (Rear) - Remove and Install.......1850
Drive and Steering Axle (Front) - Install.......1852
Drive and Steering Axle (Front) - Remove.......1862
Drive and Steering Axle (Rear) - Install.......1872
Drive and Steering Axle (Rear) - Remove.......1880
Final Drive Planetary - Assemble.......1888
Final Drive Planetary - Disassemble.......1890
Final Drive Planetary - Install.......1892
Final Drive Planetary - Remove.......1894
Parking Brake - Assemble.......1896
Parking Brake - Disassemble.......1900
Parking Brake - Install.......1904
Parking Brake - Remove.......1907
Parking Brake Control - Remove and Install.......1909
Steering Cylinder - Remove and Install.......1914
Tie Rod (Steering) - Remove and Install.......1921
Tire and Rim - Remove and Install.......1925
Transmission - Assemble.......1930
Transmission - Disassemble.......1998
Transmission - Install.......2059
Transmission - Remove.......2066
Transmission Control (Select Lever) - Install.......2073
Transmission Control (Select Lever) - Remove.......2078
RENR5188 - Systems Operation (TH350B, TH360B, TH460B & TH560B Telehandlers Hydraulic System).......2083
Auxiliary Hydraulic System.......2084
Boom Hydraulic System.......2097
Check and Relief Valves.......2112
Compensating System.......2114
Configuration Parameters.......2119
Electrical Function Requirements.......2121
Electrical Input Components.......2129
Electrical Output Components.......2135
Electrical Schematic.......2148
Electronic Control Module.......2153
Frame Leveling System.......2165
General Information.......2171
Graphic Color Codes.......2205
Hydraulic System Schematic.......2208
Introduction.......2216
Location of Electrical Components.......2222
Location of Hydraulic Components.......2258
Lowering Control Pump (Electric) - If Equipped.......2291
Lowering Control Pump (Manual).......2294
Main Control Valve (Implement).......2298
Manifold Valve (Inlet).......2303
Manifold Valve (Outlet).......2306
Pilot Hydraulic System.......2308
Piston Pump (Implement and Steering).......2310
Stabilizer System.......2323
Telescoping System.......2344
RENR5188 - Testing & Adjusting (TH350B, TH360B, TH460B & TH560B Telehandlers Hydraulic System).......2354
Boom Chain - Clean_Inspect_Lubricate.......2355
General Information Table.......2358
Hydraulic Oil Contamination - Test.......2360
Hydraulic System Pressure - Release.......2364
Hydraulic System Pressures - Test and Adjust.......2376
Joystick Control - Calibrate.......2384
Main Control Valve (Implement) - Calibrate.......2406
Pilot Pressure (Pressure Reducing Valve) - Test and Adjust.......2416
Relief Valve (Implement) - Test and Adjust.......2420
RENR5191 - Schematic (TH350B, TH355B, TH460B, & TH560B Telehandler Hydraulic System).......2425
Collage.......2426
Main.......2441
Features.......2441
Cover Page.......2442
Information.......0
Component Location.......0
Page 1 of 2.......2443
Page 2 of 2.......2444
Tap Location.......2445
Fluid Power Symbols.......2446
Electrical Symbols.......2447
Schematic.......2448
Machine Views.......0
Machine Component Locations.......2449
Cylinder Gp - Frame Leveling.......2450
Stabilizer Cylinders.......2451
Stabilizer System.......2452
Valve and MTG GP - Diverter (Dual Auxiliary).......2453
Valve Gp - Bank 4 (Implement).......2454
Valve Gp - Diverter (Single Auxiliary).......2455
Valve Gp - Load Control (Stabilizer Cylinders) (lock).......2456
Valve Gp - Stabilizer Control.......2457
RENR5192 - Disassembly & Assembly (TH340B, TH350B, TH355B, TH360B, TH460B & TH560B Telehandlers).......2458
Bank Valve (Implement) - Assemble.......2461
Bank Valve (Implement) - Disassemble.......2476
Bank Valve (Stabilizer) - Assemble.......2491
Bank Valve (Stabilizer) - Disassemble.......2497
Boom - Assemble.......2504
Boom - Disassemble.......2525
Boom - Install.......2540
Boom - Remove.......2546
Boom Cylinder - Remove and Install.......2552
Cab - Install.......2564
Cab - Remove.......2573
Cab Heater - Install.......2584
Cab Heater - Remove.......2589
Compensating Cylinder - Remove and Install.......2596
Control Valve (Stabilizer) - Install.......2604
Control Valve (Stabilizer) - Remove.......2607
Counterweight - Remove and Install.......2611
Diverter Valve (Boom Head) - Remove and Install.......2619
Electronic Pilot Valve (Stabilizer) - Remove and Install.......2622
Electronic Pilot Valve - Remove and Install.......2626
Evaporator Coil - Remove and Install.......2633
Fender - Remove and Install.......2637
Frame Leveling Cylinder - Remove and Install.......2639
Fuel Tank - Install.......2650
Fuel Tank - Remove.......2653
Heater Coil - Remove and Install.......2657
Hydraulic Oil Lines (Boom) - Install.......2660
Hydraulic Oil Lines (Boom) - Remove.......2676
Hydraulic System Pressure - Release.......2693
Hydraulic Tank - Install.......2705
Hydraulic Tank - Remove.......2709
Joystick Control - Remove and Install.......2713
Load Control Valve (Boom Cylinder) - Remove and Install.......2717
Load Control Valve (Frame Leveling Cylinder) - Remove and Install.......2720
Load Control Valve (Stabilizer Cylinder) - Remove and Install.......2725
Load Control Valve (Telescoping Cylinder) - Remove and Install.......2729
Load Control Valve (Tilt Cylinder) - Remove and Install.......2733
Main Control Valve (Implement) - Install.......2737
Main Control Valve (Implement) - Remove.......2743
Master Cylinder (Brake) - Install.......2750
Master Cylinder (Brake) - Remove.......2754
Metering Pump (Steering) - Install.......2759
Metering Pump (Steering) - Remove.......2765
Piston Pump (Implement and Steering) - Assemble.......2772
Piston Pump (Implement and Steering) - Disassemble.......2786
Piston Pump (Implement and Steering) - Install.......2797
Piston Pump (Implement and Steering) - Remove.......2799
Quick Coupler - Assemble.......2802
Quick Coupler - Disassemble.......2807
Quick Coupler - Install.......2812
Quick Coupler - Remove.......2815
Seat - Remove and Install.......2819
Shutoff Valve (Axle Lock) - Remove and Install.......2822
Solenoid Valve (Frame Leveling) - Remove and Install.......2826
Solenoid Valve (Steering Mode Selector) - Remove and Install.......2829
Stabilizer - Install.......2834
Stabilizer - Remove.......2843
Stabilizer Cylinder - Remove and Install.......2850
Steering Column - Install.......2861
Steering Column - Remove.......2868
Steering Wheel - Remove and Install.......2875
Sump Guard - Remove and Install.......2879
Telescoping Cylinder - Remove and Install.......2882
Tilt Cylinder - Remove and Install.......2907
Window Wiper and Wiper Motor (Front) - Remove and Install.......2917
Window Wiper and Wiper Motor (Rear) - Remove and Install.......2922
Window Wiper and Wiper Motor (Roof) - Remove and Install.......2928
RENR5193 - Schematic (TH350B & TH360B Telehandler Electrical System).......2934
Collage.......2935
Main.......2950
Features.......2950
Cover Page.......2951
Information.......0
Component Location.......0
Page 1 of 2.......2952
Page 2 of 2.......2953
Connector Location.......2954
CID/MID/FMI.......2955
Wire Description.......0
Page 1 of 2.......2956
Page 2 of 2.......2957
Specifications And Related Manuals.......2958
Electrical Symbols.......2959
Schematic.......2960
Machine Views.......0
Machine Harness Connector And Component Locations.......2961
Access Platform.......2962
RENR6705 - Specifications (TH350B, TH360B, TH460B & TH560B Telehandlers Machine Systems).......2963
Access Door.......2967
Air Cleaner.......2969
Alternator.......2972
Axle Housing Group (Differential and Brake Cylinder) (1).......2974
Axle Housing Group (Differential and Brake Cylinder) (2).......2983
Axle Housing and Flange Group (1).......2988
Axle Housing and Flange Group (2).......2990
Axle Lock Cylinder.......2992
Battery (1).......2994
Battery (2).......2996
Boom (1).......2998
Boom (2).......3000
Boom Cylinder (1).......3002
Boom Cylinder (2).......3004
Boom Cylinder (3).......3006
Boom Cylinder (4).......3008
Boom Cylinder (5).......3010
Boom Cylinder (6).......3012
Boom Cylinder (7).......3014
Boom Cylinder (8).......3016
Boom Cylinder (9).......3018
Brake Cylinder (Master).......3020
Cab (1).......3022
Cab (2).......3024
Cab Door (1).......3026
Cab Door (2).......3029
Cab Mounting.......3031
Carriage Cylinder (Rotate).......3033
Carriage Cylinder (Sideshift).......3034
Compensating Cylinder (1).......3036
Compensating Cylinder (2).......3038
Control Valve (Stabilizer) (1).......3040
Control Valve (Stabilizer) (2).......3043
Coolant Lines Group.......3046
Coolant Recovery Group.......3048
Differential and Bevel Gear Group (1).......3050
Differential and Bevel Gear Group (2).......3053
Diverter Valve (1).......3056
Diverter Valve (2).......3058
Drive Shaft (1).......3060
Drive Shaft (2).......3062
Drive and Steering Axle (Front) (1).......3064
Drive and Steering Axle (Front) (2).......3070
Drive and Steering Axle (Front) (3).......3075
Drive and Steering Axle (Front) (4).......3080
Drive and Steering Axle (Front) (5).......3085
Drive and Steering Axle (Rear) (1).......3088
Drive and Steering Axle (Rear) (2).......3096
Drive and Steering Axle (Rear) (3).......3101
Engine Enclosure.......3105
Engine Oil Drain.......3108
Engine and Transmission Mounting.......3110
Fender (1).......3112
Fender (2).......3114
Final Drive Planetary Group (1).......3116
Final Drive Planetary Group (2).......3118
Flexible Coupling Drive.......3120
Frame Leveling Cylinder (1).......3122
Frame Leveling Cylinder (2).......3124
Frame.......3126
Fuel Tank (1).......3129
Fuel Tank (2).......3131
Grapple Cylinder.......3133
Hydraulic Cylinder (Multipurpose Bucket).......3135
Hydraulic Oil Cooler.......3138
Hydraulic Tank (1).......3140
Hydraulic Tank (2).......3142
Hydraulic Tank (3).......3144
Joystick Control.......3146
Load Control Valve (Boom Cylinder) (Lock).......3148
Load Control Valve (Frame Leveling Cylinder) (Lock) (1).......3149
Load Control Valve (Frame Leveling Cylinder) (Lock) (2).......3151
Load Control Valve (Stabilizer Cylinder) (Lock).......3153
Load Control Valve (Telescoping Cylinder) (Lock).......3155
Load Control Valve (Tilt Cylinder) (Lock).......3157
Main Control Valve (Implement).......3159
Metering Pump (Steering) (1).......3163
Metering Pump (Steering) (2).......3166
Muffler.......3168
Oil Filter.......3170
Parking Brake Control.......3172
Parking Brake.......3174
Piston Pump (Implement and Steering) (1).......3176
Piston Pump (Implement and Steering) (2).......3178
Piston Pump (Implement and Steering) (3).......3180
Position Sensor (Steering) (1).......3182
Position Sensor (Steering) (2).......3184
Position Sensor (Transmission).......3186
Rear View Mirror.......3188
Solenoid Valve (Pilot Selector).......3190
Solenoid Valve (Steering Mode Selector).......3192
Stabilizer Cylinder (1).......3194
Stabilizer Cylinder (2).......3196
Stabilizer Cylinder (3).......3198
Stabilizer Cylinder (4).......3200
Steering Wheel and Column.......3202
Suction Fan.......3204
Telescoping Cylinder (1).......3206
Telescoping Cylinder (2).......3208
Tilt Cylinder (1).......3210
Tilt Cylinder (2).......3212
Tilt Cylinder (3).......3214
Towing Hitch (1).......3216
Towing Hitch (2).......3218
Towing Hitch (3).......3220
Towing Hitch (4).......3222
Towing Hitch (5).......3224
Towing Hitch (6).......3226
Transmission (1).......3228
Transmission (2).......3231
Transmission (3).......3235
Wheel (Tire and Rim).......3238
Window Washer Tank.......3240
Window Wiper and Wiper Motor.......3242
RENR7744 - Schematic (TH460B & TH560B Telehandler Electrical System).......3245
Collage.......3246
Main.......3261
Features.......3261
Cover Page.......3262
Information.......0
Component Location.......0
Page 1 of 2.......3263
Page 2 of 2.......3264
Connector Location.......3265
CID MID FMI.......0
Page 1 of 2.......3266
Page 2 of 2.......3267
Specifications And Related Manuals.......3268
Wire Description.......0
Page 1 of 3.......3269
Page 2 of 3.......3270
Page 3 of 3.......3271
Standard Electrical.......3272
Schematic.......3273
Machine views.......0
Machine Harness Connector And Component Locations.......3274
Access Platform.......3275
RENR7925 - Schematic (TH460B Telehandler Electrical System).......3276
Collage.......3277
Main.......3292
Features.......3292
Cover Page.......3293
Information.......0
Component Location.......0
Page 1 of 2.......3294
Page 2 of 2.......3295
Connector Location.......3296
CID/MID/FMI.......3297
Specifications And Related Manuals.......3298
Wire Description.......0
Page 1 of 2.......3299
Page 2 of 2.......3300
Electrical Symbols.......3301
Schematic.......3302
Machine Views.......0
Machine Harness Connector And Component Locations.......3303
Access Platform.......3304
RENR9862 - Schematic (TH460B & TH560B Telehandler Electrical System).......3305
Collage.......3306
Main.......3364
Features.......3364
Cover Page.......3365
Information.......0
Component Locations.......0
Volume-1 EROPS.......0
Page 1 of 2.......3366
Page 2 of 2.......3367
Volume-.......0
Page 1 of 2.......3368
Page 2 of 2.......3369
Connector Locations.......0
Volume-1 EROPS.......3370
Volume-2 OROPS.......3371
CID/MID/FMI.......0
Volume-1 EROPS.......0
Page 1 of 3.......3372
Page 2 of 3.......3373
Page 3 of 3.......3374
Volume-2 OROPS.......0
Page 1 of 3.......3375
Page 2 of 3.......3376
Page 3 of 3.......3377
Specifications And Related Manuals.......0
Volume-1 EROPS.......3378
Volume-2 OROPS.......3379
Wire Descriptions.......0
Volume-1 EROPS.......0
Page 1 of 3.......3380
Page 2 of 3.......3381
Page 3 of 3.......3382
Volume-2 OROPS.......0
Page 1 of 3.......3383
Page 2 of 3.......3384
Page 3 of 3.......3385
Standard Electrical.......3386
Schematics.......0
Volume-1 EROPS.......3387
Volume-2 OROPS.......3388
Machine Views.......0
Machine Harness Connector And Component Locations-1.......3389
Machine Harness Connector And Component Locations-2.......3390
Access Platform-1.......3391
Access Platform-2.......3392
SENR5664 - Disassembly & Assembly (Air Conditioning & Heating R134a for All Caterpillar Machines).......3393
Air Conditioner Lines - Remove and Install.......3394
General Information.......3399
In-Line Refrigerant Dryer - Remove and Install.......3402
Machine Preparation for Disassembly and Assembly.......3410
Refrigerant Accumulator - Remove and Install.......3413
Refrigerant Compressor - Remove and Install.......3414
Refrigerant Expansion Valve - Remove and Install.......3416
Refrigerant Orifice Tube Assembly - Remove and Install.......3418
Refrigerant Receiver-Dryer - Remove and Install.......3422
SENR5664 - Specifications (Air Conditioning & Heating R134a for All Caterpillar Machines).......3424
Refrigerant Compressor (1).......3425
Refrigerant Compressor (10).......3428
Refrigerant Compressor (11).......3433
Refrigerant Compressor (12).......3436
Refrigerant Compressor (13).......3439
Refrigerant Compressor (14).......3441
Refrigerant Compressor (15).......3444
Refrigerant Compressor (2).......3447
Refrigerant Compressor (3).......3478
Refrigerant Compressor (4).......3480
Refrigerant Compressor (5).......3484
Refrigerant Compressor (6).......3487
Refrigerant Compressor (7).......3490
Refrigerant Compressor (8).......3493
Refrigerant Compressor (9).......3501
System Capacities for Refrigerant (Agricultural Tractors).......3505
System Capacities for Refrigerant (Backhoe Loaders).......3509
System Capacities for Refrigerant (Compact Track Loaders).......3523
System Capacities for Refrigerant (Multi-Terrain Loaders).......3526
System Capacities for Refrigerant (Paving Products).......3531
System Capacities for Refrigerant (Skid Steer Loaders).......3545
System Capacities for Refrigerant (Telehandlers).......3552
SENR5664 - Systems Operation (Air Conditioning & Heating R134a for All Caterpillar Machines).......3555
Cab Pressurization and Filtration System.......3556
Condensate Drainage System.......3558
Evaporator Coil.......3559
General Information.......3561
Glossary of Terms.......3562
Identifying the Air Conditioning System.......3566
Identifying the Heating System.......3569
Identifying the Refrigerant.......3573
In-line Refrigerant Dryer.......3575
Pressure Switch (Refrigerant).......3577
Refrigerant Accumulator.......3580
Refrigerant Compressor Protection System.......3582
Refrigerant Compressor.......3586
Refrigerant Condenser.......3589
Refrigerant Expansion Valve System.......3591
Refrigerant Expansion Valve.......3594
Refrigerant Orifice Tube Assembly.......3597
Refrigerant Orifice Tube System.......3599
Refrigerant Receiver-Dryer.......3602
Service Intervals.......3606
Temperature Control.......3614
SENR5664 - Testing & Adjusting (Air Conditioning & Heating R134a for All Caterpillar Machines).......3618
Air Conditioning Performance - Test.......3619
Compressor Protection System - Test.......3622
Electronic Heat Control - Test.......3638
Heater Performance - Test.......3657
Heating and Air Conditioning Service Publications.......3659
Machine Preparation for Testing and Adjusting.......3663
Manifold Gauge Set (Refrigerant) - Install.......3666
Manifold Gauge Set (Refrigerant) - Remove.......3668
Refrigerant Compressor - Test.......3671
Refrigerant Leakage - Test.......3679
Refrigerant Oil - Test.......3682
Refrigerant Recovery.......3688
Refrigerant System - Charge.......3692
Refrigerant System - Evacuate.......3709
Refrigerant System - Flush.......3715
SENR5664 - Troubleshooting (Air Conditioning & Heating R134a for All Caterpillar Machines).......3724
Air Conditioning System Troubleshooting.......3725
Automatic Temperature Control Panel Troubleshooting - 584 and 584HD Forwarders.......3745
Automatic Temperature Control System (ECM Controlled) Troubleshooting.......3750
General Troubleshooting Information (1).......3757
General Troubleshooting Information (2).......3758
Heating System Troubleshooting.......3759
Machine Preparation for Troubleshooting.......3767
Required Tools.......3770
Troubleshooting Condensate Drainage System.......3773
Troubleshooting Heating and Air Conditioning Control System.......3774
Visual Inspection (Troubleshooting).......3794
Caterpillar TH340B, TH350B, TH355B, TH360B, TH460B, TH560B Telehandlers Repair Service Manual
