Isuzu TFR/TFS Trucks (New D-MAX) Service Manuals + Parts Catalogs
Complete repair service manual for ISUZU NEW D-MAX PICKUP TFR/TFS MY2012-MY2018, with technical information to maintain, diagnose, repair, rand rebuild like professional mechanics.
ISUZU NEW D-MAX PICKUP TFR/TFS 2012-2018 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 13,654 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MANUAL LIST:
5-8871-1474-0 - Isuzu TFR/TFS (RHD) 2013 Parts Catalog.pdf
5-8871-1580-1/A - Isuzu TFR/TFS (RHD) 2015 Parts Catalog.pdf
5-8871-1580-1/B - Isuzu TFR/TFS (RHD) 2015 Parts Catalog.pdf
27817/5-8871-1477-0 - Isuzu TFR/TFS (EUROPE) (RHD) 2013 Parts Catalog.pdf
27818/5-8871-1476-0 - Isuzu TFR/TFS (EUROPE) (LHD) 2013 Parts Catalog.pdf
L1G-LE-03G2 - Isuzu LIGHT DUTY VEHICLE (TF* & UC* - NEW CAB MODEL) LABOR TIME GUIDE.pdf
TF4JKIUPR-WEN-1331E5/1st/No.1 - Isuzu TFR/TFS 2013MY Workshop Manual ENGINE (4JK1 (IUPR compliant) from 2013.10).pdf
TF4JKIUPR-WEN-1331E5/1st/No.2 - Isuzu TFR/TFS 2013MY Workshop Manual ENGINE (4JK1 (IUPR compliant) from 2013.10).pdf
TF4JK-WEN-1331E5/2nd/No.1 - Isuzu TFR/TFS 2013MY Workshop Manual ENGINE (4JK1 until 2013.09).pdf
TF4JK-WEN-1331E5/2nd/No.2 - Isuzu TFR/TFS 2013MY Workshop Manual ENGINE (4JK1 until 2013.09).pdf
TFAY6-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual TRANSMISSION (AY6 model).pdf
TFBCM-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual BODY CONTROL.pdf
TFBRK-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual BRAKE.pdf
TFCEL-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual BODY, CAB, CHASSIS ELECT.pdf
TFDRV-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual DRIVELINE/AXLE.pdf
TFETM-WEN-1331LHE5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual ELECTRICAL TROUBLESHOOTING MANUAL (LHD model).pdf
TFETM-WEN-1331RHE5 - Isuzu TFR/TFS 2013MY Workshop Manual ELECTRICAL TROUBLESHOOTING MANUAL (RHD model).pdf
TFFRM-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual FRAME.pdf
TFGEN-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual GENERAL INFORMATION.pdf
TFHAC-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual HEATING, VENTILATION AND AIR CONDITIONING.pdf
TF-IE-1541E5/2nd/OMW/150/TF/EU/RT75 - Isuzu TFR/TFS Owner's and Driver's Manual.pdf
TFSCR-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual SECURITY AND LOCKS CONTROL.pdf
TFSRS-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual RESTRAINTS.pdf
TFSTG-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual STEERING.pdf
TFSUS-WEN-1331E5/2nd - Isuzu TFR/TFS 2013MY Workshop Manual SUSPENSION.pdf
TFTB5-WEN-1331E5/1st - Isuzu TFR/TFS 2013MY Workshop Manual TRANSMISSION (TB-50LS model).pdf
TABLE OF CONTENTS
27817_5-8871-1477-0 - Isuzu TFR_TFS (EUROPE) (RHD) 2013 Parts Catalog....3
27818_5-8871-1476-0 - Isuzu TFR_TFS (EUROPE) (LHD) 2013 Parts Catalog....987
5-8871-1474-0 - Isuzu TFR_TFS (RHD) 2013 Parts Catalog....1997
5-8871-1580-1_A - Isuzu TFR_TFS (RHD) 2015 Parts Catalog....3637
5-8871-1580-1_B - Isuzu TFR_TFS (RHD) 2015 Parts Catalog....4751
L1G-LE-03G2 - Isuzu LIGHT DUTY VEHICLE (TF* & UC* - NEW CAB MODEL) LABOR TIME GUIDE....5783
FOREWORD....5783
INTRODUCTION....5784
OPERATION DESCRIPTION....5784
TIME ALLOWANCES....5785
REQUEST FOR REVIEW....5786
VEHICLE MODEL YEAR....5786
VEHICLE AND ENGINE IDENTIFICATION....5787
ABBREVIATIONS....5787
REQUEST FOR REVIEW FORM....5788
TROUBLE CODES....5790
ILLUSTRATION INDEX....5791
A-PAINT....5815
ILLUSTRATIONS....5816
PAINT EXTERIOR....5818
B-BODY EXTERIOR....5821
ILLUSTRATIONS....5822
BUMPER AND FRONT END....5828
DOORS AND REAR COMPARTMENT....5832
EXTERIOR TRIM....5839
C-BODY INTERIOR....5840
ILLUSTRATIONS....5841
GLASS AND ATTACHING PARTS....5850
WEATHER STRIPS AND FINISHER....5856
INTERIOR TRIM....5857
SEATS AND SEAT TRIM....5863
D-HEATING AND AIR CONDITIONING....5868
ILLUSTRATIONS....5869
HEATING AND AIR CONDITIONING....5872
E-WHEELS,SUSPENSION,STEERING....5878
ILLUSTRATIONS....5879
WHEELS AND TIRES....5887
FRAME....5889
FRONT SUSPENSION....5890
REAR SUSPENSION....5898
STEERING....5901
F-AXLE AND DIFFERENTIAL....5905
ILLUSTRATIONS....5906
AXLE AND DIFFERENTIAL....5908
H-BRAKES....5914
ILLUSTRATIONS....5915
BRAKES....5919
J-ENGINE....5927
ILLUSTRATIONS....5928
ENGINE....5959
K-TRANSAXLE AND TRANSMISSION....6017
ILLUSTRATIONS....6018
CLUTCH & CONTROLS....6025
MANUAL TRANSMISSION CONTROLS....6028
MANUAL TRANSMISSION....6029
AUXILIARY TRANSMISSION....6033
AUTOMATIC TRANSMISSION CONTROLS....6035
AUTOMATIC TRANSMISSION....6036
L-FUEL AND EXHAUST....6042
ILLUSTRATIONS....6043
FUEL AND EXHAUST....6045
N-ELECTRICAL....6050
ILLUSTRATIONS....6051
ELECTRICAL....6064
R-ACCESSORIES....6081
ILLUSTRATIONS....6082
ACCESSORIES....6085
S-NON WARRANTY (PANEL REPLACEMENT)....6090
ILLUSTRATIONS....6091
PANEL REPLACEMENTS....6094
CORROSION PERFORATION REPAIRS....6095
TF-IE-1541E5_2nd_OMW_150_TF_EU_RT75 - Isuzu TFR_TFS Owner's and Driver's Manual....6097
TF-IE-1541E5....6097
HOW TO USE THIS MANUAL AND HOW TO FIND A SPECIFIC TOPIC....6101
HOW TO USE THIS MANUAL....6102
HOW TO FIND A SPECIFIC TOPIC....6103
CHAPTER DESCRIPTION....6105
PICTORIAL INDEX....6106
WARNING/INDICATOR LIGHT INDEX....6114
WARNING/CAUTION LABELS....6121
VEHICLE INFORMATION....6125
Vehicle Identification Number (VIN) and Engine Number....6126
IMPORTANT INFORMATION....6131
Before Driving....6132
Carrying Children....6151
Driving....6153
Off-road Driving....6171
Automatic Transmission Model....6172
Four Wheel Drive (4WD) Model....6176
Stopping and Parking....6179
Cautions for Driving in Hot Regions....6187
Cautions for Driving in Cold Regions....6188
Staying Safe....6192
Preventing Breakdowns....6196
When to Visit Your Isuzu Dealer....6199
Using Tire Chains....6202
Diesel Particulate Defuser (DPD)....6203
Speed Limit Device....6206
Front Seat Belt with Pretensioner and SRS Airbag System....6207
Vehicle Data Collection....6212
Turbocharger....6212
PRE-DRIVING OPERATIONS AND ADJUSTMENTS....6213
Key....6214
Key with Immobilizer Transponder Chip....6216
Keyless Entry System (Radio Remote Control Units for Door-lock)....6219
Anti-theft System....6224
Opening and Closing Doors....6227
Child-proof Door Locks (Crew Cab Model)....6234
Tailgate....6235
Getting In and Out of the Vehicle....6238
Power Windows....6239
Manually Operated Windows....6244
Fuel Tank Filler Cap....6245
Seats....6248
Tilt Steering....6257
Mirrors....6258
Seat Belts....6260
Child Restraint System (CRS)....6267
Front Seat Belt with Pretensioner and SRS Airbag System....6279
CONTROLS AND INSTRUMENTS....6299
STARTING AND STOPPING THE ENGINE....6301
Starting the Engine....6302
Warm-up System....6304
Stopping the Engine....6305
INSTRUMENTS, WARNING LIGHTS AND INDICATOR LIGHTS....6307
How to Read the Instruments (Instruments Layout)....6308
Speedometer....6309
Odometer and Trip Meter....6309
Tachometer....6311
Engine Coolant Temperature Gauge....6312
Fuel Gauge....6313
Clock Display....6314
Warning and Indicator Lights Layout....6315
Illumination of Center Display....6317
Multi-Information Display (MID)....6318
Warning and Indicator Lights....6337
Warning Buzzer....6360
SWITCHES....6361
Starter Switch....6362
Combination Light Control Switch....6364
Headlight Leveling Switch....6366
Front Fog Light Switch....6367
Rear Fog Light Switch....6367
Hazard Warning Flasher Switch....6368
Windshield Wiper and Windshield Washer Switch....6369
Horn Button....6371
Remote Control Mirror Switch....6371
Retractable Power Mirror Switch....6372
Illumination Control Switch....6373
Heated Seat Switch....6374
Rear Window Defogger Switch....6375
DRIVING CONTROLS....6377
Pedals....6378
Parking Brake Lever....6379
Gearshift Lever....6380
Selector Lever....6381
Model with Automatic Transmission....6383
Cruise Control....6393
Anti-lock Brake System (ABS)....6398
Electronic Braking force Distribution (EBD)....6401
Electronic Stability Control (ESC)....6402
Four Wheel Drive (4WD) Model....6410
Diesel Particulate Defuser (DPD)....6418
COMFORT AND CONVENIENCE....6421
Air Outlets....6422
Heater/Manual Air Conditioner....6424
Automatic Air Conditioner....6435
Interior Lights....6446
Overhead Console....6448
Sun Visor....6449
Ticket Holder....6449
Vanity Mirror....6450
Cigarette Lighter....6450
Accessory Socket....6452
Ashtray....6453
Small Article Storage Pocket....6454
Small Article Storage Pocket (Passenger's Side)....6455
Glove Compartment....6456
Dashboard Tray....6457
Small Article Storage Pocket (Upper Side of Dashboard)....6457
Small Article Storage Pocket (Driver's Side)....6458
Center Console Box....6459
Cup Holder....6460
Cup Holder and Small Article Storage Pocket....6461
Bottle Holder and Small Article Storage Pocket (Front and Rear Doors)....6463
Grip....6463
Coat Hook....6464
Antenna....6465
Steering Wheel Remote Control....6467
SERVICE AND MAINTENANCE....6469
BEFORE SERVICE AND MAINTENANCE....6471
Precautions for Checking and Adjustments....6472
Discarded Parts, Oils and Other Liquids....6474
Isuzu Genuine Oils and Grease....6474
Tools....6475
Engine Hood....6478
DAILY CHECKS....6481
Daily Checks (Preoperational Checks)....6482
Checking Components that Showed Abnormalities during Previous Operation....6484
ENGINE-RELATED SERVICE AND MAINTENANCE....6485
Engine Conditions....6486
Engine Oil....6488
Engine Coolant....6498
Handling the Radiator and Intercooler....6503
Fan Belt and Air Conditioning Compressor Belt....6504
Air Cleaner....6506
Fuel Filter....6509
CHASSIS-RELATED SERVICE AND MAINTENANCE....6513
Brakes....6514
Parking Brake....6519
Wheels and Tires....6519
Tire Rotation....6525
Spare Tire....6526
Handling the Jack....6530
Changing Tires....6535
Clutch (Manual Transmission Model)....6544
Automatic Transmission Fluid (Automatic Transmission Model)....6545
Steering Wheel....6546
Power Steering Fluid....6547
OTHER SERVICE AND MAINTENANCE....6549
Windshield Washer Fluid....6550
Windshield Wiper Blades....6551
Headlights and Turn Signal Lights....6554
Handling the Battery....6555
Refrigerant....6564
INTERIOR AND EXTERIOR MAINTENANCE....6565
Exterior Maintenance....6566
Interior Maintenance....6569
MAINTENANCE DATA....6573
Inspection and Maintenance....6574
IN CASE OF EMERGENCY....6585
Troubleshooting....6586
When the Vehicle Breaks Down during Driving....6590
When the Tire Goes Flat....6591
When the Engine Stops While Driving....6602
When the Engine Stalls and Cannot be Restarted....6603
When the Brakes Do not Work....6603
When the Battery Goes Flat....6604
When the Fuel Runs Out....6606
When the Generator Warning Light Comes On....6608
When the Engine Oil Pressure Warning Light Comes On....6609
When the Warning Light Comes On....6609
When the Engine Overheats....6610
When the Bulb Does not Come On....6612
Replacing the Fuses and Relays....6627
When Driving on Bad Roads....6635
Towing....6636
MAIN DATA....6641
Main Data and Specifications....6642
Others....6650
Trailer Towing....6661
INDEX....6667
TF4JK-WEN-1331E5_2nd_No.1 - Isuzu TFR_TFS 2013MY Workshop Manual ENGINE (4JK1 until 2013.09)....6677
TF4JK-WEN-1331E5_2nd_No.2 - Isuzu TFR_TFS 2013MY Workshop Manual ENGINE (4JK1 until 2013.09)....7082
TF4JKIUPR-WEN-1331E5_1st_No.1 - Isuzu TFR_TFS 2013MY Workshop Manual ENGINE (4JK1 (IUPR compliant) from 2013.10)....8500
TF4JKIUPR-WEN-1331E5_1st_No.2 - Isuzu TFR_TFS 2013MY Workshop Manual ENGINE (4JK1 (IUPR compliant) from 2013.10)....8911
TFAY6-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual TRANSMISSION (AY6 model)....10321
TFBCM-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual BODY CONTROL....10474
TFBRK-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual BRAKE....10550
TFCEL-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual BODY, CAB, CHASSIS ELECT....10863
TFDRV-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual DRIVELINE_AXLE....11489
TFETM-WEN-1331LHE5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual ELECTRICAL TROUBLESHOOTING MANUAL (LHD model)....11806
TFETM-WEN-1331LHE5....11806
CONTENTS....11812
Using the ETM....11814
Structure and Content of This Document....11815
1. ETM....11816
2. Descriptions in Wiring Diagram....11818
3. Location Diagram....11824
4. Connector....11827
5. Circuit Symbols....11828
6. Abbreviations....11829
13A Power System....11830
Power Distribution....11831
Power Distribution....11831
Except Projector Headlight....11831
Projector Headlight....11833
Fuse Load....11835
Fuse Load....11835
Ground Distribution....11838
Ground Distribution....11838
13B Engine....11842
Engine Control....11843
Engine Control....11843
Electrical....11848
Starter and Charging....11848
13D Driveline, Axle....11850
Transfer Case....11851
4WD....11851
13E Brakes....11852
Brake Control....11853
Anti-lock Brake....11853
Electronic Stability Control....11854
13F Transmission, Transaxle....11856
Automatic....11857
Automatic Transmission....11857
13G HVAC....11860
Heater, Ventilator, Airconditioner....11861
Manual Air Conditioner....11861
Automatic Air Conditioner....11863
13H Restraints....11866
Air Bag Systems....11867
SRS airbag....11867
Except Side Airbag and Curtain Airbag....11867
Side Airbag and Curtain Airbag Regular Cab....11868
Side Airbag and Curtain Airbag Extended Cab Crew Cab....11870
13I Body, Cab, Accessories....11872
Lighting Systems....11873
Headlight....11873
Except Projector Headlight....11873
Projector Headlight....11874
Fog Light....11875
Front Fog Light....11875
Rear Fog Light....11876
Daytime Running Light....11877
Taillight....11878
Turn Signal Light....11879
Backup Light....11880
Dome Light....11881
Except Keyless Entry....11881
Keyless Entry....11882
Wiper, Washer Systems....11883
Windshield Wiper and Washer....11883
Instrumentation, Driver Info.....11884
Combination Meter....11884
Horn....11889
Seats....11890
Seat....11890
Security and Locks....11891
Immobilizer....11891
Power Door Locks....11892
Except Keyless Entry....11892
Keyless Entry....11893
Cargo Handling, Lifts....11894
Trailer Socket....11894
Glass, Windows, Mirrors....11895
Outside Mirror....11895
Power Windows....11896
Electrical Control, Entertainment....11898
Audio....11898
Cigarette Lighter....11899
13J Body Control....11900
Body Control....11901
Body Control....11901
Controller Area Network....11904
DLC....11907
Location Diagram....11908
Fuse and Relay Box....11909
Instrumental Panel....11909
Engine Compartment ....11912
Connector Location Diagram....11917
Instrumental Panel....11917
Headlight....11921
Engine Compartment....11923
Transmission....11926
Door and Floor....11930
Frame and Roof....11936
Ground Location Diagram....11939
Engine Compartment....11939
Instrumental Panel....11941
Door and Floor....11942
Unit Location Diagram....11943
Instrumental Panel....11943
Engine Compartment....11944
Connector List....11946
B（Connector List）....11947
C（Connector List）....11949
D（Connector List）....11953
E（Connector List）....11955
H（Connector List）....11958
J/C（Connector List）....11961
L（Connector List）....11963
R（Connector List）....11964
TFETM-WEN-1331RHE5 - Isuzu TFR_TFS 2013MY Workshop Manual ELECTRICAL TROUBLESHOOTING MANUAL (RHD model)....11968
TFETM-WEN-1331RHE5....11968
CONTENTS....11974
Using the Wiring Diagram....11976
Structure and Content of This Document....11977
1. Wiring Diagram....11978
2. Descriptions in Wiring Diagram....11980
3. Location Diagram....11986
4. Connector....11989
5. Circuit Symbols....11990
6. Abbreviations....11991
13A Power System....11992
Power Distribution....11993
Power Distribution....11993
Except Projector Headlight....11993
Projector Headlight....11995
Fuse Load....11997
Fuse Load....11997
Ground Distribution....12000
Ground Distribution....12000
13B Engine....12004
Engine Control....12005
Engine Control....12005
Electrical....12010
Starter and Charging....12010
13D Driveline, Axle....12012
Transfer Case....12013
4WD....12013
13E Brakes....12014
Brake Control....12015
Electronic Stability Control....12015
13F Transmission, Transaxle....12016
Automatic....12017
Automatic Transmission....12017
13G HVAC....12020
Heater, Ventilator, Airconditioner....12021
Manual Air Conditioner....12021
Automatic Air Conditioner....12023
13H Restraints....12026
Airbag Systems....12027
SRS airbag....12027
Except Side Airbag and Curtain Airbag....12027
Side Airbag and Curtain Airbag Regular Cab....12028
Side Airbag and Curtain Airbag Extended Cab Crew Cab....12030
13I Body, Cab, Accessories....12032
Lighting Systems....12033
Headlight....12033
Except Projector Headlight....12033
Projector Headlight....12034
Fog Light....12035
Rear Fog Light....12036
Daytime Running Light....12037
Taillight....12038
Turn Signal Light....12039
Backup Light....12040
Dome Light....12041
Except Keyless Entry....12041
Keyless Entry....12042
Anti Theft With Super Lock....12043
Wiper, Washer Systems....12044
Windshield Wiper and Washer....12044
Instrumentation, Driver Info.....12045
Combination Meter....12045
Horn....12050
Seats....12051
Seat....12051
Security and Locks....12052
Immobilizer....12052
Power Door Locks....12053
Except Keyless Entry....12053
Keyless Entry....12054
Anti Theft With Super Lock....12055
Cargo Handling, Lifts....12056
Trailer Socket....12056
Glass, Windows, Mirrors....12057
Outside Mirror....12057
Power Windows....12058
Electrical Control, Entertainment....12060
Audio....12060
Cigarette Lighter....12061
13J Body Control....12062
Body Control....12063
Body Control....12063
Except Anti Theft....12063
Anti Theft With Super Lock....12066
Controller Area Network....12069
DLC....12072
Location Diagram....12074
Fuse and Relay Box....12075
Instrumental Panel....12075
Engine Compartment....12078
Connector Location Diagram....12083
Instrumental Panel....12083
Headlight....12087
Engine Compartment....12089
Transmission....12092
Door and Floor....12096
Frame and Roof....12102
Ground Location Diagram....12105
Engine Compartment....12105
Instrumental Panel....12107
Door and Floor....12108
Unit Location Diagram....12109
Instrumental Panel....12109
Engine Compartment....12110
Connector List....12112
B (Connector List)....12113
C (Connector List)....12116
D (Connector List)....12120
E (Connector List)....12122
H (Connector List)....12125
J/C (Connector List)....12128
L (Connector List)....12130
R (Connector List)....12131
TFFRM-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual FRAME....12136
TFGEN-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual GENERAL INFORMATION....12158
TFHAC-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual HEATING, VENTILATION AND AIR CONDITIONING....12211
TFSCR-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual SECURITY AND LOCKS CONTROL....12601
TFSRS-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual RESTRAINTS....12644
TFSTG-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual STEERING....13075
TFSUS-WEN-1331E5_2nd - Isuzu TFR_TFS 2013MY Workshop Manual SUSPENSION....13132
TFTB5-WEN-1331E5_1st - Isuzu TFR_TFS 2013MY Workshop Manual TRANSMISSION (TB-50LS model)....13300
Isuzu TFR/TFS Trucks (New D-MAX) Service Manuals + Parts Catalogs
