Isuzu D-Max/Rodeo 2003-2011 Service Manual
Complete repair service manual for Isuzu D-Max, Rodeo 1993-2011, with technical information to maintain, diagnose, repair, and service like professional mechanics.
Isuzu D-Max, Rodeo 1993-2011 Models workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAKE: Isuzu
MODEO: TFR/S Series, KB D-Max P190 TF Series, KB TF 140 TF Series, TF Series D-Max (a.k.a. Isuzu/Holden Rodeo)
YEAR: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
FORMAT: PDF
Total Pages: 20,021 pages
KB D-Max P190 '07.pdf
KB TF 140 '93-'96.pdf
TF Series '03-'08
00. General Information.pdf
01. Heating & Air Conditioning.pdf
02. Frame & Cab.pdf
03. Steering Suspension, Wheels & Tyres.pdf
04. Axle.pdf
05. Brakes.pdf
06. Engine 4JA1_4JH1-TC.pdf
06. Engine 6VE1.pdf
06. Engine C24SE.pdf
07. Clutch.pdf
07. Manual Transmission MSG Model.pdf
07. Manual Transmission MUA Model.pdf
07. Transfer.pdf
07. Transmission AW30-40LE Model.pdf
07. Transmission JR405E Model.pdf
08. Electrical Body & Chassis.pdf
09. Accessories & Restraints.pdf
10. Cab.pdf
11. Security.pdf
TFR_S Series '97-'03
INDEX.pdf
PDF
4JEED-WE-0221T.pdf
4JHED-WE-0321.pdf
HECED-WE-0321.pdf
IMM-WE-0101.pdf
IMM-WE-0121.pdf
IMM-WS-0101.pdf
RVAW3-WE-0211F.pdf
RVAW3-WE-0211S.pdf
TF40L-WE-989IR.pdf
TF4JE-WE-9712.pdf
TF4L3-WE-889AR.pdf
TF4ZE-WE-761.pdf
TF6VD-WE-881.pdf
TFACC-WE-981.pdf
TFAXL-WE-9711.pdf
TFAXL-WE-981.pdf
TFBRK-WE-981.pdf
TFCAB-WE-0101.pdf
TFCAB-WE-981.pdf
TFCAB-WE-9991.pdf
TFCLU-WE-0005AAR.pdf
TFCLU-WE-9711.pdf
TFELC-WE-0101.PDF
TFELC-WE-0111.PDF
TFELC-WE-781.pdf
TFELC-WE-981.pdf
TFELC-WE-989IR.pdf
TFELC-WE-9991AR.pdf
TFFAB-WE-0101.pdf
TFFAB-WE-761.pdf
TFFAB-WE-981.pdf
TFGEN-WE-0001A.pdf
TFGEN-WE-0005AAR.pdf
TFGEN-WE-0325AR.pdf
TFGEN-WE-981.pdf
TFHAC-WE-761.pdf
TFHAC-WE-981.pdf
TFHEC-WE-9821.pdf
TFJR4-WE-0325AR.pdf
TFMSG-WE-981.pdf
TFMUA-WE-0325AR.pdf
TFMUA-WE-9711.pdf
TFRET-WE-9995EU.pdf
TFSOF-WE-0091.pdf
TFSSW-WE-0001A.pdf
TFSSW-WE-0101.pdf
TFTRN-WE-989IR.pdf
CONTENTS
GENERAL INFORMATION 0
HEATING AND VENTILATION 1
FRAME AND CAB 2
STEERING SUSPENSION
WHEELS AND TYRES 3
AXLE 4
BRAKES 5
ENGINE 6
TRANSMISSION 7
BODY 8
RESTRAINTS 9
CAB 10
SECURITY
Main Table of Contents...0
Page 2...0
ISUZU KB Vol 1...0
Section 0A...3
General Information...4
Table of Contents...4
Section 0B...20
Maintenance and Lubrication...21
Table of Contents...21
Section 1...31
Heating and Airconditioning...32
Table of Contents...32
Section 2...104
Frame and Cab...0
Section 2 A...105
Frame and Bumber...105
Table of Contents...106
Section 2B ...128
Sheet Metal...128
Table of Contents...129
Section 3...137
Steering, suspension, wheels and tyres...137
Section 3A...138
Front Alignment...138
Table of Contents...139
Section 3B...145
Steering(manual and power)...145
Table of Contents...146
Page 2...147
Section 3C...215
Front Suspension...215
Table of Contents...216
Section 3D...263
Rear Suspension...263
Table of Contents...264
Section 3E...281
Wheel & Tyres...281
Table of Contents...282
Section 4...0
Axle...0
Section 4A...294
Propeller Shaft...294
Table of Contents...295
Section 4B...310
Rear Axle...310
Table of Contents...311
Page 2...312
Section 4C...345
Front Wheel Drive...345
Table of Contents...346
Page 2...347
Section 4E...435
Differential Locking Device...435
Table of Contents...436
Section 5...451
Brakes...451
Table of Contents...452
Page 2...453
Section 6...0
Diesel Engine...521
Diagnosis...521
Table fo Contents...522
Section 6A...0
Engine Mechanical...557
Table of Contents...557
Section 6B...691
Diesel Engine Cooling...691
Table of Contents...692
Section 6C...705
Diesel Engine Fuel...705
Table of Contents...706
Section 6D...728
Diesel Engine Electrical...728
Table of Contents...729
Section 6F...0
Exhaust...0
Table of Contents...790
kb2.pdf...0
Main Table of Contents...0
ISUZU KB-Series ...0
VOLUME 2...0
Section 6...0
Petrol Engine...0
Petrol Engine Diagnosis...0
Table of Contents...802
Section 6A...830
Petrol Engine Mechanical...830
Table of Contents...831
Section 6B...0
Petrol Engine Cooling...0
Table of Contents...960
Section 6C...976
Petrol Engine Fuel...976
Table of Contents...977
Section 6D...0
Petrol Engine Electrical...0
Table of Contents...1039
Section 6F...0
Petrol Engine Exhaust...0
Table of Contents...1095
Section 7B...1099
Transmission MSG Model...1099
Table of Contents...1100
Section 7C...0
Clutch...0
Table of Contents...1142
Section 7B1...1179
Tranmission MUA Model...1179
Table of Contents...1180
Section 8...1297
Electrical-Body and Chassis...1297
Table of Contents...1298
Table of Contents...1299
Section 9...0
Accessories...0
Table of Contents...1545
Section 10...0
Cab...0
Table of Contents...1550
TOP....1
English....2
G.Export....2
97-03MY ....2
Sec.0 General Information [TFGEN-WE-981] 97-99MY ....0
Sec.0 General Information [TFGEN-WE-0001A] 00-03MY ....0
Sec.1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY ....0
Sec.1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0
Sec.2 Frame and Cab [TFFAB-WE-761] 97-98MY ....0
Sec.2 Frame and Cab [TFFAB-WE-981] 99-00MY ....0
Sec.2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0
Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0
Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0
Sec.4 Axle [TFAXL-WE-981] 98-03MY ....0
Sec.4 Axle [TFAXL-WE-9711] 97-03MY ....0
Sec.4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0
Sec.5 Brakes [TFBRK-WE-981] 97-03MY ....0
Sec.6 Gasoline Engine(HEC:C22NE,22LE and 20LE) [TFHEC-WE-9821] 99-03MY ....0
Sec.6-1 Gasoline Engine(4Z Series) [TF4ZE-WE-761] 97-03MY ....0
Sec.6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0
Sec.6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY....0
Sec.6E Engine Driveability and Emissions(TF 4JA1-TC/TF 4JH1-TC ENGINE With Bosch VP44) [4JEED-WE-0221T] 02-03MY....0
Sec.6E Engine Driveability and Emissions(ENGINE C24 on TF) [HECED-WE-0321] 03MY ....0
Sec.6E Engine Driveability and Emissions(TF 4JH1-TC Engine with Bosch VP44 System) [4JHED-WE-0321] 03MY ....0
Sec.7A Automatic Transmission [TF40L-WE-989IR] 98-03MY ....0
Sec.7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY ....0
Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0
Sec.7C Clutch [TFCLU-WE-9711] 97-03MY ....0
Sec.7D Transfer Case [TFTRN-WE-989IR] 98-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-981] 99-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-781] 97-98MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-9991AR] 00MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-0101] 00-01MY....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-0111] 01-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-989IR] 98-03MY ....0
Sec.9 Accessories [TFACC-WE-981] 97-03MY ....0
Sec.10Cab [TFCAB-WE-981] 97-99MY....0
Sec.10Cab [TFCAB-WE-9991] 00MY....0
Sec.10Cab [TFCAB-WE-0101] 01-03MY ....0
Immobilizer System [IMM-WE-0101] 01-03MY ....0
Europe....2
97-03MY ....2
Sec.0 General Information [TFGEN-WE-981] 97-99MY....0
Sec.0 General Information [TFGEN-WE-0001A] 00-03MY ....0
Sec.1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY....0
Sec.1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0
Sec.2 Frame and Cab [TFFAB-WE-761] 97-98MY....0
Sec.2 Frame and Cab [TFFAB-WE-981] 99-00MY....0
Sec.2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0
Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0
Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0
Sec.4 Axle [TFAXL-WE-9711] 98-03MY ....0
Sec.4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0
Sec.5 Brakes [TFBRK-WE-981] 97-03MY ....0
Sec.6-1 Gasoline Engine(4Z Series) [TF4ZE-WE-761] 97-03MY ....0
Sec.6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0
Sec.6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY....0
Sec.7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY ....0
Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0
Sec.7C Clutch [TFCLU-WE-9711] 97-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-781] 97-99MY....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-0101] 01-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-0111] 00-02MY ....0
Sec.9 Accessories [TFACC-WE-981] 97-03MY ....0
Sec.9 Accessories [TFRET-WE-9995EU]00-03MY ....0
Sec.10 Cab [TFCAB-WE-981] 97-99MY ....0
Sec.10 Cab [TFCAB-WE-9991] 00MY ....0
Sec.10 Cab [TFCAB-WE-0101] 01-03MY ....0
Immobilizer System [IMM-WE-0101]01-02MY ....0
Immobilizer System [IMM-WE-0121] 01-03MY ....0
AUSTRALIA....2
97-03MY ....2
Sec.0 General Information [TFGEN-WE-981] 97-99MY....0
Sec.0 General Information [TFGEN-WE-0005AAR]00MY ....0
Sec.0 General Information [TFGEN-WE-0001A] 00-03MY ....0
Sec.0 General Information [TFGEN-WE-0325AR] 03MY....0
Sec.1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY....0
Sec.1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0
Sec.2 Frame and Cab [TFFAB-WE-761] 97-98MY....0
Sec.2 Frame and Cab [TFFAB-WE-981] 99-00MY....0
Sec.2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0
Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0
Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0
Sec.4 Axle [TFAXL-WE-981] 98-03MY ....0
Sec.4 Axle [TFAXL-WE-9711] 97-03MY ....0
Sec.4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0
Sec.5 Brakes [TFBRK-WE-981] 97-03MY ....0
Sec.6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0
Sec.6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY....0
Sec.6E Engine Driveability and Emissions(TF 4JA1-TC/TF 4JH1-TC ENGINE With Bosch VP44) [4JEED-WE-0221T] 02-03MY....0
Sec.6E Engine Driveability and Emissions(TF 4JH1-TC Engine with Bosch VP44 System) [4JHED-WE-0321] 03MY....0
Sec.6E Engine Driveability and Emissions(ENGINE C24 on TF) [HECED-WE-0321] 03MY ....0
Sec.7A Automatic Transmission [TF4L3-WE-889AR] 98-03MY ....0
Sec.7A Automatic Transmission [TFJR4-WE-0325AR] 03MY....0
Sec.7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY ....0
Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0
Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-0325AR] 03MY....0
Sec.7C Clutch [TFCLU-WE-0005AAR] 00MY ....0
Sec.7C Clutch [TFCLU-WE-9711] 97-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-781] 97-99MY....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-981] 99-03MY ....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-9991AR]00MY....0
Sec.8 Electrical-Body and Chassis [TFELC-WE-0111] 01-03MY ....0
Sec.9 Accessories [TFACC-WE-981] 97-03MY ....0
Sec.10 Cab [TFCAB-WE-981] 97-99MY ....0
Sec.10 Cab [TFCAB-WE-9991] 00MY ....0
Sec.10 Cab [TFCAB-WE-0101] 01-03MY ....0
Immobilizer System [IMM-WE-0101]01-02MY ....0
Immobilizer System [IMM-WE-0121] 01-03MY ....0
South Africa....2
97-03MY ....2
0 General Information [TFGEN-WE-981] 97-99MY ....0
0 General Information [TFGEN-WE-0001A] 00-03MY ....0
1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY ....0
1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0
2 Frame and Cab [TFFAB-WE-761] 97-98MY ....0
2 Frame and Cab [TFFAB-WE-981] 99-00MY ....0
2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0
3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0
3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0
4 Axle [TFAXL-WE-981] 98-03MY ....0
4 Axle [TFAXL-WE-9711] 97-03MY ....0
4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0
5 Brakes [TFBRK-WE-981] 97-03MY ....0
6-1 Gasoline Engine(4Z Series) [TF4ZE-WE-761] 97-03MY ....0
6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0
6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY ....0
6 Gasoline Engine(HEC:C22NE,22LE and 20LE) [TFHEC-WE-9821] 99-03MY ....0
7A-1 Automatic Transmission [RVAW3-WE-0211S] 03MY ....0
7A-1 Automatic Transmission [RVAW3-WE-0211F] 02-03MY....0
7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY....0
7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0
7C Clutch [TFCLU-WE-9711] 97-03MY ....0
8 Electrical-Body and Chassis [TFELC-WE-781] 97-98MY ....0
8 Electrical-Body and Chassis [TFELC-WE-981] 99-03MY ....0
8 Electrical-Body and Chassis [TFELC-WE-0111] 01-03MY ....0
9 Accessories [TFACC-WE-981] 98-03MY ....0
10 Cab [TFCAB-WE-981] 97-99MY ....0
10 Cab [TFCAB-WE-9991] 00MY ....0
10 Cab [TFCAB-WE-0101] 01-03MY ....0
Spanish....2
01MY....2
Immobilizer System [IMM-WS-0101] 01MY....0
Isuzu D-Max/Rodeo 2003-2011 Service Manual
