Caterpillar 3054C Engines Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 3054C Engines, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Caterpillar 3054C Diesel Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
ENGINE - INDUSTRIAL
Model Prefix
3054C INDUSTRIAL ENGINE 330
3054C INDUSTRIAL ENGINE 334
3054C INDUSTRIAL ENGINE ZAS
ENGINE - MACHINE
Model Prefix
3054C ENGINE - MACHINE C4Z
3054C ENGINE - MACHINE CRS
3054C ENGINE - MACHINE CRX
3054C ENGINE - MACHINE CST
3054C ENGINE - MACHINE G4D
PRODUCT DETAILS:
Total Pages: 1,197 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
RENR2414 - Specifications (3054C Engines for Caterpillar Built Machines).pdf
RENR2415 - Systems Operation (3054C Engines for Caterpillar Built Machines).pdf
RENR2415 - Testing and Adjusting (3054C Engines for Caterpillar Built Machines).pdf
RENR2433 - Disassembly and Assembly (3054C Industrial Engine).pdf
RENR2437 - Specifications (3054C and C4.4 Industrial Engine and Marine Auxiliary Engine).pdf
RENR2438 - Systems Operation (3054C Industrial Engine & C4.4 Marine Auxiliary Generator Set).pdf
RENR2438 - Testing & Adjusting (3054C Industrial Engine & C4.4 Marine Auxiliary Generator Set).pdf
SENR5069 - Disassembly and Assembly (3054C Engines for Caterpillar Built Machines).pdf
RENR2414 - Specifications (3054C Engines for Caterpillar Built Machines).....2
Alternator and Regulator.....4
Balancer - If Equipped.....6
Camshaft.....7
Connecting Rod - For Use With Spheroidal Graphite Iron (SGI) Crankshaft.....11
Connecting Rod - For Use With Steel Crankshaft.....15
Connecting Rod Bearing Journal - Spheroidal Graphite Iron Crankshaft.....20
Connecting Rod Bearing Journal - Steel Crankshaft.....22
Crankcase Breather.....25
Crankshaft - Spheroidal Graphite Iron (SGI) Crankshaft.....27
Crankshaft - Steel Crankshaft.....29
Crankshaft Pulley.....31
Crankshaft Seals.....32
Cylinder Block.....34
Cylinder Head Valves.....37
Cylinder Head.....42
Electric Starting Motor.....45
Engine Design.....47
Engine Lifting Bracket.....49
Engine Oil Bypass Valve.....50
Engine Oil Filter.....54
Engine Oil Pan.....56
Engine Oil Pressure.....58
Engine Oil Pump.....59
Exhaust Manifold.....66
Fan Drive.....67
Flywheel Housing.....69
Flywheel.....70
Front Housing and Covers.....72
Fuel Injection Lines.....74
Fuel Injection Nozzles.....75
Fuel Injection Pump.....76
Fuel Transfer Pump.....80
Gear Group (Front).....82
Glow Plugs.....86
Lifter Group.....87
Main Bearing Journal - Spheroidal Graphite Iron (SGI) Crankshaft.....88
Main Bearing Journal - Steel Crankshaft.....89
Piston Cooling Jet.....92
Piston and Rings.....94
Rocker Shaft.....97
Turbocharger.....99
Valve Mechanism Cover.....102
Water Pump.....103
Water Temperature Regulator.....104
RENR2415 - Systems Operation (3054C Engines for Caterpillar Built Machines).....106
Air Inlet and Exhaust System.....107
Basic Engine.....112
Cooling System.....114
Electrical System.....116
Fuel System.....119
General Information.....121
Lubrication System.....125
RENR2415 - Testing and Adjusting (3054C Engines for Caterpillar Built Machines).....127
Air Inlet and Exhaust System - Inspect.....129
Air in Fuel - Test.....130
Alternator - Test.....133
Battery - Test.....135
Compression - Test.....136
Connecting Rod - Inspect.....138
Connecting Rod Bearings - Inspect.....140
Cooling System - Check - Overheating.....141
Cooling System - Inspect.....143
Cooling System - Test.....145
Cylinder Block - Inspect.....153
Cylinder Head - Inspect.....154
Electric Starting System - Test.....158
Engine Crankcase Pressure (Blowby) - Test.....162
Engine Oil Cooler - Inspect.....164
Engine Oil Pressure - Test.....166
Engine Oil Pump - Inspect.....168
Engine Valve Lash - Inspect_Adjust.....172
Excessive Bearing Wear - Inspect.....177
Excessive Engine Oil Consumption - Inspect.....178
Exhaust Temperature - Test.....179
Finding Top Center Position for No. 1 Piston.....180
Flywheel - Inspect.....182
Flywheel Housing - Inspect.....185
Fuel Injection Nozzle - Test.....189
Fuel Injection Pump Timing - Adjust.....194
Fuel Quality - Test.....200
Fuel System - Inspect.....202
Fuel System - Prime.....203
Fuel System Pressure - Test.....206
Glow Plugs - Test.....209
Increased Engine Oil Temperature - Inspect.....211
Main Bearings - Inspect.....212
Piston Height - Inspect.....213
Piston Ring Groove - Inspect.....216
Troubleshooting 01_05_2015.....219
Troubleshooting.....226
Turbocharger - Inspect.....343
Valve Depth - Inspect.....349
Valve Guide - Inspect.....352
Water Temperature Regulator - Test.....355
RENR2433 - Disassembly and Assembly (3054C Industrial Engine).....357
Accessory Drive - Remove and Install.....360
Air Compressor - Remove and Install.....364
Air Compressor Idler Gear - Remove and Install.....368
Alternator - Install.....372
Alternator - Remove.....374
Balancer Group - Install - If Equipped.....376
Balancer Group - Remove - If Equipped.....380
Bearing Clearance - Check.....383
Camshaft - Remove and Install.....386
Camshaft Bearings - Remove and Install.....388
Camshaft Gear - Remove and Install.....391
Connecting Rod Bearings - Install.....394
Connecting Rod Bearings - Remove.....397
Coolant Temperature Sensor - Remove and Install.....399
Crankcase Breather - Remove and Install.....402
Crankshaft - Install.....405
Crankshaft - Remove.....412
Crankshaft Front Seal - Install.....415
Crankshaft Front Seal - Remove.....418
Crankshaft Gear - Remove and Install.....420
Crankshaft Main Bearings - Install.....423
Crankshaft Main Bearings - Remove.....428
Crankshaft Pulley - Remove and Install.....431
Crankshaft Rear Seal - Install.....433
Crankshaft Rear Seal - Remove.....436
Crankshaft Wear Sleeve (Rear) - Install.....438
Crankshaft Wear Sleeve (Rear) - Remove.....440
Cylinder Head - Install.....442
Cylinder Head - Remove.....447
Electric Starting Motor - Remove and Install.....451
Engine Oil Cooler - Install.....455
Engine Oil Cooler - Remove.....457
Engine Oil Filter Base - Remove and Install.....459
Engine Oil Pan - Remove and Install.....464
Engine Oil Pressure Sensor - Remove and Install.....469
Engine Oil Pump - Install - Engines Without a Balancer.....472
Engine Oil Pump - Remove - Engines Without a Balancer.....475
Engine Oil Relief Valve - Remove and Install - Engine with Balancer Group.....478
Engine Oil Relief Valve - Remove and Install - Engine without Balancer Group.....481
Exhaust Manifold - Remove and Install.....484
Fan - Remove and Install.....486
Fan Drive - Remove and Install.....489
Flywheel - Install.....491
Flywheel - Remove.....494
Flywheel Housing - Remove and Install.....497
Front Cover - Remove and Install.....501
Fuel Injection Lines - Remove and Install.....503
Fuel Injection Nozzles - Install.....507
Fuel Injection Nozzles - Remove.....509
Fuel Injection Pump - Install - Bosch EVPE.....511
Fuel Injection Pump - Install - Delphi DP210.....516
Fuel Injection Pump - Remove - Bosch EVPE.....520
Fuel Injection Pump - Remove - Delphi DP210.....524
Fuel Priming Pump and Fuel Filter Base - Remove and Install.....528
Glow Plugs - Remove and Install.....531
Housing (Front) - Install.....534
Housing (Front) - Remove.....538
Idler Gear - Remove and Install - Bosch EPVE Fuel Injection Pump.....542
Idler Gear - Remove and Install - Delphi DP210 Fuel Injection Pump.....550
Inlet and Exhaust Valve Guides - Remove and Install.....558
Inlet and Exhaust Valve Seat Inserts - Remove and Install.....561
Inlet and Exhaust Valve Springs - Remove and Install.....565
Inlet and Exhaust Valves - Remove and Install.....570
Lifter Group - Remove and Install.....577
Piston Cooling Jets - Remove and Install.....579
Pistons and Connecting Rods - Assemble.....581
Pistons and Connecting Rods - Disassemble.....585
Pistons and Connecting Rods - Install.....588
Pistons and Connecting Rods - Remove.....591
Rocker Shaft - Assemble.....593
Rocker Shaft - Disassemble.....595
Rocker Shaft and Pushrod - Install.....597
Rocker Shaft and Pushrod - Remove.....599
Turbocharger - Install.....601
Turbocharger - Remove.....604
V-Belts - Remove and Install.....607
Valve Mechanism Cover - Remove and Install.....609
Water Pump - Remove and Install.....612
Water Temperature Regulator - Remove and Install.....616
RENR2437 - Specifications (3054C and C4.4 Industrial Engine and Marine Auxiliary Engine).....619
Alternator and Regulator.....621
Balancer - If Equipped.....623
Camshaft.....624
Connecting Rod - For Use With Spheroidal Graphite Iron (SGI) Crankshaft.....628
Connecting Rod - For Use With Steel Crankshaft.....632
Connecting Rod Bearing Journal - Spheroidal Graphite Iron Crankshaft.....637
Connecting Rod Bearing Journal - Steel Crankshaft.....638
Crankcase Breather.....641
Crankshaft - Spheroidal Graphite Iron (SGI) Crankshaft.....644
Crankshaft - Steel Crankshaft.....646
Crankshaft Pulley.....648
Crankshaft Seals.....650
Cylinder Block.....652
Cylinder Head Valves.....655
Cylinder Head.....661
Electric Starting Motor.....664
Engine Design.....668
Engine Lifting Bracket.....670
Engine Oil Bypass Valve.....674
Engine Oil Filter.....678
Engine Oil Pan.....680
Engine Oil Pressure.....682
Engine Oil Pump.....683
Exhaust Manifold.....691
Fan Drive.....692
Flywheel Housing.....694
Flywheel.....696
Front Housing and Covers.....698
Fuel Injection Lines.....700
Fuel Injection Nozzles.....702
Fuel Injection Pump.....704
Gear Group (Front).....708
Glow Plugs.....712
Lifter Group.....713
Main Bearing Journal - Spheroidal Graphite Iron (SGI) Crankshaft.....714
Main Bearing Journal - Steel Crankshaft.....715
Piston Cooling Jet.....718
Piston and Rings.....720
Rocker Shaft.....723
Turbocharger.....725
Valve Mechanism Cover.....727
Water Pump.....728
Water Temperature Regulator.....729
RENR2438 - Systems Operation (3054C Industrial Engine & C4.4 Marine Auxiliary Generator Set).....731
Air Inlet and Exhaust System.....732
Basic Engine.....741
Cooling System.....743
Electrical System.....745
Fuel System.....748
General Information.....750
Lubrication System.....754
RENR2438 - Testing & Adjusting (3054C Industrial Engine & C4.4 Marine Auxiliary Generator Set).....756
Air Inlet and Exhaust System - Inspect.....758
Air in Fuel - Test.....759
Alternator - Test.....762
Battery - Test.....765
Compression - Test.....766
Connecting Rod - Inspect.....768
Connecting Rod Bearings - Inspect.....770
Cooling System - Check - Overheating.....771
Cooling System - Inspect.....773
Cooling System - Test.....775
Cylinder Block - Inspect.....782
Cylinder Head - Inspect.....783
Electric Starting System - Test.....787
Engine Crankcase Pressure (Blowby) - Test.....791
Engine Oil Cooler - Inspect.....793
Engine Oil Pressure - Test.....795
Engine Oil Pump - Inspect.....797
Engine Valve Lash - Inspect_Adjust.....801
Excessive Bearing Wear - Inspect.....806
Excessive Engine Oil Consumption - Inspect.....807
Exhaust Temperature - Test.....808
Finding Top Center Position for No. 1 Piston.....809
Flywheel - Inspect.....811
Flywheel Housing - Inspect.....814
Fuel Injection Nozzle - Test.....818
Fuel Quality - Test.....823
Fuel System - Inspect.....825
Fuel System - Prime.....826
Fuel System Pressure - Test.....829
Gear Group - Inspect.....832
Glow Plugs - Test.....833
Increased Engine Oil Temperature - Inspect.....835
Main Bearings - Inspect.....836
Piston Height - Inspect.....837
Piston Ring Groove - Inspect.....840
Troubleshooting.....843
Turbocharger - Inspect.....961
Valve Depth - Inspect.....967
Valve Guide - Inspect.....970
Water Temperature Regulator - Test.....973
SENR5069 - Disassembly and Assembly (3054C Engines for Caterpillar Built Machines).....974
Accessory Drive - Remove and Install.....977
Alternator - Install.....981
Alternator - Remove.....983
Bearing Clearance - Check.....985
Camshaft - Remove and Install.....988
Camshaft Bearings - Remove and Install.....990
Connecting Rod Bearings - Install.....993
Connecting Rod Bearings - Remove.....996
Coolant Temperature Sensor - Remove and Install.....998
Crankcase Breather - Remove and Install.....1001
Crankshaft - Install.....1004
Crankshaft - Remove.....1011
Crankshaft Front Seal - Install.....1014
Crankshaft Front Seal - Remove.....1017
Crankshaft Gear - Remove and Install.....1019
Crankshaft Main Bearings - Install.....1022
Crankshaft Main Bearings - Remove.....1027
Crankshaft Pulley - Remove and Install.....1030
Crankshaft Rear Seal - Install.....1032
Crankshaft Rear Seal - Remove.....1035
Crankshaft Wear Sleeve (Rear) - Install.....1037
Crankshaft Wear Sleeve (Rear) - Remove.....1039
Cylinder Head - Install.....1041
Cylinder Head - Remove.....1046
Electric Starting Motor - Remove and Install.....1050
Engine Oil Cooler - Install.....1054
Engine Oil Cooler - Remove.....1056
Engine Oil Filter Base - Remove and Install.....1058
Engine Oil Pan - Remove and Install.....1063
Engine Oil Pressure Sensor - Remove and Install.....1068
Engine Oil Pump - Install - Engines Without a Balancer.....1071
Engine Oil Pump - Remove - Engines Without a Balancer.....1074
Engine Oil Relief Valve - Remove and Install - Engine without Balancer Group.....1077
Exhaust Manifold - Remove and Install.....1080
Fan - Remove and Install.....1082
Fan Drive - Remove and Install.....1085
Flywheel - Install.....1087
Flywheel - Remove.....1090
Flywheel Housing - Remove and Install.....1093
Front Cover - Remove and Install.....1097
Fuel Injection Lines - Remove and Install.....1099
Fuel Injection Nozzles - Install.....1103
Fuel Injection Nozzles - Remove.....1105
Fuel Injection Pump - Install - Delphi DP210.....1107
Fuel Injection Pump - Remove - Delphi DP210.....1111
Fuel Priming Pump and Fuel Filter Base - Remove and Install.....1115
Glow Plugs - Remove and Install.....1118
Housing (Front) - Install.....1121
Housing (Front) - Remove.....1125
Idler Gear - Remove and Install - Delphi DP210 Fuel Injection Pump.....1129
Inlet and Exhaust Valve Guides - Remove and Install.....1137
Inlet and Exhaust Valve Seat Inserts - Remove and Install.....1140
Inlet and Exhaust Valve Springs - Remove and Install.....1144
Inlet and Exhaust Valves - Remove and Install.....1149
Lifter Group - Remove and Install.....1156
Piston Cooling Jets - Remove and Install.....1158
Pistons and Connecting Rods - Assemble.....1160
Pistons and Connecting Rods - Disassemble.....1164
Pistons and Connecting Rods - Install.....1167
Pistons and Connecting Rods - Remove.....1170
Rocker Shaft - Assemble.....1172
Rocker Shaft - Disassemble.....1174
Rocker Shaft and Pushrod - Install.....1176
Rocker Shaft and Pushrod - Remove.....1178
Turbocharger - Install.....1180
Turbocharger - Remove.....1183
V-Belts - Remove and Install.....1186
Valve Mechanism Cover - Remove and Install.....1188
Water Pump - Remove and Install.....1191
Water Temperature Regulator - Remove and Install.....1195
Caterpillar 3054C Engines Repair Service Manual
