Complete operator's manual for John Deere 410K Backhoe Loader, with all the technical information to maintain and operate.

PRODUCT DETAILS:
Total Pages: 754 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt305693 - 410K Backhoe Loader Operator's Manual.pdf

MAIN SECTIONS

omt305693 - 410K Backhoe Loader

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

IMPORTANT

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

FCC Notifications to User

Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS

Technical Information Feedback Form

Section 1-1: Safety—Safety And Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Prevent Unintended Machine Movement—If Equipped With Pilot Controls

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Use Special Care When Operating

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Safety Signs—Backhoe Coupler—If Equipped

Section 2-1: Operation—Operator’s Station

Fire Extinguisher Mounting Location

Sealed Switch Module (SSM)

Security System

Right Console Functions

Dome Light Operation—Cab Machines

Steering Console Controls

Pilot Enable Switch—If Equipped

Engine Speed Control Knob

Defroster, Heater, and Air Conditioner Controls—If Equipped

Seat Controls

Steering Wheel Tilt Lever

Accessory Power Outlets

Vandal Protection—Canopy Machines

Opening Windows—Cab Machines

Loader Controls

Backhoe Controls—Manual Control Machines

Backhoe Controls—Pilot Control Machines

Section 2-2: Operation—Monitor Operation

Standard Display Monitor (SDM)

Standard Display Monitor (SDM)—Normal Display

Standard Display Monitor (SDM)—Display Messages

Standard Display Monitor (SDM)—Main Menu

Standard Display Monitor (SDM)—Main Menu—Operation

Standard Display Monitor (SDM)—Main Menu—Operation—Job Timer

Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery (If Equipped)

Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Software Update (If Equipped)

Standard Display Monitor (SDM)—Main Menu—Operation—Software Delivery—Delivery Settings (If Equipped)

Standard Display Monitor (SDM)—Main Menu—Diagnostics

Standard Display Monitor (SDM)—Main Menu—Diagnostics—Codes

Standard Display Monitor (SDM)—Main Menu—Setup

Standard Display Monitor (SDM)—Main Menu—Setup—Monitor

Standard Display Monitor (SDM)—Main Menu—Setup—Wiper Delay

Standard Display Monitor (SDM)—Main Menu—Setup—MFWD Braking

Standard Display Monitor (SDM)—Main Menu—Setup—Security

Standard Display Monitor (SDM)—Main Menu—Setup—Security—Configuration

Standard Display Monitor (SDM)—Main Menu—Setup—Security—Manage PINs

Standard Display Monitor (SDM)—Main Menu—Setup—Auto Shutdown

Standard Display Monitor (SDM)—Main Menu—Setup—Auto Idle

Standard Display Monitor (SDM)—Main Menu—Setup—Economy Mode (If Equipped)

Standard Display Monitor (SDM)—Main Menu—Setup—Selective Flow (If Equipped)

Standard Display Monitor (SDM)—Main Menu—Setup—Loader Aux Speed (If Equipped)

Section 2-3: Operation—Operating The Machine

Before Starting Work

Inspect Machine Daily Before Starting

Check Instruments Before Starting

Automatic Recall of Stored Functions and Settings

Engine Break-In Period

Starting the Engine

Cold Start Aid—Starting Fluid (If Equipped)

Cold Start Aid—Engine Block Heater (If Equipped)

Engine Warm-Up

Cold Weather Engine Warm-Up

Driving the Machine

Ride Control Operation—If Equipped

Pilot Control Operation—If Equipped

Service ADVISOR™ Remote (SAR) Software Delivery Process—If Equipped

Economy Mode Operation—If Equipped

Auto-Shutdown Operation

Stabilizer Operation

Boom Lock Operation

Swing Lock Operation

Backhoe Operation—Two-Lever Controls—Backhoe Pattern

Backhoe Operation—Two-Lever Controls—Excavator Pattern

Backhoe Operation—Pilot Controls—Backhoe Pattern

Backhoe Operation—Pilot Controls—Excavator Pattern

Auto-Idle Operation—Backhoe Functions Only

Extendable Dipperstick Operation—If Equipped

Extendable Dipperstick Operation With Attachments—If Equipped

Extendable Dipperstick Lock Operation—If Equipped

Backhoe Auxiliary Hydraulic Selective Flow Operation—If Equipped

Backhoe Auxiliary Hydraulics Operation—If Equipped

Backhoe Hydraulic Thumb Operation—If Equipped

Backhoe Coupler Operation—If Equipped

Auxiliary Hand Held Hydraulics Operation—If Equipped

Loader Operation

Loader Clutch Disconnect Operation

Loader Auxiliary Hydraulic Operation—If Equipped

Differential Lock Operation

Mechanical Front Wheel Drive (MFWD) Operation—If Equipped

Loader Coupler Operation—If Equipped

Lifting Objects

Parking Machine

Lifting Machine

Loading Machine Onto Trailer

Towing

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

BioDiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

John Deere Break-In Plus™ Engine Oil

Diesel Engine Oil—Engines 4045HT054, 4045HT086, 4045HT087

Engine Oil and Filter Service Intervals—Engines 4045HT054, 4045HT086, 4045HT087

Diesel Engine Oil—Engine 4045TT096

Engine Oil and Filter Service Intervals—Engine 4045TT096

Alternative and Synthetic Lubricants

Hydraulic Oil

Transmission, Axles, and Mechanical Front Wheel Drive (MFWD) Oil

Grease

Lubricant Storage

Mixing of Lubricants

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Disposing of Coolant

Section 3-2: Maintenance—Periodic Maintenance

Engine Identification

Service Machine at Specified Intervals

Check Hour Meter Regularly

Prepare Machine for Maintenance

Fuel Tank

Loader Boom Service Lock

Opening and Closing Engine Hood

Battery Disconnect—If Equipped

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Maintenance Legend

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Check Coolant

Inspect Tires and Check Pressure

Tire Pressures

Check Wheel Fasteners

Clean Cab Fresh Air and Recirculation Filters—If Equipped

Drain Water and Sediment from Fuel Filters

Drain Auxiliary Fuel Filter and Water Separator—If Equipped

Clean or Replace Air Cleaner Elements

Inspect and Clean Cooling System

Lubricate Non-Powered Front Wheel Bearings—If Equipped

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Coolant Level

Check Hydraulic Reservoir Oil Level

Check Engine Oil Level

Inspect Fuel Water Sediment Bowls

Lubricate Loader Pivots

Lubricate Loader Quick Coupler—If Equipped

Lubricate Front Axle Pivot Pin

Lubricate Stabilizer Pivots and Cylinder Pins

Lubricate Backhoe Boom, Crowd Cylinders, and Pivots

Lubricate Backhoe Coupler Mechanical Jack—If Equipped

Lubricate Backhoe Bucket Cylinder and Pivots

Lubricate Backhoe Swing Cylinder and Pivots

Lubricate MFWD Front Axle and Universal Joints—If Equipped

Lubricate Non-Powered Front Axle Steering Pivots—If Equipped

Lubricate Multipurpose Bucket Pivots—If Equipped

Section 3-5: Maintenance—Every 250 Hours

Take Engine Oil Sample

Check MFWD Planetary Housing Oil Level—If Equipped

Check MFWD Axle Oil Level—If Equipped

Check Battery Electrolyte Level and Terminals

Check Rear Axle Oil Level

Check Transmission Oil Level

Lubricate MFWD Drive Shaft Splines—If Equipped

Section 3-6: Maintenance—Every 500 Hours

Take Fluid Samples

Check Air Intake Hose

Check Boom-to-Dipperstick Pin Bolt Torque

Drain Fuel Tank Water and Sediment

Change Engine Oil and Replace Filter

Replace Primary and Final Fuel Filters

Replace Auxiliary Fuel Filter and Water Separator—If Equipped

Clean Engine Crankcase Ventilation Tube

Section 3-7: Maintenance—Every 1000 Hours

Check Coolant

Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped

Change Transmission Oil and Replace Filter

Replace Hydraulic Oil Filter

Replace Cab Fresh Air and Recirculation Filters—If Equipped

Replace Hydraulic Reservoir Breather

Replace Fuel Breather

Replace Engine Air Cleaner Elements

Inspect Belt

Section 3-8: Maintenance—Every 2000 Hours

Change MFWD Planetary Housing Oil—If Equipped

Change MFWD Front Axle Housing Oil—If Equipped

Change Rear Axle and Planetary Housing Oil

Inspect and Clean Hydraulic Reservoir Fill Screen

Change Hydraulic Reservoir Oil

Section 3-9: Maintenance—Every 3000 Hours

Adjust Engine Valve Lash (Clearance)

Section 3-10: Maintenance—Every 6000 Hours

Draining the Cooling System

Filling the Cooling System

Section 4-1: Miscellaneous—Machine

Changing Loader Buckets

Check and Adjust Backhoe Boom Lock

Check Receiver-Dryer—If Equipped

Checking Coolant Hoses and Radiator

Checking Ride Control Accumulator—If Equipped

Checking Starting System

Discharge Pilot Control System Hydraulic Pressure—If Equipped

Discharge Ride Control System Hydraulic Pressure—If Equipped

Inspect Loader Boom Service Lock

Replacing Bucket Teeth—Flex Pin

Replacing Bucket Teeth—TK Series

Lowering Boom Without Electrical Power—For Machines With Pilot Controls

Reversing Stabilizer Feet

Service Recommendations For Snap-To-Connect (STC®) Fittings

Toe-In Check and Adjust

Steering Angle Check and Adjust

Adding Front Counterweights

Adding Liquid Ballast to Front Tires

Pilot Control Wrist Rest Adjustment—If Equipped

Fuel System Bleed Procedure

Service Brake Bleed Procedure

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Handling, Checking and Servicing Batteries Carefully

Using Battery Charger

Using Booster Batteries—12-Volt System

Removing Batteries

Replacing Batteries

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Replacing Fuses

Check Park Brake

External Service Brake Inspection

Keep ROPS Installed Properly

JDLink™ Machine Monitoring System (MMS)—If Equipped

Fluid Sampling Test Ports—If Equipped

Remove and Install Halogen Bulb

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout Procedure

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Steering System

Power Train

MFWD

Rear Axle

Air Conditioning

Software Update—If Equipped

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Transmission Serial Number

Record Rear Axle Housing Serial Number

Record Mechanical Front Wheel Drive (MFWD) Front Axle Housing Serial Number—If Equipped

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

410K Backhoe Loader Engine Specifications

Travel Speeds

Backhoe Loader Drain and Refill Capacities

410K Backhoe Loader Dimensions

410K Backhoe Loader Weight

410K Buckets

410K Backhoe Loader Lifting Capacities—Standard Dipperstick

410K Backhoe Loader Lifting Capacities—Extendable Dipperstick (Retracted)

410K Backhoe Loader Lifting Capacities—Extendable Dipperstick (Extended)

John Deere 410K Backhoe Loader Operator's Manual (OMT305693)