International MV Series Medium-Duty Repair Service Manual 2017-2020
Complete service repair manual with Electrical Wiring Diagrams for 2017-2020 International MV Series Medium-Duty, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
2017-2020 International/Navistar MV Series Medium-Duty Trucks workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 6,235 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
0000018824 - 2017-2020 International LT _ RH and LoneStar Technician Manual (Service and Diagnostic) Service Manual.pdf
0000018826 - 2018-2020 International MV Series Interactive Schematics - Global.pdf
0000993280 - 2018-2020 International MV Series Medium-Duty Trucks Technician Manual (Service and Diagnostic), Revision 10.pdf
MAIN SECTIONS
0000018824 - 2017-2020 International LT _ RH and LoneStar Technician Manual (Service and Diagnostic) Service Manual...1
TABLE OF CONTENTS...2
Systems...30
BCM (Body Control Module)...30
B6.7/L9 - Body Control Module (BCM)...30
Diagrams...30
Connector J1-1603...30
Connector J2-1604...31
Connector J3-1600...32
Connector J4-1601...33
Connector J5-1602...34
Connector J6-1606...35
Connector J7-1607...36
Connector J8-1605 (Power Feed)...37
CAN Systems...38
B6.7 - CAN Layout...38
Diagrams...38
ABS Proprietary J1939...38
Body Standard J1939 (250Kbps)...39
Cab Standard J1939 (250Kbps)...40
Engine Proprietary J1939...41
Fusion Proprietary J1939...42
HMI Standard J1939 (125Kbps)...43
Powertrain Standard J1939 (500Kbps)...44
Telematics J1708...45
L9 - CAN Layout...46
Diagrams...46
ABS Proprietary J1939...46
Body Standard J1939 (250Kbps)...47
Cab Standard J1939 (250Kbps)...48
Engine Proprietary J1939...49
Fusion Proprietary J1939...50
HMI Standard J1939 (125Kbps)...51
Powertrain Standard J1939 (500Kbps)...52
Telematics J1708...53
ECM (Engine Control Module)...54
B6.7 - Engine (Control) Cummins...54
Diagrams...54
Connector 6000...54
L9 - Engine (Control) Cummins...55
Diagrams...55
Connector 6000...55
EGC (Electronic Gauge Cluster)...56
B6.7/L9 - GEN IV Cluster (Monitor)...56
Diagrams...56
Diagram1...56
B6.7/L9 - Instrument Cluster (Premium)...57
Diagrams...57
Diagram1-Combination1...57
Diagram1-Combination2...58
B6.7/L9 - Instrument Cluster (Standard)...59
Diagrams...59
Diagram1...59
B6.7/L9 - Instrument Cluster - Bulb Check...60
Diagrams...60
Diagram1...60
B6.7/L9 - Instrument Cluster - Request and Status...61
Diagrams...61
Diagram1...61
Ground Distribution...62
Cab Grounds...62
B6.7/L9 - Ground Splice Packs 1022 & 1023...62
Diagrams...62
Diagram1...62
B6.7/L9 - Ground Splice Pack 1027...63
Diagrams...63
Diagram1...63
B6.7/L9 - Interior Dual Post Ground Stud-Cowl Wall...64
Diagrams...64
Diagram1...64
B6.7/L9 - ZVR Splice Packs 1620...65
Diagrams...65
Diagram1...65
Engine Grounds...66
B6.7...66
B6.7 - Engine Ground Distribution...66
Diagrams...66
Diagram1...66
B6.7 - Powertrain ZVR Splice Pack 6747...67
Diagrams...67
Diagram1...67
L9...68
L9 - Engine Ground Distribution...68
Diagrams...68
Diagram1...68
L9 - Powertrain ZVR Splice Packs...69
Diagrams...69
Diagram1...69
Frame Grounds...70
B6.7...70
B6.7 - Center Chassis Ground Splice Packs...70
Diagrams...70
Diagram1...70
B6.7 - Forward Chassis Ground Splice Packs...71
Diagrams...71
Diagram1...71
L9...72
L9 - Center Chassis Ground Splice Packs...72
Diagrams...72
Diagram1...72
L9 - Forward Chassis Ground Splice Packs...73
Diagrams...73
Diagram1...73
LCM (Lighting Control Module)...74
B6.7/L9 - Lighting Control Module...74
Diagrams...74
Diagram1...74
Diagram2...75
Power Distribution...76
Aftertreatment PDM...76
B6.7 - Aftertreatment PDM...76
Diagrams...76
Diagram1...76
L9 - Aftertreatment PDM...77
Diagrams...77
Diagram1...77
Chassis PDM...78
Auxilary Power Fuse...78
B6.7 - Auxilary Power Fuse...78
Diagrams...78
Diagram1...78
L9 - Auxilary Power Fuse...79
Diagrams...79
Diagram1...79
Chassis PDM...80
B6.7/L9 - Chassis PDM...80
Diagrams...80
Diagram1...80
Interior PDM (Fuse Panel)...81
B6.7/L9 - Battery Feed...81
Diagrams...81
Diagram 1...81
B6.7/L9 - Interior PDM Chart...82
Diagrams...82
Diagram1...82
B6.7/L9 - Key Switch Accessory...83
Diagrams...83
Diagram 1...83
B6.7/L9 - Key Switch Ignition...84
Diagrams...84
Diagram 1...84
B6.7/L9 - Relays - Grid Management...85
Diagrams...85
Diagram1...85
Power Splice Packs...86
B6.7/L9 - ABS CAN Splice Pack - 1410...86
Diagrams...86
Diagram1...86
B6.7/L9 - Panel Light Dimmer Splice Pack - 1021...87
Diagrams...87
Diagram1...87
B6.7/L9 - Park / Turn Lights Splice Packs...88
Diagrams...88
Diagram1...88
Underhood PDM...89
B6.7 - Underhood PDM...89
Diagrams...89
PDM - UNDERHOOD...89
L9 - Underhood PDM...90
Diagrams...90
PDM - UNDERHOOD...90
Software/Feature Diagrams...91
Accessories...91
Audio System...91
Radio...91
B6.7/L9 - Radio...91
Diagrams...91
Diagram1...91
B6.7/L9 - Radio w/Bluetooth...92
Diagrams...92
Diagram1-Combination1...92
Diagram1-Combination2...93
B6.7/L9 - Radio w/Bluetooth without Steering Wheel Pod...94
Diagrams...94
Diagram1...94
B6.7/L9 - Radio w/Steering Wheel Pod...95
Diagrams...95
Diagram1-Combination1...95
Diagram1-Combination2...96
Speakers...97
B6.7/L9 - Speakers:Four Speakers Daycab BT n/QC...97
Diagrams...97
Diagram1...97
B6.7/L9 - Speakers:Four Speakers Daycab n/BT n/QC...98
Diagrams...98
Diagram1...98
B6.7/L9 - Speakers:Four Speakers Daycab n/BT w/QC...99
Diagrams...99
Diagram1...99
B6.7/L9 - Speakers:Four Speakers Daycab w/BT w/QC...100
Diagrams...100
Diagram1...100
B6.7/L9 - Speakers:Two Speakers Daycab BT n/QC...101
Diagrams...101
Diagram1...101
B6.7/L9 - Speakers:Two Speakers Daycab n/BT n/QC...102
Diagrams...102
Diagram1...102
B6.7/L9 - Speakers:Two Speakers n/BT w/QC...103
Diagrams...103
Diagram1...103
B6.7/L9 - Speakers:Two Speakers w/BT w/QC...104
Diagrams...104
Diagram1...104
Banana Plug...105
B6.7/L9 - Banana Plugs Receptacle...105
Diagrams...105
Diagram1...105
CB Radio...106
B6.7/L9 - CB Radio Power Only...106
Diagrams...106
Diagram1...106
B6.7/L9 - CB Radio Power Only (Single Antenna)...107
Diagrams...107
Diagram1...107
Cigar Lighter and APO...108
B6.7 - Cigar Lighter...108
Diagrams...108
Diagram1...108
B6.7/L9 - Cigar Lighter...109
Diagrams...109
Diagram1...109
B6.7/L9 - Cigar Lighter Aux APO...110
Diagrams...110
Diagram1-Combination1...110
Diagram1-Combination2...111
Diagram1-Combination3...112
B6.7/L9 - Standard APO...113
Diagrams...113
Diagram1...113
B6.7/L9 - Standard APO and Aux APO...114
Diagrams...114
Diagram1-Combination1...114
Diagram1-Combination2...115
Diagram1-Combination3...116
L9 - Auxiliary Power (40A) HSD...117
Diagrams...117
Diagram1...117
Cruise Control...118
B6.7/L9 - Cruise Control (W/ One Telltale 10 Pin)...118
Diagrams...118
Diagram1-Combination1...118
Diagram1-Combination2...119
B6.7/L9 - Cruise Control (W/ One Telltale 4 Pin)...120
Diagrams...120
Diagram1-Combination1...120
Diagram1-Combination2...121
B6.7/L9 - Vehicle Speed Control (Cruise Control) 10 Pin...122
Diagrams...122
Diagram1...122
B6.7/L9 - Vehicle Speed Control (Cruise Control) 4 Pin...123
Diagrams...123
Diagram1...123
Door Ajar Reminder (Entry/Exit)...124
B6.7/L9 - Door Ajar Reminder (Entry/Exit) 2 Door...124
Diagrams...124
Diagram1...124
B6.7/L9 - Door Ajar Reminder(Entry /Exit):4 Door...125
Diagrams...125
Diagram1...125
Door Pod Module/Mirror...126
Door Pod Module...126
B6.7/L9 - Door Pod Module (2 Door)...126
Diagrams...126
Diagram1...126
B6.7/L9 - Door Pod Module (4 Door)...127
Diagrams...127
Diagram1...127
Heated Mirror...128
B6.7/L9 - Heated Mirrors (Hood with Door Pods)...128
Diagrams...128
Diagram1...128
B6.7/L9 - Mirrors (Heat) [Switch Pack Actuated includes Hood Mirrors]...129
Diagrams...129
Diagram1...129
B6.7/L9 - Mirrors (Heat) [Switch Pack Actuated Relay Driven]...130
Diagrams...130
Diagram1...130
Mirrors (Power) Control Switch Actuated...131
B6.7/L9 - Mirrors (Power) Control Switch Actuated...131
Diagrams...131
Diagram1-Combination1...131
Diagram1-Combination2...132
Electric City Horn...133
B6.7...133
10 Pin Clock Spring...133
B6.7 - City Horn (W/ 10PIN CLK & P. Brake)...133
Diagrams...133
Diagram1...133
B6.7 - City Horn (W/ 10PIN CLK)...134
Diagrams...134
Diagram1...134
4 Pin Clock Spring...135
B6.7 - City Horn (W/ 4PIN CLK & P. Brake)...135
Diagrams...135
Diagram1-Combination1...135
Diagram1-Combination2...136
B6.7 - City Horn (W/ 4PIN CLK)...137
Diagrams...137
Diagram1-Combination1...137
Diagram1-Combination2...138
L9...139
10 Pin Clock Spring...139
L9 - City Horn (W/ 10PIN CLK & P. Brake)...139
Diagrams...139
Diagram1...139
L9 - City Horn (W/ 10PIN CLK)...140
Diagrams...140
Diagram1...140
4 Pin Clock Spring...141
L9 - City Horn (W/ 4PIN CLK & P. Brake)...141
Diagrams...141
Diagram1-Combination1...141
Diagram1-Combination2...142
L9 - City Horn (W/ 4PIN CLK)...143
Diagrams...143
Diagram1-Combination1...143
Diagram1-Combination2...144
Heated Windshield...145
B6.7/L9 - Heated Windshield...145
Diagrams...145
Diagram1...145
Multiplexed Switch Pack...146
B6.7/L9 - Multiplexed Switch Pack (Primary Switch)...146
Diagrams...146
Diagram1...146
Real Time Clock...147
B6.7 - Real Time Clock...147
Diagrams...147
Diagram1...147
Remote Keyless Access...148
B6.7/L9 - Remote Keyless Access...148
Diagrams...148
Diagram1...148
Satellite Communication System...149
B6.7 - Telematics (XATANET W/J1708)...149
Diagrams...149
Diagram1...149
B6.7/L9 - Telematics (Omnivision w/J1939)...150
Diagrams...150
Diagram1...150
B6.7/L9 - Telematics (Peoplenet PMG)...151
Diagrams...151
Diagram1...151
B6.7/L9 - Telematics (PEOPLE NET MD)...152
Diagrams...152
Diagram1...152
B6.7/L9 - Telematics (XATANET W/J1939)...153
Diagrams...153
Diagram1...153
B6.7/L9 - Telematics (Zonar)...154
Diagrams...154
Diagram1...154
Theft Deterrent System...155
B6.7 - Theft Deterrent (Without additional relay)...155
Diagrams...155
Diagram1...155
USB...156
B6.7/L9 - One USB...156
Diagrams...156
Diagram1...156
B6.7/L9 - Two USB...157
Diagrams...157
Diagram1-Combination1...157
Diagram1-Combination2...158
Vehicle Sleep Mode...159
B6.7 - Vehicle Sleep Mode...159
Diagrams...159
Diagram1...159
2-Way Radio...160
B6.7/L9 - 2-Way Radio...160
Diagrams...160
Diagram1-Combination1...160
Diagram1-Combination2...161
Aftertreatment System...162
Diesel Particulate Filter (DPF)...162
Regen Switch...162
B6.7 - DPF - Regen Switch Only...162
Diagrams...162
Diagram1...162
B6.7 - DPF - With Bistable Inhibit Sw...163
Diagrams...163
Diagram1...163
B6.7 - DPF - With Monostable Inhibit Sw...164
Diagrams...164
Diagram1...164
Selective Catalytic Reduction (SCR)...165
B6.7 - Selective Catalytic Reduction (SCR) cummins...165
Diagrams...165
Diagram1...165
Diagram2...166
L9 - Selective Catalytic Reduction (SCR)...167
Diagrams...167
Diagram1...167
Diagram2...168
Alarms...169
Back Up Alarm...169
B6.7...169
Automatic Transmission...169
B6.7 - Back-Up Alarm (Automatic) W/O Tailboard...169
Diagrams...169
Diagram1...169
B6.7 - Back-Up Alarm (Automatic) W/ Tailboard...170
Diagrams...170
Diagram1...170
Manual Transmission...171
B6.7 - Back-Up Alarm (Manual) W/O Tailboard...171
Diagrams...171
Diagram1...171
B6.7 - Back-Up Alarm (Manual) W/ Tailboard...172
Diagrams...172
Diagram1...172
L9...173
Automatic Transmission...173
L9 - Back-Up Alarm (Automatic) W/O Tailboard...173
Diagrams...173
Diagram1...173
L9 - Back-Up Alarm (Automatic) W/ Tailboard...174
Diagrams...174
Diagram1...174
Manual Transmission...175
L9 - Back-Up Alarm (Manual) W/O Tailboard...175
Diagrams...175
Diagram1-Combination1...175
Diagram1-Combination2...176
L9 - Back-Up Alarm (Manual) W/ Tailboard...177
Diagrams...177
Diagram1-Combination1...177
Diagram1-Combination2...178
Vehicle Alarm System...179
B6.7/L9 - Vehicle Alarm System...179
Diagrams...179
Diagram1...179
Body Builder...180
Adjustable Engine Speed Control...180
B6.7 - Adjustable Engine Speed Control (PTO) 10-pin...180
Diagrams...180
Diagram1-Combination1...180
Diagram1-Combination2...181
B6.7 - Adjustable Engine Speed Control (PTO) 4-pin...182
Diagrams...182
Diagram1...182
Air Solenoid Packs...183
B6.7...183
B6.7 - Auxiliary Air Solenoids (1 Normally Closed)...183
Diagrams...183
Diagram1...183
B6.7 - Auxillary Air Solenoids Normally Open...184
Diagrams...184
Diagram 1...184
L9...185
L9 - Auxiliary Air Solenoids (1 Normally Closed)...185
Diagrams...185
Diagram1...185
L9 - Auxiliary Air Solenoids (2 Normally Closed)...186
Diagrams...186
Diagram1-Combination1...186
Diagram1-Combination2...187
Diagram1-Combination3...188
L9 - Auxiliary Air Solenoids (3 Normally Closed)...189
Diagrams...189
Diagram1...189
Auxiliary Power...190
B6.7 - Auxiliary Power (40A) HSD...190
Diagrams...190
Diagram1...190
Body Builder Lighting...191
B6.7...191
B6.7 - Body Builder Lighting - Separate Turn and Stop Lamps (Blunt Cut)...191
Diagrams...191
Diagram1...191
B6.7 - Body Builder Lighting - Separate Turn and Stop Lamps (Blunt Cut) Option2...192
Diagrams...192
Diagram1...192
L9...193
L9 - Body Builder Lighting - Combined Turn and Stop Lamps (Automatic)...193
Diagrams...193
Diagram1-Combination1...193
Diagram1-Combination2...194
L9 - Body Builder Lighting - Combined Turn and Stop Lamps (Manual) Option2...195
Diagrams...195
Diagram1-Combination1...195
Diagram1-Combination2...196
Diagram1-Combination3...197
Diagram1-Combination4...198
L9 - Body Builder Lighting - Separate Turn and Stop Lamps (Blunt Cut)...199
Diagrams...199
Diagram1...199
L9 - Body Builder Lighting - Separate Turn and Stop Lamps (Blunt Cut) Option2...200
Diagrams...200
Diagram1...200
I/O Expansion - DLB Configuration Pigtail...201
B6.7 - I/O Expansion...201
Diagrams...201
Diagram1...201
L9 - I/O Expansion...202
Diagrams...202
Diagram1...202
Power Lift Gate...203
B6.7 - Power Lift Gate...203
Diagrams...203
Diagram1...203
L9 - Power Lift Gate...204
Diagrams...204
Diagram1...204
Remote Power Module (RPM)...205
1 RPM...205
B6.7/L9 - DLB - Remote Power Modules (1 RPM n/ Switch Packs)...205
Diagrams...205
Diagram1-Combination1...205
Diagram1-Combination2...206
Diagram1-Combination3...207
B6.7/L9 - DLB - Remote Power Modules (1 RPM w/ Switch Packs) Option2...208
Diagrams...208
Diagram1-Combination1...208
Diagram1-Combination2...209
B6.7/L9 - DLB - Remote Power Modules (1 RPM w/ Switch Packs) Option 1...210
Diagrams...210
Diagram1-Combination1...210
Diagram1-Combination2...211
Diagram1-Combination3...212
2 RPM...213
B6.7/L9 - DLB - Remote Power Modules (2 RPM n/ Switch Pack)...213
Diagrams...213
Diagram1-Combination1...213
Diagram1-Combination2...214
Diagram1-Combination3...215
Diagram1-Combination4...216
B6.7/L9 - DLB - Remote Power Modules (2 RPM w/ Switch Packs)...217
Diagrams...217
Diagram1-Combination1...217
Diagram1-Combination2...218
Diagram1-Combination3...219
Diagram1-Combination4...220
3 RPM...221
B6.7/L9 - DLB - Remote Power Modules (3 RPM w/ Swtich Packs)...221
Diagrams...221
Diagram1-Combination1...221
B6.7/L9 - DLB - Remote Power Module (3 RPM n/Switch Pack)...222
Diagrams...222
Diagram1-Combination1...222
Remote Start / Stop...223
B6.7...223
B6.7 - Remote Start/Stop...223
Diagrams...223
Diagram1...223
L9...224
L9 - Remote Start/Stop...224
Diagrams...224
Diagram1...224
L9 - Remote Start/Stop w/ Emergency Pump...225
Diagrams...225
Diagram1...225
Transmission PTO...226
B6.7...226
B6.7 - Transmission Power Take Off (Auto Trans Single PTO w/21 Parameters)...226
Diagrams...226
Diagram1...226
B6.7 - Transmission Power Take Off (Auto Trans with Lectradrive)...227
Diagrams...227
Diagram1...227
B6.7 - Transmission Power Take Off (Lectrashift PTO with Manual Trans)...228
Diagrams...228
Diagram1...228
B6.7 - Transmission Power Take Off (Manual Trans Single PTO w/ 21 Parameters)...229
Diagrams...229
Diagram1...229
B6.7 - Transmission Power Take Off (Single Input configurable pull up or pull down)...230
Diagrams...230
Diagram1...230
B6.7 - Transmission Power Take Off (Single PTO W/ RPM and Auto Trans)...231
Diagrams...231
Diagram1...231
B6.7 - Transmission Power Take Off (Single PTO W/ RPM and Manual Trans)...232
Diagrams...232
Diagram1...232
L9...233
L9 - Transmission Power Take Off (Auto Trans Single PTO w/21 Parameters)...233
Diagrams...233
Diagram1...233
L9 - Transmission Power Take Off (Auto Trans with Lectradrive)...234
Diagrams...234
Diagram1...234
L9 - Transmission Power Take Off (Lectrashift PTO with Manual Trans)...235
Diagrams...235
Diagram1...235
L9 - Transmission Power Take Off (Manual Trans Single PTO w/ 21 Parameters)...236
Diagrams...236
Diagram1...236
L9 - Transmission Power Take Off (Single Input configurable pull up or pull down)...237
Diagrams...237
Diagram1...237
Brakes...238
Air Dryer...238
B6.7 - RIGHTSIDE AIR DRYER...238
Diagrams...238
Diagram1-Combination1...238
Diagram1-Combination2...239
Diagram1-Combination3...240
Diagram1-Combination4...241
Diagram1-Combination5...242
Diagram1-Combination6...243
Diagram1-Combination7...244
Diagram1-Combination8...245
L9 - RIGHTSIDE AIR DRYER...246
Diagrams...246
Diagram1-Combination1...246
Diagram1-Combination2...247
Diagram1-Combination3...248
Diagram1-Combination4...249
Diagram1-Combination5...250
Diagram1-Combination6...251
Diagram1-Combination7...252
Air Dryer Heated Drain Valve...253
B6.7 - Drain Valve Heater...253
Diagrams...253
Diagram1-Combination1...253
Diagram1-Combination2...254
Diagram1-Combination3...255
Diagram1-Combination4...256
Diagram1-Combination5...257
Diagram1-Combination6...258
L9 - Drain Valve Heater...259
Diagrams...259
Diagram1-Combination1...259
Diagram1-Combination2...260
Diagram1-Combination3...261
Diagram1-Combination4...262
Antilock Brakes...263
B6.7...263
B6.7 - Antilock Brake System (ABS) - Wabco 4 Channel Implementation...263
Diagrams...263
Diagram1...263
B6.7 - Antilock Brake System (ABS)-BENDIX 4 Channel Implemenation...264
Diagrams...264
Diagram1...264
L9...265
L9 - Antilock Brake System (ABS) - BENDIX 4 Channel Implemenation...265
Diagrams...265
Diagram1...265
L9 - Antilock Brake System (ABS) - Wabco 4 Channel Implementation...266
Diagrams...266
Diagram1-Combination1...266
Diagram1-Combination2...267
Park Brake Controls...268
B6.7...268
B6.7 - Park Brake Controls (Monitoring) W (Door Switch City Horn Hydraulic with Lever)...268
Diagrams...268
Diagram1...268
B6.7 - Park Brake Controls (Monitoring) W (Hydraulic with Lever)...269
Diagrams...269
Diagram1...269
B6.7 - Park Brake Controls (Monitoring) (Door Switch City Horn Hydraulic with Lever)...270
Diagrams...270
Diagram1...270
B6.7 - Park Brake Controls (Monitoring) (Hydraulic with Lever)...271
Diagrams...271
Diagram1...271
B6.7/L9...272
Park Brake Controls (Monitoring) W (Door Switch City Horn)...272
Diagrams...272
Diagram1...272
Park Brake Controls (Monitoring) (Door Switch City Horn)...273
Diagrams...273
Diagram1...273
Park Brake Control (Monitoring) (GEN IV BCM)...274
Diagrams...274
Diagram1...274
Park Brake Control (Monitoring) (W/Vehicle Speed)...275
Diagrams...275
Diagram1...275
Stablility Control...276
B6.7...276
B6.7 - Stability Control (Bendix Straight Truck J1939 Driven Lamp)...276
Diagrams...276
Diagram1...276
L9...277
L9 - Bendix; Tractor or Towing Truck; N/ Air SUSP; J1939 Driven Lamp...277
Diagrams...277
Diagram1...277
L9 - Bendix; Tractor or Towing Truck; W/ Air SUSP; J1939 Driven Lamp...278
Diagrams...278
Diagram1...278
L9 - Stability Control (Bendix Straight Truck J1939 Driven Lamp)...279
Diagrams...279
Diagram1...279
Traction Control...280
B6.7 - Traction Control Bendix...280
Diagrams...280
Diagram1-Combination1...280
Diagram1-Combination2...281
L9 - Traction Control Bendix...282
Diagrams...282
Diagram1...282
Collision Mitigation System...283
Adaptive Cruise Control...283
B6.7 - Adaptive Cruise Control w/o Display (Bendix)...283
Diagrams...283
Diagram1...283
L9 - Adaptive Cruise Control w/o Display (Bendix)...284
Diagrams...284
Diagram1...284
BlindSpotter...285
L9 - Collision Avoidance System (Warning)...285
Diagrams...285
Diagram1...285
Lane Departure Warning...286
B6.7 - Lane Departure Warning - (Bendix Fusion N/ Safety Direct)...286
Diagrams...286
Diagram1-Combination1...286
Diagram1-Combination2...287
L9 - Lane Departure Warning - (Bendix Fusion N/ Safety Direct)...288
Diagrams...288
Diagram1-Combination1...288
Diagram1-Combination2...289
Engine...290
Coolant Level Monitoring...290
B6.7 - Coolant Level Monitoring (No CLA Module)...290
Diagrams...290
Diagram1...290
L9 - Coolant Level Monitoring (No CLA Module)...291
Diagrams...291
Diagram1...291
Cooling Fan...292
B6.7 - Cooling Fan Control Two-Speed...292
Diagrams...292
Diagram1...292
L9 - Cooling Fan Control Two-Speed...293
Diagrams...293
Diagram1...293
Engine Block Heater...294
B6.7...294
B6.7 - Engine Block Heater...294
Diagrams...294
Diagram1...294
B6.7 - Engine Oil and Block Heaters (Purchased Assembly)...295
Diagrams...295
Diagram1...295
Engine Brake...296
B6.7...296
B6.7 - Engine Brake Mux Switch...296
Diagrams...296
Diagram1...296
B6.7 - Engine Brake W/ Stalk Shifter...297
Diagrams...297
Diagram1...297
Exhaust Brake...298
B6.7 - Exhaust Brake (Cummins)...298
Diagrams...298
Diagram1...298
Starting Aid...299
B6.7 - Starting Aid (Grid Heater)...299
Diagrams...299
Diagram1...299
L9 - Starting Aid (Grid Heater)...300
Diagrams...300
Diagram1...300
Vehicle Acceleration...301
B6.7 - Vehicle Acceleration (w/ Two PWR Two GND & Two STS)...301
Diagrams...301
Diagram1...301
L9 - Vehicle Acceleration (w/ Two PWR Two GND & Two STS)...302
Diagrams...302
Diagram1...302
Exterior Lighting...303
Alternate Flashing (Wig Wag)...303
B6.7...303
B6.7 - Alternate Flashing (Wig Wag) - Park Brake disables High Beams...303
Diagrams...303
Diagram1...303
B6.7 - Alternate Flashing (Wig Wag) - Park Brake disables Wig Wag...304
Diagrams...304
Diagram1...304
Automatic Lighting...305
B6.7/L9 - Automatic Lighting...305
Diagrams...305
Diagram1...305
Diagram2...306
B6.7/L9 - Automatic Lighting - Dual Sensor Twilight/Solar...307
Diagrams...307
Diagram1...307
Diagram2...308
Backup Lights...309
B6.7...309
Dual Reverse Lights...309
With Allison Transmission...309
B6.7 - Backup Light (Dual Daisy Reverse LT) Allison/ZF Trans 1K/2K...309
Diagrams...309
Diagram1-Combination1...309
Diagram1-Combination2...310
B6.7 - Backup Light (Dual Daisy Reverse LT) Allison/ZF Trans 3K/4K:Backup Light (Dual Daisy Rever...311
Diagrams...311
Diagram1-Combination1...311
Diagram1-Combination2...312
B6.7 - Backup Light (Dual Reverse Light) Allison/ZF Trans 1K/2K...313
Diagrams...313
Diagram1-Combination1...313
Diagram1-Combination2...314
B6.7 - Backup Light (Dual Reverse Light) Allison/ZF Trans 3K/4K...315
Diagrams...315
Diagram1-Combination1...315
Diagram1-Combination2...316
With Eaton Manual Transmission...317
B6.7 - Backup Lights (Dual Daisy Reverse) Eaton/Manual Trans...317
Diagrams...317
Diagram1...317
B6.7 - Backup Lights (Dual Reverse Light) Eaton/Manual Trans...318
Diagrams...318
Diagram1...318
With Eaton Procision Transmission...319
B6.7 - Backup Lights (Reverse Lights) - Dual Lights with Procision...319
Diagrams...319
Diagram1...319
B6.7 - Backup Lights (Reverse Lights) - Procision Daisy Chain...320
Diagrams...320
Diagram1...320
Single Reverse Light...321
With Allison Transmission...321
B6.7 - Backup Light Single Reverse Light Allison 1K/2K...321
Diagrams...321
Diagram1-Combination1...321
Diagram1-Combination2...322
B6.7 - Backup Light Single Reverse Light Allison 3K/4K...323
Diagrams...323
Diagram1-Combination1...323
Diagram1-Combination2...324
B6.7 - Backup Light (Single Reverse Light) Allison 1K/2K...325
Diagrams...325
Diagram1-Combination1...325
Diagram1-Combination2...326
B6.7 - Backup Light (Single Reverse Light) Allison 3K/4K...327
Diagrams...327
Diagram1-Combination1...327
Diagram1-Combination2...328
B6.7 - Backup Light(Single Reverse Light) Allison 1K/2K...329
Diagrams...329
Diagram1-Combination1...329
Diagram1-Combination2...330
B6.7 - Backup Light(Single Reverse Light) Allison 3K/4K...331
Diagrams...331
Diagram1-Combination1...331
Diagram1-Combination2...332
With Eaton Manual Transmission...333
B6.7 - Backup Lights (Single Reverse Lights) Eaton/Manual Trans...333
Diagrams...333
Diagram1...333
With Eaton Procision Transmission...334
B6.7 - Backup Lights (Reverse Lights) - Procision with Tailboard Lights...334
Diagrams...334
Diagram1...334
L9...335
Dual Reverse Lights...335
With Allison Transmission...335
L9 - Backup Light (Dual Daisy Reverse) Allison/ZF Trans 3K/4K...335
Diagrams...335
Diagram1-Combination1...335
Diagram1-Combination2...336
L9 - Backup Light (Dual Reverse Light) Allison/ZF Trans 3K/4K...337
Diagrams...337
Diagram1-Combination1...337
Diagram1-Combination2...338
With Eaton Manual Transmission...339
L9 - Backup Lights (Dual Daisy Reverse) Eaton/Manual Trans...339
Diagrams...339
Diagram1-Combination1...339
Diagram1-Combination2...340
L9 - Backup Lights (Dual Reverse Light) Eaton/Manual Trans...341
Diagrams...341
Diagram1-Combination1...341
Diagram1-Combination2...342
Single Reverse Light...343
With Allison Transmission...343
L9 - Backup Light (Single Reverse Light) Allison 3K/4K...343
Diagrams...343
Diagram1-Combination1...343
Diagram1-Combination2...344
L9 - Backup Light (Single Reverse Light) - Allison 3K/4K...345
Diagrams...345
Diagram1-Combination1...345
Diagram1-Combination2...346
L9 - Backup Light - (Single Reverse Light) Allison 3K/4K 07...347
Diagrams...347
Diagram1-Combination1...347
Diagram1-Combination2...348
With Eaton Manual Transmission...349
L9 - Backup Lights (Single Reverse Lights) Eaton/Manual Trans...349
Diagrams...349
Diagram1-Combination1...349
Diagram1-Combination2...350
Brake Switch...351
B6.7...351
B6.7 - Brake Switch (Hydraulic)...351
Diagrams...351
Diagram1...351
B6.7 - Dual Brake Switch...352
Diagrams...352
Diagram1...352
L9...353
L9 - Brake Switch (Hydraulic)...353
Diagrams...353
Diagram1...353
L9 - Dual Brake Switch...354
Diagrams...354
Diagram1...354
Brake / Stop Lights...355
B6.7...355
B6.7 - Rear Lights Stop (Daisy Chain)...355
Diagrams...355
Diagram1...355
B6.7 - Rear Lights Stop - Dual Assembly...356
Diagrams...356
Diagram1...356
B6.7 - Rear Lights Stop - Single Assemby...357
Diagrams...357
Diagram1...357
L9...358
L9 - Rear Lights Stop (Daisy Chain)...358
Diagrams...358
Diagram1...358
L9 - Rear Lights Stop - Dual Assembly...359
Diagrams...359
Diagram1...359
L9 - Rear Lights Stop - Single Assemby...360
Diagrams...360
Diagram1...360
Clearance and Identification Lights...361
B6.7/L9 - Clearance and Identification Lights...361
Diagrams...361
Diagram1...361
Daytime Running Lights...362
B6.7 - Daytime Running Lights (Output to Plow Lights)...362
Diagrams...362
Diagram1...362
Directional Turn Signals...363
B6.7...363
B6.7 - Directional Signal (Turn) W/ DAISY CHAIN BOX LAMPS...363
Diagrams...363
Diagram1...363
B6.7 - Directional Signal (Turn) W/ Daisy Chain Box Lamps W/Plow Lights...364
Diagrams...364
Diagram1...364
B6.7 - Directional Signal (Turn) W/ LED BOX LAMPS...365
Diagrams...365
Diagram1...365
B6.7 - Directional Signal (Turn) W/ LED BOX LAMPS W/Plow Lights...366
Diagrams...366
Diagram1...366
B6.7 - Directional Signal (Turn) W/ Single Tail Board W/Hazard SW...367
Diagrams...367
Diagram1...367
B6.7 - Directional Signal (Turn) W/ Single Tail Board W/Plow Lights...368
Diagrams...368
Diagram1...368
L9...369
L9 - Directional Signal (Turn) W/ DAISY CHAIN BOX LAMPS...369
Diagrams...369
Diagram1...369
L9 - Directional Signal (Turn) W/ Daisy Chain Box Lamps W/Plow Lights...370
Diagrams...370
Diagram1...370
L9 - Directional Signal (Turn) W/ LED BOX LAMPS...371
Diagrams...371
Diagram1...371
L9 - Directional Signal (Turn) W/ LED BOX LAMPS W/Plow Lights...372
Diagrams...372
Diagram1...372
L9 - Directional Signal (Turn) W/ Single Tail Board W/Hazard SW...373
Diagrams...373
Diagram1...373
L9 - Directional Signal (Turn) W/ Single Tail Board W/Plow Lights...374
Diagrams...374
Diagram1...374
Exterior Lamp Reminder...375
B6.7 - Exterior Lamp Reminder...375
Diagrams...375
Diagram1...375
Exterior Light Check...376
B6.7 - Exterior Lamp Check...376
Diagrams...376
Diagram1...376
L9 - Exterior Lamp Check...377
Diagrams...377
Diagram1...377
Fog Lights...378
Fog Lights (Halogen White TOP MTG)...378
B6.7 - Fog Lights (Halogen White TOP MTG)...378
Diagrams...378
Diagram1...378
L9 - Fog Lights (Halogen White TOP MTG)...379
Diagrams...379
Diagram1...379
Fog Lights (LED WHITE TOP MTG)...380
B6.7 - Fog Lights (LED White TOP MTG)...380
Diagrams...380
Diagram1...380
L9 - Fog Lights (LED White TOP MTG)...381
Diagrams...381
Diagram1...381
Front Fog Lamps...382
B6.7 - Front Fog Lamps...382
Diagrams...382
Diagram1...382
L9 - Front Fog Lamps...383
Diagrams...383
Diagram1...383
Front Fog Lights W CONNECTOR...384
B6.7 - Front Fog Lights W CONNECTOR...384
Diagrams...384
Diagram1...384
L9 - Front Fog Lights W CONNECTOR...385
Diagrams...385
Diagram1...385
Front Marker Lights...386
B6.7...386
B6.7 - Front Marker Lights N/ PLow Lights...386
Diagrams...386
Diagram1...386
B6.7 - Front Marker Lights W/ Plow Lights...387
Diagrams...387
Diagram1...387
L9...388
L9 - Front Marker Lights N/ PLow Lights...388
Diagrams...388
Diagram1...388
L9 - Front Marker Lights W/ Plow Lights...389
Diagrams...389
Diagram1...389
Hazard Warning Lights...390
B6.7/L9 - Hazard Warning Light N/Trlr Socket...390
Diagrams...390
Diagram1-Combination1...390
Diagram1-Combination2...391
Headlights...392
B6.7...392
B6.7 - Headlights W 10PIN CLK W/LOWW W/Interrupt...392
Diagrams...392
Diagram1-Combination1...392
Diagram1-Combination2...393
B6.7 - Headlights W 10PIN CLK W/LOWW W/O Interrupt...394
Diagrams...394
Diagram1-Combination1...394
Diagram1-Combination2...395
B6.7 - Headlights W/O Lights ON With Wipers (LOWW) W/O Headlights Interrupt...396
Diagrams...396
Diagram1-Combination1...396
Diagram1-Combination2...397
B6.7 - Headlights W/O Lights ON with wipers (LOWW) W/ Headlights Interrupt...398
Diagrams...398
Diagram1-Combination1...398
Diagram1-Combination2...399
B6.7 - Headlights W/PlowLights, W/LOWW, W/ Interrupt...400
Diagrams...400
Diagram1-Combination1...400
Diagram1-Combination2...401
B6.7 - Headlights W/PlowLights, W/O LOWW, W/ Interrupt...402
Diagrams...402
Diagram1-Combination1...402
Diagram1-Combination2...403
B6.7 - Headlight W/Plowlights, W/LOWW, W/O Interrupt...404
Diagrams...404
Diagram1-Combination1...404
Diagram1-Combination2...405
B6.7 - Headlight W/Plowlights, W/O LOWW, W/O Interrupt...406
Diagrams...406
Diagram1-Combination1...406
Diagram1-Combination2...407
B6.7 - Snow Plow Lights Switch...408
Diagrams...408
Diagram1...408
L9...409
L9 - Headlights W 10PIN CLK W/LOWW W/Interrupt...409
Diagrams...409
Diagram1-Combination1...409
Diagram1-Combination2...410
L9 - Headlights W 10PIN CLK W/LOWW W/O Interrupt...411
Diagrams...411
Diagram1-Combination1...411
Diagram1-Combination2...412
L9 - Headlights W/O Lights ON With Wipers (LOWW) W/O Headlights Interrupt...413
Diagrams...413
Diagram1-Combination1...413
Diagram1-Combination2...414
L9 - Headlights W/O Lights ON with wipers (LOWW) W/ Headlights Interrupt...415
Diagrams...415
Diagram1-Combination1...415
Diagram1-Combination2...416
L9 - Headlights W/PlowLights W/Headlight Interrupt -10PIN CLK W/LOWW W/Interrupt...417
Diagrams...417
Diagram1-Combination1...417
Diagram1-Combination2...418
L9 - Headlights W/Plowlights W/O Lights ON With Wipers (LOWW) W/O Headlights Interrupt...419
Diagrams...419
Diagram1-Combination1...419
Diagram1-Combination2...420
L9 - Headlights W/PlowLights W/O Lights ON with wipers (LOWW) W/ Headlights Interrupt...421
Diagrams...421
Diagram1-Combination1...421
Diagram1-Combination2...422
L9 - Headlight W/Plowlights W/LOWW W/O Headlight Interrupt -10 PIN CLK...423
Diagrams...423
Diagram1-Combination1...423
Diagram1-Combination2...424
License Plate Light...425
B6.7...425
B6.7 - License Plate Light (Tail Light Single Assy.) W/Less Power Module...425
Diagrams...425
Diagram1...425
L9...426
L9 - License Plate Light (LED BOX LAMP Daisy Chain Tail Light)...426
Diagrams...426
Diagram1...426
L9 - License Plate Light (LED BOX LAMP Tail Light)...427
Diagrams...427
Diagram1...427
L9 - License Plate Light (Tail Light Single Assy)...428
Diagrams...428
Diagram1...428
L9 - License Plate Light (Tail Light Single Assy) Option2...429
Diagrams...429
Diagram1...429
L9 - License Plate Light (Tail Light Single Assy) Option3...430
Diagrams...430
Diagram1...430
L9 - License Plate Light (Tail Light Single Assy) W/Less Power Module...431
Diagrams...431
Diagram1...431
Park Lights...432
B6.7...432
B6.7 - PARK LIGHTS - N/Marker Interrupt...432
Diagrams...432
Diagram1-Combination1...432
Diagram1-Combination2...433
B6.7 - PARK LIGHTS - W/Marker Interrupt 10pin CLCKSPRING...434
Diagrams...434
Diagram1-Combination1...434
Diagram1-Combination2...435
B6.7 - PARK LIGHTS - W/Marker Interrupt 4 pin clockspring...436
Diagrams...436
Diagram1-Combination1...436
Diagram1-Combination2...437
L9...438
L9 - PARK LIGHTS - N/Marker Interrupt...438
Diagrams...438
Diagram1-Combination1...438
Diagram1-Combination2...439
L9 - PARK LIGHTS - W/Marker Interrupt 10pin CLCKSPRING...440
Diagrams...440
Diagram1-Combination1...440
Diagram1-Combination2...441
L9 - PARK LIGHTS - W/Marker Interrupt 4 pin clockspring...442
Diagrams...442
Diagram1-Combination1...442
Diagram1-Combination2...443
Tail Lights...444
B6.7...444
B6.7 - Rear Light Tail Light...444
Diagrams...444
Diagram1...444
B6.7 - Rear Light (LED BOX LAMP Tail Light)...445
Diagrams...445
Diagram1...445
B6.7 - Rear Light (Tail Light)...446
Diagrams...446
Diagram1...446
B6.7 - Rear Light (Tail Light) W Daisy Chain pair of Box Lamps...447
Diagrams...447
Diagram1...447
L9...448
L9 - Rear Light (LED BOX LAMP Tail Light)...448
Diagrams...448
Diagram1...448
L9 - Rear Light (Tail Light)...449
Diagrams...449
Diagram1...449
L9 - Rear Light (Tail Light) W/Daisy Chain pair of Box Lamps...450
Diagrams...450
Diagram1...450
Work Lights...451
B6.7...451
B6.7 - Work Lights LED With Switch Pack - Day Cab...451
Diagrams...451
Diagram1-Combination1...451
Diagram1-Combination2...452
B6.7 - WORK LIGHT With BackUP Alarm - 1 BULB...453
Diagrams...453
Diagram1-Combination1...453
Diagram1-Combination2...454
B6.7 - WORK LIGHT With BackUP 1 BULB - Manual Trans...455
Diagrams...455
Diagram1-Combination1...455
Diagram1-Combination2...456
B6.7 - WORK LIGHT With RKE - 1 BULB...457
Diagrams...457
Diagram1-Combination1...457
Diagram1-Combination2...458
B6.7 - WORK LIGHT - 1 BULB...459
Diagrams...459
Diagram1-Combination1...459
Diagram1-Combination2...460
L9...461
L9 - Work Lights LED With Switch Pack - Day Cab...461
Diagrams...461
Diagram1-Combination1...461
Diagram1-Combination2...462
L9 - WORK LIGHT With BackUP Alarm - 1 BULB...463
Diagrams...463
Diagram1-Combination1...463
Diagram1-Combination2...464
L9 - WORK LIGHT With BackUP - 1 BULB - Manual Trans...465
Diagrams...465
Diagram1-Combination1...465
Diagram1-Combination2...466
Diagram1-Combination3...467
Diagram1-Combination4...468
L9 - WORK LIGHT With RKE 1 BULB...469
Diagrams...469
Diagram1-Combination1...469
Diagram1-Combination2...470
L9 - WORK LIGHT - 1 BULB...471
Diagrams...471
Diagram1-Combination1...471
Diagram1-Combination2...472
Fifth Wheel...473
Fifth Wheel Slide...473
B6.7 - Fifth Wheel Slide...473
Diagrams...473
Diagram1...473
Jaw Unlock Control...474
B6.7 - Jaw Unlock Control...474
Diagrams...474
Diagram1...474
B6.7 - Jaw Unlock Control W/ SOLENOIDS W/SWITCH PACKS...475
Diagrams...475
Diagram1...475
Fuel Sytem...476
Fuel Heater...476
B6.7...476
B6.7 - Fuel Heater (Vehicle Powered)(Davco)...476
Diagrams...476
Diagram1-Combination1...476
Diagram1-Combination2...477
Diagram1-Combination3...478
Diagram1-Combination4...479
Diagram1-Combination5...480
Diagram1-Combination6...481
Diagram1-Combination7...482
B6.7 - Fuel Heater (Vehicle Powered)(Racor)...483
Diagrams...483
Diagram1-Combination1...483
Diagram1-Combination2...484
Diagram1-Combination3...485
Diagram1-Combination4...486
Diagram1-Combination5...487
L9...488
L9 - Fuel Heater (Vehicle Powered)(Davco)...488
Diagrams...488
Diagram1-Combination1...488
Diagram1-Combination2...489
Diagram1-Combination3...490
Diagram1-Combination4...491
Diagram1-Combination5...492
Diagram1-Combination6...493
Diagram1-Combination7...494
L9 - Fuel Heater (Vehicle Powered)(Racor)...495
Diagrams...495
Diagram1-Combination1...495
Diagram1-Combination2...496
Diagram1-Combination3...497
Diagram1-Combination4...498
Fuel Tank...499
B6.7...499
B6.7 - 26" Fuel Tank...499
Diagrams...499
Diagram1-Combination1...499
B6.7 - 26" Fuel Tank - Secondary...500
Diagrams...500
Diagram1-Combination1...500
Diagram1-Combination2...501
L9...502
L9 - 26" Fuel Tank...502
Diagrams...502
Diagram1-Combination1...502
L9 - 26" Fuel Tank - Secondary...503
Diagrams...503
Diagram1-Combination1...503
Diagram1-Combination2...504
Water In Fuel (WIF)...505
B6.7...505
B6.7 - Water In Fuel (WIF) Davco W/ Heater...505
Diagrams...505
Diagram1-Combination1...505
Diagram1-Combination2...506
Diagram1-Combination3...507
Diagram1-Combination4...508
B6.7 - Water In Fuel (WIF) Racor N/ Heater...509
Diagrams...509
Diagram1-Combination1...509
Diagram1-Combination2...510
Diagram1-Combination3...511
Diagram1-Combination4...512
Diagram1-Combination5...513
B6.7 - Water In Fuel (WIF) Racor W/ Heater...514
Diagrams...514
Diagram1-Combination1...514
Diagram1-Combination2...515
Diagram1-Combination3...516
Diagram1-Combination4...517
Diagram1-Combination5...518
L9...519
L9 - Water In Fuel (WIF) Davco W/ Heater...519
Diagrams...519
Diagram1-Combination1...519
Diagram1-Combination2...520
Diagram1-Combination3...521
Diagram1-Combination4...522
L9 - Water In Fuel (WIF) Davco W/ Heater Option2...523
Diagrams...523
Diagram1...523
L9 - Water In Fuel (WIF) Racor N/ Heater...524
Diagrams...524
Diagram1-Combination1...524
Diagram1-Combination2...525
Diagram1-Combination3...526
Diagram1-Combination4...527
Heating Ventilation & Air Conditioning (HVAC)...528
Auto HAVAC...528
B6.7 - Heating Ventilation & Air Conditioning (HVAC) Auto Temp Control...528
Diagrams...528
Diagram1 - HVAC...528
Diagram2 - Actuators...529
Diagram3 - Sensors...530
L9 - Heating Ventilation & Air Conditioning (HVAC) Auto Temp Control...531
Diagrams...531
Diagram1 - HVAC...531
Diagram2 - Actuators...532
Diagram3 - Sensors...533
Manual HVAC...534
B6.7 - Heating Ventilation & Air Conditioning (HVAC) Manual...534
Diagrams...534
Diagram1...534
B6.7/L9 - HVAC Assembly Actuators...535
Diagrams...535
Diagram 1...535
L9 - Heating Ventilation & Air Conditioning (HVAC) Manual...536
Diagrams...536
Diagram1...536
Instrumentation / Gauges...537
Gauges...537
Ambient Air Temperature...537
B6.7...537
B6.7 - Ambient Air Temperature...537
Diagrams...537
Diagram1...537
B6.7 - Ambient Temperature Monitoring...538
Diagrams...538
Diagram1...538
L9...539
L9 - Ambient Air Temperature...539
Diagrams...539
Diagram1...539
Auxilary Gauges...540
B6.7/L9 - Auxiliary Guage...540
Diagrams...540
Diagram1...540
B6.7...541
B6.7 - Auxilary Gauges (Secondary)...541
Diagrams...541
Diagram1...541
B6.7 - Auxiliary Gauges (Primary)...542
Diagrams...542
Diagram1...542
Brake Pressure Gauge...543
B6.7...543
B6.7 - Brake Pressure (Auxiliary Gauge)...543
Diagrams...543
Diagram1...543
B6.7 - Brake Pressure (Virtual Gauge)...544
Diagrams...544
Diagram1...544
L9...545
L9 - Brake Pressure (Auxiliary Gauge)...545
Diagrams...545
Diagram1...545
L9 - Brake Pressure (Virtual Gauge)...546
Diagrams...546
Diagram1...546
Compressed Air Supply...547
B6.7/L9 - Compressed Air Supply...547
Diagrams...547
Diagram1...547
B6.7/L9 - Compressed Air Supply (Aux Gauge)...548
Diagrams...548
Diagram1...548
Current Monitoring (Ammeter)...549
B6.7 - Current Monitoring (Ammeter)...549
Diagrams...549
Diagram1-Combination1...549
Diagram1-Combination2...550
Engine Coolant Temperature Monitoring...551
B6.7 - Coolant Temperature Monitoring...551
Diagrams...551
Diagram1...551
Engine Hour Usage...552
B6.7 - Engine Usage Monitoring (Base) NA...552
Diagrams...552
Diagram1...552
B6.7 - Engine Usage Monitoring (VID Option)...553
Diagrams...553
Diagram1...553
Engine Oil Level Monitoring...554
B6.7 - Engine Oil Level Monitoring...554
Diagrams...554
Diagram1...554
Engine Oil Pressure...555
B6.7 - Engine Oil Pressure...555
Diagrams...555
Diagram1...555
Engine Oil Temp...556
B6.7 - Engine Oil Temperature NA MUX...556
Diagrams...556
Diagram1...556
B6.7 - Engine Oil Temperature NA MUX AUX Gauge...557
Diagrams...557
Diagram1...557
Engine Speed (Tachometer)...558
B6.7 - Engine Speed (Tachometer)...558
Diagrams...558
Diagram1...558
Fuel Economy Monitor...559
B6.7 - Economy Monitor...559
Diagrams...559
Diagram1...559
Intake Manifold Pressure...560
B6.7 - Intake Manifold Pressure (IMP) (Cummins 2350A and MX-1 NA) AUX gauge...560
Diagrams...560
Diagram1...560
B6.7 - Intake Manifold Pressure (IMP) (Cummins 2350A NA)...561
Diagrams...561
Diagram1...561
Odometer...562
Odometer...562
B6.7 - Odometer (via BCM/EGC)-Horizon...562
Diagrams...562
Diagram1...562
Trip Odometer...563
B6.7 - Trip Odometer (w/ECM & TCM)...563
Diagrams...563
Diagram1...563
B6.7 - Trip Odometer (w/ECM)...564
Diagrams...564
Diagram1...564
B6.7 - Trip Odometer (w/VID)...565
Diagrams...565
Diagram1...565
PTO Fuel Hours...566
B6.7 - PTO (Fuel and Hours)...566
Diagrams...566
Diagram1...566
Transmission Oil Temp Guage...567
B6.7...567
B6.7 - Transmission Oil Temperature Automatic Trans Option2...567
Diagrams...567
Diagram1...567
B6.7 - Transmission Oil Temperature-Automatic Trans w/Aux Gauge...568
Diagrams...568
Diagram1...568
L9...569
L9 - Transmission Oil Temperature - Manual Trans...569
Diagrams...569
Diagram1...569
L9 - Transmission Oil Temperature - Manual Trans w/Aux Gauge...570
Diagrams...570
Diagram1...570
Vehicle Speedometer System...571
B6.7...571
B6.7 - Vehicle Speedometer System (Automatic XMSN) NA...571
Diagrams...571
Diagram1...571
B6.7 - Vehicle Speedometer System (Manual XMSN) NA...572
Diagrams...572
Diagram1...572
L9...573
L9 - Vehicle Speedometer System (Manual XMSN) NA...573
Diagrams...573
Diagram1...573
Vehicle Speed Limit Override...574
B6.7 - Vehicle Speed Limit Override...574
Diagrams...574
Diagram1...574
Voltage Monitoring Voltmeter...575
B6.7 - Voltage Monitoring Voltmeter...575
Diagrams...575
Diagram1...575
Indicators...576
Engine Warning MUX...576
B6.7 - Engine Warning MUX...576
Diagrams...576
Diagram1...576
High Exhaust System Temperature (HEST) Monitoring...577
B6.7 - High Exhaust System Temperature (HEST) Monitoring...577
Diagrams...577
Diagram1...577
Up Shift Indicator...578
B6.7 - Up Shift Indicator NA...578
Diagrams...578
Diagram1...578
Instrumentation...579
Operator Input...579
B6.7/L9 - Operator Input...579
Diagrams...579
Diagram1-Combination1...579
Diagram1-Combination2...580
Range Inhibit...581
B6.7 - Range Inhibit (sixth gear inhibit switch)...581
Diagrams...581
Diagram1-Combination1...581
Diagram1-Combination2...582
B6.7 - Trans Range Inhibit (J1939 Comm)...583
Diagrams...583
Diagram1...583
Vehicle Information Display...584
B6.7/L9 - Vehicle Information Display Premium w/ Wi-Fi VID...584
Diagrams...584
Diagram1...584
B6.7/L9 - Vehicle Information Display W/O BT...585
Diagrams...585
Diagram1...585
B6.7/L9 - Vehicle Information Display (W/ BT)...586
Diagrams...586
Diagram1...586
Interior Lighting...587
Cab Dome Light...587
B6.7/L9 - Cab Dome Light W/Classic Trim...587
Diagrams...587
Diagram1...587
B6.7/L9 - Cab Dome Light W/ Combo in Diamond Trim...588
Diagrams...588
Diagram1...588
Courtesy Lights...589
B6.7/L9 - Courtesy Light Crew Cab...589
Diagrams...589
Diagram1...589
B6.7/L9 - Courtesy Light Day Cab...590
Diagrams...590
Diagram1...590
Interior Task Lights (Map)...591
B6.7/L9 - Interior Task Lights (Map) - Dome Combo...591
Diagrams...591
Diagram1...591
Panel Backlighting (Cabin Dimmer)...592
B6.7 - Panel Backlighting (Cabin Dimmer)...592
Diagrams...592
Diagram1...592
Rear Axle / Suspension...593
Axle Loading...593
B6.7 - Axle Loading (Weight) Rear...593
Diagrams...593
Diagram1-Combination1...593
Diagram1-Combination2...594
L9 - Axle Loading (Weight) Rear...595
Diagrams...595
Diagram1-Combination1...595
Diagram1-Combination2...596
Driver Controlled Locking Differential...597
B6.7...597
B6.7 - Driver Controlled Locking Differential - RR Axle (Dana w/ one sw )...597
Diagrams...597
Diagram1...597
B6.7 - Driver Controlled Locking Differential - RR Axle (Dana w/ one sw)...598
Diagrams...598
Diagram1...598
B6.7 - Driver Controlled Locking Differential - RR Axle (Meritor w/ one sw)...599
Diagrams...599
Diagram1...599
L9...600
L9 - Driver Controlled Locking Differenntial - FR and RR Axles (Meritor w/ two sw)...600
Diagrams...600
Diagram1...600
L9 - Driver Controlled Locking Differential - FR & RR Axle (Dana w/ one switch)...601
Diagrams...601
Diagram1...601
L9 - Driver Controlled Locking Differential - FR & RR Axle (Meritor w/ one sw)...602
Diagrams...602
Diagram1...602
L9 - Driver Controlled Locking Differential - RR Axle (Dana w/ one sw)...603
Diagrams...603
Diagram1...603
L9 - Driver Controlled Locking Differential - RR Axle (Meritor w/ one sw)...604
Diagrams...604
Diagram1...604
Height Control...605
B6.7 - Height Control...605
Diagrams...605
Diagram1...605
B6.7 - Height Control Option2...606
Diagrams...606
Diagram1...606
Power Divider Lock Control and Monitoring...607
B6.7 - Power Divider Lock Control and Monitoring...607
Diagrams...607
Diagram1...607
Rear Axle Load Distribution...608
B6.7 - Rear Axle Load Distribution...608
Diagrams...608
Diagram1...608
Rear Axle Temp...609
Single Axle...609
L9 - Axle Temperature Monitoring (Single Rear Aux Gauge)...609
Diagrams...609
Diagram1...609
L9 - Axle Temperature Monitoring (Single Rear Virtual Gauge)...610
Diagrams...610
Diagram1...610
Tandem Axle...611
L9 - Axle Temperature Monitoring (Tandem Rear Aux Gauge)...611
Diagrams...611
Diagram1...611
L9 - Axle Temperature Monitoring (Tandem Rear Virtual Gauge)...612
Diagrams...612
Diagram1...612
Rear Suspension Pressure Monitoring...613
B6.7...613
B6.7 - Rear Suspension Pressure Monitoring (Auxiliary Gauge)...613
Diagrams...613
Diagram1-Combination1...613
Diagram1-Combination2...614
B6.7 - Rear Suspension Pressure Monitoring (Virtual Gauge)...615
Diagrams...615
Diagram1-Combination1...615
Diagram1-Combination2...616
L9...617
L9 - Rear Suspension Pressure Monitoring (Auxiliary Gauge)...617
Diagrams...617
Diagram1-Combination1...617
Diagram1-Combination2...618
L9 - Rear Suspension Pressure Monitoring (Virtual Gauge)...619
Diagrams...619
Diagram1-Combination1...619
Diagram1-Combination2...620
Two Speed Axle...621
B6.7...621
B6.7 - Two Speed Axle (AirShift on Shifter)...621
Diagrams...621
Diagram1...621
B6.7 - Two Speed Axle (with BCM; Automactic Transmission and switch on dash)...622
Diagrams...622
Diagram1...622
L9...623
L9 - Two Speed Axle (AirShift on Shifter)...623
Diagrams...623
Diagram1...623
Seats...624
RollTek Supplemental Restraint System (SRS)...624
Driver and Passenger Seats...624
B6.7/L9 - Driver and Passenger Seats - RollTek (Hard Wired)...624
Diagrams...624
Diagram1...624
Driver Seat Only...625
B6.7/L9 - Seats (RollTek) Drivers Seat Only (Hard Wired) - Leather...625
Diagrams...625
Diagram1...625
B6.7/L9 - Seats (RollTek) Drivers Seat Only (Hard Wired) - Mordular...626
Diagrams...626
Diagram1...626
B6.7/L9 - Seats (RollTek) Drivers Seat Only (Hard Wired) - Vinyl...627
Diagrams...627
Diagram1...627
Seatbelt Reminder...628
B6.7/L9 - Seatbelt Reminder (Warning)(Driver only)...628
Diagrams...628
Diagram1...628
B6.7/L9 - Seatbelt Reminder (Warning)(Driver & Passenger in parallel)...629
Diagrams...629
Diagram1...629
Trailer...630
Auxiliary Trailer Power...630
L9 - Auxiliary Trailer Power...630
Diagrams...630
Diagram1...630
TEM Electric Trailer Brake Controller...631
B6.7...631
B6.7 - TEM _Electric Trailer Brake Controller Activated Stop...631
Diagrams...631
Diagram1...631
B6.7 - TEM _Electric Trailer Brake Controller Activated Stop Option2...632
Diagrams...632
Diagram1...632
L9...633
L9 - TEM _Electric Trailer Brake Controller Activated Stop LT...633
Diagrams...633
Diagram1...633
Trailer Interface (Lighting)...634
B6.7...634
B6.7 - Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes)...634
Diagrams...634
Diagram1...634
B6.7 - Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes) Option2...635
Diagrams...635
Diagram1...635
L9...636
L9 - Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes)...636
Diagrams...636
Diagram1...636
L9 - Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes) Option2...637
Diagrams...637
Diagram1...637
Transmission...638
Shifter...638
B6.7...638
Stalk Shifter...638
B6.7 - Transmission Shifter (Eaton Procision)...638
Diagrams...638
Diagram1...638
B6.7 - Transmission Shifter (Stalk Shifter Allison)...639
Diagrams...639
Diagram1-Combination1...639
Diagram1-Combination2...640
T-Handle...641
B6.7 - Transmission Shifter (Eaton T-Handle with Park Pawl)...641
Diagrams...641
Diagram1-Combination1...641
Diagram1-Combination2...642
B6.7 - Transmission Shifter (T-Handle for Allison; With Park Position)...643
Diagrams...643
Diagram1-Combination1...643
Diagram1-Combination2...644
B6.7 - T-Handle for Allison Without Park Position...645
Diagrams...645
Diagram1-Combination1...645
Diagram1-Combination2...646
L9...647
L9 - Transmission Shifter (Stalk Shifter Allison)...647
Diagrams...647
Diagram1-Combination1...647
Diagram1-Combination2...648
Transmission Control Module - TCM...649
Automatic Transmission...649
Allison TCM...649
B6.7...649
B6.7 - Transmission (Allison 1K/2K)...649
Diagrams...649
Diagram1...649
B6.7 - Transmission (Allison 3K/4K)...650
Diagrams...650
Diagram1-Combination1...650
Diagram1-Combination2...651
L9...652
L9 - Allision without Switch and with Confirmation Telltale...652
Diagrams...652
Diagram1-Combination1...652
Diagram1-Combination2...653
L9 - Transmission (Allison 3K/4K)...654
Diagrams...654
Diagram1-Combination1...654
Diagram1-Combination2...655
Eaton TCM...656
Eaton Procision...656
B6.7 - Transmission I/O (Procision W/ Body Builder)...656
Diagrams...656
Diagram1...656
B6.7 - Transmission (Procision)...657
Diagrams...657
Diagram1...657
Eaton Procision with Auto Neutral...658
B6.7 - Auto Neutral (Eaton Procision)...658
Diagrams...658
Diagram1...658
Manual Transmission...659
B6.7 - Transmission (Fuller Advantage)...659
Diagrams...659
Diagram1...659
L9 - Transmission (Fuller Advantage)...660
Diagrams...660
Diagram1...660
Transmission Electronic Clutch Actuator...661
L9 - Transmissions Electrical I/O (Fuller Advantage)...661
Diagrams...661
Diagram1...661
Transmission - MODE Selection...662
B6.7 - Transmission - MODE Selection...662
Diagrams...662
Diagram1...662
Windshield Wiper System...663
Windshield Washer Pump...663
B6.7...663
B6.7 - Windshield Washer Pump...663
Diagrams...663
Diagram1-Combination1...663
Diagram1-Combination2...664
B6.7 - Windshield Washer Pump & Low Fluid Sensor...665
Diagrams...665
Diagram1-Combination1...665
Diagram1-Combination2...666
L9...667
L9 - Windshield Washer Pump...667
Diagrams...667
Diagram1-Combination1...667
Diagram1-Combination2...668
L9 - Windshield Washer Pump & Low Fluid Sensor...669
Diagrams...669
Diagram1-Combination1...669
Diagram1-Combination2...670
Windshield Wipers...671
B6.7 - Windshield Wipers...671
Diagrams...671
Diagram1...671
L9 - Windshield Wipers...672
Diagrams...672
Diagram1...672
12 Volt System...673
Battery 12V...673
B6.7 - Battery International (4) 12V...673
Diagrams...673
Diagram1...673
L9 - Battery International (4) 12V...674
Diagrams...674
Diagram1...674
Charging and Starting System...675
B6.7...675
B6.7 - Bosch LH160_LH200 Alternator...675
Diagrams...675
Diagram1-Combination1...675
Diagram1-Combination2...676
B6.7 - Delco Remy 28SI Alternator W/Sensor...677
Diagrams...677
Diagram1...677
B6.7 - Delco Remy 36SI Alternator W/Sensor...678
Diagrams...678
Diagram1...678
B6.7 - Leece-Neville AVI160 Alternator...679
Diagrams...679
Diagram1-Combination1...679
Diagram1-Combination2...680
B6.7 - Leece-Neville AVI160-210A/240A Alternator W/Sensor...681
Diagrams...681
Diagram1...681
B6.7 - Leece-Neville - LN 325A Alternator W/Sensor...682
Diagrams...682
Diagram1...682
L9...683
L9 - Bosch LH160_LH200 Alternator...683
Diagrams...683
Diagram1...683
L9 - Delco Remy 28SI Alternator W/Sensor...684
Diagrams...684
Diagram1...684
L9 - Delco Remy 36SI Alternator W/Sensor...685
Diagrams...685
Diagram1...685
L9 - Leece-Neville AVI160 Alternator...686
Diagrams...686
Diagram1...686
L9 - Leece-Neville AVI160-210A/240A Alternator W/Sensor...687
Diagrams...687
Diagram1...687
L9 - Leece-Neville - LN 325A Alternator W/Sensor...688
Diagrams...688
Diagram1...688
Maxwell 12V Ultracapacitor Engine Start Module (ESM)...689
B6.7/L9 - Maxwell 12V Ultracapacitor Engine Start Module (ESM)...689
Diagrams...689
Diagram1...689
Cranking Request / Key Switch...690
B6.7...690
B6.7 - Cranking Request (w/ Key Switch w/ BCM)...690
Diagrams...690
Diagram1-Combination1...690
Diagram1-Combination2...691
B6.7 - Cranking (Starter) GEN4 BCM W/O Thermal Overcrank...692
Diagrams...692
Diagram1-Combination1...692
Diagram1-Combination2...693
Diagram1-Combination3...694
Diagram1-Combination4...695
Diagram1-Combination5...696
B6.7 - Crank Inhibit (with ECM --> BCM ONLY)...697
Diagrams...697
Diagram1...697
L9...698
L9 - Cranking Request (w/ Key Switch w/ BCM)...698
Diagrams...698
Diagram1-Combination1...698
Diagram1-Combination2...699
Starting System Inputs...700
B6.7...700
B6.7 - Clutch Monitoring (High and Low Switch to BCM)...700
Diagrams...700
Diagram1...700
B6.7 - Starter Interlocks (BCM Controlled with Input from Allison 1K/2K TCM)...701
Diagrams...701
Diagram1-Combination1...701
Diagram1-Combination2...702
B6.7 - Starter Interlocks (BCM Controlled with Input from Allison 3K/4K TCM)...703
Diagrams...703
Diagram1-Combination1...703
Diagram1-Combination2...704
B6.7 - Starter Interlock (BCM HSD controlled W/ Clutch SW & N/Auto SS)...705
Diagrams...705
Diagram1...705
B6.7 - Starter Interlock (BCM LSD Controlled w/ Relay & N/ Auto SS) EATON XMSN...706
Diagrams...706
Diagram1...706
B6.7 - Starter Interlock (BCM LSD Controlled w/ Relay) Eaton Procision...707
Diagrams...707
Diagram1...707
L9...708
L9 - Clutch Monitoring (High and Low Switch to BCM)...708
Diagrams...708
Diagram1...708
L9 - Starter Interlocks (BCM Controlled with Input from Allison 3K/4K TCM)...709
Diagrams...709
Diagram1-Combination1...709
Diagram1-Combination2...710
L9 - Starter Interlock (BCM LSD Controlled w/ Relay & N/ Auto SS) EATON XMSN...711
Diagrams...711
Diagram1...711
Face views...712
A01-1127R:1667741C1...712
A01-1500A:3710061C1...713
A01-1926:3544677C1...714
A01_1940:BLUNT_SL_VC...715
A01_4500:1661375C2...716
D38_2002M:1661259C1...718
D38_2003M:1661259C1...719
D38_2004M:1661259C1...720
D38_2005M:1661259C1...721
D38_2006M:1661259C1...722
D38_2100M:1661889C1...723
D80_100:3767577C1...724
E01_3000:3538634C1...725
E01_3300MR:3535769C1...726
E01_3300M:3535769C1...727
E04_3000M:3538634C1...728
E04_3202M:3820176C1...730
E04_3203M:3538634C1...731
E04_3203M:3709924C1...732
F03_3000M:3538634C1...733
F03_3202M:3820176C1...734
F03_3203M:3538634C1...735
F03_3203M:3709924C1...736
J1-1603:3598711C1...737
J1:RING-E-1-2_0...747
J1:RING-M-5_0...748
J1:RING-10_0...749
J1:1661375C2...750
J2 - 1604:3598710C1...751
J2-1604:3598710C1...752
J2:RING-E-1-2_0...762
J2:RING-M-8_0...764
J2:1661375C2...766
J3-1600:3598706C1...767
J3:899167R1...781
J4-1601:3598707C1...782
J4:RING-E-3-8_0...792
J5-1602:3598705C1...793
J5:RING-M-5_0...808
J5:RING-M-5_0...809
J6-1606:3759005C1...810
J7-1607:3710061C1...825
K01-1F:1667639C1...829
K01-7000:365876C2...830
K18_600:3522068C1...831
K18_6200:1671610C1...832
K18_6201:3662921C1...833
K18_6335:RING-M-12_0...834
K18_6401:3662425C1...835
K18_6747:3543733C1...836
K18_7103M:1661198C1...838
K18_7105:3765544C1...839
K18_7106:3765544C1...842
K18_7112:3539778C1...845
K18_7500M:1661778C1...847
K18_7500:3605713C1...848
K18_7800:BLUNT_SL_VC...857
K18_7909:3599542C1...858
K18_9724:BLUNT_SL_VC...861
K18_9913B:587570C91...862
K19-2000:3710089C1...863
K19-2001:3710089C1...864
K20_6200:1671610C1...865
K20_6201A:3662921C1...866
K20_6202:3590299C1...867
K22-2000:3710089C1...868
K22-2001:3710089C1...869
K22_1F:1667639C1...870
K22_1000:RING-E-1-4_0...872
K22_1001:RING-E-1-4_0...873
K22_1010:RING-M-8_0...874
K22_1011:RING-M-8_0...875
K22_1040:RING-M-6_0...876
K22_1041:RING-M-8_0...877
K22_1050:RING-M-6_0...878
K22_1051:RING-M-8_0...879
K22_1070:RING-M-8_0...880
K22_1071:RING-M-8_0...881
K22_1080:RING-M-8_0...882
K22_1081:RING-M-8_0...883
K22_1200:RING-M-12_0...884
K22_1201:RING-M-12_0...885
K22_1300:RING-M-12_0...886
K22_1300:RING-M-12_0...887
K22_1301:RING-M-12_0...888
K22_1700:RING-M-12_0...889
K22_1701:RING-M-12_0...890
K22_1703:RING-M-12_0...891
K22_600:3522068C1...892
K22_6100:1667639C1...893
K22_6401:3662425C1...894
K22_6747:3543733C1...895
K22_7000:RING-M-5_0...897
K22_7100:3866817C1...898
K22_7103M:1661198C1...899
K22_7105:3599542C1...900
K22_7500M:1661778C1...902
K22_7500W:1661778C1...903
K22_7500:3605713C1...904
K22_7501:3577412C1...906
K22_7700M:3536864C1...907
K22_7800:BLUNT_SL_VC...908
K22_7909:3599542C1...909
K22_9724:BLUNT_SL_VC...910
K22_9913B:587570C91...911
L67-19:2241353C1...912
M02_8000:1677851C1...913
M02_8001:1677851C1...915
M02_8102:2039311C91...917
M02_8301:1661778C1...918
M02_8502:3539777C1...919
M02_8503A:3539777C1...920
M02_8700:587567C91...921
M02_8800:3551896C1...922
M02_8903:6111813C1...924
M02_9501:3539777C1...925
M02_9503:3539777C1...926
M02_9900E:1673790C1...927
M02_9900F:1673790C1...928
M02_9900G:1673790C1...929
M02_9900J:1673790C1...930
M04_4004:3525613C1...931
M04_4069:BLUNT_SL_VC...932
M04_8000:1677851C1...933
M04_8001:1677851C1...936
M04_8102:2039311C91...939
M04_8200A:6131286C1...941
M04_8201A:6131286C1...942
M04_8301:1661778C1...943
M04_8500:1686834C1...944
M04_8501:1686834C1...945
M04_8502:3539777C1...946
M04_8503A:3539777C1...947
M04_8506A:6111844C1...948
M04_8507A:6111844C1...949
M04_8508A:3919376C1...950
M04_8509A:3919376C1...951
M04_8800:3551896C1...952
M04_8903:6111813C1...954
M06_4004:3525613C1...955
M06_8500:1686834C1...956
M06_8501:1686834C1...957
M06_8701:587567C91...958
M8 B:RING-M-8_0...959
N02_4410D:3572899C1...960
N02_4410E:3572899C1...961
N02_4410F:3517760C1...962
N02_4411M1:3517760C1...963
N02_4411M2:3517760C1...964
N02_4411M4:3572899C1...965
N02_4411M5:3517760C1...966
N02_7112:3854645C91...967
N02_7113C:3977821C1...970
N02_7113F:3977821C1...971
N02_7113G:3977821C1...972
N02_7113H:3977821C1...973
N02_7113:3977821C1...974
N02_8802:3551896C1...975
N02_8807:3551896C1...977
N02_8809:3551896C1...980
N02_9001:1671610C1...982
N02_9002C:1671610C1...983
N02_9002:1671610C1...984
N02_9003K:1671610C1...985
N02_9003L:1671610C1...986
N02_9003:1671610C1...987
N02_9100:1661778C1...988
N02_9101:1661778C1...989
N02_9103:1661778C1...990
N02_9512A:3678796C1...991
N02_9514F:3601685C1...992
N02_9769:3673640C1...993
N02_9778:587567C91...995
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9900H:1673790C1...2088
9900J:1673790C1...2089
9911:6111844C1...2090
9915:3539777C1...2091
Part Assembly List...2092
Connector Assembly MV...2092
INDEX...2288
0000018826 - 2018-2020 International MV Series Interactive Schematics - Global...2309
TABLE OF CONTENTS...2310
Systems...2329
BCM (Body Control Module)...2329
BCM (Body Control Module)...2329
Diagrams...2329
Connector J1-1603...2329
Connector J2-1604...2330
Connector J3-1600...2331
Connector J4-1601...2332
Connector J5-1602...2333
Connector J6-1606...2334
Connector J7-1607...2335
Connector J8-1605 (Power Feed)...2336
CAN Systems...2337
B6.7 - CAN Layout...2337
Diagrams...2337
ABS Proprietary J1939...2337
Body Standard J1939 (250Kbps)...2338
Cab Standard J1939 (250Kbps)...2339
HMI Standard J1939 (125Kbps)...2340
Powertrain Standard J1939 (500Kbps)...2341
L9 - CAN Layout...2342
Diagrams...2342
ABS Proprietary J1939...2342
Body Standard J1939 (250Kbps)...2343
Cab Standard J1939 (250Kbps)...2344
Euro 5 Powertrain Standard J1939 (250Kbps)...2345
HMI Standard J1939 (125Kbps)...2346
Telematics J1708...2347
ECM (Engine Control Module)...2348
B6.7 - Engine (Control) [Cummins Euro]...2348
Diagrams...2348
Diagram1- Base...2348
Diagram2-Inputs...2349
Diagram3-Outputs...2350
L9 - Engine (Control) [Cummins Euro]...2351
Diagrams...2351
Diagram1- Base...2351
Diagram2-Inputs...2352
Diagram3-Outputs...2353
EGC (Electronic Gauge Cluster)...2354
B6.7 - Auxilary Gauges (Secondary)...2354
Diagrams...2354
Diagram1...2354
B6.7 - Auxiliary Gauges (Primary)...2355
Diagrams...2355
Diagram1...2355
B6.7 - Instrument Cluster - Bulb Check...2356
Diagrams...2356
Diagram1...2356
Instrument Cluster (Premium)...2357
Diagrams...2357
Diagram1-Combination1...2357
Diagram1-Combination2...2358
Instrument Cluster - Request and Status...2359
Diagrams...2359
Diagram1...2359
Ground Distribution...2360
Cab Grounds...2360
ABS Splice Packs - 1410...2360
Diagrams...2360
Diagram1...2360
Ground Splice Packs...2361
Diagrams...2361
Diagram1...2361
Ground Splice Packs - 1022 & 1023...2362
Diagrams...2362
Diagram1...2362
Ground Splice Packs - 1027...2363
Diagrams...2363
Diagram1...2363
IP ZVR - 1620...2364
Diagrams...2364
Diagram1...2364
Panel Dimmer Splice Packs - 1021...2365
Diagrams...2365
Diagram1...2365
Engine Grounds...2366
B6.7 - Engine Ground Distribution - 6704...2366
Diagrams...2366
Diagram1...2366
L9 - Engine Ground Distribution - 6704...2367
Diagrams...2367
Diagram1...2367
ZVR Splice Packs...2368
B6.7 - ZVR Splice Packs - 6747...2368
Diagrams...2368
Diagram1...2368
L9 - ZVR Splice Packs - 6747...2369
Diagrams...2369
Diagram1...2369
Frame Grounds...2370
IP Light Splice Packs - 1625/1623/400...2370
Diagrams...2370
Diagram1...2370
B6.7...2371
B6.7 - Center Chassis Ground Splice Packs - 8809/8807/8805/8802...2371
Diagrams...2371
Diagram1...2371
B6.7 - Forward Chassis Ground Splice Packs - 8800...2372
Diagrams...2372
Diagram1...2372
L9...2373
L9 - Center Chassis Ground Splice Packs - 8802/8805/8807/8809...2373
Diagrams...2373
Diagram1...2373
L9 - Forward Chassis Ground Splice Packs - 8800...2374
Diagrams...2374
Diagram1...2374
LCM (Lighting Control Module)...2375
Lighting Control Module...2375
Diagrams...2375
Diagram1-Combination1...2375
Diagram1-Combination2...2376
Power Distribution...2377
Chassis PDM...2377
Diagrams...2377
Diagram1...2377
Aftertreatment PDM...2378
B6.7 - Aftertreatment PDM...2378
Diagrams...2378
Diagram1...2378
L9 - Aftertreatment PDM...2379
Diagrams...2379
Diagram1...2379
Interior PDM (Fuse Panel)...2380
B6.7 - Grid Management (CA2) Day Cab...2380
Diagrams...2380
Diagram1...2380
L9 - Grid Management (CA2) Day Cab...2381
Diagrams...2381
Diagram1...2381
Battery Feed (Hot All The Time)...2382
Battery Feed...2382
Diagrams...2382
Diagram 1...2382
Key Switch Accessory...2383
Key Switch Accessory...2383
Diagrams...2383
Diagram 1...2383
Key Switch Ignition...2384
Key Switch Ignition...2384
Diagrams...2384
Diagram 1...2384
Underhood PDM...2385
Battery Feed (Hot All The Time)...2385
B6.7...2385
B6.7 - Forward Chassis Power...2385
Diagrams...2385
Diagram1...2385
B6.7 - Underhood PDM...2386
Diagrams...2386
PDM - UNDERHOOD...2386
L9...2387
L9 - Forward Chassis Power...2387
Diagrams...2387
Diagram1...2387
L9 - Underhood PDM...2388
Diagrams...2388
PDM - UNDERHOOD...2388
Software/Feature Diagrams...2389
Accessories...2389
Banana Plugs Receptacle...2389
Diagrams...2389
Diagram1...2389
B6.7 - Drain Valve Heater...2390
Diagrams...2390
Diagram1-Combination1...2390
Diagram1-Combination4...2391
B6.7 - Theft Deterrent (Without additional relay)...2392
Diagrams...2392
Diagram1...2392
CB Radio Power Only...2393
Diagrams...2393
Diagram1...2393
CB Radio Power Only (Single Antenna)...2394
Diagrams...2394
Diagram1...2394
L9 - Drain Valve Heater...2395
Diagrams...2395
Diagram1-Combination1...2395
Diagram1-Combination2...2396
Diagram1-Combination3...2397
Diagram1-Combination4...2398
L9 - Theft Deterrent (Without additional relay)...2399
Diagrams...2399
Diagram1...2399
Real Time Clock...2400
Diagrams...2400
Diagram1...2400
Remote Keyless Access...2401
Diagrams...2401
Diagram1...2401
2-Way Radio...2402
Diagrams...2402
Diagram1-Combination1...2402
Diagram1-Combination2...2403
Audio System...2404
Radio...2404
Diagrams...2404
Diagram1...2404
Radio w/Bluetooth...2405
Diagrams...2405
Diagram1-Combination1...2405
Diagram1-Combination2...2406
Radio w/Bluetooth without Steering Wheel Pod...2407
Diagrams...2407
Diagram1...2407
Radio w/Steering Wheel Pod...2408
Diagrams...2408
Diagram1-Combination1...2408
Diagram1-Combination2...2409
Speakers:Four Speakers Daycab BT n/QC...2410
Diagrams...2410
Diagram1...2410
Speakers:Four Speakers Daycab n/BT n/QC...2411
Diagrams...2411
Diagram1...2411
Speakers:Two Speakers Daycab BT n/QC...2412
Diagrams...2412
Diagram1...2412
Speakers:Two Speakers Daycab n/BT n/QC...2413
Diagrams...2413
Diagram1...2413
Auxiliary Power...2414
B6.7 - Auxiliary Power (40A) HSD...2414
Diagrams...2414
Diagram1...2414
Cigar Lighter...2415
Diagrams...2415
Diagram1...2415
Cigar Lighter Aux APO...2416
Diagrams...2416
Diagram1-Combination1...2416
Diagram1-Combination2...2417
Diagram1-Combination3...2418
L9 - Auxiliary Power (40A) HSD...2419
Diagrams...2419
Diagram1...2419
Standard APO...2420
Diagrams...2420
Diagram1...2420
Standard APO and Aux APO...2421
Diagrams...2421
Diagram1-Combination1...2421
Diagram1-Combination2...2422
Diagram1-Combination3...2423
Cruise Control...2424
Cruise Control (W/ One Telltale 10 Pin)...2424
Diagrams...2424
Diagram1-Combination1...2424
Diagram1-Combination2...2425
Cruise Control (W/ One Telltale 4 Pin)...2426
Diagrams...2426
Diagram1-Combination1...2426
Diagram1-Combination2...2427
Vehicle Speed Control (Cruise Control) 10 Pin...2428
Diagrams...2428
Diagram1...2428
Vehicle Speed Control (Cruise Control) 4 Pin...2429
Diagrams...2429
Diagram1...2429
Horns...2430
B6.7 - City Horn (W/ 4PIN CLK & P. Brake)...2430
Diagrams...2430
Diagram1-Combination1...2430
Diagram1-Combination2...2431
B6.7 - City Horn (W/ 4PIN CLK)...2432
Diagrams...2432
Diagram1-Combination1...2432
Diagram1-Combination2...2433
L9 - City Horn (W/ 10PIN CLK & P. Brake)...2434
Diagrams...2434
Diagram1...2434
L9 - City Horn (W/ 10PIN CLK)...2435
Diagrams...2435
Diagram1...2435
L9 - City Horn (W/ 4PIN CLK & P. Brake)...2436
Diagrams...2436
Diagram1-Combination1...2436
Diagram1-Combination2...2437
L9 - City Horn (W/ 4PIN CLK)...2438
Diagrams...2438
Diagram1-Combination1...2438
Diagram1-Combination2...2439
Power Door Locks...2440
Door Ajar Reminder (Entry/Exit)...2440
Diagrams...2440
Diagram1...2440
Door Ajar Reminder(Entry /Exit):4 Door...2441
Diagrams...2441
Diagram1...2441
Power Door Locks...2442
Diagrams...2442
Diagram1...2442
Power Door Locks Crew Cab...2443
Diagrams...2443
Diagram1...2443
Power Mirrors...2444
Mirrors (Heated)...2444
Diagrams...2444
Diagram1...2444
Mirrors (Heat) [Switch Pack Actuated Relay Driven]...2445
Diagrams...2445
Diagram1...2445
Mirrors (Power) Control Switch Actuated...2446
Diagrams...2446
Diagram1-Combination1...2446
Diagram1-Combination2...2447
Mirrors (Power) Door Pod Actuated...2448
Diagrams...2448
Diagram1...2448
Power Windows...2449
Power Windows...2449
Diagrams...2449
Diagram1...2449
Power Windows 4-Door N/W RKE...2450
Diagrams...2450
Diagram1...2450
Power Windows 4-Door W/RKE...2451
Diagrams...2451
Diagram1...2451
Aftertreatment System...2452
B6.7 - Selective Catalytic Reduction (SCR) - (Euro 4/ Euro 5)...2452
Diagrams...2452
Diagram1...2452
L9 - Selective Catalytic Reduction (SCR) - (Euro 4/ Euro 5)...2453
Diagrams...2453
Diagram1...2453
Diesel Particulate Filter (DPF)...2454
B6.7 - DPF - Regen Switch Only...2454
Diagrams...2454
Diagram1...2454
Alarms...2455
Back Up Alarm...2455
B6.7 - Back-Up Alarm (Automatic) W/O Tailboard...2455
Diagrams...2455
Diagram1...2455
B6.7 - Back-Up Alarm (Automatic) W/ Tailboard...2456
Diagrams...2456
Diagram1...2456
B6.7 - Back-Up Alarm (Manual) W/O Tailboard...2457
Diagrams...2457
Diagram1...2457
B6.7 - Back-Up Alarm (Manual) W/ Tailboard...2458
Diagrams...2458
Diagram1...2458
L9 - Back-Up Alarm (Automatic) W/O Tailboard...2459
Diagrams...2459
Diagram1...2459
L9 - Back-Up Alarm (Automatic) W/ Tailboard...2460
Diagrams...2460
Diagram1...2460
L9 - Back-Up Alarm (Manual) W/O Tailboard...2461
Diagrams...2461
Diagram1-Combination1...2461
L9 - Back-Up Alarm (Manual) W/ Tailboard...2462
Diagrams...2462
Diagram1-Combination1...2462
Body Builder...2463
B6.7 - RIGHTSIDE AIR DRYER...2463
Diagrams...2463
Diagram1-Combination2...2463
L9 - RIGHTSIDE AIR DRYER...2464
Diagrams...2464
Diagram1-Combination1...2464
Diagram1-Combination2...2465
Diagram1-Combination3...2466
Diagram1-Combination4...2467
Diagram1-Combination5...2468
Diagram1-Combination6...2469
Diagram1-Combination7...2470
Multiplexed Switch Pack (Primary Switch)...2471
Diagrams...2471
Diagram1...2471
Air Solenoids...2472
B6.7 - Auxiliary Air Solenoids (1 Normally Closed)...2472
Diagrams...2472
Diagram1...2472
B6.7 - Auxillary Air Solenoids Normally Open...2473
Diagrams...2473
Diagram 1...2473
L9 - Auxiliary Air Solenoids (1 Normally Closed)...2474
Diagrams...2474
Diagram1...2474
L9 - Auxiliary Air Solenoids (2 Normally Closed)...2475
Diagrams...2475
Diagram1-Combination1...2475
Diagram1-Combination2...2476
Diagram1-Combination3...2477
L9 - Auxiliary Air Solenoids (3 Normally Closed)...2478
Diagrams...2478
Diagram1...2478
I/O Expansion...2479
B6.7 - I/O Expansion...2479
Diagrams...2479
Diagram1...2479
L9 - I/O Expansion...2480
Diagrams...2480
Diagram1...2480
Power Lift Gate...2481
L9 - Power Lift Gate...2481
Diagrams...2481
Diagram1...2481
Remote Power Module (RPM)...2482
B6.7 - DLB - Remote Power Modules (1 RPM n/ Switch Packs)...2482
Diagrams...2482
Diagram1...2482
Diagram2 - In Cab...2483
B6.7 - DLB - Remote Power Modules (1 RPM w/ Switch Packs)...2484
Diagrams...2484
Diagram1...2484
Diagram2 - In Cab...2485
B6.7 - DLB - Remote Power Modules (2 RPM n/ Switch Pack)...2486
Diagrams...2486
Diagram1-Combination1...2486
B6.7 - DLB - Remote Power Modules (2 RPM w/ Switch Packs)...2487
Diagrams...2487
Diagram1-Combination1...2487
L9 - DLB - Remote Power Modules (1 RPM n/ Switch Packs)...2488
Diagrams...2488
Diagram1-Combination1...2488
L9 - DLB - Remote Power Modules (1 RPM w/ Switch Packs)...2489
Diagrams...2489
Diagram1-Combination1...2489
L9 - DLB - Remote Power Modules (2 RPM n/ Switch Pack)...2490
Diagrams...2490
Diagram1-Combination1...2490
L9 - DLB - Remote Power Modules (2 RPM w/ Switch Packs)...2491
Diagrams...2491
Diagram1-Combination1...2491
Remote Start / Stop...2492
L9 - Remote Start/Stop...2492
Diagrams...2492
Diagram1...2492
L9 - Remote Start/Stop w/ Emergency Pump...2493
Diagrams...2493
Diagram1...2493
Transmission PTO...2494
B6.7 - Adjustable Engine Speed Control (PTO) 10-pin...2494
Diagrams...2494
Diagram1-Combination1...2494
Diagram1-Combination2...2495
B6.7 - Adjustable Engine Speed Control (PTO) 4-pin...2496
Diagrams...2496
Diagram1...2496
B6.7 - PTO (Fuel and Hours)...2497
Diagrams...2497
Diagram1...2497
B6.7 - Transmission Power Take Off (Auto Trans Single PTO w/21 Parameters)...2498
Diagrams...2498
Diagram1...2498
B6.7 - Transmission Power Take Off (Manual Trans Single PTO w/ 21 Parameters)...2499
Diagrams...2499
Diagram1...2499
B6.7 - Transmission Power Take Off (Single Input configurable pull up or pull down)...2500
Diagrams...2500
Diagram1...2500
B6.7 - Transmission Power Take Off (Single PTO W/ RPM and Manual Trans)...2501
Diagrams...2501
Diagram1...2501
L9 - Adjustable Engine Speed Control (PTO) 10-pin...2502
Diagrams...2502
Diagram1-Combination1...2502
Diagram1-Combination2...2503
L9 - Adjustable Engine Speed Control (PTO) 4-pin...2504
Diagrams...2504
Diagram1...2504
L9 - PTO (Fuel and Hours)...2505
Diagrams...2505
Diagram1...2505
L9 - Transmission Power Take Off (Auto Trans Single PTO w/21 Parameters)...2506
Diagrams...2506
Diagram1...2506
L9 - Transmission Power Take Off (Auto Trans with Lectradrive)...2507
Diagrams...2507
Diagram1...2507
L9 - Transmission Power Take Off (Lectrashift PTO with Manual Trans)...2508
Diagrams...2508
Diagram1...2508
L9 - Transmission Power Take Off (Manual Trans Single PTO w/ 21 Parameters)...2509
Diagrams...2509
Diagram1...2509
L9 - Transmission Power Take Off (Single Input configurable pull up or pull down)...2510
Diagrams...2510
Diagram1...2510
L9 - Transmission Power Take Off (Single PTO W/ RPM and Auto Trans)...2511
Diagrams...2511
Diagram1...2511
L9 - Transmission Power Take Off (Single PTO W/ RPM and Manual Trans)...2512
Diagrams...2512
Diagram1...2512
Brakes...2513
B6.7 - Antilock Brake System (ABS)-BENDIX 4 Channel Implemenation...2513
Diagrams...2513
Diagram1...2513
B6.7 - Traction Control Bendix...2514
Diagrams...2514
Diagram1-Combination1...2514
Diagram1-Combination2...2515
L9 - Antilock Brake System (ABS) - BENDIX 4 Channel Implemenation...2516
Diagrams...2516
Diagram1...2516
L9 - Traction Control Bendix...2517
Diagrams...2517
Diagram1...2517
Park Brake Controls (Monitoring) W (Door Switch City Horn)...2518
Diagrams...2518
Diagram1...2518
Park Brake Control (Monitoring) (GEN IV BCM)...2519
Diagrams...2519
Diagram1...2519
Park Brake Control (Monitoring) (W/Vehicle Speed)...2520
Diagrams...2520
Diagram1...2520
Vehicle Alarm System...2521
Diagrams...2521
Diagram1...2521
Engine...2522
B6.7 - Cooling Fan Control Two-Speed...2522
Diagrams...2522
Diagram1...2522
B6.7 - Engine Warning MUX...2523
Diagrams...2523
Diagram1...2523
B6.7 - Vehicle Sleep Mode...2524
Diagrams...2524
Diagram1...2524
B6.7 - Vehicle Speed Limit Override...2525
Diagrams...2525
Diagram1...2525
Engine Block Heater...2526
Diagrams...2526
Diagram1...2526
Engine Brake Mux Switch...2527
Diagrams...2527
Diagram1...2527
Engine Brake W/ Stalk Shifter...2528
Diagrams...2528
Diagram1...2528
Engine Oil and Block Heaters (Purchased Assembly)...2529
Diagrams...2529
Diagram1...2529
Exhaust Brake (Cummins)...2530
Diagrams...2530
Diagram1...2530
Fuel Heater (Vehicle Powered)(Racor)...2531
Diagrams...2531
Diagram1-Combination1...2531
Diagram1-Combination2...2532
Diagram1-Combination3...2533
Diagram1-Combination4...2534
L9 - Cooling Fan Control Two-Speed...2535
Diagrams...2535
Diagram1...2535
L9 - Engine Warning MUX...2536
Diagrams...2536
Diagram1...2536
L9 - Vehicle Speed Limit Override...2537
Diagrams...2537
Diagram1...2537
Vehicle Acceleration (w/ Two PWR Two GND & Two STS)...2538
Diagrams...2538
Diagram1...2538
Exterior Lighting...2539
Automatic Lighting...2539
Diagrams...2539
Diagram1-Combination1...2539
Diagram1-Combination2...2540
Automatic Lighting - Dual Sensor Twilight/Solar...2541
Diagrams...2541
Diagram1-Combination1...2541
Diagram1-Combination2...2542
B6.7 - Service Brake Switch...2543
Diagrams...2543
Diagram1...2543
L9 - Service Brake Switch...2544
Diagrams...2544
Diagram1...2544
Backup Lights...2545
B6.7 - Backup Light(Single Reverse Light) Allison 3K/4K...2545
Diagrams...2545
Diagram1-Combination1...2545
Diagram1-Combination2...2546
L9 - Backup Lights (Single Reverse Lights) Eaton/Manual Trans...2547
Diagrams...2547
Diagram1-Combination1...2547
L9 - Backup Light (Single Reverse Light) Allison 3K/4K 07...2548
Diagrams...2548
Diagram1-Combination1...2548
Diagram1-Combination2...2549
Body Builder Lighting...2550
L9 - Body Builder Lighting - Combined Turn and Stop Lamps (Automatic)...2550
Diagrams...2550
Diagram1-Combination1...2550
Diagram1-Combination2...2551
L9 - Body Builder Lighting - Combined Turn and Stop Lamps (Manual) Option2...2552
Diagrams...2552
Diagram1-Combination1...2552
Diagram1-Combination2...2553
L9 - Body Builder Lighting - Separate Turn and Stop Lamps (Blunt Cut)...2554
Diagrams...2554
Diagram1...2554
Exterior Light Check...2555
Exterior Lamp Check...2555
B6.7 - Exterior Lamp Check...2555
Diagrams...2555
Diagram1...2555
L9 - Exterior Lamp Check...2556
Diagrams...2556
Diagram1...2556
Exterior Lamp Reminder...2557
B6.7 - Exterior Lamp Reminder...2557
Diagrams...2557
Diagram1...2557
Fog Lights...2558
Fog Lights (LED WHITE TOP MTG)...2558
L9 - Fog Lights (LED White TOP MTG)...2558
Diagrams...2558
Diagram1...2558
Front Fog Lamps...2559
L9 - Front Fog Lamps...2559
Diagrams...2559
Diagram1...2559
Front Fog Lights W CONNECTOR...2560
B6.7 - Front Fog Lights W CONNECTOR...2560
Diagrams...2560
Diagram1...2560
L9 - Front Fog Lights W CONNECTOR...2561
Diagrams...2561
Diagram1...2561
Headlights...2562
B6.7 - Headlights W 10PIN CLK W/LOWW W/O Interrupt...2562
Diagrams...2562
Diagram1-Combination1...2562
Diagram1-Combination2...2563
B6.7 - Headlights W/O Lights ON With Wipers (LOWW) W/O Headlights Interrupt...2564
Diagrams...2564
Diagram1-Combination1...2564
Diagram1-Combination2...2565
B6.7 - Headlights W/O Lights ON with wipers (LOWW) W/ Headlights Interrupt...2566
Diagrams...2566
Diagram1-Combination1...2566
Diagram1-Combination2...2567
L9 - Headlights W 10PIN CLK W/LOWW W/Interrupt...2568
Diagrams...2568
Diagram1-Combination1...2568
Diagram1-Combination2...2569
L9 - Headlights W 10PIN CLK W/LOWW W/O Interrupt...2570
Diagrams...2570
Diagram1-Combination1...2570
Diagram1-Combination2...2571
L9 - Headlights W/O Lights ON With Wipers (LOWW) W/O Headlights Interrupt...2572
Diagrams...2572
Diagram1-Combination1...2572
Diagram1-Combination2...2573
L9 - Headlights W/O Lights ON with wipers (LOWW) W/ Headlights Interrupt...2574
Diagrams...2574
Diagram1-Combination1...2574
Diagram1-Combination2...2575
Park, Marker, and Clearance Lights...2576
B6.7 - Front Marker Lights...2576
Diagrams...2576
Diagram1...2576
B6.7 - PARK LIGHTS - N/Marker Interrupt...2577
Diagrams...2577
Diagram1-Combination1...2577
Diagram1-Combination2...2578
Clearance and Identification Lights...2579
Diagrams...2579
Diagram1...2579
L9 - Front Marker Lights...2580
Diagrams...2580
Diagram1...2580
L9 - PARK LIGHTS - N/Marker Interrupt...2581
Diagrams...2581
Diagram1-Combination1...2581
Diagram1-Combination2...2582
L9 - PARK LIGHTS - W/Marker Interrupt 10pin CLCKSPRING...2583
Diagrams...2583
Diagram1-Combination1...2583
Diagram1-Combination2...2584
L9 - PARK LIGHTS - W/Marker Interrupt 4 pin clockspring...2585
Diagrams...2585
Diagram1-Combination1...2585
Diagram1-Combination2...2586
Stop / Turn Lights...2587
B6.7 - Directional Signal (Turn) W/ Single Tail Board W/Hazard SW...2587
Diagrams...2587
Diagram1...2587
B6.7 - License Plate Light (Tail Light Single Assy.) W/Less Power Module...2588
Diagrams...2588
Diagram1...2588
B6.7 - Rear Lights Stop - Single Assemby...2589
Diagrams...2589
Diagram1...2589
B6.7 - Rear Light (Tail Light)...2590
Diagrams...2590
Diagram1...2590
Hazard Warning Light N/Trlr Socket...2591
Diagrams...2591
Diagram1-Combination1...2591
Diagram1-Combination2...2592
L9 - Directional Signal (Turn) W/ LED BOX LAMPS...2593
Diagrams...2593
Diagram1...2593
L9 - Directional Signal (Turn) W/ Single Tail Board W/Hazard SW...2594
Diagrams...2594
Diagram1...2594
L9 - License Plate Light (LED BOX LAMP Tail Light)...2595
Diagrams...2595
Diagram1...2595
L9 - License Plate Light (Tail Light Single Assy)...2596
Diagrams...2596
Diagram1...2596
L9 - License Plate Light (Tail Light Single Assy) Option2...2597
Diagrams...2597
Diagram1...2597
L9 - License Plate Light (Tail Light Single Assy) Option3...2598
Diagrams...2598
Diagram1...2598
L9 - License Plate Light (Tail Light Single Assy) W/Less Power Module...2599
Diagrams...2599
Diagram1...2599
L9 - Rear Lights Stop - Single Assemby...2600
Diagrams...2600
Diagram1...2600
L9 - Rear Light (Tail Light)...2601
Diagrams...2601
Diagram1...2601
Work Lights...2602
B6.7 - WORK LIGHT W BackUP 1 BULB...2602
Diagrams...2602
Diagram1-Combination1...2602
Diagram1-Combination2...2603
B6.7 - WORK LIGHT W BackUP 1 BULB Option 2...2604
Diagrams...2604
Diagram1-Combination1...2604
Diagram1-Combination2...2605
B6.7 - WORK LIGHT W RKE 1 BULB...2606
Diagrams...2606
Diagram1-Combination1...2606
Diagram1-Combination2...2607
B6.7 - WORK LIGHT 1 BULB...2608
Diagrams...2608
Diagram1-Combination1...2608
Diagram1-Combination2...2609
L9 - Work Lights LED W/ Sw Pack - Day Cab...2610
Diagrams...2610
Diagram1-Combination1...2610
Diagram1-Combination2...2611
L9 - WORK LIGHT W BackUP 1 BULB...2612
Diagrams...2612
Diagram1-Combination1...2612
Diagram1-Combination2...2613
L9 - WORK LIGHT W BackUP 1 BULB Option2...2614
Diagrams...2614
Diagram1-Combination1...2614
Diagram1-Combination2...2615
L9 - WORK LIGHT W RKE 1 BULB...2616
Diagrams...2616
Diagram1-Combination1...2616
Diagram1-Combination2...2617
L9 - WORK LIGHT 1 BULB...2618
Diagrams...2618
Diagram1-Combination1...2618
Diagram1-Combination2...2619
HVAC...2620
B6.7 - Heating Ventilation & Air Conditioning (HVAC) Manual...2620
Diagrams...2620
Diagram1...2620
Heating Ventilation & Air Conditioning (HVAC) Auto Temp Control...2621
Diagrams...2621
Diagram1 - HVAC...2621
Diagram2 - Actuators...2622
Diagram3 - Sensors...2623
L9 - Heating Ventilation & Air Conditioning (HVAC) Manual...2624
Diagrams...2624
Diagram1...2624
Instrumentation / Gauges...2625
B6.7 - GEN IV Cluster...2625
Diagrams...2625
Diagram1...2625
L9 - GEN IV Cluster...2626
Diagrams...2626
Diagram1...2626
Fuel Tank...2627
B6.7 - 26" Fuel Tank...2627
Diagrams...2627
Diagram1-Combination1...2627
B6.7 - 26" Fuel Tank - Secondary...2628
Diagrams...2628
Diagram1-Combination1...2628
Diagram1-Combination2...2629
L9 - 26" Fuel Tank...2630
Diagrams...2630
Diagram1-Combination1...2630
L9 - 26" Fuel Tank - Secondary...2631
Diagrams...2631
Diagram1-Combination1...2631
Diagram1-Combination2...2632
Gauges...2633
B6.7 - Current Monitoring (Ammeter)...2633
Diagrams...2633
Diagram1-Combination1...2633
Diagram1-Combination2...2634
B6.7 - Engine Speed (Tachometer)...2635
Diagrams...2635
Diagram1...2635
Compressed Air Supply...2636
Diagrams...2636
Diagram1...2636
Compressed Air Supply (Aux Gauge)...2637
Diagrams...2637
Diagram1...2637
High Exhaust System Temperature (HEST) Monitoring...2638
Diagrams...2638
Diagram1...2638
L9 - Engine Speed (Tachometer)...2639
Diagrams...2639
Diagram1...2639
Ambient Air Temperature...2640
Ambient Air Temperature...2640
Diagrams...2640
Diagram1...2640
Coolant Temperature Monitoring...2641
B6.7 - Coolant Temperature Monitoring...2641
Diagrams...2641
Diagram1...2641
L9 - Coolant Temperature Monitoring...2642
Diagrams...2642
Diagram1...2642
Engine Oil Temp...2643
B6.7 - Engine Oil Pressure...2643
Diagrams...2643
Diagram1...2643
B6.7 - Engine Oil Temperature NA MUX...2644
Diagrams...2644
Diagram1...2644
L9 - Engine Oil Pressure...2645
Diagrams...2645
Diagram1...2645
L9 - Engine Oil Temperature NA MUX...2646
Diagrams...2646
Diagram1...2646
L9 - Engine Oil Temperature NA MUX AUX Gauge...2647
Diagrams...2647
Diagram1...2647
Engine Usage Monitoring...2648
B6.7 - Engine Usage Monitoring (Base) NA...2648
Diagrams...2648
Diagram1...2648
L9 - Engine Usage Monitoring (Base) NA...2649
Diagrams...2649
Diagram1...2649
L9 - Engine Usage Monitoring (VID Option)...2650
Diagrams...2650
Diagram1...2650
Rear Axle Load Distribution...2651
Rear Axle Load Distribution...2651
Diagrams...2651
Diagram1...2651
Rear Axle Temp...2652
L9 - Axle Temperature Monitoring (Single Rear Aux Gauge)...2652
Diagrams...2652
Diagram1...2652
L9 - Axle Temperature Monitoring (Single Rear Virtual Gauge)...2653
Diagrams...2653
Diagram1...2653
L9 - Axle Temperature Monitoring (Tandem Rear Aux Gauge)...2654
Diagrams...2654
Diagram1...2654
L9 - Axle Temperature Monitoring (Tandem Rear Virtual Gauge)...2655
Diagrams...2655
Diagram1...2655
Transmission Oil Temp Guage...2656
L9 - Transmission Oil Temperature - Manual Trans...2656
Diagrams...2656
Diagram1...2656
L9 - Transmission Oil Temperature - Manual Trans w/Aux Gauge...2657
Diagrams...2657
Diagram1...2657
L9 - Transmission Oil Temperature-Automatic Trans w/Aux Gauge...2658
Diagrams...2658
Diagram1...2658
Transmission Oil Temperature Automatic Trans Option2...2659
Diagrams...2659
Diagram1...2659
Vehicle Speedometer System...2660
Vehicle Speedometer System (Automatic XMSN) NA...2660
Diagrams...2660
Diagram1...2660
Vehicle Speedometer System (Manual XMSN) NA...2661
Diagrams...2661
Diagram1...2661
Instrumentation...2662
B6.7 - Odometer (via BCM/EGC)...2662
Diagrams...2662
Diagram1...2662
B6.7 - Trans Range Inhibit (J1939 Comm)...2663
Diagrams...2663
Diagram1...2663
Coolant Level Monitoring (No CLA Module)...2664
Diagrams...2664
Diagram1...2664
L9 - Engine Oil Level Monitoring...2665
Diagrams...2665
Diagram1...2665
L9 - Odometer (via BCM/EGC)...2666
Diagrams...2666
Diagram1...2666
Operator Input...2667
Diagrams...2667
Diagram1-Combination1...2667
Diagram1-Combination2...2668
Vehicle Information Display Premium w/ Wi-Fi VID...2669
Diagrams...2669
Diagram1...2669
Vehicle Information Display W/O BT...2670
Diagrams...2670
Diagram1...2670
Vehicle Information Display (W/ BT)...2671
Diagrams...2671
Diagram1...2671
Voltage Monitoring Voltmeter...2672
Diagrams...2672
Diagram1...2672
Voltage Monitoring Voltmeter Aux Gauge:Aux Gauge...2673
Diagrams...2673
Diagram1...2673
Indicators...2674
B6.7 - Economy Monitor...2674
Diagrams...2674
Diagram1...2674
L9 - Economy Monitor...2675
Diagrams...2675
Diagram1...2675
Trip Odometer...2676
B6.7 - Trip Odometer (w/ECM & TCM)...2676
Diagrams...2676
Diagram1...2676
B6.7 - Trip Odometer (w/ECM)...2677
Diagrams...2677
Diagram1...2677
L9 - Trip Odometer (w/ECM & TCM)...2678
Diagrams...2678
Diagram1...2678
L9 - Trip Odometer (w/ECM)...2679
Diagrams...2679
Diagram1...2679
Trip Odometer (w/VID)...2680
Diagrams...2680
Diagram1...2680
Up Shift Indicator...2681
B6.7 - Up Shift Indicator NA...2681
Diagrams...2681
Diagram1...2681
L9 - Up Shift Indicator NA...2682
Diagrams...2682
Diagram1...2682
Interior Lighting...2683
B6.7 - Panel Backlighting (Cabin Dimmer)...2683
Diagrams...2683
Diagram1...2683
Cab Dome Light W/Classic Trim...2684
Diagrams...2684
Diagram1...2684
Cab Dome Light W/ Combo in Diamond Trim...2685
Diagrams...2685
Diagram1...2685
Courtesy Light Crew Cab...2686
Diagrams...2686
Diagram1...2686
Courtesy Light Day Cab...2687
Diagrams...2687
Diagram1...2687
Interior Task Lights (Map) - Dome Combo...2688
Diagrams...2688
Diagram1...2688
Rear Axle / Suspension...2689
B6.7 - Power Divider Lock Control and Monitoring...2689
Diagrams...2689
Diagram1...2689
B6.7 - Two Speed Axle (AirShift on Shifter)...2690
Diagrams...2690
Diagram1...2690
B6.7 - Two Speed Axle (with BCM; Automactic Transmission and switch on dash)...2691
Diagrams...2691
Diagram1...2691
Height Control...2692
Diagrams...2692
Diagram1...2692
L9 - Two Speed Axle (AirShift on Shifter)...2693
Diagrams...2693
Diagram1...2693
L9 - Two Speed Axle (with BCM; Automactic Transmission and switch on dash)...2694
Diagrams...2694
Diagram1...2694
Differential Locking...2695
B6.7 - Driver Controlled Locking Differential - RR Axle (Dana w/ one sw)...2695
Diagrams...2695
Diagram1...2695
B6.7 - Driver Controlled Locking Differential - RR Axle (Meritor w/ one sw)...2696
Diagrams...2696
Diagram1...2696
L9 - Driver Controlled Locking Differential - RR Axle (Meritor w/ one sw)...2697
Diagrams...2697
Diagram1...2697
Rear Suspension...2698
B6.7 - Rear Suspension Pressure Monitoring (Virtual Gauge)...2698
Diagrams...2698
Diagram1-Combination1...2698
Diagram1-Combination2...2699
L9 - Rear Suspension Pressure Monitoring (Auxiliary Gauge)...2700
Diagrams...2700
Diagram1-Combination1...2700
Diagram1-Combination2...2701
L9 - Rear Suspension Pressure Monitoring (Virtual Gauge)...2702
Diagrams...2702
Diagram1-Combination1...2702
Diagram1-Combination2...2703
Seats...2704
L9 - Seatbelt Reminder (Warning)(Driver only)...2704
Diagrams...2704
Diagram1...2704
L9 - Seatbelt Reminder (Warning)(Driver & Passenger in parallel)...2705
Diagrams...2705
Diagram1...2705
Trailer...2706
L9 - TEM _Electric Trailer Brake Controller Activated Stop LT...2706
Diagrams...2706
Diagram1...2706
Trailer Lighting...2707
L9 - Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes)...2707
Diagrams...2707
Diagram1...2707
Transmission...2708
B6.7 - Transmission (Allison 3K/4K)...2708
Diagrams...2708
Diagram1-Combination1...2708
Diagram1-Combination2...2709
B6.7 - Transmission - MODE Selection...2710
Diagrams...2710
Diagram1...2710
L9 - Allision without Switch and with Confirmation Telltale...2711
Diagrams...2711
Diagram1-Combination1...2711
Diagram1-Combination2...2712
L9 - Transmission (Allison 3K/4K)...2713
Diagrams...2713
Diagram1-Combination1...2713
Diagram1-Combination2...2714
L9 - Transmission - MODE Selection...2715
Diagrams...2715
Diagram1...2715
Shifter...2716
B6.7 - Transmission Shifter (Stalk Shifter Allison)...2716
Diagrams...2716
Diagram1-Combination1...2716
Diagram1-Combination2...2717
L9 - Transmission Shifter (Stalk Shifter Allison)...2718
Diagrams...2718
Diagram1-Combination1...2718
Diagram1-Combination2...2719
Windshield Wiper System...2720
B6.7 - Windshield Washer Pump...2720
Diagrams...2720
Diagram1-Combination1...2720
Diagram1-Combination2...2721
B6.7 - Windshield Washer Pump & Low Fluid Sensor...2722
Diagrams...2722
Diagram1-Combination1...2722
Diagram1-Combination2...2723
B6.7 - Windshield Wipers...2724
Diagrams...2724
Diagram1...2724
L9 - Windshield Washer Pump...2725
Diagrams...2725
Diagram1-Combination1...2725
Diagram1-Combination2...2726
L9 - Windshield Washer Pump & Low Fluid Sensor...2727
Diagrams...2727
Diagram1-Combination1...2727
Diagram1-Combination2...2728
L9 - Windshield Wipers...2729
Diagrams...2729
Diagram1...2729
12 Volt System...2730
B6.7 - Battery International (4) 12V...2730
Diagrams...2730
Diagram1...2730
B6.7 - Starting Aid (Grid Heater)...2731
Diagrams...2731
Diagram1...2731
L9 - Battery International (4) 12V...2732
Diagrams...2732
Diagram1...2732
L9 - Starting Aid (Grid Heater)...2733
Diagrams...2733
Diagram1...2733
Charging and Starting System...2734
B6.7 - Delco Remy 28SI Alternator W/Sensor...2734
Diagrams...2734
Diagram1...2734
B6.7 - Leece-Neville AVI160-210A/240A Alternator W/Sensor...2735
Diagrams...2735
Diagram1...2735
L9 - Bosch LH160_LH200 Alternator...2736
Diagrams...2736
Diagram1-Combination1...2736
Diagram1-Combination2...2737
L9 - Delco Remy 28SI Alternator W/Sensor...2738
Diagrams...2738
Diagram1-Combination1...2738
Diagram1-Combination2...2739
L9 - Delco Remy 36SI Alternator W/Sensor...2740
Diagrams...2740
Diagram1...2740
L9 - Leece-Neville AVI160-210A/240A Alternator W/Sensor...2741
Diagrams...2741
Diagram1...2741
L9 - Leece-Neville - LN 325A Alternator W/Sensor...2742
Diagrams...2742
Diagram1...2742
Cranking Request...2743
B6.7 - Cranking Request (w/ Key Switch w/ BCM)...2743
Diagrams...2743
Diagram1-Combination1...2743
Diagram1-Combination2...2744
B6.7 - Cranking (Starter) GEN4 BCM W/O Thermal Overcrank...2745
Diagrams...2745
Diagram1...2745
L9 - Cranking Request (w/ Key Switch w/ BCM)...2746
Diagrams...2746
Diagram1-Combination1...2746
Diagram1-Combination2...2747
L9 - Cranking (Starter) GEN4 BCM W/O Thermal Overcrank...2748
Diagrams...2748
Diagram1-Combination1...2748
L9 - Cranking (Starter) GEN4 BCM W/ Thermal Overcrank - External Switch...2749
Diagrams...2749
Diagram1-Combination1...2749
Starting System Inputs...2750
B6.7 - Clutch Monitoring (High and Low Switch to BCM)...2750
Diagrams...2750
Diagram1...2750
B6.7 - Starter Interlocks (BCM Controlled with Input from Allison 3K/4K TCM)...2751
Diagrams...2751
Diagram1-Combination1...2751
Diagram1-Combination2...2752
Crank Inhibit (with ECM --> BCM ONLY)...2753
Diagrams...2753
Diagram1...2753
L9 - Clutch Monitoring (High and Low Switch to BCM)...2754
Diagrams...2754
Diagram1...2754
L9 - Starter Interlocks (BCM Controlled with Input from Allison 3K/4K TCM)...2755
Diagrams...2755
Diagram1-Combination1...2755
Diagram1-Combination2...2756
Starter Interlock (BCM HSD controlled W/ Clutch SW & N/Auto SS)...2757
Diagrams...2757
Diagram1...2757
Face views...2758
A01_4500:1661375C2...2758
J1-1603:3598711C1...2760
J2-1604:3598710C1...2768
J3-1600:3598706C1...2779
J4-1601:3598707C1...2792
J5-1602:3598705C1...2800
J6-1606:3759005C1...2810
J7-1607:3710061C1...2820
K18_600:3522068C1...2823
K18_7103M:1661198C1...2824
K22_7103M:1661198C1...2825
M8 B:RING-M-8_0...2826
P4X_1:RING-M-8_0...2827
P4X_2:RING-M-8_0...2828
P4Y_1:RING-M-8_0...2829
P4Y_2:BLUNT_SL_VC...2830
P464:3767197C1...2831
P823:593385C1...2833
S01_19:3752570C1...2834
0009B:4063156C1...2835
0009:4063156C1...2839
1F:1667639C1...2843
1F:3565207C1...2844
1000A:4063415C1...2845
1000B:4063415C1...2846
1000C:4063415C1...2847
1000:RING-E-1-4_0...2848
1001:RING-E-1-4_0...2849
1002:2015884C1...2850
1003:2015884C1...2851
100:3510243C1...2852
100:3767577C1...2854
1010:3768015C1...2855
1011:3768010C1...2860
1011:3768010C1...2862
1011:3768010C1...2864
1012:3768010C1...2869
1013:3768010C1...2873
1014:3768010C1...2875
1015:3768015C1...2877
1016:4100070C1...2883
1017:3768015C1...2885
1018:3768015C1...2891
101.:475961C1...2896
101:3753293C1...2897
1020:RING-M-8_0...2898
1020:4063041C1...2899
1021:RING-M-8_0...2900
1021:3613769C1...2901
1022:3613769C1...2904
1023:3613769C1...2908
1025:3601838C1...2911
1027:3613769C1...2913
1028:3601838C1...2915
1030:RING-M-6_0...2917
1031:RING-M-8_0...2918
1032D:3709437C1...2919
1032E:3820176C1...2920
1032F:3709924C1...2922
1040:RING-M-6_0...2924
1041:RING-M-8_0...2925
1052:1661259C1...2926
1053:4116776C1...2927
1070:RING-M-8_0...2929
1071:RING-M-8_0...2930
1080:RING-M-8_0...2931
1081:RING-M-8_0...2932
1100MA:3546518C1...2933
1100:3546518C1...2934
1101F:3768593C1...2936
1101M:3507395C1...2937
1101M:3522071C1...2938
1111:RING-M-8_0...2939
1111:RING-M-8_0...2940
1112:RING-M-6_0...2941
1112:RING-M-6_0...2942
1112:1661260C1...2943
1113:1661260C1...2944
1200A:3768152C1...2945
1200B:3768153C1...2949
1200C:4057474C1...2952
1200D:4061870C1...2955
1200E:4057658C1...2956
1200F:4116508C1...2959
1200:RING-E-1-2_0...2960
1234:3605713C1...2961
1234:3605713C1...2963
1235:3627615C1...2976
1235:3627615C1...2979
1236:2042685C1...2980
1236:2042685C1...2983
1237:2018589C1...2984
1237:2018589C1...2985
1300:3597143C1...2988
1301:3600061C1...2991
1400:3596926C1...2993
1401:3596929C1...2995
1403:3596927C1...2998
1410:3601838C1...3000
1420:3557922C1...3005
1500A:3710061C1...3006
1501:2018589C1...3012
1501:2018589C1...3017
1502:1661601C1...3018
1502:1661601C1...3021
1503:3627615C1...3022
1503:3627615C1...3023
1602:3598705C1...3026
1604:3598710C1...3028
1605:373759C2...3029
1606:3759005C1...3030
1620:2007315C1...3032
1623:2007315C1...3034
1625:3543733C1...3036
1650MA:3544066C1...3038
1650/1650MA:3757649C1...3039
1657M:3683465C1...3040
1660:2006789C1...3041
1661:2006789C1...3042
1700:3595624C1...3043
1700:3595625C1...3055
1701F:3595622C1...3065
1701F:3595622C1...3085
1701:RING-E-1-2_0...3087
1701:3595623C1...3088
1701:3595623C1...3090
1702:3595620C1...3107
1702:3595620C1...3110
1702:3595621C1...3116
1702:3595621C1...3119
1703F:3595624C1...3125
1703F:3595624C1...3131
1703M:3595625C1...3137
1703M:3595625C1...3143
1800F:3612512C1...3149
1800F:3612512C1...3166
1800F:3612512C1...3173
1800:3553649C1...3175
1800:3553649C1...3182
1800:3553649C1...3185
1801:3539212C1...3187
1802:3608496C1...3190
1804:1687790C1...3195
1806:1661777C1...3197
1807:3540757C1...3198
1808:1661777C1...3202
1809:3547870C1...3203
1810:3539212C1...3206
1811:3540757C1...3211
1812:1678137C1...3215
1820F:1667529C1...3217
1820M:1667305C1...3218
1821:3601800C1...3219
1823:1661777C1...3220
1824:1661777C1...3222
1825F:4064551C1...3224
1873B:593385C1...3225
1873:593385C1...3226
1901A:3590298C1...3228
1901A:4094648C1...3229
1901:3590298C1...3230
1901:4094648C1...3231
1902:3517473C1...3232
1903B:3590298C1...3233
1903B:4094648C1...3234
1903:3590298C1...3235
1903:4094648C1...3236
1913A:BLUNT_SL_VC...3237
1913:BLUNT_SL_VC...3238
1923:BLUNT_SL_VC...3239
1935N:3683465C1...3240
1939-125A:3683465C1...3241
1939-125B:3683465C1...3242
1939-125C:3683465C1...3243
1939-250A:3683465C1...3244
1939-250B:3683465C1...3245
1939_250C:3683465C1...3246
1940:BLUNT_SL_VC...3247
1940:BLUNT_SL_VC...3248
19:RING-M-6_0...3249
20A:RING-E-5-16_0...3250
20A:RING-E-5-16_0...3251
2000F:3544687C1...3252
2000:RING-10_0...3254
2000:RING-10_0...3255
2000:3544688C1...3256
2001:RING-10_0...3258
2001:RING-10_0...3259
2002M:1661259C1...3260
2003M:1661259C1...3261
2004M:1661259C1...3262
2005M:1661259C1...3263
2006M:1661259C1...3264
2100M:1661889C1...3265
2224:3833917C1...3266
2225:3834322C1...3267
23XX:3534156C1...3269
2300L:3535769C1...3271
2300R:3535769C1...3272
2303F:1661196C1...3273
2303M:1661197C1...3274
2310:BLUNT_SL_VC...3275
2311:BLUNT_SL_VC...3276
2313:3533975C1...3277
2500F:3515763C1...3279
2500M:3515762C1...3280
2505M:3811181C1...3281
2505:3811207C1...3282
254F:3662108C1...3283
254F:3662108C1...3284
254M:3510243C1...3286
254M:3510243C1...3287
254:3510243C1...3289
2600:2005835C1...3291
2600:2005835C1...3292
2600:2005836C1...3294
2600:2005836C1...3295
3000F:1661201C1...3297
3000M:1661200C1...3299
3000M:1661200C1...3301
3000M:3538634C1...3303
3002M:3767181C1...3304
3100F:1661201C1...3305
3100M:3767181C1...3306
3112M:1671610C1...3307
3200F:1661201C1...3308
3200F:1661201C1...3310
3200F:1661201C1...3311
3200F:1661201C1...3313
3200F:1661201C1...3314
3200M:1661200C1...3315
3200M:1661200C1...3317
3200M:1661200C1...3319
3201F:1667529C1...3320
3201F:1667529C1...3321
3201M:3709437C1...3322
3202L:1661200C1...3324
3202M:3820176C1...3325
3202M:3820176C1...3327
3202R:1661200C1...3328
3203M:3538634C1...3329
3203M:3538634C1...3330
3204M:1661200C1...3332
3204M:1661200C1...3333
3205F:1667529C1...3334
3205F:1667529C1...3336
3205M:1667305C1...3338
3206M:1667305C1...3340
3208F:1661201C1...3342
3208F:1661201C1...3343
3209M:3709437C1...3345
3210M:3820176C1...3346
3211M:3709924C1...3347
3300ML:3535769C1...3348
3300MR:3535769C1...3349
3400L:1667305C1...3350
3400R:1667305C1...3351
3400:1661259C1...3352
3500B:239808R1...3354
3500:239808R1...3355
3501B:239808R1...3356
3501:239808R1...3357
3502B:239808R1...3358
3502:239808R1...3359
3503B:239808R1...3360
3503:239808R1...3361
4004:3525613C1...3362
4004:3525613C1...3363
400:3543733C1...3364
4021A:3536864C1...3369
4021B:3536864C1...3370
4022A:3554317C1...3372
4022B:3554317C1...3373
4028C:RING-M-10_0...3374
4060A:3690369C1...3375
4060A:3690369C1...3377
4060:6112506C1...3378
4060:6112506C1...3380
4069:BLUNT_SL_VC...3381
4069:BLUNT_SL_VC...3382
4087B:3553404C1...3383
4087:3553404C1...3385
4101:1671610C1...3387
4320M:3517760C1...3389
4410A:3572899C1...3390
4410B:3572899C1...3391
4410DM:3572899C1...3392
4410D:3572899C1...3393
4410D:3572899C1...3394
4410F:3572899C1...3395
4410F:3572900C1...3396
4410H:3572899C1...3398
4410H:3572899C1...3399
4410K:3572899C1...3401
4411F:3517759C1...3402
4411M1:3517760C1...3403
4411M2:3517760C1...3404
4411M4:3517760C1...3405
4411M:3517760C1...3406
4412M:3517760C1...3407
4413F1:3517759C1...3408
4413F2:3517759C1...3409
4450AM:2039311C91...3410
4450BF:2039312C91...3412
4450BM:1686834C1...3414
4450M:2039311C91...3416
4460AM:1686834C1...3418
4460BF:3553961C1...3419
4460BM:2039311C91...3420
4460M:1686834C1...3422
4500:1661375C2...3423
4800:373756C2...3425
4950:3678796C1...3426
4952:3678796C1...3427
5010:3538634C1...3428
6000:3614601C1...3431
6000:3614601C1...3438
6000:3945694C1...3446
6001:3557533C1...3449
6001:3557533C1...3451
600:3522068C1...3453
6049:3866817C1...3454
6051:3866817C1...3455
6200:1671610C1...3456
6200:1671610C1...3457
6200:1671610C1...3458
6201A:3662921C1...3459
6201:3662921C1...3460
6201:3662921C1...3461
6202:3590299C1...3462
6202:3590299C1...3463
6301E:RING-E-1-2_0...3464
6305M:RING-M-5_0...3466
6305:RING-M-12_0...3467
6305:RING-M-12_0...3468
6306:RING-M-6_0...3470
6306:RING-M-6_0...3471
6316M:2036583C1...3472
6332M:1664531C1...3473
6332:1669834C1...3474
6335:RING-M-12_0...3475
6335:RING-M-12_0...3476
6401:3662425C1...3477
6565:3752570C1...3478
6566:6113338C1...3479
6567:6113341C1...3480
666:3683465C1...3482
6704:3551896C1...3483
670:3690369C1...3485
672M:3730560C1...3488
674M:3626435C1...3489
6747A:3543729C1...3490
6747:3543733C1...3491
674:6114576C1...3493
674:6114577C1...3495
675M:3626435C1...3497
675:3757487C1...3498
677F:6112506C1...3499
677:3757487C1...3501
678:3991593C1...3502
679:4085662C92...3503
680:3730724C1...3507
682:3730732C1...3509
6900:1661198C1...3510
6900:1661199C1...3511
691:3714731C1...3512
7000c:RING-10_0...3513
7000:RING-M-5_0...3514
7105:3765544C1...3515
7151:3605713C1...3516
71:1677851C1...3517
72:1661375C2...3519
73:1661375C2...3520
7500A:3605713C1...3521
7500M:1661778C1...3522
7500M:1661778C1...3523
7500M:1661778C1...3524
7500W:1661778C1...3525
7500:3605713C1...3526
7500:3605713C1...3527
7500:3605713C1...3536
7600:3662425C1...3538
7700M:3536864C1...3539
7800:BLUNT_SL_VC...3540
7800:BLUNT_SL_VC...3541
7803:3950690C1...3542
7900F:4064551C1...3543
7900M:4064552C1...3545
7909:3599542C1...3547
7909:3599542C1...3548
8000:1677851C1...3549
8000:1677851C1...3552
8000:1677851C1...3555
8001:1677851C1...3557
8001:1677851C1...3560
8001:1677851C1...3563
8200A:6131286C1...3565
8200:587567C91...3566
8201A:6131286C1...3567
8201:587567C91...3568
8301:1661778C1...3569
8301:1661778C1...3571
8500:1686834C1...3572
8500:1686834C1...3573
8501:1686834C1...3574
8501:1686834C1...3575
8502:3539777C1...3576
8502:3539777C1...3577
8503A:3539777C1...3578
8503A:3539777C1...3579
8600:587566C91...3580
8800:3551896C1...3581
8800:3551896C1...3584
8802:3551896C1...3586
8802:3551896C1...3588
8805:3551896C1...3590
8805:3551896C1...3593
8807:3551896C1...3596
8807:3551896C1...3599
8809:3551896C1...3601
8809:3551896C1...3603
8881:3553404C1...3605
8998:3553404C1...3606
9001:1671610C1...3607
9001:1671610C1...3608
9002:1671610C1...3609
9003A:1671610C1...3610
9003:1671610C1...3611
9003:1671610C1...3612
9100A:1661778C1...3613
9100:1661778C1...3614
9100:1661778C1...3615
9101:1661778C1...3616
9101:1661778C1...3617
9103:1661778C1...3618
9250:3866817C1...3619
9251:3866817C1...3620
9256:3866817C1...3621
9257:3866817C1...3623
9262F:1669834C1...3624
9262M:1664531C1...3625
9264F:1669834C1...3626
9264M:1664531C1...3627
9265:3512967C1...3628
9300:3626436C1...3629
9300:3756499C1...3632
9303A:1661375C2...3633
9303A:1661375C2...3634
9303:1661375C2...3635
945:3866817C1...3637
9501:3539777C1...3638
9502:1686834C1...3639
9503:3539777C1...3640
9504:1686834C1...3641
9512:3678796C1...3642
9514F:3601685C1...3643
9715F1:1667732C1...3644
9715F:1667732C1...3645
9715:1667733C1...3646
9715:1667733C1...3647
9716M1:1667733C1...3649
9716:1667732C1...3650
9717B:3710088C1...3652
9717F1:3537133C1...3653
9717:3700151C1...3654
9718:1661778C1...3656
9719:3543888C1...3658
9720A:3543888C1...3660
9720:3543888C1...3662
9724A:BLUNT_SL_VC...3664
9724:BLUNT_SL_VC...3665
9724:BLUNT_SL_VC...3666
9736:1661375C2...3668
9740C:1661375C2...3670
9740D:1661375C2...3672
9740E:1661375C2...3674
9740:1661375C2...3676
9766:1661778C1...3678
9766:3543888C1...3680
9771:3710088C1...3681
9775F:1667740C1...3682
9775F:1667740C1...3684
9778:587567C91...3686
9800:3558022C1...3687
9800:3558022C1...3695
9800:3558022C1...3696
9800:3558026C1...3697
9800:3558026C1...3704
9800:3558026C1...3705
9803A:1671610C1...3706
9803B:1671610C1...3707
9803C:1671610C1...3708
9803D:1671610C1...3709
9811:3536864C1...3710
9812:3536864C1...3711
9815A:3593684C91...3712
9815:587567C91...3713
9830:1678137C1...3714
9832:1678137C1...3716
9865M:1667741C1...3717
9865M:1667741C1...3719
9900A:1673790C1...3721
9900C:1673790C1...3722
9900D:1673790C1...3723
9900E:1673790C1...3724
9900F:1673790C1...3725
9900G:1673790C1...3726
9900H:1673790C1...3727
9900J:1673790C1...3728
9913B:587570C91...3729
9915:3539777C1...3730
Part Assembly List...3731
Connector Assembly List...3731
INDEX...4056
0000993280 - 2018-2020 MV Technician Manual (Service and Diagnostic), Revision 10...4071
toc...4073
Table of Contents...4073
Safety Terminology...4076
Safety Instructions...4076
Work Area...4076
Safety Equipment...4076
Protective Measures...4076
Vehicle...4076
Engine...4077
Fire Prevention...4077
Batteries...4077
Compressed Air...4077
Tools...4077
Fluids Under Pressure...4078
Fuel...4078
Removal of Tools, Parts, and Equipment...4078
Frame...4079
1. Frame and Bumper...4081
Front Bumper...4081
Overview...4081
Three-Piece Stationary Bumper...4082
One-Piece Stationary Bumper...4082
Removal...4083
Overview...4083
Special Tools...4083
Equipment Conditions...4083
Removal Procedure...4084
Expected Outcome...4084
Follow-On Procedure...4084
Installation...4085
Overview...4085
Special Tools...4085
Equipment Conditions...4085
Installation Procedure...4086
Expected Outcome...4086
Follow-On Procedure...4086
Pintel Hook...4087
Tow Hook...4088
Front Axle...4089
1. Front Axle...4091
Non-Driving...4091
Dana Spicer®...4091
Overview...4091
Service Information...4092
Tech Tips...4092
Meritor®...4093
Overview...4093
Service Information...4094
Wheel Seals...4095
Removal...4095
Overview...4095
Special Tools...4095
Equipment Conditions...4095
Removal Procedure...4095
Follow-On Procedure...4097
Installation...4098
Overview...4098
Special Tools...4098
Equipment Condition...4098
Installation Procedure...4098
Follow-On Procedure...4100
Kingpins...4101
Removal...4101
Overview...4101
Special Tools...4101
Equipment Conditions...4101
Removal Procedure...4102
Follow-On Procedure...4103
Installation...4104
Overview...4104
Special Tools...4104
Equipment Conditions...4104
Installation Procedure...4105
Follow-On Procedure...4106
Front Suspension...4107
1. Suspension...4109
Leaf Spring...4109
Overview...4109
Removal...4111
Overview...4111
Special Tools...4111
Equipment Condition...4111
Removal Procedure...4112
Follow-On Procedure...4112
Installation...4113
Overview...4113
Special Tools...4113
Equipment Condition...4113
Procedure...4115
Follow-On Procedure...4116
Shock Absorber...4117
Removal...4117
Overview...4117
Special Tools...4117
Equipment Condition...4117
Removal Procedure...4118
Expected Outcome...4118
Follow-On Procedure...4118
Installation...4119
Overview...4119
Special Tools...4119
Torque Specifications...4119
Equipment Condition...4119
Installation Procedure...4120
Expected Outcome...4120
Follow-On Procedure...4120
Brakes...4121
1. Air Brakes - Foundation...4123
Disc Brakes...4123
Front ...4123
Overview...4123
Caliper Removal...4124
Overview...4124
Special Tools...4124
Equipment Condition...4124
Removal Procedure...4124
Follow-On Procedure...4124
Caliper Installation...4125
Overview...4125
Special Tools...4125
Equipment Condition...4125
Installation Procedure...4125
Follow-On Procedure...4126
Rear...4127
Overview...4127
Caliper Removal...4128
Overview...4128
Special Tools...4128
Equipment Condition...4128
Removal Procedure...4128
Follow-On Procedure...4128
Caliper Installation...4129
Overview...4129
Special Tools...4129
Equipment Condition...4129
Installation Procedure...4129
Follow-On Procedure...4130
Drum Brakes...4131
Front...4131
Overview...4131
Rear...4132
Overview...4132
Foot Brake Control Valve...4133
Overview...4133
Service Brake System...4134
Overview...4134
Foot Valve...4135
Removal...4135
Overview...4135
Special Tools...4135
Equipment Conditions...4135
Removal Procedure...4136
Follow-On Procedure...4136
Installation...4137
Overview...4137
Special Tools...4137
Torque Specifications...4137
Equipment Conditions...4137
Installation Procedure...4138
Follow-On Procedure...4138
Quick Release Valve...4139
Removal...4139
Overview...4139
Special Tools...4139
Equipment Conditions...4139
Removal Procedure...4140
Follow-On Procedure...4140
Installation...4141
Overview...4141
Special Tools...4141
Torque Specifications...4141
Equipment Conditions...4141
Installation Procedure...4142
Follow-On Procedure...4142
Spring (Park) Brake System...4143
Spring Brake Modulator Valve...4143
Overview...4143
Slack Adjusters...4144
Front Axle...4144
Overview...4144
Service Information...4145
Adjustment...4146
Overview...4146
Special Tools...4146
Equipment Condition...4146
Procedure...4146
Follow-On Procedure...4146
Rear Axle...4147
Overview...4147
2. Air Brakes - Bendix...4150
ABS / ATC / ESC...4150
Overview...4150
ABS...4153
ATC...4154
ESC...4156
ABS Module...4158
Removal...4158
Overview...4158
Special Tools...4158
Equipment Conditions...4158
Removal Procedure...4159
Follow-On Procedure...4160
Installation...4161
Overview...4161
Special Tools...4161
Torque Specifications...4161
Equipment Conditions...4161
Installation Procedure...4162
Follow-On Procedure...4163
Modulator Valve...4164
Removal...4164
Overview...4164
Special Tools...4164
Equipment Conditions...4164
Removal Procedure...4165
Follow-On Procedure...4165
Installation...4166
Overview...4166
Special Tools...4166
Torque Specifications...4166
Equipment Conditions...4166
Installation Procedure...4167
Follow-On Procedure...4167
Steering Angle Sensor...4168
Removal...4168
Overview...4168
Special Tools...4168
Equipment Conditions...4168
Removal Procedure...4169
Follow-On Procedure...4171
Installation...4172
Overview...4172
Special Tools...4172
Equipment Conditions...4172
Installation Procedure...4173
Follow-On Procedure...4175
Traction Relay Valve...4176
Front Removal...4176
Overview...4176
Special Tools...4176
Equipment Conditions...4176
Removal Procedure...4177
Follow-On Procedure...4177
Front Installation...4178
Overview...4178
Special Tools...4178
Torque Specifications...4178
Equipment Conditions...4178
Installation Procedure...4179
Follow-On Procedure...4179
Rear Removal...4180
Overview...4180
Special Tools...4180
Equipment Conditions...4180
Removal Procedure...4181
Follow-On Procedure...4181
Rear Installation...4182
Overview...4182
Special Tools...4182
Torque Specifications...4182
Equipment Conditions...4182
Installation Procedure...4183
Follow-On Procedure...4183
Wheel Speed Sensor...4184
Removal...4184
Overview...4184
Special Tools...4184
Equipment Conditions...4184
Removal Procedure...4185
Follow-On Procedure...4185
Installation...4186
Overview...4186
Special Tools...4186
Torque Specifications...4186
Equipment Conditions...4186
Installation Procedure...4187
Follow-On Procedure...4187
Yaw Rate Sensor...4188
Removal...4188
Overview...4188
Special Tools...4188
Equipment Conditions...4188
Removal Procedure...4189
Follow-On Procedure...4189
Installation...4190
Overview...4190
Special Tools...4190
Equipment Conditions...4190
Installation Procedure...4191
Follow-On Procedure...4191
3. Air Brakes - Wabco...4192
ABS...4192
Overview...4192
ABS...4194
Wheel Speed Sensor...4195
Removal...4195
Overview...4195
Special Tools...4195
Equipment Conditions...4195
Procedure...4196
Follow-On Procedure...4196
Installation...4197
Overview...4197
Special Tools...4197
Torque Specifications...4197
Equipment Conditions...4197
Procedure...4198
Follow-On Procedure...4198
4. Air Systems...4199
Air Compressors...4199
Cummins® 18.7 CFM...4199
Overview...4199
Cummins® 18.7 CFM - Hydraulic...4200
Overview...4200
Hadley® Model 850 21.0 CFM...4201
Overview...4201
Air Dryers...4202
Bendix® AD-9™...4202
Overview...4202
Bendix® AD-IP™...4203
Overview...4203
Meritor® WABCO System Save 1200 Plus...4204
Overview...4204
Drain Valves...4205
Heated Drain Valves...4205
Overview...4205
5. Hydraulic Brakes - Foundation...4206
Disc Brakes...4206
Overview...4206
Front Brake Caliper...4208
Removal...4208
Overview...4208
Special Tools...4208
Equipment Condition...4208
Procedure...4209
Follow-On Procedure...4213
Installation...4214
Overview...4214
Special Tools...4214
Equipment Condition...4215
Procedure...4215
Follow-On Procedure...4219
Rear Brake Caliper...4220
Removal...4220
Overview...4220
Special Tools...4220
Equipment Condition...4220
Procedure...4221
Follow-On Procedure...4225
Installation...4226
Overview...4226
Special Tools...4226
Equipment Condition...4227
Procedure...4227
Follow-On Procedure...4231
Park Brakes...4232
Bosch® - Lever Actuated...4232
Overview...4232
Bosch® - Air Activated...4233
Overview...4233
6. Hydraulic Brakes - Wabco...4234
SmartTrac ABS / ATC with Hydro-Max...4234
Overview...4234
ABS...4235
ATC...4236
ABS Unit...4238
Removal...4238
Overview...4238
Special Tools...4238
Equipment Conditions...4238
Procedure...4239
Follow-On Procedure...4242
Installation...4243
Overview...4243
Special Tools...4243
Equipment Conditions...4243
Procedure...4244
Follow-On Procedure...4247
Wheel Speed Sensor...4248
Removal...4248
Overview...4248
Special Tools...4248
Equipment Conditions...4248
Procedure...4249
Follow-On Procedure...4249
Installation...4250
Overview...4250
Special Tools...4250
Torque Specifications...4250
Equipment Conditions...4250
Procedure...4251
Follow-On Procedure...4251
Brake Bleeding...4252
Overview...4252
Special Tools...4252
Equipment Conditions...4252
Procedure...4252
Follow-On Procedure...4253
Manual Brake Bleeding...4254
Overview...4254
Special Tools...4254
Equipment Conditions...4254
Procedure...4255
Follow-On Procedure...4256
7. Trailer...4258
Trailer Connections...4258
Air Brakes - Trailer Connections...4258
Overview...4258
Steering...4261
1. Steering Column...4263
Steering Column...4263
Stationary...4263
Tilting...4264
Overview...4264
Tilting and Telescoping...4265
Overview...4265
Steering Wheel...4266
Overview...4266
Steering Wheel...4267
Removal...4267
Overview...4267
Special Tools...4267
Equipment Condition...4267
Removal Procedure...4268
Follow-On Procedure...4269
Installation...4270
Overview...4270
Special Tools...4270
Equipment Condition...4270
Installation Procedure...4271
Follow-On Procedure...4272
Steering Wheel Switches...4273
Removal...4273
Overview...4273
Special Tools...4273
Equipment Condition...4273
Removal Procedure...4274
Follow-On Procedure...4275
Installation...4276
Overview...4276
Special Tools...4276
Equipment Condition...4276
Installation Procedure...4277
Follow-On Procedure...4278
Steering Wheel Alignment...4279
Overview...4279
Special Tools...4279
Equipment Condition...4279
Check...4279
Adjust...4279
Expected Outcome...4280
Follow-On Procedure...4280
2. Power Steering...4281
Power Steering Gear...4281
Ross®...4281
Overview...4281
Sheppard® Single...4282
Overview...4282
Service Information...4282
Torque Specifications...4282
Power Steering Pump Flow Test...4283
Overview...4283
Special Tools...4283
Equipment Condition...4283
Setup...4284
Procedure...4284
Expected Outcome...4285
Follow-On Procedure...4285
Power Steering Bleed Procedure...4286
Overview...4286
Special Tools...4286
Equipment Condition...4286
Specifications...4286
System Bleed Procedure...4287
Expected Outcome...4287
Follow-On Procedure...4287
Drivelines...4289
1. Drive Shaft...4291
Drive Shaft...4291
Dana Spicer®...4291
Overview...4291
Prop Shaft Ordering Guide...4293
Overview...4293
Special Tools...4293
Equipment Condition...4293
Ordering Guidelines...4294
Follow-On Procedure...4297
U-joint Removal...4298
Overview...4298
Special Tools...4298
Equipment Conditions...4298
Removal Procedure...4299
Follow-on Procedure...4299
U-joint Installation...4300
Overview...4300
Special Tools...4300
Equipment Conditions...4300
Installation Procedure...4301
Follow-on Procedure...4301
Center Bearing...4302
Overview...4302
Removal...4303
Overview...4303
Special Tools...4303
Equipment Condition...4303
Removal Procedure...4304
Expected Outcome...4304
Follow-on Procedure...4304
Inspection...4305
Overview...4305
Special Tools...4305
Equipment Condition...4305
Procedure...4306
Expected Outcome...4306
Follow-on Procedure...4306
Installation...4307
Overview...4307
Special Tools...4307
Torque Specifications...4307
Equipment Condition...4307
Installation Procedure...4308
Expected Outcome...4308
Follow-on Procedure...4308
Drive Line Service and Troubleshooting...4309
Overview...4309
Operational Check...4309
Overview...4309
Drive Line Angle Measurement...4312
Overview...4312
Special Tools...4312
Equipment Condition...4312
Procedure...4313
Expected Outcome...4314
Follow-on Procedure...4314
Drive Line Vibration Diagnostics...4315
Overview...4315
Special Tools...4315
Equipment Condition...4315
Procedure...4316
Expected Outcome...4316
Drive Shaft Run Out Measurement...4317
Overview...4317
Special Tools...4317
Equipment Condition...4317
Procedure...4318
Expected Outcome...4318
Follow-On Procedure...4318
Exhaust...4319
1. Aftertreatment System...4321
Aftertreatment Reuse Guidelines...4321
Overview...4321
DOC, DPF and SCR Housing Reuse Guidelines...4321
DPF Media Types...4321
DOC Inspection and Reuse Guidelines...4322
Overview...4322
Special Tools...4322
Equipment Condition...4322
Inspection Procedure...4323
Reuse Guidelines...4324
DOC Inlet New...4324
DOC Inlet / Outlet - Melted...4325
DOC Inlet - Face Plugged...4326
DOC Inlet / Outlet Face Gouged...4327
Expected Outcome...4327
Follow-On Procedure...4328
DPF Inspection and Reuse Guidelines...4329
Overview...4329
Special Tools...4329
Equipment Condition...4329
Inspection Procedure...4330
Reuse Guidelines...4331
DPF Inlet - New...4331
DPF Inlet - Dirty and Useable...4332
DPF Inlet - Dirty and Useable 2...4334
DPF Inlet - Clean...4335
DPF Inlet - Gouged...4336
DPF Inlet - Ash...4337
DPF Inlet - Dark Soot Rings...4338
DPF Outlet - Soot Stains...4339
DPF Outlet - Burn Marks from Welding...4340
DPF Outlet - Excessive Soot Stains...4341
DPF Outlet - Face Cracked...4342
DPF Outlet - Coolant Staining...4343
DPF Outlet - Melted...4344
Expected Outcome...4344
Follow-On Procedure...4344
SCR Catalyst Inspection and Reuse Guidelines...4345
Overview...4345
Special Tools...4345
Equipment Condition...4345
Inspection Procedure...4346
Reuse Guidelines...4347
New Aftertreatment SCR...4347
Iron Deposits on SCR Inlet...4348
DEF Deposits on SCR Inlet...4349
Media Erosion on SCR Inlet...4350
Water Stains on SCR Inlet...4351
Expected Outcome...4351
Follow-On Procedure...4351
Single Can Indexing...4352
Overview...4352
Special Tools...4352
Equipment Condition...4352
Procedure...4352
Follow-On Procedure...4353
Inhibit Regeneration Switch...4354
Overview...4354
2. Exhaust System...4355
Exhaust System Procedures...4355
Horizontal / Horizontal...4355
Overview...4355
Single Can Removal...4357
Overview...4357
Special Tools...4357
Equipment Condition...4357
Removal Procedure...4358
Expected Outcome...4358
Follow-On Procedure...4358
Single Can Installation...4359
Overview...4359
Special Tools...4359
Equipment Condition...4359
Installation Procedure...4360
Expected Outcome...4360
Follow-On Procedure...4360
Horizontal / Vertical ...4361
Overview...4361
Vertical / Vertical...4362
Overview...4362
3. Engine Brake...4363
Engine Compression Brake with Switch...4363
Overview...4363
Engine Exhaust Brake (VGT)...4364
Overview...4364
Electrical / Software...4365
1. Diagnostic Trouble Code (DTC) List...4373
2. Electronic Service Tools (EST)...4378
Diamond Logic® Builder...4378
Overview...4378
Selecting an Interface Cable...4380
Overview...4380
Special Tools...4380
Equipment Conditions...4380
Selection Procedure...4380
Follow-On Procedure...4381
Connecting to a Vehicle...4382
Overview...4382
Special Tools...4382
Equipment Conditions...4382
Connection Procedure...4382
Follow-On Procedure...4383
Activating Diagnostic Mode...4384
Overview...4384
Special Tools...4384
Equipment Conditions...4384
Activation Procedure...4384
Follow-On Procedure...4385
Starting a Session...4386
Overview...4386
Special Tools...4386
Equipment Conditions...4386
Starting Procedure...4386
Follow-On Procedure...4387
Viewing Fault Codes...4388
Overview...4388
Special Tools...4388
Equipment Conditions...4388
Viewing Procedure...4388
Follow-On Procedure...4388
Clearing Fault Codes...4389
Overview...4389
Special Tools...4389
Equipment Conditions...4389
Clearing Procedure...4389
Follow-On Procedure...4390
Modifying Signals Tab...4391
Overview...4391
Special Tools...4391
Equipment Conditions...4391
Modify Watched Signal Columns...4391
Modify Watched Signals...4392
Follow-On Procedure...4392
Programming Modules...4393
Overview...4393
Special Tools...4393
Equipment Conditions...4393
Programming Procedure...4394
Follow-On Procedure...4397
Input Not Recognized by Body Control Module...4398
Overview...4398
Special Tools...4398
Equipment Conditions...4398
Troubleshooting Procedure...4398
Follow-On Procedure...4399
Output Not Commanded by Body Control Module...4400
Overview...4400
Special Tools...4400
Equipment Conditions...4400
Troubleshooting Procedure...4400
Follow-On Procedure...4401
3. General Electrical Repair...4402
Electrical Connector Cleaning...4402
Overview...4402
Special Tools...4402
Specifications...4402
Equipment Conditions...4402
Cleaning Procedure...4402
Follow-On Procedure...4402
4. 12 Volt System...4403
Overview...4403
Battery Box...4406
Overview...4406
Battery Disconnect...4409
Special Tools...4409
Equipment Conditions...4409
Disconnect Procedure...4409
Follow-On Procedure...4410
Battery Reconnect...4411
Special Tools...4411
Torque Specifications...4411
Equipment Conditions...4411
Reconnect Procedure...4412
Follow-On Procedure...4412
Battery Terminal Cleaning...4413
Overview...4413
Special Tools...4413
Equipment Conditions...4413
Cleaning Procedure...4414
Follow-On Procedure...4414
Battery Disconnect Switch...4415
Overview...4415
Engine Start Module (ESM)...4416
Overview...4416
Green LED OFF, Red FLASHING – Push-to-Test Button Stuck in Depressed Position...4420
Overview...4420
Fault Facts...4420
Special Tools...4420
Possible Causes...4420
Procedure...4420
Green LED OFF, Red ON – Internal Electronics Error or Temperature Sensor Fault...4421
Overview...4421
Fault Facts...4421
Special Tools...4421
Possible Causes...4421
Procedure...4421
Green LED FLASHING, Red ON – Internal Electronics or Temperature Sensor Fault, Under or Over Voltage...4423
Overview...4423
Fault Facts...4423
Special Tools...4423
Possible Causes...4423
Procedure...4423
Green LED OFF, Red OFF – No Response from ESM...4426
Overview...4426
Fault Facts...4426
Special Tools...4426
Possible Causes...4426
Procedure...4426
Engine Start Module (ESM) Discharge...4428
Overview...4428
Special Tools...4428
Equipment Conditions...4428
Procedure...4429
Follow-On Procedure...4430
ESM Removal...4431
Overview...4431
Special Tools...4431
Equipment Conditions...4431
Procedure...4432
Follow-On Procedure...4433
ESM Installation...4434
Overview...4434
Special Tools...4434
Equipment Conditions...4434
Procedure...4435
Follow-On Procedure...4436
Body Control Module...4437
Diagnostics...4437
Overview...4437
Body Control Module Electrical Test...4439
Overview...4439
Special Tools...4439
Equipment Conditions...4439
Test Setup...4439
SPN 1079 FMI 1 - 5V Sensor Supply Below Normal Range...4445
Overview...4445
Associated Faults...4445
Fault Facts...4445
Special Tools...4445
Possible Causes...4445
Charging and Starting System...4451
Operational Checkout Procedure...4452
Special Tools...4452
Charging System...4456
Overview...4456
Engine Start Module (ESM)...4458
Red Battery Warning Light ON...4459
Overview...4459
Associated Faults...4459
Fault Facts...4459
Special Tools...4459
Possible Causes...4459
Voltmeter Gauge Reading High...4461
Overview...4461
Associated Faults...4461
Fault Facts...4461
Special Tools...4461
Possible Causes...4461
Voltmeter Gauge Reading Low / Fluctuating...4463
Overview...4463
Associated Faults...4463
Fault Facts...4463
Special Tools...4463
Possible Causes...4463
Starting System...4465
Overview...4465
Engine Start Module (ESM)...4467
No Click No Crank...4468
Overview...4468
Associated Faults...4468
Fault Facts...4468
Special Tools...4468
Possible Causes...4468
Click No Crank...4470
Overview...4470
Associated Faults...4470
Fault Facts...4470
Special Tools...4470
Possible Causes...4470
Low Cranking Speed...4472
Overview...4472
Associated Faults...4472
Fault Facts...4472
Special Tools...4472
Possible Causes...4472
Charging and Starting Tests...4473
Overview...4473
Individual Battery Test...4474
Overview...4474
Special Tools...4474
Equipment Conditions...4474
Test Setup...4474
Test Procedure...4475
Expected Outcome...4477
Follow-On Procedure...4477
Electrical System Test...4478
Overview...4478
Special Tools...4478
Equipment Conditions...4479
Test Setup...4479
Battery Pack Test Procedure...4481
Starter System Test Procedure...4485
Charging System Test Procedure...4487
Expected Outcome...4490
Follow-On Procedure...4490
Electrical System Test with ESM...4491
Overview...4491
Special Tools...4491
Equipment Conditions...4492
Test Setup...4492
Battery Pack Test Procedure...4495
Skipping Starter System Test Procedure...4499
Charging System Test Procedure...4500
Expected Outcome...4503
Follow-On Procedure...4503
Cable Drop Test...4504
Overview...4504
Special Tools...4504
Equipment Conditions...4504
Test Setup...4504
Test Procedure...4504
Expected Outcome...4507
Follow-On Procedure...4507
Starter Cable Drop Test with ESM...4508
Overview...4508
Special Tools...4508
Equipment Conditions...4508
Test Setup...4508
Test Procedure...4508
Expected Outcome...4511
Follow-On Procedure...4511
Parasitic Draw Test...4512
Overview...4512
Special Tools...4512
Equipment Conditions...4512
Test Setup...4512
Test Procedure...4512
Expected Outcome...4515
Follow-On Procedure...4515
Parasitic Draw Test with ESM...4516
Overview...4516
Special Tools...4516
Equipment Conditions...4516
Test Setup...4516
Test Procedure...4517
Expected Outcome...4520
Follow-On Procedure...4520
Manual Engine Bar Test...4521
Overview...4521
Special Tools...4521
Equipment Conditions...4521
Test Setup...4521
Test Procedure...4521
Expected Outcome...4521
Follow-On Procedure...4521
Starter Control Circuit Test...4522
Overview...4522
Special Tools...4522
Equipment Conditions...4522
Test Setup...4522
Test Procedure...4522
Follow-On Procedure...4523
Starter Input Signal Test...4524
Overview...4524
Special Tools...4524
Equipment Conditions...4524
Test Setup...4524
Test Procedure...4524
Follow-On Procedure...4527
Charging and Starting Inspections...4528
Overview...4528
Ring Gear Inspection...4529
Overview...4529
Special Tools...4529
Equipment Conditions...4529
Inspection Procedure...4529
Expected Outcome...4530
Follow-On Procedure...4530
Electrical System Inspection...4531
Overview...4531
Special Tools...4531
Equipment Conditions...4531
Inspection Procedure...4531
Expected Outcome...4535
Follow-On Procedure...4535
Starting System Inputs...4536
Overview...4536
Key Switch and Grid Control...4536
Crank Inhibit...4536
GridCtrl_CrankInhibit...4536
Crank_Inhibit_Reason...4536
Lower_Clutch_Signal...4537
Neutral_Status_TCM...4537
Transmission_Engine_Crank_Enable (SPN 2900 - J1939 signal)...4537
Hood_Switch...4537
Clutch Switch...4539
Overview...4539
Crank Inhibit...4545
Overview...4545
Hood Switch...4546
Overview...4546
Overview...4546
Key Switch...4549
Overview...4549
Neutral Confirmation...4554
Overview...4554
Automatic Transmissions...4554
Manual Transmissions...4554
Automatic Transmissions...4556
Overview...4556
Manual Transmissions...4557
Overview...4557
Jump Start Stud...4559
Overview...4559
5. Accessories...4560
Audio System...4560
Radio...4560
Overview...4560
Radio...4561
Speakers...4562
Auxiliary Power Outlets...4563
Overview...4563
CB Radio...4564
Accommodation Package...4564
Overview...4564
Cruise Control...4566
Overview...4566
Data Recorder...4570
With Display...4570
Overview...4570
Horns...4571
Air...4571
Overview...4571
City (Electric)...4573
Overview...4573
Electric Horn Inoperative...4577
Overview...4577
Fault Facts...4577
Special Tools...4577
Possible Causes...4577
SPN 2641 FMI 5 - Electric Horn Undercurrent...4581
Overview...4581
Associated Faults...4581
Fault Facts...4581
Special Tools...4581
Possible Causes...4581
SPN 2641 FMI 6 - Electric Horn Overcurrent...4583
Overview...4583
Associated Faults...4583
Fault Facts...4583
Special Tools...4583
Possible Causes...4583
SPN 2641 FMI 14 - Horn Preserve for 10 Min...4585
Fault Overview...4585
Associated Faults...4585
Fault Facts...4585
Special Tools...4585
Possible Causes...4585
Power Door Locks / Windows / Mirrors...4587
Two Door...4587
Overview...4587
Four Door...4593
Overview...4593
Screenshot Codes...4598
Keyless Entry Remote...4599
Overview...4599
Screenshot Codes...4601
Remote Keyless Entry Fob Programming...4602
Overview...4602
Special Tools...4602
Specifications...4602
Equipment Conditions...4602
Programming Procedure...4602
Follow-On Procedure...4602
Power Mirrors...4603
Overview...4603
Heated Mirrors...4605
Overview...4605
Screenshot Codes...4607
Satellite Communication System...4608
PeopleNet...4608
Overview...4608
Qualcomm...4610
Overview...4610
Zonar...4611
Overview...4611
Satellite Mount...4612
Overview...4612
Steering Wheel Switches...4613
Left POD...4613
Overview...4613
Screenshot Codes...4614
Right POD...4615
Overview...4615
Screenshot Codes...4616
Steering Wheel Auxiliary Controls (Radio)...4617
Overview...4617
Screenshot Codes...4618
Theft Deterrent System...4620
W / Combination Code...4620
Overview...4620
Screenshot Codes...4623
Operational Checkout Procedure...4625
Overview...4625
Theft Deterrent System Not Responding...4626
Overview...4626
Associated Faults...4626
Fault Facts...4626
Special Tools...4626
Possible Causes...4626
Two-Way Radio...4628
Overview...4628
Video Camera...4630
Pre-Wire...4630
Overview...4630
Windshield...4631
Heated...4631
Overview...4631
6. Aftertreatment System...4634
Inhibit Regeneration Switch...4634
Overview...4634
Park Regeneration Switch...4636
Overview...4636
7. Alarms...4638
Back Up Alarm...4638
Overview...4638
Park Brake Alarm...4639
Overview...4639
8. Brakes...4641
Bendix® Air Brake System...4641
Antilock Brake System (ABS)...4641
Overview...4641
Inputs...4643
Outputs...4643
Automatic Traction Control (ATC) System...4645
Overview...4645
Inputs...4646
Outputs...4647
Electronic Stability Control (ESC) System...4649
Overview...4649
Inputs...4651
Outputs...4652
Operational Checkout Procedure...4654
Overview...4654
Special Tools...4654
ABS Module Electrical Test...4655
Overview...4655
Special Tools...4655
Equipment Conditions...4655
Test Setup...4655
Meritor® WABCO Air Brake System...4658
Antilock Brake System (ABS)...4658
Inputs...4660
Outputs...4660
Meritor® WABCO Hydraulic Brake System...4662
SmartTrac Antilock Brake System (ABS)...4662
Overview...4662
Tech Tips...4668
Operational Checkout Procedure...4669
Overview...4669
Special Tools...4669
Low Brake Fluid Light On...4672
Overview...4672
Associated Faults...4672
Fault Facts...4672
Special Tools...4672
Possible Causes...4672
SPN 1044 FMI 3 - Hydraulic Pump Motor - Above Normal...4674
Overview...4674
Associated Faults...4674
Fault Facts...4674
Special Tools...4674
Possible Causes...4674
SPN 1044 FMI 4 - Hydraulic Pump Motor - Below Normal...4676
Overview...4676
Associated Faults...4676
Fault Facts...4676
Special Tools...4676
Possible Causes...4676
SPN 1044 FMI 5 - Hydraulic Pump Motor - Open...4679
Overview...4679
Associated Faults...4679
Fault Facts...4679
Special Tools...4679
Possible Causes...4679
SPN 2584 FMI 3 - Hydraulic Brake Pressure Warning State Circuit 1 - Above Normal...4682
Overview...4682
Associated Faults...4682
Fault Facts...4682
Special Tools...4682
Possible Causes...4682
SPN 2584 FMI 4 - Hydraulic Brake Pressure Warning State Circuit 1 - Below Normal...4685
Overview...4685
Associated Faults...4685
Fault Facts...4685
Special Tools...4685
Possible Causes...4685
SPN 2584 FMI 5 - Hydraulic Brake Pressure Warning State Circuit 1 - Open...4688
Overview...4688
Associated Faults...4688
Fault Facts...4688
Special Tools...4688
Possible Causes...4688
SPN 2931 FMI 1 - Hydraulic Brake Fluid Level Switch - Data Valid But Below Normal Operational Range...4691
Overview...4691
Associated Faults...4691
Fault Facts...4691
Possible Causes...4692
SPN 520941 FMI 5 - Hydro-Max Control Output of BC - Open...4693
Overview...4693
Associated Faults...4693
Fault Facts...4693
Special Tools...4693
Possible Causes...4693
SPN 520941 FMI 6 - Hydro-Max Control output of BC - Shorted to Ground / Over Current...4698
Overview...4698
Associated Faults...4698
Fault Facts...4698
Special Tools...4698
Possible Causes...4698
ABS Module Electrical Test...4700
Overview...4700
Special Tools...4701
Equipment Conditions...4701
Test Setup...4701
Hydraulic Brake System Inspection...4706
Overview...4706
Special Tools...4706
Equipment Conditions...4706
Inspection Procedure...4706
Follow-On Procedure...4707
Automatic Traction Control System with SmartTrac...4708
Overview...4708
Park Brake...4709
Air Power Hydraulic...4709
Overview...4709
Hydraulic...4710
Overview...4710
Park Brake Indicator...4711
Parking Brake Alarm for Park Brake Not Applied...4711
Parking Brake Alarm with Motion Warning System...4711
9. Body Builder...4712
Aerial Boom Warning...4712
Light and Buzzer...4712
Air Solenoids...4713
Multiplexed...4713
Overview...4713
Non-Multiplexed...4717
Overview...4717
Auxiliary Load Switches...4719
Multiplexed...4719
Overview...4719
Non-Multiplexed...4726
Overview...4726
Engine Speed...4727
Emergency Power Output and Utility Application...4727
Overview...4727
Demand Engine Speed with Utility Application...4729
Overview...4729
On Demand Engine Speed with Utility Application, for Cummins® Engines...4731
Overview...4731
On Demand Engine Speed for Refuse...4732
Overview...4732
With Utility Application...4734
Overview...4734
Outrigger Warning...4736
With Light and Buzzer...4736
Overview...4736
Power Source...4737
Overview...4737
Lift Gate...4738
Overview...4738
SPN 4022 FMI 5 - Lift Gate Enable Undercurrent...4743
Overview...4743
Associated Faults...4743
Fault Facts...4743
Special Tools...4743
Possible Causes...4743
SPN 4022 FMI 6 - Lift Gate Enable Overcurrent...4745
Overview...4745
Associated Faults...4745
Fault Facts...4745
Special Tools...4745
Possible Causes...4745
SPN 4023 FMI 2 - Lift Gate Switch Error...4747
Overview...4747
Associated Faults...4747
Fault Facts...4747
Special Tools...4747
Possible Causes...4747
Remote Power Module (RPM) with Switches...4749
Overview...4749
Remote Start / Stop...4754
Overview...4754
Transmission PTO...4756
Single...4756
Overview...4756
Dual...4758
Overview...4758
PTO Control...4761
Overview...4761
PTO Shift...4763
Air Clutch...4763
Overview...4763
Air Engagement Accommodation...4764
Overview...4764
Customer Provided PTO...4765
Overview...4765
Customer Provided PTO With Relay...4767
Overview...4767
Hydraulic Clutch or Air Engagement Accommodation...4769
Overview...4769
Lectra Shift Control...4770
Overview...4770
Wheel Chair Interlock...4773
Overview...4773
10. Collision Mitigation Systems...4775
Bendix® Wingman® Advanced™...4775
Overview...4775
Adaptive Cruise Control (ACC)...4777
Alerts...4777
Collision Mitigation Braking...4777
Tech Tips...4778
Operational Checkout Procedure...4779
Overview...4779
Special Tools...4779
Radar Sensor...4781
Electrical Test...4781
Overview...4781
Special Tools...4781
Equipment Conditions...4781
Test Setup...4781
Follow-On Procedure...4783
Removal...4784
Overview...4784
Special Tools...4784
Equipment Conditions...4784
Removal Procedure...4784
Follow-On Procedure...4785
Installation...4786
Overview...4786
Special Tools...4786
Torque Specifications...4786
Equipment Conditions...4786
Installation Procedure...4786
Follow-On Procedure...4787
Adjustment...4788
Overview...4788
Special Tools...4788
Equipment Conditions...4788
Lateral Adjustment Procedure (Radar or Mounting Plate Not Replaced)...4788
Lateral Adjustment Procedure (Radar or Mounting Plate Replaced)...4790
Vertical Adjustment Procedure...4792
Follow-On Procedure...4794
Bendix® Wingman® Fusion™...4795
Overview...4795
The following features are included with Bendix Wingman Fusion:...4796
Adaptive Cruise Control (ACC)...4797
Alerts...4797
Collision Mitigation Braking...4797
SafetyDirect Capability...4798
Stationary Vehicle Braking (SVB)...4798
Tech Tips...4800
Operational Checkout Procedure...4801
Overview...4801
Special Tools...4801
Camera Bracket...4804
Removal...4804
Overview...4804
Special Tools...4804
Equipment Conditions...4804
Removal Procedure...4805
Follow-On Procedure...4805
Installation...4806
Overview...4806
Special Tools...4806
Equipment Conditions...4806
Installation Procedure...4807
Follow-On Procedure...4808
Camera Sensor...4809
Electrical Test...4809
Overview...4809
Special Tools...4809
Equipment Conditions...4809
Test Setup...4809
Follow-On Procedure...4811
Removal...4812
Overview...4812
Special Tools...4812
Equipment Conditions...4812
Removal Procedure...4812
Follow-On Procedure...4813
Installation...4814
Overview...4814
Special Tools...4814
Torque Specifications...4814
Equipment Conditions...4814
Installation Procedure...4814
Follow-On Procedure...4815
SafetyDirect® Module...4816
Electrical Test...4816
Overview...4816
Special Tools...4816
Equipment Conditions...4816
Test Setup...4816
Follow-On Procedure...4818
Removal...4819
Overview...4819
Special Tools...4819
Equipment Conditions...4819
Removal Procedure...4819
Follow-On Procedure...4819
Installation...4820
Overview...4820
Special Tools...4820
Torque Specifications...4820
Equipment Conditions...4820
Installation Procedure...4820
Follow-On Procedure...4820
WABCO Adaptive Cruise Control...4821
Overview...4821
11. Collision Warning Systems...4822
Bendix® BlindSpotter®...4822
Overview...4822
12. Datalinks...4824
CAN Systems...4824
Overview...4824
CAN Faults...4824
Backbone Open...4824
Node Circuit Open...4825
Short...4825
Terminating Resistor Failure...4825
Tech Tips...4825
Operational Checkout Procedure...4827
Overview...4827
Special Tools...4827
125K Low Speed...4828
Overview...4828
125K Low Speed J1939 Diagnostics...4830
Overview...4830
Associated Faults...4830
Fault Facts...4830
Special Tools...4830
Possible Causes...4830
250K Body...4833
Overview...4833
250K Body J1939 Diagnostics...4834
Overview...4834
Associated Faults...4834
Fault Facts...4834
Special Tools...4834
Possible Causes...4834
250K Cab...4837
Overview...4837
250K Cab J1939 Diagnostics...4839
Overview...4839
Associated Faults...4839
Fault Facts...4839
Special Tools...4839
Possible Causes...4839
500K Powertrain...4842
Overview...4842
500K Powertrain J1939 Diagnostics...4844
Overview...4844
Associated Faults...4844
Fault Facts...4844
Special Tools...4844
Possible Causes...4844
Tests...4847
Overview...4847
CAN Resistance Test...4848
Overview...4848
Special Tools...4848
Equipment Conditions...4848
Test Setup...4848
Test Procedure...4848
Follow-On Procedure...4849
CAN Voltage Test...4850
Overview...4850
Special Tools...4850
Equipment Conditions...4850
Test Setup...4850
Test Procedure...4850
Follow-On Procedure...4851
Module Communication Test...4852
Overview...4852
Special Tools...4852
Equipment Condition...4852
Test Setup...4852
Test Procedure...4852
Follow-On Procedure...4853
Power and Ground Test...4854
Overview...4854
Special Tools...4854
Equipment Conditions...4854
Test Setup...4854
Test Procedure...4854
Follow-On Procedure...4855
13. Engine...4856
Compression Brake...4856
Overview...4856
Cummins® Diagnostics...4859
Table of Contents...4859
Fault Code Diagnostics...4860
Fault Code List...4860
SPN 111 FMI 1 (Cummins FC 235) - Coolant Level - Data Valid But Below Normal Operating Range - Most Severe Level...4862
Fault Overview...4862
Associated Faults...4862
Fault Facts...4862
Conditions For Clearing The Fault Codes...4862
Possible Causes...4862
SPN 111 FMI 3 (Cummins FC 195) - Coolant Level Sensor 1 Circuit - Voltage Above Normal or Shorted to High Source...4874
Fault Overview...4874
Associated Faults...4874
Fault Facts...4874
Conditions For Clearing The Fault Codes...4874
Possible Causes...4874
SPN 111 FMI 4 (Cummins FC 196) - Coolant Level Sensor 1 Circuit - Voltage Below Normal or Shorted to Low Source...4886
Fault Overview...4886
Associated Faults...4886
Fault Facts...4886
Conditions For Clearing The Fault Codes...4886
Possible Causes...4886
SPN 111 FMI 17 (Cummins FC 2448) - Coolant Level - Data Valid But Below Normal Operating Range - Least Severe Level...4898
Fault Overview...4898
Associated Faults...4898
Fault Facts...4898
Conditions For Clearing The Fault Codes...4898
Possible Causes...4898
SPN 111 FMI 18 (Cummins FC 197) - Coolant Level - Data Valid But Below Normal Operating Range - Moderately Severe Level...4910
Fault Overview...4910
Associated Faults...4910
Fault Facts...4910
Conditions For Clearing The Fault Codes...4910
Possible Causes...4910
SPN 1569 FMI 15 (Cummins FC 6255) - Engine Protection Torque Derate - Data Valid But Above Normal Operating Range - Least Severe Level...4922
Fault Overview...4922
Associated Faults...4922
Fault Facts...4922
Conditions For Clearing The Fault Codes...4922
Possible Causes...4922
SPN 1569 FMI 31 (Cummins FC 3714) - Engine Protection Torque Derate - Condition Exists...4923
Fault Overview...4923
Associated Faults...4923
Fault Facts...4923
Conditions For Clearing The Fault Codes...4923
Possible Causes...4923
SPN 1761 FMI 1 (Cummins® FC 1673) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level - Data Valid But Below Normal Operating Range - Most Severe Level...4924
Fault Overview...4924
Associated Faults...4924
Fault Facts...4924
Conditions For Clearing The Fault Codes...4924
Possible Causes...4924
SPN 1761 FMI 3 (Cummins® FC 1669) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Circuit - Voltage Above Normal or Shorted to High Source...4926
Fault Overview...4926
Associated Faults...4926
Fault Facts...4926
Conditions For Clearing The Fault Codes...4926
Possible Causes...4926
SPN 1761 FMI 4 (Cummins® FC 1668) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor Circuit - Voltage Below Normal or Shorted to Low Source...4927
Fault Overview...4927
Associated Faults...4927
Fault Facts...4927
Conditions For Clearing The Fault Codes...4927
Possible Causes...4927
SPN 1761 FMI 9 (Cummins® FC 4677) Aftertreatment 1 Diesel Exhaust Fluid Tank Level - Abnormal Update Rate ...4928
Fault Overview...4928
Associated Faults...4928
Fault Facts...4928
Conditions For Clearing The Fault Codes...4928
Special Tools...4928
Possible Cause...4928
SPN 1761 FMI 10 (Cummins® FC 4769) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor - Abnormal Rate of Change...4933
Fault Overview...4933
Associated Faults...4933
Fault Facts...4933
Conditions For Clearing The Fault Codes...4933
Possible Causes...4933
SPN 1761 FMI 11 (Cummins® FC 4739) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor - Root Cause Not Known...4936
Fault Overview...4936
Associated Faults...4936
Fault Facts...4936
Conditions For Clearing The Fault Codes...4936
Possible Causes...4936
SPN 1761 FMI 13 (Cummins® FC 4732) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level Sensor - Out of Calibration...4937
Fault Overview...4937
Associated Faults...4937
Fault Facts...4937
Conditions For Clearing The Fault Codes...4937
Possible Causes...4937
SPN 1761 FMI 17 (Cummins® FC 3497) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level - Data Valid But Below Normal Operating Range - Least Severe Level...4939
Fault Overview...4939
Associated Faults...4939
Fault Facts...4939
Conditions For Clearing The Fault Codes...4939
Possible Causes...4939
SPN 1761 FMI 18 (Cummins® FC 3498) - Aftertreatment 1 Diesel Exhaust Fluid Tank Level - Data Valid But Below Normal Operating Range - Moderately Severe Level ...4941
Fault Overview...4941
Associated Faults...4941
Fault Facts...4941
Conditions For Clearing The Fault Codes...4941
Possible Causes...4941
SPN 3031 FMI 2 (Cummins® FC 1679) - Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature - Data Erratic, Intermittent, or Incorrect...4943
Fault Overview...4943
Associated Faults...4943
Fault Facts...4943
Conditions For Clearing The Fault Codes...4943
Possible Causes...4943
SPN 3031 FMI 3 (Cummins® FC 1678) - Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Sensor - Voltage Above Normal or Shorted to High Source ...4945
Fault Overview...4945
Associated Faults...4945
Fault Facts...4945
Conditions For Clearing The Fault Codes...4945
Possible Causes...4945
SPN 3031 FMI 4 (Cummins® FC 1677) - Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Sensor - Voltage Below Normal or Shorted to Low Source...4947
Fault Overview...4947
Associated Faults...4947
Fault Facts...4947
Conditions For Clearing The Fault Codes...4947
Possible Causes...4947
SPN 3031 FMI 9 (Cummins® FC 4572) - Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature - Abnormal Update Rate...4949
Fault Overview...4949
Associated Faults...4949
Fault Facts...4949
Conditions For Clearing The Fault Codes...4949
Special Tools...4949
Possible Cause...4949
SPN 3031 FMI 11 (Cummins® FC 4737) - Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature - Root Cause Not Known...4954
Fault Overview...4954
Associated Faults...4954
Fault Facts...4954
Conditions For Clearing The Fault Codes...4954
Possible Causes...4954
SPN 3031 FMI 13 (Cummins® FC 4731) - Aftertreatment 1 Diesel Exhaust Fluid Tank Temperature Sensor - Out of Calibration...4955
Fault Overview...4955
Associated Faults...4955
Fault Facts...4955
Conditions For Clearing The Fault Codes...4955
Possible Causes...4955
SPN 3364 FMI 2 (Cummins® FC 3878) - Aftertreatment Diesel Exhaust Fluid Quality - Data Erratic, Intermittent, or Incorrect...4957
Fault Overview...4957
Associated Faults...4957
Fault Facts...4957
Conditions For Clearing The Fault Codes...4957
Possible Causes...4957
SPN 3364 FMI 3 (Cummins® FC 1686) - Aftertreatment Diesel Exhaust Fluid Quality Sensor Circuit - Voltage Above Normal or Shorted to High Source...4958
Fault Overview...4958
Associated Faults...4958
Fault Facts...4958
Conditions For Clearing The Fault Codes...4958
Possible Cause...4958
SPN 3364 FMI 4 - (Cummins ®1685) - Aftertreatment Diesel Exhaust Fluid Quality Sensor Circuit - Voltage Below Normal or Shorted to Low Source...4960
Fault Overview...4960
Associated Faults...4960
Fault Facts...4960
Conditions For Clearing The Fault Codes...4960
Possible Cause...4960
SPN 3364 FMI 9 (Cummins® FC 3868) - Aftertreatment Diesel Exhaust Fluid Quality - Abnormal Update Rate...4962
Fault Overview...4962
Associated Faults...4962
Fault Facts...4962
Conditions For Clearing The Fault Codes...4962
Special Tools...4962
Possible Cause...4962
SPN 3364 FMI 10 (Cummins® FC 4277) - Aftertreatment Diesel Exhaust Fluid Quality - Abnormal Rate of Change ...4967
Fault Overview...4967
Associated Faults...4967
Fault Facts...4967
Conditions For Clearing The Fault Codes...4967
Possible Causes...4967
SPN 3364 FMI 11 (Cummins® FC 1715) - Aftertreatment Diesel Exhaust Fluid Quality - Root Cause Not Known...4970
Fault Overview...4970
Associated Faults...4970
Fault Facts...4970
Conditions For Clearing The Fault Codes...4970
Possible Causes...4970
SPN 3364 FMI 13 (Cummins® FC 1714) - Aftertreatment Diesel Exhaust Fluid Quality - Out of Calibration...4971
Fault Overview...4971
Associated Faults...4971
Fault Facts...4971
Conditions For Clearing The Fault Codes...4971
Possible Causes...4971
SPN 3364 FMI 15 (Cummins® FC 4842) - Aftertreatment Diesel Exhaust Fluid Quality - Data Valid But Above Normal Operating Range - Least Severe Level...4973
Fault Overview...4973
Associated Faults...4973
Fault Facts...4973
Conditions For Clearing The Fault Codes...4973
Possible Causes...4973
SPN 3364 FMI 18 (Cummins® FC 3867) - Aftertreatment Diesel Exhaust Fluid Quality - Data Valid But Below Normal Operating Range - Moderately Severe Level...4975
Fault Overview...4975
Associated Faults...4975
Fault Facts...4975
Conditions For Clearing The Fault Codes...4975
Possible Causes...4975
SPN 3521 FMI 11 (Cummins® FC 4768) - Aftertreatment 1 Diesel Exhaust Fluid Property - Root Cause Not Known...4978
Fault Overview...4978
Associated Faults...4978
Fault Facts...4978
Conditions For Clearing The Fault Codes...4978
Possible Causes...4978
SPN 3521 FMI 16 (Cummins® FC 6765) - Aftertreatment Diesel Exhaust Fluid Property - Data Valid But Above Normal Operating Range - Moderately Severe Level...4979
Fault Overview...4979
Associated Faults...4979
Fault Facts...4979
Conditions For Clearing The Fault Codes...4979
Possible Causes...4979
SPN 3521 FMI 18 (Cummins®FC 6766) - Aftertreatment Diesel Exhaust Fluid Property - Data Valid But Below Normal Operating Range - Moderately Severe Level...4981
Fault Overview...4981
Associated Faults...4981
Fault Facts...4981
Conditions For Clearing The Fault Codes...4981
Possible Causes...4981
SPN 3521 FMI 31 (Cummins® FC 4235) - Aftertreatment 1 Diesel Exhaust Fluid Property- Condition Exists...4983
Fault Overview...4983
Associated Faults...4983
Fault Facts...4983
Conditions For Clearing The Fault Codes...4983
Possible Causes...4983
SPN 4096 FMI 31 (Cummins® FC 3547) - Aftertreatment Diesel Exhaust Fluid Tank Empty - Condition Exists...4985
Fault Overview...4985
Associated Faults...4985
Fault Facts...4985
Conditions For Clearing The Fault Codes...4985
Possible Causes...4985
SPN 5246 FMI 0 (Cummins FC 3712) - Aftertreatment SCR Operator Inducement - Data Valid But Above Normal Operating Range - Most Severe Level...4986
Fault Overview...4986
Associated Faults...4986
Fault Facts...4986
Conditions For Clearing The Fault Codes...4986
Possible Causes...4986
SPN 5246 FMI 15 (Cummins FC 4134) - Aftertreatment SCR Operator Inducement - Data Valid But Above Normal Operating Range - Least Severe Level...4987
Fault Overview...4987
Associated Faults...4987
Fault Facts...4987
Conditions For Clearing The Fault Codes...4987
Possible Causes...4987
SPN 5246 FMI 16 (Cummins FC 6254) - Aftertreatment SCR Operator Inducement - Data Valid But Above Normal Operating Range - Moderately Severe Level...4988
Fault Overview...4988
Associated Faults...4988
Fault Facts...4988
Conditions For Clearing The Fault Codes...4988
Possible Causes...4988
Tests and Inspections...4989
Overview...4989
DEF Head Unit Coolant Line Routing Inspection...4990
Overview...4990
Tools Required...4990
Equipment Condition...4990
Inspection Procedure...4990
Expected Outcome...4991
DEFTHV Coolant Flow Test...4992
Overview...4992
Tools Required...4992
Equipment Condition...4992
Test Setup...4992
Test Procedure...4992
Expected Outcome...4992
DEF Quality Test...4993
Overview...4993
Tools Required...4993
Equipment Condition...4993
Test Procedure...4993
Expected Outcome...4994
Engine Control Module (ECM) Electrical Test...4995
Overview...4995
Special Tools...4995
Equipment Conditions...4995
Test Setup...4995
Engine Fan...5000
Horton Drivemaster...5000
Overview...5000
Operational Checkout Procedure...5004
Engine Fan Always ON...5006
Overview...5006
Fault Facts...5006
Special Tools...5006
Possible Causes...5006
Engine Fan Always OFF...5013
Overview...5013
Fault Facts...5013
Special Tools...5013
Possible Causes...5013
Engine Fan Cycles Too Frequently...5018
Overview...5018
Fault Facts...5018
Special Tools...5018
Possible Causes...5018
Excessive Noise From Engine Fan Drive...5021
Overview...5021
Fault Facts...5021
Special Tools...5021
Possible Causes...5021
Exhaust Brake...5023
Overview...5023
Fuel Heater...5025
Overview...5025
Idle Increment / Decrement...5027
Overview...5027
Idle Shut Down Indicator...5029
14. Exterior Lighting...5030
Brake Switch...5030
Air and Hydraulic...5030
Overview...5030
Operational Checkout Procedure...5035
Special Tools...5035
Brake Switch Electrical Test...5037
Overview...5037
Special Tools...5037
Equipment Conditions...5037
Test Setup...5037
SPN 597 FMI 0 - Brake Switch Input Short to Power...5039
Overview...5039
Associated Faults...5039
Fault Facts...5039
Special Tools...5039
Possible Causes...5039
SPN 597 FMI 1 - Brake Switch Reading Below Normal Range...5041
Overview...5041
Associated Faults...5041
Fault Facts...5041
Special Tools...5041
Possible Causes...5041
SPN 597 FMI 2 - Brake Switch Inputs Do Not Match...5042
Overview...5042
Associated Faults...5042
Fault Facts...5042
Special Tools...5042
Possible Causes...5042
Body Builder Lighting...5043
Overview...5043
Exterior Light Check...5046
Overview...5046
Fog Lights...5048
Overview...5048
Operational Checkout Procedure...5052
Overview...5052
Special Tools...5052
Fog Lights Not Illuminating...5054
Overview...5054
Special Tools...5054
Possible Causes...5054
Fog Lights Illuminating When Not Requested...5058
Overview...5058
Special Tools...5058
Possible Causes...5058
SPN 2388 FMI 5 - Left Fog Light Open Circuit...5060
Overview...5060
Associated Faults...5060
Fault Facts...5060
Special Tools...5060
Possible Causes...5060
SPN 2388 FMI 6 - Left Fog Light Short to GND...5062
Overview...5062
Associated Faults...5062
Fault Facts...5062
Special Tools...5062
Possible Causes...5062
SPN 4008 FMI 5 - Right Fog Light Open Circuit...5063
Overview...5063
Associated Faults...5063
Fault Facts...5063
Special Tools...5063
Possible Causes...5063
SPN 4008 FMI 6 - Right Fog Light Short to Ground...5065
Overview...5065
Associated Faults...5065
Fault Facts...5065
Special Tools...5065
Possible Causes...5065
Headlights...5066
Overview...5066
Operational Checkout Procedure...5072
Overview...5072
Special Tools...5072
Low Beam Diagnostics...5074
Overview...5074
Low Beams Not Illuminating...5076
Overview...5076
Fault Facts...5076
Special Tools...5076
Possible Causes...5076
Low Beams Illuminating When Not Requested...5081
Overview...5081
Fault Facts...5081
Special Tools...5081
Possible Causes...5081
SPN 2653 FMI 5 - Left Low Beam Open Circuit...5084
Overview...5084
Associated Faults...5084
Fault Facts...5084
Special Tools...5084
Possible Causes...5084
SPN 2653 FMI 6 - Left Low Beam Short to Ground...5086
Overview...5086
Associated Faults...5086
Fault Facts...5086
Special Tools...5086
Possible Causes...5086
SPN 2655 FMI 5 - Right Low Beam Open Circuit...5087
Overview...5087
Associated Faults...5087
Fault Facts...5087
Special Tools...5087
Possible Causes...5087
SPN 2655 FMI 6 - Right Low Beam Short to GND...5089
Overview...5089
Associated Faults...5089
Fault Facts...5089
Special Tools...5089
Possible Causes...5089
High Beam Diagnostics...5090
Overview...5090
High Beam Input Diagnostics...5092
Overview...5092
Fault Facts...5092
Special Tools...5092
Possible Causes...5092
High Beam Output Diagnostics - Not Illuminating...5095
Overview...5095
Fault Facts...5095
Tools Required...5095
Possible Causes...5095
High Beam Output Diagnostics - Illuminating When Not Requested...5099
Overview...5099
Fault Facts...5099
Special Tools...5099
Possible Causes...5099
SPN 4011 FMI 5 - Left High Beam Open Circuit...5101
Overview...5101
Associated Faults...5101
Fault Facts...5101
Special Tools...5101
Possible Causes...5101
SPN 4011 FMI 6 - Left High Beam Short to Ground...5103
Overview...5103
Associated Faults...5103
Fault Facts...5103
Special Tools...5103
Possible Causes...5103
SPN 4012 FMI 5 - Right High Beam Open Circuit...5104
Overview...5104
Associated Faults...5104
Fault Facts...5104
Special Tools...5104
Possible Causes...5104
SPN 4012 FMI 6 - Right High Beam Short to Ground...5106
Overview...5106
Associated Faults...5106
Fault Facts...5106
Special Tools...5106
Possible Causes...5106
Lighting Control Module...5107
Overview...5107
Operational Checkout Procedure...5108
Overview...5108
Special Tools...5108
Lighting Control Module (LCM) Electrical Test...5109
Overview...5109
Special Tools...5109
Equipment Conditions...5109
Test Setup...5109
Park, Marker, and Clearance Lights...5112
Overview...5112
Operational Checkout Procedure...5118
Overview...5118
Special Tools...5118
Park Lights Not Illuminating...5120
Overview...5120
Fault Facts...5120
Special Tools...5120
Possible Causes...5120
Park Lights Illuminating When Not Requested...5122
Overview...5122
Fault Facts...5122
Special Tools...5122
Possible Causes...5122
SPN 2378 FMI 5 - Park Light Undercurrent...5124
Overview...5124
Associated Faults...5124
Fault Facts...5124
Special Tools...5124
Possible Causes...5124
SPN 2378 FMI 6 - Park Light Overcurrent...5126
Overview...5126
Associated Faults...5126
Fault Facts...5126
Special Tools...5126
Possible Causes...5126
Marker Interrupt Switch...5127
Overview...5127
SPN 4024 FMI 2 - Marker Light Interrupt Switch Failure...5131
Overview...5131
Associated Faults...5131
Fault Facts...5131
Special Tools...5131
Possible Causes...5131
Reverse Lights...5132
Overview...5132
Automatic Transmission...5133
Manual Transmission...5133
Snow Plow Lights...5134
Overview...5134
Stop / Turn Lights...5137
Overview...5137
Operational Checkout Procedure...5144
Overview...5144
Special Tools...5146
Hazard Lights Not Illuminating...5149
Overview...5149
Fault Facts...5149
Special Tools...5149
Possible Causes...5149
Front and Rear Left Turn Lights or Front and Rear Right Turn Lights Not Illuminating...5152
Overview...5152
Fault Facts...5152
Special Tools...5152
Possible Causes...5152
Front Turn Lights Not Illuminating...5156
Overview...5156
Fault Facts...5156
Special Tools...5156
Possible Causes...5156
Front Turn Lights Illuminating When Not Requested...5160
Overview...5160
Fault Facts...5160
Special Tools...5160
Possible Causes...5160
Stop and Rear Turn Lights Not Illuminating...5162
Overview...5162
Fault Facts...5162
Special Tools...5162
Possible Causes...5162
Stop and Rear Turn Lights Illuminating When Not Requested...5166
Overview...5166
Fault Facts...5166
Special Tools...5166
Possible Causes...5166
SPN 2368 FMI 5 - Left Front Turn Lamp Undercurrent with Combined Stop and Turn Lamps...5168
Overview...5168
Associated Faults...5168
Fault Facts...5168
Special Tools...5168
Possible Causes...5168
SPN 2368 FMI 6 - Left Front Turn Lamp Overcurrent with Combined Stop and Turn Lamps...5169
Overview...5169
Associated Faults...5169
Fault Facts...5169
Special Tools...5169
Possible Causes...5169
SPN 2370 FMI 5 - Right Front Turn Lamp Undercurrent with Combined Stop and Turn Lamps...5170
Overview...5170
Associated Faults...5170
Fault Facts...5170
Special Tools...5170
Possible Causes...5170
SPN 2370 FMI 6 - Right Front Turn Lamp Overcurrent with Combined Stop and Turn Lamps...5171
Overview...5171
Associated Faults...5171
Fault Facts...5171
Special Tools...5171
Possible Causes...5171
SPN 2372 FMI 5 - Left Rear Turn Lamp Undercurrent ...5172
Overview...5172
Associated Faults...5172
Fault Facts...5172
Special Tools...5172
Possible Causes...5172
SPN 2372 FMI 6 - Left Rear Turn Lamp Overcurrent ...5173
Overview...5173
Associated Faults...5173
Fault Facts...5173
Special Tools...5173
Possible Causes...5173
SPN 2374 FMI 5 - Right Rear Turn Lamp Undercurrent ...5174
Overview...5174
Associated Faults...5174
Fault Facts...5174
Special Tools...5174
Possible Causes...5174
SPN 2374 FMI 6 - Right Rear Turn Lamp Overcurrent...5175
Overview...5175
Associated Faults...5175
Fault Facts...5175
Special Tools...5175
Possible Causes...5175
Work Lights...5176
Overview...5176
15. Fifth Wheel...5181
Fifth Wheel Slide...5181
16. HVAC...5182
On-Highway HVAC System...5182
Front HVAC System...5183
Overview...5183
A/C Refrigerant Flow...5184
General Operation of HVAC Electrical System...5186
Automatic Climate Control...5187
Full Automatic Mode...5188
Semi Automatic Mode...5188
Air Distribution...5189
Defrost...5190
Temperature...5190
Recirculation...5190
Panel / Floor...5191
Operational Checkout Procedure...5194
Overview...5194
Special Tools...5194
Blower Not Working Properly...5197
Overview...5197
Fault Facts...5197
Special Tools...5197
Possible Causes...5197
HVAC System Air Not Cool after A/C Turned ON...5202
Overview...5202
Fault Facts...5202
Special Tools...5202
Possible Causes...5202
HVAC System Air Not Warm After Heat Turned ON...5207
Overview...5207
Special Tools...5207
Possible Causes...5207
SPN 170 FMI 3 - Cab Interior Temperature Voltage Above Normal, Or Shorted To High Source...5209
Overview...5209
Associated Faults...5209
Fault Facts...5209
Special Tools...5209
Possible Causes...5209
SPN 170 FMI 4 - Cab Interior Temperature Voltage Below Normal, Or Shorted To Low Source...5211
Overview...5211
Associated Faults...5211
Fault Facts...5211
Special Tools...5211
Possible Causes...5211
SPN 876 FMI 5 - HVAC Compressor Clutch Engagement Undercurrent...5213
Overview...5213
Associated Faults...5213
Fault Facts...5213
Possible Causes...5213
SPN 876 FMI 6 - HVAC Compressor Clutch Engagement Overcurrent...5214
Overview...5214
Associated Faults...5214
Fault Facts...5214
Possible Causes...5214
SPN 1552 FMI 2 - Temperature Door Actuator Data Intermittent or Incorrect...5215
Overview...5215
Associated Faults...5215
Fault Facts...5215
Possible Causes...5215
SPN 1552 FMI 5 - Temperature Door Actuator Current Below Normal Or Open Circuit...5216
Overview...5216
Associated Faults...5216
Fault Facts...5216
Possible Causes...5216
SPN 1552 FMI 6 - Temperature Door Actuator Current Above Normal Or Grounded Circuit...5217
Overview...5217
Associated Faults...5217
Fault Facts...5217
Special Tools...5217
Possible Causes...5217
SPN 2609 FMI 0 - PT Sensor - HVAC Pressure Sensor Reading Above Normal Range...5221
Overview...5221
Associated Faults...5221
Fault Facts...5221
Special Tools...5221
Possible Causes...5221
SPN 2609 FMI 1 - Pressure Sensor - HVAC Pressure Sensor Reading Below Normal Range...5222
Overview...5222
Associated Faults...5222
Fault Facts...5222
Special Tools...5222
Possible Causes...5222
SPN 2609 FMI 15 - PT Sensor - HVAC Low Pressure Protection (A/C Compressor Lockout)...5228
Overview...5228
Associated Faults...5228
Fault Facts...5228
Possible Causes...5228
SPN 2609 FMI 16 - PT Sensor - HVAC High Pressure Protection...5229
Overview...5229
Associated Faults...5229
Fault Facts...5229
Possible Causes...5229
SPN 2609 FMI 17- Low Charge Data Valid But Below Normal Operating Range...5231
Overview...5231
Associated Faults...5231
Fault Facts...5231
Possible Causes...5231
SPN 2610 FMI 3 - Solar Intensity Percent Voltage Above Normal, Or Shorted To High Source...5232
Overview...5232
Associated Faults...5232
Fault Facts...5232
Special Tools...5232
Possible Causes...5232
SPN 2610 FMI 4 - Solar Intensity Percent Voltage Below Normal, Or Shorted To Low Source...5234
Overview...5234
Associated Faults...5234
Fault Facts...5234
Special Tools...5234
Possible Causes...5234
SPN 3981 FMI 2 - Defrost Door Actuator Data Intermittent or Incorrect...5236
Overview...5236
Associated Faults...5236
Fault Facts...5236
Possible Causes...5236
SPN 3984 FMI 2 - Recirculation Door Actuator Data Intermittent or Incorrect...5237
Overview...5237
Associated Faults...5237
Fault Facts...5237
Possible Causes...5237
SPN 3984 FMI 5 - Recirculation Door Actuator Current Below Normal Or Open Circuit...5238
Overview...5238
Associated Faults...5238
Fault Facts...5238
Possible Causes...5238
SPN 3984 FMI 6 - Recirculation Door Actuator Current Above Normal Or Grounded Circuit...5239
Overview...5239
Associated Faults...5239
Fault Facts...5239
Special Tools...5239
Possible Causes...5239
SPN 3985 FMI 9 - HVAC Control Module Circuit Failed To Communicate With the Body Control Module...5243
Overview...5243
Associated Faults...5243
Fault Facts...5243
Possible Causes...5243
SPN 516636 FMI 19 - Error or Not Available is transmitted from Front HVAC Control Module ...5244
Overview...5244
Associated Faults...5244
Fault Facts...5244
Special Tools...5244
Possible Causes...5244
SPN 516778 FMI 5 - Freeze Probe Open Circuit...5246
Overview...5246
Associated Faults...5246
Fault Facts...5246
Special Tools...5246
Possible Causes...5246
SPN 516778 FMI 6 - Freeze Probe Short to Ground...5247
Overview...5247
Associated Faults...5247
Fault Facts...5247
Special Tools...5247
Possible Causes...5247
SPN 516825 FMI 2 - Panel Door Actuator Data Intermittent or Incorrect...5248
Overview...5248
Associated Faults...5248
Fault Facts...5248
Possible Causes...5248
SPN 516825 FMI 5 - Panel Door Actuator Current Below Normal Or Open Circuit...5249
Overview...5249
Associated Faults...5249
Fault Facts...5249
Possible Causes...5249
SPN 516825 FMI 6 - Panel Door Actuator Current Above Normal Or Grounded Circuit...5250
Overview...5250
Associated Faults...5250
Fault Facts...5250
Special Tools...5250
Possible Causes...5250
SPN 516826 FMI 2 - Floor Door Actuator Data Intermittent or Incorrect...5254
Overview...5254
Associated Faults...5254
Fault Facts...5254
Possible Causes...5254
SPN 516826 FMI 5 - Floor Door Actuator Current Below Normal Or Open Circuit...5255
Overview...5255
Associated Faults...5255
Fault Facts...5255
Possible Causes...5255
SPN 516826 FMI 6 - Floor Door Actuator Current Above Normal Or Grounded Circuit...5256
Overview...5256
Associated Faults...5256
Fault Facts...5256
Special Tools...5256
Possible Causes...5256
SPN 516827 FMI 3 - Blower Motor Under Voltage Protection...5260
Overview...5260
Associated Faults...5260
Fault Facts...5260
Special Tools...5260
Possible Causes...5260
SPN 516827 FMI 4 - Blower Over Voltage Protection...5262
Overview...5262
Associated Faults...5262
Fault Facts...5262
Special Tools...5262
Possible Causes...5262
SPN 516827 FMI 7 - Blower Motor Not Responding (Blocked Rotor)...5264
Overview...5264
Associated Faults...5264
Fault Facts...5264
Special Tools...5264
Possible Causes...5264
SPN 516827 FMI 31 - Blower Motor Over Temperature...5266
Overview...5266
Associated Faults...5266
Fault Facts...5266
Special Tools...5266
Possible Causes...5266
SPN 520465 FMI 2 - HVAC Control Module - Multiple Actuator Faults...5268
Overview...5268
Associated Faults...5268
Fault Facts...5268
Special Tools...5268
Possible Causes...5268
HVAC Tests...5270
A/C Compressor Clutch Electrical Test...5270
Overview...5270
Special Tools...5270
Equipment Conditions...5270
Test Setup...5270
Test Procedure...5270
Follow-On Procedure...5272
A/C System Restriction Test...5273
Overview...5273
Special Tools...5273
Equipment Conditions...5273
Test Setup...5273
Test Procedure...5273
Follow-On Procedure...5273
Charge Quantity Measurement Test...5274
Overview...5274
Special Tools...5274
Equipment Conditions...5274
Test Setup...5274
Test Procedure...5274
Follow-On Procedure...5274
Refrigerant Leak Test...5275
Overview...5275
Special Tools...5275
Equipment Conditions...5275
Test Procedure Refrigerant Present...5276
No Refrigerant Present...5277
No Refrigerant Present - High Pressure Nitrogen...5278
Follow-On Procedure...5279
Refrigerant Identification Test...5280
Overview...5280
Special Tools...5280
Equipment Conditions...5280
Test Setup...5280
Test Procedure...5280
Follow-On Procedure...5280
Static Refrigerant Pressure Test...5281
Overview...5281
Special Tools...5281
Equipment Conditions...5281
Test Setup...5281
Test Procedure...5281
Follow-On Procedure...5282
Dynamic Refrigerant Pressure Test...5283
Overview...5283
Special Tools...5283
Equipment Conditions...5283
Test Setup...5284
Test Procedure...5284
Follow-On Procedure...5285
A/C Pressure Readings Indicating Problems...5286
Overview...5286
Special Tools...5286
Equipment Conditions...5286
Low-Side Pressure Low, High-Side Pressure Low...5287
Possible Causes...5287
Low-Side Pressure Low, High-Side Pressure Normal or High...5288
Possible Causes...5288
High-Side and Low-Side Pressures Normal or Slightly Low, Duct Output Not Cold...5289
Possible Causes...5289
Low-Side Pressure Normal, High-Side Pressure High...5290
Possible Causes...5290
Low-Side Pressure High, High-Side Pressure Low...5291
Possible Causes...5291
Low-Side Pressure High, High-Side Pressure Normal...5292
Possible Causes...5292
Low-Side Pressure High, High-Side Pressure High...5293
Possible Causes...5293
High-Side Pressure Excessively High or Low...5293
Follow-On Procedure...5293
A/C Compressor Compression Test...5294
Overview...5294
Special Tools...5294
Equipment Conditions...5294
Test Procedure...5294
Follow-On Procedure...5294
HVAC Control Module and Actuator Calibration...5295
Overview...5295
Special Tools...5295
Equipment Conditions...5295
Calibration Procedure...5295
Follow-On Procedure...5295
Defrost Actuator Electrical Test...5296
Overview...5296
Special Tools...5296
Possible Causes...5296
Floor Actuator Electrical Test...5300
Overview...5300
Special Tools...5300
Equipment Conditions...5300
Possible Causes...5300
Panel Actuator Electrical Test...5304
Overview...5304
Special Tools...5304
Possible Causes...5304
Recirculation Actuator Electrical Test...5308
Overview...5308
Special Tools...5308
Equipment Conditions...5308
Possible Causes...5308
Temperature Actuator Electrical Test...5312
Overview...5312
Special Tools...5312
Equipment Conditions...5312
Possible Causes...5312
Blower Motor Electrical Input Test...5316
Overview...5316
Special Tools...5316
Equipment Conditions...5316
Test Setup...5316
Test Procedure...5316
Follow-On Procedure...5316
HVAC Control Module Electrical Tests...5317
Overview...5317
Special Tools...5317
Equipment Conditions...5317
Test Setup...5317
Test Procedure...5317
Follow-On Procedure...5319
Freeze Probe Electrical Test...5320
Overview...5320
Special Tools...5320
Equipment Conditions...5320
Test Setup...5320
Test Procedure...5320
Follow-On Procedure...5321
Heater Core Seal Leak Test...5322
Overview...5322
Special Tools...5322
Equipment Conditions...5322
Test Setup...5322
Test Procedure...5322
Follow-On Procedure...5323
Low A/C Pressure Sensor Electrical Test...5324
Overview...5324
Special Tools...5324
Equipment Conditions...5324
Test Setup...5324
Test Procedure...5324
Follow-On Procedure...5324
HVAC High Side Pressure Sensor Electrical Test...5325
Overview...5325
Special Tools...5325
Equipment Conditions...5325
Test Setup...5325
High Side Pressure Sensor Test Procedure...5325
Follow-On Procedure...5325
HVAC Pressure / Temperature Sensor Functional Test...5326
Overview...5326
Special Tools...5326
Equipment Conditions...5326
Test Setup...5326
Procedure...5326
Follow-On Procedure...5327
HVAC Inspections...5328
Overview...5328
HVAC System Inspection...5329
Overview...5329
Special Tools...5329
Equipment Conditions...5329
Inspection Procedure...5329
Follow-On Procedure...5330
A/C System Internal Damage Inspection...5331
Overview...5331
Special Tools...5331
Equipment Conditions...5331
Inspection Procedure...5331
Follow-On Procedure...5332
17. Instrumentation / Gauges...5333
Electronic Gauge Cluster...5333
Overview...5333
Gauge Cluster...5336
EGC Fault Reaction...5336
Virtual Gauges...5336
Auxiliary Gauges...5336
Operational Checkout Procedure...5340
SPN 2023 FMI 11 - Message ignition and switched ignition do not match...5341
Fault Overview...5341
Fault Facts...5341
Special Tools...5341
Possible Causes...5341
SPN 516598 FMI 0 - Cluster Display Control Switch Input is Above Normal Range...5343
Fault Overview...5343
Fault Facts...5343
Special Tools...5343
Possible Causes...5343
SPN 516598 FMI 1 - Cluster Display Control Switch Input is Below Normal Range...5345
Fault Overview...5345
Fault Facts...5345
Special Tools...5345
Possible Causes...5345
Center Panel Location #1...5347
Overview...5347
Center Panel Location Double Din #1...5348
Overview...5348
Gauges...5349
Air Application Gauge...5349
Overview...5349
Air Pressure Gauges Primary / Secondary...5353
Overview...5353
Ambient Temperature...5357
Overview...5357
Ammeter...5359
Overview...5359
Auxiliary Air Pressure Gauge...5360
Overview...5360
Axle Temperature Gauge...5362
Overview...5362
DEF Gauges...5366
Overview...5366
Engine Coolant Temperature...5368
Overview...5368
Engine Oil Pressure...5371
Overview...5371
Engine Oil Temperature...5374
Overview...5374
Fuel Level Gauge...5376
Overview...5376
PTO Hour Meter...5380
Overview...5380
Rear Axle Load Monitor...5381
Overview...5381
Speedometer...5387
Overview...5387
Tachometer...5389
Overview...5389
Overview...5389
Transmission Oil Temp Gauge...5391
Overview...5391
Voltmeter...5396
Overview...5396
Indicators...5398
Antilock Brake System (ABS) Indicator...5398
Overview...5398
Allison Range Inhibit Warning...5401
Overview...5401
Battery Disconnect Indicator...5403
Overview...5403
Brake Indicator...5404
Overview...5404
DEF / EXH High Temperature Indicator for Exhaust...5406
Overview...5406
DPF Clogged Indicator...5408
Overview...5408
Economy Mode Indicator (Allison Transmission Only)...5410
Overview...5410
Engine Idle Shutdown Indicator...5411
Overview...5411
Electronic Stability Control (ESC) Indicator...5412
Overview...5412
Low Coolant Level Indicator with Alarm...5415
Overview...5415
Park Brake Indicator...5416
Overview...5416
PTO Indicator...5420
Overview...5420
Traction Control Indicator...5422
Overview...5422
Trailer ABS Indicator...5425
Overview...5425
Wait To Start Indicator...5427
Overview...5427
Instrumentation...5428
Allison PRNDL Display...5428
Overview...5428
Driver Information Display...5431
Overview...5431
Eaton PRNDL Display...5433
Overview...5433
18. Rear Axle / Suspension...5436
Air Suspension Dump...5436
Overview...5436
Air Suspension Dump (ASD) Switch...5436
Air Suspension System Faults...5436
Differential Locking...5439
Overview...5439
Power Divider Lock (PDL)...5442
Overview...5442
19. Seats...5444
Seatbelt Indicator...5444
Overview...5444
20. Trailer...5446
Auxiliary 7-pin Trailer Socket...5446
Overview...5446
Electric Trailer Brake...5449
Accommodation Package...5449
Overview...5449
Trailer Auxiliary Circuit Power...5452
Overview...5452
Trailer Lighting...5455
Overview...5455
Operational Checkout Procedure...5457
Overview...5457
Fault Facts...5457
Special Tools...5457
Trailer Marker Lights Not Illuminating...5460
Overview...5460
Fault Facts...5460
Special Tools...5460
Possible Causes...5460
Trailer Tail Lights Not Illuminating...5462
Overview...5462
Fault Facts...5462
Special Tools...5462
Possible Causes...5462
Trailer Left Turn Lights Not Illuminating...5464
Overview...5464
Fault Facts...5464
Special Tools...5464
Possible Causes...5464
Trailer Right Turn Lights Not Illuminating...5466
Overview...5466
Fault Facts...5466
Special Tools...5466
Possible Causes...5466
Trailer Stop Lights Not Illuminating...5468
Overview...5468
Fault Facts...5468
Special Tools...5468
Possible Causes...5468
21. Transmission...5472
Auto Neutral...5472
Overview...5472
Allison...5475
Overview...5475
Operational Checkout Procedure...5480
Overview...5480
Special Tools...5480
Transmission Control Module (TCM) Electrical Test...5481
Overview...5481
Special Tools...5481
Equipment Conditions...5481
Test Setup...5481
SPN 751 FMI 8 - Transmission Primary Shift Selector Abnormal Frequency Or Pulse Width Or Period...5484
Overview...5484
Associated Faults...5484
Fault Facts...5484
Special Tools...5484
Possible Causes...5484
SPN 1855 FMI 2 - Mode Selector Switch Error...5486
Fault Overview...5486
Associated Faults...5486
Fault Facts...5486
Special Tools...5486
Possible Causes...5486
Eaton®...5488
Overview...5488
Operational Checkout Procedure...5489
Overview...5489
Special Tools...5489
Transmission Control Module (TCM) Electrical Test...5490
Overview...5490
Special Tools...5490
Equipment Conditions...5490
Test Setup...5490
SPN 751 FMI 11 - TCM Loss of Communication With Stalk Shifter...5493
Overview...5493
Associated Faults...5493
Fault Facts...5493
Special Tools...5493
Possible Causes...5493
Transmission Hill Start Aid...5494
Overview...5494
Power Take Off (PTO) Programming with Eaton® Procision™ Transmission...5497
Overview...5497
Programming Procedure...5498
Symptom(s)...5498
Customer Observations or Concerns...5498
Special Tools...5498
Diagnostic Steps...5499
Shifter...5504
Stalk Shifter...5504
Overview...5504
Engine Brake Control...5504
Manual Mode...5504
Range Selection...5504
Tech Tips...5505
Operational Checkout Procedure...5506
Overview...5506
Special Tools...5506
Stalk Shifter Electrical Test...5507
Overview...5507
Special Tools...5507
Equipment Conditions...5507
Test Setup...5507
SPN 525 FMI 3 - Stalk Shifter Shorted High...5509
Overview...5509
Associated Faults...5509
Fault Facts...5509
Special Tools...5509
Possible Causes...5509
SPN 525 FMI 4 - Stalk Shifter Shorted Low...5510
Overview...5510
Associated Faults...5510
Fault Facts...5510
Special Tools...5510
Possible Causes...5510
SPN 525 FMI 13 - Transmission Requested Gear : Out Of Calibration...5511
Overview...5511
Associated Faults...5511
Fault Facts...5511
Special Tools...5511
Possible Causes...5511
SPN 2000 FMI 9 - Loss of Communication With ECM...5512
Overview...5512
Associated Faults...5512
Fault Facts...5512
Special Tools...5512
Possible Causes...5512
SPN 2003 FMI 9 - Loss of Communication With TCM...5513
Overview...5513
Associated Faults...5513
Fault Facts...5513
Special Tools...5513
Possible Causes...5513
SPN 2005 FMI 12 - Failure of Non-Volatile Memory or Checksum Fault...5514
Overview...5514
Associated Faults...5514
Fault Facts...5514
Special Tools...5514
Possible Causes...5514
SPN 2033 FMI 9 - Loss of Communication With BCM...5515
Overview...5515
Associated Faults...5515
Fault Facts...5515
Special Tools...5515
Possible Causes...5515
22. Windshield Wiper System...5516
Overview...5516
Operational Checkout Procedure...5517
Overview...5517
Special Tools...5517
Windshield Wipers...5519
Overview...5519
Wiper_0_Signal Not Working...5522
Overview...5522
Associated Faults...5522
Fault Facts...5522
Special Tools...5522
Possible Causes...5522
Wiper_1_Signal Not Working...5524
Overview...5524
Associated Faults...5524
Fault Facts...5524
Special Tools...5524
Possible Causes...5524
Wiper_2_Signal Not Working...5526
Overview...5526
Associated Faults...5526
Fault Facts...5526
Special Tools...5526
Possible Causes...5526
Wiper Low Speed Not Working...5528
Overview...5528
Associated Faults...5528
Fault Facts...5528
Special Tools...5528
Possible Causes...5528
Wiper High Speed Not Working...5533
Overview...5533
Associated Faults...5533
Fault Facts...5533
Special Tools...5533
Possible Causes...5533
SPN 2636 FMI 5 - Wiper Motor Relay Undercurrent or Open Circuit...5539
Overview...5539
Associated Faults...5539
Fault Facts...5539
Special Tools...5539
Possible Causes...5539
SPN 2636 FMI 6 - Wipe Motor Relay Over Current...5541
Overview...5541
Associated Faults...5541
Fault Facts...5541
Special Tools...5541
Possible Causes...5541
SPN 2637 FMI 5 - Wiper Variable Speed Relay Undercurrent or High Resistance...5542
Overview...5542
Associated Faults...5542
Fault Facts...5542
Special Tools...5542
Possible Causes...5542
SPN 2637 FMI 6 - Wiper Variable Relay Over Current...5544
Overview...5544
Associated Faults...5544
Fault Facts...5544
Special Tools...5544
Possible Causes...5544
SPN 4057 FMI 5 - Wiper Motor Undercurrent...5545
Overview...5545
Associated Faults...5545
Fault Facts...5545
Special Tools...5545
Possible Causes...5545
SPN 4057 FMI 6 - Wiper Motor Over Current...5551
Overview...5551
Associated Faults...5551
Fault Facts...5551
Special Tools...5551
Possible Causes...5551
Windshield Washer Pump...5554
Overview...5554
Washer Pump and / or Wipers Not Working...5556
Overview...5556
Associated Faults...5556
Fault Facts...5556
Special Tools...5556
Possible Causes...5556
Front End...5561
1. Hood / Grille...5563
Grille Ember Screen ...5563
Overview...5563
Tilting Hood...5564
Standard...5564
Overview...5564
Removal...5566
Overview...5566
Special Tools...5566
Equipment Condition...5566
Removal Procedure...5567
Expected Outcome...5570
Follow-On Procedure...5570
Installation...5571
Overview...5571
Special Tools...5571
Torque Specifications...5571
Equipment Condition...5571
Installation Procedure...5572
Expected Outcome...5575
Follow-On Procedure...5575
Alignment...5576
Overview...5576
Special Tools...5576
Equipment Condition...5576
Procedure...5576
Expected Outcome...5577
Follow-On Procedure...5577
Headlight Adjustment...5578
Overview...5578
Special Tools...5578
Equipment Condition...5578
Procedure...5578
Expected Outcome...5579
Follow-On Procedure...5579
Service Hatch...5580
Overview...5580
Fifth Wheel and Misc...5581
1. Fifth Wheel...5583
Fontaine®...5583
Overview...5583
2. Keys...5586
Overview...5586
3. Quarter Fenders...5587
Rear...5587
Overview...5587
Clutch...5589
1. Clutch System...5591
Clutch (Pull Type)...5591
Overview...5591
Clutch Pedal...5593
Master Cylinder...5593
Reservoir...5593
Eaton Clutches...5593
Service Information...5594
Clutch Actuation System Linkage...5595
Overview...5595
Manual Clutch Adjustment...5595
Adjustment (External)...5597
Overview...5597
Special Tools...5597
Equipment Condition...5597
Adjustment Procedure...5598
Expected Outcome...5599
Follow-On Procedure...5599
Engines...5601
1. Air Cleaner...5603
Air Cleaner...5603
Overview...5603
2. Block Heater...5604
Overview...5604
3. Cold Start Assist...5605
Intake Heater Cold Start...5605
Engine Control Module (ECM) Control...5605
Overview...5605
4. Cooling System...5606
Auxiliary Water Cooler...5606
Overview...5606
Cooling Package...5607
Overview...5607
Coolant System External Cleaning...5609
Overview...5609
Special Tools...5609
Equipment Conditions...5609
Procedure...5610
Expected Outcome...5610
Follow-On Procedure...5610
Deaeration Tank Inspection...5611
Overview...5611
Special Tools...5611
Equipment Conditions...5611
Setup...5612
Procedure...5612
Expected Outcome...5614
Follow-On Procedure...5614
Check Coolant Condition...5615
Overview...5615
Special Tools...5615
Equipment Conditions...5615
Setup...5616
Procedure...5616
Expected Outcome...5616
Follow-On Procedure...5616
Coolant Pressure Check Procedure...5618
Overview...5618
Special Tools...5618
Equipment Conditions...5618
Setup...5618
Procedure...5619
Expected Outcome...5620
Follow-On Procedure...5620
Coolant Package Flush Procedure...5621
Overview...5621
Special Tools...5621
Equipment Conditions...5621
Preparation...5623
Coolant Filter Flush, if Applicable...5624
Flush Thermostat Housing...5625
Front Heater Core Flush...5626
Rear Heater Core Flush, if Applicable...5627
DEF Heater Core Flush...5628
Front and Rear, if Applicable, Heater Core Rinse...5629
DEF Heater Rinse...5630
Radiator and Engine Rinse...5631
Final Rinse...5632
Expected Outcome...5632
Follow-On Procedure...5632
Coolant Drain Procedure...5633
Overview...5633
Special Tools...5633
Equipment Conditions...5633
Setup...5634
Procedure...5634
Expected Outcome...5635
Follow-On Procedure...5635
Deaeration Tank...5636
Removal...5636
Special Tools...5636
Equipment Conditions...5636
Procedure...5637
Follow-on Procedure...5638
Installation...5639
Overview...5639
Special Tools...5639
Procedure...5640
Follow-on Procedure...5641
Engine Coolant Level (ECL) Sensor...5642
Removal...5642
Overview...5642
Special Tools...5642
Equipment Conditions...5643
Procedure...5644
Follow-On Procedure...5644
Installation...5645
Overview...5645
Special Tools...5645
Torque Specification...5646
Equipment Conditions...5646
Procedure...5647
Follow-On Procedure...5647
Coolant (Radiator) Hoses...5648
Heat Shrink Clamp Removal...5648
Overview...5648
Special Tools...5648
Procedure...5648
Heat Shrink Clamp Installation...5649
Overview...5649
Special Tools...5649
Procedure...5649
Radiator Hose Locator...5652
Hose Removal...5653
Overview...5653
Special Tools...5653
Equipment Conditions...5653
Procedure...5654
Follow-on Procedure...5655
Hose Installation...5656
Overview...5656
Special Tools...5656
Procedure...5657
Follow-on Procedure...5659
Coolant Package...5660
Removal...5660
Overview...5660
Special Tools...5660
Equipment Conditions...5660
Procedure...5661
Follow-on Procedure...5667
Installation...5668
Overview...5668
Special Tools...5668
Procedure...5669
Follow-on Procedure...5676
Radiator Core / Charge Air Cooler (CAC)...5677
Removal...5677
Overview...5677
Special Tools...5677
Equipment Conditions...5677
Procedure...5678
Follow-on Procedure...5682
Installation...5683
Overview...5683
Special Tools...5683
Procedure...5684
Follow-on Procedure...5688
A/C Condenser...5689
Removal...5689
Overview...5689
Special Tools...5689
Equipment Conditions...5689
Removal Procedure...5690
Follow-On Procedure...5693
Installation...5694
Overview...5694
Special Tools...5694
Equipment Conditions...5695
Installation Procedure...5695
Follow-On Procedure...5698
Relocation...5699
Overview...5699
Special Tools...5699
Equipment Conditions...5699
Relocation Procedure...5699
Follow-On Procedure...5700
Reinstallation...5701
Overview...5701
Special Tools...5701
Reinstallation Procedure...5702
Follow-On Procedure...5702
Cummins® Charge Air Cooler (CAC)...5703
Overview...5703
Clean...5704
Overview...5704
Special Tools...5704
Equipment Conditions...5704
Setup...5705
Procedure...5706
Expected Outcome...5706
Follow-On Procedure...5706
Flush...5707
Overview...5707
Special Tools...5707
Equipment Conditions...5707
Procedure...5708
Expected Outcome...5708
Follow-On Procedure...5708
Pressure Testing...5709
Overview...5709
Special Tools...5709
Equipment Condition...5709
Setup...5710
Procedure...5711
Expected Outcome...5712
Follow-On Procedure...5712
5. Fan and Shroud...5715
Cummins®...5715
Shroud...5715
Removal...5715
Overview...5715
Special Tools...5715
Equipment Conditions...5715
Removal Procedure...5715
Expected Outcome...5716
Follow-On Procedure...5716
Installation...5717
Overview...5717
Special Tools...5717
Equipment Conditions...5717
Installation Procedure...5717
Expected Outcome...5717
Follow-On Procedure...5717
Cummins® Fan...5718
Removal...5718
Overview...5718
Special Tools...5718
Equipment Condition...5718
Removal Procedure...5719
Expected Outcome...5719
Follow-On Procedure...5719
Installation...5720
Overview...5720
Special Tools...5720
Equipment Condition...5720
Procedure...5721
Expected Outcome...5721
Follow-On Procedure...5721
Belt Routing Options...5722
Overview...5722
Special Tools...5722
Torque Specifications...5722
Equipment Condition...5722
Procedure...5723
Follow-On Procedure...5723
6. Fan Drive...5724
Borg-Warner®...5724
Overview...5724
Fan Drive Assembly...5725
Removal...5725
Overview...5725
Special Tools...5725
Equipment Conditions...5725
Removal Procedure...5726
Expected Outcome...5726
Follow-On Procedure...5726
Installation...5727
Overview...5727
Special Tools...5727
Equipment Conditions...5727
Installation Procedure...5728
Expected Outcome...5728
Follow-On Procedure...5728
Horton Drivemaster...5729
Air Cartridge...5729
Removal...5729
Overview...5729
Special Tools...5729
Equipment Conditions...5729
Removal Procedure...5730
Expected Outcome...5731
Follow-On Procedure...5731
Installation...5732
Overview...5732
Special Tools...5732
Torque Specifications...5732
Equipment Conditions...5732
Installation Procedure...5733
Expected Outcome...5734
Follow-On Procedure...5734
Clutch Pack Seal Face...5735
Removal...5735
Overview...5735
Special Tools...5735
Equipment Conditions...5735
Removal Procedure...5736
Expected Outcome...5736
Follow-On Procedure...5736
Installation...5737
Overview...5737
Special Tools...5737
Equipment Condition...5737
Installation Procedure...5738
Expected Outcome...5738
Follow-On Procedure...5738
Cummins® Fan Drive Assembly...5739
Removal...5739
Overview...5739
Special Tools...5739
Equipment Condition...5739
Removal Procedure...5740
Follow-On Procedure...5740
Installation...5741
Overview...5741
Special Tools...5741
Equipment Condition...5741
Installation Procedure...5742
Follow-On Procedure...5742
Pulley Bearing...5743
Removal...5743
Overview...5743
Special Tools...5743
Equipment Conditions...5743
Removal Procedure...5744
Expected Outcome...5744
Follow-On Procedure...5744
Installation...5745
Overview...5745
Special Tools...5745
Torque Specifications...5745
Equipment Condition...5745
Installation Procedure...5746
Expected Outcome...5746
Follow-On Procedure...5746
Fan Override...5747
Overview...5747
7. Engine Features...5748
Engine Speed Control...5748
Overview...5748
Transmissions...5751
1. Shifter...5753
Automatic Shifter...5753
Allison Push Button...5753
Overview...5753
Navistar® Stalk Shifter...5754
Overview...5754
Removal...5755
Overview...5755
Special Tools...5755
Equipment Conditions...5755
Removal Procedure...5756
Follow-On Procedure...5756
Installation...5757
Overview...5757
Special Tools...5757
Torque Specifications...5757
Equipment Conditions...5757
Installation Procedure...5758
Follow-On Procedure...5758
Eaton® T-handle...5759
Overview...5759
2. Automatic Transmissions...5760
Allison...5760
Overview...5760
Allison with Auto Neutral...5766
Overview...5766
Eaton® Procision™...5768
Overview...5768
Eaton® Procision™ with Auto Neutral...5770
Overview...5770
3. Manual Transmissions...5772
Fuller...5772
Overview...5772
4. Transmission Oil...5774
Transmission Lube Pump for Manual Transmission...5774
Overview...5774
5. PTO...5775
Transmission Mounted PTO...5775
Overview...5775
Allison 3000...5777
Overview...5777
Dash Mounted PTO Controls...5778
Overview...5778
Rear Axle and Suspension...5779
1. Axle Controls...5781
Differential Lock Controls...5781
Overview...5781
Service Information...5781
Two-Speed Axle...5782
Overview...5782
Service Information...5782
2. Air Suspensions...5783
Air Suspension Dump Valve...5783
Overview...5783
Suspension Leveling Valve...5784
Overview...5784
Ride Height Control Valve...5785
Removal...5785
Overview...5785
Special Tools...5785
Equipment Condition...5785
Removal Procedure...5786
Follow-On Procedure...5786
Installation...5787
Overview...5787
Special Tools...5787
Equipment Condition...5787
Installation Procedure...5788
Follow-On Procedure...5788
Test...5789
Overview...5789
Special Tools...5789
Equipment Condition...5789
Test Setup...5789
Test Procedure...5790
Expected Outcome...5791
Follow-On Procedure...5791
If axle travel exceeds specification:...5791
If axle travel is less than specification:...5791
IROS (International Ride Optimized Suspension)...5792
Single Axle...5792
Overview...5792
Tandem Axle...5795
Overview...5795
Air Ride Spring...5797
Removal...5797
Overview...5797
Special Tools...5797
Equipment Conditions...5797
Removal Procedure...5798
Follow-On Procedure...5798
Installation...5799
Overview...5799
Special Tools...5799
Equipment Conditions...5799
Installation Procedure...5800
Follow-On Procedure...5800
Main Support Bushing...5801
Removal...5801
Overview...5801
Special Tools...5801
Equipment Conditions...5801
Removal Procedure...5802
Follow-On Procedure...5802
Installation...5803
Overview...5803
Special Tools...5803
Torque Specifications...5803
Equipment Conditions...5803
Installation Procedure...5803
Follow-On Procedure...5804
Main Support Member...5805
Removal...5805
Overview...5805
Special Tools...5805
Equipment Conditions...5805
Removal Procedure...5806
Follow-On Procedure...5806
Installation...5807
Overview...5807
Special Tools...5807
Equipment Conditions...5807
Installation Procedure...5808
Follow-On Procedure...5808
Shock Absorber...5810
Removal...5810
Overview...5810
Special Tools...5810
Equipment Conditions...5810
Removal Procedure...5811
Follow-On Procedure...5811
Installation...5812
Overview...5812
Special Tools...5812
Equipment Conditions...5812
Installation Procedure...5813
Follow-On Procedure...5813
Torque Rod...5814
Removal...5814
Overview...5814
Special Tools...5814
Equipment Conditions...5814
Removal Procedure...5814
Follow-On Procedure...5815
Installation...5816
Overview...5816
Special Tools...5816
Torque Specification...5816
Equipment Condition...5816
Installation Procedure...5816
Follow-On Procedure...5817
U-bolt Installation...5818
Overview...5818
Special Tools...5818
Torque Specifications...5818
Equipment Condition...5818
Procedure...5819
Follow-On Procedure...5820
Ride Height Adjustment Procedure...5821
Overview...5821
Special Tools...5821
Specifications...5821
Equipment Conditions...5821
Procedure...5821
Follow-On Procedure...5824
Travel exceeds specification:...5824
Travel is less than specification:...5825
3. Leaf Spring...5826
Hendrickson®...5826
Single Axle...5826
Overview...5826
Service Information...5826
Tandem Axle...5827
Overview...5827
International® Spring...5828
Auxiliary Axle...5828
Overview...5828
4. Rear Axle...5829
Dana Spicer®...5829
Single Axle...5829
Single Reduction...5831
Two-Speed...5831
Meritor®...5832
Single Axle...5832
Single Reduction...5834
Two-Speed...5834
Tandem Axle...5835
Single Reduction...5836
Two-Speed...5836
Tag Lift Axle...5837
Fuel System...5839
1. DEF Tank...5841
DEF Tank...5841
Overview...5841
DEF...5841
DEF Tank...5842
DEF Supply Module...5842
DEF Tank Pickup Assembly...5842
DEF Lines...5842
DEF Coolant Lines...5842
DEF Tank Heater Valve...5842
DEF Line Heater...5842
Inspection...5843
Overview...5843
Required Tools...5843
Equipment Conditions...5843
Procedure...5844
Expected Outcome...5844
Follow-On Procedure...5844
DEF Filter...5845
Removal...5845
Overview...5845
Required Tools...5845
Equipment Conditions...5845
Removal Procedure...5846
Expected Outcome...5846
Follow-On Procedure...5846
Installation...5847
Overview...5847
Required Tools...5847
Torque Specifications...5847
Equipment Conditions...5847
Installation Procedure...5848
Expected Outcome...5848
Follow-On Procedure...5848
DEF Tank Drain and Fill...5849
Removal - without Drain Plug...5849
Overview...5849
Special Tools...5849
Equipment Conditions...5849
Removal Procedure ...5851
Follow-On Procedure...5851
Installation - without Drain Plug...5852
Overview...5852
Special Tools...5852
Torque Specifications...5852
Equipment Conditions...5852
Installation Procedure ...5854
Follow-On Procedure...5854
Removal - with Drain Plug...5855
Overview...5855
Special Tools...5855
Equipment Conditions...5855
Removal Procedure ...5857
Follow-On Procedure...5858
Installation - with Drain Plug...5859
Overview...5859
Special Tools...5859
Equipment Conditions...5859
Installation Procedure ...5861
Follow-On Procedure...5862
Removal - Filler Neck...5863
Overview...5863
Special Tools...5863
Equipment Conditions...5863
Removal Procedure...5865
Follow-On Procedure...5866
Installation - Filler Neck...5867
Overview...5867
Special Tools...5867
Equipment Conditions...5867
Follow-On Procedure...5869
DEF Tank...5870
Removal...5870
Overview...5870
Required Tools...5870
Equipment Conditions...5870
Removal Procedure...5871
Expected Outcome...5871
Follow-On Procedure...5871
Installation...5872
Overview...5872
Required Tools...5872
Equipment Conditions...5872
Installation Procedure...5873
Expected Outcome...5873
Follow-On Procedure...5873
DEF Head...5874
Removal...5874
Overview...5874
Required Tools...5874
Equipment Conditions...5874
Removal Procedure...5875
Expected Outcome...5875
Follow-On Procedure...5875
Installation...5876
Overview...5876
Required Tools...5876
Torque Specifications...5876
Equipment Conditions...5876
Installation Procedure...5877
Expected Outcome...5877
Follow-On Procedure...5877
Cleaning...5878
Overview...5878
Special Tools...5878
Equipment Conditions...5878
Procedure...5879
Follow-On Procedure...5879
2. Fuel Cooler...5880
Fuel Cooler...5880
Overview...5880
Removal...5881
Overview...5881
Special Tools...5881
Equipment Condition...5881
Removal Procedure...5882
Expected Outcome...5883
Follow-On Procedure...5883
Installation...5884
Overview...5884
Special Tools...5884
Equipment Condition...5884
Installation Procedure...5885
Expected Outcome...5886
Follow-On Procedure...5886
3. Fuel Heater...5887
Arctic Fox®...5887
Overview...5887
4. Fuel / Water Separator...5888
Fuel / Water Separator...5888
Davco®...5888
Overview...5888
Removal...5890
Overview...5890
Special Tools...5890
Equipment Condition...5890
Removal Procedure...5891
Expected Outcome...5891
Follow-On Procedure...5891
Installation...5892
Overview...5892
Special Tools...5892
Torque Specifications...5892
Equipment Condition...5892
Installation Procedure...5893
Expected Outcome...5893
Follow-On Procedure...5893
Bleed Procedure...5894
Overview...5894
Required Tools...5894
Equipment Condition...5894
Procedure...5895
Expected Outcome...5895
Follow-On Procedure...5895
Racor®...5896
Overview...5896
Bleed Procedure...5898
Overview...5898
Special Tools...5898
Equipment Condition...5898
Procedure...5898
Expected Outcome...5898
Follow-On Procedure...5898
5. Fuel Tank...5899
Fuel Tanks...5899
Overview...5899
Removal...5902
Overview...5902
Required Tools...5902
Equipment Condition...5902
Removal Procedure...5903
Expected Outcome...5903
Follow-On Procedure...5904
Installation...5905
Overview...5905
Required Tools...5905
Equipment Condition...5905
Installation Procedure...5906
Expected Outcome...5907
Follow-On Procedure...5907
Sending Unit...5908
Removal...5908
Overview...5908
Required Tools...5908
Equipment Condition...5908
Removal Procedure...5909
Expected Outcome...5909
Follow-On Procedure...5910
Installation...5911
Overview...5911
Required Tools...5911
Equipment Condition...5911
Installation Procedure...5912
Expected Outcome...5913
Follow-On Procedure...5913
Cleaning...5914
Overview...5914
Special Tools...5914
Equipment Conditions...5914
Procedure...5914
Follow-On Procedure...5914
Cab...5915
1. Accessories...5919
Antenna Mounting...5919
Overview...5919
Door Locks / Windows...5920
Overview...5920
Power Door Locks...5923
Removal...5923
Overview...5923
Special Tools...5923
Equipment Condition...5923
Removal Procedure...5924
Expected Outcome...5924
Follow-On Procedure...5924
Installation...5925
Overview...5925
Special Tools...5925
Torque Specifications...5925
Equipment Condition...5925
Installation Procedure...5926
Expected Outcome...5926
Follow-On Procedure...5926
Power Window Regulator...5927
Removal...5927
Overview...5927
Special Tools...5927
Equipment Condition...5927
Removal Procedure...5928
Expected Outcome...5928
Follow-On Procedure...5928
Installation...5929
Overview...5929
Special Tools...5929
Torque Specifications...5929
Equipment Condition...5929
Installation Procedure...5930
Expected Outcome...5930
Follow-On Procedure...5930
GPS...5931
Overview...5931
Keyless Entry System...5932
Overview...5932
Programming Key Fob...5934
Procedure...5934
Exiting Learning Process...5935
Procedure...5935
Mirrors...5936
Aero / Pedestal - Heated / Power Mirror...5936
Overview...5936
Mirror Glass...5938
Removal...5938
Overview...5938
Special Tools...5938
Equipment Condition...5938
Removal Procedure...5939
Expected Outcome...5939
Follow-On Procedure...5940
Installation...5941
Overview...5941
Special Tools...5941
Torque Specifications...5941
Equipment Condition...5941
Installation Procedure...5943
Expected Outcome...5943
Follow-On Procedure...5944
Ambient Temperature Sensor...5945
Removal...5945
Overview...5945
Special Tools...5945
Equipment Condition...5945
Removal Procedure...5946
Expected Outcome...5946
Follow-On Procedure...5946
Installation...5947
Overview...5947
Special Tools...5947
Equipment Condition...5947
Installation Procedure...5948
Expected Outcome...5948
Follow-On Procedure...5948
Mirror Assembly...5949
Removal...5949
Overview...5949
Special Tools...5949
Equipment Condition...5949
Removal Procedure...5950
Expected Outcome...5950
Follow-On Procedure...5950
Installation...5951
Overview...5951
Special Tools...5951
Equipment Condition...5951
Installation Procedure...5952
Expected Outcome...5952
Follow-On Procedure...5952
C-loop Mirror...5953
Overview...5953
Hood-Mounted Mirror...5954
Overview...5954
2. Cab...5955
Cab...5955
Day Cab...5955
Overview...5955
Crew Cab...5956
Overview...5956
Extended Cab...5957
Overview...5957
Cab Interior...5958
Front Door Panel...5958
Removal...5958
Overview...5958
Special Tools...5958
Equipment Condition...5958
Removal Procedure...5959
Expected Outcome...5959
Follow-On Procedure...5960
Installation...5961
Overview...5961
Special Tools...5961
Torque Specifications...5961
Equipment Condition...5961
Installation Procedure...5962
Expected Outcome...5963
Follow-On Procedure...5963
Door Vapor Barrier...5964
Removal...5964
Overview...5964
Special Tools...5964
Equipment Conditions...5964
Procedure...5966
Follow-On Procedure...5969
Installation...5970
Overview...5970
Special Tools...5970
Torque Specifications...5970
Equipment Conditions...5971
Procedure...5972
Follow-On Procedure...5974
Lower Bunk...5975
Overview...5975
Transmission Cover...5976
Overview...5976
Dog House...5977
Removal...5977
Overview...5977
Special Tools...5977
Equipment Condition...5977
Removal Procedure...5978
Expected Outcome...5978
Follow-On Procedure...5978
Installation...5979
Overview...5979
Special Tools...5979
Equipment Condition...5979
Installation Procedure...5980
Expected Outcome...5980
Follow-On Procedure...5980
Cab Interior Trim...5980
Day Cab Classic...5980
Overview...5980
Cab Rear Suspension - Low Cab / Mid Cab Air...5983
Overview...5983
Lower Air Spring Support Bracket...5984
Removal...5984
Overview...5984
Special Tools...5984
Equipment Condition...5984
Removal Procedure...5985
Expected Outcome...5987
Follow-On Procedure...5987
Installation...5988
Overview...5988
Special Tools...5988
Torque Specifications...5988
Equipment Condition...5988
Installation Procedure...5989
Expected Outcome...5990
Follow-On Procedure...5990
Cab Suspension Air Springs...5991
Removal...5991
Overview...5991
Special Tools...5991
Equipment Condition...5991
Removal Procedure...5992
Expected Outcome...5992
Follow-On Procedure...5992
Installation...5993
Overview...5993
Special Tools...5993
Torque Specifications...5993
Equipment Condition...5993
Installation Procedure...5994
Expected Outcome...5994
Follow-On Procedure...5994
Height Control Valve...5995
Removal...5995
Overview...5995
Special Tools...5995
Equipment Condition...5995
Removal Procedure...5996
Expected Outcome...5996
Follow-On Procedure...5997
Installation...5998
Overview...5998
Special Tools...5998
Torque Specifications...5998
Equipment Condition...5998
Installation Procedure...5999
Expected Outcome...5999
Follow-On Procedure...5999
Adjustment...6001
Overview...6001
Special Tools...6001
Equipment Condition...6001
Test Setup...6001
Test Procedure...6002
Expected Outcome...6002
Follow-On Procedure...6003
Test...6004
Overview...6004
Special Tools...6004
Equipment Condition...6004
Test Setup...6004
Test Procedure...6005
Expected Outcome...6005
Follow-On Procedure...6006
Shock Absorber...6007
Removal...6007
Overview...6007
Special Tools...6007
Equipment Condition...6007
Removal Procedure...6008
Expected Outcome...6008
Follow-On Procedure...6008
Installation...6009
Overview...6009
Special Tools...6009
Torque Specifications...6009
Equipment Condition...6009
installation Procedure...6010
Expected Outcome...6010
Follow-On Procedure...6010
Torque Rod...6011
Removal...6011
Overview...6011
Special Tools...6011
Equipment Condition...6011
Removal Procedure...6012
Expected Outcome...6012
Follow-On Procedure...6012
Installation...6013
Overview...6013
Special Tools...6013
Torque Specifications...6013
Equipment Condition...6013
Installation Procedure...6014
Expected Outcome...6014
Follow-On Procedure...6014
Cab Rear Suspension - Low Cab Rubber...6015
Overview...6015
Cab Sunshade...6016
Overview...6016
Removal...6017
Overview...6017
Special Tools...6017
Equipment Condition...6017
Removal Procedure...6018
Expected Outcome...6018
Follow-On Procedure...6018
Installation...6019
Overview...6019
Special Tools...6019
Torque Specifications...6019
Equipment Condition...6019
Installation Procedure...6020
Expected Outcome...6020
Follow-On Procedure...6020
Instrument Panel...6021
Overview...6021
Wing Panel...6022
Removal...6022
Overview...6022
Special Tools...6022
Equipment Condition...6022
Removal Procedure...6023
Expected Outcome...6024
Follow-On Procedure...6024
Installation...6025
Overview...6025
Special Tools...6025
Torque Specifications...6025
Equipment Condition...6025
Installation Procedure...6026
Expected Outcome...6027
Follow-On Procedure...6027
Cab Access Steps...6028
Overview...6028
Windshield...6030
Overview...6030
3. HVAC...6031
Overview...6031
Automatic Climate Control...6032
Full Automatic Mode...6033
Semi Automatic Mode...6033
Front HVAC System Repair...6034
HVAC Actuator Overview...6034
Defrost Actuator...6034
Temperature Actuator...6034
Recirculation Actuator...6035
Panel Actuator / Floor Actuator...6035
Defrost Actuator...6036
Removal...6036
Overview...6036
Special Tools...6036
Equipment Conditions...6036
Removal Procedure...6036
Follow-On Procedure...6037
Installation...6038
Overview...6038
Special Tools...6038
Equipment Conditions...6038
Installation Procedure...6039
Follow-On Procedure...6039
Floor Actuator...6040
Removal...6040
Overview...6040
Special Tools...6040
Equipment Conditions...6040
Removal Procedure...6040
Follow-On Procedure...6041
Installation...6042
Overview...6042
Special Tools...6042
Equipment Conditions...6042
Installation Procedure...6043
Follow-On Procedure...6043
Panel Actuator...6044
Removal...6044
Overview...6044
Special Tools...6044
Equipment Conditions...6044
Removal Procedure...6044
Follow-On Procedure...6045
Installation...6046
Overview...6046
Special Tools...6046
Equipment Conditions...6046
Installation Procedure...6047
Follow-On Procedure...6047
Recirculation Actuator...6048
Removal...6048
Overview...6048
Special Tools...6048
Equipment Conditions...6048
Removal Procedure...6048
Follow-On Procedure...6049
Installation...6050
Overview...6050
Special Tools...6050
Equipment Conditions...6050
Installation Procedure...6051
Follow-On Procedure...6051
Temperature Actuator...6052
Removal...6052
Overview...6052
Special Tools...6052
Equipment Conditions...6052
Removal Procedure...6052
Follow-On Procedure...6053
Installation...6054
Overview...6054
Special Tools...6054
Equipment Conditions...6054
Installation Procedure...6055
Follow-On Procedure...6055
Blower Motor...6056
Removal...6056
Overview...6056
Special Tools...6056
Equipment Conditions...6056
Removal Procedure...6057
Follow-On Procedure...6057
Installation...6058
Overview...6058
Special Tools...6058
Equipment Conditions...6058
Installation Procedure...6059
Follow-On Procedure...6059
Cab Evaporator...6060
Removal...6060
Overview...6060
Special Tools...6060
Equipment Conditions...6060
Procedure...6061
Follow-On Procedure...6063
Installation...6064
Overview...6064
Special Tools...6064
Equipment Condition...6064
Procedure...6065
Follow-On Procedure...6067
Cab Thermal Expansion Valve (TXV)...6068
Removal...6068
Overview...6068
Special Tools...6068
Equipment Conditions...6068
Removal Procedure...6069
Follow-On Procedure...6069
Installation...6070
Overview...6070
Special Tools...6070
Equipment Conditions...6070
Installation Procedure...6070
Follow-On Procedure...6071
Compressor...6072
Removal...6072
Overview...6072
Special Tools...6072
Equipment Condition...6072
Removal Procedure...6073
Follow-On Procedure...6074
Installation...6075
Overview...6075
Special Tools...6075
Equipment Condition...6075
Installation Procedure...6076
Follow-On Procedure...6077
Condenser...6078
Removal...6078
Overview...6078
Special Tools...6078
Equipment Condition...6078
Removal Procedure...6079
Follow-On Procedure...6080
Installation...6081
Overview...6081
Special Tools...6081
Equipment Condition...6081
Installation Procedure...6082
Follow-On Procedure...6083
Freeze Probe...6084
Removal...6084
Overview...6084
Special Tools...6084
Equipment Conditions...6084
Removal Procedure...6085
Follow-On Procedure...6085
Installation...6086
Overview...6086
Special Tools...6086
Equipment Conditions...6086
Installation Procedure...6087
Follow-On Procedure...6087
HVAC Control Module...6088
Removal...6088
Overview...6088
Special Tools...6088
Equipment Conditions...6088
Procedure...6088
Follow-On Procedure...6091
Installation...6092
Overview...6092
Special Tools...6092
Torque Specifications...6092
Equipment Conditions...6092
Procedure...6093
Follow-On Procedure...6096
Integrated Temperature Optical Sensor (ITOS)...6097
Removal...6097
Overview...6097
Special Tools...6097
Equipment Conditions...6097
Procedure...6097
Follow-On Procedure...6100
Installation...6101
Overview...6101
Special Tools...6101
Torque Specifications...6101
Equipment Conditions...6101
Procedure...6101
Follow-On Procedure...6104
Receiver Drier...6105
Removal...6105
Overview...6105
Special Tools...6105
Equipment Conditions...6105
Procedure...6106
Follow-On Procedure...6106
Installation...6107
Overview...6107
Special Tools...6107
Equipment Condition...6107
Installation Procedure...6108
Follow-On Procedure...6108
Sun Load Sensor...6109
Removal...6109
Overview...6109
Special Tools...6109
Equipment Conditions...6109
Procedure...6109
Follow-On Procedure...6110
Installation...6111
Overview...6111
Special Tools...6111
Torque Specifications...6111
Equipment Conditions...6111
Procedure...6111
Follow-On Procedure...6112
General HVAC System Maintenance...6113
Safety Precautions...6113
General Precautions...6113
Refrigerant Precautions...6113
Discharge A/C System...6117
Overview...6117
Special Tools...6117
Equipment Condition...6117
Recycling Mode...6117
Follow-On Procedure...6118
Evacuate A/C System...6119
Overview...6119
Special Tools...6119
Equipment Condition...6119
Evacuate A/C System...6120
Follow-On Procedure...6121
Charge A/C System...6122
Overview...6122
Special Tools...6122
Equipment Condition...6122
Charge A/C System...6123
Follow-On Procedure...6123
Oil Fill Guidelines...6124
Overview...6124
Special Tools...6124
Equipment Conditions...6124
Procedure...6127
Oil separation during refrigerant recovery...6127
Component replacement...6127
Oil loss due to refrigerant leak...6127
Compressor replacement due to internal compressor failure...6127
Compressor replacement due to clutch failure...6127
Follow-On Procedure...6127
Checking Compressor Oil Level...6128
Overview...6128
Special Tools...6128
Equipment Conditions...6128
Procedure...6129
Follow-On Procedure...6131
Flush and Purge...6132
Evaporator...6132
Overview...6132
Special Tools...6132
Equipment Conditions...6132
Procedure...6135
Follow-On Procedure...6137
Supply and Return Lines...6138
Overview...6138
Special Tools...6138
Equipment Conditions...6138
Procedure...6139
Follow-On Procedure...6143
Condenser...6144
Overview...6144
Special Tools...6144
Equipment Conditions...6144
Procedure...6146
Follow-On Procedure...6149
4. Instrumentation / Gauges...6150
Driver Information Display...6150
Overview...6150
Gauge Cluster...6152
Overview...6152
Removal...6155
Overview...6155
Special Tools...6155
Equipment Conditions...6155
Procedure...6155
Follow-On Procedure...6156
Installation...6157
Overview...6157
Special Tools...6157
Equipment Conditions...6157
Procedure...6157
Follow-On Procedure...6158
5. Seats...6159
National®...6159
Overview...6159
Driver...6162
Removal...6162
Overview...6162
Special Tools...6162
Equipment Condition...6162
Removal Procedure...6163
Expected Outcome...6163
Follow-On Procedure...6163
Installation...6164
Overview...6164
Special Tools...6164
Torque Specifications...6164
Equipment Condition...6164
Installation Procedure...6165
Expected Outcome...6165
Follow-On Procedure...6165
Passenger...6166
Removal...6166
Overview...6166
Special Tools...6166
Equipment Condition...6166
Removal Procedure...6167
Expected Outcome...6167
Follow-On Procedure...6167
Installation...6168
Overview...6168
Special Tools...6168
Torque Specifications...6168
Equipment Condition...6168
Installation Procedure...6169
Expected Outcome...6169
Follow-On Procedure...6169
Split Bench...6170
Removal...6170
Overview...6170
Special Tools...6170
Equipment Condition...6170
Removal Procedure...6170
Expected Outcome...6170
Follow-On Procedure...6170
Installation...6171
Overview...6171
Special Tools...6171
Torque Specifications...6171
Equipment Condition...6171
Installation Procedure...6171
Expected Outcome...6171
Follow-On Procedure...6171
Bench...6172
Removal...6172
Overview...6172
Special Tools...6172
Equipment Condition...6172
Removal Procedure...6173
Expected Outcome...6173
Follow-On Procedure...6173
Installation...6174
Overview...6174
Special Tools...6174
Torque Specifications...6174
Equipment Condition...6174
Installation Procedure...6175
Expected Outcome...6175
Follow-On Procedure...6175
Rear...6176
Removal...6176
Overview...6176
Special Tools...6176
Equipment Condition...6176
Removal Procedure...6176
Expected Outcome...6176
Follow-On Procedure...6176
Installation...6177
Overview...6177
Special Tools...6177
Torque Specifications...6177
Equipment Condition...6177
Installation Procedure...6177
Expected Outcome...6177
Follow-On Procedure...6177
National with RollTek®...6178
Drivers...6178
Overview...6178
Passenger...6180
Overview...6180
RollTek® Seat with Supplemental Restraint System (SRS)...6182
Removal (Driver and Passenger)...6182
Overview...6182
Required Tools...6182
Equipment Conditions...6182
Procedure...6182
Expected Outcome...6186
Follow-On Maintenance...6186
Installation (Driver and Passenger)...6187
Overview...6187
Required Tools...6187
Equipment Conditions...6187
Procedure...6187
Expected Outcome...6191
Follow-On Maintenance...6191
RollTek® Side Roll Airbag (SRA)...6192
Removal...6192
Overview...6192
Required Tools...6193
Equipment Conditions...6193
Procedure...6193
Expected Outcome...6196
Follow-On Maintenance...6196
Installation...6197
Overview...6197
Required Tools...6198
Torque Specifications...6198
Equipment Conditions...6198
Procedure...6198
Unpacking Replacement SRA Unit...6198
Product Identification...6199
RollTek® Side Roll Air Bag (SRA) - Installation...6200
Expected Outcome...6202
Follow-On Maintenance...6202
RollTek® Supplemental Restraint System (SRS) Module...6203
Removal...6203
Overview...6203
Required Tools...6204
Equipment Conditions...6204
Procedure...6204
Expected Outcome...6209
Follow-On Maintenance...6209
Installation...6210
Overview...6210
Required Tools...6211
Equipment Conditions...6211
Procedure...6211
Expected Outcome...6218
Follow-On Maintenance...6218
Seat Belt Warning Lamp...6219
Overview...6219
6. Windshield Wipers...6221
Windshield Wiper System...6221
Overview...6221
Windshield Wiper Motor...6222
Removal...6222
Overview...6222
Special Tools...6222
Equipment Conditions...6222
Procedure...6223
Follow-On Procedure...6223
Installation...6224
Overview...6224
Special Tools...6224
Equipment Conditions...6224
Procedure...6225
Follow-On Procedure...6225
Windshield Washer Pump...6226
Removal...6226
Overview...6226
Special Tools...6226
Equipment Conditions...6226
Procedure...6227
Follow-On Procedure...6227
Installation...6228
Overview...6228
Special Tools...6228
Torque Specifications...6228
Equipment Conditions...6228
Procedure...6229
Follow-On Procedure...6229
Windshield Washer Reservoir...6230
Removal...6230
Overview...6230
Special Tools...6230
Equipment Conditions...6230
Procedure...6231
Follow-On Procedure...6231
Installation...6232
Overview...6232
Special Tools...6232
Torque Specifications...6232
Equipment Conditions...6232
Procedure...6233
Follow-On Procedure...6233
tables...4085
Torque Specifications...4085
Specifications...4098
Torque Specifications...4098
Specifications...4104
Torque Specifications...4113
Service Procedures...4123
Torque Specifications...4125
Service Procedures...4127
Torque Specifications...4129
Service Procedures...4134
Service Procedures...4157
Torque Specifications...4172
Torque Specifications...4190
Service Procedures...4194
Torque Specifications...4214
Torque Specifications...4226
Torque Specifications...4237
Service Procedures...4237
Torque Specifications...4243
Torque Specifications...4270
Torque Specifications...4276
Torque Specifications...4300
Torque Specifications...4359
Procedures...4379
Torque Specifications...4408
Torque Specifications...4413
Torque Specifications...4434
Diagnostics...4437
Battery Type...4476
Description...4476
Battery Chemistry...4476
Description...4476
Battery Type...4482
Description...4482
Battery Chemistry...4483
Description...4483
Individual Battery Test RESULTS...4485
Recommended Action...4485
Starting System RESULTS...4486
Recommended Action...4486
RESULTS...4490
Recommended Action...4490
Battery Type...4496
Description...4496
Battery Chemistry...4497
Description...4497
Individual Battery Test RESULTS...4499
Recommended Action...4499
RESULTS...4503
Recommended Action...4503
Released...4544
Intermediate...4544
Fully depressed...4544
Service Information...4661
Test Procedure...4781
Specifications...4788
Specifications...4806
Test Procedure...4809
Test Procedure...4816
CAN Modules Table...4826
Approximate Resistance Values...4848
Approximate DC voltage readings (Key ON)...4850
Service Procedures...5003
Tech Tips...5034
Refrigerant Charge Quantities...5274
R-134a Static Temperature / Pressure Table...5282
A/C System Dynamic Pressures and Temperatures...5285
Freeze Probe Resistance Chart...5320
Sensor Values...5379
Service Information...5430
Service Information...5432
Service Information...5435
Diagnostic Trouble Codes (DTC)...5498
PWM Outputs to TCM...5505
Windshield Wiper Input Switch...5520
Torque Specifications...5639
Torque Specifications...5656
Torque Specifications...5668
Torque Specifications...5683
Torque Specifications...5694
Torque Specifications...5701
Torque Specifications...5709
Torque Specifications...5717
Torque Specifications...5720
Torque Specifications...5727
Torque Specifications...5737
Torque Specifications...5741
Torque Specifications...5787
Service Procedures...5794
Service Procedures...5796
Torque Specifications...5799
Torque Specifications...5807
Torque Specifications...5812
Torque Specifications...5859
Torque Specifications...5867
Torque Specifications...5872
Torque Specifications...5884
Torque Specifications...5905
Torque Specifications...5911
Torque Specifications...5947
Torque Specifications...5951
Torque Specifications...5979
Torque Specifications...6019
Torque Specifications...6038
Torque Specifications...6042
Torque Specifications...6046
Torque Specifications...6050
Torque Specifications...6054
Torque Specifications...6058
Torque Specifications...6064
Torque Specifications...6070
Torque Specifications...6075
Torque Specifications...6081
Torque Specifications...6086
Torque Specifications...6107
Refrigerant Charge Quantities...6122
Oil Capacity Specifications by Component...6124
Torque Specifications...6124
Torque Specifications...6128
Torque Specifications...6157
Torque Specifications...6187
Torque Specifications...6211
Torque Specifications...6224
International MV Series Medium-Duty Repair Service Manual 2017-2020
