Complete Operator's Manual for John Deere 325 and 328 Skid Steer, with all the technical information to maintain and operate your loader.

omt205051 - 325 and 328 Skid Steer Operator's Manual.pdf
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Total Pages: 314 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

omt205051 - 325 and 328 Skid Steer

Table of Contents

Conformity Marking

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating or Traveling On Public Roads

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Tires Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Replace Safety Signs

Safety Signs

Section 2-1: Operation—Operator’s Station

Pedals and Levers - Standard Controls

Pedal and Levers - EH Controls

Instrument Panel

Instrument Panel Functions

Engagement and Monitor Unit Operation — Standard Controls

Anti-Theft Security System Operation — Standard Controls

Engagement and Monitor Unit Data Items — Standard Controls

Engagement and Monitor Unit Operation — EH Controls

Anti-Theft Security System Operation—EH Controls

Engagement and Monitor Unit Data Items—EH Controls

Engagement and Monitor Unit Display Messages—EH Controls

Reading Diagnostic Trouble Codes

Gauges and Indicator Lights

Gauge and Indicator Light Functions

Auto Shutdown With Alarm

Horn Button—If Equipped

12-Volt Power Outlet

Dome Light

Heating/Defrosting Controls—If Equipped

Air Conditioning Controls—If Equipped

Rear Window (Secondary Exit)

Seat Adjustment

Suspension Seat Adjustment—If Equipped

Armrest Adjustment

Beacon—If Equipped

Section 2-2: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Entering Skid Steer

Starting the Engine

Engine Speed Control Devices

Cold Weather Starting

Engine Block Heater—If Equipped

Quick Coupler Pressure Release

Self-Leveling—If Equipped

Using Attachment Mounting System—Quik-Tatch™

Boom Lock

Boom Release—Standard Controls

Steering Levers—Standard Controls

Operating Auxiliary Hydraulics—Standard Controls (Hand-Foot Machines)

Operating Boom—Standard Controls (Hand-Foot Machines)

Operating Bucket—Standard Controls (Hand-Foot Machines)

Operating Auxiliary Hydraulics—Standard Controls (Hands-Only Machines)

Operating Boom and Bucket—Standard Controls (Hands-Only Machines)

Boom Release—EH Controls

Steering Controls—EH Controls

Operating Auxiliary Hydraulics—EH Controls

Operating Boom—EH Controls

Operating Bucket—EH Controls

Using Attachment Mounting System—Hydraulic Quik-Tatch (S.N. — 131876)

Using Attachment Mounting System—Electric Quik-Tatch (S.N. 131877 — )

Stopping the Engine—Standard Controls

Stopping the Engine—EH Controls

Loading Machine On a Trailer

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

BioDiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Oil — Tier 2 and Stage II

Diesel Engine Oil and Filter Service Intervals

Hydraulic and Hydrostatic Oil

Chain Case Oil

Grease

Diesel Engine Coolant (engine without wet sleeve cylinder liners)

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Fuel Tank

Raising and Blocking Machine

Opening and Closing Rear Service Door

Opening and Closing Engine Cover

Removing Side Panels

Raising Operator's Station

Removing Cover Plates

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Check Coolant

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Engine Oil Level

Check Hydraulic Tank Oil Level

Clean Radiator and Oil Cooler

Check Radiator Coolant Level

Drain Fuel Water Separator Filter

Check Auxiliary Water Separator Fuel Filter—If Equipped

Section 3-5: Maintenance—Every 50 Hours

Lubricate Boom Linkage, Cylinder Pivots, and Quik-Tatch™

Check Tire Pressure

Section 3-6: Maintenance—Every 250 Hours

Check Wheel Lug Nut Torque

Change Engine Oil and Replace Filter

Take Engine Oil Sample

Section 3-7: Maintenance—Every 500 Hours

Replace In-Line Fuel Filter

Replace Fuel Filter and Water Separator

Replace Primary Air Cleaner Element

Replace Hydraulic Oil Tank Breather Element

Replace Hydraulic Oil Filter

Check Chain Case Oil Level

Check Battery Electrolyte Level and Terminals

Change Engine Oil and Replace Filter

Replace Auxiliary Water Separator Fuel Filter—If Equipped

Lubricate Steering Linkage

Lubricate Foot Pedal

Take Fluid Samples

Section 3-8: Maintenance—Every 1000 Hours

Replace Secondary Air Cleaner Element

Change Chain Case Oil

Check Coolant

Change Hydraulic Tank Oil

Replace In-Line Hydrostatic Case Drain Filters—1 Speed Only

Section 3-9: Maintenance—Every 6000 Hours

Drain Cooling System

Flush Cooling System

Fill Cooling System

Section 4-1: Miscellaneous—Machine

Bleed Fuel System

Checking Radiator, Air Conditioning Condenser

Replacing Fan and Alternator Belt

Adjusting Auxiliary Hydraulic Linkage—Standard Controls (Hand-Foot Machines)

Adjusting Boom and Bucket Linkage—Standard Controls (Hands-Only Machines)

Adjusting Pedal Angle

Cleaning and Replacing Air Conditioner and Heater/Defroster Air Filters (If Equipped)

Checking Battery Electrolyte Level (Maintenance Type Batteries Only)

Using Battery Charger

Cleaning or Replacing Battery

Using Booster Batteries—12-Volt System

Replacing Fuses—Standard Controls

Replacing Fuses—EH Controls

Replacing Blower Motor Fuse

Replacing Glow Plug Fuse

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Hydrostatic Motor Serial Numbers

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

325 Engine Specifications

328 Engine Specifications

Drain and Refill Capacities

325 Machine Dimensions

328 Machine Dimensions

325 and 328 Tire Options and Pressures

Pallet Fork Lift Chart

John Deere 325 and 328 Skid Steer Operator's Manual (OMT205051)