Volvo L45H Compact Wheel Loaders Parts Manual
Complete service Parts Catalog manual for Volvo L45H Compact Wheel Loaders, with all the technical parts information to maintain, repair, and rebuild like professional mechanics.
20757 - Volvo L45H Compact Wheel Loaders (4120011-) Parts Manual.PDF
PRODUCT DETAILS:
Total Pages: 683 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - GENERAL.....2
Foreword.....3
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....4
21 - ENGINE.....5
Crankcase ventilation 17229296, 17229300, 17481003, 17507003, 17668813.....5
Crankshaft and related parts 17229296, 17229300, 17481003, 17507003, 17668813.....7
Cylinder block 17229296, 17229300, 17481003, 17507003, 17668813.....9
Cylinder head with fitting parts 17229296, 17229300, 17481003, 17507003, 17668813.....11
Cylinder liner and piston 17229296, 17229300, 17481003, 17507003, 17668813.....13
Engine mounting 11390041.....15
Engine mounting 17229296, 17229300, 17481003, 17507003, 17668813.....17
Engine.....19
Flywheel housing 17229296, 17229300, 17481003, 17507003, 17668813.....21
Oil filler and dipstick 17229296, 17229300, 17481003, 17507003, 17668813.....23
Oil sump 17229296, 17229300, 17481003, 17507003, 17668813.....25
Pump drive power take-off 17229296, 17229300, 17481003 ENG -12165403.....27
Pump drive power take-off 17229296, 17229300, 17481003 ENG 12165404-.....29
Pump drive power take-off 17507003, 17668813.....31
Timing gear casing 17229296, 17229300, 17481003, 17507003, 17668813.....33
Valve mechanism 17229296, 17229300, 17481003, 17507003, 17668813.....35
22 - LUBRICATING SYSTEM.....37
Lubricating oil system 17229296, 17229300, 17481003, 17507003, 17668813.....37
Oil cooler 17229296, 17229300, 17481003, 17507003, 17668813.....39
Oil filter 17229296, 17229300, 17481003.....41
23 - FUEL SYSTEM.....43
Delivery pipe - injector 17229296, 17229300, 17481003, 17507003, 17668813.....43
Fuel filter 17229296, 17229300, 17481003, 17507003, 17668813.....45
Fuel injection pump with fitting parts 17229296, 17229300, 17481003, 17507003, 17668813.....46
Fuel pipes, fuel pump 17229296, 17229300, 17481003, 17507003, 17668813.....48
Fuel pump 17229296, 17229300, 17481003, 17507003, 17668813.....50
Fuel system.....51
Fuel tank.....53
Regulator with fitting parts 17229296, 17229300, 17481003, 17507003, 17668813.....54
Water separator 11391586.....56
Water separator 11391680.....57
25 - INLET & EXHAUST SYSTEM.....58
AdBlue_DEF air filter.....58
AdBlue_DEF coolant hoses.....59
AdBlue_DEF pump installation.....61
AdBlue_DEF pump.....62
AdBlue_DEF system.....63
AdBlue_DEF tank installation.....64
AdBlue_DEF tank-[5747].....66
AdBlue_DEF tank.....68
Air filter with fitting parts 11390041.....70
Air filter.....72
Charge air cooler, plumbing.....73
Diesel Particulate Filter 11390041.....74
Diesel Particulate Filter 17229296, 17229300, 17481003, 17507003, 17668813.....76
Exhaust manifold 17229296, 17229300, 17481003, 17507003, 17668813-[0116].....78
Exhaust manifold 17229296, 17229300, 17481003, 17507003, 17668813.....80
Exhaust pipe 17229296, 17229300, 17481003, 17507003, 17668813.....82
Inlet manifold 17229296, 17229300, 17481003, 17507003, 17668813.....83
Oil bath air cleaner 11392233.....85
Pre cleaner cyclone type.....87
Turbocharger with fitting parts 17229296, 17229300, 17481003, 17507003, 17668813.....88
26 - COOLING SYSTEM.....90
Belt transmission 17229296, 17229300, 17481003, 17507003, 17668813.....90
Cooling system 11390041.....92
Engine heater. 11391585.....94
Engine heater. 11392063.....96
Expansion tank 11390041.....98
Fan drive 11392222.....99
Radiator with fitting parts 11392064.....101
Reversible fan 11392188.....103
Water pump and thermostat housing 17229296, 17229300, 17481003, 17507003, 17668813.....105
27 - ENGINE CONTROL.....107
Hand throttle 11392182.....107
Throttle pedal 11392125.....108
Throttle pedal 87541.....109
28 - IGNITION AND CONTROL SYSTEM.....110
Cable harness 17229296, 17229300, 17481003 ENG -12331167.....110
Cable harness 17229296, 17229300, 17481003 ENG 12331168-.....112
Cable harness 17507003, 17668813 ENG -12331167.....114
Cable harness 17507003, 17668813 ENG 12331168-.....116
Cable harness, engine 17229296, 17229300, 17481003, 17507003, 17668813.....118
Ecu 17229296, 17229300, 17481003, 17507003, 17668813.....120
Engine ECU 17229296, 17229300, 17481003, 17507003, 17668813.....121
29 - MISCELLANEOUS.....122
Egr - Radiator with fitting parts 17229296, 17229300, 17481003, 17507003, 17668813.....122
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....125
31 - BATTERY.....126
Battery 11390041.....126
Battery box with fitting parts 11390041.....127
32 - ALTERNATOR; CHARGE REGULATOR.....128
Alternator 17229296, 17229300, 17481003, 17507003, 17668813.....128
33 - STARTING SYSTEM.....130
Pre-heater with relay 17229296, 17229300, 17481003, 17507003, 17668813.....130
Starter motor 17229296, 17229300, 17481003.....132
35 - LIGHTING.....134
Additional light 11390917.....134
Attachment light 2815903.....136
Cabin lighting 11392125, 87541.....137
Extra Lights 11391317.....138
License plate 11390932.....140
License plate 11391644.....142
License plate 11392174.....144
Lighting, front 11390041.....145
Protection for lighting 11391347.....147
Protection for lighting 11392226-[3928].....148
Protection for lighting 11392226.....149
Protection for lighting 11392227.....150
Protection for lighting 11392228.....151
Protective grill rear 11390916.....152
Rear lighting 11390041.....153
Work lamp, rear 11391662.....155
Work lamp, rear 11392086.....156
Work lamp, rear 11392122.....158
Work lamp, rear LED, 11392114 S_N - 4120226.....159
Work lamp, rear LED, 11392114 S_N 4120227 -.....160
Work lights 11391338.....161
Work lights, front 11392086.....162
Work lights, front 11392122.....164
Work lights, front LED, 11391662, 11392114 S_N - 4120226.....166
Work lights, front LED, 11392114 S_N 4120227 -.....167
36 - OTHER ELECTRICAL EQUIPMENT.....168
Back-up warning unit 11392147.....168
Back-up warning unit 11392148.....169
Back-up warning unit 11392149.....170
Battery main switch 11390041.....172
Cover for servo valve to 3rd and 4th hydraulic function. 11392191, 11392192.....174
Electronic unit 11392118.....176
Electronic unit 11392125.....178
Electronic unit 87541.....179
Horn 11390041.....180
Instrument panel 87541.....181
Instrument panel.....183
Magnetic fastening for rotating beacon 11392203.....185
Rocker switch panel 87541.....186
Rocker switch panel.....188
Rotating beacon 11392199.....191
Rotating beacon 11392200.....192
Rotating beacon 11392455.....194
Switches 11391490, 11391491, 11298547, 11298548.....195
Switches 11392191, 11392192.....196
Windscreen washer.....198
Windshield washer.....199
Windshield wiper, front 11392125.....200
Windshield wiper, front 87541.....202
Windshield wiper, rear 11392125.....203
Windshield wiper, rear 87541.....205
37 - CABLE; FUSE; RELAY.....207
Battery cable and main switch 11390041.....207
Cable harness for CDC-steering in cab 11392118.....209
Cable harness, CDC steering 11392118-[1950].....211
Cable harness, CDC steering 11392118.....213
Cable harness, attachment bracket 11392212.....215
Cable harness, attachment bracket 11392213, 11392218, 11392211, 11392234.....216
Cable harness, attachment bracket 11392217.....217
Cable harness, circulation pump 11392196.....218
Cable harness, electrical distribution unit 11392125-[1746].....220
Cable harness, electrical distribution unit 11392125-[1812].....226
Cable harness, electrical distribution unit 11392125.....228
Cable harness, electrical distribution unit 87541-[1838].....230
Cable harness, electrical distribution unit 87541.....232
Cable harness, front 11390041.....238
Cable harness, front light 11391291.....239
Cable harness, rear 11390041, S_N - 4120177.....241
Cable harness, rear 11390041, S_N 4120178 -.....246
Cable harness, rear 11390041.....250
Circuit board 11392089.....252
Circuit board 11392125.....254
Circuit board 87541.....256
Electrical equipment, air conditioning. 11392117-[1413].....258
Electrical equipment, air conditioning. 11392117.....260
Heating system 11392068.....262
Preparation for sweeper unit 11390895.....264
Rear view mirror 11391606 .....266
Relay and fuse 11390041.....267
Single Lever Control 11392190.....269
Trailer socket 11391672-[1611].....270
Trailer socket 11391672.....272
wiring harness 11390917.....274
wiring harness 11392066.....276
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....278
Camera inclusive monitor. 11392128.....278
Control panel 11391674, 11298544.....280
Control panel 11391675, 11298545.....281
Electrical sensor 11390041.....282
Hour recorder 11392125, 87541.....283
39 - MISCELLANEOUS.....284
Cigarette lighter 11392125, 87541.....284
Power outlet and voltage converter 11390804.....285
Radio installation with converter 11390798.....286
Radio kit 11390800.....288
System for wireless electronic controlled communication (telematics) 11392205, 11392220.....289
System for wireless electronic controlled communication (telematics) 11392206.....290
System for wireless electronic controlled communication (telematics) 11392221.....291
System for wireless electronic controlled communication (telematics) 11392328.....292
System for wireless electronic controlled communication (telematics) 11392329.....293
4 - POWER TRANSMISSION.....294
43 - GEARBOX.....295
Transfer gear box 15226004.....295
Transfer gear box 15236204.....297
44 - HYDROSTATIC DRIVE.....299
Hand inching control 11390923.....299
Hand inching control 11391341.....301
Lines - hydrostatic drive 11392397.....303
Lines - hydrostatic drive 11392398.....305
Lines - hydrostatic drive S_N - 4120085.....308
Lines - hydrostatic drive S_N 4120086 - 4120177.....310
Pump.....312
Travel motor 11390041, 11392397, 11392398.....314
Travel motor 11392397.....316
Travel motor 11392398.....318
Travel motor.....320
Variable displacement pump S_N -4121000.....322
Variable displacement pump S_N 4121001-.....324
45 - PROPELLER SHAFT.....326
Propeller shaft .....326
Propeller shaft-.....327
Propeller shaft.....328
Propeller shafts with fitting parts.....329
46 - FRONT AXLE; REAR AXLE.....331
Differential lock.....331
Final drive, front 15225998.....333
Final drive, front 15236200.....335
Final drive, rear 15226004.....337
Final drive, rear 15236204.....339
Hub reduction, front axle 15225998.....341
Hub reduction, front axle 15236200.....343
Planet axles with fitting parts.....345
Planetary axle, front 15225998.....347
Planetary axle, front 15236200.....349
Planetary axle, rear 15226004.....351
Planetary axle, rear 15236204.....353
Planetary gear 15226004, 15236204.....355
5 - BRAKE.....357
51 - WHEEL BRAKE.....358
Multi-disc brake, rear 15226004.....358
Multi-disc brake, rear 15236204.....360
52 - HYDRAULIC BRAKE SYSTEM.....362
Dual brake pedals 11392125.....362
Dual brake pedals 87541.....363
Footbrake valve 11371582.....364
Footbrake valve 11391581, 11298543.....365
Lines - Pump storage-brake.....366
55 - PARKING BRAKE.....368
Parking brake 11392065.....368
Parking brake 15225998, 15236200.....370
6 - STEERING.....372
64 - STEERING.....373
Auxiliary steering system.....373
Control valve 11392118.....375
Hydraulic cylinder.....377
Pressure monitor. 11391621, 11391621.....378
Pump unit. 11391621, 11391622.....380
Steering column with fitting parts 11391490, 11391491, 11298547, 11298548.....382
Steering cylinder with fitting parts.....383
Steering system, pipes and hoses.....385
Steering unit 11392125.....387
Steering unit 87541.....388
Steering wheel and column 11392125.....389
Steering wheel with knob 87541.....391
66 - LEVEL STEERING.....392
Angle sensor, steering 11392118.....392
CDC - steering 11392118.....394
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....397
71 - FRAME.....398
Counterweights.....398
Frame.....400
Grille guard, radiator. 11390866.....402
Protecting plates 11392232.....404
74 - FRAME LINK.....405
Frame link.....405
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....407
Stop block for wheel 11390908.....407
Wheel and tire 11390764, 11390766, 11390864.....408
Wheel and tire 11390765, 11390767.....409
Wheel and tire 11390778,11390782,11391288,11390865,11391567,11392015.....410
Wheel and tire 11390896.....412
Wheel and tire 11390906.....413
Wheel and tire 11391088, 11390904.....414
Wheel and tire 11391289.....415
Wheel and tire 11391413.....416
Wheel and tire 11391414, 11391415.....417
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....418
81 - CAB, NAKED; CANOPY.....419
Cab framework 11392125.....419
Cab framework 87541.....421
Cab mount 11390933.....423
Cab mount 11391399.....424
Cab mount.....425
Cab, complete.....426
Roof 87541.....427
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....429
Cowl frame.....429
Engine hood 11390041.....431
Engine hood.....433
Fender, front.....435
Fender, rear.....436
Foot step.....437
Mudflap 11390928.....439
Mudflap 11390929.....440
Widener kit for standard mudguards, front 11391583.....441
widener kit for standard mudguards, rear 11391583.....442
83 - DOORS; HATCH; COVER PLATE, (all).....444
Coverplates 11392125.....444
Coverplates 87541.....446
Door 11392266.....448
Door 11392267.....450
Door with fitting parts 11392266.....452
Door with fitting parts 11392267.....454
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.....456
Foldable window 11391591.....456
Glass panes 11391590.....458
Glass panes 11392125.....459
Glass panes 87541.....460
Rear view mirror 11390795.....461
Rear view mirror 11390917.....462
Rear view mirror 11391606.....463
Rear view mirror 11392208.....465
85 - CAB INTERIOR; UPHOLSTERY.....466
Insulating matting. 11392125.....466
Insulating matting. 87541.....467
Operator seat with fitting parts 11390973.....468
Operator seat with fitting parts 11390981.....469
Operator's seat 11390973.....470
Operator's seat 11390981.....472
Seat Belt 11390979.....474
Seat Belt 11392194.....475
Seat Belt 11392195.....476
86 - PROTECTIVE EQUIPMENT.....477
Protective grill rear 11392209.....477
Windshield guard for windshield 11390937.....479
87 - AIR CONDITIONING UNIT.....481
Air compressor 11392117.....481
Air conditioning line, cooling and heater 11392117.....482
Air conditioning unit, cooling and heater 15232305, 16212182.....484
Air conditioning, climate unit 11392117.....486
Air ducts 11392125-[1209].....488
Air ducts 11392125.....489
Air ducts 87541.....490
Air filter 11392125.....491
Air filter 87541.....493
Auxiliary Heater 11392068.....495
Compressor with fitting parts 17229296, 17229300, 17481003, 17507003, 17668813.....498
Condenser device air conditioning 11392117.....500
Pause cab heater 11392196.....502
Receiver drier 11392117.....504
88 - INTERIOR EQUIPMENT.....505
Armrest 11392191, 11392192.....505
CDC - steering, arm rest with fitting parts 11392118.....507
CDC - steering, foldable arm rest 11392118.....508
Floor mat 11392125, 87541.....510
Front section 11392125.....511
Front section 87541.....513
Interior components 11392125.....515
Interior components 87541.....516
Interior equipment, cab 11390992.....517
Interior equipment, cab 11392125.....518
Interior equipment, cab 87541.....520
Release mechanism 11392118.....522
89 - MISCELLANEOUS.....524
Sign plates and decals 11392213, 11392217, 11392218, 11392211, 11392212.....524
Sign plates and decals-[0317].....525
Sign plates and decals.....527
Slow moving vehicle sign 11390930.....530
Tool kit 11391135.....531
Tools.....532
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....533
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....534
Boom suspension system 11392207.....534
Combination Valve.....537
Control lines 11392190.....538
Control lines 11392191.....540
Control lines 11392192.....542
Control lines.....544
Control valve 11392189, 11392190, 11392191.....546
Control valve 11392192.....547
Control valve with fitting parts. 11392189, 11392190, 11392191.....548
Control valve with fitting parts. 11392192.....550
Gear pump.....552
Hose kit - 4th function 11392035.....553
Hose rupture valve, lift cylinder 11392089.....555
Hose rupture valve, tilt cylinder 11392029.....557
Hose rupture valve, tilt cylinder 11392030.....559
Hose rupture valve, tilt cylinder 11392031, 11392032.....561
Hydraulic Control 4th 11392033, 11392034.....563
Hydraulic circuit, high flow 11391660-[4923].....565
Hydraulic circuit, high flow 11391660.....567
Hydraulic circuit, high flow 11392119, 11392120, 11392121-[4835].....569
Hydraulic circuit, high flow 11392119, 11392120, 11392121.....571
Hydraulic function 11390789.....573
Hydraulic lines - lift hydraulic 11392024 11392025 11392026.....575
Hydraulic lines - tilt hydraulic 11392023, 11392031, 11392032, 11392029, 11392030.....577
Hydraulic lines - tilt hydraulic 11392037.....579
Hydraulic oil tank, with fitting parts.....581
Hydraulic pump.....583
Hydraulic system, 3rd and 4th function. 11392038.....585
Hydraulic system, 3rd function 11392027.....587
Lines - rear vehicle 11392020.....588
Nipple assembly-[0041].....591
Nipple assembly-[0108].....597
Nipple assembly.....608
Return Line Filter 11392041.....615
Return Line Filter 11392042.....617
Servo - hydraulic 11391660, 11392119, 11392121.....619
Servo valve 11392189.....621
Servo valve 11392190.....623
Servo valve 11392191.....625
Servo valve 11392192.....627
92 - MECHANICAL EQUIPMENT_ATTACHMENT.....629
Adapter 2878057.....629
Attachment bracket 11392036, 11390863.....630
Attachment bracket 11392211.....632
Attachment bracket 11392212, 11392217.....634
Attachment bracket 11392212.....636
Attachment bracket 11392213, 11392211.....638
Attachment bracket 11392217.....640
Attachment bracket 11392234, 11392218.....642
Attachment bracket 11392234.....644
Hydr. couplings for 3rd 4417985.....646
94 - UNIT, LOAD HANDLING.....647
Assemble attachment bracket. 11390789.....647
Assemble attachment bracket. 11392211, 11392212, 11392217, 11392234.....649
Assemble attachment bracket. 11392211, 11392213.....651
Assemble attachment bracket. 11392213, 11392218, 11390789.....653
Assemble attachment bracket. 11392218, 11392234.....655
Boom kickout 11390934.....657
Bucket positioner and boom kickout 11392126.....659
Bucket positioner and boom kickout 11392127.....660
Hydraulic cylinder, lifting 11390041.....661
Lifting cylinder with assembly parts.....662
Lifting frame work with assembly parts 11390789, 11392213, 11392217, 11392218.....663
Lifting frame work with assembly parts 11392211, 11392212.....666
Lifting frame work with assembly parts 11392234.....668
Tilt cylinder 11392126.....670
Tilt cylinder with assembly parts 11392126.....671
Tilt cylinder with assembly parts 11392127-[3707].....672
Tilt cylinder with assembly parts 11392127.....673
99 - MISCELLANEOUS.....674
Central lubrication 11391608.....674
Central lubrication with fitting parts. B1 11391608.....675
Central lubrication with fitting parts. B2 11391608.....677
Distribution block, B1 11391608.....679
Distribution block, B2 11391608.....682
Pump 11391608.....684
Pump with fitting parts 11391608.....686
Volvo L45H Compact Wheel Loaders Parts Manual