Complete service manual with Electrical Wiring Diagrams for John Deere TeamMate II 1200 Series Inboard Planetary Axles, with all the technical information to maintain, diagnose, repair, rebuild your transmission like professional mechanics.

John Deere TeamMate II 1200 Series Inboard Planetary Axles workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 426 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

ctm138519 - TeamMate II 1200 Series Inboard Planetary Axles - (Worldwide Edition) Component Technical Manual.pdf
ctm138519 - TeamMate II 1200 Series Inboard Planetary Axles - (Worldwide Edition) Component Technical Manual.epub

ctm138519 - TeamMate™ II 1200 Series Inboard Planetary Axles -: (Worldwide Edition)
Component Technical Manual

Table of Contents

Foreword

Trademarks

Section 01: General Information

Group 000: Safety

Understand Signal Words

Recognize Safety Information

Replace Safety Signs

Follow Safety Instructions

Support Machine Properly

Use Proper Lifting Equipment

Prevent Machine Runaway

Construct Dealer-Made Tools Safely

Illuminate Work Area Safely

Work in Clean Area

Use Proper Tools

Install All Guards

Service Machines Safely

Practice Safe Maintenance

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Handle Starting Fluid Safely

Handle Fluids Safely—Avoid Fires

Wear Protective Clothing

Protect Against Noise

Protect Against High Pressure Spray

Stay Clear of Rotating Drivelines

Avoid High-Pressure Fluids

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 005: General

General Inboard Planetary Axle Specifications

Axle Identification

Serial Number Plate

Specification and Configuration Code Plate

General Repair Procedures

Sealing Instructions

Transmission and Hydraulic Oil

Service and Maintenance Schedule

Drain, Refill, and Check Axle Oil

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Grease

Hydraulic Connections

Section 02: Repair and Adjustments

Group 010: Oscillation Assembly

Oscillation Assembly

Oscillation Assembly — Assemble

Oscillation Assembly — Installation

Oscillation Assembly — Removal

Group 020: Axle Repair Stand

Axle Repair Stand — Installation

Axle Repair Stand — Removal

Group 030: Non-Helical Spline Input Housing Assembly

Non-Helical Input Housing Assembly

Non-Helical Input Housing Assembly — Assemble

Non-Helical Input Housing Assembly — Installation

Non-Helical Input Housing Assembly — Removal

Non-Helical Shim Pack Calculation of Differential Drive Shaft Cone Point

Non-Helical Adjust Input Pinion Shaft End Play

Group 030A: Helical Spline Input Housing Assembly

Helical Input Housing Assembly — Assembly

Helical Input Housing Assembly — Assemble

Helical Input Housing Assembly — Installation

Helical Input Housing Assembly — Removal

Helical Input Shim Pack Calculation of Differential Drive Shaft Cone Point

Adjust Helical Input Pinion Shaft End Play

Group 030B: Disconnect and Input Housing Cover

Disconnect and Input Housing Cover — Assembly

Remove Disassemble and Assemble Axle Disconnect

Remove Input Housing Cover

Disassemble Input Housing Cover and Pinion Shaft

Assemble Input Housing Cover and Pinion Shaft

Determine Differential Drive Shaft Cone Point Shim Pack

Differential Drive Shaft Cone Assembly

Adjust Pinion Shaft

Install Input Housing Cover

Install Axle Disconnect

Group 040: Standard and Extreme Duty Final Drive Assembly

Standard and Extreme Duty Final Drive Assembly

Standard and Extreme Duty Final Drive Assembly — Assemble

Standard and Extreme Duty Axle 7 mm O-ring Replacement Face Seal - Installation

Standard and Extreme Duty Axle Shaft Inspection and Assemble

Standard and Extreme Duty Axle Housing Inspection and Assemble

Standard and Extreme Duty Axle Bearings Adjustment

Standard and Extreme Duty Final Drive Assembly — Installation

Fill Axle Housing with Grease (Greased Outer Bearing Axles)

Standard and Extreme Duty Axle Housing — Removal

Group 050: Planetary Carrier Assembly

Final Drive Axle — Exploded View

Non-Final Drive Axle — Exploded View

Planet Pinion Carrier — Disassemble

Planet Pinion Carrier — Inspection

Planet Pinion Carrier — Assemble

Group 060: Single Disk Service Brake

Single Disk Service Brake Assembly

Single Disk Service Brake — Installation

Single Disk Service Brake — Removal

Group 060A: Parking Brake

Park Brake Assembly

Parking Brake - Manual

Parking Brake - Spring Applied/Hydraulic

Group 070: Differential Case Assembly

Differential Assembly — Assembly

Differential Assembly — Inspection and Assemble

NoSPIN Differential Assembly — Inspection and Assemble

Differential Lock Quill — Assemble and Test

Ring Gear — Removal and Installation

Differential Pinions — Assemble and Inspection

Adjust Differential Bearing Preload

Adjust Differential Backlash

Differential Assembly — Installation

Differential Assembly — Removal

Section 03: Theory of Operation

Group 100: Axle Operation

Axle Oscillation

Axle Disconnect Operation

Inboard Planetary Axle Operation

Differential Operation

Standard Differential Operation

Dif-Lok Differential Operation

Capture System Operation

Air Boost System Operation

Pressurized Differential Case Operation

Super Wide Extreme Duty Final Drive/Axle Operation

Service Brake Operation—Single Disk

Service Brake Operation—Multiple Disk

Park Brake Operation—Manual

Park Brake Operation—SAHR

Section 04: Diagnostics

Group 200: Brake Inspection, Adjustments, Tests, and Bleeding

Adjust Park Brake—Spring Applied/Hydraulic Release

Park Brake Pressure Test

Service Brake Leak Test

Adjust Park Brake—Manual

Brake Disk Inspection (External)

Annular Brake Piston Inspection

Bleed Hydraulic Brakes

Group 210: Operational Checks

Air Test Axle Assembly

Axle Vertical Movement Check

Check Carrier Backlash

Check Ring Gear and Pinion Tooth Contact Pattern

Group 220: Differential and Axle Assembly Tests

Air Test Differential Lock Capture System

Oil Test Differential Lock Capture System

Test Differential Lock Sealing Rings with Air Boost System

Air Test Standard and Extreme Duty Axle Assembly

Air Test Axle Assembly—Super Wide Extreme Duty Axle

Differential Lock Function Test

Group 230: Troubleshooting

Troubleshoot Axle and Differential

Section 05: Tools and Other Materials

Group 300: Special Tools

27494

27498

27502

27530

27551

27553

D05223ST

DFRW102

DFYZ49

DFYZ50

DFYZ124

JD320

JDG22

JDG185

JDG236

JDG712C

JDG824

JDG924A

JDG926A

JDG986

JDG1186

JDG1188

JDG1189

JDG1363

JDG1365A

JDG1366

JDG1846

JDG10193A

JDG10213

JDG10438

JDG10627

JDG11654

JDG11655

JDG11737

JDG15001

JT01610

JT01748

JT02044

JT03345

JT03455

JT03527

JT05508

JT05600

JT05706

JT07250

Group 310: Other Materials

Other Materials List

Other Material

Section 06: Specifications

Group 400: Bolts and Cap Screws Specifications

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values - Grade 180

Group 410: Sealants and Adhesives Cross-Reference

Sealants and Adhesives Cross-Reference Chart

John Deere TeamMate II 1200 Series Inboard Planetary Axles Component Technical Manual (CTM138519)