BMW (E39 series) 520i, 523i, 525i, 528i, 530i, 535i, 540i, M5, 520d, 525d, 525td, 525tds, 530d Repair Service Manual 1997-2003

Complete service repair manual for BMW 520i, 523i, 525i, 528i, 530i, 535i, 540i, M5, 520d, 525d, 525td, 525tds, 530d, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.

BMW (E39-series) 520i, 523i, 525i, 528i, 530i, 535i, 540i, M5, 520d, 525d, 525td, 525tds, 530d workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

BMW (E39) 520i, 523i, 525i, 528i, 530i, 535i, 540i, M5, 520d, 525d, 525td, 525tds, 530d Repair Manual 1995-2004.pdf
BMW (E39-series) 525i, 528i, 530i, 540i Sedan, Sport Wagon Repair Manual 1997-2002.pdf

Total Pages: 5,404 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
00 - MAINTENANCE & GENERAL NOTES....3
  0 operating fluid overview....8
  00... BMW service-inspection (diesel vehicles)....22
  00... Description of inspection work....25
  0000... Battery check display (magic eye); if necessary, recharge battery....26
  0000... Body and underbody checking for corrosion and damage - except cavities....27
  0000... Brake and clutch hydraulic system checking fluid level, topping up if necessary....28
  0000... Brake lines and connections visual inspection for leaks, damage and correct position....29
  0000... Changing automatic transmission fluid....30
  0000... Changing brake fluid....31
  0000... Changing coolant....32
  0000... Changing differential oil....33
  0000... Changing engine oil and oil filter....34
  0000... Check coolant level, if topping up checking concentration....35
  0000... Check fuel cooler for external contamination, clean if necessary....36
  0000... Checking clutch drive plate for wear....37
  0000... Checking handbrake lever travel, adjusting according to setting specifications if necessary....38
  0000... Checking horn, headlight flashers and hazard warning system....39
  0000... Checking instrument and indication field lighting, heater blower....40
  0000... Checking lighting system....41
  0000... Checking roadworthiness....42
  0000... Coolant hoses Perform visual inspection for tightness, check coolant level and concentration, top up if necessary....43
  0000... Diagnostic brief test....44
  0000... Exhaust system checking condition, mounting and inspecting for leaks....45
  0000... Fault memory interrogation....47
  0000... Front and rear brake linings checking lining thickness with measuring gauge. If linings are replaced cleaning brake shafts, checking brake disk thickness and surface, applying grease to wheel centering on alloy wheels...48
  0000... Fuel cooler checking for external contamination, cleaning if necessary....50
  0000... Fuel lines, fuel tank and fuel hoses visual inspection for routing, condition and leaks....51
  0000... Heating _ air conditioning replacing microfilter _ carbon canister (shorten replacement interval accordingly in event of larger buildup of dust)....52
  0000... Intake silencer Renew air filter element (shorten change interval if heavily clogged with dust)....53
  0000... Locking systems checking status and function, oiling or greasing if necessary....54
  0000... Oil change in manual transmission....55
  0000... Oil change in rear differential....56
  0000... Output shafts checking gaiters for leaks....57
  0000... Parking brake checking function, adjusting _ repairing as prescribed....58
  0000... Parking brake checking lining thickness....59
  0000... Power steering _ ride-height control visual inspection for leaks, checking fluid level, topping up fluid if necessary....60
  0000... Renew main fuel filter (if necessary, shorten filter-change intervals in case of poor diesel quality)....61
  0000... Replacing main fuel filter (shortening change interval if necessary in event of poor diesel fuel quality)....62
  0000... Resetting service interval indicator according to factory specifications....63
  0000... Seat belts checking condition of belt strap, function of inertia reel mechanism, locking reel, belt buckle....65
  0000... Steering components checking for zero clearance, leaks, damage and wear....67
  0000... Steering fluid reservoir checking fluid level, topping up if necessary....69
  0000... Tyres checking inflation pressure, correcting if necessary (incl. spare wheel), checking external condition, tread depth, pattern. In event of nonuniform wear, carry out measurement and correction of wheel alignment....70
  0000... Underbody incl. all visible components checking for damage, leaks, corrosion....72
  0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....73
  0000... When driving on a race track....77
  0000... Windscreen wash _ wipe system checking washer fluid reservoir and spray nozzle adjustment....83
  0000... Windscreen washer system and intensive cleaning system checking fluid level, topping up if necessary....84
  0000... Work instruction for removing the protective film....85
  0001... Symbols used and information in repair instructions....87
  0002001 Raising the vehicle using a vehicle lift....92
  5.1.1 Axles....94
  7.1.1 Installation safety of the seat belts _ seat belt buckles....97
  7.1.2 Status of the seat belts _ seat belt buckles....101
  7.1.3 Belt force limiter....104
  7.1.4 Seat belt tensioner....105
  7.1.5 Airbag....106
  7.1.6 Supplementary restraint systems (SRS)....109
  7.11 Odometer (if present)....110
  7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....111
  Abbreviations....112
  Addition to special tools cabinet All model series....116
  Arguments pertaining to engine oil consumption....118
  Brake fluid - Operating Fluids Specification....121
  Brake fluid service - extension of the first brake fluid interval to 36 months....122
  Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....124
  CBS general - Reset is lost....126
  Changed emissions test indicator BMW Condition Based Service....127
  Emergency Services (BMW _ MINI) from issue September 2009....128
  Engine oil - varying colours _ smell after initial filling in the works....129
  Engine oil service - countries with higher levels of dust Check the air filter element for contamination....130
  Extract from BMW Group Standard?GS?90003-2....131
  FEB-FEB-NED-TESTMODULE-AKTUELL....133
  General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....134
  Handling the acoustic camera....140
  IMIB_Next....142
  Ignition key data tapping on CBS vehicles....145
  Introduction of new service interval for ECE countries (RDE diesel fuel)....151
  List of contents....154
  M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....156
  M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....157
  M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....158
  M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....159
  M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....160
  M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....161
  M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....162
  M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....163
  Main group 00....164
  Master document for vehicle-specific Service Information bulletins All model series up to Model Year 2004....165
  Master document for workshop literature _ workshop equipment....168
  New Maintenance Records service booklet and maintenance documentation All models....170
  Revised scope of maintenance work, MY 2002....172
  Revised scope of maintenance work....175
  Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....176
  Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....178
  Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....184
  Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....186
  Supplement of nominal values for emissions test on new BMW models since 09 _ 2001....190
  Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....193
  Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....206
  Test instructions for the exhaust-gas (emissions) test on BMW vehicles with diesel engines....219
  Workshop Equipment - Planning Documentation....227
  Workshop equipment sales....228
11 - ENGINE ....229
  0000250 BMW engine oil service incl. supplementary service (M57 _ M47TU)....234
  11 operating fluid overview....237
  11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....239
  1100 Overview of tightening torques....241
  1100... Engine oil consumption measurement....245
  1100... Overview of consumables (Electronic Parts Catalogue)....246
  1100039 Checking compression in all cylinders (M47 _ M57 _ M47TU)....252
  1100050 Removing and installing engine (M57)....254
  1100300 Engine oil consumption measurement....266
  1112 Overview of Technical Data....270
  1112 Overview of tightening torques....273
  1112036 Replacing oil separator....287
  1112100 Removing and installing cylinder head (M57)....289
  1112101 Replacing cylinder head gasket (M57 _ M47TU)....315
  1112500 Removing and installing cylinder head (M57)....316
  1112501 Replacing cylinder head gasket (M57)....318
  1112504 Dismantling and assembling cylinder head (M57)....319
  1112595 Checking a valve guide for wear (M57)....323
  1112729 Checking cylinder head for water leaks (M57)....324
  1112800 Cleaning cylinder heat intake channels and intake plenum (M47, M57)....326
  1113000 Removing and installing, sealing or replacing oil sump (M57)....336
  1113500 Removing and installing, sealing _ replacing oil sump (M57)....346
  1114110 Removing and installing, sealing _ replacing timing case cover (M57)....349
  1114141 Replacing radial seal in lower timing case cover (M57)....354
  1114151 Replacing crankshaft radial seal (M47 _ M57)....357
  1121500 Replacing crankshaft (M57)....361
  1121531 Replacing all main crankshaft bearing shells (M57)....366
  1121571 Replacing deep-groove ball bearing in crankshaft (M47 _ M47TU _ M57)....373
  1122500 Removing and installing or replacing flywheel (M57)....375
  1123010 Removing and installing or replacing vibration damper (M57)....378
  1124571 Replacing all conrod bearings (M57)....380
  1125530 Removing and installing _ replacing all pistons (M57)....384
  1125671 Replacing piston rings on all pistons (M57)....392
  1128010 Removing and installing _ replacing alternator drive belt (M57 _ M47TU)....394
  1128020 Removing and installing alternator drive belt (M57 _ M47TU)....397
  1128050 Replacing A _ C compressor drive belt (M57 _ M47TU)....400
  1128060 Removing and installing A _ C compressor belt tensioner (M57 _ M47TU)....401
  1130 Overview of tightening torques....403
  1131 Overview of tightening torques....404
  1131001 Replacing camshafts (M57)....416
  1131005 Checking camshaft timing (M57)....433
  1131052 Replacing both timing chains (M57)....435
  1131091 Removing and installing _ replacing hydraulic chain tensioner (M57)....436
  1131505 Adjusting camshaft timing (M57)....437
  1134560 Replacing all valve stem seals (M57)....443
  1134715 Replacing all valve springs (M57)....445
  1140000 Checking engine oil pressure (M57)....447
  1141000 Installing and removing or replacing oil pump (M57)....451
  1142020 Removing and installing _ sealing or replacing complete oil-filter housing (M57)....453
  1144000 Removing and installing, sealing or replacing oil-water heat exchanger (M57)....457
  1151000 Removing and installing or replacing water pump (M57)....460
  1152020 Removing and installing _ replacing fan clutch (M47 _ M47TU _ M57 _ M57TU)....462
  1153000 Removing and installing or replacing coolant thermostat (M57)....464
  1161050 Removing and installing intake air manifold (M57)....468
  1162000 Removing and installing, sealing or replacing exhaust manifold (M57)....476
  1165... Test steps in the event of turbocharger damage....481
  1165020 Damage on the exhaust turbocharger due to obstructed oil supply lines....482
  1165020 Removing and installing or replacing exhaust turbocharger (M57)....488
  1166000 Removing and installing or replacing vacuum pump (M57)....497
  1171100 Removing and installing _ replacing exhaust gas recirculation cooler (M57 _ M47TU)....500
  1174... Layout of vacuum hoses (M57)....503
  1174... Layout of vacuum hoses for exhaust turbocharger (M57)....504
  1174505 Replacing pressure converter for EGR valve (M57)....505
  1174508 Replacing pressure converter for exhaust turbocharger (M57)....507
  6.1.9 Engine performance....509
  9.0 BMW Longlife-17 FE+....510
  Adjust the installation position of the exhaust-gas recirculation valve....512
  BMW Quality Longlife-04 All....513
  Camshaft, M57....514
  Camshaft....515
  Case Covers....517
  Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....518
  Connecting Rods and Bearings, M57, D25....519
  Connecting Rods and Bearings, M57, D30....520
  Connecting Rods and Bearings....521
  Crankshaft and Bearings, M57....522
  Crankshaft and Bearings....524
  Cylinder Head with Cover....526
  Cylinder Head with Valve Seat Cover, M57....527
  Cylinder head....528
  Emissions-control, Lambda oxygen sensor....529
  Engine block, BMW, M57, D30....530
  Engine block....531
  Engine identification....536
  Engine in general, E39, M57, D25....546
  Engine in general, E39, M57, D30....547
  Exhaust gas recirculation (EGR)....548
  Exhaust manifold....549
  Fan....550
  Flywheel, M57....551
  Flywheel....552
  Intake manifold....553
  Leak-testing the air-intake system....554
  Main group 11....557
  Oil Filter and Lines....558
  Oil Filter and Pipes....559
  Oil Pan....561
  Oil Pump with Strainer and Drive, M57....562
  Oil Supply, E38, E39, M57....563
  Oil pump with strainer and motor....564
  Pistons with Rings and Pins, BMW, M57, D25....565
  Pistons with Rings and Pins, M57, D25....566
  Pistons with Rings and Pins, M57, D30....567
  Retrofit edge guard on acoustic cover, front E38 _ E39 with M57....568
  Thermostat and Connections, M57....570
  Turbocharger and Control....571
  Vacuum pump....572
  Vacuum supply All models....573
  Valves with Springs, M57....577
  Vibration Damper....578
  Water Pump and Drive....579
12 - ENGINE ELECTRICAL SYSTEM....580
  1200... Instructions for removal and replacement of control units....582
  1214... Relay assignment, engine wiring harness in electronics box (M47 _ M57)....584
  1214700 Encoding the control unit (DME _ DDE)....587
  1214705 Programming the control unit (DME _ DDE)....588
  1221500 Removing and installing _ replacing glow plug relay (M47 and M57)....589
  1223 Overview of tightening torques....593
  1223505 Replacing all glow plugs (M57 _ M57TU _ M47TU _ M47T2 _ M57T2)....594
  1231009 Checking alternator and regulator switch....597
  1231020 Removing and installing _ replacing the alternator (M57)....602
  1231230 Removing and installing _ replacing alternator mounting block (M57 _ M47TU)....605
  1232501 Replacing controller switch for alternator (M57)....607
  1241020 Removing and installing _ replacing starter (M57)....611
  1241041 Replacing the engagement solenoid switch....614
  1242500 Replacing battery positive lead (between battery positive connection point, starter and alternator)....616
  1242540 Replacing safety battery terminal (SBK)....621
  1242550 Replacing battery positive lead (between battery positive connection point and starter)....628
  1251001 Replacing wiring harness section for engine (M57)....632
  1251200 Replacing wiring harness section for injectors (M57)....640
  1261280 Removing and installing _ replacing oil pressure switch (M57)....646
  1261285 Removing and installing _ replacing oil level sensor....648
  Alternator with Drive and Mounting Parts, E39....649
  Alternator with Drive and Mounting Parts....650
  Control Unit Housing....652
  Electronic Shift Units or Control Units....653
  Engine wiring harness....654
  Glow Plugs, M57....655
  Glow elements....656
  Heating Time Control Unit, M57....657
  Ignition Coil E39....658
  Installation instructions for the adapter line kit, E39 M57....659
  M57TU2 and M67TU diesel engines E65, E66....662
  Oil pressure, oil temperature, oil level display, E39....676
  Oil pressure, oil temperature, oil level display....677
  Preheating Relay....678
  Regulator, E39....679
  Starter and Mounting Parts, E39....680
  Starter and Mounting Parts....681
  Vehicle electrical system influences on alternator regulator E38 E39 with M62LEV, M73LEV....682
  Vibrations _ misfiring without DDE fault entry E46 _ M57 E38 _ M57 E39 M57....686
  Wires to starter....689
13 - FUEL PREPARATION & CONTROL....690
  13 operating fluid overview....692
  1331025 Checking fuel return pressure (M57)....693
  1331028 Checking fuel delivery pressure (M57, M67)....695
  1332040 Removing and installing _ replacing fuel cooler (M57)....697
  1332051 Replacing fuel filter (M57)....699
  1332061 Replacing fuel filter unit (M57)....701
  1332070 Replacing preheating valve (M57)....703
  1351004 Removing and installing _ replacing high pressure pump (M57)....704
  1351542 Checking high-pressure pump and pressure regulator (M57)....710
  1351544 Checking injectors (M57)....713
  1353... Arrangement of Common Rail System (M57)....716
  1353... Cleaning injector sockets (M67 _ M57 _ M57TU _ M57T2 _ M47TU _ M47T2)....717
  1353155 Removing and installing _ replacing pressure accumulator of injection system (M57)....720
  1353170 Replacing all pressure lines (M57 _ M57TU)....722
  1353180 Replacing pressure line (between high-pressure pump and pressure accumulator) (M57 _ M47TU _ M57TU _ M47T2)....724
  1353315 Removing and installing _ replacing all injectors in injection system (M57 _ M57TU)....726
  1353330 Replacing all leakage oil lines (M57)....730
  1353560 Removing and installing _ replacing pressure sensor on pressure accumulator of injection system (M57)....734
  1353570 Replacing pressure regulator on high-pressure pump (M57)....738
  1361501 Replacing control unit (DDE) for M47 and M57....740
  1362520 Removing and installing _ replacing pedal travel sensor (M47, M57 and M67)....742
  1362531 Replacing coolant dual temperature switch (M57)....746
  1362535 Replacing charge-air pressure sensor (M57 _ M47TU)....749
  1362560 Removing and installing _ replacing air-mass flow sensor (M57)....751
  1362610 Replacing crankshaft pulse generator (speed sensor) (M57)....753
  1362650 Replacing camshaft pulse generator (M57)....755
  1362650 Replacing camshaft pulse generator (M57, M57TU, M57T2)....758
  1372001 Replacing air cleaner element (M57)....760
  1390... Troubleshooting on common rail system at excessively low pressure (engine does not start)....762
  Checking _ adjusting engine and exhaust, E39, M57,....765
  Cleaning set for injector ducts M67 M47 M57....766
  Common rail injectors E38 E39 E46 M57....767
  Discontinuation of diesel purging....770
  Distributor Injection Pump, Control Receptacle, Mixture Regulator M57....772
  Enhanced fording capability E38 E39....773
  Fuel Filter....777
  Fuel Injector Nozzles and Lines....778
  Fuel Pump with Drive and Pipe M57....781
  Group 13....782
  Hot-film air mass meter (HFM) E38 E39 E46 with M47, M57....783
  Injection Pump Drive....788
  Leaded fuel in vehicles with catalytic converters....789
  Main group 16....796
  Replace DDE control unit E39 E38 M57....797
  Senders for Control Unit....799
  Starter Motor with Bracket, Solenoid Switch, E39....800
16 - FUEL SUPPLY....802
  1600 Fuel supply system E38 _ E39 (spark-ignition engines)....804
  1600 Functional description for general fuel supply systems....813
  1600005 Draining and filling fuel tank....815
  1600009 Cleaning complete fuel system (in event of incorrect filling of diesel cars with petrol _ gasoline)....818
  1600100 Checking fuel tank and tank ventilation system for leak-tightness....819
  1611030 Removing and installing fuel tank....822
  1611060 Removing and installing or replacing fuel filler pipe....827
  1611120 Removing and installing _ replacing expansion tank for tank ventilation....829
  1611130 Checking filler cap pressure relief valve....831
  1612000 Removing and installing _ replacing the sensor for the fuel level gauge (right)....834
  1612001 Removing and installing _ replacing the sensor for the fuel level gauge (left)....839
  1612010 Removing and installing _ replacing activated carbon filter with LDP (leak diagnosis pump)....843
  1612010 Removing and installing _ replacing activated-carbon filter....845
  1612435 Removing and installing _ replacing diesel pump (supplementary delivery pump)....847
  1614010 Removing and installing _ replacing fuel pump....849
  1614530 Replacing sucking jet pump....851
  Accidental refuelling with petrol....853
  Fuel Delivery....857
  Fuel Pump, E39, Gasoline-driven cars....859
  Fuel Pump, E39, M57....860
  Fuel Supply, Fuel Level Sender, E39, Gasoline _ diesel-driven cars....861
  Fuel Tank and Mounting Parts, BMW, E39, Diesel....862
  Fuel Tank and Mounting Parts, E39, Gasoline-driven cars....863
  Fuel Tank and Mounting Parts....864
  Fuel pump....865
  Functional description for fuel supply system....866
  Introduction of new fuel filler caps for US models E36 Z3 E38 E39 E46 US only....896
  Noises from diesel pump E39, E46 M57....908
  Right-hand fuel level sensor failure E39 US _ MY 98....911
  Senders for Control Unit, M57....913
  Tank Ventilation....914
17 - COOLING....915
  17 operating fluid overview....916
  1700... Instructions for working on cooling system....919
  1700005 Draining and topping up coolant (M47 and M57)....924
  1700009 Checking cooling system for watertightness....929
  1700010 Checking for leaks between cooling system and combustion chamber....931
  1700039 Venting cooling system and checking for leaks (M47 _ M57)....933
  1711000 Removing and installing radiator (M47 _ M57)....936
  1711031 Replacing fan cowl (M57)....940
  1711100 Removing and installing _ replacing coolant expansion tank (M57)....942
  1711509 Flushing radiator....944
  1721000 Removing and installing _ replacing transmission fluid cooler (M57)....946
  1740000 Removing and installing _ replacing complete supplementary fan (with fan cowl)....948
  1751000 Removing and installing _ replacing intercooler (M57)....951
  Coolant, Cooling System Test, E39, M57....953
  Fill cooling system....954
  Main group 17....955
  Vent cooling system....956
18 - EXHAUST SYSTEM....957
  18 operating fluid overview....958
  1800018 Removing and installing _ replacing complete exhaust system (M57)....959
  1831040 Removing and installing _ replacing primary catalytic converter (M57)....963
  8.2.1.1 Emission control systems....968
  8.2.1.2 Gaseous emissions....973
  8.2.2.1 Emission control devices....974
  8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....977
  Clean diesel particulate filter....979
  Exhaust Assembly....980
  Exhaust standard EURO 4 and E-OBD for diesel engines....982
  Radiator and Mounting Parts, E39, M57....989
  Renewing diesel particulate filter of flexible tube....990
21 - CLUTCH....991
  3.0 ATE brake cylinder paste, grease in the clutch region....992
  Bell housing....993
  Gauge 21 2 070 All Model Series....994
  Main group 21....995
  Master document for exhaust emission inspection (AU) target data....996
22 - ENGINE & TRANSMISSION MOUNTING....1006
  2211001 Replacing right engine mount M57....1007
  2211011 Replacing left engine mount M57....1012
  2211100 Replacing right engine support arm M57....1017
  2211110 Replacing left engine support arm M57....1018
  2211130 Removing and installing _ replacing left mounting bracket M57....1019
  2211133 Removing and installing _ replacing right mounting bracket M57....1020
  2232001 Replacing rubber mount for transmission mounting M57....1021
  2232010 Removing and installing _ replacing adapter for transmission mounting M57....1022
  2232050 Removing and installing _ replacing cross-member for transmission mounting M57....1024
  2232060 Removing and installing _ replacing vibration damper M57....1026
  Main group 22....1027
23 - MANUAL GEARBOX....1028
  1.0 General information about manual gearbox oil....1029
  2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....1030
  23 operating fluid overview....1032
  23... For other operations on transmission, refer to microfiche of Construction Group....1035
  2300 Overview of tightening torques....1036
  4.0 transmission fluid for manual gearboxes....1038
  5.0 transmission fluid for manual gearboxes....1043
  Case and Cover....1044
  Gear lever sticks in 5th _ reverse gear shift gate E36 _ 7 E36 _ M3 E38 E39 E46 E53 with GS5-280Z _ 320Z (C-transmission) and GS5-39DZ (....1050
  Gearbox oil drain plug leaking....1055
  Main group 23....1057
  Synchronization GS6-53DZ....1058
  Transmission in general S7S 47BG....1059
24 - AUTOMATIC TRANSMISSION....1060
  0011239 Oil change in automatic transmission (A4S 310R _ 270R)....1064
  0011500 Checking _ topping up fluid level in automatic transmission (A5S 360R _ 390R, A4S 200R _ 310R)....1068
  0011500 Checking _ topping up oil level in automatic transmission (A5S 300J)....1070
  23 Transmission designations....1071
  23 Universal transmission retaining bridge....1083
  23.. Universal BMW transmission take-up....1087
  24 operating fluid overview....1091
  2400 Overview of tightening torques....1094
  2400... Removing and installing sealing cap on working piston (A4S 310R)....1100
  2400005 Adjusting selector lever (A4S 270R _ 310R)....1104
  2400007 Adjust shift lever....1106
  2400007 Adjusting shift lever (A5S 310Z _ A5S 440Z _ A5S 560Z)....1107
  2400007 Adjusting shift lever....1108
  2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)....1109
  2400028 Removing and installing automatic transmission (A5S 360R _ 390R, M57)....1110
  2400048 Removing and installing replacement transmission (A5S 360R _ 390R, A4S 200R)....1118
  2410003 Removing and installing _ replacing position switch (A5S 440Z)....1120
  2411 Overview of tightening torques....1124
  2411001 Removing and installing _ sealing or replacing transmission fluid sump (A5S 360R _ 390R, A4S 200R)....1126
  2411008 Removing and installing _ sealing or replacing transmission sump (A5S 440Z)....1128
  2411057 Removing and installing transmission extension (A5S 440Z)....1130
  2411100 Removing and installing _ replacing transmission screen (A5S 360R _ 390R, A4S 200R)....1135
  2412009 Replacing radial shaft seal for torque converter (A5S 360R _ 390R, A4S 200R)....1137
  2412017 Replacing radial seal for output flange (A5S 440Z)....1140
  2412102 Replacing radial seal for manual shift valve shaft (A5S 440Z)....1143
  2412502 Replacing radial seal for torque converter (A5S 440Z)....1147
  2413002 Removing and installing or replacing transmission extension housing (A5S 360R _ ....1149
  2413011 Replacing radial seal for output flange (A5S 360R _ 390R)....1156
  2421 . . . Installing output flange add-on kit (A5S 360R)....1161
  2421100 Replacing output flange (A5S 360R _ 390R)....1168
  2430007 Removing and installing _ replacing shift unit (A5S 440Z)....1172
  2430009 Removing and installing _ replacing selector unit (A5S 360R _ 390R, A4S 200R)....1178
  2432550 Replacing pressure regulator for converter lockup clutch (AS5 360R _ 390R, A4S 200R)....1182
  2432560 Replacing pressure regulator for main pressure (A5S 360R _ 390R, A4S 200R)....1184
  2433510 Replacing solenoid valve 1, 2 or 3 (A5S 360R _ 390R, A4S 200R)....1185
  2434857 Replacing solenoid valves and _ or pressure regulators (A5S 440Z)....1187
  2434876 Replacing pulse generator (A5S 440Z)....1190
  2435503 Replacing wiring harness in automatic transmission (A5S 440Z)....1192
  2435550 Replacing pulse generator (turbine speed) (A5S 360R _ 390R, A4S 200R)....1196
  2435551 Replacing pulse generator (output speed) (A5S 360R _ 390R, A4S 200R)....1197
  2435600 Replacing transmission switch (A5S 360R _ 390R, A4S 200R)....1198
  2436501 Replacing wiring harness in automatic transmission (A5S 360R _ 390R, A4S 200R)....1201
  2440 Overview of tightening torques....1204
  2440006 Removing and installing or replacing torque converter....1205
  2440008 Removing and installing or replacing torque converter (A5S 440Z)....1207
  2440009 Removing and installing _ replacing torque converter (A5S 360R _ 390R, A4S 200R)....1209
  2450001 Replacing radial shaft seal for manual shift valve shaft (A5S 360R _ 390R, A4S 200R)....1212
  2461503 Programming _ replacing control unit....1216
  2nd-3rd gear shift hard 525dA E39 with A5R390R (GM5)....1217
  Controller....1219
  Converter lockup clutch - oscillating shift E34 E36 E39 with A4S 270 _ 310R (THM-R1)....1220
  Electrical fittings....1222
  Electronic control units, E39, A 5 S 310 Z....1223
  External shift linkage....1224
  Faulty ring gear E38 _ E39 with A5S 440Z (5HP24)....1225
  Faulty ring gear E39 E38 with A5S 440Z (5HP24)....1227
  Harsh 3rd - 2nd downshift under load E34 E36 E39 with A4S 270 _ 310R (THM-R1)....1229
  Hydraulic _ electric control parts and controlling elements....1231
  Input, Intermediate and Output Shafts....1232
  Interior Shift Elements....1233
  Life-time oil E31 E32 E34 E36 E38 E39....1234
  Main group 24....1237
  No or implausible gearshifts, fault code 22 E39 _ 540iA and E38 _ 740iA....1239
  Planetary gear drive....1241
  Positive engagement in drive position D delayed E46 E53 E83 E39 with A5S 390R (GM5 transmission)....1242
  Primary Pump....1247
  Shift Clutches....1248
  Shift Valves, Parking Lock....1249
  Shift travel valves, parking lock....1250
  Torque converter, E39, A 5 S 310 Z....1252
  Torque converter....1253
  Transmission Case, Oil Sump....1254
  Transmission Extension, Bearings, Sealing Ring....1255
  Transmission failsafe program indicator E39 with basic instrument cluster....1256
  Transmission housing, transmission oil sump....1258
  Transmission in general, BMW, E39, E46, A4S 200R, A5S 325Z....1260
  Transmission in general, BMW, E46, E39, E38, E85....1261
  Transmission in general, E39, A 5 S 310 Z....1262
  Transmission in general....1263
  Transmission mounting....1272
  Transmission position switch E39 528iA US....1274
  Wire Harness, Shift Elements and Sensor....1276
  Working piston sealing cap leaking E39 E46 E36 E34....1277
25 - GEARSHIFT....1278
  2516 Overview of tightening torques....1279
  2516... Checking _ adjusting Interlock _ Shiftlock function....1280
  2516051 Removing and installing _ replacing shift tower (Steptronic)....1282
  2516051 Removing and installing _ replacing shift tower....1285
  2516056 Removing and installing _ replacing shift tower (Steptronic)....1292
  2516061 Replacing handle for selector lever....1296
  2516130 Removing and installing _ replacing shiftlock solenoid (Steptronic)....1297
  2516202 Replacing cable for gear selector lever (Steptronic)....1303
  2516202 Replacing cable for gear selector lever....1305
  Gearshift bracket - Automatic Transmission....1307
  Group 25....1309
26 - PROPELLER SHAFT....1310
  2-stage articulated washer - functional description _ diagnosis aid 330d 525d 530d 730d 740d....1311
  26 operating fluid overview....1314
  2611 Overview of tightening torques....1315
  2611000 Removing and installing complete propeller shaft....1321
  2611051 Replacing flexible disc for propeller shaft....1326
  2611090 Removing and installing or replacing center mount of propeller shaft....1328
  2611160 Replacing constant-velocity joint for propeller shaft....1330
  2612001 Replacing complete propeller shaft centre bearing (constant-velocity joint)....1333
  Group 26....1336
  Installation instructions for constant velocity joint E39 E38 E31....1337
  Propeller Shaft. complete....1339
27 - TRANSFER BOX....1345
  27 operating fluid overview....1346
  Main group 27....1348
28 - TWIN_CLUTCH GEARBOX (DKG)....1349
  1.0 Transmission oil for DKG GS7D36SG....1350
  28 operating fluid overview....1354
  Main group 28....1355
31 - FRONT AXLE, FRONT SUSPENSION....1356
  31 operating fluid overview....1358
  3100 Mobile table lift....1359
  3100... Arrangement, front axle (Basis)....1362
  3100... Components on front axle (Basis)....1363
  3100... Components on front axle (high)....1364
  3100... Information on replacing shock absorbers....1365
  3100... Instructions (chassis components made of aluminium)....1367
  3100... Instructions (damage to suspension)....1368
  3100... Notes....1371
  3110000 Removing and installing complete front axle (with spring struts) (Basis)....1372
  3111001 Replacing front axle support (Basis)....1375
  3112001 Replacing left or right control arm (Basis)....1377
  3112075 Checking both tension struts....1379
  3112080 Removing and installing _ replacing both tension struts....1382
  3112138 Replacing rubber mounts on both tension struts....1386
  3121090 Replacing left or right swivel bearing (Basis)....1388
  3121180 Replacing front wheel bearing (wheel hub) (Basis)....1391
  3131... Arranging spring strut shock absorber (Basis)....1395
  3131... Instructions on handling the BMW spring tensioner....1397
  3131031 Replacing front left or right spring strut (Basis)....1402
  3133001 Replacing front left or right thrust bearings on spring strut shock absorbers....1410
  3133095 Measuring ride-level height of vehicle....1411
  3133100 Removing and installing or replacing coil spring for front left or front right spring strut....1412
  3135000 Removing and installing _ replacing front stabilizer (Basis)....1414
  3135005 Removing and installing _ replacing push rod (stabilizer link) for left or right stabilizer (Basis)....1416
  3160... Notes on removing and installing Low Profile band clamps....1417
  Front Axle Suspension....1420
  Front axle - ride height E39 _ M47, M51, M52, M52TU, M54, M57....1422
  General - Track Width _ Wheelbase E39....1423
  Main group 31....1424
  Replace wheel bearing....1425
  Spring Struts....1426
  Stabilizer Bar....1428
  Wheel Bearings and Steering Knuckle....1430
32 - STEERING & WHEEL ALIGNMENT....1431
  2.6 Electronic hydraulic steering (EPS)....1434
  20200211_192533_REP-ALG-....1436
  32 operating fluid overview....1438
  3200 Overview of Technical Data....1439
  3200... General chassis and suspension definitions....1500
  3200... General information and definitions....1501
  3200... Identification of suspension without label....1504
  3200... KDS data statuses....1505
  3200... Moving vehicle into design position....1507
  3200... Moving vehicle into normal position....1508
  3200... Performing rim runout compensation....1509
  3200... Troubleshooting after wheel _ chassis alignment check on front axle _ rear axle....1510
  3200150 Standard chassis _ wheel alignment with DIN load....1514
  3200610 Adjusting front axle (with KDS) (Basis)....1520
  3200620 Adjusting rear axle (with KDS)....1522
  3211100 Replacing gaiter for steering gear on left or right....1525
  3213... Arrangement of steering gear (Basis)....1526
  3213... Design and function of recirculating ball power steering unit....1528
  3213006 Bleeding power steering unit....1532
  3213060 Removing and installing power-steering gear....1534
  3213061 Replacing power steering (Basis)....1537
  3221 Overview of Technical Data....1539
  3221091 Replacing idler arm bushing for idler arm....1540
  3221231 Replacing left or right tie rod (Basis)....1542
  3231003 Replacing upper section of steering column trim....1544
  3231020 Removing and installing _ replacing lower section of steering column trim....1546
  3231070 Removing and installing or replacing (lower) steering spindle....1548
  3231082 Removing and installing or replacing steering angle sensor....1550
  3231090 Removing and installing complete steering column....1552
  3231151 Replacing upper steering spindle bearing....1556
  3231161 Replacing lower steering spindle bearing....1558
  3231241 Replacing adjusting lever for steering column....1559
  3231595 Dismantling and assembling complete steering column....1562
  3232001 Replacing complete steering lock....1569
  3232050 Removing and installing or replacing steering-lock cylinder....1572
  3232170 Removing and installing _ replacing Interlock cable....1574
  3233... Replacing lower cover for sport steering wheel....1576
  3233000 Removing and installing _ replacing steering wheel....1577
  3233000 Removing and installing steering wheel....1579
  3234... Notes on scrapping BMW vehicles with gas generators (airbag system)....1583
  3234020 Removing and installing _ replacing the airbag unit (sports steering wheel, inserted airbag unit)....1588
  3234020 Removing and installing or replacing airbag unit....1592
  3234510 Replacing contact ring (airbag)....1593
  3241... Arrangement of power steering components and lines (Basis)....1595
  3241... Instructions for removing and installing ear clips....1597
  3241... Instructions for using special tool 32 4 000....1600
  3241... Notes on hydraulic line with quick-connect coupling....1602
  3241001 Servotronic troubleshooting....1604
  3241060 Removing and installing vane pump for power steering (M57, M57TU)....1605
  3241100 Removing and installing _ replacing belt pulley on vane pump for power steering....1607
  3241380 Removing and installing or replacing oil cooler _ cooling coil for power steering....1608
  Airbag and airbag steering wheel....1616
  Group 32....1617
  Ignition lock spins freely E31 E36 E38 E39....1618
  Memo from _________________....1620
  Noise from the steering E39 M51, M52....1622
  Poor directional stability E39....1625
  Power Steering Gear, E39, 4- and 6-cylinder....1628
  Power Steering Gear, E39, 8-cylinder....1629
  Pump and Oil Supply E39....1630
  Pump and Oil Supply....1631
  Shock Absorbers E39 _ SAL....1635
  Steering Arms....1636
  Steering Column....1639
  Steering Wheel....1642
  Steering....1643
  Wheel Alignment - Normal Position _ Inspection Conditions....1645
  Wheel Alignment E39 _ M47, M51, M52, M52TU, M54, M57 _ SAL _ Air suspension....1646
  Wheel Alignment E39 _ M47, M51, M52, M52TU, M54, M57 _ SAL _ Low-slung sports su....1647
  Wheel Alignment E39 _ M47, M51, M52, M52TU, M54, M57 _ SAL _ M-Sport suspension....1648
  Wheel Alignment E39 _ M47, M51, M52, M52TU, M54, M57 _ SAL _ Rough road package....1649
  Wheel Alignment E39 _ M47, M51, M52, M52TU, M54, M57 _ SAL....1650
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....1651
  0002000 Raising vehicle with trolley jack....1654
  0011... Checking _ topping up oil level in rear differential....1656
  0011259 Oil change in rear differential incl. used oil disposal....1658
  3100... Notes on wheel bearing replacement following accident damage....1661
  3200... Notes....1663
  33 operating fluid overview....1664
  3300... Information on replacing shock absorbers....1666
  3300... Instructions (chassis components made of aluminium)....1668
  3300... Layout of rear axle (sedan)....1669
  3300... Notes....1670
  3300... Rear axle components....1672
  3310... Rear differential Assignment to model series....1673
  3310010 Removing and installing or replacing final drive (HIGH)....1675
  3311021 Replacing shaft seal for input flange on final drive....1678
  3311091 Replacing drive flange on left or right of final drive....1682
  3311151 Replace the radial shaft seal for the left or right drive flange....1684
  3311271 Replacing rear cover gasket on final drive....1686
  3317506 Replacing all rubber mounts for final drive mount....1687
  3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)....1690
  3321... Ribbed teeth....1694
  3321000 Removing and installing _ replacing left or right output shaft....1695
  3321020 Removing and installing _ replacing both output shafts....1697
  3321071 Replacing both gaiters on left and right of output shaft....1698
  3331000 Removing and installing complete rear axle carrier....1701
  3332051 Replacing left or right push rod _ integral link....1704
  3332064 Removing and installing or replacing left or right swinging arm....1706
  3332071 Replacing one upper control arm....1710
  3332091 Replacing one traction strut....1711
  3332125 Replacing a ball joint in lower steering stub _ wheel carrier....1713
  3332131 Removing and installing one steering knuckle _ wheel carrier....1715
  3332719 Replacing the ball joint in the steering stub _ lower wheel carrier....1719
  3333101 Replacing two rubber mounts for rear axle carrier....1721
  3341... Detaching wheel bearing inner race from drive flange (drive flange removed)....1724
  3341000 Replacing drive flange on left _ right rear axle shaft....1726
  3341151 Replacing left or right wheel bearing on rear axle shaft....1727
  3352... Arrangement of spring strut shock absorber....1730
  3352100 Removing and installing rear left or right spring strut shock absorber....1732
  3352131 Replacing rear left or right spring strut shock absorber....1734
  3352631 Replacing rear left or right thrust bearing for spring strut _ shock absorber....1735
  3353... Measuring ride-level height of vehicle....1736
  3353000 Removing and installing _ replacing rear left or right coil spring....1737
  3355000 Removing and installing _ replacing rear stabilizer....1742
  3355041 Replacing anti-roll bar link for anti-roll bar on left or right....1743
  3390... Troubleshooting on rear axle (rear axle suspension, wheel bearings)....1744
  Anti-roll bar....1746
  Assessment of the rubber mounts on axle components....1747
  Axle guide and axle strut....1749
  Changeover of differential oils....1754
  Changing rear axle transmission fluid with the oil gun....1755
  Final Drive E39....1756
  Final Drive Ratio, E39, Sedan....1758
  Final drive E38 E39....1759
  Final drive oil - new oil quality from 07 _ 2011....1760
  General - track width, E39....1761
  Life-time oil E31 E36 E38 E39 E46....1762
  Main group 33....1763
  Noises from rear wheel bearing E39....1764
  Output Shaft, E39....1766
  Output Shaft....1767
  Pinion shaft without surface treatment E31 E38 E39....1768
  Rear Axle Suspension....1770
  Rear Differential Case with Cover....1771
  Rear axle - ride height E39 _ M47, M51, M52, M52TU, M54, M57 _ SAL....1773
  Rear axle differential E39, E46, E83, E85 _ 188K....1775
  Rear axle differential mountings....1776
  Rear axle final drive, BMW, E38, E39, E52, 220K....1778
  Shock Absorbers....1779
  Wheel Bearings....1781
34 - BRAKES....1782
  1.1.13 Brake pads....1786
  1.1.14 Brake drums, brake discs....1788
  1.1.6 Duo-servo parking brake....1794
  1.1.6 Electronic parking brake....1798
  1.1.6 Parking brake, operating lever, reversible ratchet....1806
  1.2.1 Service brake Effect....1811
  1.3.1 Auxiliary brake (emergency braking) Effect....1817
  1.4.1 Parking brake Effect....1818
  1.6 Antilock Brake System (ABS)....1819
  1.7 Electronic brake system (EBS)....1821
  34 operating fluid overview....1822
  3400... General Data....1825
  3400009 Checking brakes on test stand....1828
  3400010 Checking thickness of brake lining....1830
  3400012 Parking brake function check....1832
  3400048 Bleeding brake system with ABS _ ASC+T....1834
  3400050 Bleeding brake system with DSC3....1837
  3400513 Checking parking brake setting (for inspection)....1840
  3400519 Checking service brake high- and low-pressure tests....1842
  3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....1844
  3410014 Adjusting handbrake....1861
  3411... Configuration of floating caliper (front)....1866
  3411000 Removing and installing _ replacing brake pads of both front disc brakes....1868
  3411220 Removing and installing _ replacing both front brake discs....1874
  3411519 Removing and installing _ replacing left or right front brake caliper....1877
  3411552 Overhauling left or right front-brake caliper (brake caliper removed)....1879
  3411667 Precision-turning both front brake discs on both sides (brake disc removed)....1883
  3421... Layout of floating caliper (rear)....1885
  3421200 Removing and installing or replacing brake linings on both rear disc brakes....1887
  3421320 Removing and installing or replacing both rear brake discs....1892
  3421745 Removing and installing or replacing left or right rear brake caliper....1894
  3421812 Overhauling left or right rear brake caliper (brake caliper removed)....1896
  3421947 Fine-grinding both sides of both rear brake disks (brake disks removed)....1900
  3431181 Removing and installing _ replacing expansion tank for hydraulic brake actuation....1901
  3431500 Removing and installing _ replacing the master brake cylinder....1903
  3432861 Replacing all brake pipes....1905
  3432881 Replacing front left or right brake hoses....1907
  3432971 Replacing both rear brake hoses....1909
  3433051 Removing and installing _ replacing non-return valve for brake booster....1911
  3433071 Replacing vacuum hose for brake booster....1913
  3433505 Removing and installing _ replacing the brake unit....1914
  3441000 Removing and installing _ replacing handbrake lever....1919
  3441120 Removing and installing _ replacing both handbrake Bowden cables....1923
  3441220 Remove, install or replace all parking brake linings....1926
  3441250 Removing and installing _ replacing expander lock for handbrake shoes....1928
  3451525 Remove and install _ replace the ABS _ ASC+T hydraulic unitDSC3 from 09 _ 98....1929
  3451525 Removing and installing _ replacing hydraulic unit ABS _ ASC+T, DSC3 up to 09 _ 98....1932
  3451560 Removing and installing _ replacing pressure sensor for DSC....1935
  3452515 Replacing ABS _ ASC+T _ DSC control module from 09 _ 98....1937
  3452515 Replacing ABS _ ASC+T _ DSC control module up to 09 _ 98....1940
  3452525 Removing and installing _ replacing front ABS impulse sensor....1943
  3452535 Remove and install _ replace the rear ABS pulse sensor until 09 _ 98....1945
  3452535 Removing and installing _ replacing rear ABS pulse sensor as of 09 _ 98....1947
  3452545 Removing and installing _ replacing transversal-acceleration sensor DSC3 up to 09 _ 98....1949
  3452550 Removing and installing _ replacing rotation-rate sensor DSC3 from 09 _ 98....1950
  Antislip Control System (ABS, ASC)....1951
  Brake Booster....1952
  Brake Lines....1953
  Brake Master Cylinder....1955
  Brakes briefly fail to release E38 E39....1956
  Front Brake, BMW, E39, SEDAN....1959
  Front Brake....1960
  Front brakes squeal E39 except 540i....1962
  Group 34....1966
  Loud squealing _ scraping noises E39 with basic front axle....1967
  Modified wear limit for brake disc _ brake pad replacement....1971
  Parking Brake, E39....1972
  Rear Brake, BMW, E39, SEDAN....1973
  Rear Brake....1974
  Reduced brake power assistance after prolonged manoeuvring E39 E38 M57....1975
  Slip Control System (ABS, ASC+T, DSC)....1978
  Testing and bleeding brakes, E39....1980
  Testing and bleeding brakes....1981
  Turning brake disc....1982
35 - PEDALS....1985
  3500... Layout of brake and clutch pedals....1986
  3511000 Removing and installing mounting block for pedals....1988
  3521000 Removing and installing or replacing brake pedal....1990
  3531000 Removing and installing _ replacing clutch pedal....1992
  3540001 Removing and installing _ replacing accelerator pedal module....1994
  3540503 Replacing adapter plate....1996
  3541... Adjusting bowden cable for throttle valve actuation....1997
  3541000 Removing and installing or replacing foot pedal....1999
  3541010 Removing and installing or replacing accelerator pedal....2001
  3541421 Replacing bowden cable for throttle valve actuation....2003
  3541480 Replacing kick-down switch....2006
  Accelerator Pedal and Linkage....2007
  Group 35....2008
  Parking Brake....2009
  Pedal Assembly Console....2011
  ?Stick-slip? effect from accelerator pedal module....2013
36 - WHEELS WITH TYRES....2017
  36 operating fluid overview....2019
  3600... General information, series light alloy disk wheel E 39....2020
  3610 Overview of tightening torques....2022
  3610209 Checking front and rear wheel for face and radial runout....2026
  3610300 Remove or install front or rear wheel....2028
  3610508 Stationary wheel balancing....2032
  3610713 Checking one road wheel on balancing machine for face and radial runout (wheel removed)....2035
  3610715 Checking rim for face and radial runout....2038
  3611503 RDC resetting....2040
  3611520 Removing and installing _ replacing RDC control module....2041
  3611522 Removing and installing _ replacing front receiving antenna for RDC....2043
  3611527 Removing and installing _ replacing rear receiving antenna for RDC....2044
  3611533 Removing and installing _ replacing RDC wheel electronics....2046
  3612... Notes and specifications for tyre _ wheel exchange....2050
  3612001 Changing a tyre (on front, rear or spare wheel)....2052
  3613 Subsequent installation of wheel-bolt lock....2058
  5.2.2 Wheels....2059
  5.2.3 Tyres....2060
  Crack formation in light alloy wheel option 283, Styling 31 E39 All models....2061
  General information on tyre pressure control (RDC) E38 E39 E46 E53....2062
  Group 36....2065
  Inflating tyres with nitrogen (N2) All series....2066
  Information on tyre pressure control (RDC) E38 E46 E39....2068
  Kinematics diagnosis system and environment....2070
  Repairing runflat tyres All models....2097
  Run Flat Indicator....2099
  Run-flat tyre and inflation pressure warning systems....2109
  Storage of wheels and tyres....2121
  Torsional oscillations in steering wheel without brake application E39 M47 M52TU M54 M57 with option 0216 Servotronic....2125
  Wheel Rims....2128
  Wheels One-part alloy wheels....2129
  Wheels Steel and aluminium strip wheels....2130
  Wheels....2131
37 - INTEGRATED SUSPENSION SYSTEMS....2132
  00 Danger of poisoning if oil is ingested _ absorbed through the skin....2133
  00 Risk of injury if oil comes into contact with eyes and skin....2135
  00 Safety instructions for handling oil....2136
  3700... Arranging height sensor....2137
  3712... Checking rear spring strut shock absorber (air spring strut) for leaks....2138
  3712001 Checking function of self-levelling suspension system....2139
  3712131 Replacing left or right rear spring strut shock absorber (air spring strut)....2140
  3713... Assembly instructions for a new tube (air line) and new screw connection....2142
  3713... Routing of tubes (air lines)....2144
  3713060 Removing and installing _ replacing both pipes (air lines) from distributor block to spring strut shock absorber unit....2146
  3714511 Replacing front ride-height sensor....2148
  3714515 Replacing rear left or right ride-height sensor....2150
  3714525 Replacing control unit for air supply unit....2152
  3722540 Replacing air supply unit....2153
  Control and Suspension Systems, rear....2155
  Electric Components....2156
  Group 37....2158
  Main group 54....2159
  Wheels Two-part alloy wheels....2160
41 - BODY....2161
  1100... Handling components after flood damage....2165
  3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage....2166
  41 operating fluid overview....2169
  41... 0?Notes on the repair technique used in the main group 41....2177
  4100... 0 Contents of Body, General....2178
  4100... Arranging shaped parts for cavity bulkhead....2181
  4100... Basic comments on handling aluminium components....2184
  4100... Blind rivet....2187
  4100... Bonding on painted _ primed surfaces....2188
  4100... Corrosion protection....2192
  4100... Embossing chassis number....2194
  4100... Filler S1....2196
  4100... Frame alignment control dimensions BMW 5 series E39....2197
  4100... Gap dimensions on doors _ engine hood and trunk lid....2205
  4100... General information about body repair....2209
  4100... General notes regarding bonding....2212
  4100... Gluing of body components....2214
  4100... Grinding aluminium components....2215
  4100... Grinding steel parts....2221
  4100... Handling airbags and restraint systems....2222
  4100... Handling electrical system and electronics....2223
  4100... Information on hazards....2225
  4100... Information on metal filler....2227
  4100... Information on vehicle protection....2228
  4100... Installation of a cavity seal with cavity foam....2229
  4100... Installation solution for straight shank _ hexagon rivet nut....2232
  4100... Installing a cavity sealing with 2-component PU cavity foam....2235
  4100... Installing cavity bulkhead cover for side member....2241
  4100... Installing cavity sealing (expanded)....2245
  4100... Installing cavity sealing (not expanded)....2247
  4100... Installing shaped parts for cavity bulkheads, except for cover for side member....2248
  4100... Materials science....2253
  4100... Notes on adhesive?K1....2256
  4100... Notes on adhesive?K2....2259
  4100... Notes on adhesive?K3....2262
  4100... Notes on adhesive?K4....2264
  4100... Notes on adhesive?K5....2266
  4100... Notes on adhesive?K6....2269
  4100... Notes on cleaning agent?R1....2271
  4100... Notes on repairs of aluminium parts....2272
  4100... Opening bonded connections....2275
  4100... Opening brazed connections....2279
  4100... Opening rivet connections....2280
  4100... Opening welded connections....2282
  4100... Overview of adhesive cartridge guns....2284
  4100... Overview of consumables (Electronic Parts Catalogue)....2286
  4100... Punch rivets....2291
  4100... Quality standard....2293
  4100... Recommended working methods and tools....2294
  4100... Removal of PVC material in repair area....2296
  4100... Repair methods, repair stages 1....2297
  4100... Repair solution for straight shank _ hexagon rivet nut....2298
  4100... Repair techniques, repair stage 2....2302
  4100... Repair techniques, repair stage 3....2303
  4100... Repairing plastic components....2305
  4100... Riveting steel components....2307
  4100... Safety at work....2308
  4100... Safety instructions for handling magnets....2312
  4100... Setting blind rivet nuts and bolts....2314
  4100... Spot-weld bonding steel components....2315
  4100... Spray gun for cavity sealant....2318
  4100... Straightening aluminium component on the outer skin....2321
  4100... Straightening aluminium components in structure....2325
  4100... Straightening steel components....2327
  4100... Use of materials in outer skin....2330
  4100... Welding and soldering steel components....2332
  4100... Welding in reinforcement plate (sheet steel)....2337
  4100... Welding of galvanized plates....2340
  4100... Window and door seams....2341
  4100... Working with 2-component PU cavity foam....2344
  4100... Workshop equipment (BMW and MINI vehicles)....2347
  4100100 Replacing unfinished body shell....2352
  4105800 Releasing bonded folded seam connections....2353
  4111029 Replacing right engine carrier (partial replacement in front of front axle)....2354
  4111043 Replacing front section of left engine support....2357
  4111300 Replacing left or right side member cover (partial replacement of A-column and rear side panel)....2365
  4112532 Replacing complete rear trunk floor (rear left side panel and tail panel removed)....2377
  4114021 Replacing front left wheel arch....2383
  4114502 Replacing rear left outer section of wheel arch (side panel removed)....2391
  4121510 Replacing front left door column (partial replacement) (front side panel removed)....2401
  4131011 Replacing roof panel (models with slide _ tilt sunroof)....2417
  4133040 Replacing front wall....2425
  4134041 Replacing tail panel....2430
  4135000 Removing and installing or replacing left or right front side panel....2435
  4135101 Replacing the rear left side panel....2438
  4135337 Replacing left rear side panel (partial replacement)....2454
  4151... Notes on replacing the door....2462
  4151004 Adjusting left or right front door....2463
  4151080 Removing and installing left or right front door....2470
  4152004 Adjusting left or right rear door....2474
  4152080 Removing and installing left or right rear door....2481
  4161000 Removing and installing hood lid....2484
  4161014 Aligning hood lid....2485
  4162000 Removing and installing luggage compartment lid....2492
  4162014 Adjusting trunk lid to fit....2494
  6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....2500
  Boot lid adjustment E39....2505
  Cosmetic repairs on wheel rims....2508
  Dent repairs without damaging paintwork....2517
  Filler S1....2519
  Fuel filler flap emergency release....2524
  Min _ max tolerance sample catalogue for paintwork and corrosion damage....2525
  New repair methods ?Gluing _ Riveting? on steel bodies....2530
  New special tools E39....2533
  Pillar protector all....2534
  Reinforcement plate....2535
  Repair of corrosion damage....2536
  Transferring hole pattern....2538
  Vehicle identification number, general....2541
  Visible corrosion on vehicle add-on parts....2547
51 - BODY EQUIPMENT....2548
  51 operating fluid overview....2556
  5100... Notes on component bonding with adhesive tape....2558
  5100... Notes on installing rubber window seals....2561
  5100... Overview of consumables (Electronic Parts Catalogue)....2563
  5100... Safety information for working on vehicles with airbag systems....2565
  5111000 Removing and installing complete front bumper....2566
  5111001 Replacing front bumper....2569
  5111011 Replacing front center section (carrier) of bumper....2572
  5111157 Replacing front bumper trim....2573
  5111158 Replacing baseplate for licence plate....2574
  5111170 Replacing body molding for left or right bumper....2576
  5111701 Replacing left or right bracket for front bumper....2578
  5111792 Replacing shock absorber for front left bumper....2580
  5111793 Replacing shock absorber for front right bumper....2581
  5112000 Removing and installing complete rear bumper....2582
  5112001 Replacing rear bumper....2585
  5112011 Replace center section of rear bumper (support beam)....2588
  5112157 Replace rear bumper trim....2589
  5112432 Replacing central body molding on rear bumper....2590
  5112435 Replacing left or right body molding from sides of rear bumper....2592
  5112742 Replacing one impact absorber for rear bumper....2594
  5112801 Replacing bracket for rear bumper at left or right....2595
  5113065 Removing and installing or replacing finisher on left or right headlight housing....2597
  5113280 Removing and installing trim strip on roof frame at left or right....2598
  5113286 Replacing bracket for roof luggage rack on left or right....2600
  5114... General notes for labelling with adhesive films....2602
  5114110 Removing and installing _ replacing rear model emblem....2606
  5116... Gluing of mirror base....2609
  5116... Outside survey mirror can be folded in....2612
  5116... Removing and installing _ replacing center armrest....2613
  5116... Replacing left or right exterior mirror housing....2615
  5116000 Removing and installing mirror on left or right front door....2617
  5116026 Replacing mirror glass....2618
  5116060 Removing and installing _ replacing inside mirror (with cable ?X? and connector cover)....2621
  5116060 Removing and installing _ replacing inside mirror (with full base)....2624
  5116060 Removing and installing _ replacing inside mirror (with mirror arm end caps)....2626
  5116060 Removing and installing _ replacing inside mirror (with rain sensor)....2630
  5116060 Removing and installing _ replacing interior rearview mirror (overview)....2634
  5116063 Removing and installing _ replacing interior rearview mirror (with remote control)....2637
  5116080 Removing and installing or replacing sun visor and left or right counter support....2638
  5116200 Removing and installing oddments tray....2639
  5116201 Replacing oddments tray....2644
  5116202 Removing and installing _ replacing can holder (front)....2647
  5116204 Removing and installing _ replacing rear can holder....2648
  5116210 Removing and installing _ replacing finisher for preselector lever....2649
  5116215 Removing and installing _ replacing center armrest sliding unit....2651
  5116220 Replacing wooden finishers for oddments tray (center console)....2653
  5116340 Removing and installing _ replacing glovebox lock....2656
  5116360 Removing and installing right glove box....2657
  5116361 Replace right glovebox....2659
  5116400 Removing and installing _ removing sun roller blind from fixed side window on left or right rear door....2661
  5116405 Removing and installing or replacing blind at side window of left or right rear door....2662
  5116450 Removing and installing _ replacing rear left _ right grab handle....2664
  5116480 Removing and installing or replacing front grab handle....2665
  5116992 Disassembling and assembling lock barrel (lock barrel removed)....2666
  5121004 Adjusting front left or right door detent (lock wedge)....2669
  5121090 Removing and installing _ replacing door lock on left or right front door....2670
  5121130 Removing and installing or replacing lock on left or right front door....2675
  5121170 Removing and installing or replacing outside handle from left or right front door....2677
  5121225 Removing and installing _ replacing inside door handle in left or right front door....2679
  5121300 Removing and installing or replacing window recess cover strip on outside of left or right front door....2681
  5121302 Removing and installing or replacing chrome strip from left or right window recess cover strip....2683
  5121330 Removing and installing _ replacing window cavity cover strip on inner front door....2684
  5121351 Replacing window recess cover on left or right front door....2686
  5122004 Adjusting rear left or right door lock striker....2687
  5122090 Removing and installing _ replacing door lock on left or right rear door....2688
  5122170 Removing and installing _ replacing outside handle on left or right back door....2691
  5122200 Removing and installing _ replacing outside handle and lock control on left or right rear door....2694
  5122225 Removing and installing _ replacing inside door handle of rear left or right door....2697
  5122300 Removing and installing _ replacing window cavity cover strip on rear door on left or right....2698
  5122302 Removing and installing _ replacing chrome strip for left or right rear weather strip....2699
  5122330 Removing and installing _ replacing window cavity cover strip on inside rear door....2700
  5122351 Replacing window cavity gasket on inner left or right rear door....2702
  5123... Adjusting _ replacing bump stops....2703
  5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid....2708
  5124004 Adjusting trunk lid lock (lower section of trunk lid lock)....2709
  5124050 Removing and installing _ replacing lock (locking cylinder) for trunk lid set....2710
  5124100 Removing and installing _ replacing trunk lid lock (upper section of trunk lid lock)....2712
  5124130 Removing and installing _ replacing locking bracket for trunk lid lock....2714
  5124145 Removing and installing _ replacing button for trunk lid actuation....2715
  5124300 Removing and installing or replacing left or right gas strut for trunk lid....2717
  5124391 Replacing rubber mount on rear lid lid support....2718
  5131... General procedure for the disassembly and installation of bonded window glass....2719
  5131... Materials for bonding window....2728
  5131... Notes on window bonding repair kit....2731
  5131... Notes on window bonding....2735
  5131... Remove windscreen with Roll Out 2000....2737
  5131... Removing windows with a Spider....2745
  5131... Removing windows with an oscillating knife....2751
  5131... Window glass removal with wire pull handle....2754
  5131000 Removing and installing front windscreen....2757
  5131011 Replacing windscreen (complete windscreen)....2768
  5131015 Repairing damage to windscreens caused by stone chips (clear and tinted laminated safety glass)....2769
  5131200 Removing and installing rear window....2771
  5131221 Replacing rear window (rear window broken)....2782
  5132154 Adjusting left or right front door window....2783
  5132170 Removing and installing _ replacing front left or right door window....2786
  5133000 Removing and installing electric window regulator in left or right front door....2788
  5134... Removing and installing _ replacing cover on fixed door window of rear door, inside left or right....2791
  5134160 Removing and installing _ replacing cover (trapping protection) on door window frame (rear door), inside left or right....2793
  5134160 Removing and installing _ replacing cover on door window frame (rear door), left or right (Protection)....2795
  5134171 Replacing rear left or right door window....2797
  5134191 Replacing left or right fixed door window in rear window frame....2800
  5134211 Replacing rubber guide for rear left or right door window....2806
  5134380 Removing and installing _ replacing decorative strip on rear door (top), left or right....2808
  5137000 Removing and installing complete electrical window regulator from rear left and....2810
  5137000 Removing and installing complete rear left or right power window regulator....2811
  5141000 Removing and installing left or right front door trim panel....2813
  5141001 Replacing front left or right door trim....2817
  5142000 Removing and installing rear left or right door trim panel....2822
  5142001 Replacing left or right rear door trim....2827
  5143148 Removing and installing or replacing trim on left or right door column (top)....2829
  5143150 Removing and installing or replacing trim for left or right door column (bottom)....2832
  5143201 Removing and installing or replacing trim for front left or right roof....2834
  5143251 Removing and installing or replacing trim from rear left or right roof pillar....2837
  5144001 Removing and installing or replacing headlining....2839
  5144011 Removing and installing _ replacing headliner (with slide _ tilt sunroof)....2842
  5145030 Removing and installing trim for instrument panel (lower section)....2846
  5145031 Replace trim for instrument panel (lower section)....2850
  5145050 Removing and installing instrument panel upper section trim....2852
  5145051 Replace trim for upper section of instrument panel....2856
  5145105 Removing and installing _ replacing function carrier on instrument panel trim....2860
  5145185 Removing and installing _ replacing trim for pedal assembly....2861
  5146000 Removing and installing _ replacing trim for rear parcel shelf....2862
  5146001 Removing and installing trim for oddments tray (back shelf with rear window roller blind)....2867
  5146003 Removing and installing _ replacing trim for oddments tray (back shelf with through-loading system)....2868
  5146004 Replacing trim for oddments tray (back shelf with rear window roller blind and through-loading system)....2869
  5146005 Removing and installing trim for oddments tray (back shelf with rear window roller blind and through-loading system)....2870
  5146013 Removing and installing _ replacing rear window roller blind....2871
  5146014 Removing and installing _ replacing rear window roller blind (with through-loading system)....2872
  5147 Overview of tightening torques....2873
  5147000 Romoving and installing _ replacing the front (inside) left or right rocker panel strip....2881
  5147030 Removing and installing _ replacing the rear (inside) left or right entrance cover strip....2882
  5147101 Removing and installing _ replacing luggage compartment floor trim panel....2884
  5148... Notes for bonding sound insulation (SI), doors....2885
  5148... Removing and installing _ replacing sound insulation in front door, left or right....2888
  5148... Removing and installing _ replacing sound insulation in rear door, left or right....2892
  5149000 Removing and installing _ replacing trim for trunk lid (top)....2896
  5149005 Removing and installing _ replacing trim for lower trunk lid....2898
  5171040 Removing and installing _ replacing front left or right wheel arch cover....2899
  5171407 Replacing rear spoiler (M3 and M5)....2901
  5172... Sealing installation....2905
  Centre armrest, front E39....2907
  Front Bumper....2908
  Front Door Locks....2910
  Front Door Windows....2912
  Front licence plate holder All models....2913
  Glovebox opener broken E39....2915
  Hood _ bonnet locks....2917
  Information sticker exterior paintwork All Models....2918
  Mechanical key code incorrectly documented E31 E36 E38 E39....2920
  Mirrors, Finishers, Ashtrays, Consoles....2922
  Outside mirror glass vibrates E39....2924
  Panel, rear parcel shelf, roller sun blind....2926
  Power windows, front....2927
  Rear Bumper....2928
  Rear Door Locks....2930
  Rear lid locks....2932
  Rear power windows not functioning E38 E39....2934
  Removing the windscreen....2937
  Repair of damage caused by stone chips on the windshied....2939
  Trim Parts, Covers, Handle Strip....2948
  Underbody panelling....2950
  Water ingress in footwell E39....2951
  Wind noise from front doors E39....2952
  Wind noises at windscreen....2954
  Windscreen replacement (change in Repair Instructions) E39....2957
52 - SEATS & MOTORCYCLE SEAT....2960
  5213000 Removing and installing left or right front seat (normal _ manual)....2964
  5213010 Removing and installing _ replacing both seat rails on left or right front seat....2968
  5213013 Adjusting Bowden cable for longitudinal adjustment of left or right front seat (normal _ manual)....2972
  5213014 Replacing Bowden cable for longitudinal adjustment on left or right front seat (normal _ manual)....2974
  5213015 Removing and installing _ replacing controls on left _ right front seat (normal _ manual)....2976
  5213020 Removing and installing _ replacing seat frame on left _ right front seat (normal _ manual)....2979
  5213040 Removing and installing _ replacing outer cover on left or right front seat back-rest (normal _ manual)....2982
  5213041 Removing and installing _ replacing inner cover on left or right front seat backrest (normal _ manual)....2984
  5213050 Replacing left or right lumbar supports on front seat (normal _ manual)....2985
  5213198 Removing and installing _ replacing rear panel on left or right front seat backrest (normal _ manual)....2988
  5213390 Removing and installing _ replacing front headrest (normal _ manual)....2989
  5213400 Replacing seat cover on left or right front seat (normal _ manual)....2990
  5213405 Replacing backrest cover for front seat (normal _ manual), left or right....2995
  5213415 Replacing left or right support for front seat (normal _ manual)....3001
  5213420 Replacing left or right support for front seat back-rest (normal _ manual)....3002
  5213560 Removing and installing _ replacing valve housing for from left or right lumbar support (normal _ manual)....3003
  5214000 Removing and installing left or right front seat (normal _ electric)....3005
  5214380 Removing and installing _ replacing head restraint support on left or right front seat (normal _ electric)....3010
  5214390 Removing and installing or replacing front left or right head restraints (standard _ electric)....3012
  5214899 Additional work (normal _ electric) with defective drive for longitudinal adjustment....3013
  5215000 Removing and installing front seat (sports _ manual), left or right....3016
  5215390 Removing and installing _ replacing front left or right head restraints (sports _ manual)....3017
  5216000 Removing and installing front seat (sports _ electric), left or right....3018
  5216390 Removing and installing or replacing front left or right head restraints (sport _ electric)....3019
  5217000 Removing and installing front seat (comfort)....3020
  5217010 Removing and installing or replacing both seat rails on left or right front seat (comfort)....3021
  5217020 Removing and installing _ replacing seat frame on left or right front seat (comfort)....3025
  5217025 Removing and installing _ replacing drive for active seat, left or right....3026
  5217030 Removing and installing _ replacing backrest frame on left or right front seat (comfort)....3033
  5217040 Removing and installing _ replacing cover on left or right front seat (comfort)....3035
  5217041 Removing and installing _ replacing inside cover from left or right front seat (comfort)....3038
  5217050 Replacing lumbar support cushion on left or right front seat (comfort)....3039
  5217200 Removing and installing _ replacing top rear panel on front seat backrest (luxury seat with rear-compartment-oriented equipment)....3041
  5217200 Removing and installing _ replacing top rear panel on front seat backrest (luxury seat)....3048
  5217202 Removing and installing _ replacing bottom rear panel on front seat backrest (luxury seat)....3050
  5217202 Removing and installing _ replacing rear panel on front seat backrest (luxury seat with rear-compartment-oriented equipment)....3052
  5217380 Removing and installing _ replacing headrest support on left or right front seat (comfort)....3054
  5217390 Removing and installing or replacing front left or right head restraints (comfort)....3056
  5217400 Replacing seat cover on left or right front seat (comfort)....3058
  5217405 Replacing back-rest cover for front seat (comfort) on left or right sides....3063
  5217415 Replacing padding for left or right front seat (comfort seat)....3070
  5217420 Replacing support for left or right front seat backrest (comfort)....3071
  5223... Repair solution for left or right child's seat mechanism....3072
  5223401 Replacing cover for left or right child's seat....3075
  5223511 Additional work with integrated child's seats....3078
  5224005 Removing and installing _ replacing rear seat (normal)....3080
  5224010 Removing and installing _ replacing backrest for rear seat (normal)....3081
  5224388 Removing and installing _ replacing rear headrest....3083
  5224390 Removing and installing or replacing left or right rear headrest....3084
  5224400 Replacing seat cover for rear seat (normal)....3085
  5226005 Removing and installing _ replacing rear seat (through-loading)....3086
  5226008 Removing and installing _ replacing left _ right sides of backrest on rear seat backrest....3087
  5226015 Removing and installing _ replacing left _ right rear seat backrest (through-loading)....3088
  5226305 Removing and installing _ replacing lock cylinder for left _ right rear seat backrest (through-loading)....3089
  5226400 Replacing seat cover for rear seat (through-loading system)....3091
  6.2.6 Other seats....3093
  Cleaning and care of leather in vehicles All model series....3094
  Front seats....3098
  Measures for leather complaints (seats)....3100
  Rear Seat (normal), manual....3108
54 - SLIDE_TILT SUNROOF & SOFT TOP....3109
  4100... Notes on the water drain hose of the slide _ tilt sunroof....3111
  5123... Removing _ installing ball sockets with clip....3112
  54 operating fluid overview....3115
  540... Notes on steel and glass slide _ tilt sunroofs (initialization _ normalization _ learning of characteristic curve)....3116
  5410... Repair instructions for bonded seals....3119
  5412003 Adjusting glass sliding _ tilting sunroof lid....3123
  5412004 Adjusting sun roof....3126
  5412015 Replacing left or right rubber gaiters for glass slide _ tilt sunroof....3131
  5412100 Removing and installing sun roof lid....3133
  5412115 Removing and installing glass sliding _ tilting sunroof lid....3138
  5412116 Replacing glass sliding _ tilting sunroof lid....3143
  5412117 Replacing seal for glass sliding _ tilting sunroof lid....3144
  5412120 Replacing seal for slide _ tilt sunroof lid....3145
  5412126 Removing and installing _ replacing headliner mechanism for glass slide _ tilt sunroof....3146
  5412132 Removing and installing _ replacing headliner for sun-roof lid....3150
  5412136 Removing and installing _ replacing headliner for glass slide _ tilt sunroof cover....3152
  5412138 Removing and installing _ replacing water channel for glass sliding _ tilting sunroof....3154
  5412210 Removing and installing complete slide _ tilt sunroof (frame)....3156
  5412211 Removing and installing complete glass sliding _ tilting sunroof....3159
  5412220 Replacing control rail for left _ right glass slide _ tilt sunroof....3160
  5412265 Adjusting both drive cables for actuation of glass slide _ tilt sunroof....3165
  5412496 Removing and installing or replacing wind deflector....3167
  5412497 Removing and installing _ replacing wind deflector for glass sliding _ tilting sunroof....3169
  5412645 Replacing sliding _ tilting sunroof frame....3170
  5412646 Replacing glass sliding _ tilting sunroof frame....3171
  Electrical slide _ tilt sunroof components....3172
  Mechanical components, slide _ tilt sunroof....3173
61 - GENERAL VEHICLE ELECTRICAL SYSTEM....3174
  1200... Notes _ information on start assistance (jump starting)....3180
  1200... Notes for disconnecting and connecting battery....3182
  4.11 Electrical wires....3186
  61 operating fluid overview....3192
  6100... Battery charging calendar....3193
  6100... Encode _ program control unit(s)....3194
  6100... Notes for disconnecting and connecting the vehicle battery....3196
  6100... Safety instructions for handling vehicle battery....3198
  6100730 Encode _ program control unit(s) (After vehicle test)....3199
  6112... Information on intelligent battery sensor (IBS)....3201
  6113... Butt connector for repairing a plug connection....3203
  6113... Connector housing, LCC contact (load current contact)....3208
  6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....3211
  6113... Crimping Micro Power Quadlock contacts (MPQ)....3214
  6113... Crimping Micro Quadlock System contacts (MQS)....3216
  6113... Crimping annular contacts....3218
  6113... Crimping optical fibres....3219
  6113... Crimping stop parts....3222
  6113... Cutting off, stripping insulation and cutting optical fibres to length....3226
  6113... Cutting to length and stripping insulation from cables....3230
  6113... Fuse holder....3231
  6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....3232
  6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....3235
  6113... In-line plugs, 2-pin, System JPT ELA....3238
  6113... In-line plugs, 4-pin, System DFK ELA....3240
  6113... In-line plugs, 6- to 50-pin, System Elo....3242
  6113... Inline connectors, 6-, 8-pin, System MQS....3245
  6113... Inline plugs, 4-, 10-pin, System Elo....3247
  6113... Installing comb connector for retrofitting _ repairs....3249
  6113... Main relay connector for DME....3255
  6113... Opening plug housings and removing contacts of different plug systems....3256
  6113... Relay carrier....3259
  6113... Repairing ribbon cables....3261
  6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....3263
  6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....3267
  6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....3269
  6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....3271
  6113... Socket of tab connector housings....3273
  6113... Special tools for wiring harness repairs....3274
  6113... Treating cables and fibre-optic cables....3281
  6113... Unlocking and disconnecting different plug connections....3283
  6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....3296
  6120... Notes on AGM battery....3303
  6120... Threshold values for battery assessment of all batteries (except telephone batteries)....3307
  6120503 Vehicle battery - closed-circuit current monitoring....3308
  6120908 Carrying out a voltage interruption of the 12-V battery....3309
  6121010 Removing and installing battery....3311
  6121028 Charging battery....3314
  6121028 Recharge vehicle battery....3316
  6125... Assessing the transport capability of cell block in service workshops....3320
  6125... Notes on repair of high-voltage battery unit....3323
  6131005 Removing and installing _ replacing fixture for steering column stalk....3328
  6131016 Removing and installing _ replacing turn indicator _ headlight dip lever....3331
  6131020 Removing and installing the ignition switch....3333
  6131028 Removing and installing _ replacing light switch....3335
  6131035 Removing and installing _ replacing steering column adjustment lever....3337
  6131040 Removing and installing _ replacing windshield wiper lever....3339
  6131047 Removing and installing _ replacing dimmer switch for instrument panel lighting....3341
  6131057 Removing and installing switch unit in center console....3342
  6131058 Replacing switch unit in center console....3343
  6131070 Removing and installing _ replacing switch for foglights and rear foglights....3344
  6131072 Removing and installing _ replacing switch for vertical aim control....3346
  6131080 Removing and installing _ replacing switch from hazard warning lights....3347
  6131082 Removing and installing _ replacing switch for central locking system....3348
  6131090 Removing and installing _ replacing switch for left or right seat heating....3349
  6131115 Replacing rocker switch for side-window operation....3350
  6131204 Replacing switch combination for seat adjustment....3351
  6131208 Removing and installing _ replacing switch for front lumbar support....3352
  6131212 Removing and installing _ replacing switch for automatic stability control....3353
  6131214 Removing and installing _ replacing switch for electronic damper control....3354
  6131216 Removing and installing _ replacing switch for rear window roller blind....3355
  6131224 Replacing switch on impact cushion for left or right airbag....3356
  6131226 Replacing switch on sports steering wheel on left or right....3357
  6131228 Replacing switch on sport steering wheel (with connected airbag unit)....3358
  6131245 Removing and installing _ replacing rear window button....3360
  6131310 Replacing brake-light switch....3361
  6131396 Replacing relay for air supply system....3364
  6131996 Carrying out steering angle sensor adjustment....3365
  6135... Control units, switches, relays....3367
  6135... Note on replacing codable _ programmable control units....3368
  6135... Notes on ESD protection (Electro Static Discharge)....3369
  6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....3373
  6135122 Removing and installing _ replacing general module....3387
  6135175 Removing and installing _ replacing rain sensor....3389
  6135680 Initialise rain sensor....3392
  6161 Overview of Technical Data....3393
  6161010 Checking _ adjusting approach angle of windshield wiper arms on front windscreen....3398
  6161041 Replacing both windshield wiper blades....3400
  6161100 Removing and installing _ replacing both windshield wiper arms....3401
  6161270 Removing and installing complete wiper console....3404
  6167010 Removing and installing _ replacing washer pump of headlight cleaning system....3408
  6167040 Adjusting spray nozzles for headlight-cleaning system....3410
  6167045 Removing and installing _ replacing spray nozzles for left or right headlight cleaning system....3411
  6171004 Adjusting windshield washer spray nozzles....3413
  6171061 Replacing fluid tank for windshield washer system....3415
  6171100 Removing and installing _ replacing window washer pump (windshield _ rear window)....3418
  AGM battery All models from E39....3420
  Adapter cable for OBD socket All series....3424
  Adapter cable, 3-pin All series....3425
  Assessing the transport capability of high-voltage battery units in service workshops....3426
  Automatic driving lights in bright conditions switched on....3429
  Battery exchange in vehicles with a high-voltage system....3430
  Battery master document....3431
  Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....3440
  Battery with terminal....3443
  Bus structures All models from E38 and MINI....3444
  Diverse Car & Key Memory settings do not work temporarily E38 E39....3452
  Electronic immobiliser II malfunction....3455
  Form for equipotential bonding screw connections....3456
  Instructions for 12 V dual storage system....3458
  Notes for opening and closing cable straps....3463
  Notes on earth bonding screw connections....3467
  Notes on handling the high-voltage battery unit in vehicles with water damage....3468
  Notes on repair of high-voltage battery unit....3470
  Overview of high-voltage battery unit cooling....3474
  Peripherals box, 26-pin all models....3475
  Radio station or CD track jumps when volume button is pressed E39, E46, E53....3476
  Rain sensor (AIC) Diverse malfunctions E38 E39, E46....3478
  Recode basic module E38 E39 saloon....3482
  Release _ pressing-off tool....3484
  Repin line on tailgate lock assembly....3485
  Replace the gel pad for rain-light-solar-condensation sensors....3487
  Replacement of the transceiver module for the EWS II electronic immobiliser E36 E39 saloon....3490
  Retrofit adapter cable for DSP amplifier E38 E39 with Professional DSP hifi system and telephone....3493
  Safety information for handling electric and hybrid vehicles....3498
  Servotronic intermittently inoperative after engine start E38 E39, E53....3502
  Sliding _ tilting sunroof no automatic functions E38 E39 E46 E53....3504
  Switch....3505
  Unauthorized exchange of basic module E38 E39....3507
  Windscreen wipers making noises All models....3509
  Windshield Wipers....3511
62 - INSTRUMENTS....3513
  6211200 Replacing instrument cluster display system....3514
  6211210 Replacing instrument cluster electronics....3515
  6221000 Removing and installing complete instrument carrier....3516
  Engine oil level check not active E39 with  Basic instrument linecluster....3518
  Exchange basic instrument cluster E39 without basic on-board computer (option 550)....3520
  Exchange of instrument cluster E38 E39 with independent heating....3524
  Oil level warning display E53 E39....3529
  Roller operation....3531
  Service menu in the instrument cluster....3532
63 - LIGHTS....3533
  4.1.1 Headlamps status and function....3537
  4.1.2 Headlight alignment....3543
  4.1.3 Headlamp switch....3547
  4.1.5 Self-levelling suspension devices (if required)....3551
  4.1.6 Headlight cleaning system (if required)....3556
  4.2.1 Rear lights status and function....3557
  4.3.2 Brake lights switch....3561
  6310 Adjusting headlight for RHD _ LHD vehicles....3562
  6310... Light patterns from different low-beam headlight types....3564
  6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....3568
  6310... Test requirements for headlights vertical aim adjustment....3571
  6310004 Adjusting headlights....3577
  6310014 Adjusting fog lamps....3578
  6312... Headlight fogging fault pattern....3580
  6312... Repairing headlights....3581
  6312001 Removing and installing _ replacing left headlight....3582
  6312002 Removing and installing _ replacing right headlight....3585
  6312005 Removing and installing _ replacing left headlight (xenon headlight)....3586
  6312006 Removing and installing _ replacing right headlight (xenon headlight)....3587
  6312034 Removing and installing _ replacing lens _ reflector for left headlight (up to 09 _ 2000)....3588
  6312035 Removing and installing _ replacing lens _ reflector for right headlight (up to 09 _ 2000)....3589
  6312037 Removing and installing _ replacing lens _ reflector for left headlight (xenon headlight, up to 09 _ 2000)....3590
  6312038 Removing and installing _ replacing lens _ reflector for right headlight (xenon headlight, up to 09 _ 2000)....3591
  6312350 Replacing adjusting elements for left headlight (up to 09 _ 2000)....3592
  6312351 Replacing adjusting elements for right headlight (up to 09 _ 2000)....3593
  6312355 Replacing adjusting elements for left xenon headlight (up to 09 _ 2000)....3594
  6312356 Replacing adjusting elements for right xenon headlight (up to 09 _ 2000)....3595
  6312411 Replacing the headlight housing with insert, left (up to 09 _ 2000)....3596
  6312413 Replacing headlamp housing with insert on right (up to 09 _ 2000)....3597
  6312481 Replace headlight housing with insert for xenon headlight left (up to 09 _ 2000)....3598
  6312483 Replacing headlamp housing with insert for xenon headlamp on right (up to 09 _ 2000)....3600
  6312860 Replacing control unit for left xenon headlamp....3601
  6312861 Replacing control unit for right xenon headlamp....3603
  6312950 Replace one bracket for headlight mount....3604
  6317000 Removing and installing _ replacing left or right fog lamp insert (complete)....3605
  6317010 Replace reflector for foglights....3607
  6317030 Removing and installing _ replacing left or right fog lamp insert (M aerodynamics package)....3608
  6321055 Replacing a socket housing for rear light on left or right (saloon _ sedan)....3610
  6321180 Removing and installing _ replacing left or right rear light (saloon _ sedan)....3612
  6325000 Removing and installing _ replacing auxiliary brake light....3614
  6326000 Removing and installing _ replacing left or right license plate light....3616
  6331000 Removing and installing _ replacing complete interior light....3617
  6331015 Removing and installing _ replacing left or right interior light....3618
  6331020 Removing and installing _ replacing footwell light....3619
  6331050 Removing and installing _ replacing mirror light....3620
  6331080 Removing and installing _ replacing luggage compartment light....3621
  6399... Notes for handling bulbs _ bulb light sources (exterior lights)....3622
  6399... Notes for replacing light bulbs (interior lights)....3624
  6399... Notes for replacing the protective cap of the headlight....3625
  6399... Safety information for handling bulbs _ light sources (exterior lights)....3627
  6399001 Replacing halogen bulb for left or right high-beam headlight....3629
  6399071 Replacing the halogen bulb for the left or right headlight....3630
  6399076 Replacing bulb for left xenon light....3632
  6399077 Replacing right lamp for Xenon light....3635
  6399131 Replacing bulb for front left or front right side lights....3636
  6399201 Replacing halogen bulb for left or right front fog lamp....3639
  6399230 Replacing halogen bulb for left or right fog lamp (M aerodynamics package)....3641
  6399271 Replacing light bulb for front left or right turn indicator....3642
  6399315 Replacing bulb(s) for left or right rear light (saloon _ sedan)....3643
  6399375 Replacing bulb for auxiliary brake light....3645
  6399401 Replacing bulb for left or right license-plate light....3647
  6399431 Replace light bulb for interior light....3649
  6399435 Replacing bulb(s) for left or right interior light....3650
  6399437 Replace light bulb for footwell light....3653
  6399445 Replacing bulb(s) for mirror light....3654
  6399451 Replacing light bulb for luggage compartment lighting....3655
  Adjustment of lights E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64,....3657
  Auxiliary Brake Light, E39....3658
  Front Fog Lamps, Additional Lamps, BMW, E39....3659
  Headlights, E39....3660
  Interior Lights, E39....3661
  Measuring adapter for xenon headlights E38 E39 E46 from 9 _ 98....3662
  Misting over of lights....3663
  Number plate light, BMW, E39....3664
  Rear light cluster, E39....3665
  Remounting the LED module....3666
  Settings for lights, BMW, E30, E32, E34, E36, E38, E39, E46, E52, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, With headlight range control....3668
  Sprayer for air conditioner E39 E46 E53....3669
  Turn Signals, E39....3670
  Xenon light does not switch on E38 E39 with xenon light (option 522)....3671
64 - HEATING & AIR CONDITIONING....3674
  0000. . . Checking water drain under brake booster for contamination, cleaning if necessary....3679
  1711530 Removing and installing cassette (condenser for air conditioner)....3682
  6100... Safety information on handling hybrid cars....3690
  64 operating fluid overview....3694
  6400... Overview of A _ C service station....3697
  6400... Overview of refrigerant oil to be filled....3698
  6411200 Removing and installing _ replacing heater (heater)....3704
  6411205 Removing and installing _ replacing heater (automatic air conditioner)....3708
  6411206 Removing and installing _ replacing heater (A _ C control)....3712
  6411207 Replacing heater core (heating)....3713
  6411208 Replacing heater core (automatic A _ C)....3714
  6411219 Replacing heater core (air conditioner control)....3720
  6411222 Replacing limit switch for fan of heater _ air conditioner....3724
  6411260 Removing and installing _ replacing auxiliary water pump....3726
  6411271 Replacing water valve for heater....3727
  6411321 Replacing front plate (air conditioner controls)....3730
  6411322 Replacing front plate (air conditioner control)....3731
  6411324 Replacing pushbutton covers for heater controls....3732
  6411748 Removing and installing heater controls (A _ C control)....3733
  6411749 Removing and installing _ replacing heater controls (automatic air conditioner)....3735
  6411772 Removing and installing _ replacing the rear fan completely....3737
  6411794 Removing and installing _ replacing the controller for the rear fan....3740
  6411820 Replacing servodrive of fresh air flaps (automatic A _ C, up to 03 _ 2000)....3741
  6411825 Replacing servodrive of recirculated air flaps (automatic A _ C)....3742
  6411829 Replacing servodrive of ventilation flaps (automatic A _ C)....3745
  6411839 Replacing servodrive of footwell flap (automatic A _ C)....3746
  6411845 Replacing servodrive of defrosting flaps (automatic A _ C)....3748
  6411847 Replacing servodrive of dynamic air flap (automatic A _ C, from 03 _ 2000)....3750
  6411850 Replacing servodrive of rear compartment flap (automatic A _ C, from 09 _ 97)....3752
  6411932 Replacing evaporator temperature sensor (A _ C control)....3754
  6411937 Replacing evaporator temperature sensor (climate control, from 03 _ 2000))....3756
  6411939 Replacing temperature sensor for heater....3758
  6411992 Removing and installing _ replacing solar sensor....3759
  6412 Venting latent heat accumulator (LWS)....3761
  6412. . . Bleeding independant heating (Thermo Top S)....3767
  6412... Flushing cooling system when replacing latent heat accumulator due to salt leaks....3769
  6412005 Checking function of independant heating (Thermo Top S)....3770
  6412051 Removing and installing complete auxiliary heater (Thermo Top Z _ C)....3772
  6412052 Replacing complete auxiliary heater (Thermo Top Z _ C)....3774
  6412500 Removing and installing _ replacing complete heater (Thermo Top S)....3775
  6412505 Removing and installing _ replacing glow element (Thermo Top S)....3777
  6412510 Removing and installing _ replacing flame detector (Thermo Top S)....3780
  6412520 Removing and installing _ replacing control unit with heat exchanger (Thermo Top S)....3781
  6412530 Removing and installing _ replacing combustion air blower (Thermo Top S)....3783
  6412535 Removing and installing _ replacing burner insert (Thermo Top S)....3785
  6412540 Removing and installing _ replacing circulation pump (Thermo Top S)....3787
  6412590 Removing and installing or replacing muffler....3788
  6412600 Removing and installing or replacing fuel pump....3790
  6412650 Removing and installing _ replacing receiver _ Telestart of independent heating....3791
  6412700 Removing and installing _ replacing latent heat accumulator....3793
  6412730 Removing and installing _ replacing temperature sensor for latent heat accumulator....3796
  6412750 Removing and installing _ replacing auxiliary water pump for latent heat accumulator....3797
  6412760 Removing and installing _ replacing non-return valve for latent heat accumulator....3800
  6412770 Removing and installing _ replacing changeover valve for latent heat accumulator....3804
  6422140 Removing and installing _ replacing fresh-air grill on front door trim panel....3808
  6422161 Removing and installing _ replacing center fresh-air grill....3810
  6422190 Removing and installing _ replacing fresh-air grill in rear of car....3813
  6431... Removing and installing _ replacing air duct for microfilter on left or right....3815
  6431010 Replacing microfilter for interior ventilation....3816
  6450... A _ C performance test....3818
  6450... Instructions for handling R 134a refrigerant....3820
  6450... Instructions for handling refrigerant oil (for refrigerant R 134a)....3822
  6450... Leak detection with forming gas....3824
  6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)....3834
  6450... Safety informations for handling refrigerant oil....3838
  6450... Safety informations for handling tetrafluorethane refrigerant R134a....3840
  6450010 Drawing off, evacuating and filling air conditioning (R134a)....3842
  6451001 Cleaning evaporator....3849
  6451002 clean evaporator (automatic air conditioning)....3852
  6451522 Removing and installing _ replacing expansion valve (air-conditioning)....3856
  6451591 Removing and installing _ replacing evaporator....3859
  6451592 Removing and installing _ replacing evaporator (A _ C control)....3863
  6452... Instructions for opening and part replacement in refrigerant circuit....3867
  6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....3870
  6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)....3878
  6452520 Removing and installing _ replacing complete A _ C compressor....3884
  6453... Instructions for desiccant insert replacement....3887
  6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....3889
  6453510 Removing and installing _ replacing dryer flask for heating and air conditioning system....3891
  6453550 Removing and installing or replacing condenser for air conditioner....3893
  6499. . . Overview of defects for independent heating Thermo Top S....3895
  A _ C system, refrigerant amounts....3897
  Adaptive Headlights....3898
  Additional Heater with Controls....3918
  Air conditioning compressor....3919
  Auxiliary heating without function....3921
  Complaints about the integrated automatic heating and air conditioning E39 with integrated automatic heating and air conditionin....3924
  Compressor, E39....3926
  Draw off the contaminated R1234yf refrigerant and dispose of it....3927
  Exchange latent heat accumulator E39....3930
  Heater blower fails or runs permanently E39, E46, E53 with air conditioning (option 530) or automatic air conditioning (option 5....3935
  Heating and air-conditioning unit (evaporator), switching elements....3938
  Heavy smoke from the auxiliary heater E38 E39, M57 or M67....3939
  IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....3941
  Independent heater switches on by itself E38 E39 with option 536....3942
  Knocking noises when auxiliary heater is operating E38 _ M57, M67 E39 M47, M57....3944
  Loud noise generated from auxiliary electric fan E39....3949
  Main group 64....3953
  Musty odour from heating and air conditioning system, evaporator cleaning....3954
  Operating failure of latent heat accumulator E39....3958
  Replacing control panel for air conditioning system (IHKR) or automatic climate control (IHKA)....3960
  Residual heat utilisation restricted E39 M47 M57....3963
  The auxiliary heater will not switch off or switches on unexpectedly E39 M47 M57....3965
  The blower no longer works in a certain setting in the IHKR control panel E39 E53 with air conditioning....3972
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....3974
  6135900 Removing and installing _ replacing ringantenna of electronic immobiliser....3978
  6511030 Removing and installing _ replacing radio receiver....3981
  6511055 Removing and installing _ replacing radio receiver (with board monitor)....3984
  6511070 Removing and installing _ replacing CD-changer....3986
  6512070 Removing and installing _ replacing amplifier (HiFi system)....3987
  6513071 Removing and installing or replacing loudspeakers (rear shelf)....3989
  6550510 Removing and installing _ replacing video module for on-board monitor (saloon)....3991
  6552... Removing and installing _ replacing cassette drive....3993
  6552013 Removing and installing complete on-board monitor (widescreen)....3996
  6552023 Replacing panel for on-board monitor (control panel, widescreen)....3998
  6552043 Removing and installing _ replacing housing with drive for on-board monitor (widescreen)....4000
  6552510 Removing and installing on-board monitor....4001
  6552520 Replacing trim panel for on-board monitor (control panel)....4003
  6552530 Removing and installing _ replacing LC display for on-board monitor....4005
  6575570 Removing and installing _ replacing control unit for radio interior protection....4007
  6577016 Removing and installing airbag control unit....4009
  6577518 Replacing airbag control unit....4012
  6577550 Removing and installing _ replacing collision sensor for left or right side airbag....4013
  6577551 Removing and installing impact sensor for left or right side airbag (multiple restraint system 4)....4015
  6577552 Replacing impact sensor for left or right side airbag (multiple restraint system 4)....4017
  6581010 Removing and installing _ replacing multi-information display (MID or IRIS)....4018
  6590... Notes on handling navigation computers....4021
  6590001 Calibrating wheels for navigation system 1 (up to 9 _ 97, measured with distance travelled)....4023
  6590510 Removing and installing _ replacing navigation computer with CD drive....4025
  6590520 Removing and installing _ replacing receiver module for Global Positioning System....4026
  6590530 Removing and installing magnetic field sensor....4027
  6590540 Removing and installing _ replacing antenna for Global Positioning System (GPS)....4029
  6590550 Replacing CD _ DVD drive for navigation computer....4031
  Airbag triggering control....4035
  BMW Business radio C23 CD mode intermittently interrupted E38 E39....4036
  CD changer Malfunction....4038
  CD53 or MD53 radio (option 650 _ 651) Inoperable with ignition key in position 0 E39 E53....4040
  Copy-protected audio CD cannot be played E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E85....4043
  Cruise control intermittently inoperable E38 E39 E46....4044
  Exchange DSP amplifier E38 E39 with Professional DSP hifi system....4046
  False alarm by DWA caused by tilt alarm sensor E31 E32 E34 E36 E38 E39....4048
  Faults in navigation system operating software earlier than V 7.3 E38 US, E39 US with navigation system....4051
  Heating and air-conditioning unit (expansion valve), switching elements....4053
  Inadequate radio reception E31 E38 E39 E36 linewithout compact....4054
  Loading Operating Software E38 E39 with Navigation....4058
  MID flashes temporarily E38, E39....4061
  Magnetic roof rack E38 E39 with option 609....4063
  Navigation system Mk1 Fault manual....4065
  Navigation system does not start _ screen lights up brightly E38 E39 Japan (national version 807) and navigation system Alpine....4068
  New audio test CD for complaints about sound system playback All series....4072
  On-board monitor radio fault patterns E39 E46 E53 with on-board monitor radio (option 602) or with navigation system (option 609....4074
  On-board monitor stays dark E38 E39 with option 602 or 609 - only in conj. with option 818....4077
  Position inaccuracies in navigation system E38 E39 E46 with navigation system option 606 _ 609....4079
  Problems when installing navigation software E38, E39, E46, E52, E53, E65, E66 with radio navigation (option 606) or navigation....4084
  Problems with audio _ navigation CDs _ DVDs All series....4086
  Radio C53 MID (option 661) Distorted sound on CD reproduction from CD changer E39 E53....4089
  Radio C53 MID faults in cassette mode (option 661) E39, E53....4091
  Radio country code E31 E32 E34 E36 E39 E46, E53 with BMW Business CD radio (global receiver)....4093
  Radio fails E38 E39 National version Oceania with on-board monitor and GSM telephone....4095
  Radio functions in on-board monitor 169 (6.5) E38 E39 with on-board monitor and TV (option 602) or navigation system (option....4097
  Reception interference in on-board monitor radio E39 E46 E53 Euro with on-board monitor radio (option 602) or navigation system....4101
  Replace DSP amplifier and retrofit adapter cable for DSP amplifier E38 E39 with Professional DSP hifi system and telephone or ba....4103
  Replacing CD changer E39 E53 with BMW Business MID radio (option 661)....4109
  Retrofitting adapter cable for navigation computer E38 E39....4110
  Software errors in navigation system E38, E39, E46, E53 with navigation system (option 609) E46, E52 with radio navigation syste....4117
  System does not switch back to original mode after traffic news announcement E39 with BMW Business radio, E46 with BMW Reverse r....4120
  Test CD for audio systems....4122
  Volume of navigation instructions (option 609) too low E39 E46 E53....4124
  Wide-screen on-board monitor opens unexpectedly E38 E39....4127
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....4130
  6620520 Removing and installing _ replacing an ultrasonic transducer at front (Park Distance Control)....4131
  6620538 Removing and installing _ replacing a rear ultrasonic converter (center)....4132
  6620540 Removing and installing _ replacing a rear ultrasonic converter (side)....4133
  6620560 Removing and installing _ replacing signal sensor....4134
  New master key....4136
67 - ELECTRIC MOTOR....4148
  6713001 Replacing drive unit for electrically operated left or right door mirror....4149
  6713005 Replacing drive unit for electrically operated left or right door mirror (with memory)....4150
  6716010 Removing and installing _ replacing left headlight vertical aim adjuster (from 09 _ 2000)....4152
  6716010 Removing and installing _ replacing left headlight vertical aim adjuster (up to 09 _ 2000)....4154
  6716011 Removing and installing _ replacing left headlight vertical aim adjuster (xenon headlamp, from 09 _ 2000)....4157
  6716011 Removing and installing _ replacing left headlight vertical aim adjuster (xenon headlamp, up to 09 _ 2000)....4159
  6716015 Removing and installing _ replacing right headlight vertical aim adjuster....4162
  6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlamp)....4163
  6731541 Removing and installing _ replacing drive unit for head restraint adjustment (comfort seat, backrest completely removed)....4164
  6761510 Removing and installing or replacing drive with gear for actuating slide _ tilt sunroof....4168
  6762020 Removing and installing _ replacing flat motor for rear left or right power window lifter....4170
  6763511 Removing and installing _ replacing wiper motor....4173
  6765511 Removing and installing or replacing drive for sun roller blind....4175
  6766510 Removing and installing _ replacing lumbar support drive mechanism on front seat,....4179
  Trailer Hitch....4181
72 - BODY PARTS & ACCESSORIES....4182
  0000... Microencapsulated screws....4184
  0011... Information for handling the documents repair instructions, technical data, AZD....4185
  4100... Replacing blind rivets....4189
  4100513 Fix bolts on the new part....4194
  6100... Repairing airbag cables....4197
  72 Safety precautions and general information....4199
  7200... Replacing the seat belt clip....4201
  7200... Safety regulations for handling airbag system components....4202
  7200... Safety regulations for handling components with gas generators....4205
  7211... Check list for automatic seat belt....4208
  7211... Checking automatic seat belt....4211
  7211030 Removing and installing or replacing front left or right safety belt (complete unit)....4216
  7211102 Removing and installing or replacing all rear seat belts....4219
  7212... Airbag system....4223
  7212... Deactivation of airbags....4224
  7212... Notes on scrapping vehicles with gas generators (airbag system)....4229
  7212... Procedure after airbag deployment as result of an accident....4232
  7212... Safety regulations for handling airbag modules, airbag components and pyrotechnical seat belt tensioners....4237
  7212... Scrapping vehicles with passenger airbag and pyrotechnic belt tensioners....4238
  7212... Unlocking _ locking airbag plug connections....4239
  7212000 Removing and installing or replacing airbag module on passenger side....4249
  7212010 Removing and installing _ replacing airbag module on left or right front door....4256
  7212015 Removing and installing _ replacing airbag module on left or right rear door....4260
  7212020 Removing and installing _ replacing left or right ITS head airbag (model without slide _ tilt sunroof)....4262
  7212025 Removing and installing left or right ITS head airbag (model fitted with sliding _ tilting sunroof)....4277
  7212030 Removing and installing _ replacing left or right head airbag in rear compartment....4278
  7212035 Removing and installing _ replacing left or right head airbag in rear compartment (version with slide _ tilt sunroof)....4282
  8.1.1 Acoustic insulation system....4283
  Airbag Repair Instructions for belt tensioner and _ or side airbag triggering circuit E46 R50 _ R53 E53 E38, E39 E36 Z3 Z4....4284
  Airbag fault code 01 _ 0D (MRS3) Driver's airbag E38 E39....4286
  Airbag modules....4288
  AirbaglineSeat occupancy identification E39....4290
  Deactivating and reactivating airbags _ acoustic seat belt reminder....4292
  Drawbar load sign omitted All with options 235 and 3AC....4297
  Overview of the clips and unlocking tools for head airbag fastening....4298
  Seat Belts....4299
84 - COMMUNICATION SYSTEM....4301
  8411510 Removing and installing _ replacing eject box....4303
  8411520 Removing and installing _ replacing transceiver (fixed mounting)....4306
  8411530 Removing and installing _ replacing interface for D-Network car phone....4307
  8411600 Replacing cordless keypad handset....4309
  8411620 Removing and installing transceiver (cordless keypad handset)....4310
  8411622 Replacing transceiver (cordless keypad handset)....4311
  8421520 Removing and installing _ replacing line compensator (cellular phone)....4312
  8421530 Removing and installing _ replacing hands-free charging electronics....4314
  8450050 Removing and installing _ replacing basic antenna....4316
  8450055 Removing and installing _ replacing basic antenna (version with slide _ tilt sunroof)....4317
  Car telephone Professional....4318
  Hands-free set volume too low E38 E39 E46 with communications package (option 628), car phone GSM (option 629) or complete prep....4326
  Information on charging new batteries in cordless handset on GSM car phone E38 E39 E46 E53 with GSM car phone with cordless hand....4332
  Master document for airbag _ belt tensioner....4334
  Nokia mobile phone Telephone mute intermittently inactive E38 E39 E46....4336
  Replace radio (ALPINE) E39 with BMW Business radio (option 661) with CD-drive (option 650) or MD-drive (option 651)....4341
  Replace voice input system control unit (with DSP) E38 E39 with voice input system (SA 620), Professional DSP HiFi system (SA 67....4343
  Replace voice input system control unit (without DSP) E38 E39 with voice input system (option 620) and without Professional DSP....4345
  Siemens fixed telephone Cutout timer inoperative E38, E39, E53 with GSM car phone with cordless handset (option 630)....4347
  Siemens fixed telephone Various fault patterns E38, E39 E46 E53 with GSM car phone with cordless handset (option 630)....4351
  Siemens fixed telephone increased off-load current E39, E53 with GSM car phone with cordless keypad handset (option 630) and BM....4357
  Test cable for telephone transceiver E31 E32 E34 E36 E38 E39....4360
  ULF universal charging and hands-free facility....4361
97 - VEHICLE PERSERVATION....4366
  Main group 97....4367
99 - PAINT....4368
  4100... Information _ warning labels....4369
  6100... Notes on handling the high pressure cleaner....4374
  6400... Information on using cleaning agent _ paints (personal protection equipment)....4384
  99 Notes on using temperature-controlled infra-red radiators....4402
  99 operating fluid overview....4407
  9900... General instructions on paintwork....4412
  9900... Touching up paintwork damage....4417
  New BMW paint brochure....4427