BMW 2 Series Gran Coupé (F44) Repair Service Manual 2019 & UP
Complete service repair manual with Electrical Wiring Diagrams for 2019-present BMW 2 Series Gran Coupé (218i, 220i, 228i xDrive, M235i xDrive, 220d), with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW 2 Series Gran Coupé 218i, 220i, 228i xDrive, M235i xDrive, 220d Petrol & Diesel engines (F44 series) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Petrol engines
Model Years Engine Power Torque 0–100 km/h (0-62 mph)
218i 2019– B38B15 1.5 L I3 turbo 103 kW (138 hp) at 4,600–6,500 rpm 220 N⋅m (162 lb⋅ft) at 1,480–4,200 rpm 8.7 s
220i 2020– B48A20 2.0 L I4 turbo 144 kW (193 hp) at 5,000–6,000 rpm 280 N⋅m (207 lb⋅ft) at 1,350–4,600 rpm 7.6 s
228i xDrive 2019– B48A20 2.0 L I4 turbo 170 kW (228 hp) at 5,000–6,000 rpm 350 N⋅m (258 lb⋅ft) at 1,450–4,500 rpm 6.0 s
M235i xDrive B48B20 2.0 L I4 turbo 225 kW (302 hp) at 5,000–6,250 rpm 450 N⋅m (332 lb⋅ft) at 1,750–4,500 rpm 4.9 s
Diesel engines
Model Years Engine Power Torque 0–100 km/h (0-62 mph)
220d 2019– B47D20 2.0 L I4 turbo 140 kW (188 hp) at 4,000 rpm 400 N⋅m (295 lb⋅ft) at 1,750–2,500 rpm 7.5 s
PRODUCT DETAILS:
Total Pages: 4,814 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
000 - MAINTENANCE & GENERAL NOTES....3
0 Overview of tightening torques....6
0 operating fluid overview....7
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers....21
0000... When driving on a race track....25
0000... Work instruction for removing the protective film....31
0000604 Fuel filter service....33
0000612 Service - front brakes....39
0000618 Service - brake fluid....64
0001... Symbols used and information in repair instructions....73
5.1.1 Axles....78
7.1.1 Installation safety of the seat belts _ seat belt buckles....81
7.1.2 Status of the seat belts _ seat belt buckles....85
7.1.3 Belt force limiter....88
7.1.4 Seat belt tensioner....89
7.1.5 Airbag....90
7.1.6 Supplementary restraint systems (SRS)....93
7.11 Odometer (if present)....94
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)....95
Abbreviations....96
Addition to special tools cabinet All model series....100
Arguments pertaining to engine oil consumption....102
Brake fluid - Operating Fluids Specification....105
Brake fluid service - extension of the first brake fluid interval to 36 months....106
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)....108
CBS general - Reset is lost....110
Changed emissions test indicator BMW Condition Based Service....111
Emergency Services (BMW _ MINI) from issue September 2009....112
Engine oil - varying colours _ smell after initial filling in the works....113
Engine oil service - countries with higher levels of dust Check the air filter element for contamination....114
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator....115
Extract from BMW Group Standard?GS?90003-2....116
FEB-FEB-NED-TESTMODULE-AKTUELL....118
Foil....119
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries....120
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)....126
Handling the acoustic camera....129
IMIB_Next....131
Ignition key data tapping on CBS vehicles....134
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)....140
Introduction of new service interval for ECE countries (RDE diesel fuel)....142
List of contents....145
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2....147
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2....148
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2....149
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2....150
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2....151
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2....152
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2....153
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2....154
Main group 00....155
New Maintenance Records service booklet and maintenance documentation All models....156
Parking brake function check - new procedure in the standard service scope _ rear brake service....158
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)....160
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)....162
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)....168
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles....170
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6....174
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6....187
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with diesel engines....200
Workshop Equipment - Planning Documentation....208
Workshop equipment sales....209
011 - ENGINE ....210
11 operating fluid overview....213
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location....215
1100 Overview of Technical Data....217
1100 Overview of tightening torques....227
1100... Engine oil consumption measurement....231
1100... Overview of consumables (Electronic Parts Catalogue)....232
1100300 Engine oil consumption measurement....238
1111 Overview of Technical Data....246
1111 Overview of tightening torques....248
1112 Overview of Technical Data....254
1112 Overview of tightening torques....257
1112... Clean intake plenum (B37, B47)....271
1112631 replace cylinder head (cylinder head removed)....277
1112729 Checking cylinder head for watertightness (cylinder head dismantled)....293
1113 Overview of tightening torques....299
1114 Overview of Technical Data....306
1114 Overview of tightening torques....307
1116 Overview of tightening torques....312
1121 Overview of Technical Data....313
1122 Overview of tightening torques....318
1123 Overview of tightening torques....320
1124 Overview of tightening torques....322
1125 Overview of Technical Data....326
1127 Overview of tightening torques....337
1128 Overview of tightening torques....339
1130 Overview of tightening torques....342
1131 Overview of tightening torques....343
1131... Notes on checking and adjusting the timing (B36, B37, B38, B46, B47, B48)....355
1141 Overview of tightening torques....358
1142 Overview of tightening torques....365
1143 Overview of tightening torques....378
1151 Overview of tightening torques....379
1153 Overview of tightening torques....383
1161 Overview of Technical Data....390
1161 Overview of tightening torques....391
1161730 BMW leakage test for differentiated intake system....399
1165 Overview of tightening torques....403
1165... Test steps in the event of turbocharger damage....416
1165020 Damage on the exhaust turbocharger due to obstructed oil supply lines....417
1166 Overview of tightening torques....423
1171 Overview of tightening torques....424
1179 Overview of tightening torques....428
6.1.9 Engine performance....430
9.0 BMW Longlife-17 FE+....431
Adjust the installation position of the exhaust-gas recirculation valve....433
BMW Quality Longlife-04 All....434
Check the exhaust-gas recirculation valve (EGR) with the endoscope (video)....435
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster....438
Crankshaft and Bearings....439
Emissions-control, Lambda oxygen sensor....440
Engine identification....441
Fan....451
Intake manifold....452
Leak-testing the air-intake system....453
Main group 11....456
Mandrel....457
Pin....466
Vacuum supply All models....468
When replacing the exhaust-gas recirculation cooler....472
When replacing the intake plenum....474
012 - ENGINE ELECTRICAL SYSTEM....476
1100... Handling components after flood damage....477
1200... Instructions for removal and replacement of control units....479
1214705 Programming the control unit (DME _ DDE)....483
1231 Overview of tightening torques....484
1241 Overview of tightening torques....487
1241041 Replacing the engagement solenoid switch....490
1242540 Replacing safety battery terminal (SBK)....492
1251 Overview of tightening torques....499
1252 Overview of tightening torques....503
1261 Overview of tightening torques....507
013 - FUEL PREPARATION & CONTROL....510
13 operating fluid overview....511
1332051 Replacing the fuel filter....512
1351 Overview of tightening torques....519
1352 Overview of tightening torques....522
1353 Overview of tightening torques....523
1362 Overview of tightening torques....536
1371000 Remove and install intake silencer housing....549
Fuel Pump with Drive and Pipes....553
Group 13....554
Main group 16....555
016 - FUEL SUPPLY....556
1600005 Draining and filling fuel tank....557
Accidental refuelling with petrol....561
017 - COOLING....565
17 operating fluid overview....566
1700... Instructions for working on cooling system....569
1710 Overview of tightening torques....574
1722 Overview of tightening torques....577
Fill cooling system....581
Main group 17....582
Vent cooling system....583
018 - EXHAUST SYSTEM....584
18 operating fluid overview....585
1800 Overview of tightening torques....586
1810080 Replacing one exhaust cover....590
1810085 Replacing all exhaust covers....594
1820 Overview of tightening torques....598
1821 Overview of tightening torques....605
1840 Overview of tightening torques....606
8.2.1.1 Emission control systems....608
8.2.1.2 Gaseous emissions....613
8.2.2.1 Emission control devices....614
8.2.2.2 Exhaust gas opacity vehicles, vehicles registered or in operation prior to 01.01.1980 are excluded....617
Clean diesel particulate filter....619
Exhaust standard EURO 4 and E-OBD for diesel engines....620
Renewing diesel particulate filter of flexible tube....627
021 - CLUTCH....628
3.0 ATE brake cylinder paste, grease in the clutch region....629
Main group 21....630
022 - ENGINE & TRANSMISSION MOUNTING....631
2211 Overview of tightening torques....632
Gauge 21 2 070 All Model Series....637
Main group 22....638
023 - MANUAL GEARBOX....639
1.0 General information about manual gearbox oil....640
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997....641
23 operating fluid overview....643
2300 Overview of tightening torques....646
4.0 transmission fluid for manual gearboxes....648
5.0 transmission fluid for manual gearboxes....653
Main group 23....654
Synchronization GS6-53DZ....655
Transmission in general S7S 47BG....656
024 - AUTOMATIC TRANSMISSION....657
23 Transmission designations....658
23 Universal transmission retaining bridge....670
23.. Universal BMW transmission take-up....674
24 operating fluid overview....678
2411 Overview of tightening torques....681
Interior Shift Elements....683
Main group 24....684
Planetary gear drive....686
Shift Clutches....687
Shift Valves, Parking Lock....688
Wire Harness, Shift Elements and Sensor....689
025 - GEARSHIFT....690
Group 25....691
026 - PROPELLER SHAFT....692
26 operating fluid overview....693
Group 26....694
027 - TRANSFER BOX....695
27 operating fluid overview....696
Main group 27....698
028 - TWIN_CLUTCH GEARBOX (DKG)....699
1.0 Transmission oil for DKG GS7D36SG....700
28 operating fluid overview....702
Main group 28....703
031 - FRONT AXLE, FRONT SUSPENSION....704
31 operating fluid overview....705
3100 Mobile table lift....706
3100... Notes on repairing threads....709
3110000 Removing and installing complete front axle....711
3111506 Lowering _ raising front axle support....741
3160... Notes on removing and installing Low Profile band clamps....768
Main group 31....771
Replace wheel bearing....772
032 - STEERING & WHEEL ALIGNMENT....773
2.6 Electronic hydraulic steering (EPS)....774
32 operating fluid overview....776
3200 Overview of Technical Data....777
3221 Overview of Technical Data....838
Group 32....839
Memo from _________________....840
033 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE....842
0002001 Raising the vehicle using a vehicle lift....843
3100... Notes on wheel bearing replacement following accident damage....849
33 operating fluid overview....853
Assessment of the rubber mounts on axle components....855
Changing rear axle transmission fluid with the oil gun....858
Final drive oil - new oil quality from 07 _ 2011....859
Main group 33....860
034 - BRAKES....861
1.1.13 Brake pads....862
1.1.14 Brake drums, brake discs....864
1.1.6 Duo-servo parking brake....870
1.1.6 Electronic parking brake....874
1.1.6 Parking brake, operating lever, reversible ratchet....882
1.2.1 Service brake Effect....887
1.3.1 Auxiliary brake (emergency braking) Effect....893
1.4.1 Parking brake Effect....894
1.6 Antilock Brake System (ABS)....895
1.7 Electronic brake system (EBS)....897
34 operating fluid overview....898
3400027 Replacing fluid in brake system....901
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier....910
3411000 Removing and installing _ renewing brake pads on both front disc brakes....927
3421200 Removing and installing _ replacing both rear brake pads of disc brake....954
Group 34....968
Instruction for replacement brake pads _ brake discs....969
Modified wear limit for brake disc _ brake pad replacement....970
Turning brake disc....971
035 - PEDALS....974
Group 35....975
036 - WHEELS WITH TYRES....976
36 operating fluid overview....977
3610 Overview of tightening torques....978
3610300 Remove or install front or rear wheel....982
3611003 Resetting the RDC....995
3612... Notes and specifications for tyre _ wheel exchange....996
5.2.2 Wheels....998
5.2.3 Tyres....999
Group 36....1000
Inflating tyres with nitrogen (N2) All series....1001
Kinematics diagnosis system and environment....1003
Repairing runflat tyres All models....1084
Run Flat Indicator....1086
Wheels One-part alloy wheels....1096
Wheels Steel and aluminium strip wheels....1097
037 - INTEGRATED SUSPENSION SYSTEMS....1098
Group 37....1099
Main group 54....1100
Wheels Two-part alloy wheels....1101
041 - BODY....1102
41 operating fluid overview....1105
4100... 0 Contents of Body, General....1113
4100... Blind rivet....1116
4100... Corrosion protection....1117
4100... EMC screws....1119
4100... Enter vehicle identification number....1120
4100... Filler S1....1122
4100... Grinding aluminium components....1123
4100... Grinding steel parts....1125
4100... Handling airbags and restraint systems....1126
4100... Handling electrical system and electronics....1127
4100... Information on hazards....1129
4100... Information on metal filler....1131
4100... Information on vehicle protection....1132
4100... Installation solution for straight shank _ hexagon rivet nut....1133
4100... Installing a cavity sealing with 2-component PU cavity foam....1136
4100... Installing cavity sealing (expanded)....1142
4100... Installing cavity sealing (not expanded)....1144
4100... Materials science....1145
4100... Notes on adhesive?K1....1148
4100... Notes on adhesive?K2....1151
4100... Notes on adhesive?K3....1154
4100... Notes on adhesive?K4....1156
4100... Notes on adhesive?K5....1158
4100... Notes on adhesive?K6....1161
4100... Notes on cleaning agent?R1....1163
4100... Notes on repairing threads....1164
4100... Opening bonded connections....1165
4100... Opening brazed connections....1167
4100... Opening rivet connections....1168
4100... Opening welded connections....1170
4100... Overview of adhesive cartridge guns....1172
4100... Overview of consumables (Electronic Parts Catalogue)....1174
4100... Punch rivets....1179
4100... Quality standard....1181
4100... Reinforcement plate with stud bolt (bonded or welded)....1182
4100... Repair methods, repair stages 1....1188
4100... Repair solution for straight shank _ hexagon rivet nut....1189
4100... Repair techniques, repair stage 2....1193
4100... Repair techniques, repair stage 3....1194
4100... Repairing plastic components....1196
4100... Safety at work....1198
4100... Safety instructions for handling magnets....1202
4100... Separating cut determination with a template....1204
4100... Setting blind rivet nuts and bolts....1206
4100... Soldering steel components....1207
4100... Spot-weld bonding steel components....1209
4100... Spray gun for cavity sealant....1212
4100... Straightening aluminium component on the outer skin....1215
4100... Straightening aluminium components in structure....1217
4100... Straightening steel components in the structure....1219
4100... Straightening steel components on the outer skin....1221
4100... Welding in reinforcement plate (sheet steel)....1223
4100... Welding steel components....1226
4100... Working with 2-component PU cavity foam....1229
4100... Workshop equipment (BMW and MINI vehicles)....1232
4105800 Releasing bonded folded seam connections....1237
4133040 Replacing front left or right side wall holder....1238
4133210 Removing and installing cross connection....1242
4133211 Replacing the cross connection....1248
4151... Notes on replacing the door....1256
4151004 Adjusting front door on left or right....1257
4151080 Removing and installing left or right front door....1261
4152080 Removing and installing rear left or right door....1266
4162000 Removing and installing rear lid....1270
4162001 Replacing tailgate....1285
4162014 Adjusting tailgate....1304
4162540 Removing and installing _ replacing both tailgate hinges (Tailgate removed)....1314
4162740 Adjusting both tailgate hinges (for work no. 41 62 014 _ 514)....1355
6.1.3 Fuel tank and fuel lines (including heater fuel tank and lines)....1395
Dent repairs without damaging paintwork....1400
EMC screws, general information....1402
Filler S1....1403
Fuel filler flap emergency release....1408
Gap dimensions, body....1409
Min _ max tolerance sample catalogue for paintwork and corrosion damage....1431
New repair methods ?Gluing _ Riveting? on steel bodies....1436
Reinforcement plate....1439
Repair of corrosion damage....1440
Transferring hole pattern....1442
Vehicle identification number, general....1445
Visible corrosion on vehicle add-on parts....1451
051 - BODY EQUIPMENT....1526
51 operating fluid overview....1532
5100... Notes on component bonding with adhesive tape....1534
5100... Overview of consumables (Electronic Parts Catalogue)....1537
5100... Safety instructions for working on cars with airbag systems....1539
5111050 Removing and installing _ replacing support for front bumper panel....1540
5111060 Removing and installing _ replacing support for front lower bumper panel....1563
5111141 Removing and installing _ replacing front lower section of bumper panel....1576
5111156 Remove and install front bumper panel....1594
5111157 Replace bumper panel, front....1606
5111183 Removing and installing ornamental grille in front bumper panel (left or right side)....1633
5111760 Removing and installing _ replacing the deformation element on the top left (Bumper panel removed)....1651
5111761 Removing and installing _ replacing deformation element on the top right (Bumper panel removed)....1677
5111780 Replacing the deformation element on the bottom left (Bumper panel removed)....1715
5111781 Replace the deformation element on the bottom right (Bumper panel removed)....1721
5112050 Removing and installing _ replacing support for rear bumper panel....1730
5112156 Removing and installing rear bumper panel....1739
5112157 Replace rear bumper panel....1748
5112164 Removing and installing _ replacing the rear bumper trim....1762
5112826 Removing and installing _ replacing rear top bumper guide (Bumper support removed)....1772
5112828 Removing and installing _ replacing rear left or right bumper guide (Bumper panel removed)....1777
5112840 Replacing the corner section of the left bumper guide (Bumper panel removed)....1784
5112841 Replacing corner section of right bumper guide (Bumper panel removed)....1788
5113000 Removing and installing _ replacing front grill centre section....1792
5113115 Removing and installing _ replacing the cowl panel cover (front)....1805
5113116 Remove and install cowl panel cover (rear)....1810
5114... General notes for labelling with adhesive films....1818
5114011 Replacing rear BMW badge....1826
5114111 Replacing model name plate, rear....1830
5114111 Replacing the model inscription, rear....1832
5116001 Removing and installing the exterior mirror on left or right front door....1837
5116002 Replacing the exterior rearview mirror on the front door on the left or right....1852
5116026 Replacing mirror glass for exterior mirror....1877
5116040 Removing and installing _ replacing housing on left or right exterior mirror....1881
5116041 Removing and installing _ replacing protective cap on left or right exterior mirror....1891
5116045 Removing and installing or replacing retaining ring on left or right exterior mirror....1895
5116063 Remove and install _ replace the interior mirror....1901
5116080 Removing and installing or replacing sun visor and left or right counter support....1905
5116100 Removing and installing _ replacing both sun visors and counter supports....1909
5116150 Remove and install the front storage compartment....1914
5116151 Replace front storage compartment....1924
5116160 Removing and installing center console trim....1936
5116163 Remove and install the rear centre console trim....1943
5116164 Replace the rear centre console trim....1947
5116165 Removing and installing complete centre console....1952
5116166 Replacing centre console....1971
5121003 Replacing front left or right lock striker....1990
5121004 Adjusting front left or right lock striker....1994
5121092 Removing and installing _ replacing the door lock of the driver's door....1995
5121111 Removing and installing _ replacing the door lock of the front passenger door....2026
5121125 Removing and installing _ replacing the outside door handle support including lock barrel, left or right....2043
5121140 Removing and installing _ replacing the complete lock barrel on the left or right front door....2076
5121170 Removing and installing _ replacing the outside door handle at the front left or right....2109
5121233 Removing and installing _ replacing the Bowden cable of the outside door handle at the front left or right....2115
5121235 Removing and installing _ replacing the Bowden cable for the inside door opener on the left or right front door....2146
5121280 Remove and install _ replace door stop of the front left or front right door....2162
5121300 Removing and installing _ replacing weather strip on outside of front door....2178
5121330 Removing and installing _ replacing the weather strip on the inside of the front door....2181
5122001 Replacing the rear left or right lock striker....2208
5122004 Adjusting rear left or right lock striker....2212
5123... Adjusting _ replacing bump stops....2213
5123004 Adjusting engine compartment lid catch (adjusting locking clips)....2218
5123131 Adjusting left or right striker on engine compartment lid....2219
5124004 Adjusting rear lid lock....2223
5124130 Removing and installing _ replacing striker for tailgate lock....2228
5124147 Replace button for tailgate activation....2234
5124301 Removing and installing _ replacing gas pressure spring for tailgate....2242
5124324 Removing and installing _ replacing right tension spring for tailgate....2250
5124325 Removing and installing _ replacing left tension spring for tailgate....2265
5131... General procedure for the disassembly and installation of bonded window glass....2275
5131... Materials for bonding window....2284
5131... Notes on window bonding repair kit....2287
5131... Remove windscreen with Roll Out 2000....2291
5131... Removing windows with a Spider....2299
5131... Removing windows with an oscillating knife....2305
5131... Window glass removal with wire pull handle....2308
5131000 Removing and installing windscreen....2311
5131011 Replace windscreen....2336
5131030 Removing and installing or replacing left or right gutter strip along windscreen....2363
5131200 Removing and installing rear window....2367
5131231 Replace rear window....2380
5132154 Adjusting left or right front side window....2393
5132170 Remove and install _ replace side window, front left or right....2400
5133003 Replacing power window regulator in the left or right front door....2420
5133066 Removing and installing the module carrier of the left front door....2442
5133070 Replace left front door module carrier....2456
5141000 Removing and installing left or right front door trim panel....2471
5141001 Replacing left or right front door trim panel....2482
5141018 Replacing speaker cover on left or right front door trim panel....2510
5141030 Removing and installing _ replacing decorative strip on front left or right door trim panel....2531
5141060 Removing and installing armrest on front door trim panel, left or right....2546
5141111 Replacing the driver's side handle recess....2560
5142000 Remove and install left or right rear door trim panel....2576
5143148 Removing and installing _ replacing trim panel for left or right door pillar (Top)....2587
5143150 Removing and installing _ replacing trim panel for left or right door pillar (bottom)....2592
5143221 Removing and installing _ replacing both trim panels for roof pillar (A-pillars)....2602
5143251 Removing and installing or replacing trim panel from rear left or right roof pillar (C-pillar)....2608
5143310 Removing and installing _ replacing left or right belt feed trim....2612
5143320 Remove and install _ replace left D-pillar trim panel,....2626
5144001 Removing and installing _ replacing headlining (for version w _ o panorama glass roof)....2631
5144011 Removing and installing _ replacing headlining (for version with panorama glass roof)....2678
5144915 Lower roofliner....2727
5144935 Lowering the headlining with panorama glass roof....2755
5146001 Remove and install trim panel for storage shelf....2785
5147 Overview of tightening torques....2803
5147000 Removing and installing _ replacing front left door sill cover strip (inner)....2811
5147101 Removing and installing _ replacing luggage compartment floor trim panel....2815
5147151 Removing and installing _ replacing left luggage compartment wheel arch panel....2820
5147161 Removing and installing _ replacing right luggage compartment wheel arch panel....2827
5147219 Removing and installing _ replacing the loading edge trim....2839
5147490 Removing and installing _ replacing underbody protection (front)....2846
5147491 Removing refitting _ replacing rear engine undercover....2851
5148001 Removing and installing _ replacing insulation lining on engine hood _ bonnet....2852
5149000 Removing and installing _ replacing the tailgate trim panel....2853
5164001 Removing and installing _ replacing the top air flap control....2859
5164012 Remove and install _ replace V support....2872
5164705 Rep. bottom automatic air flap control (after vehicle diagnosis)....2885
5171041 Removing and installing _ replacing rear left or right wheel arch cover....2920
5171322 Replace the left side sill trim panel M aerodynamic package....2928
5171323 Replace the right side sill trim panel M aerodynamic package....2939
5171447 Remove and install _ replace left or right side sill trim panel....2950
5171481 Removing and installing _ replacing tension strut....2959
5172... Sealing installation....2961
5172000 Replacing edge protection for left or right front door....2963
5176031 Removing and installing _ replacing the bonnet sealing at the front....2967
Front licence plate holder All models....2973
Information sticker exterior paintwork All Models....2975
Removing the windscreen....2977
Repair of damage caused by stone chips on the windshied....2979
052 - SEATS & MOTORCYCLE SEAT....2988
5224011 Removing and installing _ replacing left rear seat backrest....2989
5224012 Removing and installing _ replacing the right rear seat backrest....3000
5224252 Replace left backrest cover....3010
5224254 Replace right backrest cover....3028
5224262 Replace upholstery of left backrest....3042
5224264 Replace upholstery of right backrest....3061
5224272 Replacing frame of left rear seat backrest....3078
5224274 Replacing frame of right rear seat backrest....3098
5224312 Removing and installing _ replacing lock for left rear seat backrest....3113
5224313 Removing and installing _ replacing lock for right rear seat backrest....3127
5226005 Removing and installing _ replacing rear seat....3140
5226008 Removing and installing _ replacing backrest side section on left or right rear seat backrest....3141
6.2.6 Other seats....3149
Cleaning and care of leather in vehicles All model series....3150
Measures for leather complaints (seats)....3154
054 - SLIDE_TILT SUNROOF & SOFT TOP....3162
4100... Notes on the water drain hose of the slide _ tilt sunroof....3163
5123... Removing _ installing ball sockets with clip....3165
54 operating fluid overview....3174
5410... Repair instructions for bonded seals....3175
061 - GENERAL VEHICLE ELECTRICAL SYSTEM....3180
1200... Notes _ information on start assistance (jump starting)....3184
4.11 Electrical wires....3186
61 operating fluid overview....3187
6100... Battery charging calendar....3188
6100... Notes for disconnecting and connecting the vehicle battery....3189
6100... Safety instructions for handling vehicle battery....3191
6100730 Encode _ program control unit(s) (After vehicle test)....3192
6112... Information on intelligent battery sensor (IBS)....3194
6112001 Replace positive battery cable (from the battery to the power distributor)....3196
6113... Connector housing, LCC contact (load current contact)....3209
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin....3212
6113... Crimping Micro Power Quadlock contacts (MPQ)....3215
6113... Crimping Micro Quadlock System contacts (MQS)....3217
6113... Crimping annular contacts....3219
6113... Crimping stop parts....3220
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ....3224
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ....3227
6113... In-line plugs, 2-pin, System JPT ELA....3230
6113... In-line plugs, 4-pin, System DFK ELA....3232
6113... In-line plugs, 6- to 50-pin, System Elo....3234
6113... Inline connectors, 6-, 8-pin, System MQS....3237
6113... Inline plugs, 4-, 10-pin, System Elo....3239
6113... Opening plug housings and removing contacts of different plug systems....3241
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ....3244
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ....3248
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power....3250
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ....3252
6113... Special tools for wiring harness repairs....3254
6113... Unlocking and disconnecting different plug connections....3257
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles....3270
6114035 Rem.& install _ replace power distribution box front positive battery cable....3277
6120... Notes on AGM battery....3292
6120503 Vehicle battery - closed-circuit current monitoring....3296
6120900 Disconnecting and connecting battery earth lead....3297
6120908 Carrying out a voltage interruption of the 12-V battery....3303
6121010 Remove and install the vehicle battery....3305
6121017 Replacing vehicle battery - including registering battery exchange-....3316
6121028 Charging battery....3327
6121028 Recharge vehicle battery....3329
6121105 Removing and installing _ replacing battery tray....3333
6125... Assessing the transport capability of cell block in service workshops....3347
6125... Notes on repair of high-voltage battery unit....3350
6131037 Removing and installing _ replacing light control unit....3355
6131043 Removing and installing the FZD....3359
6131068 Removing and installing _ replacing the switch for front passenger airbag deactivation....3363
6131082 Removing and installing _ replacing switch for central locking system....3367
6131083 Removing and installing _ replacing switch for unlocking tailgate....3379
6131116 Replacing the rocker switch for side window operation....3392
6131117 Removing and installing _ replacing power window switch, driver's side....3396
6131174 Removing and installing operating facility for additional seat functions (left or right)....3400
6131197 Removing and installing operating facility for centre console....3412
6131251 Rem. & install audio operating facility....3418
6131327 Removing and installing _ replacing the shift knob of gear selector switch....3422
6131329 Replacing START-STOP button cover....3426
6131346 Replacing trim on gear selector switch and all trim of the operating facility in the centre console....3441
6131349 Replace the cap for the electromechanical parking brake?and cover below the gear selector switch....3460
6133050 Removing and installing _ replacing left fanfare horn....3466
6133055 Removing and installing _ replacing right fanfare horn....3480
6133060 Removing and installing _ replacing both fanfare horns....3496
6135... Notes on ESD protection (Electro Static Discharge)....3512
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)....3516
6135055 Remove and install ethernet switch....3523
6135177 Remove and install rain-light sensor....3530
6135179 Removing and installing the rain-light-solar-condensation sensor....3537
6135243 Removing and installing top non-contact tailgate opening sensor line....3545
6135245 Remove and install sensor line for bottom CA....3566
6135953 Remove and install _ replace interior aerial for Comfort Access (Front storage compartment) (after vehicle diagnosis)....3587
6135954 Remove and install _ replace interior aerial for Comfort Access....3599
6136605 Removing and installing _ replacing relay for fan control (after vehicle diagnosis)....3603
6161041 Replacing both wiper blades....3607
6161100 Removing and installing _ replacing both windscreen wiper arms....3611
6161270 Completely removing and installing the console for the windscreen wiper system including engine....3616
6171065 Replace the washer fluid reservoir for the window washer system....3624
6171100 Removing and installing _ replacing window washer pump....3637
Adapter cable for OBD socket All series....3650
Adapter cable, 3-pin All series....3651
Assessing the transport capability of high-voltage battery units in service workshops....3652
Automatic engine start-stop function....3653
Battery exchange in vehicles with a high-voltage system....3660
Battery master document....3661
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)....3670
Form for equipotential bonding screw connections....3673
Instructions for 12 V dual storage system....3675
Notes for opening and closing cable straps....3676
Notes on earth bonding screw connections....3677
Notes on handling the high-voltage battery unit in vehicles with water damage....3678
Notes on repair of high-voltage battery unit....3679
Overview of high-voltage battery unit cooling....3680
Peripherals box, 26-pin all models....3681
Replace the gel pad for rain-light-solar-condensation sensors....3682
Safety information for handling electric and hybrid vehicles....3685
Windscreen wipers making noises All models....3689
063 - LIGHTS....3691
4.1.1 Headlamps status and function....3693
4.1.2 Headlight alignment....3694
4.1.3 Headlamp switch....3695
4.1.5 Self-levelling suspension devices (if required)....3696
4.1.6 Headlight cleaning system (if required)....3697
4.2.1 Rear lights status and function....3698
4.3.2 Brake lights switch....3699
6310... Light patterns from different low-beam headlight types....3700
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)....3701
6310... Test requirements for headlights vertical aim adjustment....3702
6310004 Adjusting headlights....3703
6312... Headlight fogging fault pattern....3704
6312... Repairing headlights....3705
6312003 Removing and installing left headlight....3706
6312021 Remove and install both headlights....3707
6312141 Replacing left LED headlight (LED headlight, LED headlight AHL)....3708
6312147 Replacing both LED headlights (LED headlight, LED headlight AHL)....3709
6313750 Removing and installing _ replacing left side repeater mirror....3710
6314140 Replace rear reflector....3711
6317070 Removing and installing left fog light....3712
6317075 Removing and installing right fog light....3713
6321275 Remove and install rear left light of side panel....3714
6321277 Remove and install rear right light of side panel....3715
6321279 Remove and install rear left light of tailgate....3716
6321285 Removing and installing both rear lights of tailgate....3717
6325000 3. Removing and installing _ replacing the brake light....3718
6326000 Removing and installing _ replacing left or right number _ license plate light....3719
6326020 Removing and installing _ replacing both number plate lights....3720
6331003 Removing and installing _ replacing complete ceiling light....3721
6331007 Replacing front interior roof light....3722
6331050 Removing and installing _ replacing mirror light....3723
6331080 Removing and installing _ replacing luggage compartment light....3724
6331093 Remove and install _ replace the Door entry light in the door trim panel in rear left or right....3725
6331180 Replacing LED for front door trim panel light....3726
6331182 Replacing LED for front inner door opener....3727
6331340 Remove and install the LED module for the decorative trim on the left....3728
6399... Notes for replacing the protective cap of the headlight....3729
6399... Safety information for handling bulbs _ light sources (exterior lights)....3731
Adaptive Headlights....3733
Release _ pressing-off tool....3734
Remounting the LED module....3735
064 - HEATING & AIR CONDITIONING....3736
6100... Safety information on handling hybrid cars....3737
64 operating fluid overview....3745
6400... Overview of A _ C service station....3748
6400... Overview of refrigerant oil to be filled....3749
6411... Installing servodrive....3751
6450... A _ C performance test....3752
6450... Instructions for handling R1234yf refrigerant....3754
6450... Leak detection with forming gas....3756
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil....3766
6450... Safety information for handling refrigerant R1234yf....3769
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)....3771
6453... Instructions for desiccant insert replacement....3779
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers....3781
Draw off the contaminated R1234yf refrigerant and dispose of it....3783
Heating and air-conditioning unit (evaporator), switching elements....3786
Heating and air-conditioning unit (expansion valve), switching elements....3787
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)....3788
Main group 64....3789
Musty odour from heating and air conditioning system, evaporator cleaning....3790
065 - AUDIO, NAVIGATION, INFORMATION SYSTEMS....3794
6512... Install the correct navigation map (after replacing the head unit as from 07 _ 2015)....3795
6513070 Removing and installing _ replacing the speaker (on left or right window frame)....3797
6513100 Removing and installing _ replacing tweeter (In the left or right front door)....3809
6520090 Removing and installing or replacing aerial amplifier....3823
6577016 Removing and installing airbag control unit....3839
6577018 Replace airbag control unit....3861
6577522 Replace the front left sensor (after vehicle diagnosis)....3884
6577524 Replace front right sensor (after vehicle diagnosis)....3900
6577740 Removing and installing the sensor at the left-hand front door....3917
6581060 Removing and installing _ replacing outside temperature sensor....3929
CD changer Malfunction....3933
New audio test CD for complaints about sound system playback All series....3935
Problems with audio _ navigation CDs _ DVDs All series....3937
066 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION....3940
6620515 Removing and installing _ replacing on ultrasonic sensor at the front left (Park Distance Control (PDC)) (after vehicle diagnosis)....3941
6620516 Removing and installing _ replacing one ultrasonic sensor at the front right (Park Distance Control (PDC)) (after vehicle diagnosis)....3955
6620517 Removing and installing _ replacing one ultrasonic sensor at the front, centre, left (Park Distance Control (PDC)) (after vehicle diagnosis)....3969
6620519 Removing and installing _ replacing one ultrasonic sensor at the front, centre, right (Park Distance Control (PDC)) (after vehicle diagnosis)....3983
6620534 Removing and installing _ replacing rear left ultrasonic sensor (exterior) (Park Distance Control) (after vehicle diagnosis)....3997
6620535 Removing and installing _ replacing rear right ultrasonic sensor (exterior) (Park Distance Control) (after vehicle diagnosis)....4018
6620536 Removing and installing _ replacing rear middle left ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....4039
6620537 Removing and installing _ replacing rear middle right ultrasonic sensor (Park Distance Control (PDC)) (after vehicle diagnosis)....4060
6632523 Replace sensor for lane change warning left or right....4081
6633110 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front left....4102
6633120 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, front right....4107
6633140 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear left....4112
6633150 Removing and installing ultrasonic sensor for Parking Manoeuvring Assistant, rear right....4133
6653020 Removing and installing rear view camera....4154
6653060 Removing and installing left or right top view camera....4162
067 - ELECTRIC MOTOR....4169
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)....4170
6762000 Removing and installing or replacing flat motor for front left or right power window regulator....4179
071 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS....4194
7160051 Remove and install trailer tow hitch completely....4195
072 - BODY PARTS & ACCESSORIES....4216
0000... Microencapsulated screws....4217
4100... Replacing blind rivets....4218
4100513 Fix bolts on the new part....4223
6100... Repairing airbag cables....4226
72 Safety information and general information....4230
72 Safety precautions and general information....4232
7200... Replacing the seat belt clip....4234
7200... Safety regulations for handling components with gas generators....4235
7211... Check list for automatic seat belt....4238
7211... Check the 3-point automatic-reel belt....4241
7211... Checking automatic seat belt....4247
7211... Checklist for front seat....4252
7211422 Replace rear centre upper seat belt....4254
7212... Notes on scrapping vehicles with gas generators (airbag system)....4272
7212... Procedure after airbag deployment as result of an accident....4275
7212... Unlocking _ locking airbag plug connections....4281
8.1.1 Acoustic insulation system....4286
Deactivating and reactivating airbags _ acoustic seat belt reminder....4287
Overview of the clips and unlocking tools for head airbag fastening....4297
084 - COMMUNICATION SYSTEM....4298
8410012 Remove & install _ replace telematics control unit emergency battery....4299
8410522 Replacing the emergency battery for the telematics control unit under the headlining (with panorama glass roof) (after vehicle diagnosis)....4315
8431550 Removing and installing _ replacing hands-free microphone, driver's side (after vehicle diagnosis)....4331
8431552 Removing and installing _ replacing both hands-free microphones on the driver's and passenger's side (after vehicle diagnosis)....4335
Drawbar load sign omitted All with options 235 and 3AC....4340
097 - VEHICLE PERSERVATION....4342
Main group 97....4343
099 - PAINT....4344
0011... Information for handling the documents repair instructions, technical data, AZD....4345
4100... Information _ warning labels....4437
6100... Notes on handling the high pressure cleaner....4458
6400... Information on using cleaning agent _ paints (personal protection equipment)....4500
99 Notes on using temperature-controlled infra-red radiators....4569
99 operating fluid overview....4590
9900... General instructions on paintwork....4611
9900... Touching up paintwork damage....4632
Cosmetic repairs on wheel rims....4674
New BMW paint brochure....4854
