Toyota Land Cruiser, Land Cruiser Prado All Models Repair Service Manual 1998-2008

Complete service repair manual with Electrical Wiring Diagrams for Toyota Land Cruiser, Land Cruiser Prado All Models 1998-2008, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

1998-2008 Toyota Land Cruiser, Land Cruiser Prado All Models workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 12,123 pages / 1.5 GB
File Format: PDF / HTML
Language: English

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MAIN SECTIONS
New Car Features
INTRODUCTION
EXTERIOR APPEARANCE
MODEL CODE
MODEL LINE-UP
NEW MODEL OUTLINE
DEVELOPMENT OBJECTIVE
DESIGN
Exterior
Interior
MAIN EQUIPMENT
Exterior
NEW EQUIPMENT
Interior
MAIN MECHANISMS
Engine
Engine Immobiliser
Suspension
Independent Front Suspention
SAFETY FEATURES
SRS Airbag
Head Impact Protection Structure
Seat Belt
Crash Safety Body
ABS
Discharge Headlights
QUIETER OPERATION
Body
ENVIRONMENTAL MEASURES
LIST OF EQUIPMENT
Europe
Australia
G.C.C. Countries
General Countries
ENGINE
1FZ-FE Engine
Description
Engine Specification and Performance Curves
Major Differences
Engine Proper
Cooling System
Intake and Exhaust System
Fuel System
Ignition System
Engine Control System
2UZ-FE Engine
Description
Engine Specification and Performance Curves
Features of 2UZ-FE Engine
Engine Proper
Valve Mechanism
Lubrication System
Cooling System
Intake and Exhaust System
Fuel System
Ignition System
Serpentine Belt Drive System
Engine Control System
1HZ and 1HD-T Engine
Description
Engine Specification and Performance Curve (1HZ-Engine)
Engine Specification and Performance Curve (1HD-T Engine)
Major Differences
Engine Proper (1HZ Engine)
Valve Mechanism
Fuel System
Glow System
1HD-FTE Engine
Description
Engine Specification and Performance Curve
Major Differences
Engine Proper
Valve Mechanism
Lubrication System
Cooling System
Intake and Exhaust System
Turbocharger System
Fuel System
Intake Heater
Starting System
Engine Control System
CHASSIS
Clutch
Description
Clutch Cover
Clutch Housing
Clutch Disc
Master Cylinder and Accumulator
Manual Transmission
Description
A343F Automatic Transmission
Description
Torque Converter and Planetary Gear Unit
Electronic Control System
A442F Automatic Transmission
Description
Torque Converter and Planetary Gear Unit
Electronic Control System
Transfer
Description
Propeller Shaft
Description
Differential
Description
Front Differential (For IFS)
Rear Differential
Front Drive Shaft
Description
Axles
Front Axle
Rear Axle
Brakes
Description
Master Cylinder and Brake Booster
Front Brake
Rear Brake
Parking Brake
Brake Pedal
ABS
Suspension
Description
Independent Front Suspension (IFS)
Rear suspension
Active Height Control Suspension and Skyhook TEMS
Steering
Description
Rack and Pinion Steering Gear (For IFS)
Tilt Steering
Power Tilt and Power Telescopic Steering Column
Energy Absorbing Mechanism
BODY
Highly Rigid Body
High Strength Sheet Steel
Body Shell
Doors
Frame
Impact Absorbing Structure
Rust-Resistant Body
Anti-Corrosion Sheet Steel
Wax and Sealer
Under Coat
Anti-Chipping Application
Low Vibration, Low Noise Body
Sound Absorbing and Vibration Damping Materials
Cab Mounting
Window
Enhancement of Product Appeal
Bumper
Mud Guard
Tailgate Stopper
Door Check (Front and Rear Doors)
Back Door Lock
Seat Belt
BODY ELECTRICAL
Lighting
Description
Headlights
Interior Light Reminder System
Meter
Combination Meter
Air Conditioning
Description
Construction and Operation
Accessories
Description
Power Window
Wireless Door Lock Remote Control System
Engine Immobiliser System
SRS Airbag
Cruise Control System
Moon Roof
Outside Rear View Mirror
Seat Belt Warning System
APPENDIX
MAJOR TECHNICAL SPECIFICATIONS
New Car Features ( 2002.8 - )
GENERAL FEATURES
DESCRIPTION
OUTLINE OF NEW FEATURES
MODEL CODE
MODEL LINE-UP
NEW FEATURES
Exterior
Front Design
Rear Design
Side Design
Tire and Disc Wheel
Interior
Instrument Panel
Pillar Garnish and Roof Side Portion
2UZ-FE Engine
General
Major Difference
Intake and Exhaust System
Fuel System
Engine Control System
1FZ-FE Engine
General
Major Difference
TWC (Three-Way Catalytic Converter)
Cooling System
1HZ Engine
General
Major Difference
Intake and Exhaust System
Fuel System
Emission Control System
1HD-FTE Engine
General
Major Difference
Valve Mechanism
Intake and Exhaust System
Engine Control System
A750F Automatic Transmission
General
Torque Converter
Oil Pump
Planetary Gear Unit
Valve Body Unit
Electronic Control Unit
Shift Control Mechanism
Brake Control System (ABS with EBD, Brake Assist, A-TRC and VSC)
Steering (for Models with Rack-and-Pinion type Steering Gear)
Steering Gear
Vane Pump
VGRS (Variable Gear Ratio Steering) System
Body
Low Vibration and Low Noise Body
No.1 Rear Seat
Body Electrical System Control
Multiplex Communication System
System Operation
Combination Meter
General
System Diagram
Construction
Speed Warning System
Wiper System
General
Layout of Main Component
Vehicle Speed-Sensing, Adjustable Interval INT Function
Vehicle Speed Switching Function
Washer-Linked Wiper with Drip-Preventive Function
Raindrop Sensing Function
Multi Display (Only for Europe Model)
General
System Diagram
Layout of Main Component
Construction and Operation
Multi-Information Display
General
System Diagram
Display Portion
Switch
Door Lock Control System
SRS Airbag System
General
System Diagram
Layout of Main Component
Construction and Operation
Power Seat System (Only for Europe Model)
General
Layout of Main Component
Audio System
RSAS (Rear Seat Audio System)
Steering Pad Switch
MAJOR TECHNICAL SPECIFICATIONS
New Car Features ( 2003.8 - )
OUTLINE OF NEW FEATURES
MODEL CODE
MODEL LINE-UP
NEW FEATURES
ALL ENGINES
Cooling System
A750F AUTOMATIC TRANSMISSION
ATF WS
ATF Filling Procedures
BRAKE CONTROL SYSTEM (ABS with EBD, Brake Assist, A-TRC and VSC System)
MULTI DISPLAY
General
Layout of Main Components
Navigation System
Bluetooth Hands Free System
REAR VIEW MONITOR SYSTEM
General
Layout of Main Components
Operation
Handling Precaution
MAJOR TECHNICAL SPECIFICATIONS
New Car Features ( 2004.8 - )
OUTLINE OF NEW FEATURES
MODEL CODE
MODEL LINE-UP
NEW FEATURES
2UZ-FE ENGINE
Charging System
SHIFT CONTROL MECHANISM
General
Shift Lock System
MAJOR TECHNICAL SPECIFICATIONS
Repair Manual
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL INFORMATION ( 1999.8 - )
GENERAL INFORMATION ( 2000.8 - )
GENERAL INFORMATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
GENERAL INFORMATION ( 2002.8 - )
GENERAL INFORMATION ( 2003.8 - )
IDENTIFICATION INFORMATION
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 1999.8 - )
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 2000.8 - )
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 2002.8 - )
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 2003.8 - )
REPAIR INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATION ( 1999.8 - )
GENERAL INFORMATION ( 2000.8 - )
GENERAL INFORMATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
GENERAL INFORMATION ( 2002.8 - )
GENERAL INFORMATION ( 2003.8 - )
VEHICLE LIFT AND SUPPORT LOCATIONS
VEHICLE LIFT AND SUPPORT LOCATIONS ( 1999.8 - )
VEHICLE LIFT AND SUPPORT LOCATIONS ( 2000.8 - )
VEHICLE LIFT AND SUPPORT LOCATIONS ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
VEHICLE LIFT AND SUPPORT LOCATIONS ( 2002.8 - )
VEHICLE LIFT AND SUPPORT LOCATIONS ( 2003.8 - )
FOR ALL OF VEHICLES
PRECAUTION
PRECAUTION ( 1999.8 - )
PRECAUTION ( 2000.8 - )
PRECAUTION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
PRECAUTION ( 2002.8 - )
PRECAUTION ( 2003.8 - )
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
GENERAL INFORMATION ( 1999.8 - )
GENERAL INFORMATION ( 2000.8 - )
GENERAL INFORMATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
GENERAL INFORMATION ( 2002.8 - )
GENERAL INFORMATION ( 2003.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 1999.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2000.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 1999.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2000.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2002.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2003.8 - )
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATIONS USED IN THIS MANUAL ( 1999.8 - )
ABBREVIATIONS USED IN THIS MANUAL ( 2000.8 - )
ABBREVIATIONS USED IN THIS MANUAL ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
ABBREVIATIONS USED IN THIS MANUAL ( 2002.8 - )
ABBREVIATIONS USED IN THIS MANUAL ( 2003.8 - )
PREPARATION
CLUTCH
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
MANUAL TRANSMISSION (H151F)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
MANUAL TRANSMISSION (R151F)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
AUTOMATIC TRANSMISSION (A343F)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
AUTOMATIC TRANSMISSION (A442F)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
AUTOMATIC TRANSMISSION (A750F)
SST (Special Service Tools) ( 2002.8 - )
RECOMMENDED TOOLS ( 2002.8 - )
EQUIPMENT ( 2002.8 - )
LUBRICANT ( 2002.8 - )
LUBRICANT ( 2003.8 - )
TRANSFER (Full-Time 4WD Type)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
TRANSFER (Part-Time 4WD Type)
SST (Special Service Tools)
SST (Special Service Tools) ( 1998.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 1998.8 - )
EQUIPMENT
EQUIPMENT ( 1998.8 - )
LUBRICANT
SSM (Special Service Materials)
SSM (Special Service Materials) ( 1998.8 - )
PROPELLER SHAFT
SST (Special Service Tools)
EQUIPMENT
SUSPENSION AND AXLE
SST (Special Service Tools)
SST (Special Service Tools) ( 1998.8 - )
SST (Special Service Tools) ( 1999.8 - )
SST (Special Service Tools) ( 2000.8 - )
SST (Special Service Tools) ( 2002.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 1998.8 - )
RECOMMENDED TOOLS ( 1999.8 - )
RECOMMENDED TOOLS ( 2000.8 - )
RECOMMENDED TOOLS ( 2002.8 - )
EQUIPMENT
EQUIPMENT ( 1998.8 - )
EQUIPMENT ( 1999.8 - )
EQUIPMENT ( 2000.8 - )
EQUIPMENT ( 2002.8 - )
LUBRICANT
LUBRICANT ( 1999.8 - )
LUBRICANT ( 2000.8 - )
LUBRICANT ( 2002.8 - )
SSM (Special Service Materials)
SSM (Special Service Materials) ( 1999.8 - )
SSM (Special Service Materials) ( 2002.8 - )
BRAKE
SST (Special Service Tools)
SST (Special Service Tools) ( 1999.8 - )
SST (Special Service Tools) ( 2000.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 1999.8 - )
RECOMMENDED TOOLS ( 2000.8 - )
EQUIPMENT
EQUIPMENT ( 1999.8 - )
EQUIPMENT ( 2000.8 - )
LUBRICANT
LUBRICANT ( 1999.8 - )
LUBRICANT ( 2000.8 - )
STEERING
SST (Special Service Tools)
SST (Special Service Tools) ( 2002.8 - )
SST (Special Service Tools) ( 2003.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2002.8 - )
RECOMMENDED TOOLS ( 2003.8 - )
EQUIPMENT
EQUIPMENT ( 2002.8 - )
EQUIPMENT ( 2003.8 - )
LUBRICANT
SSM (Special Service Materials)
SSM (Special Service Materials) ( 2002.8 - )
SSM (Special Service Materials) ( 2003.8 - )
SUPPLEMENTAL RESTRAINT SYSTEM
SST (Special Service Tools)
SST (Special Service Tools) ( 2002.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2002.8 - )
RECOMMENDED TOOLS ( 2002.8 - )
EQUIPMENT
EQUIPMENT ( 2002.8 - )
BODY ELECTRICAL
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SSM (Special Service Materials)
BODY
SST (Special Service Tools)
SST (Special Service Tools) ( 2000.8 - )
SST (Special Service Tools) ( 2002.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2000.8 - )
RECOMMENDED TOOLS ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RECOMMENDED TOOLS ( 2002.8 - )
EQUIPMENT
EQUIPMENT ( 2000.8 - )
EQUIPMENT ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
EQUIPMENT ( 2002.8 - )
LUBRICANT
LUBRICANT ( 2002.8 - )
SSM (Special Service Materials)
SSM (Special Service Materials) ( 2000.8 - )
SSM (Special Service Materials) ( 2002.8 - )
WINCH
SST (Special Service Tools)
RECOMMENDED TOOLS
LUBRICANT
AIR CONDITIONING
SST (Special Service Tools)
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 1998.8 - )
RECOMMENDED TOOLS ( 2000.8 - )
EQUIPMENT
EQUIPMENT ( 1998.8 - )
EQUIPMENT ( 2000.8 - )
LUBRICANT
LUBRICANT ( 1998.8 - )
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
HOW TO DETERMINE BOLT STRENGTH ( 1998.8 - )
HOW TO DETERMINE BOLT STRENGTH ( 1999.8 - )
HOW TO DETERMINE BOLT STRENGTH ( 2000.8 - )
HOW TO DETERMINE BOLT STRENGTH ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
HOW TO DETERMINE BOLT STRENGTH ( 2002.8 - )
HOW TO DETERMINE BOLT STRENGTH ( 2003.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS
SPECIFIED TORQUE FOR STANDARD BOLTS ( 1998.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS ( 1999.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2000.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2002.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2003.8 - )
HOW TO DETERMINE NUT STRENGTH ( 1998.8 - )
HOW TO DETERMINE NUT STRENGTH ( 1999.8 - )
HOW TO DETERMINE NUT STRENGTH ( 2000.8 - )
HOW TO DETERMINE NUT STRENGTH ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
HOW TO DETERMINE NUT STRENGTH ( 2002.8 - )
HOW TO DETERMINE NUT STRENGTH ( 2003.8 - )
CLUTCH
SERVICE DATA
TORQUE SPECIFICATION
MANUAL TRANSMISSION (H151F)
SERVICE DATA
TORQUE SPECIFICATION
MANUAL TRANSMISSION (R151F)
SERVICE DATA
TORQUE SPECIFICATION
AUTOMATIC TRANSMISSION (A343F)
SERVICE DATA
TORQUE SPECIFICATION
AUTOMATIC TRANSMISSION (A442F)
SERVICE DATA
TORQUE SPECIFICATION
AUTOMATIC TRANSMISSION (A750F)
SERVICE DATA SERVICE DATA ( 2002.8 - )
TORQUE SPECIFICATION ( 2002.8 - )
TORQUE SPECIFICATION ( 2003.8 - )
TRANSFER (Full-Time 4WD Type)
SERVICE DATA
TORQUE SPECIFICATION
TRANSFER (Part-Time 4WD Type)
SERVICE DATA
SERVICE DATA ( 1998.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 1998.8 - )
PROPELLER SHAFT
SERVICE DATA
TORQUE SPECIFICATION
SUSPENSION AND AXLE
SERVICE DATA
SERVICE DATA ( 1998.8 - )
SERVICE DATA ( 1999.8 - )
SERVICE DATA ( 2000.8 - )
SERVICE DATA ( 2002.8 - )
SERVICE DATA ( 2003.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 1998.8 - )
TORQUE SPECIFICATION ( 1999.8 - )
TORQUE SPECIFICATION ( 2000.8 - )
BRAKE
SERVICE DATA
SERVICE DATA ( 1999.8 - )
SERVICE DATA ( 2000.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 1999.8 - )
TORQUE SPECIFICATION ( 2000.8 - )
STEERING
SERVICE DATA
SERVICE DATA ( 2002.8 - )
SERVICE DATA ( 2003.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2002.8 - )
TORQUE SPECIFICATION ( 2003.8 - )
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2002.8 - )
BODY ELECTRICAL
SERVICE DATA
BODY
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 1998.8 - )
TORQUE SPECIFICATION ( 1999.8 - )
TORQUE SPECIFICATION ( 2000.8 - )
TORQUE SPECIFICATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
TORQUE SPECIFICATION ( 2002.8 - )
WINCH
SERVICE DATA
TORQUE SPECIFICATION
AIR CONDITIONING
SERVICE DATA
SERVICE DATA ( 2002.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 1998.8 - )
TORQUE SPECIFICATION ( 2002.8 - )
DIAGNOSTICS
AUTOMATIC TRANSMISSION (A343F)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0500/42
P0710/38
P0715/67
P0753/62,P0758/63
P0773/64
P1700/61
P1760/77
Neutral Start Switch Circuit
Stop Light Switch Signal Circuit
O/D Main Switch & O/D OFF Indicator Light Circuit
Pattern Select Switch Circuit (PWR Mode Switch)
Pattern Select Switch Circuit (2nd Start Switch) & 2nd Start Switch Indicator Light Circuit
A/T. P. (Automatic Transmission Parking) Indicator Circuit
L4 Position Switch Circuit
AUTOMATIC TRANSMISSION (A442F)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
41
86
88
P0500/42
P0710/38
P0753/62,P0758/63
P0773/64
P1700/61
P1745/38
P1760/77
P1790/65
Neutral Start Switch Circuit Malfunction
Stop Light Switch Signal Circuit
O/D Main Switch & O/D OFF Indicator Light Circuit
O/D Cancel Signal Circuit
Pattern Select Switch Circuit (PWR Mode Switch)
Pattern Select Swtich Circuit (2nd Start Switch) & 2nd Start Switch Indicator Light Circuit
Water Temperature Switch Circuit
A/T.P. (Automatic Transmission Parking) Indicator Circuit
L4 Position Switch Circuit
ECT ECU Power Source Circuit
TT Terminal Circuit
AUTOMATIC TRANSMISSION (A750F for 1HD-FTE)
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2003.8 - )
PRE-CHECK ( 2002.8 - )
PRE-CHECK ( 2003.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
37 ( 2002.8 - )
38 (1) ( 2002.8 - )
61 (2) ( 2002.8 - )
62 (1) ( 2002.8 - )
62 (3) ( 2002.8 - )
63 (2) ( 2002.8 - )
63 (3) ( 2002.8 - )
68 ( 2002.8 - )
74 ( 2002.8 - )
77 (1) ( 2002.8 - )
Neutral Start Switch Malfunction ( 2002.8 - )
Stop Light Switch Signal Malfunction ( 2002.8 - )
Pattern Select Switch Circuit (PWR Mode Switch) ( 2002.8 - )
Pattern Select Switch Circuit (2nd Start Switch) ( 2002.8 - )
L4 Position Switch Circuit ( 2002.8 - )
ATF Temperature Sensor No.2 Circuit ( 2002.8 - )
Shift Solenoid Malfunction ( 2002.8 - )
A/T. P. (Automatic Transmission Parking) Indicator Circuit ( 2002.8 - )
PRECAUTION ( 2003.8 - )
AUTOMATIC TRANSMISSION (A750F for 2UZ-FE)
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2003.8 - )
PRE-CHECK ( 2002.8 - )
PRE-CHECK ( 2003.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
P0705 ( 2002.8 - )
P0710/38 ( 2002.8 - )
P0711 ( 2002.8 - )
P0717/37 ( 2002.8 - )
P0722/61 ( 2002.8 - )
P0724 ( 2002.8 - )
P0748/62 ( 2002.8 - )
P0751 ( 2002.8 - )
P0771 ( 2002.8 - )
P0776/63 ( 2002.8 - )
P0778/63 ( 2002.8 - )
P0781 ( 2002.8 - )
P0818 ( 2002.8 - )
P0973/62 ( 2002.8 - )
P0976/63 ( 2002.8 - )
P0985/74 ( 2002.8 - )
P1782 ( 2002.8 - )
P2714 ( 2002.8 - )
P2716/77 ( 2002.8 - )
P2757 ( 2002.8 - )
P2759/68 ( 2002.8 - )
Pattern Select Switch Circuit (PWR Mode Switch) ( 2002.8 - )
Pattern Select Switch Circuit (2nd Start Switch) ( 2002.8 - )
ATF Temperature Sensor No.2 Circuit ( 2002.8 - )
A/T. P. (Automatic Transmission Parking) Indicator Circuit ( 2002.8 - )
PRECAUTION ( 2003.8 - )
ACTIVE HEIGHT CONTROL SUSPENSION & SKYHOOK TEMS
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2000.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2000.8 - )
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
C1711 / 11 to C1713 / 13
C1718 / 18
C1718 / 18 ( 2000.8 - )
C1719 / 19
C1721 / 21, C1723 / 23
C1731 / 31 to C1736 / 36
C1741 / 41
C1743 / 43
C1751 / 51
C1761 / 61
C1762 / 62
C1762 / 62 ( 2000.8 - )
C1763 / 63, C1764 / 64
C1763 / 63, C1764 / 64 ( 2000.8 - )
C1781 / 81
C1782 / 82
C1783 / 83
C1786 / 86
C1787 / 87
C1788 / 88
C1789 / 89
C1794 / 94, C1795 / 95
C1796 / 96
Power Source Circuit
Height Control OFF Indicator Light Circuit
Height Control Indicator Light Circuit
Tc Terminal Circuit
Ts Terminal Circuit
ABS & HYDRAULIC BRAKE BOOSTER POWER SUPPLY SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
PRE-CHECK ( 2003.8 - )
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2003.8 - )
PARTS LOCATION
TERMINALS OF ECU
TERMINALS OF ECU ( 2003.8 - )
PROBLEM SYMPTOMS TABLE
C0200 / 31 to C0215 / 34
C0200 / 31 to C0215 / 34 ( 2003.8 - )
C0226 / 21 to C1226 / 26
C0278 / 11, C0279 / 12
C1237 / 37
C1241 / 41
C1242 / 42
C1243 / 43, C1245 / 45
C1244 / 44
C1248 / 48
C1249 / 49
C1251 / 51
C1252 / 52
C1253 / 53
C1254 / 54
C1256 / 56
C1257 / 57
Always ON
ABS Warning Light Circuit
BRAKE Warning Light Circuit
BRAKE Warning Light Circuit ( 2003.8 - )
BRAKE Warning Buzzer Circuit
Tc Terminal Circuit
Ts Terminal Circuit
Check for Fluid Leakage
POWER TILT AND POWER TELESCOPIC STEERING COLUMN
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
TERMINALS OF ECU ( 2000.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2000.8 - )
B2602
B2603
B2610
B2611
B2620
B2621
ECU Power Source circuit
Actuator Power Source circuit
Sensor Power Source Circuit
Tilt Motor circuit
Telescopic Motor circuit
Tilt and Telescopic Manual switch circuit
Speed Sensor Circuit ( 2000.8 - )
SUPPLEMENTAL RESTRAINT SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
B0100/13
B0100/13 ( 2002.8 - )
B0101/14
B0101/14 ( 2002.8 - )
B0102/11
B0102/11 ( 2002.8 - )
B0103/12
B0103/12 ( 2002.8 - )
B0105/53
B0105/53 ( 2002.8 - )
B0106/54
B0106/54 ( 2002.8 - )
B0107/51
B0107/51 ( 2002.8 - )
B0108/52
B0108/52 ( 2002.8 - )
B0110/43 ( 2002.8 - )
B0111/44 ( 2002.8 - )
B0112/41 ( 2002.8 - )
B0113/42 ( 2002.8 - )
B0115/47 ( 2002.8 - )
B0116/48 ( 2002.8 - )
B0117/45 ( 2002.8 - )
B0118/46 ( 2002.8 - )
B0121/B0122/26 ( 2002.8 - )
B0126/B0127/27 ( 2002.8 - )
B0130/63
B0130/63 ( 2002.8 - )
B0131/64
B0131/64 ( 2002.8 - )
B0132/61
B0132/61 ( 2002.8 - )
B0133/62
B0133/62 ( 2002.8 - )
B0135/73
B0135/73 ( 2002.8 - )
B0136/74
B0136/74 ( 2002.8 - )
B0137/71
B0137/71 ( 2002.8 - )
B0138/72
B0138/72 ( 2002.8 - )
B1100/31
B1100/31 ( 2002.8 - )
B1135/24 ( 2002.8 - )
B1140/32 ( 2002.8 - )
B1141/33 ( 2002.8 - )
B1148/36 ( 2002.8 - )
B1149/37 ( 2002.8 - )
B1153/25 ( 2002.8 - )
B1154/38 ( 2002.8 - )
B1155/39 ( 2002.8 - )
B1156/B1157/15
B1156/B1157/15 ( 2002.8 - )
B1158/B1159/16
B1158/B1159/16 ( 2002.8 - )
B1160/83 ( 2002.8 - )
B1161/84 ( 2002.8 - )
B1162/81 ( 2002.8 - )
B1163/82 ( 2002.8 - )
B1165/87 ( 2002.8 - )
B1166/88 ( 2002.8 - )
B1167/85 ( 2002.8 - )
B1168/86 ( 2002.8 - )
B1180/17 ( 2002.8 - )
B1181/18 ( 2002.8 - )
B1182/19 ( 2002.8 - )
B1183/22 ( 2002.8 - )
B1185/57 ( 2002.8 - )
B1186/58 ( 2002.8 - )
B1187/55 ( 2002.8 - )
B1188/56 ( 2002.8 - )
B1628/29 ( 2002.8 - )
Normal
Normal ( 2002.8 - )
SRS Warning Light Circuit Malfunction (Always lights up, when ignition switch is in LOCK position.)
SRS Warning Light Circuit Malfunction (Does not light up, when ignition switch is turned to ACC or ON.)
SRS Warning Light Circuit Malfunction ( 2002.8 - )
Tc Terminal Circuit
TC Terminal Circuit ( 2002.8 - )
POWER SEAT CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
+B Power Source Circuit
+B Power Source Circuit ( 2002.8 - )
ECU Power Source Circuit
ECU Power Source Circuit ( 2002.8 - )
Motor Circuit
Motor Circuit ( 2002.8 - )
Position Sensor Power Source Circuit
Position Sensor Power Source Circuit ( 2002.8 - )
Position Sensor Circuit
Position Sensor Circuit ( 2002.8 - )
Ignition Switch Circuit
PRE-CHECK ( 2002.8 - )
Ignition Switch Circuit ( 2002.8 - )
Power Seat Control Switch Circuit ( 2002.8 - )
WIRELESS DOOR LOCK CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
ECU Power Source Circuit
ECU Power Source Circuit ( 2002.8 - )
Ignition Switch Circuit
Door Unlock Detection Switch Circuit
Door Key Lock and Unlock Switch Circuit (Unlock Side)
Door Key Lock and Unlock Switch Circuit (Lock Side)
Key Unlock Warning Switch Circuit
Door Courtesy Switch Circuit
Taillight Relay Circuit
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
B1242 ( 2002.8 - )
THEFT DETERRENT SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
Indicator Light Circuit
ECU Power Source Circuit
Theft Deterrent Horn Circuit
Theft deterrent horn circuit ( 2002.8 - )
Horn Relay Circuit
Headlight Control Relay Circuit
Taillight Control Relay Circuit
Ignition Switch Circuit
Key Unlock Warning Switch Circuit
Key unlock warning switch circuit ( 2002.8 - )
Back Door Key Lock and Unlock Switch Circuit
Door Key Lock and Unlock Switch Circuit
Door Unlock Detection Switch Circuit
Door Courtesy Switch Circuit
Engine Hood Courtesy Switch Circuit
Engine hood courtesy switch circuit ( 2002.8 - )
Power source circuit ( 2002.8 - )
Security indicator circuit ( 2002.8 - )
CRUISE CONTROL SYSTEM (1FZ-FE, 1HD-T)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
11, 15
12
14
21
23
32
51
Stop Light Switch Circuit
Electronically Controlled Transmission Communication Circuit
Neutral start switch Circuit
ECU Power Source Circuit
Main Switch Circuit (Cruise Control Switch)
CRUISE MAIN Indicator Light Circuit
Diagnosis Circuit
Actuator Control Cable
CRUISE CONTROL SYSTEM (2UZ-FE, 1HD-FTE)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0500/21,23
P1520/52
P1565/32
P1566/54
P1566/55
Main Switch Circuit (Cruise Control Switch)
CRUISE MAIN Indicator Light Circuit
CRUISE CONTROL SYSTEM ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECM
PROBLEM SYMPTOMS TABLE
P0500/21
P0571/52
P0607/54
Main Switch Circuit (Cruise Control Switch)
CRUISE MAIN Indicator Light Circuit
ENGINE IMMOBILISER SYSTEM (2UZ-FE)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
B2785/99
B2791/99
B2795/99
B2796/99
B2797/99
B2798/99
ENGINE IMMOBILISER SYSTEM ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECM
PROBLEM SYMPTOMS TABLE
B2780
B2784
B2793
B2794
B2795
B2796
B2797
B2798
B2799/99
Power source circuit
Security Indicator Light Circuit
Diagnosisi Circuit
BODY CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
Power source circuit
Power source circuit (Body ECU) ( 2002.8 - )
Ignition switch power source circuit
Ignition switch power source circuit (Body ECU) ( 2002.8 - )
Illumination circuit
Illumination circuit ( 2002.8 - )
Rear wiper and washer switch circuit
Rear wiper motor and relay circuit
Light control switch circuit
Light control switch circuit ( 2002.8 - )
Taillight relay circuit
Taillight relay circuit ( 2002.8 - )
Headlight relay circuit
Headlight relay circuit ( 2002.8 - )
Key unlock warning switch circuit
Key unlock warning switch circuit ( 2002.8 - )
Power main relay circuit
Door lock control switch circuit
Door courtesy switch circuit
Door courtesy switch circuit ( 2002.8 - )
Door lock motor and relay circuit
Door unlock detection switch circuit
Door key lock and unlock switch circuit
Memory switch circuit (W/ memory)
Stop light switch circuit
Brake fluid level warning light circuit
Neutral Start Switch Circuit
Neutral start switch circuit ( 2002.8 - )
Diagnosis Circuit
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
B1244 ( 2002.8 - )
Double lock position switch circuit ( 2002.8 - )
Double lock motor circuit ( 2002.8 - )
Headlight dimmer switch circuit ( 2002.8 - )
Parking brake switch circuit ( 2002.8 - )
Driver seat buckle switch circuit ( 2002.8 - )
DRL relay circuit ( 2002.8 - )
Wireless door lock control circuit ( 2002.8 - )
Open door warning light circuit ( 2002.8 - )
MULTIPLEX COMMUNICATION SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - )
B1211 ( 2002.8 - )
B1213 / 13
B1213 ( 2002.8 - )
B1214 ( 2002.8 - )
B1215 / 15
B1245 ( 2002.8 - )
B1249 ( 2002.8 - )
B1269 ( 2002.8 - )
B1272 / 72
B1272 ( 2002.8 - )
B1276 / 76
B1276 ( 2002.8 - )
B1279 ( 2002.8 - )
AIR CONDITIONING SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
RrDEF, FACE
RrDEF, FACE ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, B/L
RrDEF, B/L ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, FOOT
RrDEF, FOOT ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, F/D
RrDEF, F/D ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrACSW, FOOT
RrACSW, FOOT ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrACSW, FACE
RrACSW, FACE ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, DEF
RrDEF, DEF ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, FRS
RrDEF, FRS ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrACSW, HI
RrACSW, HI ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, REC
RrDEF, REC ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, LO
RrDEF, LO ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrACSW, REC
RrACSW, REC ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, M1
RrDEF, M1 ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrDEF, M2
RrDEF, M2 ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
RrACSW, M1
RrACSW, M1 ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
Back Up Power Source Circuit
Back Up Power Source Circuit ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
Back Up Power Source Circuit ( 2002.8 - )
ACC Power Source Circuit
ACC Power Source Circuit ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
Blower Motor Circuit
Blower Motor Circuit ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
Blower Motor Circuit ( 2002.8 - )
Compressor Circuit
Compressor Circuit ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
Compressor Circuit ( 2002.8 - )
11 ( 2002.8 - )
12 ( 2002.8 - )
13 ( 2002.8 - )
14 ( 2002.8 - )
17 ( 2002.8 - )
19 ( 2002.8 - )
21 ( 2002.8 - )
22 ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
22 ( 2002.8 - )
23 ( 2002.8 - )
26 ( 2002.8 - )
31, 41 ( 2002.8 - )
32, 42 ( 2002.8 - )
37, 47 ( 2002.8 - )
41 ( 2002.8 - )
42 ( 2002.8 - )
47 ( 2002.8 - )
IG Power Source Circuit ( 2002.8 - )
ANTI-LOCK BRAKE SYSTEM ( 2000.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
TERMINALS OF ECU
Tc Terminal Circuit
ABS & VEHICLE STABILITY CONTROL (VSC) & BRAKE ASSIST (BA) SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING ( 1999.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2000.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 1999.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK ( 1999.8 - )
PRE-CHECK ( 2000.8 - )
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 1999.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2000.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2003.8 - )
PARTS LOCATION ( 1999.8 - )
PARTS LOCATION ( 2000.8 - )
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU ( 1999.8 - )
TERMINALS OF ECU ( 2000.8 - )
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE ( 1999.8 - )
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
C0200 / 31 to C0215 / 34 ( 1999.8 - )
C0200 / 31 - C1239 / 39 ( 2002.8 - )
C0200 / 31 - C1239 / 39 ( 2003.8 - )
C0226 / 21 to C0256 / 24 ( 1999.8 - )
C0226 / 21 to C0256 / 24 ( 2002.8 - )
C0278 / 11, C0279 / 12 ( 1999.8 - )
C0278 / 11, C0279 / 12 ( 2002.8 - )
C1201 / 51 ( 1999.8 - )
C1201 / 51 ( 2002.8 - )
C1203 / 53 ( 1999.8 - )
C1203 / 53, 59 ( 2002.8 - )
C1207 / 37 ( 1999.8 - )
C1210 / 36 ( 1999.8 - )
C1210 / 36 ( 2002.8 - )
C1223 / 43 ( 1999.8 - )
C1223 / 43 ( 2002.8 - )
C1224 / 44 ( 1999.8 - )
C1224 / 44 ( 2002.8 - )
C1225 / 25 to C1228 / 28 ( 1999.8 - )
C1225 / 25 to C1228 / 28 ( 2002.8 - )
C1231 / 31 ( 1999.8 - )
C1231 / 31, C1335 / 35 ( 2002.8 - )
C1232 / 32 ( 1999.8 - )
C1232 / 32 ( 2002.8 - )
C1233 / 33, C1234 / 34 ( 1999.8 - )
C1233 / 33, C1234 / 34 ( 2002.8 - )
C1237 / 37 ( 1999.8 - )
C1237 / 37 ( 2002.8 - )
C1241 / 41 ( 1999.8 - )
C1241 / 41 ( 2002.8 - )
C1242 / 42 ( 1999.8 - )
C1242 / 42 ( 2002.8 - )
C1243 / 43, C1245 / 45 ( 1999.8 - )
C1243 / 43, C1245 / 45 ( 2002.8 - )
C1244 / 44 ( 1999.8 - )
C1244 / 44 ( 2002.8 - )
C1246 / 46 ( 1999.8 - )
C1246 / 46 ( 2000.8 - )
C1246 / 46 ( 2002.8 - )
C1249 / 49 ( 1999.8 - )
C1249 / 49 ( 2002.8 - )
C1251 / 51 ( 1999.8 - )
C1251 / 51 ( 2002.8 - )
C1252 / 52 ( 1999.8 - )
C1252 / 52 ( 2002.8 - )
C1253 / 53 ( 1999.8 - )
C1253 / 53 ( 2002.8 - )
C1254 / 54 ( 1999.8 - )
C1254 / 54 ( 2002.8 - )
C1256 / 56 ( 1999.8 - )
C1256 / 56 ( 2002.8 - )
C1257 / 57 ( 1999.8 - )
C1257 / 57 ( 2002.8 - )
C1268 / 68 ( 1999.8 - )
C1268 / 68 ( 2002.8 - )
C1269 / 69 ( 1999.8 - )
C1289 / 41 ( 2002.8 - )
C1290 / 66 ( 2003.8 - )
C1291 / 48 ( 2002.8 - )
C1336 / 39 ( 1999.8 - )
C1336 / 39 ( 2002.8 - )
C1340 / 47 ( 1999.8 - )
C1340 / 47 ( 2002.8 - )
Always ON ( 1999.8 - )
Always ON ( 1999.8 - )
Always ON ( 2002.8 - )
Always ON ( 2002.8 - )
ABS Warning Light Circuit ( 1999.8 - )
ABS Warning Light Circuit ( 2002.8 - )
VSC TRC Warning Light Circuit ( 1999.8 - )
VSC TRC Warning Light Circuit ( 2002.8 - )
BRAKE Warning Light Circuit ( 1999.8 - )
BRAKE Warning Light Circuit ( 2002.8 - )
SLIP Indicator Light Circuit ( 1999.8 - )
SLIP Indicator Light Circuit ( 2002.8 - )
ACTIVE TRC Indicator Light Circuit ( 1999.8 - )
ACTIVE TRC Indicator Light Circuit ( 2002.8 - )
VSC OFF Indicator Light, Center Diff Lock Switch Circuit ( 1999.8 - )
VSC OFF Indicator Light, Center Diff Lock Switch Circuit ( 2002.8 - )
Brake Warning, VSC Buzzer Circuit ( 1999.8 - )
Brake Warning, VSC Buzzer Circuit ( 2002.8 - )
Tc Terminal Circuit ( 1999.8 - )
Tc Terminal Circuit ( 2000.8 - )
Tc Terminal Circuit ( 2002.8 - )
Ts Terminal Circuit ( 1999.8 - )
Ts Terminal Circuit ( 2002.8 - )
Check for Fluid Leakage ( 1999.8 - )
Check for Fluid Leakage ( 2002.8 - )
VARIABLE GEAR RATIO STEERING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
PRECAUTION ( 2002.8 - )
PRECAUTION ( 2003.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2003.8 - )
PRE-CHECK ( 2002.8 - )
PRE-CHECK ( 2003.8 - )
INITIALIZATION ( 2002.8 - )
INITIALIZATION ( 2003.8 - )
CALIBRATION ( 2002.8 - )
CALIBRATION ( 2003.8 - )
COUNTER CLEARANCE ( 2002.8 - )
COUNTER CLEARANCE ( 2003.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2003.8 - )
PARTS LOCATION ( 2002.8 - )
PARTS LOCATION ( 2003.8 - )
TERMINALS OF ECU ( 2002.8 - )
TERMINALS OF ECU ( 2003.8 - )
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
PROBLEM SYMPTOMS TABLE ( 2003.8 - )
C1511 / 11 ( 2002.8 - )
C1511 / 11 ( 2003.8 - )
C1515 / 15 ( 2002.8 - )
C1515 / 15 ( 2003.8 - )
C1516 / 16 ( 2002.8 - )
C1516 / 16 ( 2003.8 - )
C1521 / 21 ( 2002.8 - )
C1521 / 21 ( 2003.8 - )
C1522 / 22 ( 2002.8 - )
C1522 / 22 ( 2003.8 - )
C1527 / 27, C1528 / 28 ( 2002.8 - )
C1527 / 27, C1528 / 28 ( 2003.8 - )
C1531 / 31 ( 2002.8 - )
C1531 / 31 ( 2003.8 - )
C1532 / 32 ( 2002.8 - )
C1532 / 32 ( 2003.8 - )
C1533 / 33 ( 2002.8 - )
C1533 / 33 ( 2003.8 - )
C1541 / 41 ( 2002.8 - )
C1541 / 41 ( 2003.8 - )
C1549 / 49 ( 2002.8 - )
C1549 / 49 ( 2003.8 - )
C1551 / 51 ( 2002.8 - )
C1551 / 51 ( 2003.8 - )
C1552 / 52 ( 2002.8 - )
C1552 / 52 ( 2003.8 - )
C1554 / 54 ( 2002.8 - )
C1554 / 54 ( 2003.8 - )
C1555 / 55 ( 2002.8 - )
C1555 / 55 ( 2003.8 - )
C1561 / 61 ( 2002.8 - )
C1561 / 61 ( 2003.8 - )
C1567 / 67 ( 2002.8 - )
C1567 / 67 ( 2003.8 - )
C1568 / 68 ( 2002.8 - )
C1568 / 68 ( 2003.8 - )
C1569 / 69 ( 2002.8 - )
C1569 / 69 ( 2003.8 - )
VGRS stops and does not operate. (It does not operate even when turning the ignition switch ON again) ( 2002.8 - )
VGRS stops and does not operate. (It does not operate even when turning the ignition switch ON again) ( 2003.8 - )
Steering wheel off-center ( 2002.8 - )
Steering wheel off-center ( 2003.8 - )
Steering angle is different from right to left ( 2002.8 - )
Steering angle is different from right to left ( 2003.8 - )
Abnormal noise and vibration in the steering wheel ( 2002.8 - )
Abnormal noise and vibration in the steering wheel ( 2003.8 - )
VGRS Warning Light Circuit ( 2002.8 - )
VGRS Warning Light Circuit ( 2003.8 - )
Tc and CG Terminal Circuit ( 2002.8 - )
Tc and CG Terminal Circuit ( 2003.8 - )
Ts and CG Terminal Circuit ( 2002.8 - )
Ts and CG Terminal Circuit ( 2003.8 - )
RAIN SENSOR SYSTEM ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Rain Sensor Circuit
Wiper Control ECU Power Source Circuit
Ignition Switch Circuit
Front Wiper Position Circuit
Neutral Signal Circuit
Stop Light Switch Circuit
Front Washer Switch Circuit
Front Wiper Switch Circuit
Front Wiper Motor Circuit
SLIDING ROOF SYSTEM ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power Source Circuit
Ignition Switch Circuit
Sliding Roof Control Switch Circuit
Sliding Roof Pulse Plate Circuit
Alternator signal circuit
DRIVER DOOR CONTROL SYSTEM ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
B1221
B1222
B1231
B1232
Power source circuit
Door key lock and unlock switch circuit
Door lock motor circuit
Door unlock detection switch circuit
Power window motor circuit on driver door
Power window motor circuit on front RH door
Jam protection limit / pulse switch circuit on front RH door
Power window motor circuit on rear left door
Jam protection limit / pulse switch circuit on rear left door
Power window motor circuit on rear right door
Jam protection limit / pulse switch circuit on rear right door
NAVIGATION SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2003.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2003.8 - )
PRE-CHECK ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
PRE-CHECK ( 2002.8 - )
PRE-CHECK ( 2003.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2003.8 - )
PARTS LOCATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
PARTS LOCATION ( 2002.8 - )
PARTS LOCATION ( 2003.8 - )
TERMINALS OF ECU ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
TERMINALS OF ECU ( 2002.8 - )
TERMINALS OF ECU ( 2003.8 - )
PROBLEM SYMPTOMS TABLE ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
PROBLEM SYMPTOMS TABLE ( 2003.8 - )
1. Black screen (Nothing displayed) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
1. Black screen (Nothing displayed) ( 2002.8 - )
1. Black screen (Nothing displayed) ( 2003.8 - )
2. No sound with POWER switch pressed. (”Audio OFF” on audio screen) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
2. No sound with POWER switch pressed. (”Audio OFF” on audio screen) ( 2002.8 - )
2. No sound with POWER switch pressed. (”Audio OFF” on audio screen) ( 2003.8 - )
3. No navigation screen displayed when ”MAP”, ”Menu”, or ”DEST” switch pressed. (Screen cannot be switched.) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
3. No navigation screen displayed when ”MAP”, ”Menu”, or ”DEST” switch pressed. (Screen cannot be switched.) ( 2002.8 - )
3. No navigation screen displayed when ”MAP”, ”Menu”, or ”DEST” switch pressed. (Screen cannot be switched.) ( 2003.8 - )
4. No corresponding screen displayed when ”Audio” or ”Information” switch pressed. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
4. No corresponding screen displayed when ”Audio” or ”Information” switch pressed. ( 2002.8 - )
4. No corresponding screen displayed when ”Audio” or ”Information” switch pressed. ( 2003.8 - )
5. No navigation displayed, ”Audio OFF” on audio screen and no audio sound. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
5. No navigation displayed, ”Audio OFF” on audio screen and no audio sound. ( 2002.8 - )
5. No navigation displayed, ”Audio OFF” on audio screen and no audio sound. ( 2003.8 - )
6. Screen cannot be dimmed in night time. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
6. Screen cannot be dimmed in night time. ( 2002.8 - )
6. Screen cannot be dimmed in night time. ( 2003.8 - )
7. Navigation screen not stabilized (Synchronous error). ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
7. Navigation screen not stabilized (Synchronous error). ( 2002.8 - )
7. Navigation screen not stabilized (Synchronous error). ( 2003.8 - )
8. Color on navigation screen is unusual (RGB signal error). ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
8. Color on navigation screen is unusual (RGB signal error). ( 2002.8 - )
8. Color on navigation screen is unusual (RGB signal error). ( 2003.8 - )
9. Black screen appears when ”MAP”, ”Menu” or ”DESTINATION” switch pressed. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
9. Black screen appears when ”MAP”, ”Menu” or ”DESTINATION” switch pressed. ( 2002.8 - )
9. Black screen appears when ”MAP”, ”Menu” or ”DESTINATION” switch pressed. ( 2003.8 - )
10. Sound of radio, cassette tape or CD only cannot be heard from speaker. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
10. Sound of radio, cassette tape or CD only cannot be heard from speaker. ( 2002.8 - )
10. Sound of radio, cassette tape or CD only cannot be heard from speaker. ( 2003.8 - )
11. No sound (radio, cassette tape, CD) can be heard from driver side door speaker only. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
11. No sound (radio, cassette tape, CD) can be heard from driver side door speaker only. ( 2002.8 - )
11. No sound (radio, cassette tape, DVD) can be heard from driver side door speaker only. ( 2003.8 - )
12. Map DISC cannot be inserted. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
12. Map DISC cannot be inserted. ( 2002.8 - )
12. Map DISC cannot be inserted. ( 2003.8 - )
13. MAP screen display does not appear. (Disc Caution screen does not change) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
13. MAP screen display does not appear. (Disc Caution screen does not change) ( 2002.8 - )
13. MAP screen display does not appear. (Disc Caution screen does not change) ( 2003.8 - )
14. Map is displayed in white or blue screen. (Switches and vehicle position mark is displayed) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
14. Map is displayed in white or blue screen. (Switches and vehicle position mark is displayed) ( 2002.8 - )
14. Map is displayed in white or blue screen. (Switches and vehicle position mark are displayed) ( 2003.8 - )
15. Touch switch does not function. (Navigation screen only) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
15. Touch switch does not function. (Navigation screen only) ( 2002.8 - )
15. Touch switch does not function. (Navigation screen only) ( 2003.8 - )
16. Touch switch does not function. (A/C control screen only) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
16. Touch switch does not function. (A/C control screen only) ( 2002.8 - )
16. Touch switch does not function. (A/C control screen only) ( 2003.8 - )
17. Panel switch does not function. (Navigation screen only) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
17. Panel switch does not function. (Navigation screen only) ( 2002.8 - )
17. Panel switch does not function. (Navigation screen only) ( 2003.8 - )
18. Panel Switch Does Not Function (A/C control only) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
18. Panel Switch Does Not Function (A/C control only) ( 2002.8 - )
18. Panel Switch Does Not Function (A/C control only) ( 2003.8 - )
19. Navigation screen cannot change to the night mode color. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
19. Navigation screen cannot change to the night mode color. ( 2002.8 - )
19. Navigation screen cannot change to the night mode color. ( 2003.8 - )
20. Vehicle position is deviated from correct point badly. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
20. Vehicle position is deviated from correct point badly. ( 2002.8 - )
20. Vehicle position is deviated from correct point badly. ( 2003.8 - )
21. GPS mark does not appear. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
21. GPS mark does not appear. ( 2002.8 - )
21. GPS mark does not appear. ( 2003.8 - )
22. No voice navigation. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
22. No voice navigation. ( 2002.8 - )
22. No voice navigation. ( 2003.8 - )
23. Vehicle position rotates without control. (Map rotates without control) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
23. Vehicle position rotates without control. (Map rotates without control) ( 2002.8 - )
23. Vehicle position rotates without control. (Map rotates without control) ( 2003.8 - )
24. Driving direction is opposite to moving direction of vehicle position mark. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
24. Driving direction is opposite to moving direction of vehicle position mark. ( 2002.8 - )
24. Driving direction is opposite to moving direction of vehicle position mark. ( 2003.8 - )
25. Radio reception poor. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
25. Navigation system cannot be operated with voice recognition. ( 2002.8 - )
25. Navigation system cannot be operated with voice recognition. ( 2003.8 - )
26. Cassette tape cannot be inserted. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
26. Cellular Phone Registration Failure, Phone Directory Transfer Failure ( 2003.8 - )
27. Cassette tape cannot be eject. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
27. The Cellular Phone cannot Send/Receive ( 2003.8 - )
28. Any speaker does not work. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
28. Cannot Call in a Certain Place ( 2003.8 - )
29. CD MAGAZINE CONNOT BE INSERTED ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
29. Voice on Phone Cannot be Heard, too Quiet, or Distorted ( 2003.8 - )
30. CD magazine inserted, but no power. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
31. Power coming in, but CD auto changer not operating ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
30. Own Voice Cannot be Heard, Quiet or Distorted ( 2003.8 - )
32. Sound jumps ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
33. Sound quality poor (volume faint) ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
34. CD magazine will not be ejected. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
35. Any speaker does not work ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
36. No power coming in. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
37. Any speaker does not work. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
38. No power coming, but woofer amplifier not operating. ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
39. Noise occurs ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
40. Noise produced by vibration or shock while driving ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
41. Noise produced when engine starts ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
AVC-LAN (Communication bus) Circuit ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
AVC-LAN (Communication bus) Circuit ( 2002.8 - )
AVC-LAN (Communication bus) Circuit ( 2003.8 - )
Gateway ECU (AVC-LAN adapter) Circuit ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
Gateway ECU (AVC-LAN adapter) Circuit ( 2002.8 - )
Power Source Circuit (Navigation ECU) ( 2003.8 - )
Power Source Circuit (Multi-Display Assembly) ( 2003.8 - )
Power Source Circuit (Network Gateway ECU) ( 2003.8 - )
Speaker Circuit ( 2003.8 - )
Display Signal Circuit ( 2003.8 - )
Reverse Signal Circuit ( 2003.8 - )
REAR VIEW MONITOR SYSTEM ( 2003.8 - )
DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power Source Circuit
AVC-LAN Circuit
Reverse Signal Circuit
Display Signal Circuit
CLUTCH
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
CLUTCH PEDAL
INSPECTION
CLUTCH MASTER CYLINDER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CLUTCH RELEASE CYLINDER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CLUTCH ACCUMULATOR
COMPONENTS
REMOVAL
INSTALLATION
CLUTCH UNIT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
MANUAL TRANSMISSION (H151F)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
MANUAL TRANSMISSION UNIT (Gasoline Engine)
COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION UNIT (Diesel Engine)
COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION ASSEMBLY
COMPONENTS
DISASSEMBLY
REASSEMBLY
INPUT SHAFT
COMPONENTS
INSPECTION
REPLACEMENT
OUTPUT SHAFT
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
COUNTER GEAR AND REVERSE IDLER GEAR
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
FRONT BEARING RETAINER OIL SEAL
COMPONENTS
REPLACEMENT
OIL PUMP COVER ASSEMBLY
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
MANUAL TRANSMISSION (R151F)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
MANUAL TRANSMISSION UNIT
COMPONENTS
REMOVAL
INSTALLATION
MANUAL TRANSMISSION ASSEMBLY
COMPONENTS
DISASSEMBLY
REASSEMBLY
INPUT SHAFT
COMPONENTS
INSPECTION
REPLACEMENT
OUTPUT SHAFT
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
COUNTER GEAR AND REVERSE IDLER GEAR
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
FRONT BEARING RETAINER OIL SEAL
COMPONENTS
REPLACEMENT
TRANSFER ADAPTOR
COMPONENTS
REPLACEMENT
AUTOMATIC TRANSMISSION (A343F)
AUTOMATIC TRANSMISSION SYSTEM
PRECAUTION
OPERATION
SPEEDOMETER DRIVEN GEAR
ON-VEHICLE REPAIR
VEHICLE SPEED SENSOR
ON-VEHICLE REPAIR
O/D DIRECT CLUTCH SPEED SENSOR
ON-VEHICLE REPAIR
ATF TEMPERATURE SENSOR
ON-VEHICLE REPAIR
NEUTRAL START SWITCH
ON-VEHICLE REPAIR
VALVE BODY ASSEMBLY
ON-VEHICLE REPAIR
PARKING LOCK PAWL
ON-VEHICLE REPAIR
AIR COOLED OIL COOLER
COMPONENTS
REMOVAL
INSTALLATION
FLOOR SHIFT ASSEMBLY
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION UNIT
COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER AND DRIVE PLATE
INSPECTION
AUTOMATIC TRANSMISSION (A442F)
AUTOMATIC TRANSMISSION SYSTEM
PRECAUTION
OPERATION
SPEEDOMETER DRIVEN GEAR
ON-VEHICLE REPAIR
VEHICLE SPEED SENSOR
ON-VEHICLE REPAIR
ATF TEMPERATURE SENSOR (2UZ-FE)
ON-VEHICLE REPAIR
ATF TEMPERATURE SENSOR (2UZ-FE, 1HD-FTE)
ON-VEHICLE REPAIR
ATF TEMPERATURE SWITCH (1FZ-FE, 1HD-T, 1HZ)
ON-VEHICLE REPAIR
NEUTRAL START SWITCH
ON-VEHICLE REPAIR
VALVE BODY ASSEMBLY (2UZ-FE, 1HD-FTE)
ON-VEHICLE REPAIR
VALVE BODY ASSEMBLY (1FZ-FE, 1HD-T, 1HZ)
ON-VEHICLE REPAIR
THROTTLE CABLE (1FZ-FE, 1HD-T, 1HZ)
ON-VEHICLE REPAIR
AIR COOLED OIL COOLER (2UZ-FE)
COMPONENTS
REMOVAL
INSTALLATION
AIR COOLED OIL COOLER (1FZ-FE, 1HZ, 1HD-T, 1HD-FTE)
COMPONENTS
REMOVAL
INSTALLATION
FLOOR SHIFT ASSEMBLY
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION UNIT (1FZ-FE)
COMPONENTS
REMOVAL
INSTALLATION
AUTOMATIC TRANSMISSION UNIT (2UZ-FE)
COMPONENTS
REMOVAL
INSTALLATION
AUTOMATIC TRANSMISSION UNIT (1HZ, 1HD-T, 1HD-FTE)
COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER AND DRIVE PLATE
INSPECTION
AUTOMATIC TRANSMISSION (A750F)
AUTOMATIC TRANSMISSION SYSTEM ( 2002.8 - )
PRECAUTION
OPERATION
VEHICLE SPEED SENSOR ( 2002.8 - )
ON-VEHICLE REPAIR
ATF TEMPERATURE SENSOR ( 2002.8 - )
ON-VEHICLE REPAIR
NEUTRAL START SWITCH ( 2002.8 - )
ON-VEHICLE REPAIR
VALVE BODY ASSEMBLY
ON-VEHICLE REPAIR ( 2002.8 - )
ON-VEHICLE REPAIR ( 2003.8 - )
PARKING LOCK PAWL ( 2002.8 - )
ON-VEHICLE REPAIR
AIR COOLED OIL COOLER (2UZ-FE) ( 2002.8 - )
COMPONENTS
REMOVAL
INSTALLATION
AIR COOLED OIL COOLER (1HD-FTE) ( 2002.8 - )
COMPONENTS
REMOVAL
INSTALLATION
FLOOR SHIFT ASSEMBLY ( 2002.8 - )
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION UNIT (2UZ-FE)
COMPONENTS ( 2002.8 - )
COMPONENTS ( 2003.8 - )
REMOVAL ( 2002.8 - )
REMOVAL ( 2003.8 - )
INSTALLATION ( 2002.8 - )
INSTALLATION ( 2003.8 - )
AUTOMATIC TRANSMISSION UNIT (1HD-FTE)
COMPONENTS ( 2002.8 - )
COMPONENTS ( 2003.8 - )
REMOVAL ( 2002.8 - )
REMOVAL ( 2003.8 - )
INSTALLATION ( 2002.8 - )
INSTALLATION ( 2003.8 - )
TORQUE CONVERTER AND DRIVE PLATE ( 2002.8 - )
INSPECTION
TRANSFER (Full-Time 4WD Type)
TRANSFER SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TRANSFER UNIT
COMPONENTS
REMOVAL
INSTALLATION
TRANSFER ASSEMBLY
COMPONENTS
DISASSEMBLY
REASSEMBLY
INPUT SHAFT
COMPONENTS
DISASSEMBLY
REASSEMBLY
IDLER GEAR
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
CENTER DIFFERENTIAL
COMPONENTS
DISASSEMBLY
REASSEMBLY
FRONT EXTENSION HOUSING
COMPONENTS
DISASSEMBLY
REASSEMBLY
REAR EXTENSION HOUSING
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
TRANSFER SHIFT LEVER ASSEMBLY
MOTOR SHIFT CONTROL SYSTEM
LOCATION
INSPECTION
TRANSFER (Part-Time 4WD Type)
TRANSFER SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 1998.8 - )
TRANSFER UNIT
COMPONENTS
REMOVAL
INSTALLATION
TRANSFER ASSEMBLY
COMPONENTS
COMPONENTS ( 1998.8 - )
DISASSEMBLY
DISASSEMBLY ( 1998.8 - )
REASSEMBLY
REASSEMBLY ( 1998.8 - )
INSPECTION ( 1998.8 - )
OUTPUT SHAFT
COMPONENTS
COMPONENTS ( 1998.8 - )
DISASSEMBLY
DISASSEMBLY ( 1998.8 - )
INSPECTION
REASSEMBLY
REASSEMBLY ( 1998.8 - )
INPUT SHAFT
COMPONENTS
DISASSEMBLY
REASSEMBLY
IDLER GEAR
COMPONENTS
DISASSEMBLY
REASSEMBLY
FRONT EXTENSION HOUSING
COMPONENTS
COMPONENTS ( 1998.8 - )
DISASSEMBLY
DISASSEMBLY ( 1998.8 - )
REASSEMBLY
REASSEMBLY ( 1998.8 - )
REAR EXTENSION HOUSING OIL SEAL
COMPONENTS
REPLACEMENT
TRANSFER SHIFT LEVER ASSEMBLY
COMPONENTS
ONE TOUCH 2-4 SELECTOR SYSTEM
LOCATION
INSPECTION
PROPELLER SHAFT
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
PROPELLER SHAFT ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
SPIDER BEARING
REPLACEMENT
SUSPENSION AND AXLE
TROUBLESHOOTING (Rigid Front Suspension)
PROBLEM SYMPTOMS TABLE
TROUBLESHOOTING (Independent Front Suspension)
PROBLEM SYMPTOMS TABLE
TROUBLESHOOTING
VEHICLE PULLING DIAGNOSIS ( 2002.8 - )
VEHICLE PULLING DIAGNOSIS ( 2003.8 - )
TIRE AND WHEEL
INSPECTION
INSPECTION ( 2000.8 - )
FRONT WHEEL ALIGNMENT (Rigid Front Suspension)
INSPECTION
FRONT WHEEL ALIGNMENT (Independent Front Suspension)
INSPECTION
FRONT WHEEL ALIGNMENT
INSPECTION ( 2002.8 - )
INSPECTION ( 2003.8 - )
FRONT AXLE HUB (Rigid Front Suspension)
COMPONENTS
COMPONENTS ( 1998.8 - )
REMOVAL
REMOVAL ( 1998.8 - )
DISASSEMBLY
REASSEMBLY
INSTALLATION
INSTALLATION ( 1998.8 - )
FRONT AXLE HUB (Independent Front Suspension)
COMPONENTS
COMPONENTS ( 1998.8 - )
REMOVAL
REMOVAL ( 1998.8 - )
DISASSEMBLY
REASSEMBLY
INSTALLATION
INSTALLATION ( 1998.8 - )
FREE WHEEL HUB
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT WHEEL HUB BOLT (Rigid Front Suspension)
REPLACEMENT
FRONT WHEEL HUB BOLT (Independent Front Suspension)
REPLACEMENT
STEERING KNUCKLE (Independent Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
STEERING KNUCKLE AND AXLE SHAFT (Rigid Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
REPLACEMENT
REASSEMBLY
INSTALLATION
FRONT DRIVE SHAFT (Independent Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT DIFFERENTIAL REAR OIL SEAL (Rigid Front Suspension)
COMPONENTS
REPLACEMENT
FRONT DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL (Independent Front Suspension)
COMPONENTS
REPLACEMENT
FRONT DIFFERENTIAL CARRIER (Rigid Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
REPLACEMENT
REASSEMBLY
INSTALLATION
FRONT DIFFERENTIAL CARRIER (Independent Front Suspension)
COMPONENTS
COMPONENTS ( 1999.8 - )
REMOVAL
DISASSEMBLY
DISASSEMBLY ( 1999.8 - )
REPLACEMENT
REASSEMBLY
REASSEMBLY ( 1999.8 - )
INSTALLATION
FRONT SHOCK ABSORBER (Independent Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
COIL SPRING AND FRONT SHOCK ABSORBER (Rigid Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
INSTALLATION
FRONT TORSION BAR SPRING (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
FRONT UPPER SUSPENSION ARM (Independent Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
FRONT LOWER SUSPENSION ARM (Independent Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
FRONT LATERAL CONTROL ROD (Rigid Front Suspension)
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
FRONT LEADING ARM (Rigid Front Suspension)
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
FRONT STABILIZER BAR (Rigid Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
FRONT STABILIZER BAR (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
REAR AXLE SHAFT (Rigid Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
REAR AXLE SHAFT (Independent Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
REAR AXLE HUB (Rigid Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR WHEEL HUB BOLT (Rigid Front Suspension)
REPLACEMENT
REAR WHEEL HUB BOLT (Independent Front Suspension)
REPLACEMENT
REAR DIFFERENTIAL FRONT OIL SEAL
COMPONENTS
REPLACEMENT
REAR DIFFERENTIAL CARRIER
COMPONENTS
REMOVAL
DISASSEMBLY
REPLACEMENT
REASSEMBLY
INSTALLATION
REAR DIFFERENTIAL CARRIER (w/ Diff. Lock)
COMPONENTS
REMOVAL
DISASSEMBLY
REPLACEMENT
REASSEMBLY
INSTALLATION
REAR DIFFERENTIAL CARRIER (w/ LSD)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
DIFFERENTIAL LOCKING SYSTEM (Rigid Front Suspension)
ON-VEHICLE INSPECTION
LOCATION
REMOVAL
INSTALLATION
DIFFERENTIAL LOCKING SYSTEM (Independent Front Suspension)
ON-VEHICLE INSPECTION
LOCATION
REMOVAL
INSTALLATION
COIL SPRING AND REAR SHOCK ABSORBER (Rigid Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
INSTALLATION
COIL SPRING AND REAR SHOCK ABSORBER (Independent Front Suspension)
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
REAR LATERAL CONTROL ROD (Rigid Front Suspension)
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
REAR LATERAL CONTROL ROD (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
REAR UPPER AND LOWER CONTROL ARM (Rigid Front Suspension)
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
REAR UPPER AND LOWER CONTROL ARM (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
REAR STABILIZER BAR (Rigid Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
REAR STABILIZER BAR (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
ACTIVE HEIGHT CONTROL SYSTEM (Independent Front Suspension)
BLEEDING
ON-VEHICLE INSPECTION
LOCATION
ADJUSTMENT
ACTIVE HEIGHT CONTROL PUMP & MOTOR (Independent Front Suspension)
COMPONENTS
COMPONENTS ( 2000.8 - )
REMOVAL
REMOVAL ( 2000.8 - )
DISASSEMBLY
DISASSEMBLY ( 2000.8 - )
REASSEMBLY
REASSEMBLY ( 2000.8 - )
INSTALLATION
INSTALLATION ( 2000.8 - )
CONTROL VALVE ASSEMBLY (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
HEIGHT CONTROL ACCUMULATOR (Independent Front Suspension)
COMPONENTS
REMOVAL
DISPOSAL
INSTALLATION
PUMP ATTENUATOR (Independent Front Suspension)
COMPONENTS
REMOVAL
DISPOSAL
INSTALLATION
DAMPING FORCE CONTROL ACTUATOR (Independent Front Suspension)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISPOSAL
REPLACEMENT
INSTALLATION
HEIGHT CONTROL SENSOR (Independent Front Suspension)
COMPONENTS
REMOVAL
INSTALLATION
DUAL MODE AUTOMATIC LOCKING HUB (DALH) ( 1998.8 - )
COMPONENTS
REMOVAL
INSTALLATION
BRAKE
BRAKE SYSTEM
GENERAL DESCRIPTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
BRAKE FLUID (w/ ABS)
BLEEDING
BLEEDING ( 1999.8 - )
BRAKE FLUID (w/o ABS)
BLEEDING
BRAKE PEDAL
ON-VEHICLE INSPECTION
BRAKE PEDAL (w/ ABS) ( 1999.8 - )
ON-VEHICLE INSPECTION
PARKING BRAKE LEVER
ON-VEHICLE INSPECTION
BRAKE MASTER CYLINDER (w/o ABS)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
BRAKE BOOSTER ASSEMBLY (w/o ABS)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
VACUUM PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT BRAKE PAD
COMPONENTS
REPLACEMENT
FRONT BRAKE CALIPER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR DRUM BRAKE
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR BRAKE PAD
COMPONENTS
REPLACEMENT
REAR BRAKE CALIPER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
PARKING BRAKE
COMPONENTS
COMPONENTS ( 2000.8 - )
DISASSEMBLY
DISASSEMBLY ( 2000.8 - )
INSPECTION
INSPECTION ( 2000.8 - )
REASSEMBLY
REASSEMBLY ( 2000.8 - )
PROPORTIONING AND BY-PASS VALVE (P & B VALVE) (w/ ABS)
ON-VEHICLE INSPECTION
LOAD SENSING PROPORTIONING AND BY-PASS VALVE (LSP & BV) (w/o ABS)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
HYDRAULIC BRAKE BOOSTER
ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION ( 1999.8 - )
ON-VEHICLE INSPECTION ( 2000.8 - )
COMPONENTS
COMPONENTS ( 1999.8 - )
COMPONENTS ( 2000.8 - )
REMOVAL
REMOVAL ( 1999.8 - )
REMOVAL ( 2000.8 - )
DISASSEMBLY
DISASSEMBLY ( 1999.8 - )
DISASSEMBLY ( 2000.8 - )
DISPOSAL
DISPOSAL ( 1999.8 - )
DISPOSAL ( 2000.8 - )
REASSEMBLY
REASSEMBLY ( 1999.8 - )
REASSEMBLY ( 2000.8 - )
INSTALLATION
INSTALLATION ( 1999.8 - )
INSTALLATION ( 2000.8 - )
INSPECTION ( 1999.8 - )
INSPECTION ( 2000.8 - )
FRONT SPEED SENSOR
COMPONENTS
REMOVAL
INSTALLATION
REAR SPEED SENSOR
COMPONENTS
REMOVAL
INSTALLATION
STEERING
STEERING SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
DRIVE BELT
INSPECTION
POWER STEERING FLUID
BLEEDING
INSPECTION
AIR CONTROL VALVE
INSPECTION
STEERING WHEEL
INSPECTION
REPAIR PROCEDURES ( 2003.8 - )
TILT STEERING COLUMN
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER TILT AND POWER TELESCOPIC STEERING COLUMN
COMPONENTS
COMPONENTS ( 2002.8 - )
COMPONENTS ( 2003.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
REMOVAL ( 2003.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
DISASSEMBLY ( 2003.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
INSPECTION ( 2003.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
REASSEMBLY ( 2003.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
INSTALLATION ( 2003.8 - )
POWER STEERING VANE PUMP (1FZ-FE)
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
POWER STEERING VANE PUMP (2UZ-FE Europe)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP (2UZ-FE Except Europe)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP (2UZ-FE) ( 2002.8 - )
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP (1HZ)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP (1HD-T, 1HD-FTE)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP (1HD-FTE) ( 2002.8 - )
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING GEAR (Rigid Front Suspension)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING GEAR (Independent Front Suspension)
COMPONENTS
COMPONENTS ( 2002.8 - )
COMPONENTS ( 2003.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
REMOVAL ( 2003.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
DISASSEMBLY ( 2003.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
INSPECTION ( 2003.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
REASSEMBLY ( 2003.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
INSTALLATION ( 2003.8 - )
STEERING LINKAGE
COMPONENTS
REMOVAL
INSTALLATION
POWER STEERING FLUID (Independent Front Suspension) ( 2002.8 - )
INSPECTION
REPAIR PROCEDURES
SUPPLEMENTAL RESTRAINT SYSTEM
SRS AIRBAG
PRECAUTION
PRECAUTION ( 2002.8 - )
OPERATION
OPERATION ( 2002.8 - )
STEERING WHEEL PAD AND SPIRAL CABLE
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
DISPOSAL
DISPOSAL ( 2002.8 - )
REPLACEMENT
REPLACEMENT ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
FRONT PASSENGER AIRBAG ASSEMBLY
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
DISPOSAL
DISPOSAL ( 2002.8 - )
REPLACEMENT
REPLACEMENT ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
AIRBAG SENSOR ASSEMBLY
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
REPLACEMENT
REPLACEMENT ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
FRONT AIRBAG SENSOR
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
FRONT AIRBAG SENSOR (Dual Stage Airbag Type) ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
WIRE HARNESS AND CONNECTOR
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
REPLACEMENT
REPLACEMENT ( 2002.8 - )
SIDE AIRBAG ASSEMBLY (Power Adjuster Type) ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
SIDE AIRBAG ASSEMBLY (Manual Adjuster Type) ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
CURTAIN SHIELD AIRBAG ASSEMBLY ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
SIDE AND CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
CURTAIN SHIELD AIRBAG SENSOR ASSEMBLY ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
SEAT POSITION SENSOR ASSEMBLY ( 2002.8 - )
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
RSCA OFF SWITCH ( 2002.8 - )
INSPECTION
BODY ELECTRICAL
BODY ELECTRICAL SYSTEM
PRECAUTION
PRECAUTION ( 2000.8 - )
PROBLEM SYMPTOMS TABLE
POWER SOURCE
LOCATION
LOCATION ( 2002.8 - )
INSPECTION ( 2002.8 - )
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
LOCATION
INSPECTION
HEADLIGHT AND TAILLIGHT SYSTEM
LOCATION
LOCATION ( 2002.8 - )
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
DISASSEMBLY
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
ADJUSTMENT
HEADLIGHT BEAM LEVEL CONTROL SYSTEM
LOCATION
INSPECTION
FOG LIGHT SYSTEM
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
TURN SIGNAL AND HAZARD WARNING SYSTEM
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
INTERIOR LIGHT SYSTEM
LOCATION
INSPECTION
BACK-UP LIGHT SYSTEM
LOCATION
INSPECTION
STOP LIGHT SYSTEM
LOCATION
INSPECTION
HEADLIGHT CLEANER SYSTEM
LOCATION
INSPECTION
WIPER AND WASHER SYSTEM
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
COMBINATION METER
LOCATION
LOCATION ( 2002.8 - )
CIRCUIT
CIRCUIT ( 1999.8 - )
CIRCUIT ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
CIRCUIT ( 2002.8 - )
COMPONENTS
COMPONENTS ( 2002.8 - )
INSPECTION
INSPECTION ( 1999.8 - )
INSPECTION ( 2002.8 - )
DEFOGGER SYSTEM
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
POWER WINDOW CONTROL SYSTEM
TROUBLESHOOTING
TROUBLESHOOTING ( 2000.8 - )
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2000.8 - )
POWER DOOR LOCK CONTROL SYSTEM
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
SLIDING ROOF SYSTEM
LOCATION
INSPECTION
POWER SEAT CONTROL SYSTEM
LOCATION
INSPECTION
POWER MIRROR CONTROL SYSTEM
LOCATION
INSPECTION
SEAT HEATER SYSTEM
LOCATION
INSPECTION
AUDIO SYSTEM
DESCRIPTION
DESCRIPTION ( 2000.8 - )
TROUBLESHOOTING
TROUBLESHOOTING ( 2000.8 - )
TROUBLESHOOTING ( 2002.8 - )
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
ANTENNA
LOCATION
INSPECTION
INSPECTION ( 2002.8 - )
REPLACEMENT
CLOCK
TROUBLESHOOTING
LOCATION
ENGINE IMMOBILISER SYSTEM (2UZ-FE)
LOCATION
INSPECTION
ENGINE IMMOBILISER SYSTEM (Except 2UZ-FE)
LOCATION
PRE-CHECK
INSPECTION
ENGINE IMMOBILISER SYSTEM ( 2002.8 - )
REGISTRATION PROCEDURE
LOCATION
INSPECTION
HORN SYSTEM
LOCATION
LOCATION ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE ( 2000.8 - )
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
COMPASS ( 2000.8 - )
PRE-CHECK
DOUBLE LOCKING SYSTEM ( 2002.8 - )
LOCATION
INSPECTION
WIRELESS DOOR LOCK CONTROL SYSTEM ( 2002.8 - )
REGISTRATION PROCEDURE
LOCATION
PRE-CHECK
INSPECTION
REPLACEMENT
MULTI DISPLAY ( 2002.8 - )
TROUBLESHOOTING
BODY
CLIP
REPLACEMENT
SRS AIRBAG
PRECAUTION
PRECAUTION ( 2002.8 - )
FRONT BUMPER
COMPONENTS
COMPONENTS ( 1998.8 - )
COMPONENTS ( 2002.8 - )
REAR BUMPER
COMPONENTS
COMPONENTS ( 1998.8 - )
COMPONENTS ( 2002.8 - )
HOOD
ADJUSTMENT
HOOD SUPPORT
REPLACEMENT
FRONT DOOR
COMPONENTS
COMPONENTS ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
REAR DOOR
COMPONENTS
COMPONENTS ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
BACK DOOR (Liftgate Type: Upper Side)
COMPONENTS
COMPONENTS ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
BACK DOOR (Liftgate Type: Lower Side)
COMPONENTS
COMPONENTS ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
BACK DOOR (Swing Type LH)
COMPONENTS
COMPONENTS ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
BACK DOOR (Swing Type RH)
COMPONENTS
COMPONENTS ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2002.8 - )
BACK DOOR STAY
REPLACEMENT
REPLACEMENT ( 2002.8 - )
FRONT WIPER AND WASHER
COMPONENTS
COMPONENTS ( 1999.8 - )
REMOVAL
REMOVAL ( 1999.8 - )
INSPECTION
INSPECTION ( 1999.8 - )
ADJUSTMENT
ADJUSTMENT ( 1999.8 - )
INSTALLATION
INSTALLATION ( 1999.8 - )
REAR WIPER AND WASHER (Liftgate Type)
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
INSPECTION
INSPECTION ( 2002.8 - )
ADJUSTMENT
ADJUSTMENT ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
REAR WIPER AND WASHER (Swing Type LH)
COMPONENTS
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
REAR WIPER AND WASHER (Swing Type RH)
COMPONENTS
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
BODY OUTSIDE MOULDING
COMPONENTS
REMOVAL
INSTALLATION
ROOF DRIP SIDE FINISH MOULDING
COMPONENTS
REMOVAL
INSTALLATION
WINDSHIELD
COMPONENTS
COMPONENTS ( 2000.8 - )
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2000.8 - )
REMOVAL ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2000.8 - )
INSTALLATION ( 2002.8 - )
QUARTER WINDOW GLASS (Fixed Type)
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
INSTALLATION
QUARTER WINDOW GLASS (Swing Type)
REMOVAL
REMOVAL ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
QUARTER WINDOW GLASS (Swing Type) ( 2002.8 - )
COMPONENTS
REMOVAL
INSTALLATION
BACK DOOR GLASS (Liftgate Type)
COMPONENTS
REMOVAL
INSTALLATION
BACK DOOR GLASS (Swing Type LH)
COMPONENTS
REMOVAL
INSTALLATION
BACK DOOR GLASS (Swing Type RH)
COMPONENTS
REMOVAL
INSTALLATION
SLIDING ROOF
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
INSTRUMENT PANEL
COMPONENTS
COMPONENTS ( 2000.8 - )
COMPONENTS ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2000.8 - )
REMOVAL ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
REMOVAL ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2000.8 - )
DISASSEMBLY ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
DISASSEMBLY ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2000.8 - )
REASSEMBLY ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
REASSEMBLY ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2000.8 - )
INSTALLATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
INSTALLATION
ROOF HEADLINING
COMPONENTS
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2002.8 - )
SIDE STEP
COMPONENTS
COMPONENTS ( 2002.8 - )
FRONT SEAT (Separate Type: Power Adjuster)
COMPONENTS
COMPONENTS ( 2000.8 - )
COMPONENTS ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2000.8 - )
REMOVAL ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
REMOVAL ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2000.8 - )
DISASSEMBLY ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
DISASSEMBLY ( 2002.8 - )
REASSEMBLY
REPLACEMENT ( 2000.8 - )
REPLACEMENT ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
REPLACEMENT ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2000.8 - )
INSTALLATION ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
INSTALLATION ( 2002.8 - )
REASSEMBLY ( 2000.8 - )
REASSEMBLY ( 2000.10 - ) [ Only for Europe, UZJ100, HDJ100 series ]
REASSEMBLY ( 2002.8 - )
FRONT SEAT (Separate Type: Manual Adjuster)
COMPONENTS
COMPONENTS ( 2000.8 - )
COMPONENTS ( 2002.8 - )
REMOVAL
REMOVAL ( 2000.8 - )
REMOVAL ( 2002.8 - )
DISASSEMBLY
DISASSEMBLY ( 2000.8 - )
DISASSEMBLY ( 2002.8 - )
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
REASSEMBLY
REASSEMBLY ( 2000.8 - )
REASSEMBLY ( 2002.8 - )
INSTALLATION
INSTALLATION ( 2000.8 - )
INSTALLATION ( 2002.8 - )
REPLACEMENT ( 2000.8 - )
REPLACEMENT ( 2002.8 - )
FRONT SEAT (Bench Type)
COMPONENTS
COMPONENTS ( 1998.8 - )
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR NO.1 SEAT (Bench Type)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR NO.1 SEAT (Split Type: Single Side)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR NO.1 SEAT (Split Type: Double Side)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR NO.2 SEAT (Forward-Facing Type)
COMPONENTS
COMPONENTS ( 2000.8 - )
DISASSEMBLY
DISASSEMBLY ( 2000.8 - )
REASSEMBLY
REASSEMBLY ( 2000.8 - )
REAR NO.2 SEAT (Parallel Type)
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
SEAT BELT
COMPONENTS
COMPONENTS ( 2000.8 - )
COMPONENTS ( 2002.8 - )
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
SEAT BELT PRETENSIONER (Electrical Type)
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
SEAT BELT PRETENSIONER (Mechanical Type)
REMOVAL
INSPECTION
DISPOSAL
INSTALLATION
ROOF RAIL
COMPONENTS
ROOF RACK
COMPONENTS
FUEL TANK AND LINE
COMPONENTS
INSPECTION
WINCH
WINCH UNIT
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
WINCH MOTOR
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
MAGNET SWITCH NO.1
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
MAGNET SWITCH NO.2
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
REMOTE CONTROL SWITCH
COMPONENTS
INSPECTION
AIR CONDITIONING
AIR CONDITIONING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
EVACUATING
CHARGING
LOCATION
LOCATION ( 2002.8 - )
TROUBLESHOOTING (Manual A/C)
PROBLEM SYMPTOMS TABLE
DRIVE BELT
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
DRIVE BELT (1HD-FTE) ( 2002.8 - )
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
MANIFOLD GAUGE SET
SET ON
SET OFF
REFRIGERANT LINE
ON-VEHICLE INSPECTION
COMPONENTS
COMPONENTS ( 2002.8 - )
REPLACEMENT
FRONT COOLING UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR COOLING UNIT
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FRONT HEATER UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR HEATER UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
BLOWER UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
INSPECTION ( 2002.8 - )
REASSEMBLY
INSTALLATION
COOL BOX
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
COMPRESSOR AND MAGNETIC CLUTCH
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
VISCOUS HEATER AND MAGNETIC CLUTCH
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
CONDENSER
ON-VEHICLE INSPECTION
COMPONENTS
COMPONENTS ( 1998.8 - )
REMOVAL
INSTALLATION
REPLACEMENT ( 1998.8 - )
FRONT A/C EVAPORATOR
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
MAGNETIC VALVE (for Cool Box)
INSPECTION
BLOWER MOTOR (for Front A/C)
INSPECTION
BLOWER MOTOR (for Cool Box)
INSPECTION
BLOWER RESISTOR (for Front A/C)
INSPECTION
BLOWER RESISTOR (for Rear Cooler)
INSPECTION
BLOWER RESISTOR (for Rear Heater)
INSPECTION
BLOWER MOTOR CONTROL RELAY (Auto A/C)
INSPECTION
POWER TRANSISTOR (for Rear Cooler)
INSPECTION
POWER TRANSISTOR (for Rear Heater)
INSPECTION
AIR MIX SERVOMOTOR (Front A/C for LHD)
INSPECTION
AIR OUTLET SERVOMOTOR
INSPECTION
INSPECTION ( 2000.8 - )
SOLAR SENSOR
INSPECTION
ROOM TEMPERATURE SENSOR (for Front A/C)
INSPECTION
ROOM TEMPERATURE SENSOR (for Rear A/C)
INSPECTION
AMBIENT TEMPERATURE SENSOR
INSPECTION
AIR INLET TEMPERATURE SENSOR
INSPECTION
PRESSURE SWITCH
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
HEATER MAIN RELAY
INSPECTION
INSPECTION ( 2002.8 - )
REAR HEATER RELAY
INSPECTION
INSPECTION ( 2002.8 - )
REAR HEATER HI RELAY (Manual A/C)
INSPECTION
CONDENSER FAN RELAY (Dual A/C)
INSPECTION
CONDENSER FAN RELAY
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
WATER TEMPERATURE CUT RELAY (1HZ, 1HD-T)
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
BLOWER SPEED CONTROL RELAY (Rear Cooler for Manual A/C)
INSPECTION
BLOWER SPEED CONTROL RELAY (Front A/C for LHD)
INSPECTION
BLOWER SPEED CONTROL RELAY (Front A/C for RHD)
INSPECTION
VISCOUS HEATER RELAY (1HD-FTE)
INSPECTION
INSPECTION ( 2000.8 - )
INSPECTION ( 2002.8 - )
COOL BOX RELAY
INSPECTION
MAGNETIC CLUTCH RELAY
INSPECTION
INSPECTION ( 2002.8 - )
CONDENSER FAN (Dual A/C)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
VACUUM SWITCHING VALVE (VSV) (1HZ, 1HD-T)
INSPECTION
AIR CONDITIONER CONTROL ASSEMBLY
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
AIR CONDITIONER CONTROL ASSEMBLY (Auto A/C) ( 2002.8 - )
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
AIR CONDITIONER CONTROL ASSEMBLY (Manual A/C) ( 2002.8 - )
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR A/C CONTROL ASSEMBLY (Auto A/C)
INSPECTION
REAR A/C CONTROL ASSEMBLY (Manual A/C)
INSPECTION
AIR CONDITIONER AMPLIFIER (for Rear A/C)
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
HEATER AMPLIFIER (w/ Viscous Heater)
INSPECTION
COOL BOX CONTROL SWITCH
INSPECTION
REAR HEATER CONTROL ASSEMBLY (Manual A/C)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
WATER TEMPERATURE CUT SWITCH (1HZ, 1HD-T)
INSPECTION
IDLE-UP SWITCH (1HZ, 1HD-T, 1HD-FTE)
INSPECTION
INSPECTION ( 2000.8 - )
Engine Repair Manual [ 2UZ-FE ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.8 - )
GENERAL INFORMATION ( 2002.8 - )
IDENTIFICATION INFORMATION
ENGINE SERIAL NUMBER
ENGINE SERIAL NUMBER ( 2001.8 - )
ENGINE SERIAL NUMBER ( 2002.8 - )
REPAIR INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.8 - )
GENERAL INFORMATION ( 2002.8 - )
FOR ALL OF VEHICLES
PRECAUTION
PRECAUTION ( 2001.8 - )
PRECAUTION ( 2002.8 - )
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.8 - )
GENERAL INFORMATION ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2001.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2001.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2002.8 - )
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATIONS USED IN THIS MANUAL ( 2001.8 - )
ABBREVIATIONS USED IN THIS MANUAL ( 2002.8 - )
PREPARATION
ENGINE MECHANICAL
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SSM (Special Service Materials)
EMISSION CONTROL
EQUIPMENT
EQUIPMENT ( 2001.8 - )
ELECTRONIC FUEL INJECTION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
COOLING
EQUIPMENT
COOLANT
SSM (Special Service Materials)
LUBRICATION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
IGNITION
RECOMMENDED TOOLS
EQUIPMENT
STARTING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
CHARGING
SST (Special Service Tools)
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2001.8 - )
EQUIPMENT
EQUIPMENT ( 2001.8 - )
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
HOW TO DETERMINE BOLT STRENGTH ( 2001.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2001.8 - )
HOW TO DETERMINE NUT STRENGTH ( 2001.8 - )
ENGINE MECHANICAL
SERVICE DATA
TORQUE SPECIFICATION
EMISSION CONTROL
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
ELECTRONIC FUEL INJECTION
SERVICE DATA
TORQUE SPECIFICATION
COOLING
SERVICE DATA
TORQUE SPECIFICATION
LUBRICATION
SERVICE DATA
TORQUE SPECIFICATION
IGNITION
SERVICE DATA
TORQUE SPECIFICATION
STARTING
SERVICE DATA
TORQUE SPECIFICATION
CHARGING
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
DIAGNOSTICS
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2001.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2001.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2001.8 - )
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2001.8 - )
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2001.8 - )
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2001.8 - )
TERMINALS OF ECM ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2001.8 - )
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
P0031 ( 2002.8 - )
P0100/31
P0100/31 ( 2002.8 - )
P0110/24
P0110/24 ( 2002.8 - )
P0115/22
P0115/22 ( 2002.8 - )
P0116/22 ( 2001.8 - )
P0116 ( 2002.8 - )
P0120/41
P0120/41 ( 2002.8 - )
P0121/41
P0121/41 ( 2002.8 - )
P0125/91 ( 2001.8 - )
P0130/21
P0130 ( 2002.8 - )
P0133/21 ( 2001.8 - )
P0133 ( 2002.8 - )
P0134 ( 2002.8 - )
P0135/21
P0135/21 ( 2001.8 - )
P0136/27
P0136 ( 2002.8 - )
P0171/25
P0171/25 ( 2001.8 - )
P0171 ( 2002.8 - )
P0230/78 ( 2002.8 - )
P0300/93 ( 2001.8 - )
P0300 ( 2002.8 - )
P0325/52
P0325/52 ( 2002.8 - )
P0335/12, 13
P0335/12/13 ( 2002.8 - )
P0340/12
P0340/12 ( 2002.8 - )
P0351/14 ( 2002.8 - )
P0420/94 ( 2001.8 - )
P0420 ( 2002.8 - )
P0443/94 ( 2001.8 - )
P0443 ( 2002.8 - )
P0500/42
P0500/42 ( 2002.8 - )
P0504/51 ( 2002.8 - )
P0505/33 ( 2001.8 - )
P0505 ( 2002.8 - )
P0560 ( 2002.8 - )
P0604/89 ( 2002.8 - )
P0617 ( 2002.8 - )
P1120/19
P1121/19
P1125/89
P1126/89
P1127/89
P1128/89
P1129/89
P1200/78
P1200/78
P1300/14
P1335/13
P1520/95 ( 2001.8 - )
P1600/96 ( 2001.8 - )
P1633/89
P1780/97 ( 2001.8 - )
P2102/41 ( 2002.8 - )
P2111/41 ( 2002.8 - )
P2118/89 ( 2002.8 - )
P2119/89 ( 2002.8 - )
P2120/19 ( 2002.8 - )
P2121/19 ( 2002.8 - )
Starter Signal Circuit
Starter Signal Circuit ( 2001.8 - )
Engine ECU Power Source Circuit
Engine ECU Power Source Circuit ( 2001.8 - )
Injector Circuit
Variable Resistor Circuit (Only for vehicles w/o TWC)
Back Up Power Source Circuit
Cranking Hold Function Circuit ( 2002.8 - )
Engine Control ECU Power Source Circuit ( 2002.8 - )
Fuel Pump Control Circuit ( 2002.8 - )
Check engine warning light circuit ( 2002.8 - )
SUB FUEL TANK SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
11
13
23
32
42
44
ENGINE MECHANICAL
CO (w/o TWC)
INSPECTION
CO/HC (w/ TWC)
INSPECTION
COMPRESSION
INSPECTION
VALVE CLEARANCE
INSPECTION
IGNITION TIMING
INSPECTION
IDLE SPEED
INSPECTION
TIMING BELT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CYLINDER HEAD
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
CYLINDER BLOCK
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
EMISSION CONTROL
EMISSION CONTROL SYSTEM
PURPOSE
PARTS LAYOUT AND SCHEMATIC DRAWING
LOCATION
LOCATION ( 2001.8 - )
DRAWING
DRAWING ( 2001.8 - )
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
INSPECTION
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
INSPECTION
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM (Europe) ( 2001.8 - )
INSPECTION
THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM (Europe)
COMPONENTS
INSPECTION
THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM ( 2001.8 - )
COMPONENTS
INSPECTION
ELECTRONIC FUEL INJECTION
EFI SYSTEM
PRECAUTION
FUEL PUMP
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
SUB FUEL PUMP (w/ Sub Fuel Tank)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
FUEL PRESSURE REGULATOR
COMPONENTS
REMOVAL
INSTALLATION
INJECTOR
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL CONTROL SWITCH (Europe)
COMPONENTS
INSPECTION
FUEL TANK CHANGEOVER SWITCH (w/ Sub Fuel Tank)
COMPONENTS
INSPECTION
AIR FLOW METER
COMPONENTS
INSPECTION
THROTTLE BODY
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
FUEL TANK SOLENOID RETURN VALVE (w/ Sub Fuel Tank)
COMPONENTS
INSPECTION
EFI MAIN RELAY
INSPECTION
CIRCUIT OPENING RELAY (Except Europe)
INSPECTION
FUEL PUMP RELAY (Except Europe)
INSPECTION
FUEL TANK SELECT RELAY (w/ Sub Fuel Tank)
COMPONENTS
INSPECTION
SUB FUEL TANK FORCING DRIVING RELAY (w/ Sub Fuel Tank)
COMPONENTS
INSPECTION
FUEL PUMP RESISTOR (Except Europe)
COMPONENTS
INSPECTION
VSV FOR EVAPORATIVE EMISSION (EVAP)
COMPONENTS
INSPECTION
WATER TEMPERATURE SENSOR
COMPONENTS
INSPECTION
VARIABLE RESISTOR (w/o TWC)
COMPONENTS
INSPECTION
KNOCK SENSOR
COMPONENTS
INSPECTION
OXYGEN SENSOR (w/ TWC)
COMPONENTS
INSPECTION
FUEL PUMP ECU (Europe)
COMPONENTS
INSPECTION
ENGINE ECU
COMPONENTS
INSPECTION
FUEL CUT RPM
INSPECTION
COOLING
COOLANT
INSPECTION
REPLACEMENT
WATER PUMP
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR
ON-VEHICLE CLEANING
ON-VEHICLE CLEANING ( 2001.8 - )
ON-VEHICLE INSPECTION
LUBRICATION
OIL AND FILTER
INSPECTION
REPLACEMENT
OIL PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
OIL COOLER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
IGNITION
IGNITION SYSTEM
ON-VEHICLE INSPECTION
IGNITION COIL
COMPONENTS
REMOVAL
INSTALLATION
CAMSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
STARTING
STARTING SYSTEM
ON-VEHICLE INSPECTION
STARTER
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
TEST
STARTER RELAY
INSPECTION
CHARGING
CHARGING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION ( 2001.8 - )
ALTERNATOR
COMPONENTS
DISASSEMBLY
INSPECTION
INSPECTION ( 2001.8 - )
REPLACEMENT
REASSEMBLY
Engine Repair Manual [ 1FZ-FE ]
INTRODUCTION
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
GENERAL INFORMATION
IDENTIFICATION INFORMATION
IDENTIFICATION INFORMATION
IDENTIFICATION INFORMATION
ENGINE SERIAL NUMBER
GENERAL REPAIR INSTRUCTIONS
ABBREVIATIONS USED IN THIS MANUAL
STANDARD BOLT TORQUE SPECIFICATIONS
STANDARD BOLT TORQUE SPECIFICATIONS
PRECAUTION
REPAIR INSTRUCTIONS
GENERAL INFORMATION
FOR ALL OF VEHICLES
PRECAUTION
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ENGINE
ENGINE MECHANICAL
DESCRIPTION
PREPARATION
PREPARATION
TROUBLESHOOTING
TUNE-UP
IDLE CO/HC CHECK (1FZ-FE)
COMPRESSION CHECK
CYLINDER HEAD (1FZ-FE)
CYLINDER HEAD
CYLINDER HEAD (1FZ-F)
TIMING CHAIN
CYLINDER BLOCK
CYLINDER BLOCK
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
IDLE CO CHECK AND ADJUST (Hardtop)
IDLE CO CHECK AND ADJUST (Station Wagon Except Europe)
EFI SYSTEM
DESCRIPTION
PREPARATION
PREPARATION
PRECAUTION
DIAGNOSIS SYSTEM
DIAGNOSIS SYSTEM
TROUBLESHOOTING W/VOLT,OHMMETER (A/T)
TROUBLESHOOTING W/VOLT,OHMMETER (M/T)
TROUBLESHOOTING w/ VOLT, OHMMETER (Station Wagon)
TROUBLESHOOTING w/ VOLT, OHMMETER (Hardtop)
FUEL PUMP
FUEL FILTER
FUEL PRESSURE REGULATOR
INJECTOR
THROTTLE BODY
AIR FLOW METER
AIR FLOW METER (Station Wagon)
ISC VALVE
EFI MAIN RELAY
EFl MAIN RELAY (Hardtop)
CIRCUIT OPENING RELAY
CIRCUIT OPENING RELAY (Station Wagon)
WATER TEMPERATURE SENSOR
FUEL PUMP RELAY AND RESISTOR
KNOCK SENSOR
VSV FOR EVAP
VSV FOR FUEL PRESSURE CONTROL
VSV FOR EGR
VSV FOR AS
OXYGEN SENSOR
OXYGEN SENSOR (Europe)
ECU
FUEL CUT RPM
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
REFERENCE VALUE OF ENGINE ECU DATA
VARIABLE RESISTOR (Station Wagon Except Europe)
FUEL SYSTEM
DESCRIPTION
PRECAUTION
PREPARATION
ON-VEHICLE INSPECTION
CARBURETOR
FUEL PUMP
SERVICE SPECIFICATIONS
COOLING SYSTEM
DESCRIPTION
OPERATION
PREPARATION
PREPARATION
COOLANT CHECK AND REPLACEMENT
WATER PUMP
THERMOSTAT
RADIATOR
RADIATOR
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
LUBRICATION SYSTEM
DESCRIPTION
OPERATION
PREPARATION
PREPARATION
OIL PRESSURE CHECK
OIL PRESSURE CHECK
OIL AND FILTER REPLACEMENT
OIL PUMP
OIL COOLER
OIL NOZZLE
SERVICE SPECIFICATIONS
IGNITION SYSTEM
(1FZ-FE)
DESCRIPTION
PRECAUTION
SYSTEM CIRCUIT
OPERATION
PREPARATION
ON-VEHICLE INSPECTION
DISTRIBUTOR
SERVICE SPECIFICATIONS
(1FZ-F)
DESCRIPTION
PRECAUTION
SYSTEM CIRCUIT
OPERATION
PREPARATION
ON-VEHICLE INSPECTION
DISTRIBUTOR
SERVICE SPECIFICATIONS
STARTING SYSTEM
DESCRIPTION
SYSTEM CIRCUIT
OPERATION
PREPARATION
STARTER (1.4 kW)
STARTER (2.2 kW)
SERVICE SPECIFICATIONS
(2.0 kW Type)
PREPARATION
STARTER
SERVICE SPECIFICATIONS
CHARGING SYSTEM
DESCRIPTION
PRECAUTIONS
SYSTEM CIRCUIT
OPERATION
PREPARATION
ON-VEHICLE INSPECTION
ALTERNATOR
SERVICE SPECIFICATIONS
(55 A Type)
PREPARATION
ALTERNATOR
SERVICE SPECIFICATIONS
PREPARATION
ELECTRONIC FUEL INJECTION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
COOLING
EQUIPMENT
COOLANT
IGNITION
RECOMMENDED TOOLS
EQUIPMENT
STARTING
RECOMMENDED TOOLS
CHARGING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
SPECIFIED TORQUE FOR STANDARD BOLTS
ENGINE MECHANICAL
TORQUE SPECIFICATION
ELECTRONIC FUEL INJECTION
SERVICE DATA
TORQUE SPECIFICATION
COOLING
SERVICE DATA
TORQUE SPECIFICATION
IGNITION
SERVICE DATA
TORQUE SPECIFICATION
CHARGING
TORQUE SPECIFICATION
DIAGNOSTICS
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0105/31
P0110/24
P0115/22
P0120/41
P0325/52
P0335/12, 13
P0340/12
P0500/42
P0505/33
P1200/78
P1300/14
P1335/13
Injector Circuit
Starter Signal Circuit
Back Up Power Source Circuit
Neutral Start Switch Circuit
ECU Power Source Circuit
A/C Cut Control Circuit
Variable Resistor Circuit
SUB FUEL TANK SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
11
12
22
31
41
42
ENGINE MECHANICAL
CO
INSPECTION
IGNITION TIMING
INSPECTION
IDLE SPEED
INSPECTION
CYLINDER HEAD
COMPONENTS
CYLINDER BLOCK
COMPONENTS
EMISSION CONTROL
EMISSION CONTROL SYSTEM
PURPOSE
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
INSPECTION
ELECTRONIC FUEL INJECTION
EFI SYSTEM
PRECAUTION
FUEL PUMP
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
SUB FUEL PUMP
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
INJECTOR
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK CHANGEOVER SWITCH
COMPONENTS
INSPECTION
THROTTLE BODY
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK SOLENOID RETURN VALVE
COMPONENTS
INSPECTION
IDLE SPEED CONTROL (ISC) VALVE
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
EFI MAIN RELAY
INSPECTION
CIRCUIT OPENING RELAY
INSPECTION
FUEL PUMP RELAY
INSPECTION
FUEL TANK SELECT RELAY
COMPONENTS
INSPECTION
SUB FUEL TANK FORCING DRIVING RELAY
COMPONENTS
INSPECTION
FUEL PUMP RESISTOR
COMPONENTS
INSPECTION
INTAKE AIR TEMPERATURE SENSOR
COMPONENTS
INSPECTION
VACUUM SENSOR
INSPECTION
VARIABLE RESISTOR
COMPONENTS
INSPECTION
ENGINE ECU
COMPONENTS
INSPECTION
FUEL CUT RPM
INSPECTION
COOLING
COOLANT
INSPECTION
REPLACEMENT
RADIATOR
ON-VEHICLE CLEANING
ON-VEHICLE INSPECTION
COMPONENTS
LUBRICATION
OIL AND FILTER
INSPECTION
IGNITION
IGNITION SYSTEM
ON-VEHICLE INSPECTION
IGNITION COIL
COMPONENTS
REMOVAL
INSTALLATION
CAMSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
STARTING
STARTER RELAY
INSPECTION
CHARGING
CHARGING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
ALTERNATOR
COMPONENTS
DISASSEMBLY
REASSEMBLY
Engine Repair Manual [ 1HZ,1HD-T,1HD-FTE ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.8 - )
GENERAL INFORMATION ( 2002.8 - )
IDENTIFICATION INFORMATION
ENGINE SERIAL NUMBER
ENGINE SERIAL NUMBER ( 2001.8 - )
ENGINE SERIAL NUMBER ( 2002.8 - )
REPAIR INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.8 - )
GENERAL INFORMATION ( 2002.8 - )
FOR ALL OF VEHICLES
PRECAUTION
PRECAUTION ( 2001.8 - )
PRECAUTION ( 2002.8 - )
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.8 - )
GENERAL INFORMATION ( 2002.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2001.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2001.8 - )
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2002.8 - )
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATIONS USED IN THIS MANUAL ( 2001.8 - )
ABBREVIATIONS USED IN THIS MANUAL ( 2002.8 - )
PREPARATION
ENGINE MECHANICAL
SST (Special Service Tools)
SST (Special Service Tools) ( 2001.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2001.8 - )
EQUIPMENT
EQUIPMENT ( 2001.8 - )
SSM (Special Service Materials)
SSM (Special Service Materials) ( 2001.8 - )
TURBOCHARGING
SST (Special Service Tools)
SST (Special Service Tools) ( 2001.8 - )
EQUIPMENT
EQUIPMENT ( 2001.8 - )
EMISSION CONTROL
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2001.8 - )
EQUIPMENT
EQUIPMENT ( 2001.8 - )
ELECTRONIC CONTROL DIESEL
SST (Special Service Tools)
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2001.8 - )
EQUIPMENT
EQUIPMENT ( 2001.8 - )
ENGINE FUEL
SST (Special Service Tools)
SST (Special Service Tools) ( 2001.8 - )
RECOMMENDED TOOLS
EQUIPMENT
EQUIPMENT ( 2001.8 - )
SSM (Special Service Materials)
COOLING
EQUIPMENT
COOLANT
SSM (Special Service Materials)
LUBRICATION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
STARTING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
CHARGING
SST (Special Service Tools)
SST (Special Service Tools) ( 2001.8 - )
RECOMMENDED TOOLS
RECOMMENDED TOOLS ( 2001.8 - )
EQUIPMENT
EQUIPMENT ( 2001.8 - )
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
HOW TO DETERMINE BOLT STRENGTH ( 2001.8 - )
SPECIFIED TORQUE FOR STANDARD BOLTS
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2001.8 - )
HOW TO DETERMINE NUT STRENGTH ( 2001.8 - )
ENGINE MECHANICAL
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
TURBOCHARGING
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
EMISSION CONTROL
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
ELECTRONIC CONTROL DIESEL
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
ENGINE FUEL
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
COOLING
SERVICE DATA
TORQUE SPECIFICATION
LUBRICATION
SERVICE DATA
TORQUE SPECIFICATION
STARTING
SERVICE DATA
TORQUE SPECIFICATION
CHARGING
SERVICE DATA
SERVICE DATA ( 2001.8 - )
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.8 - )
DIAGNOSTICS
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2002.8 - )
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2002.8 - )
PRE-CHECK
PRE-CHECK ( 2002.8 - )
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2002.8 - )
PARTS LOCATION
PARTS LOCATION ( 2002.8 - )
TERMINALS OF ECU
TERMINALS OF ECU ( 2002.8 - )
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2002.8 - )
12
13
14
19 (1)
19 (2)
19 (3)
22
24
32
33
35
39
42
97
ECU Power Source Circuit
ECU Power Source Circuit ( 2002.8 - )
Intake Heater Control Circuit
EGR Control Circuit
EGR Control Circuit ( 2002.8 - )
A/C Signal Circuit
A/C Signal Circuit ( 2002.8 - )
A/C Cut Control Circuit
A/C Cut Control Circuit ( 2002.8 - )
Diagnostic Connector (DLC3) Circuit
Diagnostic Connector (DLC3) Circuit ( 2002.8 - )
Starter Signal Circuit
Starter Signal Circuit ( 2002.8 - )
Neutral Start Switch Circuit (only for vehicles with A/T)
1st Gear Position Switch Circuit (only for vehicles with M/T)
Spill Valve Relay Circuit
Spill Valve Relay Circuit ( 2002.8 - )
Heater Idle-Up Switch Circuit
Heater Idle-Up Switch Circuit ( 2002.8 - )
P0100/31 ( 2002.8 - )
P0105/35 ( 2002.8 - )
P0110/24 ( 2002.8 - )
P0115/22 ( 2002.8 - )
P0180/39 ( 2002.8 - )
P0335/13 ( 2002.8 - )
P0340/12 ( 2002.8 - )
P0500/42 ( 2002.8 - )
P0605/17 ( 2002.8 - )
P1115/23 ( 2002.8 - )
P1120/19 ( 2002.8 - )
P1121/19 ( 2002.8 - )
P1122/19 ( 2002.8 - )
P1215/97 ( 2002.8 - )
P1220/14 ( 2002.8 - )
P1222/15 ( 2002.8 - )
P1250/34 ( 2002.8 - )
P1416/58 ( 2002.8 - )
P1520/52 ( 2002.8 - )
P1670/32 ( 2002.8 - )
Shift Position Switch Circuit (only for vehicles with M/T) ( 2002.8 - )
ENGINE (European Spec.) ( 2001.8 - )
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
15
24 (2)
31
34 (2)
58
ENGINE MECHANICAL
AIR FILTER
ON-VEHICLE CLEANING
COMPRESSION
INSPECTION
VALVE CLEARANCE (1HZ, 1HD-T)
INSPECTION
VALVE CLEARANCE (1HD-FTE)
INSPECTION
INJECTION TIMING (1HZ, 1HD-T)
INSPECTION
INJECTION TIMING (1HD-FTE)
INSPECTION
IDLE SPEED AND MAXIMUM SPEED (1HZ, 1HD-T)
INSPECTION
IDLE SPEED AND MAXIMUM SPEED (1HD-FTE)
INSPECTION
AIR CONDITIONER IDLE-UP SPEED (1HZ, 1HD-T)
INSPECTION
AIR CONDITIONER IDLE-UP SPEED (1HD-FTE)
INSPECTION
AIR CONDITIONER IDLE-UP SPEED (European Spec.) ( 2001.8 - )
INSPECTION
INTAKE SHUTTER (1HD-FTE)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
TIMING BELT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
TIMING BELT (European Spec.) ( 2001.8 - )
COMPONENTS
REMOVAL
INSTALLATION
TIMING GEAR
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
TIMING GEAR (European Spec.) ( 2001.8 - )
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
CYLINDER HEAD (1HZ, 1HD-T)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
CYLINDER HEAD (1HD-FTE)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
CYLINDER HEAD (European Spec.) ( 2001.8 - )
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
CYLINDER BLOCK
COMPONENTS
DISASSEMBLY
INSPECTION
INSPECTION ( 2001.8 - )
REPLACEMENT
REASSEMBLY
TURBOCHARGING
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2001.8 - )
TURBOCHARGER
PRECAUTION
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
TURBOCHARGER (European Spec.) ( 2001.8 - )
PRECAUTION
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
TURBO PRESSURE SENSOR (1HD-FTE)
INSPECTION
TURBO PRESSURE SENSOR ( 2001.8 - )
INSPECTION
VSV FOR TURBOCHARGING PRESSURE CONTROL (1HD-FTE)
INSPECTION
INTERCOOLER ( 2001.8 - )
COMPONENTS
E-VRV FOR TURBOCHARGING PRESSURE CONTROL ( 2001.8 - )
INSPECTION
EMISSION CONTROL
PARTS LAYOUT AND SCHEMATIC DRAWING
LOCATION
DRAWING
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
INSPECTION
BOOST ALTITUDE COMPENSATIONAL STOPPER (BACS) SYSTEM (1HD-T)
ON-VEHICLE INSPECTION
LOCATION
EXHAUST GAS RECIRCULATION (EGR) SYSTEM (Europe)
ON-VEHICLE INSPECTION
COMPONENTS
INSPECTION
EXHAUST GAS RECIRCULATION (EGR) SYSTEM (European Spec.) ( 2001.8 - )
COMPONENTS
INSPECTION
CATALYTIC CONVERTER FOR OXIDATION (CCo) SYSTEM (Europe)
ON-VEHICLE INSPECTION
COMPONENTS
ELECTRONIC CONTROL DIESEL
ECD SYSTEM
PRECAUTION
ECD MAIN RELAY
INSPECTION
SPILL VALVE RELAY
INSPECTION
WATER TEMPERATURE SENSOR
INSPECTION
FUEL TEMPERATURE SENSOR
INSPECTION
INTAKE AIR TEMPERATURE SENSOR
INSPECTION
CRANKSHAFT POSITION SENSOR
INSPECTION
ACCEL PEDAL
COMPONENTS
REMOVAL
INSTALLATION
SHIFT POSITION SWITCH (M/T)
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
ELECTRONIC DRIVING UNIT (EDU)
INSPECTION
ENGINE ECU
COMPONENTS
INSPECTION
ENGINE ECU (European Spec.) ( 2001.8 - )
INSPECTION
THROTTLE BODY (European Spec.) ( 2001.8 - )
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTAKE AIR CONTROL VALVE (European Spec.) ( 2001.8 - )
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
VSV FOR INTAKE AIR CONTROL VALVE (European Spec.) ( 2001.8 - )
COMPONENTS
INSPECTION
ENGINE FUEL
FUEL FILTER
REPLACEMENT
FUEL DAMPER
REPLACEMENT
FUEL HEATER
INSPECTION
INJECTION NOZZLE (1HZ)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
TEST
INSTALLATION
INJECTION NOZZLE (1HD-T)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ADJUSTMENT
REASSEMBLY
TEST
INSTALLATION
INJECTION NOZZLE (1HD-FTE)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ADJUSTMENT
REASSEMBLY
TEST
INSTALLATION
INJECTION NOZZLE ( 2001.8 - )
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
ADJUSTMENT
REASSEMBLY
TEST
INSTALLATION
INJECTION PUMP (1HZ, 1HD-T)
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
ADJUSTMENT
REASSEMBLY
INSTALLATION
INJECTION PUMP (1HD-FTE)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
COOLING
COOLANT
INSPECTION
REPLACEMENT
WATER PUMP
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR
ON-VEHICLE CLEANING
ON-VEHICLE CLEANING ( 2001.8 - )
ON-VEHICLE INSPECTION
LUBRICATION
OIL AND FILTER
INSPECTION
REPLACEMENT
OIL PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
OIL COOLER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
OIL NOZZLE
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
STARTING
PRE-HEATING SYSTEM (Super Glow Type)
INSPECTION
INTAKE HEATER
COMPONENTS
INSPECTION
REPLACEMENT
INTAKE HEATER RELAY
INSPECTION
STARTER (2.5 kW)
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
TEST
STARTER (3.0 kW)
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
TEST
STARTER RELAY
INSPECTION
CHARGING
CHARGING SYSTEM
PRECAUTION
PRECAUTION ( 2001.8 - )
ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION ( 2001.8 - )
ALTERNATOR
COMPONENTS
COMPONENTS ( 2001.8 - )
DISASSEMBLY
DISASSEMBLY ( 2001.8 - )
INSPECTION
INSPECTION ( 2001.8 - )
REPLACEMENT
REPLACEMENT ( 2001.8 - )
REASSEMBLY
REASSEMBLY ( 2001.8 - )
A/T Repair Manual [ A442F ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL REPAIR INSTRUCTIONS
ABBREVIATIONS USED IN THIS MANUAL
STANDARD BOLT TOROUE SPEClFlCATlONS
AUTOMATIC TRANSMISSION
DESCRIPTION
OPERATION
PREPARATION
COMPONENT PARTS REMOVAL
OIL PUMP
OVERDRIVE UNIT
FRONT CLUTCH
REAR CLUTCH
SECOND BRAKE
FRONT AND REAR PLANETARY GEAR UNIT
FIRST AND REVERSE BRAKE
VALVE BODY
UPPER VALVE BODY
LOWER VALVE BODY
TRANSMISSION CASE
PARKING LOCK PAWL
COMPONENT PARTS INSTALLATION
SERVICE SPECIFICATIONS
A/T Repair Manual [ A343F ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL REPAIR INSTRUCTIONS
ABBREVIATIONS USED IN THIS MANUAL
STANDARD BOLT TORQUE SPEClFlCATlONS
AUTOMATIC TRANSMISSION
OPERATION
PREPARATION
COMPONENT PARTS REMOVAL
COMPONENT PARTS
OIL PUMP
OVERDRIVE DIRECT CLUTCH
OVERDRIVE BRAKE
DIRECT CLUTCH
FORWARD CLUTCH
SECOND COAST BRAKE
FRONT PLANETARY GEAR
PLANETARY SUN GEAR
SECOND BRAKE
FIRST AND REVERSE BRAKE
REAR PLANETARY GEAR
VALVE BODY
UPPER VALVE BODY
LOWER VALVE BODY
TRANSMlSSION CASE
COMPONENT PARTS INSTALLATION
SERVICE SPECIFICATIONS
A/T Repair Manual [ A750F ]
INTRODUCTION
HOW TO USE THIS AUTOMATIC TRANSMISSION REPAIR MANUAL
GENERAL INFORMATION
REPAIR INSTRUCTION FOR AUTOMATIC TRANSMISSION REPAIR MANUAL
PRECAUTION
TERMS FOR AUTOMATIC TRANSMISSION REPAIR MANUAL
ABBREVIATIONS USED IN THIS MANUAL
GLOSSARY OF SAE AND TOYOTA TERMS
PREPARATION
AUTOMATIC TRANSMISSION / TRANSAXLE
PREPARATION
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
SPECIFIED TORQUE FOR STANDARD BOLTS
HOW TO DETERMINE NUT STRENGTH
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
TORQUE SPECIFICATION
AUTOMATIC TRANSMISSION / TRANS
AUTOMATIC TRANSMISSION ASSY (A750E/A750F)
PRECAUTION
COMPONENTS
OVERHAUL
OIL PUMP ASSY (A750E/A750F)
COMPONENTS
OVERHAUL
CLUTCH DRUM & INPUT SHAFT ASSY (A750E/A750F)
COMPONENTS
OVERHAUL
TRANSMISSION VALVE BODY ASSY (A750E/A750F)
COMPONENTS
OVERHAUL
Other Supplements for Repair Manual
A343F A/T
Electrical Wiring Diagram
INTRODUCTION
HOW TO USE THIS MANUAL
ABBREVIATIONS
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
RELAY LOCATIONS
Engine Compartment
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Instrument Panel
LHD ( 1998.1 - 2002.7 )
LHD ( 2002.8 - 2003.7 )
LHD ( 2003.8 - 2004.7 )
LHD1 ( 2004.8 - )
LHD2 ( 2004.8 - )
RHD ( 1998.1 - 2002.7 )
RHD ( 2002.8 - 2003.7 )
RHD ( 2003.8 - 2004.7 )
RHD1 ( 2004.8 - )
RHD2 ( 2004.8 - )
Body
Liftgate Type ( 1998.1 - 2002.7 )
Liftgate Type ( 2002.8 - 2003.7 )
Liftgate Type ( 2003.8 - 2004.7 )
Liftgate Type ( 2004.8 - )
Swing Type ( 1998.1 - 2002.7 )
Swing Type ( 2002.8 - 2003.7 )
Swing Type ( 2003.8 - 2004.7 )
Swing Type ( 2004.8 - )
Seat
LHD ( 1998.1 - 2002.7 )
RHD ( 1998.1 - 2002.7 )
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Engine Room J/B
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Cowl Side J/B LH
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Cowl Side J/B RH
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Fusible Link Block
1998.1 - 2002.7
Engine Room R/B
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
J/B No.4
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
J/B No.5
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
J/B No.6
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
J/B No.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
ELECTRICAL WIRING ROUTING [Parts]
LHD:Engine Compartment
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
1HD-FTE ( 1998.1 - 2002.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-T ( 1998.1 - 2002.7 )
1HZ ( 1998.1 - 2002.7 )
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ ( 2004.8 - )
LHD:Instrument Panel
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
LHD:Body
Liftgate Type ( 1998.1 - 2002.7 )
Liftgate Type ( 2002.8 - 2003.7 )
Liftgate Type ( 2003.8 - 2004.7 )
Liftgate Type ( 2004.8 - )
Swing Type ( 1998.1 - 2002.7 )
Swing Type ( 2002.8 - 2003.7 )
Swing Type ( 2003.8 - 2004.7 )
Swing Type ( 2004.8 - )
LHD:Seat
1998.1 - 2002.7
w/ Seat ECU ( 2002.8 - 2003.7 )
w/ Seat ECU ( 2003.8 - 2004.7 )
w/o Seat ECU ( 2002.8 - 2003.7 )
w/o Seat ECU ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 2004.8 - )
RHD:Engine Compartment
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
1HD-FTE ( 1998.1 - 2002.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-T ( 1998.1 - 2002.7 )
1HZ ( 1998.1 - 2002.7 )
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ ( 2004.8 - )
RHD:Instrument Panel
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
RHD:Body
Liftgate Type ( 1998.1 - 2002.7 )
Liftgate Type ( 2002.8 - 2003.7 )
Liftgate Type ( 2003.8 - 2004.7 )
Liftgate Type ( 2004.8 - )
Swing Type ( 1998.1 - 2002.7 )
Swing Type ( 2002.8 - 2003.7 )
Swing Type ( 2003.8 - 2004.7 )
Swing Type ( 2004.8 - )
RHD:Seat
1998.1 - 2002.7
w/ Seat ECU ( 2002.8 - 2003.7 )
w/ Seat ECU ( 2003.8 - 2004.7 )
w/o Seat ECU ( 2002.8 - 2003.7 )
w/o Seat ECU ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 2004.8 - )
ELECTRICAL WIRING ROUTING [W/W, G/P, S/P]
LHD:Engine Compartment
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
1HD-FTE ( 1998.1 - 2002.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-T ( 1998.1 - 2002.7 )
1HZ ( 1998.1 - 2002.7 )
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ ( 2004.8 - )
LHD:Instrument Panel
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
LHD:Body
Liftgate Type ( 1998.1 - 2002.7 )
Liftgate Type ( 2002.8 - 2003.7 )
Liftgate Type ( 2003.8 - 2004.7 )
Liftgate Type ( 2004.8 - )
Swing Type ( 1998.1 - 2002.7 )
Swing Type ( 2002.8 - 2003.7 )
Swing Type ( 2003.8 - 2004.7 )
Swing Type ( 2004.8 - )
LHD:Seat
1998.1 - 2002.7
w/ Seat ECU ( 2002.8 - 2003.7 )
w/ Seat ECU ( 2003.8 - 2004.7 )
w/o Seat ECU ( 2002.8 - 2003.7 )
w/o Seat ECU ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 2004.8 - )
RHD:Engine Compartment
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
1HD-FTE ( 1998.1 - 2002.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-T ( 1998.1 - 2002.7 )
1HZ ( 1998.1 - 2002.7 )
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ ( 2004.8 - )
RHD:Instrument Panel
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
RHD:Body
Liftgate Type ( 1998.1 - 2002.7 )
Liftgate Type ( 2002.8 - 2003.7 )
Liftgate Type ( 2003.8 - 2004.7 )
Liftgate Type ( 2004.8 - )
Swing Type ( 1998.1 - 2002.7 )
Swing Type ( 2002.8 - 2003.7 )
Swing Type ( 2003.8 - 2004.7 )
Swing Type ( 2004.8 - )
RHD:Seat
1998.1 - 2002.7
w/ Seat ECU ( 2002.8 - 2003.7 )
w/ Seat ECU ( 2003.8 - 2004.7 )
w/o Seat ECU ( 2002.8 - 2003.7 )
w/o Seat ECU ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 2004.8 - )
CONNECTOR LIST
BE-2011: 1999.7 - 1999.7
BE-9016: 1999.8 - 2000.7
BE-031: 2000.8 - 2000.9
BE-0049: 2000.10 - 2001.7
BE-1023: 2001.8 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
PART NUMBER OF CONNECTORS
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
OVERALL ELECTRICAL WIRING DIAGRAM [LHD]
4WD
w/ 2-4 Select SW ( 2002.8 - 2003.7 )
w/ 2-4 Select SW ( 2003.8 - 2004.7 )
w/ 2-4 Select SW ( 2004.8 - )
ABS
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Active Height Control Suspension
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Adaptive Variable Suspension
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Audio System
Built-in Amplifier ( 2003.8 - 2004.7 )
Built-in Amplifier ( 2004.8 - )
w/ Navigation System Separate Amplifier ( 2003.8 - 2004.7 )
w/ Navigation System Separate Amplifier ( 2004.8 - )
w/o Navigation System Separate Amplifier ( 2003.8 - 2004.7 )
w/o Navigation System Separate Amplifier ( 2004.8 - )
Auto Antenna
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Automatic Air Conditioner
Front ( 2002.8 - 2003.7 )
Front ( 2003.8 - 2004.7 )
Front ( 2004.8 - )
Rear ( 2002.8 - 2003.7 )
Rear ( 2003.8 - 2004.7 )
Rear ( 2004.8 - )
Automatic Glare-Resistant EC Mirror with Compass
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Back-Up Light
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Center Differential Lock
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Charging
Diesel ( 1998.1 - 2002.7 )
Diesel ( 2002.8 - 2003.7 )
Diesel ( 2003.8 - 2004.7 )
Gasoline ( 1998.1 - 2002.7 )
Gasoline ( 2002.8 - 2003.7 )
Gasoline ( 2003.8 - 2004.7 )
Charging (Diesel)
2004.8 -
Charging (Gasoline)
2004.8 -
Cigarette Lighter
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Clock
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
Combination Meter
1998.1 - 2000.9
1FZ-FE, 1HD-FTE Europe, 1HZ ( 2002.8 - 2003.7 )
1FZ-FE, 1HZ ( 2003.8 - 2004.7 )
1FZ-FE, 1HZ ( 2004.8 - )
2UZ-FE, 1HD-FTE ( 2003.8 - 2004.7 )
2UZ-FE, 1HD-FTE General ( 2002.8 - 2003.7 )
BE-0049: 2000.10 - 2002.7
2UZ-FE, 1HD-FTE ( 2004.8 - )
Condenser Fan
1FZ-FE, 1HZ ( 2002.8 - 2003.7 )
1FZ-FE, 1HZ ( 2003.8 - 2004.7 )
Automatic ( 1998.1 - 2002.7 )
Manual ( 1998.1 - 2002.7 )
1FZ-FE, 1HZ ( 2004.8 - )
Cool Box
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Cruise Control
1HD-FTE ( 1998.1 - 2000.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-FTE (BE-031: 2000.8 - 2002.7)
1HD-FTE Europe Except Russian (BE-1023: 2001.8 - 2002.7)
1HZ, 1HD-T ( 1998.1 - 2002.7 )
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
2UZ-FE Turkey and Europe Except Russian (BE-1023: 2001.8 - 2002.7)
ECT and A/T Indicator
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
1HD-FTE ( 1998.1 - 2002.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-FTE Europe ( 2002.8 - 2003.7 )
1HD-FTE General ( 2002.8 - 2003.7 )
1HD-T ( 1998.1 - 2000.7 )
1HD-T (BE-031: 2000.8 - 2002.7)
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
2UZ-FE Turkey and Europe Except Russian (BE-1023: 2001.8 - 2002.7)
Emission Control
1HZ ( 2002.8 - 2003.7 )
Engine Control
1FZ-FE ( 1998.1 - 2000.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
1FZ-FE (BE-031: 2000.8 - 2002.7)
1FZ-FE Saudi Arabia (BE-1023: 2001.8 - 2002.7)
1HD-FTE ( 1998.1 - 2000.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE ( 2004.8 - )
1HD-FTE (BE-031: 2000.8 - 2002.7)
1HD-FTE Europe Except Russian (BE-1023: 2001.8 - 2002.7)
2UZ-FE ( 1998.1 - 2000.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
2UZ-FE (BE-031: 2000.8 - 2002.7)
2UZ-FE Saudi Arabia (BE-1023: 2001.8 - 2002.7)
2UZ-FE Turkey and Europe Except Russian (BE-1023: 2001.8 - 2002.7)
Engine Immobilizer System
1FZ-FE ( 1998.1 - 2000.7 )
1FZ-FE (BE-031: 2000.8 - 2002.7)
1FZ-FE Saudi Arabia (BE-1023: 2001.8 - 2002.7)
1HD-FTE ( 1998.1 - 2000.7 )
1HD-FTE (BE-031: 2000.8 - 2002.7)
1HD-FTE Europe Except Russian (BE-1023: 2001.8 - 2002.7)
1HZ, 1HD-T ( 1998.1 - 2000.7 )
1HZ, 1HD-T (BE-031: 2000.8 - 2002.7)
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
2UZ-FE ( 1998.1 - 2000.7 )
2UZ-FE (BE-031: 2000.8 - 2002.7)
2UZ-FE Saudi Arabia (BE-1023: 2001.8 - 2002.7)
2UZ-FE Turkey and Europe Except Russian (BE-1023: 2001.8 - 2002.7)
Front Air Conditioner
Automatic ( 1998.1 - 2000.9 )
Automatic (BE-0049: 2000.10 - 2002.7)
Manual ( 1998.1 - 2002.7 )
Front Fog Light
1998.1 - 2002.7
Front Wiper and Washer
1998.1 - 2002.7
Automatic ( 2002.8 - 2003.7 )
Automatic ( 2003.8 - 2004.7 )
Automatic ( 2004.8 - )
Manual ( 2002.8 - 2003.7 )
Manual ( 2003.8 - 2004.7 )
Manual ( 2004.8 - )
Front/Rear Differential Lock
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Fuel Heater
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Fuel Tank Changeover
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
Diesel ( 2002.8 - 2003.7 )
Diesel ( 2003.8 - 2004.7 )
Diesel ( 2004.8 - )
Glow Plug
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ, 1HD-T ( 1998.1 - 2002.7 )
1HZ ( 2004.8 - )
Headlight
w/ Daytime Running Light ( 1998.1 - 2002.7 )
w/o Daytime Running Light ( 1998.1 - 2002.7 )
Headlight Beam Level Control
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Headlight Cleaner
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Horn
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Ignition
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
Illumination
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Key Reminder
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
Manual Air Conditioner
Front ( 2002.8 - 2003.7 )
Front ( 2003.8 - 2004.7 )
Front ( 2004.8 - )
Rear ( 2002.8 - 2003.7 )
Rear ( 2003.8 - 2004.7 )
Rear ( 2004.8 - )
Mirror Heater
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Moon Roof
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Multi-Display
2002.8 - 2003.7
w/o Navigation System ( 2003.8 - 2004.7 )
w/o Navigation System ( 2004.8 - )
Multiplex Communication System
1998.1 - 2002.7
Door Lock Control ( 2002.8 - 2003.7 )
Door Lock Control ( 2003.8 - 2004.7 )
Door Lock Control ( 2004.8 - )
Double Locking ( 2002.8 - 2003.7 )
Double Locking ( 2003.8 - 2004.7 )
Double Locking ( 2004.8 - )
Front Fog Light ( 2002.8 - 2003.7 )
Front Fog Light ( 2003.8 - 2004.7 )
Front Fog Light ( 2004.8 - )
Headlight ( 2002.8 - 2003.7 )
Headlight ( 2003.8 - 2004.7 )
Headlight ( 2004.8 - )
Interior Light ( 2002.8 - 2003.7 )
Interior Light ( 2003.8 - 2004.7 )
Interior Light
Key Reminder ( 2002.8 - 2003.7 )
Key Reminder ( 2003.8 - 2004.7 )
Key Reminder ( 2004.8 - )
Light Auto Turn Off ( 2002.8 - 2003.7 )
Light Auto Turn Off System ( 2003.8 - 2004.7 )
Light Auto Turn Off System ( 2004.8 - )
Power Window ( 2002.8 - 2003.7 )
Power Window ( 2003.8 - 2004.7 )
Power Window ( 2004.8 - )
Theft Deterrent ( 2002.8 - 2003.7 )
Theft Deterrent ( 2003.8 - 2004.7 )
Theft Deterrent ( 2004.8 - )
Wireless Door Lock Control ( 2002.8 - 2003.7 )
Wireless Door Lock Control ( 2003.8 - 2004.7 )
Wireless Door Lock Control ( 2004.8 - )
Navigation System
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Option Connector
Cellular Mobile Telephone ( 2002.8 - 2003.7 )
Cellular Mobile Telephone ( 2003.8 - 2004.7 )
Trailer Towing ( 2002.8 - 2003.7 )
Trailer Towing ( 2003.8 - 2004.7 )
Trailer Towing ( 2004.8 - )
Power Outlet
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Power Rear Quarter Window
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
Power Seat
1998.1 - 2002.7
w/ Driving Position Memory ( 2002.8 - 2003.7 )
w/ Driving Position Memory ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 2002.8 - 2003.7 )
w/o Driving Position Memory ( 2003.8 - 2004.7 )
w/o Driving Position Memory ( 2004.8 - )
Power Source
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Power Tilt and Power Telescopic
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Power Window
1998.1 - 2002.7
Europe (BE-031: 2000.8 - 2002.7)
Except Europe (BE-031: 2000.8 - 2002.7)
Radio and Player
2, 4, 6 Speaker ( 1998.1 - 2002.7 )
7 Speaker ( 1998.1 - 2000.9 )
7 Speaker (BE-0049: 2000.10 - 2002.7)
w/ Navigation System w/ Stereo Component Amplifier ( 2002.8 - 2003.7 )
w/o Navigation System w/ Stereo Component Amplifier ( 2002.8 - 2003.7 )
w/o Stereo Component Amplifier ( 2002.8 - 2003.7 )
Rear Air Conditioner
Automatic ( 1998.1 - 2002.7 )
Manual ( 1998.1 - 2002.7 )
Rear Differential Lock
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Rear Fog Light
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Rear Heater
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Rear Window Defogger
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Rear Wiper and Washer
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Remote Control Mirror
w/ Driving Position Memory ( 1998.1 - 2002.7 )
w/ Driving Position Memory ( 2002.8 - 2003.7 )
w/ Driving Position Memory ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 1998.1 - 2002.7 )
w/o Driving Position Memory ( 2002.8 - 2003.7 )
w/o Driving Position Memory ( 2003.8 - 2004.7 )
w/o Driving Position Memory ( 2004.8 - )
Seat Belt Warning
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Seat Heater
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Shift Lock
2004.8 -
SRS
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Starting
Diesel ( 1998.1 - 2002.7 )
Diesel ( 2002.8 - 2003.7 )
Diesel ( 2003.8 - 2004.7 )
Diesel ( 2004.8 - )
Gasoline ( 1998.1 - 2002.7 )
Gasoline ( 2002.8 - 2003.7 )
Gasoline ( 2003.8 - 2004.7 )
Gasoline ( 2004.8 - )
Stop Light
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Taillight
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Theft Deterrent
1998.1 - 2002.7
From Jul. 1999 Production (BE-2011: 1999.7 - 2002.7)
TOYOTA Parking Assist
Rear View Monitor ( 2003.8 - 2004.7 )
Rear View Monitor ( 2004.8 - )
Turn Signal and Hazard Warning Light
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
VGRS System
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Viscous Heater
1998.1 - 2000.7
BE-031: 2000.8 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
VSC
BE-9016: 1999.8 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Winch
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
OVERALL ELECTRICAL WIRING DIAGRAM [RHD]
4WD
w/ 2-4 Select SW ( 2002.8 - 2003.7 )
w/ 2-4 Select SW ( 2003.8 - 2004.7 )
w/ 2-4 Select SW ( 2004.8 - )
ABS
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Active Height Control Suspension
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Adaptive Variable Suspension
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Audio System
Built-in Amplifier ( 2003.8 - 2004.7 )
Built-in Amplifier ( 2004.8 - )
w/ Navigation System Separate Amplifier ( 2003.8 - 2004.7 )
w/ Navigation System Separate Amplifier ( 2004.8 - )
w/o Navigation System Separate Amplifier ( 2003.8 - 2004.7 )
w/o Navigation System Separate Amplifier ( 2004.8 - )
Auto Antenna
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Automatic Air Conditioner
Front ( 2002.8 - 2003.7 )
Front ( 2003.8 - 2004.7 )
Automatic Air Conditioner (Front)
Front ( 2004.8 - )
Automatic Air Conditioner
Rear ( 2002.8 - 2003.7 )
Rear ( 2003.8 - 2004.7 )
Automatic Air Conditioner (Rear)
Rear ( 2004.8 - )
Automatic Glare-Resistant EC Mirror with Compass
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Back-Up Light
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Center Differential Lock
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Charging
Diesel ( 1998.1 - 2002.7 )
Diesel ( 2002.8 - 2003.7 )
Diesel ( 2003.8 - 2004.7 )
Diesel ( 2004.8 - )
Gasoline ( 1998.1 - 2002.7 )
Gasoline ( 2002.8 - 2003.7 )
Gasoline ( 2003.8 - 2004.7 )
Gasoline ( 2004.8 - )
Cigarette Lighter
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Clock
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
Combination Meter
1998.1 - 2000.9
1FZ-FE, 1HD-FTE Europe, 1HZ ( 2002.8 - 2003.7 )
1FZ-FE, 1HZ ( 2003.8 - 2004.7 )
1FZ-FE, 1HZ ( 2004.8 - )
BE-0049: 2000.10 - 2002.7
2UZ-FE, 1HD-FTE ( 2003.8 - 2004.7 )
2UZ-FE, 1HD-FTE Except Europe ( 2002.8 - 2003.7 )
2UZ-FE, 1HD-FTE Except Europe ( 2004.8 - )
Condenser Fan
1FZ-FE, 1HZ ( 2002.8 - 2003.7 )
1FZ-FE, 1HZ ( 2003.8 - 2004.7 )
1FZ-FE, 1HZ ( 2004.8 - )
Automatic ( 1998.1 - 2002.7 )
Manual ( 1998.1 - 2002.7 )
Cool Box
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Cruise Control
1FZ-FE, 1HD-T ( 1998.1 - 2002.7 )
1HD-FTE ( 1998.1 - 2000.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE (BE-031: 2000.8 - 2002.7)
1HD-FTE Europe (BE-1023: 2001.8 - 2002.7)
1HD-FTE ( 2004.8 - )
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE Europe (BE-1023: 2001.8 - 2002.7)
2UZ-FE ( 2004.8 - )
ECT and A/T Indicator
1FZ-FE ( 1998.1 - 2002.7 )
1HD-FTE ( 1998.1 - 2002.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE Australia ( 2002.8 - 2003.7 )
1HD-FTE Europe ( 2002.8 - 2003.7 )
1HD-FTE ( 2004.8 - )
1HD-T (BE-031: 2000.8 - 2002.7)
1HZ ( 1998.1 - 2002.7 )
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE Europe (BE-1023: 2001.8 - 2002.7)
2UZ-FE ( 2004.8 - )
Emission Control
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ ( 2004.8 - )
Engine Control
1FZ-FE ( 1998.1 - 2000.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE (BE-031: 2000.8 - 2002.7)
1FZ-FE ( 2004.8 - )
1HD-FTE ( 1998.1 - 2000.7 )
1HD-FTE ( 2002.8 - 2003.7 )
1HD-FTE ( 2003.8 - 2004.7 )
1HD-FTE (BE-031: 2000.8 - 2002.7)
1HD-FTE Europe (BE-1023: 2001.8 - 2002.7)
1HD-FTE ( 2004.8 - )
2UZ-FE ( 1998.1 - 2000.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE (BE-031: 2000.8 - 2002.7)
2UZ-FE Europe (BE-1023: 2001.8 - 2002.7)
2UZ-FE ( 2004.8 - )
Engine Immobilizer System
1FZ-FE ( 1998.1 - 2000.7 )
1FZ-FE (BE-031: 2000.8 - 2002.7)
1HD-FTE ( 1998.1 - 2000.7 )
1HD-FTE (BE-031: 2000.8 - 2002.7)
1HD-FTE Europe (BE-1023: 2001.8 - 2002.7)
1HZ, 1HD-T ( 1998.1 - 2000.7 )
1HZ, 1HD-T (BE-031: 2000.8 - 2002.7)
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
2UZ-FE ( 1998.1 - 2000.7 )
2UZ-FE (BE-031: 2000.8 - 2002.7)
2UZ-FE Europe (BE-1023: 2001.8 - 2002.7)
Front Air Conditioner
Automatic ( 1998.1 - 2000.9 )
Automatic (BE-0049: 2000.10 - 2002.7)
Manual ( 1998.1 - 2002.7 )
Front Fog Light
1998.1 - 2002.7
Front Wiper and Washer
1998.1 - 2002.7
Automatic ( 2002.8 - 2003.7 )
Automatic ( 2003.8 - 2004.7 )
Automatic ( 2004.8 - )
Manual ( 2002.8 - 2003.7 )
Manual ( 2003.8 - 2004.7 )
Manual ( 2004.8 - )
Front/Rear Differential Lock
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Fuel Heater
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Fuel Tank Changeover
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
Diesel ( 2002.8 - 2003.7 )
Diesel ( 2003.8 - 2004.7 )
Diesel ( 2004.8 - )
Glow Plug
1HZ ( 2002.8 - 2003.7 )
1HZ ( 2003.8 - 2004.7 )
1HZ, 1HD-T ( 1998.1 - 2002.7 )
1HZ ( 2004.8 - )
Headlight
1998.1 - 2002.7
Headlight Beam Level Control
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Headlight Cleaner
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Horn
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Ignition
1FZ-FE ( 1998.1 - 2002.7 )
1FZ-FE ( 2002.8 - 2003.7 )
1FZ-FE ( 2003.8 - 2004.7 )
1FZ-FE ( 2004.8 - )
2UZ-FE ( 1998.1 - 2002.7 )
2UZ-FE ( 2002.8 - 2003.7 )
2UZ-FE ( 2003.8 - 2004.7 )
2UZ-FE ( 2004.8 - )
Illumination
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Key Reminder
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
Manual Air Conditioner
Front ( 2002.8 - 2003.7 )
Front ( 2003.8 - 2004.7 )
Front ( 2004.8 - )
Rear ( 2002.8 - 2003.7 )
Rear ( 2003.8 - 2004.7 )
Rear ( 2004.8 - )
Mirror Heater
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Moon Roof
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Multi Display
w/o Navigation System ( 2002.8 - 2003.7 )
Multi-Display
w/o Navigation System ( 2003.8 - 2004.7 )
w/o Navigation System ( 2004.8 - )
Multiplex Communication System
1998.1 - 2002.7
Automatic Light Control ( 2002.8 - 2003.7 )
Automatic Light Control ( 2003.8 - 2004.7 )
Automatic Light Control ( 2004.8 - )
Door Lock Control ( 2002.8 - 2003.7 )
Door Lock Control ( 2003.8 - 2004.7 )
Door Lock Control ( 2004.8 - )
Double Locking ( 2002.8 - 2003.7 )
Double Locking ( 2003.8 - 2004.7 )
Double Locking ( 2004.8 - )
Front Fog Light ( 2002.8 - 2003.7 )
Front Fog Light ( 2003.8 - 2004.7 )
Front Fog Light ( 2004.8 - )
Headlight ( 2002.8 - 2003.7 )
Headlight ( 2003.8 - 2004.7 )
Headlight ( 2004.8 - )
Interior Light ( 2002.8 - 2003.7 )
Interior Light ( 2003.8 - 2004.7 )
Interior Light ( 2004.8 - )
Key Reminder ( 2002.8 - 2003.7 )
Key Reminder ( 2003.8 - 2004.7 )
Key Reminder ( 2004.8 - )
Light Auto Turn Off ( 2002.8 - 2003.7 )
Light Auto Turn Off System ( 2003.8 - 2004.7 )
Light Auto Turn Off System ( 2004.8 - )
Power Window ( 2002.8 - 2003.7 )
Power Window ( 2003.8 - 2004.7 )
Power Window ( 2004.8 - )
Theft Deterrent ( 2002.8 - 2003.7 )
Theft Deterrent ( 2003.8 - 2004.7 )
Theft Deterrent ( 2004.8 - )
Wireless Door Lock Control ( 2002.8 - 2003.7 )
Wireless Door Lock Control ( 2003.8 - 2004.7 )
Wireless Door Lock Control ( 2004.8 - )
Navigation System
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Option Connector
Trailer Towing ( 2002.8 - 2003.7 )
Trailer Towing ( 2003.8 - 2004.7 )
Trailer Towing ( 2004.8 - )
TVSS ( 2002.8 - 2003.7 )
TVSS ( 2003.8 - 2004.7 )
TVSS ( 2004.8 - )
Power Outlet
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Power Seat
1998.1 - 2002.7
w/ Driving Position Memory ( 2002.8 - 2003.7 )
w/ Driving Position Memory ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 2002.8 - 2003.7 )
w/o Driving Position Memory ( 2003.8 - 2004.7 )
w/o Driving Position Memory ( 2004.8 - )
Power Source
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Power Tilt and Power Telescopic
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Power Window
1998.1 - 2002.7
Europe (BE-031: 2000.8 - 2002.7)
Except Europe (BE-031: 2000.8 - 2002.7)
Radio and Player
1998.1 - 2002.7
7 Speaker (BE-0049: 2000.10 - 2002.7)
w/ Navigation System w/ Stereo Component Amplifier ( 2002.8 - 2003.7 )
w/o Navigation System w/ Stereo Component Amplifier ( 2002.8 - 2003.7 )
w/o Stereo Component Amplifier ( 2002.8 - 2003.7 )
Rear Air Conditioner
Automatic ( 1998.1 - 2002.7 )
Manual ( 1998.1 - 2002.7 )
Rear Differential Lock
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Rear Fog Light
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Rear Heater
1998.1 - 2000.9
2002.8 - 2003.7
2003.8 - 2004.7
BE-0049: 2000.10 - 2002.7
2004.8 -
Rear Window Defogger
1998.1 - 2000.9
2002.8 - 2003.7
2003.8 - 2004.7
BE-0049: 2000.10 - 2002.7
2004.8 -
Rear Wiper and Washer
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Remote Control Mirror
w/ Driving Position Memory ( 1998.1 - 2002.7 )
w/ Driving Position Memory ( 2002.8 - 2003.7 )
w/ Driving Position Memory ( 2003.8 - 2004.7 )
w/ Driving Position Memory ( 2004.8 - )
w/o Driving Position Memory ( 1998.1 - 2002.7 )
w/o Driving Position Memory ( 2002.8 - 2003.7 )
w/o Driving Position Memory ( 2003.8 - 2004.7 )
w/o Driving Position Memory ( 2004.8 - )
Seat Belt Warning
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Seat Heater
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Shift Lock
2004.8 -
SRS
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Starting
Diesel ( 1998.1 - 2002.7 )
Diesel ( 2002.8 - 2003.7 )
Diesel ( 2003.8 - 2004.7 )
Diesel ( 2004.8 - )
Gasoline ( 1998.1 - 2002.7 )
Gasoline ( 2002.8 - 2003.7 )
Gasoline ( 2003.8 - 2004.7 )
Gasoline ( 2004.8 - )
Stop Light
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Taillight
1998.1 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Theft Deterrent
1998.1 - 2002.7
From Jul. 1999 Production (BE-2011: 1999.7 - 2002.7)
TOYOTA Parking Assist
Rear View Monitor ( 2003.8 - 2004.7 )
Rear View Monitor ( 2004.8 - )
Turn Signal and Hazard Warning Light
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
VGRS System
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Viscous Heater
1998.1 - 2000.7
BE-031: 2000.8 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
VSC
BE-9016: 1999.8 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Winch
1998.1 - 2000.9
BE-0049: 2000.10 - 2002.7
2002.8 - 2003.7
2003.8 - 2004.7
2004.8 -
Body Repair Manual for Collision Damage
INTRODUCTION
HOW TO USE THIS MANUAL
SYMBOLS
HANDLING PRECAUTIONS ON RELATED COMPONENTS
ABBREVIATIONS USED IN THIS MANUAL
GENERAL REPAIR INSTRUCTIONS
RIVET REMOVAL AND INSTALLATION
BODY PANEL REPLACEMENT
RADIATOR UPPER SUPPORT (ASSY)
RADIATOR SIDE SUPPORT (ASSY)
FRONT CROSSMEMBER (ASSY)
RADIATOR SUPPORT (ASSY)
COWL TOP SIDE PANEL (ASSY)
FRONT FENDER APRON (ASSY)
FRONT BODY PILLAR (CUT)
CENTER BODY PILLAR (CUT)
FLOOR SIDE INNER REAR MEMBER (ASSY)
FRONT DOOR OUTER PANEL (ASSY)
REAR DOOR OUTER PANEL (ASSY)
ROCKER OUTER PANEL (CUT)
QUARTER PANEL (CUT)
QUARTER PANEL (CUT-P)
QUARTER WHEEL HOUSING OUTER PANEL (ASSY): Right Side
QUARTER WHEEL HOUSING OUTER PANEL (ASSY): Left Side
BACK DOOR OPENING REINFORCEMENT (ASSY)
QUARTER PANEL REAR EXTENSION (ASSY)
ROOF SIDE INNER REAR PANEL (ASSY)
BODY LOWER BACK OUTER PANEL (CUT)
BODY LOWER BACK PANEL (CUT)
REAR FLOOR SIDE PANEL (ASSY): Right Side
REAR FLOOR SIDE PANEL (ASSY): Left Side
LOWER BACK UPPER GUSSET (ASSY)
REAR FLOOR PAN (CUT)
REAR FLOOR SIDE REAR CENTER MEMBER (ASSY)
REAR FLOOR No.3 CROSSMEMBER (ASSY)
REAR FLOOR SIDE MEMBER REAR No.2 REINFORCEMENT (ASSY)
ROOF PANEL (ASSY): Normal Roof
ROOF PANEL (ASSY): Moon Roof
BODY PANEL CONSTRUCTION
RUST-RESISTANT SHEET STEEL PARTS
HIGH-STRENGTH STEEL (HSS) PARTS
PLASTIC BODY PARTS
HANDLING PRECAUTIONS
LOCATION OF PLASTIC BODY PARTS
ANTI-RUST TREATMENT
GENERAL INFORMATION
BODY PANEL SEALING AREAS
BODY PANEL ANTI-CHIPPING PAINT APPLICATION AREAS
BODY PANEL UNDERCOATING AREAS
BODY PANEL ANTI-RUST AGENT (WAX) APPLICATION AREAS
BODY DIMENSIONS
GENERAL INFORMATION
BODY DIMENSION DRAWINGS
APPENDIX
FIT STANDARDS
SILENCER SHEET INSTALLATION AREAS
Service Data Sheet
Gasoline ( 2000 )
Gasoline ( 2001 )
Gasoline ( 2002 )
Gasoline ( 2003 )
Gasoline ( 2004 )
Gasoline ( 2005 )
Diesel ( 2000 )
Diesel ( 2001 )
Diesel ( 2002 )
Diesel ( 2003 )
Diesel ( 2004 )
Diesel ( 2005 )
New Car Features Supplement
From May 2005
Repair Manual Supplement
From May 2005
Electrical Wiring Diagram Supplement
From May 2005