Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 3005 Compact Utility Tractors, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere 3005 Compact Utility Tractors workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm102919 - 3005 Compact Utility Tractor Technical Manual.pdf
tm102919 - 3005 Compact Utility Tractor Technical Manual.epub

PRODUCT DETAILS:
Total Pages: 879 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm102919 - 3005 Compact Utility Tractor Technical Manual.pdf

tm102919 - 3005 Compact Utility Tractor

Table of Contents

Manual Description

Section : Safety

Group : Safety

Recognize Safety Information

Understand Signal Words

Replace Safety Signs

Handle Fluids Safely - Avoid Fires

Use Care In Handling And Servicing Batteries

Prevent Battery Explosions

Prevent Acid Burns

Wear Protective Clothing

Use Care Around High-pressure Fluid Lines

Service Machines Safely

Support Machine Properly and Use Proper Lifting Equipment

Work In Clean Area

Using High Pressure Washers

Illuminate Work Area Safely

Work In Ventilated Area

Service Tires Safely

Avoid Injury From Rotating Blades, Augers And PTO Shafts

Service Cooling System Safely

Handle Chemical Products Safely

Dispose of Waste Properly

Park Machine Safely

Live With Safety

Section : Specifications and Information

Group : Fastener Torques

Metric Fastener Torque Values

Inch Fastener Torque Values

Metric Fastener Torque Value - Grade 7 (Special)

Group : O-Ring Seal Service Recommendations

Face Seals With Inch Stud Ends Torque

Face Seals With Metric Stud Ends Torque

Group : O-Ring Seal Service Recommendations

O-Ring Face Seal Fittings

O-Ring Boss Fittings

Straight Fitting or Special Nut Torques

Group : General Information

Diesel Fuel

Diesel Fuel Lubricity

Diesel Fuel Storage

Diesel Engine Oil

Break-In Engine Oil - Diesel

Hydrostatic Transmission and Hydraulic Oil

Alternative Lubricants

Synthetic Lubricants

Anti-Corrosion Grease

Lubricant Storage

Mixing of Lubricants

Oil Filters

Group : Coolant Specifications

Diesel Engine Coolant

Diesel Engine Coolant Drain Interval

Group : Serial Number Locations

Machine Product Identification Number

Engine Serial Number

Section : Engine - Diesel

Group : Specifications

General Specifications

Repair Specifications

Tests and Adjustment Specifications

Operational Tests

Torque Values, Non-Standard Fasteners

Special Tools

Other Materials

Group : Theory of Operation

Fuel System Operation

Cooling System Operation

Lubrication System Operation

Group : Diagnostics

Starting Problems

Low Engine Output

Exhaust Abnormal Under Load

Engine Runs Rough

Excessive Fuel Consumption

Lubricating Oil

Temperature Problems

Low Compression

Group : Tests and Adjustments

Cylinder Compression Test

Slow Idle Adjustment

Valve Clearance Adjustment

Connecting Rod Side Play Check

Connecting Rod Bearing Clearance Check

Crankshaft End Play Check

Crankshaft Main Bearing Clearance Check

Valve Lift Check

Camshaft End Play Check

Timing Gear Backlash Check

Fuel Injection Nozzle Test

Thermostat Opening Test

Injection Pump Timing Adjustment

Injection Pump Timing

Fan/Alternator Drive Belt Adjustment

Radiator Bubble Test

Cooling System Pressure Test

Radiator Pressure Cap Test

Engine Oil Pressure Test

Fuel Supply Pump Pressure Test

Fuel System Leakage Test

Bleed Fuel System

Group : Repair

Engine Removal

Glow Plug Removal and Installation

Rocker Cover Removal and Installation

Rocker Arm Assembly

Cylinder Head and Valves Removal and Installation

Cylinder Head and Valves Disassembly and Assembly

Valve Seats

Valve Recession

Valve Guides

Valve Springs

Exhaust Manifold

Intake Manifold

Grind Valve Seats

Lap Valves

Measure Piston-To-Cylinder Head Clearance

Piston and Connecting Rod

Piston Inspection

Cylinder Bore

Crankshaft Rear Oil Seal

Crankshaft Front Oil Seal

Crankshaft and Main Bearings

Camshaft

Camshaft Followers

Timing Gear Cover

Idler Gear

Timing Gear Cover Mounting Plate

Oil Pan and Strainer

Oil Pump

Thermostat and Water Pump

Fuel Filter/Water Separator

Secondary Fuel Filter

Fuel Injection Pump

Fuel Injection Nozzles

Starting Motor Removal and Installation

Starting Motor Disassembly and Assembly

Starting Motor Inspection/Test

Starting Motor Gear Train

Starting Motor Solenoid

Alternator Removal and Installation

Alternator Disassembly, Inspection, and Assembly

Section : Electrical

Group : General Information

Reading Electrical Schematics

Theory Of Operation Information

Diagnostic Information

Wire Color Abbreviation Chart

Common Circuit Tests

Conductors For 12 Volt Circuits

Group : Specifications

System Specifications

Group : Component Location

Engine Compartment

Control Pedestal

Rear of Machine

Control Panel

Group : System Schematics

Schematic And Wiring Harness Legend

Electrical Schematic

W1 Main Wiring Harness

W1 Main Wiring Harness Color Codes

W2, W3 and W4 Wiring Harnesses

W2 Rear Main Wiring Harness Color Codes

W3 Battery Cable Wiring Harness Color Codes

W4 Power Supply Wiring Harness Color Codes

W5 Control Panel Wiring Harness

W5 Control Panel Wiring Harness Color Codes

W7 Fuel Shutoff Solenoid Wiring Harness

W7 Fuel Shutoff Solenoid Wiring Harness Color Codes

W8 Headlight Wiring Harness

W8 Headlight Wiring Harness Color Codes

Group : Diagnostics & Operation

Power Circuit Operation

Power Circuit Electrical Schematic

Power Circuit Diagnosis

Cranking Circuit Operation

Cranking Circuit Electrical Schematic

Cranking Circuit Diagnosis

Glow Plugs Circuit Operation

Glow Plugs Circuit Electrical Schematic

Glow Plugs Circuit Diagnosis

Fuel Shutoff Circuit Operation

Fuel Shutoff Solenoid Electrical Schematic

Fuel Shutoff Solenoid Diagnosis

Engine Shutoff Circuit Operation

Engine Shutoff Diagnosis

Fuel Pump Operation

Fuel Pump Electrical Schematic

Fuel Pump Diagnosis

Charging Circuit Operation

Charging Circuit Electrical Schematic

Charging Circuit Diagnosis

Control Panel Circuit Operation

Control Panel Circuit Electrical Schematic

Control Panel Circuit Diagnosis

Headlight/Tail and Hazard Light Circuit Operation

Headlight/Tail and Hazard Light Circuit Electrical Schematic

Headlight/Tail and Hazard Light Circuit Diagnosis

Turn Signal Circuit Operation

Turn Signal Circuit Electrical Schematic

Turn Signal Circuit Diagnosis

Group : Tests and Adjustments

Ground Circuit Test

Battery Voltage and Specific Gravity Test

Battery - Charge

Battery - Load Test

Alternator Unregulated Amperage Test

Regulated Amperage and Voltage Test

Starting Motor Solenoid Test

Starting Motor Amperage Draw Test

No-Load Amperage Draw and RPM Test

Engine Oil Pressure Switch Test

Engine Coolant Temperature Sensor Test

Temperature Gauge Test

Fuse Test

Control Panel Light Test

Glow Plug Test

Light/Turn Switch Test

Relay Test - 4 Pin

Relay Test - 5 Pin

Key Switch Test

Indicator Light Flasher Test

Seat Switch Test

Transmission Neutral Switch Test

Hazard Switch Test

Fuel Gauge Sensor Test

Fuel Gauge Test

Fuel Shutoff Solenoid Test

Fuel Pump Tests

PTO and Neutral Switch Test

Park Brake Switch Test

Diode Test

Section : Power Train

Group : Specifications

General Specifications

Test and Adjustment Specifications

Torque Specifications

Group : Tools and Materials

Special or Required Tools

Other Materials

Group : Component Location

Power Train

Single Stage Clutch

Dual Stage Clutch

Sliding Gear Transmission

Speed Selector Control

Range Selector Lever

Final Drive

Mechanical Front Wheel Drive (MFWD)

Rear PTO (Single Stage Clutch Machines)

Rear PTO (Dual Stage Clutch Machines)

Rear PTO Linkage

Mid PTO

Mid PTO Linkage

Group : Theory of Operation

Clutch Ventilation and Drain

Single Stage Clutch Engaged

Single Stage Clutch Disengaged

Dual Stage Clutch Engaged

Dual Stage Clutch Transmission Disengaged and PTO Engaged

Dual Stage Clutch Transmission and PTO Disengaged

Sliding Gear Transmission

Differential Lock Operation

Differential Power Flow

Mechanical Front Wheel Drive (MFWD) Power Flow

Rear PTO Power Flow

Mid PTO Operation

Mid PTO Linkage Operation

Overrunning Clutches

Group : Tests and Adjustments

Mid PTO Linkage Adjustment

Clutch Pedal Free Play Adjustment

Differential Cone Point Adjustment

Differential Driveshaft-To-Ring Gear Backlash Adjustment

Input Shaft-To-Ring Gear Backlash Adjustment

Group : Repair

Rear PTO Lever and Shift Linkage Removal and Installation

Rear PTO Driveshaft Removal and Installation

Rear PTO Driveshaft Disassembly and Assembly

Mid PTO Control Lever and Linkage Inspection and Repair

Mid PTO Gearbox Removal and Installation

Mid PTO Gearbox Disassembly and Assembly

Machine Splitting (Front)

Clutch Housing Removal

Clutch Housing Installation

Clutch Housing Seal and Bushing Inspection and Replacement

Clutch Pedal and Linkage Inspection and Repair

Single Stage Clutch Removal and Installation

Single Stage Clutch and Flywheel Inspection and Repair

Single Stage Clutch Release Mechanism and Clutch Shaft Removal and Installation

Dual Stage Clutch Removal and Installation

Dual Stage Clutch and Flywheel Inspection and Repair

Dual Stage Release Mechanism and Clutch Shaft Removal and Installation

Machine Splitting (Rear)

Gear Shift Lever Removal and Inspection

Range Shift Lever and Shaft Removal and Installation

Bearing Quill Assembly Removal and Installation

Bearing Quill Assembly Disassembly and Assembly

Differential Removal and Installation

Differential Disassembly and Assembly

Differential Lock Removal and Installation

Final Drive Assembly (Right Side) Removal and Installation

Final Drive Assembly (Left Side) Removal and Installation

Final Drive Axle Shaft Removal and Installation

Final Drive Pinion Shaft Removal and Installation

MFWD Lever and Linkage Repair

Transmission Output Shaft and MFWD Drive Gear Removal and Installation

MFWD Driveshaft Removal and Installation

MFWD Axle Removal and Installation

Pivot Pin Bushing Removal and Installation

MFWD Spindle Housing and Outer Drive Removal and Installation

MFWD Outer Drive Disassembly and Assembly

MFWD Spindle Housing Disassembly and Assembly

MFWD Differential and Shafts Disassembly and Assembly

Section : Hydraulics

Group : Specifications

General Specifications

Test and Adjustment Specifications

Repair Specifications

Group : Tools and Materials

Special or Required Tools

Other Material

Group : Component Location

Hydraulic System

Rockshaft Housing

Rockshaft Valve

Rockshaft Control Linkage

Selective Control Valve Lines

Rear Outlets (Without SCV)

Rear Outlets (With SCV)

Group : Schematics and Harnesses

Hydraulic Schematic

Group : Operation and Diagnostics

Hydraulic System Test Procedure (Machines Without SCV)

Hydraulic System Test Procedure (Machines With SCV)

Group : Tests and Adjustments

Heating Hydraulic Oil

System Relief Valve Test (Machines Without SCV)

System Relief Valve Test (Machines With SCV)

Pump Flow Test (Machines Without SCV)

Pump Flow Test (Machines With SCV)

Rockshaft Leakage Test

Rockshaft Lift Cycle Test

System Relief Valve Adjustment

Rockshaft Relief Valve Adjustment

Group : Repair

Hydraulic Pump Removal and Installation

Hydraulic Pump Disassembly and Assembly

Hydraulic Pump Drive Assembly Removal and Installation

Hydraulic Oil Filter Assembly Removal and Installation (If Equipped)

Hydraulic Oil Filter Replacement (If Equipped)

Control Lever and Linkage Removal and Installation

System Relief Valve Removal and Installation

Rockshaft Relief Valve Removal and Installation

Rate of Drop Valve, Piston Cover and Piston Removal and Installation

Rockshaft Case Removal and Installation

Rockshaft Control Valve Removal and Installation

Rockshaft Control Valve Disassembly and Assembly

Rockshaft Lift Arms Removal and Installation

Selective Control Valve (SCV) Removal and Installation

Selective Control Valve (SCV) Disassembly and Assembly

Rear Auxiliary Hydraulic Lines Removal and Installation

Section : Steering

Group : Specifications

Test and Adjustment Specifications

Steering Specifications

Torque Specifications

Other Materials

Group : Component Location

Manual Steering

Power Steering

MFWD Power Steering

Group : Theory of Operation

Manual Steering Gear Operation

Power Steering Operation

Group : Diagnostics

Steering Diagnosis

Component Diagnosis

Group : Tests and Adjustments

Toe-in Adjustment

Adjust Steering Free Play (Manual Steering)

Power Steering Cylinder Leakage Test

Power Steering Valve Relief Test

Power Steering Valve Leakage Test

Power Steering Pump Flow Test

Group : Repair

Steering Wheel Removal and Installation

Manual Steering Column Assembly Removal and Installation

Manual Steering Column Assembly Disassembly and Assembly

Power Steering Column Assembly Removal and Installation

Power Steering Column Assembly Disassembly and Assembly

Power Steering Valve Disassembly and Inspection

Power Steering Valve Assembly

Power Steering Cylinder Removal and Installation

Power Steering Cylinder Disassembly and Assembly

Power Steering Pump Removal and Installation

Power Steering Pump Disassembly and Assembly

Power Steering Hydraulic Lines Removal and Installation

Section : Brakes

Group : Specifications

General Specifications

Group : Component Location

Brake Pedals and Linkage

Brakes

Group : Theory of Operation

Drum Brake Operation

Park Brake Lock Operation

Group : Tests and Adjustments

Brake Pedal Freeplay Adjustment

Group : Repair

Brake Pedal and Linkage Inspection and Repair

Brakes Removal and Installation

Section : Miscellaneous

Group : Specifications

General Specifications

Test and Adjustment Specifications

Repair Specifications

Group : Component Location

Draft Links

Group : Tests and Adjustments

Axle Free-Play Check and Adjust

Hood Latch Clearance Adjustment

Group : Repair

Seat Removal and Installation

Hood Removal and Installation

Fuel Tank Removal and Installation

Front Wheel Removal and Installation

Rear Wheel Removal and Installation

Wheel Bearings Inspect and Replace

Front Axle Removal and Installation

Pivot Pin Bushing Removal and Installation

Spindle Shaft Removal and Installation

Three Point Hitch Removal and Installation

Roll Over Protection System (ROPS) Removal and Installation

John Deere 3005 Compact Utility Tractors Diagnosis and Repair Service Manual (TM102919)