Komatsu Articulated Dump Truck HM300-1L Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Articulated Dump Truck HM300-1L, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Articulated Dump Truck HM300-1L workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,491 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

CEAM015401 - Articulated Dump Truck HM300-1L Operation & Maintenance Manual.pdf
CEBM015200 - Articulated Dump Truck HM300-1L Shop Manual.pdf

MAIN SECTIONS
COVER...1
FOREWORD...2
  SAFETY...3
    SAFETY NOTICE...3
      IMPORTANT SAFETY NOTICE...3
      GENERAL PRECAUTIONS...3
      PREPARATIONS FOR WORK...3
      PRECAUTIONS DURING WORK...3
  CONTENTS...2
  GENERAL...5
    GENERAL...5
    STRUCTURE, FUNCTION AND MAINTENANCE STANDARD...5
    TESTING, ADJUSTING AND TROUBLESHOOTING...5
    DISASSEMBLY AND ASSEMBLY...5
    DRAWINGS AND SCHEMATICS...5
  HOW TO READ THE SHOP MANUAL...6
    Volumes...6
    Distribution And Updating...6
    Filing Method...6
    Revised Edition Mark...6
    Revisions...6
    Symbols...6
  HOISTING INSTRUCTIONS...7
    HOISTING...7
    Wire Ropes...7
  PUSH PULL COUPLER...8
    Type 1...8
      Disconnection...8
      Connection...8
    Type 2...9
      Disconnection...9
      Connection...9
    Type 3...10
      Disconnection...10
      Connection...10
  COATING MATERIALS...11
  STANDARD TIGHTENING TORQUE...13
    Torque For Bolts And Nuts...13
    Torque For Hose Nuts...14
    Torque For Split Flange Bolts...14
    Torque For Flared Nuts...14
    Torques For O-ring Boss Piping Joints...15
    Tightening Torques For O-ring Boss Plugs...15
    Torque Table For Hoses (Taper Seal Type And Face Seal Type)...15
  ELECTRIC WIRE CODE...16
    Classification By Thickness...16
    Classification By Color And Code...16
  CONVERSION TABLES...17
    Method Of Using The Conversion Table...17
01 GENERAL...23
  SPECIFICATION DRAWING...24
  SPECIFICATIONS...25
  WEIGHT TABLE...28
  FUEL, COOLANT AND LUBRICANTS...29
    ENGINE OIL SPECIFICATIONS...30
      NORMAL OPERATION...30
      ARCTIC OPERATION...30
      TRANSMISSION, TORQUE CONVERTER, TRANSFER CASE AND OIL COOLER, SERVICE BRAKES AND HYDRAULIC SYSTEM OIL SPECIFICATIONS...31
      FINAL DRIVE OIL SPECIFICATIONS...31
      DRIVE AXLE OIL SPECIFICATIONS...31
    DIESEL FUEL SPECIFICATIONS...31
    COOLANT SPECIFICATIONS...32
      GENERAL...32
      WATER...32
      ANTIFREEZE...32
      SUPPLEMENTAL COOLANT ADDITIVES...34
      COOLING SYSTEM TEST KIT...38
10 STRUCTURE AND FUNCTION...39
  COOLING SYSTEMS...42
  POWER TRAIN...43
    DRIVE SYSTEM...43
  OUTPUT SHAFT...45
  TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING...47
  TORQUE CONVERTER...48
  TRANSMISSION POWER FLOW...52
    WHEN LOCK-UP CLUTCH IS DISENGAGED...52
    WHEN LOCK-UP CLUTCH IS ENGAGED...52
    OIL FLOW...53
  TRANSMISSION...54
    FL - R CLUTCH...59
    FH - 1ST CLUTCH...60
    2ND - 3RD CLUTCH...61
    DIFFERENTIAL LOCK...62
  CLUTCH AND TRANSMISSION OPERATIONS...64
    FORWARD 1ST...65
    FORWARD 2ND...66
    FORWARD 3RD...67
    FORWARD 4TH...68
    FORWARD 5TH...69
    FORWARD 6TH...70
    REVERSE 1ST...71
  TRANSMISSION VALVE...72
  ECMV (ELECTRONIC CONTROL MODULATION VALVE)...73
    ECMV LOCK-UP CLUTCH...74
    DURING DIRECT TRAVEL...75
      FROM TORQUE CONVERTER TRAVEL TO DIRECT TRAVEL...75
    ECMV SPEED CLUTCH...76
      ECMV OUTLINE...76
      ECMV AND PROPORTIONAL SOLENOID...76
      ECMV AND FILL SWITCH...76
      ECMV OPERATION...77
    ECMV FOR DIFFERENTIAL LOCK...79
  MAIN AND TORQUE CONVERTER RELIEF VALVE...80
    TORQUE CONVERTER RELIEF VALVE...81
    MAIN RELIEF VALVE...81
  DRIVE SHAFT...82
  DRIVE AXLE...83
    FRONT...83
    CENTER...84
    REAR...85
  LOCKING DIFFERENTIAL...86
    FRONT...86
    CENTER...88
    REAR...90
  LIMITED SLIP DIFFERENTIAL...92
  FINAL DRIVE SYSTEM...96
    FRONT...96
    CENTER...98
    REAR...100
  STEERING COLUMN...102
  WHEEL BRAKING SYSTEM...103
    PIPING DIAGRAM...103
    BRAKE VALVE...105
    ACCUMULATOR CHARGE VALVE...108
    ACCUMULATOR...112
    SLACK ADJUSTER...113
    FRONT BRAKE...115
    CENTER, REAR BRAKE...117
    PROPORTIONAL REDUCING VALVE...120
    BRAKE SYSTEM TANK...121
  PARKING BRAKE...122
    PARKING BRAKE CALIPER...124
    SPRING CYLINDER...125
    PARKING BRAKE SOLENOID...126
  SUSPENSION SYSTEM...128
    FRONT...128
    REAR...130
    SUSPENSION CYLINDER...134
  OSCILLATION HITCH JOINT...136
  STEERING, HOIST OIL PIPING DIAGRAM...139
  DUMP BODY CONTROL...140
  HYDRAULIC TANK AND FILTER...141
  FLOW AMPLIFIER VALVE...142
  STEERING VALVE...145
    HAND PUMP AND SLEEVE CONNECTION...147
    FUNCTION OF CENTER SPRING...148
  STEERING CYLINDER...149
  HOIST VALVE...150
    HOIST VALVE AT HOLD POSITION...152
    HOIST VALVE AT RAISE POSITION...153
    HOIST VALVE AT FLOAT POSITION...154
    HOIST VALVE AT LOWER POSITION...155
  EPC VALVE...156
  PILOT CHECK VALVE...157
  HOIST CYLINDER...158
  HYDRAULIC PUMP...159
    STEERING, HOIST + PILOT PUMP...159
    TRANSMISSION + FRONT BRAKE COOLING PUMP...160
    BRAKE COOLING + BRAKE PUMP...161
    AUXILIARY STEERING PUMP...162
  CAB TILT SYSTEM VIEW...163
  AIR CONDITIONING SYSTEM VIEW...164
    AIR CONDITIONER UNIT...165
    RECEIVER DRYER...166
    CONDENSER...167
    REFRIGERANT COMPRESSOR...168
  MACHINE MONITOR SYSTEM...169
    NETWORK DATA...169
    MACHINE MONITOR PANEL...172
    OPTION SETTING CONNECTOR DIAGRAM...174
    ADJUSTING MACHINE MONITOR...174
    MACHINE MONITOR NORMAL DISPLAY FUNCTIONS...175
      SELF-DIAGNOSTIC FUNCTION WHEN OPERATING IGNITION SWITCH...178
    CHECK FUNCTION OF MONITOR LAMPS AND METERS...179
    SERVICE METER DISPLAY...179
    ODOMETER...179
    SERVICE MODE...179
    OPERATION METHOD...181
  AUTOMATIC SHIFT CONTROL SYSTEM...182
  TRANSMISSION CONTROLLER...184
    SHIFT LEVER POSITION AND AUTOMATIC GEAR SHIFTING RANGE...187
      GEAR SHIFTING CHARACTERISTICS...187
    AUTOMATIC GEAR SHIFTING GRAPH...188
      GEARSHIFT LEVER POSITIONS AND SHIFTING METHOD...189
      SHIFT HOLD FUNCTION...190
      GEAR SHIFTING TIME DELAY...190
      SAFETY FUNCTIONS...190
      SELF-DIAGNOSTIC FUNCTION...191
  EMERGENCY STEERING SYSTEM...192
  SENSORS AND SWITCHES...193
    ENGINE SPEED SENSOR...193
    ACCELERATOR PEDAL SENSOR...193
    ENGINE COOLANT / COOLING OIL TEMPERATURE SENSORS...195
    STEERING OIL TEMPERATURE SENSOR...195
    FUEL LEVEL SENSOR...196
    TILT SENSOR...197
    AIR CLEANER CLOGGING SENSOR...198
    HYDRAULIC OIL LEVEL SENSOR...199
    BODY POSITIONER SENSOR...200
  RETARDER CONTROL SYSTEM...201
    RETARDER CONTROLLER UNIT...202
    RETARDER CONTROL FUNCTION...206
    HOIST CONTROL FUNCTION...208
    DIFFERENTIAL LOCK CONTROL FUNCTION...210
  BRAKE CONTROL SYSTEM (E-SPEC)...212
    BRAKE CONTROLLER (E-SPEC) UNIT...213
    BRAKE CONTROL FUNCTION...217
    HOIST CONTROL SYSTEM...218
    DIFFERENTIAL LOCK CONTROL SYSTEM...220
  DUMP CONTROL LEVER...222
20 TESTING, ADJUSTING AND TROUBLESHOOTING...227
  STANDARD VALUE TABLE FOR ENGINE...229
  STANDARD VALUE TABLE FOR CHASSIS...230
  STANDARD VALUE TABLE FOR ELECTRICAL COMPONENTS...234
  TOOLS FOR TESTING AND ADJUSTING...248
  ENGINE COMPONENTS...249
    MEASURING EXHAUST SMOKE...249
    MEASURING EXHAUST TEMPERATURE...249
    ADJUSTING VALVE CLEARANCE...249
    MEASURING COMPRESSION PRESSURE...249
    MEASURING CRANKCASE PRESSURE...249
    MEASURING ENGINE OIL PRESSURE...249
    MEASURING BOOST PRESSURE...249
    MEASURING FUEL PRESSURE...249
    BLEEDING AIR FROM FUEL SYSTEM...249
  ADJUSTING ENGINE SPEED SENSOR...250
    ADJUSTING ALTERNATOR BELT...252
  TESTING TORQUE CONVERTER STALL SPEED...253
  POWER TRAIN OIL PRESSURES...254
    MEASURING POWER TRAIN MAIN RELIEF PRESSURE...255
    MEASURING TORQUE CONVERTER INLET OIL PRESSURE...255
    MEASURING TORQUE CONVERTER OUTLET OIL PRESSURE...255
    MEASURING TORQUE CONVERTER LOCK-UP CLUTCH PRESSURE...256
    MEASURING TRANSMISSION LO CLUTCH PRESSURE...257
    MEASURING TRANSMISSION HI CLUTCH PRESSURE...257
    MEASURING TRANSMISSION 1ST CLUTCH PRESSURE...257
    MEASURING TRANSMISSION 2ND CLUTCH PRESSURE...258
    MEASURING TRANSMISSION 3RD CLUTCH PRESSURE...258
    MEASURING TRANSMISSION R CLUTCH PRESSURE...259
    MEASURING INTER-AXLE DIFFERENTIAL LOCK CLUTCH PRESSURE...259
  ADJUSTING TRANSMISSION SPEED SENSOR...260
  BRAKE OIL PRESSURE...262
    MEASURING CHARGE VALVE CUT-IN AND CUT-OUT PRESSURE...262
    MEASURING WHEEL BRAKE ACTUATION AND PRESSURE DROP...262
    MEASURING ACTUATION PRESSURE ON PARKING BRAKE...263
    MEASURING ACTUATION PRESSURE OF EXHAUST BRAKE SOLENOID...264
    ADJUSTING CHARGE VALVE CUT-IN AND CUT-OUT PRESSURE...265
  TESTING BRAKE PERFORMANCE...266
    TESTING BRAKING PERFORMANCE OF FOOT BRAKE...266
    TESTING BRAKING PERFORMANCE OF RETARDER BRAKE...266
    TESTING PARKING BRAKE BRAKING PERFORMANCE...267
    TESTING OVERRUN PROTECTION BRAKING PERFORMANCE...267
  BLEEDING AIR FROM BRAKE CIRCUIT...268
    BLEEDING AIR FROM SLACK ADJUSTER PORTION OF WHEEL BRAKE...268
    BLEEDING AIR FROM WHEEL BRAKE...269
    BLEEDING AIR FROM PARKING BRAKE CIRCUIT...269
  CHECKING WEAR LIMIT ON WHEEL BRAKE DISC AND PAD...270
    CHECKING BRAKE DISC...270
    CHECKING BRAKE PAD...271
    ADJUSTING PAD CLEARANCE...272
  RELEASING EMERGENCY PARKING BRAKE...273
  STEERING CIRCUIT PRESSURE...273
    MEASURING STEERING RELIEF OIL PRESSURE...273
    ADJUSTING STEERING RELIEF OIL PRESSURE...274
  SUSPENSION CYLINDER...275
    CHECKING CYLINDER LENGTH...275
    RELEASING NITROGEN GAS...275
    ADJUSTING OIL LEVEL...276
    CHARGING WITH NITROGEN GAS...277
    ADJUSTING CYLINDER LENGTH...278
  TILTING THE CAB...279
    PREPARATORY WORK...279
    TILTING CAB UP...279
    USING EXTERNAL CRANE...280
    HOLDING CAB IN POSITION...280
    LOWERING CAB DOWN...280
  DUMP CIRCUIT PRESSURE...281
    TESTING DUMP MAIN RELIEF OIL PRESSURE...281
    ADJUSTING DUMP MAIN RELIEF OIL PRESSURE...282
    MEASURING DUMP PILOT RELIEF OIL PRESSURE...282
    ADJUSTING DUMP PILOT RELIEF OIL PRESSURE...283
  BODY POSITIONER SENSOR...284
    CHECKING SENSOR OUTPUT/INPUT VOLTAGE...284
    ADJUSTING LINK LENGTH...284
    CALIBRATING SYSTEM...285
  HANDLING ENGINE CONTROLLER HIGH-VOLTAGE CIRCUIT...286
  TRANSMISSION CONTROLLER...287
    SETTING ROTARY SWITCH...287
    ADJUSTING TRANSMISSION...287
  ESCAPE METHOD FOR ELECTRICAL SYSTEM...288
  MACHINE MONITOR...292
  FUNCTIONS OF MACHINE MONITOR...296
    NORMAL AND THE SPECIAL FUNCTIONS OF MACHINE MONITOR...296
    FLOW OF MODES AND FUNCTIONs...297
    OPERATION AND DISPLAYS FOR OPERATOR MODE...299
    SWITCHING TO SERVICE MODE AND SCREEN DISPLAY...307
  POINTS TO REMEMBER WHEN TROUBLESHOOTING...328
  SEQUENCE OF EVENTS IN TROUBLESHOOTING...330
  PRECAUTIONS WHEN CARRYING OUT MAINTENANCE...331
    PRECAUTIONS WHEN HANDLING ELECTRICAL EQUIPMENT...331
    HANDLING ELECTRONIC CONTROL UNIT...336
    POINTS TO REMEMBER WHEN TROUBLESHOOTING ELECTRICAL CIRCUITS...337
    POINTS TO REMEMBER WHEN HANDLING HYDRAULIC EQUIPMENT...338
  CHECKS BEFORE TROUBLESHOOTING...340
    CATEGORIES AND METHOD OF USING TROUBLESHOOTING CHARTS...341
    TROUBLESHOOTING INDIVIDUAL ELECTRICAL CIRCUITS...342
    TROUBLESHOOTING INDIVIDUAL HYDRAULIC CIRCUITS...344
  CONNECTOR TYPES AND MOUNTING LOCATIONS...346
  CONNECTION TABLE FOR CONNECTOR PIN NUMBERS...354
  T-ADAPTER TABLE...379
  CONNECTOR LAYOUT DRAWING...382
  CONNECTOR ARRANGEMENT AND LOCATIONS...391
  ENGINE CONTROL SYSTEM CIRCUIT DIAGRAM...397
  CONTENT OF CODE DISPLAY (1)...400
  CONTENT OF CODE DISPLAY (2)...402
  CONTENT OF CODE DISPLAY (3)...404
  CONTENT OF CODE DISPLAY (4)...406
  CONTENT OF CODE DISPLAY (5)...408
  CONTENT OF CODE DISPLAY (6)...410
  INFORMATION CONTAINED IN TESTING PROCEDURES...412
  (ENG-1) FAILURE CODE [A000N1]...414
    ENGINE OVERSPEEDS (N1)...414
  (ENG-2) FAILURE CODE [A570NX]...415
    ENGINE OIL FILTER CLOG SENSOR SYSTEM...415
  (ENG-3) FAILURE CODE [AD00L2]...416
    COMMON RAIL HIGHER THAN SET VALUE...416
  (ENG-4 OR 5) FAILURE CODE [AD00MA] OR [AD10L3]...417
    COMMON RAIL PRESSURE HIGH OR LOW...417
    (ENG-6) FAILURE CODE [AD10MA]...419
    (ENG-7) FAILURE CODE [AD10MB]...419
  (ENG-8 OR 9) FAILURE CODE [AD11KA] or [AD11KB]...420
    OPEN OR SHORT IN FUEL SUPPLY PUMP PVC1 SYSTEM...420
  (ENG-10 OR 11) FAILURE CODE [AD51KA] or [AD51KB]...422
    OPEN OR SHORT IN FUEL SUPPLY PUMP PVC2 SYSTEM...422
  (ENG-12) FAILURE CODE [ADA1KA]...423
    OPEN IN NO. 1 INJECTOR SOLENOID VALVE...423
  (ENG-13) FAILURE CODE [ADZKKB]...424
    SHORT CIRCUIT IN NO. 1, 2, 3 INJECTOR SOLENOID VALVE...424
  (ENG-14) FAILURE CODE [ADB1KA]...428
    OPEN IN NO. 2 INJECTOR SOLENOID VALVE...428
  (ENG-15) FAILURE CODE [ADC1KA]...430
    OPEN IN NO. 3 INJECTOR SOLENOID VALVE...430
  (ENG-16) FAILURE CODE [ADD1KA]...432
    OPEN IN NO. 4 INJECTOR SOLENOID VALVE...432
  (ENG-17) FAILURE CODE [ADDZKB]...434
    SHORT CIRCUIT IN NO. 4, 5, 6 INJECTOR SOLENOID VALVE...434
  (ENG-18) FAILURE CODE [ADE1KA]...438
    OPEN IN NO. 5 INJECTOR SOLENOID VALVE...438
  (ENG-19) FAILURE CODE [ADF1KA]...440
    OPEN IN NO. 6 INJECTOR SOLENOID VALVE...440
  (ENG-20) FAILURE CODE [B@BAZG]...442
    ENGINE OIL PRESSURE DROP (ZG)...442
  (ENG-21) FAILURE CODE [B@BAZK]...444
    ENGINE OIL LEVEL DROP (ZK)...444
  (ENG-22) FAILURE CODE [B@BCNS]...446
    COOLANT HIGH TEMPERATURE SENSOR SHOWING OVERHEAT (NS)...446
  (ENG-23) FAILURE CODE [D181KZ]...448
    OPEN OR SHORT CIRCUIT IN PRE-HEATING RELAY COIL (KZ)...448
  (ENG-24) FAILURE CODE [D182KZ]...450
    OPEN OR SHORT CIRCUIT IN PRE-HEATING RELAY COIL (KZ)...450
  (ENG-25) FAILURE CODE [D1D0KB]...452
    SHORT CIRCUIT IN VOLTAGE LOAD POWER SUPPLY (KB)...452
  (ENG-26) FAILURE CODE [D5ZAKX]...454
    ENGINE THROTTLE INPUT SIGNAL OUT OF RANGE (KX)...454
  (ENG-27) FAILURE CODE [DB20KT]...456
    CONTROLLER POWER SUPPLY (KT) VOLTAGE IS LOW...456
  (ENG-28) FAILURE CODE [DB22KK]...458
    DROP IN VOLTAGE LOAD POWER SUPPLY (KK)...458
  (ENG-29) FAILURE CODE [DB29KQ]...460
    NONCONFORMANCE OF MODEL SELECTION SIGNALS IN ENGINE CONTROLLER WIRING HARNESS (KQ)...460
  (ENG-30) FAILURE CODE [DB2AMA]...462
    ?Q? ADJUSTMENT FOR ENGINE CONTROLLER NOT SET PROPERLY (MA)...462
  (ENG-31) FAILURE CODE [KK11KB]...463
    TROUBLE IN INPUT OF ignition switch C (KB)...463
  (ENG-32) FAILURE CODE [DDA1L5]...464
    TROUBLE IN THROTTLE (ACCELERATION) SENSOR SYSTEM (L5)...464
  (ENG-33) FAILURE CODE [DDE2L6]...466
    ENGINE OIL PRESSURE DROP (L6)...466
  (ENG-34) FAILURE CODE [DGE2KX]...468
    COOLANT TEMPERATURE (HIGH) SENSOR OUT OF RANGE (KX)...468
  (ENG-35) FAILURE CODE [DGE3LC]...469
    COOLANT TEMPERATURE (LOW) SENSOR OUT OF RANGE (L6)...469
  (ENG-36) FAILURE CODE [DGE4KX]...470
    TROUBLE IN FUEL TEMPERATURE SENSOR SYSTEM (KX)...470
  (ENG-37) FAILURE CODE [DH30KX]...471
    TROUBLE IN BOOST PRESSURE SENSOR SYSTEM (KX)...471
  (ENG-38) FAILURE CODE [DH40KX]...472
    TROUBLE IN COMMON RAIL FUEL PRESSURE SENSOR SYSTEM (KX)...472
  (ENG-39) FAILURE CODE [DK10KX]...474
    TROUBLE IN THROTTLE (ACCELERATION) SENSOR SYSTEM (KX)...474
  (ENG-40) FAILURE CODE [DLE3LC]...476
    TROUBLE IN ENGINE NE SPEED SENSOR SYSTEM...476
  (ENG-41) FAILURE CODE [DLE1LC]...477
    TROUBLE IN ENGINE G SPEED SENSOR SYSTEM (LC)...477
  (ENG-42) NO FAILURE CODE DISPLAYED...478
    ENGINE DOES NOT CRANK...478
  CONNECTOR ARRANGEMENT AND LOCATIONS...486
  TM MODE CONTROL SYSTEM CIRCUIT DIAGRAM...492
  CONTENT OF CODE DISPLAY (1)...498
  CONTENT OF CODE DISPLAY (2)...500
  CONTENT OF CODE DISPLAY (3)...502
  CONTENT OF CODE DISPLAY (4)...504
  CONTENT OF CODE DISPLAY (5)...506
  CONTENT OF CODE DISPLAY (6)...508
  CONTENT OF CODE DISPLAY (7)...510
  CONTENT OF CODE DISPLAY (8)...512
  CONTENT OF CODE DISPLAY (9)...514
  CONTENT OF CODE DISPLAY (10)...516
  CONTENT OF CODE DISPLAY (11)...518
  CONTENT OF CODE DISPLAY (12)...520
  CONTENT OF CODE DISPLAY (13)...522
  INFORMATION CONTAINED IN TESTING PROCEDURES...524
  (TM-1) FAILURE CODE [1380MW]...526
    LOCK-UP CLUTCH SLIPPING (MW)...526
  (TM-2) FAILURE CODE [1500LO]...528
    TRANSMISSION CLUTCH (LO)...528
  (TM-3) FAILURE CODE [15BONX]...530
    TRANSMISSION OIL FILTER INDICATING A CLOGGED CONDITION (NX)...530
  (TM-4) FAILURE CODE [15GOMW]...532
    ?R? CLUTCH SLIPPING (MW)...532
  (TM-5) FAILURE CODE [15HOMW]...534
    ?HI? CLUTCH SLIPPING (MW)...534
  (TM-6) FAILURE CODE [15JOMW]...536
    ?LO? CLUTCH SLIPPING (MW)...536
  (TM-7) FAILURE CODE [15KOMW]...538
    1ST CLUTCH SLIPPING (MW)...538
  (TM-8) FAILURE CODE [15LOMW]...540
    2ND CLUTCH SLIPPING (MW)...540
  (TM-9) FAILURE CODE [15MOMW]...542
    3RD CLUTCH SLIPPING (MW)...542
  (TM-10) FAILURE CODE [15SBL1]...544
    ECMV FOR ?R? CLUTCH NOT DISENGAGING (L1)...544
  (TM-11) FAILURE CODE [15SBMA]...546
    ECMV FOR ?R? CLUTCH NOT ENGAGING (MA)...546
  (TM-12) FAILURE CODE [15SCL1]...548
    ECMV ?HI? CLUTCH NOT DISENGAGING (L1)...548
  (TM-13) FAILURE CODE [15SCMA]...550
    ECMV ?HI? CLUTCH NOT DISENGAGING (MA)...550
  (TM-14) FAILURE CODE [15SDL1]...552
    ECMV ?LO? CLUTCH NOT DISENGAGING (L1)...552
  (TM-15) FAILURE CODE [15SDMA]...554
    ECMV ?LO? CLUTCH NOT ENGAGING (MA)...554
  (TM-16) FAILURE CODE [15SEL1]...556
    ECMV ?1ST? CLUTCH NOT DISENGAGING (L1)...556
  (TM-17) FAILURE CODE [15SEMA]...558
    ECMV ?1ST? CLUTCH NOT ENGAGING (MA)...558
  (TM-18) FAILURE CODE [15SFL1]...560
    ECMV ?2ND? CLUTCH NOT DISENGAGING (L1)...560
  (TM-19) FAILURE CODE [15SFMA]...562
    ECMV ?2ND? CLUTCH NOT ENGAGING (MA)...562
  (TM-20) FAILURE CODE [15SGL1]...564
    ECMV ?3RD? CLUTCH NOT DISENGAGING (L1)...564
  (TM-21) FAILURE CODE [15SGMA]...566
    ECMV ?3RD? CLUTCH NOT ENGAGING (MA)...566
  (TM-22) FAILURE CODE [15SJL1]...568
    ECMV ?LOCK-UP? CLUTCH NOT DISENGAGING (l1)...568
  (TM-23) FAILURE CODE [15SJMA]...570
    ECMV ?LOCK-UP? CLUTCH NOT ENGAGING (MA)...570
  (TM-24) FAILURE CODE [15SKL1]...572
    ECMV ?INTER-AXLE? CLUTCH NOT DISENGAGING (L1)...572
  (TM-25) FAILURE CODE [15SKMA]...574
    ECMV ?INTER-AXLE? CLUTCH NOT ENGAGING (MA)...574
  (TM-26) FAILURE CODE [2B61MW]...576
    ECMV ?INTER-AXLE? CLUTCH SLIPPING (MW)...576
  (TM-27) FAILURE CODE [2F00KM]...578
    PARKING BRAKE SYSTEM INDICATING FAILURE (KM)...578
  (TM-28) FAILURE CODE [6014NX]...580
    HYDRAULIC TANK FILTER CLOGGED (NX)...580
  (TM-29) FAILURE CODE [989A00]...582
    POSSIBLE ENGINE OVER SPEED CONDITION (00)...582
  (TM-30) FAILURE CODE [989AKZ]...584
    OPEN OR SHORT IN ENGINE OVER SPEED COMMAND SIGNAL (KZ)...584
  (TM-31)FAILURE CODE [989D00]...586
    REAR OVERTURN SIGNAL OUT OF RANGE (00)...586
  (TM-32)FAILURE CODE [AA10NX]...588
    AIR CLEANER CLOG INDICATION (NX)...588
  (TM-33) FAILURE CODE [AB00MA]...590
    ALTERNATOR NOT CHARGING PROPERLY (MA)...590
  (TM-34) FAILURE CODE [B@BCZK]...592
    COOLANT LEVEL INDICATING A LOW LEVEL CONDITION (ZK)...592
  (TM-35) FAILURE CODE [B@HAZK]...594
    LOW HYDRAULIC TANK OIL LEVEL INDICATED (ZK)...594
  (TM-36) FAILURE CODE [B@JANS]...595
    STEERING OIL OVERHEAT CONDITION INDICATED (ZK)...595
  (TM-37) FAILURE CODE [D1B0KZ]...596
    POSSIBLE SHORT OR OPEN IN TRANSMISSION CUT RELAY SYSTEM (KZ)...596
  (TM-38) FAILURE CODE [D5ZBKX]...598
    DIFFERENTIAL LOCK CIRCUIT SIGNAL INCORRECT (KX)...598
  (TM-39) FAILURE CODE [D5ZCKZ]...600
    OPEN OR SHORT IN EXHAUST BRAKE COMMAND SIGNAL (KZ)...600
  (TM-40) FAILURE CODE [DF10KA]...602
    FORCED NEUTRAL DEMAND SIGNAL (L4)...602
  (TM-41) FAILURE CODE [D5ZEKX]...604
    ENGINE LOAD SIGNAL OUT OF RANGE (KX)...604
  (TM-42) FAILURE CODE [DAQ0KK]...606
    TRANSMISSION CONTROLLER DROP IN POWER SOURCE (KK)...606
  (TM-43) FAILURE CODE [DAQ1KK]...608
    TRANSMISSION CONTROLLER DROP IN POWER SOURCE (KK)...608
  (TM-44) FAILURE CODE [DAQ2KK]...610
    POSSIBLE SHORT OR OPEN IN TRANSMISSION VOLTAGE SYSTEM (KK)...610
  (TM-45) FAILURE CODE [DAQ3KK]...612
    TRANSMISSION CONTROLLER DROP IN POWER SOURCE (KK)...612
  (TM-46) FAILURE CODE [DAQ5KP]...614
    TRANSMISSION CONTROLLER SIGNAL OUT OF RANGE (KP)...614
  (TM-47) FAILURE CODE [DAQ9KM]...616
    MISTAKEN OPERATION SETTING (KP)...616
  (TM-48) FAILURE CODE [DAQ9KM]...617
    NO MATCH IN MODEL SELECTION SIGNAL (KP)...617
  (TM-49) FAILURE CODE [DAQAKQ]...618
    TRANSMISSION CONTROLLER ROTARY SWITCH...618
  (TM-50) FAILURE CODE [DAQSMA]...618
    TRANSMISSION FUNCTION INOPERABLE...618
  (TM-51) FAILURE CODE [DDTFKA]...620
    ?LOCK-UP? CLUTCH FILL SWITCH SYSTEM OPEN OR SHORTED (KA)...620
  (TM-52) FAILURE CODE [DDTFKA]...622
    ?LOCK-UP? CLUTCH FILL SWITCH SYSTEM OPEN OR SHORTED (KA)...622
  (TM-53) FAILURE CODE [DDTHKA]...624
    ?HI? CLUTCH SYSTEM OPEN OR SHORTED (KA)...624
  (TM-54) FAILURE CODE [DDTJKA]...626
    ?LO? CLUTCH SYSTEM OPEN OR SHORTED (KA)...626
  (TM-55) FAILURE CODE [DDTKKA]...628
    1ST CLUTCH SYSTEM OPEN OR SHORTED (KA)...628
  (TM-56) FAILURE CODE [DDTLKA]...630
    2ND CLUTCH SYSTEM OPEN OR SHORTED (KA)...630
  (TM-57) FAILURE CODE [DDTMKA]...632
    3RD CLUTCH SYSTEM OPEN OR SHORTED (KA)...632
  (TM-58) FAILURE CODE [DDTNKA]...634
    ?R? CLUTCH SYSTEM OPEN OR SHORTED (KA)...634
  (TM-59) FAILURE CODE [DF10KA]...636
    POSSIBLE OPEN OR SHORT IN GEAR SHIFT LEVER SYSTEM (KA)...636
  (TM-60) FAILURE CODE [DF10KB]...638
    POSSIBLE OPEN OR SHORT IN GEAR SHIFT LEVER SYSTEM (KA)...638
  (TM-61) FAILURE CODE [DGF1KX]...640
    TRANSMISSION OIL TEMPERATURE SENSOR OUT OF RANGE (KX)...640
  (TM-63) FAILURE CODE [DGR3L8]...642
    CENTER BRAKE OIL TEMPERATURE SENSOR OUT OF RANGE (L8)...642
  (TM-64) FAILURE CODE [DGR4L8]...644
    FRONT BRAKE OIL TEMPERATURE SENSOR OUT OF RANGE (L8)...644
  (TM-65) FAILURE CODE [DGT1LX]...646
    TORQUE CONVERTER TEMPERATURE SENSOR OUT OF RANGE (KX)...646
  (TM-66) FAILURE CODE [DHT5KX]...648
    TORQUE CONVERTER OIL PRESSURE SENSOR OUT OF RANGE (KX)...648
  (TM-67) FAILURE CODE [DHT5L6]...650
    TORQUE CONVERTER OIL PRESSURE SENSOR OUT OF RANGE (L6)...650
  (TM-68) FAILURE CODE [DJF1KA]...652
    FUEL LEVEL SENSOR OUT OF RANGE (L6)...652
  (TM-69) FAILURE CODE [DK11KX]...654
    THROTTLE ANGLE SENSOR OUT OF RANGE (KX)...654
  (TM-70) FAILURE CODE [DLE2KA]...656
    ENGINE SPEED SENSOR OPEN OR SHORTED (KA)...656
  (TM-71) FAILURE CODE [DLE2LC]...657
    ENGINE SPEED SENSOR OPEN OR SHORTED (LC)...657
  (TM-72) FAILURE CODE [DLF1KA]...658
    TRANSMISSION INPUT SHAFT SPEED SENSOR OPEN OR SHORTED (KA)...658
  (TM-73) FAILURE CODE [DLF1LC]...659
    TRANSMISSION INPUT SHAFT SPEED SENSOR OPEN OR SHORTED (LC)...659
  (TM-74) FAILURE CODE [DLF2KA]...660
    TRANSMISSION INTERMEDIATE SHAFT SPEED SENSOR OPEN OR SHORTED (KA)...660
  (TM-75) FAILURE CODE [DLF2LC]...661
    TRANSMISSION INTERMEDIATE SHAFT SPEED SENSOR OPEN OR SHORTED (LC)...661
  (TM-76) FAILURE CODE [DLT3KA]...662
    TRANSMISSION OUTPUT SHAFT SPEED SENSOR OPEN OR SHORTED (KA)...662
  (TM-77) FAILURE CODE [DLT3LC]...664
    TRANSMISSION OUTPUT SHAFT SPEED SENSOR OPEN OR SHORTED (LC)...664
  (TM-78) FAILURE CODE [DXH0KA]...666
    INNER AXLE DIFFERENTIAL LOCK SYSTEM OPEN OR SHORTED (KA)...666
  (TM-79) FAILURE CODE [DXH0KB]...668
    INNER AXLE DIFFERENTIAL LOCK SYSTEM OPEN OR SHORTED (KB)...668
  (TM-80) FAILURE CODE [DXH1KA]...670
    LOCK-UP CLUTCH SYSTEM OPEN OR SHORTED (KA)...670
  (TM-81) FAILURE CODE [DXH1KB]...672
    LOCK-UP CLUTCH SYSTEM OPEN OR SHORTED (KB)...672
  (TM-82) FAILURE CODE [DXH2KA]...674
    HIGH CLUTCH SYSTEM OPEN OR SHORTED (KA)...674
  (TM-83) FAILURE CODE [DXH2KB]...676
    HIGH CLUTCH SYSTEM OPEN OR SHORTED (KB)...676
  (TM-84) FAILURE CODE [DXH3KA]...678
    LOW CLUTCH SYSTEM OPEN OR SHORTED (KA)...678
  (TM-85) FAILURE CODE [DXH3KB]...680
    LOW CLUTCH SYSTEM OPEN OR SHORTED (KB)...680
  (TM-86) FAILURE CODE [DXH4KA]...682
    1ST CLUTCH SYSTEM OPEN OR SHORTED (KA)...682
  (TM-87) FAILURE CODE [DXH4KB]...684
    1ST CLUTCH SYSTEM OPEN OR SHORTED (KB)...684
  (TM-88) FAILURE CODE [DXH5KA]...686
    2ND CLUTCH SYSTEM OPEN OR SHORTED (KA)...686
  (TM-89) FAILURE CODE [DXH5KB]...688
    2ND CLUTCH SYSTEM OPEN OR SHORTED (KB)...688
  (TM-90) FAILURE CODE [DXH6KA]...690
    3RD CLUTCH SYSTEM OPEN OR SHORTED (KB)...690
  (TM-91) FAILURE CODE [DXH6KB]...692
    3RD CLUTCH SYSTEM OPEN OR SHORTED (KB)...692
  (TM-92) FAILURE CODE [DXH7KA]...694
    REVERSE CLUTCH SYSTEM OPEN OR SHORTED (KA)...694
  (TM-93) FAILURE CODE [DXH7KB]...696
    REVERSE CLUTCH SYSTEM OPEN OR SHORTED (KB)...696
  (TM-94) NO FAILURE CODE DISPLAYED...698
    BACK-UP LIGHTS AND ALARM DO NOT OPERATE...698
  CONNECTOR ARRANGEMENT AND LOCATIONS...704
  BK CONTROL SYSTEM CIRCUIT DIAGRAM...710
  CONTENT OF CODE DISPLAY (1)...716
  CONTENT OF CODE DISPLAY (2)...718
  CONTENT OF CODE DISPLAY (3)...720
  CONTENT OF CODE DISPLAY (4)...722
  CONTENT OF CODE DISPLAY (5)...724
  CONTENT OF CODE DISPLAY (6)...726
  INFORMATION CONTAINED IN TESTING PROCEDURES...728
  (BK-1) FAILURE CODE [2G42ZG]...730
    ACCUMULATOR (FRONT): DROP IN OIL PRESSURE (ZG)...730
  (BK-2) FAILURE CODE [2G43ZG]...731
    ACCUMULATOR (REAR): DROP IN OIL PRESSURE (ZG)...731
  (BK-3) FAILURE CODE [D1C0KZ]...732
    OPEN OR SHORT IN BRAKE RELAY CIRCUIT (KZ)...732
  (BK-4) FAILURE CODE [D5ZFKZ]...734
    NEUTRAL SIGNAL OPEN OR SHORTED (KZ)...734
  (BK-5) FAILURE CODE [D5ZGKZ]...736
    NEUTRAL SIGNAL OPEN OR SHORTED (KZ)...736
  (BK-6) FAILURE CODE [DB10KK]...738
    DROP IN VOLTAGE FOR RETARDER SYSTEM (KK)...738
  (BK-7) FAILURE CODE [DB11KK]...740
    DROP IN VOLTAGE FOR RETARDER SYSTEM (KK)...740
  (BK-8) FAILURE CODE [DB12KK]...742
    VOLTAGE DROP IN CONTROLLER POWER SUPPLY (KK)...742
  (BK-9) FAILURE CODE [DB13KK]...744
    DROP IN VOLTAGE FOR RETARDER SYSTEM (KK)...744
  (BK-10) FAILURE CODE [DB19KM]...746
    MISTAKEN OPERATION OF RETARDER CONTROLLER (KM)...746
  (BK-11) FAILURE CODE [DB1SKQ]...747
    RETARDER CONTROL S-NET LINE MISMATCHED (KQ)...747
  (BK-12) FAILURE CODE [DHU2KX]...748
    ACCUMULATOR OIL PRESSURE FRONT SENSOR OUT OF RANGE (KX)...748
  (BK-13) FAILURE CODE [DHU3KX]...750
    ACCUMULATOR OIL PRESSURE rear SENSOR OUT OF RANGE (KX)...750
  (BK-14) FAILURE CODE [DK51L5]...752
    TROUBLE IN RETARDER LEVER POTENTIOMETER SYSTEM (KB)...752
  (BK-15) FAILURE CODE [DK52KX]...754
    DUMP LEVER INPUT SIGNAL OUT OF RANGE (KX)...754
  (BK-16) FAILURE CODE [DK53L8]...756
    DUMP LEVER INPUT SIGNAL OUT OF RANGE (L8)...756
  (BK-17) FAILURE CODE [DK54KX]...758
    BODY POSITION SENSOR SIGNAL OUT OF RANGE (KX)...758
  (BK-18) FAILURE CODE [DLF4KA]...760
    TRANSMISSION OUTPUT SHAFT ?F? SPEED SENSOR OUT OF RANGE (KA)...760
  (BK-19) FAILURE CODE [DLT3KA]...762
    TRANSMISSION OUTPUT SHAFT ?R? SPEED SENSOR OUT OF RANGE (KA)...762
  (BK-20) FAILURE CODE [DW71KZ]...764
    EXHAUST BRAKE SOLENOID OPEN OR SHORTED (KZ)...764
  (BK-21) FAILURE CODE [DK72KX]...766
    DUMP LEVER INPUT SIGNAL OUT OF RANGE (KZ)...766
  (BK-22) FAILURE CODE [DW73KZ]...768
    DUMP SELECTOR VALVE OPEN OR SHORTED (KZ)...768
  (BK-23) FAILURE CODE [DX11KA]...770
    REAR BRAKE PRESSURE REDUCING SOLENOID OPEN OR SHORTED (KA)...770
  (BK-24) FAILURE CODE [DX11KB]...771
    REAR BRAKE PRESSURE REDUCING SOLENOID OPEN OR SHORTED (KB)...771
  (BK-25) FAILURE CODE [DX11KY]...772
    REAR BRAKE PRESSURE REDUCING SOLENOID OPEN OR SHORTED (KY)...772
  (BK-26) FAILURE CODE [DX12KA]...773
    FRONT BRAKE PRESSURE REDUCING SOLENOID OPEN OR SHORTED (KA)...773
  (BK-27) FAILURE CODE [DX12KB]...774
    FRONT BRAKE PRESSURE REDUCING SOLENOID OPEN OR SHORTED (KB)...774
  (BK-28) FAILURE CODE [DX12KY]...775
    FRONT BRAKE PRESSURE REDUCING SOLENOID OPEN OR SHORTED (KB)...775
  (BK-29) FAILURE CODE [DX13KA]...776
    DUMP EPC VALVE SOLENOID OPEN OR SHORTED (KA)...776
  (BK-30) FAILURE CODE [DX13KB]...778
    DUMP EPC VALVE SOLENOID OPEN OR SHORTED (KB)...778
  (BK-31) FAILURE CODE [DX13KY]...780
    DUMP EPC VALVE SOLENOID OPEN OR SHORTED (KY)...780
  (BK-32) NO FAILURE CODE DISPLAYED...782
    PARKING BRAKE SYSTEM FAILURE...782
  CONNECTOR ARRANGEMENT AND LOCATIONS...788
  MON CONTROL SYSTEM CIRCUIT DIAGRAM...794
  CONTENT OF CODE DISPLAY (1)...798
  INFORMATION CONTAINED IN TESTING PROCEDURES...801
  (MON-1) FAILURE CODE [B@C6NS]...803
    FRONT BRAKE OIL OVERHEAT CONDITION (NS)...803
  (MON-2) FAILURE CODE [B@C8NS]...804
    CENTER BRAKE OIL OVERHEAT CONDITION (NS)...804
  (MON-3) FAILURE CODE [B@CENS]...805
    TORQUE CONVERTER OIL is in OVERHEAT CONDITION (NS)...805
  (MON-4) FAILURE CODE [DAF0KM]...806
    MISTAKEN OPERATION OR SETTING IN MONITOR PANEL (KM)...806
  (MON-5) FAILURE CODE [DAF9KM]...808
    MISTAKEN OPERATION OR SETTING IN MONITOR PANEL (KM)...808
  (MON-6) FAILURE CODE [DAFSKQ]...809
    MODEL SELECTION DOES NOT MATCH (KQ)...809
  (MON-7) FAILURE CODE [DAQSKR]...810
    DEFECTIVE COMMUNICATION IN CORRESPONDING SYSTEM (KR)...810
  (MON-8) FAILURE CODE [DB1SKR]...812
    DEFECTIVE COMMUNICATION IN CORRESPONDING SYSTEM (KR)...812
  (MON-9) FAILURE CODE [DB2SKR]...814
    DEFECTIVE COMMUNICATION IN CORRESPONDING SYSTEM (KR)...814
  (MON-10) FAILURE CODE [DV00KB]...816
    DEFECTIVE ALARM BUZZER (KB)...816
  (MON-11) NO FAILURE CODE DISPLAYED...818
    WITH IGNITION KEY ?ON? NO DISPLAY IS SHOWN ON MONITOR PANEL...818
  (MON-12) NO FAILURE CODE DISPLAYED...820
    WITH IGNITION KEY ?OFF? NO DISPLAY IS SHOWN ON MONITOR PANEL...820
  (MON-13) NO FAILURE CODE DISPLAYED...822
    ALARM BUZZER DOES NOT SOUND...822
  (MON-14) NO FAILURE CODE DISPLAYED...824
    INCORRECT DISPLAY OF CHARACTERS OR LAMPS ON MONITOR PANEL...824
  (MON-15) NO FAILURE CODE DISPLAYED...825
    ACTUATION CHECK OF MACHINE MONITOR CANNOT BE PERFORMED...825
  (MON-16) NO FAILURE CODE DISPLAYED...826
    MACHINE MONITOR SELECT SWITCHES 1 OR 2 WILL NOT OPERATE...826
  (MON-17) NO FAILURE CODE DISPLAYED...828
    POWER MODE SWITCH DOES NOT WORK PROPERLY...828
  (MON-18) NO FAILURE CODE DISPLAYED...829
    AISS FUNCTION DOES NOT WORK PROPERLY...829
  (MON-19) NO FAILURE CODE DISPLAYED...830
    EXHAUST BRAKE DOES NOT WORK PROPERLY...830
  (MON-20) NO FAILURE CODE DISPLAYED...832
    SEAT BELT CAUTION LAMP DOES NOT WORK PROPERLY...832
  (MON-21) NO FAILURE CODE DISPLAYED...833
    SIGNAL OR HAZARD LAMPS DO NOT WORK PROPERLY...833
  (MON-22) NO FAILURE CODE DISPLAYED...836
    HEAD AND TAIL LAMPS DO NOT WORK PROPERLY...836
  (H-1)...840
    THE MACHINE DOES NOT MOVE...840
  (H-2) AND (H-3)...841
    MACHINE DOES NOT TRAVEL SMOOTHLY (MOVEMENT IS JERKY)...841
    LOCK-UP CANNOT BE DISENGAGED (ENGINE STALLS WHEN STOPPING)...841
  (H-4) AND (H-5)...842
    EXCESSIVE SHOCK WHEN STARTING TO MOVE OR SHIFTING GEARS...842
    TRANSMISSION WILL NOT UP SHIFT GEAR RANGE...842
  (H-6)...843
    MACHINE LACKS POWER OR SPEED WHEN TRAVELING...843
  (H-6)...844
    ABNORMAL OPERATION AT SOME SPEED RANGES...844
  (H-6)...845
    TORQUE CONVERTER LOCK-UP DOES NOT ENGAGE...845
  (H-7)...846
    TIME LAG EXCESSIVE DURING MOVEMENT OR SPEED RANGE CHANGES...846
  (H-8)...847
    TORQUE CONVERTER OIL TEMPERATURE IS OUT OF RANGE (HIGH)...847
  (H-9)...848
    TORQUE CONVERTER OIL PRESSURE LOW...848
  (H-10)...849
    FRONT BRAKE IS INEFFECTIVE OR INEFFECTIVE ON ONE SIDE ONLY...849
  (H-11)...850
    CENTER BRAKING SYSTEM IS INEFFECTIVE OR EFFECTIVE ON ONE SIDE...850
  (H-12)...851
    STEERING EFFORT SEAMS HEAVY...851
  (H-13)...852
    STEERING SYSTEM DOES NOT OPERATE...852
  (H-14)...853
    STEERING WHEEL VIBRATES...853
  (H-15)...854
    DUMP BODY LIFTING SPEED IS SLOW OR LACKS POWER...854
  (H-16)...855
    DUMP OPERATIONS DO NOT WORK...855
  (H-17)...856
    EXCESSIVE HYDRAULIC DRIFT IN DUMP BODY...856
  HYDRAULIC POWER TRAIN CIRCUIT DIAGRAM...857
  STEERING AND HOIST HYDRAULIC CIRCUIT DIAGRAM...858
  USING TROUBLESHOOTING CHARTS...860
    S-7 Exhaust gas is black (incomplete combustion)...862
  (S-1) STARTING PERFORMANCE IS POOR...864
  (S-2) ENGINE DOES NOT CRANK...865
    (1) ENGINE DOES NOT TURN...865
    (2) ENGINE TURNS BUT NO EXHAUST SMOKE COMES OUT OF STACK (FUEL IS NOT BEING INJECTED)...866
    (3) EXHAUST SMOKE COMES OUT OF STACK BUT ENGINE DOES NOT START (FUEL IS BEING INJECTED)...867
  (S-3) ENGINE RPM DOES NOT PICK UP SMOOTHLY (FOLLOW-UP IS POOR)...868
  (S-4) ENGINE STOPS DURING OPERATIONS...869
  (S-5) ENGINE DOES NOT RUN SMOOTHLY (HUNTING)...870
  (S-6) ENGINE LACKS OUTPUT (OR LACKS POWER)...871
  (S-7) EXHAUST SMOKE IS BLACK (INCOMPLETE COMBUSTION)...872
  (S-8) OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST SMOKE IS BLUE)...873
  (S-9) OIL BECOMES CONTAMINATED QUICKLY...874
  (S-10) FUEL CONSUMPTION IS EXCESSIVE...875
  (S-11) OIL IS IN COOLANT, OR COOLANT SPURTS BACK, OR LEVEL GOES DOWN...876
  (S-12) OIL PRESSURE CAUTION LAMP LIGHTS UP (DROP IN OIL PRESSURE)...877
  (S-13) OIL LEVEL RISES (COOLANT, FUEL IN OIL)...878
  (S-14) COOLANT TEMPERATURE BECOMES TOO HIGH (OVERHEATING)...879
  (S-15) ABNORMAL NOISE IS HEARD...880
  (S-16) VIBRATION IS EXCESSIVE...881
30 DISASSEMBLY AND ASSEMBLY...883
  HOW TO USE MANUAL...887
    Removal and Installation of Assemblies...887
    Disassembly and Assembly of Assemblies...889
  PRECAUTIONS WHEN CARRYING OUT REPAIR OPERATION...891
  SPECIAL TOOL LIST...894
  SKETCHES OF SPECIAL TOOLS...898
  CONNECTOR REPAIR PROCEDURES...910
    Stripping Insulation...910
    Wire Inspection...910
    Contact Terminal Removal (HD30 Type)...911
    Crimping Contact Terminal (HD30 Type)...912
    Insertion Of Contact Terminal (HD30 Type)...913
    Contact Terminal Removal (DT Type)...914
    Crimping Contact Terminal (DT Type)...915
    Insertion Of Contact Terminal (DT Type)...916
  ENGINE...917
    REMOVAL...917
    INSTALLATION...922
  RADIATOR...924
    REMOVAL...924
    INSTALLATION...926
  OUTPUT SHAFT SYSTEM...927
    REMOVAL...927
    INSTALLATION...929
    DISASSEMBLY...931
    ASSEMBLY...933
  TRANSMISSION AND FRONT DIFFERENTIAL...935
    REMOVAL...935
    INSTALLATION...941
    SEPARATING FRONT DIFFERENTIAL FROM TRANSMISSION...944
      REMOVAL...944
      INSTALLATION...945
    TORQUE CONVERTER...946
      DISASSEMBLY...946
      ASSEMBLY...950
    TRANSMISSION...956
      DISASSEMBLY...956
      ASSEMBLY...981
    FRONT DIFFERENTIAL...1011
      DISASSEMBLY...1011
      ASSEMBLY...1017
  CENTER AXLE AND DIFFERENTIAL...1029
    AXLE ASSEMBLY...1029
      REMOVAL...1029
      INSTALLATION...1031
    DIFFERENTIAL...1032
      REMOVAL...1032
      INSTALLATION...1034
      DISASSEMBLY...1037
      ASSEMBLY...1044
  REAR AXLE AND DIFFERENTIAL...1058
    AXLE ASSEMBLY...1058
      REMOVAL...1058
      INSTALLATION...1060
    DIFFERENTIAL ASSEMBLY...1061
      REMOVAL...1061
      INSTALLATION...1063
      DISASSEMBLY...1064
      ASSEMBLY...1069
  FRONT FINAL DRIVE AND BRAKE ASSEMBLY...1080
    REMOVAL...1080
    INSTALLATION...1082
    DISASSEMBLY...1083
    ASSEMBLY...1089
  CENTER FINAL DRIVE AND BRAKE ASSEMBLY...1097
    REMOVAL...1097
    INSTALLATION...1099
    DISASSEMBLY...1100
    ASSEMBLY...1103
  REAR FINAL DRIVE AND BRAKE ASSEMBLY...1110
    REMOVAL...1110
    INSTALLATION...1111
    DISASSEMBLY...1112
    ASSEMBLY...1114
  SUSPENSION SYSTEM...1119
    FRONT SUSPENSION...1119
      REMOVAL...1119
      INSTALLATION...1121
    REAR SUSPENSION...1122
      REMOVAL...1122
      INSTALLATION...1122
    EQUALIZER BEAM...1123
      REMOVAL...1123
      INSTALLATION...1125
  HITCH FRAME SYSTEM...1126
    REMOVAL...1126
    INSTALLATION...1133
    DISASSEMBLY...1137
    ASSEMBLY...1139
  ORBITAL STEERING UNIT...1144
    UNIT BREAKDOWN VIEW...1144
    DISASSEMBLY...1146
    ASSEMBLY...1149
  FLOW AMP VALVE...1155
    REMOVAL...1155
    INSTALLATION...1156
  HOIST VALVE...1157
    REMOVAL...1157
    INSTALLATION...1158
  HYDRAULIC CYLINDER...1159
    STEERING CYLINDER...1159
      DISASSEMBLY...1159
      ASSEMBLY...1161
    HOIST CYLINDER...1164
      DISASSEMBLY...1164
      ASSEMBLY...1166
  TRUCK BODY ASSEMBLY...1170
    REMOVAL...1170
    INSTALLATION...1171
  OPERATOR?S SEAT...1172
    DISASSEMBLY...1172
    ASSEMBLY...1179
90 DIAGRAMS AND SCHEMATICS...1185
  CAB...1187
    CLIMATE CONTROL SYSTEM...1187
    CAB HARNESS INSIDE OF CAB AND ENGINE CONTROLLER...1189
    CAB HARNESS TO OUTSIDE OF CAB AND ENGINE CONTROLLER...1191
    LIGHTING WIPER AND RELAY BANK...1193
    RELAY AND SWITCH CIRCUITS...1195
    MODE SWITCHES, INDICATORS AND ELECTRICAL MOTOR SYSTEMS...1197
    DISPLAY PANEL, RADIO SPEAKERS AND WORK LAMPS...1199
    DIFFERENTIAL LOCK, HOIST LEVER, DISPLAY PANEL AND LEVER KICK-OUT...1201
    RETARDER SYSTEM...1203
    RETARDER SYSTEM, RADIO, IGNITION SWITCH AND AUXILIARY STEERING...1205
    TRANSMISSION CONTROLLER, CONSOLE HARNESS AND ACCELERATOR PEDAL...1207
    TRANSMISSION CONTROLLER...1209
    TO HARNESS OUTSIDE OF CAB...1211
    TO HARNESS OUTSIDE OF CAB AND TO ENGINE...1213
  CHASSIS...1215
    SIGNAL LAMPS, PRESSURE SWITCH AND TO HARNESS INSIDE OD CAB...1215
    TO MAIN HARNESS OF INSIDE CAB AND FRONT LAMPS...1217
    TO MAIN HARNESS OF INSIDE CAB, HORN AND FRONT LAMPS...1219
    CHASSIS SENSORS, SWITCHES AND JOINT CONNECTIONS...1221
    CHASSIS SENSOR SYSTEMS...1223
    CONNECTORS OUTSIDE OF CAB...1225
    ALTERNATOR, DIFFERENTIAL LOCK, EXHAUST BRAKE, BRAKE WEAR INDICATOR AND TAIL LAMPS...1227
    DIFFERENTIAL LOCK, FUEL INJECTORS, FUEL LEVEL SENSOR AND PRE-HEAT SYSTEM...1229
    BATTERY BOX, ENGINE SENSORS AND INCLINATION SENSOR...1231
    TRANSMISSION SELECTOR SYSTEM...1233
    BRAKE HYDRAULIC CIRCUIT DIAGRAM...1235