Massey Ferguson 3615, 3625, 3635, 3645 Tractors Repair Service Manual (4283084M2/1646965M1)
Complete service repair manual with Electrical Wiring Diagrams for Massey Ferguson MF3615, MF3625, MF3635, MF3645 Tractors, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Massey Ferguson 3615, 3625, 3635, 3645 Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 2,331 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
1646965 M1 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual.pdf
4283084 M2 - Massey Ferguson 3615, 3625, 3635, 3645 Tractors Workshop Service Manual.pdf
Massey-Ferguson Tractor Series 3600 (Model MF 3615, MF3625, MF3635, MF3645) Workshop Service Manual.pdf
MAIN SECTIONS
00 TABLE OF CONTENT...2
01 Introduction and Safety...3
02 General Information and Specifications Assembly and Disassembly...11
03 Differential...279
04 Transmission...287
05 2WD Axle...641
06 Front Axle...689
07 Engine Sisu Fortius Series Drop...771
08 Amendment...772
TABLE OF CONTENTS
INTRODUCTION...2
Indexing...2
Definition of Terms...2
Special Tools...2
Repairs and Replacements...2
Repair of the Tractor...2
Amendments...3
Safety Alert Symbol and Terms...4
SAFETY IN THE WORKSHOP...4
SAFETY - A WORD to the MECHANIC...4
SAFETY - DANGER, WARNING and CAUTION...4
SAFETY DECALS...5
GENERAL...5
PERSONAL CONSIDERATIONS...5
Clothing...5
Eye Protection...5
Breathing Protection...5
Hearing Protection...5
Hand Protection...5
Foot Protection...5
Special Clothing...5
EQUIPMENT CONSIDERATIONS...5
Machine Guards...5
Lifting Appliances...5
Jacking...5
Compressed Air...6
Hand Tools...6
Electricity...6
GENERAL CONSIDERATIONS...6
Solvents...6
Housekeeping...6
Fire...6
First Aid...6
OPERATIONAL CONSIDERATIONS...7
SERVICING TECHNIQUES...7
Service Safety...7
Service Techniques...8
Hoses and Tubes...8
Bearings...8
Shims...8
Gaskets...8
Lip Type Seals...8
Use of Bolts in Blind Holes...8
Locking Devices...8
Cables and Wires...8
2 MF3600-MT300B.pdf...0
Manual use...12
Maintenance...12
Repair...12
Information property...12
Agreements and definitions...12
Agreements...12
Definitions...12
Typographic agreements...12
Measurements...12
Symbology...13
General description...14
General...14
Hoses and Tubes...14
O-Ring Flat Face Seal Fittings...14
Shimming...14
Rotating Shaft Seals...14
O-Rings...15
Bearings...15
Spring Pins...15
Hardware Torque Values...15
Notes for Spare Parts...15
Notes for Equipment...15
Notices...15
How to Move the Machine with the Battery Removed...15
Product identification...18
CAB...20
PLATFORM TRACTORS...20
PLATFORM TRACTORS...20
General description...22
TARE WEIGHTS kg (lb)*...24
MAX PERMISSIBLE WEIGHTS kg (lb)...25
TARE WEIGHTS kg (lb)*...25
MAX PERMISSIBLE WEIGHTS kg (lb)...26
DIMENSIONS WITH PLATFORM...27
DIMENSIONS WITH CAB...28
Steering angle...29
Steering radius...29
Travel speed...30
Tyre...35
Tyre pressure...35
Battery...39
DESCRIPTION AND OPERATION...39
BATTERY REPLACEMENT...39
MAINTENANCE...40
SERVICING...40
DRY CHARGED...41
CHARGING THE BATTERY...41
NORMAL (TOP-UP) CHARGING...41
RECHARGING DEEPLY DISCHARGED...41
TESTS...41
SPECIFIC GRAVITY...42
PERFORMANCE TEST...42
TEST CHARGING...43
COMMON CAUSES OF BATTERY FAILURES...43
Emergency starting through another battery...44
Battery connection using suitable cables...44
Alternator...46
GENERAL MAINTENANCE TABLE...47
Air filter...52
Disassembly...52
Assembly...54
Air filter line...55
Disassembly...55
Assembly...57
Battery...58
Disassembly...58
Assembly...59
Alternator...61
Disassembly...61
Assembly...63
Radiator...65
Disassembly...66
Assembly...69
Fan...72
Disassembly...72
Assembly...73
Exhaust pipe...74
Disassembly...74
Assembly...75
Fan belt...76
Disassembly...76
Assembly...78
Air filter assy replacement...80
Disassembly...80
Assembly...81
Bonnet...83
Disassembly...83
Assembly...85
Front weight...86
Disassembly...86
Assembly...87
Oil cooler...88
Disassembly...88
Assembly...89
Muffler...90
Disassembly...90
Assembly...91
Hydraulic pump...92
Disassembly...92
Assembly...93
Starting motor...95
Disassembly...95
Assembly...96
Engine removal...98
Disassembly...99
Assembly...101
Front frame fitting nuts location...104
Final operations...104
Front axle 2WD...105
Disassembly...105
Assembly...106
2WD front axle lubrication points...108
Adjustment of steering angle...108
Adjusting the tracks...110
Fuel tank...111
Disassembly...111
Assembly...113
Fuel level sensor disassembly...114
Fuel level sensor assembly...115
Brake cylinder...116
Disassembly...116
Assembly...118
Hand brake adjustment...119
Disassembly...119
Assembly...120
Lock valve...122
Disassembly...122
Assembly...124
Rockshaft valve...127
Disassembly...127
Assembly...129
Rear wheels...131
Disassembly...131
Assembly...132
Auxiliary distributors...133
Disassembly...133
Assembly...135
Oil suction strainer...137
Disassembly...137
Assembly...138
Oil filter cartridge replacement...139
Disassembly...139
Assembly...140
Side auxiliary distributors...142
Disassembly...142
Assembly...143
Powershuttle hydraulic valve...145
ON-OFF valve disassembly...145
Flow divider valve disassembly...146
Proportional valve disassembly...147
Temperature sensor disassembly...148
ON-OFF valve assembly...148
Flow divider valve assembly...149
Proportional valve assembly...150
Oil filter sensor...152
Disassembly...152
Assembly...153
Clutch box...154
Disassembly...154
Assembly...159
Rockshaft...164
Disassembly...165
Assembly...168
Platform...171
Disassembly...172
Assembly...177
Steering valve...183
Disassembly...184
Assembly...185
Brake circuit bleeding...188
Disassembly/Assembly...188
Electric diagram...754
HI-LO power harness...755
Massey Ferguson bonnet line...755
Preheating harness...755
MF3600 engine line...755
Beacon light line...228
NA right turn signal light line...229
NA left turn signal light line...230
Cab rear beam line...231
Alternator cable...232
Battery positive...233
Battery negative...234
Ground connector...235
License plate light extension...236
Beams extension...237
Connector PTO 540 only...238
NA cab front beam line...239
Cab swinging beam extension...240
Hydraulic system components...242
Major components:...242
Troubleshooting...251
Axle problems and diagnosis...253
SPECIFICATIONS...256
TECHNICAL FEATURES...256
DIMENSIONAL FEATURES...256
CALIBRATION SETTINGS OF CONTROL VALVE...256
diagram...257
Circuit diagram of hydraulic lifting device...258
Functioning of Control Valve...259
Neutral Phase...259
Delivery Phase...260
Discharge Phase...261
HOW THE Internal Leverage System Functions...262
Functioning with position control (Fig. page 5.2)...262
Functioning of Draft Control (Fig. page 5.2 - 5.4)...264
Combined Functioning of Position and Draft Control (Fig. page 5.2-5.4)...266
use of control Levers...267
Position Control (lever 1)...267
Draft Control (lever 2)...267
Combined Operation for Position and Draft Control...267
adjustment of Control Valve Sensitivity...268
Functioning of the Sensitivity of the Control Valve...268
ADJUSTMENT OF POSITION CONTROL LEVER...270
ADJUSTMENT OF DRAFT CONTROL LEVER...271
CONTROL OF ASSEMBLY OF REACTION SPRING...272
MEASUREMENT CONTROL OF PUSH ROD...273
DIAGNOSTIC...274
3 Procedures.pdf...0
Disassembly...279
Assembly...280
4B CA357471.pdf...0
Intended use...288
Product identification...288
Transmission tag...288
Technical features...289
Main features...289
8+8 synchro shuttle...290
Mechanical controlled brakes features...291
Technical features...292
Main features...292
GD PTO total ratio...292
12+12 synchro shuttle...293
Technical features...294
Principal characteristics...294
24+24 synchro shuttle and synchro splitter...295
Technical features...296
Main features...296
24+24 synchro shuttle and power splitter...297
Technical features...298
Main features...298
12 + 12 power shuttle...299
Technical features...300
Main features...300
24 + 24 power shuttle and synchro splitter...301
Main dimensions (millimeters) Left side view (see: main view)...302
Tightening torques, sealants and grease application...303
Drop box...304
Front gear box...305
Details...306
Front gear boX...307
Details...308
Front gear box...309
Details...310
Front gear box...311
Details...312
Front gear box...313
Details...314
Gear box group...315
Gear box details...316
Final drive group (from 55 to 75 HP)...317
Final drive group (85 HP)...318
PTO shaft assy (540)...319
PTO shaft assy (540-540E)...320
PTO shaft assy (540-1000)...321
GD-PTO and PTO shaft assy (540)...322
GD-PTO and PTO shaft assy (540-540E)...323
GD-PTO and PTO shaft assy (540-1000)...324
Upper and lower cover...325
Brake control assy...326
Inner speed lever assy...327
Inner speed lever assy...328
Inner speed lever assy...329
Inner speed lever assy...330
Outer speed lever assy...331
Hi/LO Power flows...332
Hi/LO Power flows...333
Power flows...334
Power flows...335
Power flows...336
Power flows...337
Power flows...338
Power flows...339
Assembly typical data...340
Filling and checks...351
Scheduled maintenance oil drain...351
Scheduled maintenance oil filling...351
Scheduled maintenance oil level check...351
Filling and check points...352
8+8 synchro shuttle...353
12+12 synchro shuttle...354
24+24 synchro shuttle and synchro splitter...355
24+24 synchro shuttle and power splitter...356
12 + 12 power shuttle...357
24 + 24 power shuttle and synchro splitter...358
Service schedule...359
Lubricants application range...359
Hydraulic system assy...362
Disassembly...363
Assembly...371
Drop box...379
Disassembly...379
Assembly...380
Final drive - from 55 to 75 HP...381
Disassembly...381
Assembly...382
End float...383
Final drive - 85 HP...386
Disassembly...386
Assembly...387
Taper roller bearings preloading...388
Teflon seals replacement (clutch shaft)...390
Replacement...391
Input shaft and support...394
Disassembly...394
Assembly...397
Upper covers and rockshaft...400
Disassembly...400
Assembly...401
Speed and ranges levers...404
Disassembly...404
Assembly...405
Clutch housing - synchro shuttle...407
Disassembly...407
Assembly...407
Clutch Housing - Synchro splitter...409
Disassembly...410
Assembly...410
Synchro shuttle and Power splitter...414
Disassembly...415
Assembly...415
Power shuttle - Power shuttle and Synchro splitter...417
Disassembly...418
Assembly...420
Air compressor...423
Disassembly...424
Assembly...424
Wet clutch - Power splitter...425
Disassembly...426
Assembly...428
Clutch pack wear...433
Wet clutch - Power shuttle...436
Disassembly...437
Assembly...440
Clutch pack wear...445
CLUTCH KIT...446
Hi-LO synchronizer (synchro splitter)...448
Disassembly...448
Assembly...449
Cover and PTO wet clutch...452
Disassembly...453
Assembly...458
Clutch pack wear...465
CLUTCH KIT...466
PTO - Power take off...467
Disassembly...468
Assembly...471
PTO Input shaft...474
Disassembly...475
Assembly...476
PTO Output shaft...478
Disassembly...479
Assembly...480
PTO Brake...481
Disassembly...482
Assembly...485
Ground Drive PTO...488
Disassembly...489
Assembly...489
Slave cylinder...494
Disassembly...495
Actuator assembly...497
Parking brake...499
Disassembly...500
Assembly...504
Housing sensors assy...508
Disassembly...509
Assembly...510
Differential locking control...512
Disassembly...512
Assembly...512
Inner control assy...517
Disassembly...518
Assembly...518
Idle gear...528
Synchro Shuttle...528
Disassembly...528
Assembly...528
Power shuttle...530
Disassembly...530
Assembly...532
Range gears (primary shaft)...536
Disassembly...538
Assembly...539
Input shaft - synchro shuttle...541
Disassembly...542
Input shaft - 12+12 power shuttle...548
Disassembly...548
Assembly...551
Synchronizer shuttle (replacement)...554
Disassembly...555
Assembly...557
Speed gears (PRIMARY SHAFT)...559
Disassembly...559
Assembly...560
Primary shaft covers...562
Differential assy...567
Disassembly...567
Assembly...568
Pinion - Ranges Pinion - Ranges (SECONDARY SHAFT)...573
Disassembly...573
Assembly...574
secondary shaft...579
Disassembly...579
Assembly...580
Speed gears (secondary shaft)...585
Disassembly...585
Assembly...586
End floats 1 and 2 determination...591
Special tools...594
Drop box...594
Gear box...596
Clutch housing (12+12 Power shuttle)...603
Wet clutch (Power shuttle)...606
Wet clutch (Power splitter)...609
Final drive - from 55 to 75 HP...612
Final drive - 85 HP...614
Clutch housing (synchro shuttle - synchro splitter...616
Cover and PTO wet clutch...619
Clutch housing (Synchro shuttle - Synchro splitter...623
Clutch housing (synchro shuttle and Power splitter)...626
Clutch housing (synchro shuttle)...629
5A CA357465.pdf...0
Manual use...636
Maintenance...636
Repair...636
Information property...636
Agreements and definitions...636
Agreements...636
Definitions...636
Typographic agreements...636
Measurements...636
Conversion table...637
Symbology...638
General description...639
Recommendations for repair operations...639
Shafts seals...639
O-rings...639
Bearings...639
Sealing...639
Cleaning...639
Checks...639
Ends of flanges and tools...639
Assembly methods...639
Intended use...642
Product identification...642
Axle tag...642
General description...642
Technical Features...643
Main dimensions (mm)...644
Maintenance...645
Service schedule...646
Lubricants application range...646
Grease in assembly...647
Adhesive and sealant...648
Sealing compounds and adhesives...649
Tightening torques...650
Steering cylinder group...652
Disassembly...652
Assembly...653
Wheel hub group...656
Disassembly...656
Assembly...657
Wheel hub support group...659
Disassembly...659
Assembly...660
Axle beam group...662
Disassembly...662
Assembly...663
Toe-in/steering angle...665
Toe-in adjustment...665
Steering angle adjustment...667
Troubleshooting...671
Axle problem and diagnosis...671
Special tools...674
Service operations time schedule...678
Steering Cylinder Group...678
Wheel Hub Group...678
Spindle Group...679
Axle Beam Group...679
5B CA357464.pdf...0
Manual use...684
Maintenance...684
Repair...684
Information property...684
Agreements and definitions...684
Agreements...684
Definitions...684
Typographic agreements...684
Measurements...684
Conversion table...685
Symbology...686
General description...687
Recommendations for repair operations...687
Shafts seals...687
O-rings...687
Adjusting shims...687
Bearings...687
Split pins...687
Sealing...687
Oil drain...687
Cleaning...688
Checks...688
Ends of flanges and tools...688
Lubricant use...688
Intended use...690
Product identification...690
Axle serial plate...690
General description...691
Technical Features...692
Limited slip differential disks specifications...693
Principal Dimensions (mm)...694
Maintenance and oil change...695
Service schedule...698
Lubricants application range...698
Grease in assembly...699
Adhesive and sealant...700
Sealing compounds and adhesives...701
Tightening torques...703
Steering cylinder group...706
Disassembly...706
Assembly...707
Epicyclic reduction gear group...709
Disassembly...709
Assembly...710
Wheel hub group...712
Disassembly...712
Assembly...715
Axle beam group...718
Disassembly...718
Assembly...719
Trunnions group...721
Disassembly...721
Assembly...722
Differential support group...725
Disassembly...725
Assembly...726
Bevel gear marking test...730
Differential group...731
Disassembly...731
Assembly...732
Pinion group...734
Disassembly...734
Assembly...735
Toe-in/steering angle...739
Toe-in adjustment...739
Steering angle adjustment...740
Special repair operations...742
Wheel and double U-joint group disassembly...742
Wheel and double U-joint group assembly...743
Double U-joint seal ring replacement on axle beam side...744
Double U-joint bushing replacement on axle beam side...745
Testing after assembly...746
Testing methods...746
Troubleshooting...749
Axle problem and diagnosis...751
Special tools...754
Service operations time schedule...758
Steering Cylinder Group (G3)...758
Epicyclic Reduction Gear Group (G1)...758
Wheel Hub Group (G1)...759
Axle Beam Group (G4)...759
Trunnions Group (G2-G4)...760
Differential Support Group (G2)...760
Differential Group (G2)...760
Pinion Group...761
