Komatsu 155 Series Diesel Engine Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Komatsu 155 Series Diesel Engine, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Komatsu 155 Series Diesel Engine workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 753 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
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SEBE6120A05 - 155-4 Series Diesel Engine Shop Manual.pdf
MAIN SECTIONS
COVER.....1
CONTENTS.....5
01 GENERAL.....8
GENERAL.....9
GENERAL VIEW.....10
SPECIFICATIONS.....17
GENERAL ASSEMBLY DRAWING.....25
WEIGHT TABLE.....37
ENGINE PERFORMANCE CURVE.....38
11 STRUCTURE AND FUNCTION.....49
STRUCTURE AND FUNCTION.....50
GENERAL STRUCTURE .....51
INTAKE AND EXHAUST SYSTEM.....55
TURBOCHARGER.....59
AFTER COOLER.....61
ENGINE BODY.....62
CYLINDER HEAD.....62
ROCKER ARM.....64
VALVE SYSTEM.....65
CYLINDER BLOCK.....69
MAIN REVOLVING.....73
TIMING GEAR.....77
BALANCER SHAFT.....79
P.T.O.....80
LUBRICATION SYSTEM.....83
LUBRICATION SYSTEM CHART.....83
OIL PUMP.....87
FULL FLOW OIL FILTER.....89
BY-PASS OIL FILTER.....94
OIL COOLER.....95
TORQUE CONVERTER OIL COOLER.....97
FUEL SYSTEM.....98
FUEL SYSTEM CHART.....98
FUEL PIPING.....100
FUEL INJECTION PUMP.....103
FUEL INJECTION PUMP DRIVE.....120
FUEL INJECTION NOZZLE.....121
FUEL FILTER.....123
COOLING SYSTEM.....125
COOLING SYSTEM CHART.....125
WATER PUMP.....128
THERMOSTAT.....132
CORROSION RESISTOR.....133
ACCESSORY.....134
ALTERNATOR.....134
DYNAMO .....137
STARTING MOTOR.....138
STARTING ENGINE.....140
AIR COMPRESSOR.....147
ENGINE STARTING AIDS.....152
12 TESTING AND ADJUSTING.....0
TESTING AND ADJUSTING.....158
PREPARATION.....159
ADJUSTING FUEL INJECTION TIMING.....162
PERFORMANCE TEST ON FEED PUMP.....164
FUEL INJECTION PUMP TABLE.....165
ENGINE PERFORMANCE TEST.....167
STARTING ENGINE (2G84) PERFORMANCE TEST.....177
TESTING AND ADJUSTING TOOL LIST.....179
TESTING AND ADJUSTING DATA.....180
13 DISASSEMBLY AND ASSEMBLY.....188
DISASSEMBLY AND ASSEMBLY.....189
GENERAL DISASSEMBLY OF ENGINE ASSEMBLY.....190
GENERAL ASSEMBLY OF ENGINE ASSEMBLY.....212
DISASSEMBLY OF WATER PUMP.....247
ASSEMBLY OF WATER PUMP.....248
DISASSEMBLY OF TURBOCHARGER (KTR100,130).....250
ASSEMBLY OF TURBOCHARGER (KTR100,130).....254
DISASSEMBLY OF TURBOCHARGER (RH1521).....258
ASSEMBLY OF TURBOCHARGER (RH1521).....260
DISASSEMBLY OF STARTING ENGINE (2G84).....262
ASSEMBLY OF STARTING ENGINE (2G84).....264
DISASSEMBLY OF 2G84 POWER TRAIN.....267
ASSEMBLY OF 2G84 POWER TRAIN.....268
DISASSEMBLY OF FUEL INJECTION PUMP.....269
ASSEMBLY OF FUEL INJECTION PUMP.....280
14 MAINTENANCE STANDARD.....284
MAINTENANCE STANDARD.....285
TURBOCHARGER.....286
CYLINDER HEAD.....290
VALVE,VALVE GUIDE.....292
CROSSHEAD,CROSSHEAD GUIDE.....293
ROCKER HOUSING.....294
TAPPET,PUSH ROD.....295
CYLINDER BLOCK.....296
CYLINDER LINER.....300
CRANKSHAFT.....302
CAMSHAFT.....304
BALANCER SHAFT.....305
TIMING GEAR.....306
PISTON,PISTON RING AND PISTON PIN.....308
CONNECTING ROD.....310
OIL PUMP.....312
RELIEF VALVE,REGULATOR VALVE AND SAFETY VALVE.....314
PISTON COOLING VALVE,OIL COOLER BY-PASS VALVE.....316
WATER PUMP.....318
STARTING ENGINE (2G84).....319
AIR COMPRESSOR.....323
15 REPAIR AND REPLACEMENT.....328
REPAIR AND REPLACEMENT.....329
CYLINDER HEAD SECTION.....330
CYLINDER BLOCK SECTION.....345
PRESS FITTING OF BUSHING.....372
REPLACING SHRINK-FITTED GEAR.....375
OTHERS.....376