Komatsu 110 Series Diesel Engine Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Komatsu 110 Series Diesel Engine, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu 110 Series Diesel Engine (S6D110-1, SA6D110-1) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 301 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

SEBD6138A05 - 110 Series Diesel Engine (S6D110-1, SA6D110-1) Shop Manual.pdf

MAIN MENU...0
COVER...1
CONTENTS...2
SAFETY...5
FOREWORD...7
  GENERAL...7
  HOW TO READ THE SHOP MANUAL...8
  HOISTING INSTRUCTIONS...9
  COATING MATERIALS...10
  STANDARD TIGHTENING TORQUE...12
  ELECTRIC WIRE CODE...14
  CONVERSION TABLE...15
01 GENERAL...23
  GENERAL VIEW...24
  SPECIFICATIONS...26
  GENERAL ASSEMBLY DRAWING ...30
  ENGINE PERFORMANCE CURVE...38
  WEIGHT TABLE...46
11 STRUCTURE AND FUNCTION...49
  GENERAL STRUCTURE...50
  INTAKE AND EXHAUST SYSTEM ...54
    TURBOCHARGER...62
    AFTER-COOLER...64
  ENGINE BODY...66
    CYLINDER HEAD...66
    MAIN MOVING PARTS...68
  LUBRICATION SYSTEM ...78
    LUBRICATION SYSTEM CHART...78
    OIL PUMP ...80
    REGULATOR VALVE...82
    OIL FILTER (BUILT-IN SAFETY VALVE)...82
    OIL FILTER (WITH ELEMENT CLOGGING CAUTION SENSOR)...83
    BY-PASS OIL FILTER...84
    OIL COOLER...86
  FUEL SYSTEM ...89
    FUEL SYSTEM CHART...89
    FUEL INJECTION PUMP...90
    GOVERNOR...98
    FEED PUMP...104
    FUEL INJECTION NOZZLE...106
    FUEL FILTER...108
    FUEL CUT SOLENOID...110
    ENGINE STOP MOTOR...111
  COOLING SYSTEM ...117
    COOLING SYSTEM CHART...117
    WATER PUMP...118
    THERMOSTAT...120
  ELECTRICAL SYSTEM ...122
    WIRING DIAGRAM ...122
    ALTERNATOR...125
    STARTING MOTOR...126
    ELECTRICAL INTAKE AIR HEATER...128
    OIL PRESSURE SWITCH...130
    RELAY SWITCH...130
  ACCESSORY...132
    AIR COMPRESSOR...132
12 TESTING AND ADJUSTING...139
  INTAKE AND EXHAUST SYSTEM...140
    MEASURING EXHAUST GAS COLOR...140
    ADJUSTING VALVE CLEARANCE...141
  ENGINE BODY...142
    MEASURING COMPRESSION PRESSURE...142
    MEASURING BLOW-BY PRESSURE...143
  LUBRICATION SYSTEM ...144
    MEASURING OIL PRESSURE...144
    MEASURING OIL TEMPERATURE...144
  FUEL SYSTEM ...145
    TESTING AND ADJUSTING FUEL INJECTION TIMING...145
    ADJUSTING FUEL CUT OUT SOLENOID...147
  COOLING SYTEM ...149
    TESTING AND ADJUSTING FAN BELT TENSION...149
  PERFORMANCE TEST...151
    RUN-IN STANDARD...151
    PERFORMANCE TEST CRITERIA...154
  TESTING AND ADJUSTING DATA...159
    FUEL INJECTION PUMP CALIBRATION DATA...159
    TESTING AND ADJUSTING TOOL LIST...168
    TESTING AND ADJUSTING DATA...169
  TROUBLESHOOTING ...174
    METHOD OF READING TROUBLESHOOTING TABLE...174
    TROUBLESHOOTING TABLE...176
13 DISASSEMBLY AND ASSEMBLY...201
  OVERALL DISASSEMBLY...202
  OVERALL ASSEMBLY...218
  DISASSEMBLY AND ASSEMBLY OF COMPONENTS...243
    TURBOCHARGER...244
      DISASSEMBLY...244
      ASSEMBLY...247
    OIL PUMP...252
      DISASSEMBLY...252
      ASSEMBLY...253
    WATER PUMP...254
      DISASSEMBLY...254
      ASSEMBLY...256
14 MAINTENANCE STANDARD...263
  INTAKE AND EXHAUST SYSTEM...264
    TURBOCHARGER...264
  ENGINE BODY...265
    CYLINDER HEAD...265
    VALVE AND VALVE GUIDE...266
    ROCKER ARM, PUSH ROD AND TAPET...268
    CYLINDER LINER...269
    CYLINDER BLOCK...270
    CRANKSHAFT...272
    CAMSHAFT...273
    PISTION, PISTON RING AND PISTON PIN...274
    CONNECTING ROD...276
    TIMING GEAR...277
    FLYWHEEL AND FLYWHEEL HOUSING...278
  LUBRICATION SYSTEM ...279
    OIL PUMP...279
    REGULATOR VALVE AND SAFETY VALVE...281
  COOLING SYSTEM ...283
    WATER PUMP AND THERMOSTAT...283
15 REPAIR AND REPLACEMENT OF PARTS...287
  REPLACING VALVE SEAT INSERTS...288
  REPLACING NOZZLE HOLDER SLEEVE...292
  PRESSURE TEST...294
  REPLACING VALVE GUIDE...295
  GRINDING VALVE...296
  REPLACING CAMSHAFT BUSHING...297
  REPLACING CRANKSHAFT GEAR...299
  REPLACING CAMSHAFT GEAR...299
  REPLACING FLYWHEEL RING GEAR...300