Komatsu Wheel Loader WA380H Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Wheel Loader WA380-5H, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Wheel Loader WA380-5H workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,856 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

VEAM440100 - Wheel Loader WA380-6H Operation & Maintenance Manual.pdf
VEAM920100 - Wheel Loader WA380-5H Operation & Maintenance Manual.pdf
VEBM920100 - Wheel Loader WA380-5H Shop Manual.pdf

MAIN SECTIONS
WA380-5H...1
CONTENTS...2
00 SAFETY...3
  SAFETY NOTICE...3
  FOREWORD...5
  HOW TO READ THE SHOP MANUAL...6
  HOISTING INSTRUCTIONS...7
  METHOD OF DISASSEMBLING, CONNECTING PUSH-PULL TYPE COUPLER...8
  COATING MATERIALS...10
  STANDARD TIGHTENING TORQUE...12
  ELECTRIC WIRE CODE...15
  CONVERSION TABLE...16
  UNITS...22
01 GENERAL...23
  GENERAL ASSEMBLY DRAWING...24
  SPECIFICATIONS...25
  WEIGHT TABLE...29
  LIST OF LUBRICANT AND COOLANT...31
10 STRUCTURE AND FUNCTION, MAINTENANCE STANDARD...33
  COOLING SYSTEM...34
  ENGINE MOUNT, TRANSMISSION MOUNT...35
  POWER TRAIN...36
  POWER TRAIN SYSTEM DIAGRAM...37
  DRIVE SHAFT (PROPELLER SHAFT)...40
  TORQUE CONVERTER, TRANSMISSION PIPING...41
  TORQUE CONVERTER...42
    Without lock-up clutch...42
    With lock-up clutch...45
  TRANSMISSION...50
  TRANSMISSION CONTROL VALVE...66
  AXLE...80
    FRONT AXLE...80
    REAR AXLE...81
  DIFFERENTIAL...82
    FRONT DIFFERENTIAL...82
    REAR DIFFERENTIAL...83
    ANTI-SLIP DIFFERENTIAL...86
  FINAL DRIVE...91
  AXLE MOUNTING, CENTER HINGE PIN...94
  STEERING PIPING...98
  STEERING COLUMN, ORBIT-ROLL...99
  STEERING VALVE...100
  ORBIT-ROLL VALVE...115
  STOP VALVE...119
  STEERING PUMP, SWITCH PUMP...120
  EMERGENCY STEERING PUMP (OP)...122
  EMERGENCY STEERING MOTOR (OP)...123
  STEERING CYLINDER...124
  JOYSTICK STEERING LEVER (OP)...126
  STEERING LEVER (OP)...127
  STEERING SWITCH VALVE (OP)...129
  BRAKE PIPING...130
  BRAKE VALVE...132
  CHARGE VALVE...139
  ACCUMULATOR (FOR BRAKE)...143
  BRAKE...145
  PARKING BRAKE CONTROL...150
  PARKING BRAKE...151
  PARKING BRAKE SOLENOID VALVE...153
  PARKING BRAKE EMERGENCY RELEASE VALVE...155
  HYDRAULIC PIPING...156
  WORK EQUIPMENT CONTROL LEVER...159
  HYDRAULIC TANK...161
  TORQUE CONVERTER CHARGING, WORK EQUIPMENT, AND PILOT CONTROL PUMPS...163
  PPC RELIEF VALVE...165
  TRAVEL DAMPER VALVE (OP)...167
  WORK EQUIPMENT CONTROL VALVE...169
  WORK EQUIPMENT PPC VALVE...186
  EPC SOLENOID VALVE (OP)...192
  SHUT OFF VALVE (OP)...195
  ATTACHMENT PPC VALVE (OP)...196
  COOLING FAN MOTOR...200
  COOLING FAN MOTOR DRIVE PUMP...205
  WORK EQUIPMENT LINKAGE...213
  BUCKET...215
  BUCKET POSITIONER, LIFT ARM KICK-OUT...216
  WORK EQUIPMENT CYLINDER...222
  CAB (OP)...223
  AIR CONDITIONER (OP)...224
  MACHINE MONITORING SYSTEM...225
  MACHINE MONITOR...232
    SPEED METER SPECIFICATIONS...232
    LOAD METER SPECIFICATION (OPTION)...233
    TABLE OF MONITOR INDICATION ITEMS...234
    SETTING OF THE MACHINE MONITOR...239
  TRANSMISSION CONTROL SYSTEM...292
  TRANSMISSION CONTROLLER...316
  WORK EQUIPMENT CONTROL SYSTEM (OP)...318
  WORK EQUIPMENT CONTROLLER...334
  ELECTRIC TRANSMISSION CONTROL...336
  KICK DOWN, HOLD SWITCH...340
  ENGINE STARTING CIRCUIT...341
  ENGINE STOP CIRCUIT...343
  PREHEATING CIRCUIT...344
  ENGINE POWER MODE SELECTOR CIRCUIT...345
  PARKING BRAKE CIRCUIT...346
  SENSORS...350
20 TESTING AND ADJUSTING...361
  STANDARD VALUE TABLE FOR ENGINE...362
  STANDARD VALUE TABLE FOR CHASSIS...363
  MEASURING ENGINE SPEED...372
  MEASURING EXHAUST COLOR...374
  MEASURING EXHAUST TEMPERATURE...375
  ADJUSTING VALVE CLEARANCE...376
  MEASURING COMPRESSION PRESSURE...378
  MEASURING BLOW-BY PRESSURE...379
  MEASURING ENGINE OIL PRESSURE...380
  MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)...381
  TESTING AND ADJUSTING FUEL INJECTION TIMING...382
  ADJUSTING ENGINE SPEED SENSOR...383
  BLEEDING AIR FROM FUEL CIRCUIT...384
  ADJUSTING ENGINE STOP SOLENOID...385
  ADJUSTING ACCELERATOR PEDAL...387
  ADJUSTING TRANSMISSION SPEED SENSOR...389
  TESTING AND ADJUSTING POWER TRAIN OIL PRESSURE...390
  DRAWING OF SPECIAL TOOL...394
  PROCEDURE FOR FLUSHING TORQUE CONVERTER, TRANSMISSION HYDRAULIC CIRCUIT...395
  PROCEDURE FOR MOVING MACHINE WHEN TRANSMISSION VALVE FAILS...396
  TESTING AND ADJUSTING STEERING CONTROL...398
  TESTING AND ADJUSTING STEERING OIL PRESSURE...399
  TESTING HYDRAULIC FAN...401
  MEASURING BRAKE OIL PRESSURE...402
  TESTING WEAR OF WHEEL BRAKE DISC...404
  BLEEDING AIR FROM BRAKE CIRCUIT...405
  TESTING WEAR OF PARKING BRAKE DISC...406
  MANUAL RELEASE METHOD FOR PARKING BRAKE...407
  TESTING AND ADJUSTING ACCUMULATOR CHARGE PRESSURE...408
  TESTING AND ADJUSTING WORKING EQUIPMENT PPC OIL PRESSURE...410
  TESTING AND ADJUSTING WORK EQUIPMENT HYDRAULIC PRESSURE...412
  TESTING AND ADJUSTING BUCKET POSITIONER...414
  TESTING AND ADJUSTING LIFT ARM KICK-OUT...415
  CHECKING PROXIMITY SWITCH ACTUATION PILOT LAMP...416
  ADJUSTING MACHINE MONITOR...417
  TESTING AND ADJUSTING LOAD METER...420
  BLEEDING AIR...421
  RELEASING REMAINING PRESSURE IN HYDRAULIC CORCUIT...422
  RELEASING REMAINING PRESSURE IN TRAVEL DAMPER CIRCUIT...422
20 TROUBLESHOOTING...423
  POINTS TO REMEMBER WHEN TROUBLESHOOTING...424
  SEQUENCE OF EVENTS IN TROUBLESHOOTING...425
  PRECAUTIONS WHEN CARRYING OUT MAINTENANCE...426
  CHECKS BEFORE TROUBLESHOOTING...434
  EQUIPMENT FOR TROUBLESHOOTING ELECTRICAL SYSTEM...435
  SPECIAL FUNCTIONS OF MACHINE MONITOR...436
  CATEGORIES, PROCEDURE, AND METHOD OF USING TROUBLESHOOTING CHARTS...471
  CONNECTION TABLE FOR CONNECTOR PIN NUMBERS...476
20 TROUBLESHOOTING OF TRANSMISSION CONTROL SYSTEM (TM MODE)...489
  CONNECTOR TYPES AND MOUNTING LOCATIONS...491
  CONNECTOR LAYOUT DRAWING...500
  TRANSMISSION CONTROL SYSTEM DIAGRAM...506
  ERROR CODE [1500L1]...509
  ERROR CODE [15SAL1]...510
  ERROR CODE [15SALH]...511
  ERROR CODE [15SBL1]...512
  ERROR CODE [15SBLH]...513
  ERROR CODE [15SEL1]...514
  ERROR CODE [15SELH]...515
  ERROR CODE [15SFL1]...516
  ERROR CODE [15SFLH]...517
  ERROR CODE [15SGL1]...518
  ERROR CODE [15SGLH]...519
  ERROR CODE [15SHL1]...520
  ERROR CODE [15SHLH]...521
  ERROR CODE [15SJL1]...522
  ERROR CODE [15SJLH]...523
  ERROR CODE [989F00]...524
  ERROR CODE [989G00]...525
  ERROR CODE [B@C7NS]...526
  ERROR CODE [D150KA]...527
  ERROR CODE [D150KB]...528
  ERROR CODE [D160KA]...529
  ERROR CODE [D160KB]...530
  ERROR CODE [D191KA]...532
  ERROR CODE [D191KB]...534
  ERROR CODE [D192KA]...536
  ERROR CODE [D192KB]...537
  ERROR CODE [DAQ0KK]...538
  ERROR CODE [DAQ2KK]...539
  ERROR CODE [DAQ9KQ]...540
  ERROR CODE [DDK3KA]...542
  ERROR CODE [DDK3KB]...544
  ERROR CODE [DDK4KA]...545
  ERROR CODE [DDK4KB]...547
  ERROR CODE [DDK5LD]...549
  ERROR CODE [DDK6KA]...550
  ERROR CODE [DDK6KB]...552
  ERROR CODE [DDS5KA]...554
  ERROR CODE [DDS5KB]...555
  ERROR CODE [DDT0L4]...556
  ERROR CODE [DDT4LD]...558
  ERROR CODE [DDW9LD]...559
  ERROR CODE [DDWLLD]...560
  ERROR CODE [DF10KA]...562
  ERROR CODE [DF10KB]...564
  ERROR CODE [DGF1KX]...566
  ERROR CODE [DGR2KA]...567
  ERROR CODE [DGR2KB]...568
  ERROR CODE [DHT1KX]...569
  ERROR CODE [DLE2KA]...570
  ERROR CODE [DLE2LC]...571
  ERROR CODE [DLT3KA]...572
  ERROR CODE [DT20KB]...573
  ERROR CODE [DW7BKA]...574
  ERROR CODE [DW7BKB]...575
  ERROR CODE [DW7CKA]...576
  ERROR CODE [DW7CKB]...577
  ERROR CODE [DX16KA]...578
  ERROR CODE [DX16KB]...579
  ERROR CODE [DXH1KA]...580
  ERROR CODE [DXH1KB]...581
  ERROR CODE [DXH4KA]...582
  ERROR CODE [DXH4KB]...583
  ERROR CODE [DXH5KA]...584
  ERROR CODE [DXH5KB]...585
  ERROR CODE [DXH6KA]...586
  ERROR CODE [DXH6KB]...587
  ERROR CODE [DXH7KA]...588
  ERROR CODE [DXH7KB]...589
  ERROR CODE [DXH8KA]...590
  ERROR CODE [DXH8KB]...591
  ERROR CODE [DXHHKA]...592
  ERROR CODE [DXHHKB]...593
  ERROR CODE [DY30MA]...594
  ERROR CODE [DY30MC]...596
  ACTION CODE [TM-1]...598
  ACTION CODE [TM-2]...599
  ACTION CODE [TM-3]...600
  ACTION CODE [TM-4]...602
  ACTION CODE [TM-5]...604
  ACTION CODE [TM-6]...606
  ACTION CODE [TM-7]...607
  ACTION CODE [TM-8]...608
  ACTION CODE [TM-9]...609
  ACTION CODE [TM-10-a]...610
  ACTION CODE [TM-10-b]...612
  ACTION CODE [TM-11]...614
  ACTION CODE [TM-12]...616
  ACTION CODE [TM-13]...617
  ACTION CODE [TM-14]...618
  ACTION CODE [TM-15]...619
  ACTION CODE [TM-16]...620
  ACTION CODE [TM-17]...621
  ACTION CODE [TM-18]...622
  ACTION CODE [TM-19]...623
  ACTION CODE [TM-20]...624
  ACTION CODE [TM-21]...625
  ACTION CODE [TM-22]...626
  ACTION CODE [TM-23]...627
  ACTION CODE [TM-24]...628
  ACTION CODE [TM-25]...629
  ACTION CODE [TM-26]...630
  ACTION CODE [TM-27]...631
  ACTION CODE [TM-28]...632
  ACTION CODE [TM-29]...633
20 TROUBLESHOOTING OF WORK EQUIPMENT CONTROL SYSTEM (WRK MODE)...635
  CONNECTOR TYPES AND MOUNTING LOCATIONS...637
  CONNECTOR LAYOUT DRAWING...646
  WORK EQUIPMENT CONTROL SYSTEM DIAGRAM...652
  ERROR CODE [D193KA]...655
  ERROR CODE [D193KB]...656
  ERROR CODE [DB90KK]...657
  ERROR CODE [DB92KK]...658
  ERROR CODE [DB95KX]...660
  ERROR CODE [DD1ALD]...662
  ERROR CODE [DD1BLD]...663
  ERROR CODE [DFAOKM]...664
  ERROR CODE [DK59KA]...665
  ERROR CODE [DK59KY]...666
  ERROR CODE [DK59L8]...667
  ERROR CODE [DK5AKA]...668
  ERROR CODE [DK5AKY]...669
  ERROR CODE [DK5BKA]...670
  ERROR CODE [DK5BKY]...671
  ERROR CODE [DK5BL8]...672
  ERROR CODE [DK5CKA]...673
  ERROR CODE [DK5CKY]...674
  ERROR CODE [DK5DKA]...675
  ERROR CODE [DK5DKY]...676
  ERROR CODE [DK5DL8]...677
  ERROR CODE [DK5EKA]...678
  ERROR CODE [DK5EKY]...679
  ERROR CODE [DK5FKA]...680
  ERROR CODE [DK5FKY]...681
  ERROR CODE [DK5FKM]...682
  ERROR CODE [DK5FL8]...683
  ERROR CODE [DK5GKA]...684
  ERROR CODE [DK5GKY]...685
  ERROR CODE [DKAOKA]...686
  ERROR CODE [DKAOKY]...687
  ERROR CODE [DLE2LC]...688
  ERROR CODE [DLT3LC]...689
  ERROR CODE [DUM1KB]...690
  ERROR CODE [DUM2KB]...691
  ERROR CODE [DW4PKA]...692
  ERROR CODE [DW4PKB]...693
  ERROR CODE [DW4QKA]...694
  ERROR CODE [DW4QKB]...695
  ERROR CODE [DW4RKA]...696
  ERROR CODE [DW4RKB]...697
  ERROR CODE [DW4SKA]...698
  ERROR CODE [DW4SKB]...699
  ERROR CODE [DWM1KA]...700
  ERROR CODE [DWM1KB]...701
  ERROR CODE [DWN6KA]...702
  ERROR CODE [DWN6KB]...703
  ERROR CODE [DWN7KA]...704
  ERROR CODE [DWN7KB]...705
  ERROR CODE [DWN8KA]...706
  ERROR CODE [DWN8KB]...707
  ERROR CODE [DXHJKA]...708
  ERROR CODE [DXHJKB]...709
  ERROR CODE [DXHKKA]...710
  ERROR CODE [DXHKKB]...711
  ERROR CODE: [DXHLKA]...712
  ERROR CODE: [DXHLKB]...713
  ERROR CODE: [DXHMKA]...714
  ERROR CODE: [DXHMKB]...715
  ACTION CODE: [WRK-1]...716
  ACTION CODE: [WRK-2]...717
  ACTION CODE: [WRK-3]...718
  ACTION CODE: [WRK-4]...720
  ACTION CODE: [WRK-5]...722
  ACTION CODE: [WRK-6]...724
  ACTION CODE: [WRK-7]...726
  ACTION CODE: [WRK-8]...727
  ACTION CODE: [WRK-9]...728
  ACTION CODE: [WRK-10]...730
  ACTION CODE: [WRK-11]...732
  ACTION CODE: [WRK-12]...733
  ACTION CODE: [WRK-13]...734
  ACTION CODE: [WRK-14]...735
  ACTION CODE: [WRK-15]...736
  ACTION CODE: [WRK-16]...737
  ACTION CODE: [WRK-17]...738
  ACTION CODE: [WRK-18]...739
  ACTION CODE: [WRK-19]...740
  ACTION CODE: [WRK-20]...741
  ACTION CODE: [WRK-21]...742
  ACTION CODE: [WRK-22]...743
  ACTION CODE: [WRK-23]...744
  ACTION CODE: [WRK-24]...745
  ACTION CODE: [WRK-25]...746
  ACTION CODE: [WRK-26]...748
  ACTION CODE: [WRK-27]...750
  ACTION CODE: [WRK-28]...752
20 TROUBLESHOOTING OF MONITOR SYSTEM (MON MODE)...755
  CONNECTOR TYPES AND MOUNTING LOCATIONS...757
  CONNECTOR LAYOUT DRAWING...766
  MONITOR SYSTEM DIAGRAM...772
  ERROR CODE [2F00KM]...776
  ERROR CODE [2G42ZG]...778
  ERROR CODE [2G43ZG]...779
  ERROR CODE [AA1ANX]...780
  ERROR CODE [AB00L6]...782
  ERROR CODE [AB00MA]...783
  ERROR CODE [B@BAZG]...784
  ERROR CODE [B@BAZK]...785
  ERROR CODE [B@BCNS]...786
  ERROR CODE [B@BCZK]...787
  ERROR CODE [B@HANS]...788
  ERROR CODE [B@CENS]...789
  ERROR CODE [D182KZ]...790
  ERROR CODE [D5ZHL6]...792
  ERROR CODE [DA80L4]...793
  ERROR CODE [DAF3KK]...794
  ERROR CODE [DAF5KP]...796
  ERROR CODE [DAF6KP]...798
  ERROR CODE [DAFBKM]...800
  ERROR CODE [DAFSKQ]...801
  ERROR CODE [DAQSKR]...802
  ERROR CODE [DB2SKR]...803
  ERROR CODE [DBQSKR]...804
  ERROR CODE [DB9SKR]...805
  ERROR CODE [DD15LD]...806
  ERROR CODE [DD16LD]...807
  ERROR CODE [DD17LD]...808
  ERROR CODE [DD18LD]...809
  ERROR CODE [DD1CLD]...810
  ERROR CODE [DDK3KM]...811
  ERROR CODE [DDK4KM]...812
  ERROR CODE [DDK6KM]...813
  ERROR CODE [DDS5L6]...814
  ERROR CODE [DDY0LD]...815
  ERROR CODE [DGE2KX]...816
  ERROR CODE [DGE3L6]...817
  ERROR CODE [DGH2KX]...818
  ERROR CODE [DGT1KX]...819
  ERROR CODE [DHE4L6]...820
  ERROR CODE [DHPCKX]...822
  ERROR CODE [DHPDKX]...824
  ERROR CODE [DKA0KX]...826
  ERROR CODE [DV00KB]...827
  ERROR CODE [DY30ME]...828
  ACTION CODE [MON-1]...830
  ACTION CODE [MON-2]...832
  ACTION CODE [MON-3]...833
  ACTION CODE [MON-4]...834
  ACTION CODE [MON-5]...836
  ACTION CODE [MON-6]...837
  ACTION CODE [MON-7]...838
  ACTION CODE [MON-8]...839
  ACTION CODE [MON-9]...840
  ACTION CODE [MON-10]...841
  ACTION CODE [MON-11]...842
  ACTION CODE [MON-12]...843
  ACTION CODE [MON-13]...844
  ACTION CODE [MON-14]...845
  ACTION CODE [MON-15]...846
  ACTION CODE [MON-16]...847
  ACTION CODE [MON-17]...848
  ACTION CODE [MON-18]...849
  ACTION CODE [MON-19]...850
  ACTION CODE [MON-20]...851
20 TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)...853
  H-1...854
  H-2...855
  H-3a...857
  H-3b...859
  H-4...860
  H-5...862
  H-6...864
  H-7...864
  H-8...866
  H-9...867
  H-10...868
  H-11...869
  H-12...870
  H-13...871
  H-14...872
  H-15...873
  H-16...874
  H-17...875
  H-18...875
  H-19...875
  H-20...875
  H-21...876
  H-22...877
  H-23...878
  H-24...879
  H-25...879
  H-26...879
  H-27...880
  H-28...880
  H-29...881
20 TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)...883
  CONNECTOR TYPES AND MOUNTING LOCATIONS...885
  CONNECTOR LAYOUT DRAWING...894
  ELECTRICAL SYSTEM DIAGRAM...900
  ACTION CODE: [E-1-a]...902
  ACTION CODE: [E-1-b]...906
  ACTION CODE: [E-2]...908
  ACTION CODE: [E-3]...910
  ACTION CODE: [E-4]...912
  ACTION CODE: [E-5]...914
  ACTION CODE: [E-6]...916
  ACTION CODE: [E-7]...918
  ACTION CODE: [E-8]...921
  ACTION CODE: [E-9]...922
  ACTION CODE: [E-10]...925
  ACTION CODE: [E-11]...926
  ACTION CODE: [E-12]...927
  ACTION CODE: [E-13]...930
  ACTION CODE: [E-14]...933
  ACTION CODE: [E-15]...935
  ACTION CODE: [E-16]...936
  ACTION CODE: [E-17]...938
  ACTION CODE: [E-18]...940
30 DISASSEMBLY AND ASSEMBLY...947
  Method of using manual...949
  Precautions when carrying out operation...950
  Engine assembly...954
    Removal...954
    Installation...958
  Cylinder head assembly...959
    Special tool...959
    Removal...959
    Installation...964
  Radiator and fan motor assembly...967
    Removal...967
    Installation...968
  Aftercooler assembly...969
    Removal...969
    Installation...969
  Fuel injection pump...970
    Special tool...970
    Removal...970
    Installation...972
  Nozzle holder assembly...975
    Removal...975
    Installation...977
  Fan and fan motor assembly...978
    Removal...978
    Installation...979
  Fuel tank assembly...980
    Removal...980
    Installation...982
  Parking brake disc plate...983
    Special tool...983
    Removal...983
    Installation...986
    Sketch of special tool...987
      K1 Bracket...987
  Torque converter and transmission assembly...988
    Removal...988
    Installation...993
    Bleeding air of brake circuit...993
  Transmission assembly...994
    Special tool...994
    Disassembly...994
    Assembly...1001
    Sketches of special tools...1010
      F1 Lifting tool...1010
      F4 Bracket...1010
  Transmission clutch pack assembly...1011
    Special tools...1011
    Disassembly...1011
    Disassembly of forward and reverse clutch packs...1011
      [Forward clutch side]...1011
      [Reverse clutch side]...1013
    Disassembly of 1st and 4th clutch pack...1014
      [1st clutch side]...1014
      [4th clutch side]...1016
    Disassembly of 2nd and 3rd clutch pack...1017
      [3rd clutch side]...1017
      [2nd clutch side]...1019
    Assembly of the forward and reverse clutch packs...1020
      [Reverse clutch side]...1020
      [Forward clutch side]...1022
    Assembly of 1st and 4th clutch pack...1024
      [4th clutch side]...1024
      [1st clutch side]...1026
    Assembly of 2nd and 3rd clutch pack...1029
      [2nd clutch side]...1029
      [3rd clutch side]...1031
  Parking brake assembly...1033
    Special tools...1033
    Disassembly...1033
    Assembly...1036
  Special tool simplified drawings...1042
    F10 Push tool...1042
    H1 Bracket...1042
    H4 Spacer...1043
    H3 Push tool...1043
    H6 Push tool...1044
    H5 Push Tool...1044
    H9 Spacer...1045
    H8 Push tool...1045
  Torque converter assembly (standard specification)...1046
    Special tools...1046
    Disassembly...1046
    Assembly...1049
  Torque converter assembly (lock-up specification)...1052
    Special tools...1052
    Disassembly...1052
    Assembly...1056
  Rear axle assembly...1060
    Removal...1060
    Installation...1063
  Front axle assembly...1064
    Removal...1064
    Installation...1065
  Axle housing assembly...1066
    Special tools...1066
    Disassembly...1066
    Assembly...1071
  Special tool simplified drawings...1077
    J1 Spacer...1077
    J2 Push Tool...1077
    J3 Push Tool...1078
    J1 Push Tool 54...1078
  Differential assembly...1079
    Special tools...1079
    Disassembly...1079
    Assembly...1085
  Special tool illustrations...1096
    D3-2...1096
    D3-1...1096
    D5-1 Push tool...1097
    D5-2 Push tool...1097
    D4 Push tool...1098
  Center hinge pin...1099
    Special tools...1099
    Removal...1099
    Installation...1105
  Cab assembly...1109
    Removal...1109
    Installation...1111
  Cab and floor frame assembly...1112
    Removal...1112
    Installation...1115
  Transmission, work equipment, and PPC pump assembly...1116
    Removal...1116
    Installation...1116
  Steering, switching, and fan pump assembly...1117
    Removal...1117
    Installation...1117
  Steering demand valve assembly...1118
    Removal...1118
    Installation...1118
  Travel dumper valve assembly...1119
    Removal...1119
    Installation...1119
  Work equipment valve assembly...1120
    Removal...1120
    Installation...1121
  Hydraulic cylinder assembly (steering, lift, and bucket cylinder assembly)...1122
    Special tools...1122
    Disassembly...1123
    Assembly...1127
  Hydraulic tank assembly...1132
    Removal...1132
    Attachment...1133
  Work equipment assembly...1134
    Removal...1134
    Installation...1138
  Counter weight...1140
    Removal...1140
    Installation...1140
  Air conditioner unit assembly...1141
    Removal...1141
    Installation...1144
  Air conditioner compressor assembly...1145
    Removal...1145
    Installation...1145
90 OTHERS...1147
  POWER TRAIN OIL CIRCUIT DIAGRAM (WITHOUT TORQUE CONVERTER LOCKUP CLUTCH)...1149
  POWER TRAIN OIL CIRCUIT DIAGRAM (WITH TORQUE CONVERTER LOCKUP CLUTCH)...1151
  BRAKE OIL CIRCUIT DIAGRAM...1153
  WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM...1155
  WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM (FOR ELECTRIC WORK EQUIPMENT LEVER)...1156
  ELECTRIC CIRCUIT DIAGRAM (1/8)...1157
  ELECTRIC CIRCUIT DIAGRAM (1/8)...1158
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