Volvo EC340D L Excavators Service Repair Manual
Volvo EC340D L Excavators Service Repair Manual
Complete service repair manual with electrical wiring diagrams for Volvo EC340DL Excavators, with all the shop information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo EC340D L Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
PRODUCT DETAILS:
Pages: 3,484 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Machine view
Machine view, waste handler
Product plates
03 - SPECIFICATIONS
Air conditioning unit, specifications
Alternator, specifications
Audio remote controller, specifications
Automatic lubrication system, specifications
Auxiliary heater, specifications
Battery, specifications
Boom cylinder, specifications
Boom, specifications
Bucket cylinder, specifications
Cab, weight
Center passage, specifications
Circuit breaker, specification
Compressed-air system, specifications
Control lockout lever switch, specifications
Control pattern selector valve, specifications
Cooling system, tightening torques
Counterweight, specifications
Counterweight, tightening torques_{11-16-42}
Counterweight, tightening torques_{11-16-57}
Dipper arm cylinder, specifications
Dipper arm, specifications
EGR system, tightening torques
Electrical system, specifications
Electric horn, specifications
Electronic climate control unit ECC, specification
Emergency engine speed control switch, specifications
Engine, general specifications
Engine limp home switch, specifications
Engine mounting, tightening torque
Engine - Pump control, specification
Exhaust aftertreatment system, specifications
Exhaust aftertreatment system, tightening torques
Exhaust manifold, tightening torques
Flywheel, tightening torques
Frame and track unit, specifications
Fuel filler pump, specifications
Fuel system, specifications
Fuel tank, specifications
Hammer return filter, specifications
Hour counter, specifications
Hydraulic oil cooling system, specifications
Hydraulic oil tank, specifications
Hydraulic pressure, specifications
Hydraulic pump, specifications
Inlet and exhaust system, tightening torques
Instrument control unit I-ECU, specifications
Keypad, specification
Line rupture valve (arm), specifications
Line rupture valve (boom), specifications
Lower wiper motor, specifications
Lubrication system, specifications
Machine weight, specifications
Main control valve, specifications
Manual pump control switch, specifications
Measurement conversion tables
Oil cooler, tightening torques
Oil sump, tightening torque
Pressure accumulator, specifications
pressure, specifications
Proportional relief valve, specifications
Proportional solenoid valve, specifications
Radio with CD and MP3 player, specifications
Rear view camera, specifications
Recommended hydraulic oil, specifications
Relay, specifications
Remote control valve (Lever), specifications
Remote control valve (pedal), specifications
Rocker arm shaft, tightening torques
Rotating beacon, specifications
Rotator pump, specifications
Servo pump, specifications
Shock reducing valve, specifications
Solenoid valve, specifications
Specification, filling capacities_{11-33-33}
Specification, filling capacities_{11-33-48}
Starter motor, specifications
Start switch, specifications
Swing gearbox, specifications
Swing motor, specifications_{11-18-39}
Swing motor, specifications_{11-18-50}
Swing ring gear, specifications
Thermostat, specifications_{11-27-21}
Thermostat, specifications_{11-27-31}
Tightening torque, cylinder head
Tightening torques
Tightening torque, specifications-[1805]
Tightening torque, specifications-[1942]
Tightening torque, specifications
Tightening torques, unit injector
Track gearbox, specifications
Track motor, specifications
Track shoes
Travel alarm, specifications
Turbocharger, specifications
Turbocharger, tightening torques
Undercarriage, tightening torque
Upper wiper motor, specifications
Valve cover, tightening torques
Windscreen flusher pump, specifications
Wiper controller, specifications
Wireless control unit W-ECU, specification
Work lights and extra lights, specifications
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
NET 8940-00290 Track motor guide pin
09 - MISCELLANEOUS
Control units, changing
Hydraulic cylinders, dieseling
Service positions
Welding on the machine
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Coolant
Coolant with freezing and corrosion protection
Engine oil
Fuel_{10-55-54}
Fuel_{10-56-06}
Grease
Hydraulic oil
Recommended lubricants
Specification, filling capacities_{10-53-49}
Specification, filling capacities_{10-54-01}
17 - SERVICE
Air conditioner main filter, change
Air conditioner main filter, clean
Air dryer cartridge, change
Air pump oil, change
Air pump oil level, check
Arrival Inspection, according to Inspection Programme
Battery condition, check
Bearings
Belts and belt tension, check, replace when needed
Cab; door, covers, hinges, joints and locks, lubricate
Cab prefilter, cleaning
Cab prefilter, replacing
Cleaning prior to repair
Coasting left and right swing
Coolant anti-freeze resistance, checking
Coolant, change
Coolant level, check
Creeping of hydraulic cylinder
Cylinder speed
Delivery Inspection, according to Inspection Programme
DPF (Diesel particulate filter), checking and cleaning
EGR venturi tube, checking
Engine air cleaner primary filter, cleaning
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine oil and filter, changing
Engine, oil level, check
Fuel filter, change
Fuel tank air ventilation filter, change
Fuel tank sediment, drain
Hoses and tubes
Hydraulic oil, changing
Hydraulic oil cooler outside, cleaning
Hydraulic oil drain filter, change
Hydraulic oil level, check
Hydraulic oil return filter, replacing
Hydraulic oil servo filter, change
Hydraulic oil suction strainer, clean
Hydraulic oil tank breather filter, replacing
Loose and loss of bolts, check
Lubrication, see lubrication chart
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, daily
Maintenance service, every 1000 hours
Maintenance service, every 12000 hours
Maintenance service, every 2000 hours
Maintenance service, every 250 hours
Maintenance service, every 4000 hours
Maintenance service, every 4500 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours
Maintenance service, every 8000 hours
Maintenance service, first 500 hours
MATRIS, reading, export reading
Measuring condition-[2950]
Measuring condition
Measuring of swing bearing clearance
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean
Oil-bath air cleaner's reservoir (optional equipment), oil, check
Pressure testing
Radiator, cleaning
Replacement parts
Safety when servicing
Service history (included in the respective Operator's manual), fill in
Service methods
Service
Spark plug cable, replacing
Spark plug, replacing
Starting engine with booster cables
Straight traveling performance
Swing bath grease, check
Swing gearbox oil level, check
Swing motor gearbox, changing oil
Swing ring gear bearing, lubricate
Swing speed
Test-run and check
The machine, check for external damages, cracks and wear damages
Track gearbox oil level, check
Track motor gearbox, changing oil
Track running speed
Track shoe bolts, check
Track tension _ condition, check
Travel Speed
Valves, adjusting
VCADS Pro, logged errors, read off
VCADS Pro, Operations
Washer fluid level, check
Water separator, check _ drain
Water separator filter element, change
X1 return filter (optional equipment), change
19 - GENERAL
Cautions during operation
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Move and operate machine safely
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Component locations
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine, description
Engine, identification
VCADS Pro, Operations
21 - ENGINE
Camshaft, replacing
Crankcase ventilation, description
Crankcase ventilation separator, replacing
Crank mechanism, description
Cylinder head, description
Cylinder head, tightening torques
Engine characteristic curve
Engine, general specifications
Engine, installing
Engine mounting, tightening torque
Engine, removing
Engine transmission, specification
Engine transmission, tightening torque
Flywheel, tightening torques
Oil level sensor, replacing
Oil sump, tightening torque
Rocker arm shaft, tightening torques
Rocker arms, replacing
Valve cover, tightening torques
Valve mechanism, tightening torques
Valves, adjusting
Valve system, specifications
VCADS Pro, MID 128, programming E-ECU
22 - LUBRICATING SYSTEM
Lubrication oil consumption, checking
Lubrication oil pressure, checking with pressure gauge
Lubrication system, component locations
Lubrication system, description
Lubrication system, specifications_{08-44-25}
Lubrication system, specifications_{08-44-36}
Oil cooler, tightening torques
23 - FUEL SYSTEM
Air in fuel system, checking
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Feed pump removed, reconditioning
Feed pump, replacing
Fuel feed pump, description
Fuel filler pump, specifications
Fuel filling pump, installing
Fuel filling pump, removing
Fuel pump, inspecting
Fuel system, bleeding
Fuel system, component location
Fuel system, description
Fuel system, specifications
Fuel system, tightening torques
Fuel tank, description
Fuel tank, specifications
Injector sleeves, replacing
Injectors, replacing
Overflow valve, replacing
Unit injector pretension, adjusting
Unit injectors, description
25 - INLET & EXHAUST SYSTEM
ACM (Aftertreatment control module) non-programmed, replacing
ACM (Aftertreatment control module) pre-programmed, replacing
Air pump flow, checking
Air pump, replacing
ASU (Aftertreatment support unit), replacing
Atomization unit, replacing
Burner, replacing
Cab air pre-cleaner, description
Charge air cooler, replacing
Compressed-air system, specifications
Compressor, replacing
DPF (Diesel particulate filter), checking and cleaning
Exhaust aftertreatment fuel injector, replacing
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust aftertreatment system fuel flow, checking
Exhaust aftertreatment system fuel pump, replacing
Exhaust aftertreatment system, specifications
Exhaust aftertreatment system, tightening torques
Exhaust manifold, tightening torques
Exhaust pipe flexible tube, replacing
High pressure air system pressure, checking
Inlet and exhaust system, component location
Inlet and exhaust system, description
Inlet and exhaust system, tightening torques
Perform a service regeneration
Preheating coil, replacing
Regeneration process, description
Spark plug cable, replacing
Spark plug, inspecting
Spark plug, replacing
Turbocharger, description
Turbocharger, inspecting
Turbocharger, replacing
Turbocharger, specifications
Turbocharger, tightening torques
Variable turbocharger actuator, replacing
26 - COOLING SYSTEM
Carbon dioxide in coolant system, checking
Coolant anti-freeze resistance, checking
Coolant, changing
Cooling fan control
Cooling system, component location
Cooling system, description
Cooling system pressure, checking
Cooling system, tightening torques
Expansion tank, replacing
Fan belt and_or alternator belt, replacing
Fan belt and_or alternator-, compressor belt, replacing all belts
Radiator, description
Radiator hoses lower, replacing
Radiator hose upper, replacing
Radiator, replacing
Reversible cooling fan, description
Thermostat, checking
Thermostat, replacing
Thermostat, specifications
27 - ENGINE CONTROL
Engine - Pump control, specification
29 - MISCELLANEOUS
EGR cooler pressure, testing
EGR cooler, replacing
EGR pressure sensor, replacing
EGR system, tightening torques
EGR valve, replacing
EGR venturi tube, checking
Exhaust gas recirculation (EGR), component location
Exhaust Gas Recirculation (EGR), description
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
1587 Information link, description and measuring
AL3201, description and measuring
Anti-theft system
Auto Idle
Automatic engine shut-down
Auxiliary start
BA3101, description and measuring
Boom float position, description
CAN7 Control link, description and measuring
CAN control link, description and measuring
CareTrack with anti-theft
Collection of basic data
Communication with data buses
Conditions when checking
CU9901, description and measuring
Data buses, function
DPF regeneration control
Electrical system, description
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electrical system, specifications
Electronic control system, description
Emergency operation, description
Error codes, build-up
FU18, description and measuring
FU26, description and measuring
FX1005, description and measuring
FX1006, description and measuring
FX1007, description and measuring
FX1008, description and measuring
FX1032, description and measuring
General fault diagnosis information
HE2501, description and measuring
IG2501, description and measuring
Information display, check
Lead and connector checks
Liebherr Lidos Mining Truck Excavator Part + Service Document Offline 08.2020
MA2301-MA2306, description and measuring
MA2506, description and measuring
MA2507, description and measuring
MA4212, description and measuring
MA9109, description and measuring
MA9110, description and measuring
MA9111, description and measuring
MA9116, description and measuring
MA9117, description and measuring
MA9118, description and measuring
MA9120, description and measuring
MA9121, description and measuring
MA9122, description and measuring
MA9123, description and measuring
MA9125, description and measuring
MID128 SID230, description and measuring
MID140 PID251, description and measuring
MID140 PPID1144, description and measuring
MO2501, description and measuring
MO2504, description and measuring
MO3301, description and measuring
Mode selection, description
Overload warning
Power Boost control, description
Power supply, ACM (Aftertreatment Control Module), description and measuring
Power supply ECC, description and measuring
Power supply I-ECU, description and measuring
Power supply V-ECU, description and measuring
Power supply W-ECU, description and measuring
PPID1336, description and measuring
PWM2503, description and measuring
PWM2601, description and measuring
PWM9109, description and measuring
PWM9123, description and measuring
PWM9124, description and measuring
PWM9129, description and measuring
PWM9130, description and measuring
PWM9141, description and measuring
PWM9143, description and measuring
PWM9145, description and measuring
PWM9146, description and measuring
Quick fit control, description
RE2501, description and measuring
RE2601, description and measuring
RE3101, description and measuring
RE3301, description and measuring
RE3302, description and measuring
RE4206, description and measuring
Safe start and stop, description
SE2203, description and measuring_{09-42-16}
SE2203, description and measuring_{09-42-39}
SE2301, description and measuring
SE2303, description and measuring
SE2509, description and measuring
SE2510, description and measuring
SE2514, description and measuring
SE2515, description and measuring
SE2516, description and measuring
SE2519, description and measuring
SE2521, description and measuring
SE2522, description and measuring
SE2527, description and measuring
SE2528, description and measuring
SE2529, description and measuring
SE2603, description and measuring
SE2606, description and measuring
SE2701, description and measuring
SE2703, description and measuring
SE8701, description and measuring
SE8702, description and measuring
SE8705, description and measuring
SE8706, description and measuring
SE9105, description and measuring
SE9136, description and measuring
SE9401, description and measuring
Service connection and programming connection
SID211, description and measuring
SID232, description and measuring
Software parameters, description
Special tools for troubleshooting
Start lock, description
SW2506, description and measuring
SW2701, description and measuring
SW3301, description and measuring
SW9160, description and measuring
SW9161, description and measuring
SW9162, description and measuring
Troubleshooting strategy
Troubleshooting tools
VCADS Pro, 17030-3 - Parameter, programming
VCADS Pro, connecting problems
VCADS Pro, Operations_{10-55-00}
VCADS Pro, Operations_{10-55-11}
VCADS Pro service tool
VCADS Pro socket, measuring
X1 control, description
X1 pressure control, description
X3 control, description
31 - BATTERY
Batteries, replacing
Battery charging capacity, checking
Battery, charging
Battery, description
Battery, specifications
Battery, storage
Earth lead to battery, replacing
Starting engine with booster cables
32 - ALTERNATOR; CHARGE REGULATOR
Alternator, description
Alternator, replacing incl function checking
Alternator, specifications
Alternator, testing
Charging, description
33 - STARTING SYSTEM
Starter motor, description
Starter motor, replacing
Starter motor, specifications
Starter motor, testing
Starter relay, replacing
Starter switch, testing
Starting operation
35 - LIGHTING
Work lights and extra lights, description
Work lights and extra lights, specifications_{09-19-52}
Work lights and extra lights, specifications_{09-20-03}
36 - OTHER ELECTRICAL EQUIPMENT
Connectors, overview
Control lockout lever switch, replacing
Electronic climate control unit ECC, description
Electronic climate control unit ECC, specification
Emergency stop switch, description
Engine control unit E-ECU, function description
Engine limp home switch, description
Engine limp home switch, specifications
Engine speed control switch, replacing
I-ECU MID 140 non-programmed, replacing
I-ECU MID 140 pre-programmed, replacing
Ignition switch, replacing
Instrument control unit I-ECU, functional description
Instrument control unit I-ECU, specifications
Manual pump control switch, description
Manual pump control switch, specifications
Pre-heating relay, replacing
Start switch, description
Start switch, specifications
Travel alarm, description
V-ECU MID 187 non-programmed, replacing
V-ECU MID 187 pre-programmed, replacing
Vehicle control unit V-ECU, functional description
37 - CABLE; FUSE; RELAY
Battery disconnector, replacing
Circuit breaker, specification
Component designations
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list, fuses
Component list, Heating coils
Component list, lights
Component list, Miscellaneous
Component list, motors
Component list, relays
Component list, sensors_{08-55-05}
Component list, sensors_{08-55-17}
Component list, Solenoid valves
Component list, Switches
Control system diagram
Electrical distribution box_{08-39-01}
Electrical distribution box_{08-39-14}
Electrical distribution box, circuit board replacing
Engine wire harness, replacing
Explanation of wiring diagrams
Fuse, description
O list_{08-52-45}
O list_{08-52-58}
O list
Relay, description
Relay, specifications
Wiring diagram, electrical distribution box
Wiring diagram
Wiring diagram SCH01
Wiring diagram SCH02_{08-50-27}
Wiring diagram SCH02_{08-50-43}
Wiring diagram SCH03_{08-49-50}
Wiring diagram SCH03_{08-50-06}
Wiring diagram SCH04
Wiring diagram SCH05_{08-48-46}
Wiring diagram SCH05_{08-49-02}
Wiring diagram SCH07
Wiring diagram SCH08
Wiring diagram SCH10
Wiring diagram SCH11
Wiring diagram SCH12_{08-46-45}
Wiring diagram SCH12_{08-46-58}
Wiring diagram SCH13
Wiring diagram SCH14_{08-45-49}
Wiring diagram SCH14_{08-46-04}
Wiring diagram SCH15_{08-45-13}
Wiring diagram SCH15_{08-45-28}
Wiring diagram SCH16
Wiring diagram SCH17
Wiring diagram SCH18
Wiring diagram SCH20
Wiring diagram SCH22
Wiring diagram SCH23
Wiring diagram SCH24_{08-42-30}
Wiring diagram SCH24_{08-42-44}
Wiring diagram SCH26
Wiring diagram SCH30
Wiring harnesses
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Auto idling sensor, replacing
Control lockout lever switch, description
Control lockout lever switch, specifications
Control types for X1 and X3 operation
Electrical system
Engine oil pressure sensor, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine system
Engine temperature sensor, replacing
Fuel level sender, replacing
Hour counter, specifications
Hour meter, replacing
Hydraulic oil temperature sensor, replacing
Hydraulic system
Instruments and controls, front instrument panel
Instruments and controls, left instrument panel
Instruments and controls, overview
Instruments and controls, rear instrument panel
Instruments and controls, right instrument panel
Keypad, description
Keypad, specification
Menu tree
Rear view camera, specifications
Service mode
39 - MISCELLANEOUS
Antenna, replacing
Audio remote controller, description
Audio remote controller, specifications
CareTrack antenna, replacing
CareTrack battery, replacing
CareTrack W-ECU, description
DC–DC converter, description
DC–DC converter, specifications
Radio, description
Radio, replacing
Radio with CD and MP3 player, description
Radio with CD and MP3 player, specifications
Speaker, replacing
Voltage converter, replacing
W-ECU, MID142, changing non-programmed ECU_{08-25-50}
W-ECU, MID142, changing non-programmed ECU_{08-26-02}
W-ECU, MID142, changing pre-programmed ECU_{08-25-19}
W-ECU, MID142, changing pre-programmed ECU_{08-25-31}
Wireless control unit W-ECU, specification
4 - POWER TRANSMISSION
40 - GENERAL
Power transmission, description
Tightening torque, Specifications
43 - GEARBOX
Function description
Function Description
Swing gearbox, assembly
Swing gearbox, description
Swing gearbox, disassembly
Swing gearbox, maintenance standard
Swing gearbox removed, replacing shaft
Swing gearbox removed, seal replacing
Swing gearbox, replacing
Swing gearbox, specifications
Swing unit, replacing
Track gearbox, assembly
Track gearbox cover, replacing
Track gearbox, description
Track gearbox, disassembly
Track gearbox, maintenance standard
Track gearbox (removed), replacing floating seal
Track gearbox, specifications
Track unit, replacing
44 - HYDROSTATIC DRIVE
Center passage, assembly
Center passage, description
Center passage, disassembly
Center passage, maintenance standard
Center passage, replacing
Center passage, replacing seal kit
Center passage, specifications
Hydraulic pump coupling, description
Pump gearbox coupling assembly, replacing
Swing motor, assembly_{09-02-30}
Swing motor, assembly_{09-02-52}
Swing motor, assembly_{09-03-07}
Swing motor, description_{09-05-11}
Swing motor, description_{09-05-24}
Swing motor, disassembly_{09-03-39}
Swing motor, disassembly_{09-03-54}
Swing motor, maintenance standard
Swing motor relief valve, replacing
Swing motor removed, seal replacing
Swing motor, replacing
Swing motor, specifications_{09-05-42}
Swing motor, specifications_{09-05-53}
Tightening torque, specifications
Track motor, assembly
Track motor, description
Track motor, disassembly
Track motor, maintenance standard
Track motor relief valve, replacing
Track motor, replacing
Track motor, specifications
49 - MISCELLANEOUS
Swing ring gear cover, installing
Swing ring gear cover, removing
Swing ring gear, description
Swing ring gear grease pipe, replacing
Swing ring gear inner seal, replacing_{06-42-44}
Swing ring gear inner seal, replacing_{06-43-03}
Swing ring gear outer seal, replacing_{06-41-56}
Swing ring gear outer seal, replacing_{06-42-16}
Swing ring gear, replacing
Swing ring gear, specifications
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
70 - GENERAL
Frame and track unit, description_{06-39-02}
Frame and track unit, description_{06-39-17}
Frame and track unit, specifications
Undercarriage, tightening torque
71 - FRAME
Counterweight, description
Counterweight, installing
Counterweight, removing
Counterweight, specifications
Counterweight, tightening torques_{06-34-42}
Counterweight, tightening torques_{06-35-01}
Machine weight, specifications
Superstructure, installing
Superstructure, removing
Tightening torque, specifications
Undercarriage, description_{06-31-52}
Undercarriage, description_{06-32-07}
77 - WHEELS; TRACKS; TYRE; HUB; DRUM
Bottom roller, description
Bottom roller, measurement of wear
Bottom roller, replacing one
Bottom roller, replacing seal
Front idler, installing
Front idler, removing
Front idler, replacing one
Front idler wheel, assembling
Front idler wheel, disassembling
Idler, description
Idler, measurement of wear
Selection of track shoes_{05-45-54}
Selection of track shoes_{05-45-57}
Spring package, assembling
Spring package, assembly dimension
Spring package, disassembling_{05-45-55}
Spring package, disassembling_{05-46-15}
Sprocket, replacing one
Sprocket wear, measuring
Tools & equipment
Top roller, description
Top roller, measurement of wear
Top roller, replacing one
Track, adjusting track sag_{05-45-55}
Track, adjusting track sag_{05-45-57}
Track chain assembly, installing
Track chain assembly, removing
Track chain, description
Track chain, measurement of wear
Track guard, description_{05-48-59}
Track guard, description_{05-49-57}
Track guard, replacing one
Track guards_{05-48-19}
Track guards_{05-48-32}
Track guards_{05-48-46}
Track guards_{05-49-17}
Track guards_{05-49-30}
Track guards_{05-49-43}
Track link, dimension
Track links, replacing
Track recoil spring (tensioner) assembly, replacing
Track shoe, replacing one
Track shoes
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
80 - GENERAL
VCADS Pro, Operations
81 - CAB, NAKED; CANOPY
Cab, installing
Cab, removing
Cab suspension, description
Cab, weight
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood, replacing
Tool box assembly, replacing
83 - DOORS; HATCH; COVER PLATE, (all)
Door, replacing
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Door window, replacing
Rear-view mirror, replacing
Rear window, replacing
Side window, replacing
Windows, general
Windscreen, replacing
85 - CAB INTERIOR; UPHOLSTERY
Backrest, replacing
Driver's seat, description
Driver's seat, specifications
Longitudinal adjustment cable, replacing
Longitudinal suspension cable, replacing
Seat cushion, replacing
Seat heater, checking
Seat, replacing
Seat support, replacing
86 - PROTECTIVE EQUIPMENT
Falling object protection structure (FOPS), description
87 - AIR CONDITIONING UNIT
Air conditioning unit, description
Air conditioning unit, maintenance
Air conditioning unit, specifications
Air distribution, description
Air mix door actuator, replacing
aporator, replacing incl draining and filling
Auxiliary heater, description
Auxiliary heater, principles
Auxiliary heater, specifications
Cab filter, replacing
Compressor, replacing incl draining and filling
Compressor, replacing magnetic clutch (compressor removed)
Condenser, replacing incl draining and filling
Cooler and Heater assembly, replacing
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Electronic climate control unit ECC, description
Electronic climate control unit ECC, specification
Expansion valve, replacing incl draining and filling
Fan motor, replacing
Heater core, replacing
Heating system, description
HVAC system
Intake actuator, replacing
Mode (foot) actuator, replacing
Performance test, AC unit
Receiver, replacing incl draining and filling
Troubleshooting (10kw)
Troubleshooting
Vent actuator, replacing
Wiring diagram
88 - INTERIOR EQUIPMENT
Instrument panel (left), replacing
Instrument panel (right), replacing
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
Description, general
Hydraulic components, storing and transporting
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic pressure, specifications
Hydraulic system, cleanliness when handling hydraulic components
Hydraulic system, description
Hydraulic system, repair of hydraulic components in workshop
Recommended hydraulic oil, specifications
VCADS Pro, Operations
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
2 stage port relief valve, description
3 way selector valve, description
Accumulator, replacing
Air breather, description
Arm 2 logic control valve
Boom cylinder, rupture valve, replacing
Boom float position, description
Breather, replacing
Check valve, description
Check valve (for straight travel changeover valve), disassembly
Control pattern selector valve, description
Control pattern selector valve, specifications
Control valve, parts inspection
Dipper arm cylinder, rupture valve, replacing
Disassembly and assembly, general
Fan motor, assembly
Fan motor, description
Fan motor, disassembly
Fan motor, tools
Fan motor, troubleshooting
Fan pump, assembly
Fan pump, description
Fan pump, disassembly
Fan pump, parts inspection
Hammer and shear pedal valve (RCV), replacing
Hammer return filter, description
Hammer return filter, specifications
Holding valve, description
Hydraulic components, description
Hydraulic cooling fan control, specifications
Hydraulic diagram, ports
Hydraulic diagram, schematic
Hydraulic oil cooler, description
Hydraulic oil cooler, replacing
Hydraulic oil cooling system, description
Hydraulic oil cooling system, specifications
Hydraulic oil tank, description
Hydraulic oil tank, replacing
Hydraulic oil tank, specifications
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump, description
Hydraulic pump, maintenance standard, Specifications
Hydraulic pump regulator, replacing
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, specifications
Hydraulic system, position of main components
Hydraulic system, work instructions
Line rupture valve (arm), air breathing
Line rupture valve (arm), assembly
Line rupture valve (arm), description
Line rupture valve (arm), disassembly
Line rupture valve (arm), specifications
Line rupture valve (arm), troubleshooting
Line rupture valve (boom), air breathing
Line rupture valve (boom), assembly
Line rupture valve (boom), description
Line rupture valve (boom), disassembly
Line rupture valve (boom), specifications
Line rupture valve (boom), troubleshooting
Line rupture valve pressure, checking and adjusting
Main control valve, description
Main control valve, disassembly and assembly
Main control valve, operation
Main control valve, port size and tightening torque
Main control valve, specifications
Main control valve troubleshooting
Main pressure relief valve, replacing
Main relief valve, adjustment
Main relief valve, description
Oil cooler fan motor, replacing
Oil cooler fan pump, replacing
Oil cooler line bypass valve (check valve), replacing
Oil level gauge, replacing
Port relief valve, adjustment
Port relief valve, description
Port relief valve, disassembly and assembly
Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)
Port relief valve pressure, measurement
Pressure accumulator, description
Pressure accumulator, specifications
Pressure relief valve, troubleshooting
pressure, specifications
Proportional relief valve, description
Proportional relief valve, specifications
Proportional solenoid valve, description
Proportional solenoid valve, description
Proportional solenoid valve, measuring and adjustment
Proportional solenoid valve (power shift), replacing
Proportional solenoid valve, specifications
Proportional solenoid valve, specifications
Proportional solenoid valve, troubleshooting
Pump, assembly
Pump, disassembly
Pump, installation
Pump suction hose and pipe, replacing
Pump, troubleshooting
Regulator, assembly
Regulator, description
Regulator, disassembly
Regulator, maintenance
Remote control valve (Lever), assembly
Remote control valve (Lever), description
Remote control valve (Lever), disassembly
Remote control valve (Lever), maintenance standard, Specifications
Remote control valve (lever), replacing
Remote control valve (Lever), specifications
Remote control valve (Lever), troubleshooting
Remote control valve (pedal), assembly
Remote control valve (pedal), description
Remote control valve (pedal), disassembly
Remote control valve (pedal), maintenance standard, Specifications
Remote control valve (pedal), replacing
Remote control valve (pedal), specifications
Remote control valve (pedal), troubleshooting
Rotator pump, assembly
Rotator pump, description
Rotator pump, disassembly
Rotator pump, parts inspection
Rotator pump, specifications
Rotator valve, adjustment
Rotator (X3 Line option), description
Servo hydraulic block
Servo hydraulic pressure, adjustment
Servo pump, assembly
Servo pump, description
Servo pump, disassembly
Servo pump, parts inspection
Servo pump, replacing
Servo pump, specifications
Shock reducing valve, description
Shock reducing valve, specifications
Shuttle valve block, description
Solenoid valve, description
Solenoid valve, description
Solenoid valve, disassembly and assembly
Solenoid valve, inspection
Solenoid valve, replacing
Solenoid valve, specifications
Solenoid valve, specifications
Solenoid valve, troubleshooting
Straight travel pedal, description
X1 Line, description_{09-01-48}
X1 Line, description_{09-02-02}
X1 Line, description_{09-02-23}
X1 Line, description_{09-02-37}
X1 Line, description_{09-02-57}
X1 Line, description_{09-03-12}
92 - MECHANICAL EQUIPMENT_ATTACHMENT
Attachment quick coupler, adjustment
Attachment quick coupler, description_{08-55-05}
Attachment quick coupler, description_{08-55-28}
Attachment quick coupler, description_{08-55-53}
Attachment quick coupler, replacing
Attachment quick coupler solenoid valve, description
Quickfit, installing
Quickfit, removing
Quickfit system, operation
97 - UNIT, DIGGING
Boom cylinder, description
Boom cylinder, installing
Boom cylinder, removing
Boom cylinder, replacing
Boom cylinder, specifications
Boom, description
Boom, installing
Boom, removing
Boom, replacing
Boom, specifications
Bucket cylinder bushing lever-link, replacing
Bucket cylinder bushing on dipper arm, replacing
Bucket cylinder, description
Bucket cylinder, removing
Bucket cylinder, replacing
Bucket cylinder, specifications
Connecting rod yoke, installing
Connecting rod yoke, replacing
Cylinder, description
Cylinder, disassembly and assembly_{08-49-39}
Cylinder, disassembly and assembly_{08-49-58}
Cylinder, troubleshooting
Digging unit, maintenance
Dipper arm connecting rod, installing
Dipper arm connecting rod, removing
Dipper arm connecting rod, replacing
Dipper arm cylinder bushing on boom, replacing
Dipper arm cylinder bushing on dipper arm, replacing
Dipper arm cylinder, description
Dipper arm cylinder, removing
Dipper arm cylinder, replacing
Dipper arm cylinder, specifications
Dipper arm, description
Dipper arm, installing
Dipper arm, replacing
Dipper arm, specifications
Function description
Link, description
Lower boom cylinder bushing, replacing
Upper boom cylinder bushing, replacing
99 - MISCELLANEOUS
Automatic lubrication system, description
Automatic lubrication system, specifications
Bleeding air
Central lubrication system, description
Control units, software functions
Explanations to hydraulic diagram
Fire suppression system, actions after activation
Fire suppression system, actions after manual activation
Fire suppression system, component description_{08-34-35}
Fire suppression system, component description_{08-34-48}
Fire suppression system, component location
Fire suppression system, functional description
Fire suppression system, specification
Fire Suppression System, tightening torques
Hydraulic diagram, standard
Hydraulic diagram, with option components
Maintenance service, general
Overview
Troubleshooting
