Ferrari F430 Spider Models Service Repair Manual 2004-2009
Complete reopair service manual for Ferrari F430 Spider, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
Ferrari F430 Spider Models workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
...
MANUAL LIST:
"F430 Spider Workshop Manual.pdf"
1,269 pages
"F430 Service Time Schedule.pdf"
3 pages
"F430 Spider Service Time Schedule.pdf"
300 pages
"F430_SD3 System Diagnostics.pdf"
2,705 pages
"F430 Spider Spare Parts Catalogue.pdf"
281 pages
"F430 Coupe Spare Parts Catalogue.pdf"
234 pages
"F430 Error Codes.pdf"
63 pages
"F430 Error Codes (Help).pdf"
1 page
"F430 ECU Reset Procedure.pdf"
1 page
PRODUCT DETAILS:
Total Pages: 4,833 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
TABLE OF CONTENTS
F430 Coupe Spare Parts Catalogue................1
F430 COUPE PARTS MANUAL................1
ID PLATE LOCATIONS................3
SPARE ASSEMBLY UNITS................7
NUMERICAL PART NUMBERS LIST................8
MECHANICAL SECTIONS................24
Table 1 - CRANKCASE................25
Table 2 - DRIVING SHAFT - CONNECTING RODS AND PISTONS................28
Table 3 - R.H. CYLINDER HEAD................30
Table 4 - L.H. CYLINDER HEAD................32
Table 5 - TIMING - TAPPETS................34
Table 6 - TIMING - CONTROLS................36
Table 7 - INJECTION DEVICE - IGNITION................38
Table 8 - PNEUMATICS ACTUATOR SYSTEM................40
Table 9 - FUEL PUMPS AND PIPES................42
Table 10 - FUEL TANKS AND UNION................44
Table 11 - FUEL TANKS - FIXING AND PROTECTION................46
Table 12 - ANTIEVAPORATION DEVICE................48
Table 13 - AIR INTAKE MANIFOLD................50
Table 14 - AIR INTAKE................52
Table 15 - AIR INTAKE MANIFOLD COVER................54
Table 16 - ELECTRONIC ACCELERATOR PEDAL................56
Table 17 - RACING EXHAUST SYSTEM................58
Table 18 - LUBRICATION SYSTEM - TANK - HEATER EXCHANGER................60
Table 19 - WATER/OIL PUMP................62
Table 20 - NOURICE................64
Table 21 - COOLING SYSTEM................66
Table 22 - COOLING SYSTEM RADIATORS................68
Table 23 - CLUTCH AND CONTROLS -Not for F1-................70
Table 24 - CLUTCH AND CONTROLS -Valid for F1-................72
Table 25 - PEDALS................74
Table 26 - F1 CLUTCH HYDRAULIC CONTROL -Valid for F1-................77
Table 27 - POWER UNIT AND TANK -Valid for F1-................79
Table 28 - GEARBOX - COVERS................81
Table 29 - MAIN SHAFT GEARS................84
Table 30 - LAY SHAFT GEARS................86
Table 31 - INSIDE GEARBOX CONTROLS................88
Table 32 - OUTSIDE GEARBOX CONTROLS................90
Table 33 - DIFFERENTIAL AND AXLE SHAFT................93
Table 34 - BRAKES AND CLUTCH HYDRAULIC CONTROLS................95
Table 35 - BRAKE BOOSTER SYSTEM................97
Table 36 - BRAKE SYSTEM................99
Table 37 - CALIPERS FOR FRONT AND REAR BRAKES................101
Table 38 - HAND-BRAKE CONTROL................105
Table 39 - HYDRAULIC STEERING BOX AND SERPENTINE................107
Table 40 - STEERING COLUMN................109
Table 41 - HYDRAULIC STEERING PUMP AND TANK................112
Table 42 - FRONT SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................114
Table 43 - FRONT SUSPENSION - WISHBONES................116
Table 44 - REAR SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................118
Table 45 - REAR SUSPENSION - WISHBONES................120
Table 46 - WHEELS................122
Table 47 - TYRES PRESSURE CONTROL SYSTEM................124
Table 48 - BATTERY................126
Table 49 - CURRENT GENERATOR - STARTING MOTOR................128
Table 50 - AIR CONDITIONING COMPRESSOR................130
Table 51 - TOOLS EQUIPMENT AND ACCESSORIES................132
Table 52 - DOCUMENTATION AND ACCESSORIES................134
Table 53 - SPARE WHEEL AND EQUIPMENT -OPTIONAL-................136
COACHWORK SECTIONS.................138
Table 100 - BODY - OUTER TRIMS................139
Table 101 - FRAME - COMPLETE FRONT PART STRUCTURES AND PLATES................141
Table 102 - FRAME - FRONT ELEMENTS STRUCTURES AND PLATES................143
Table 103 - CENTRAL SIDE ELEMENTS AND PLATES................145
Table 104 - FRAME - REAR ELEMENTS STRUCTURES AND PLATES................148
Table 105 - FRAME - REAR ELEMENTS SUB-GROUPS................150
Table 106 - ROOF - STRUCTURE................152
Table 107 - FLAT FLOOR PAN AND WHEELHOUSE................154
Table 108 - INSULATIONS................156
Table 109 - PASSENGERS COMPARTMENT CARPETS................158
Table 110 - FRONT COMPARTMENT TRIMS................160
Table 111 - ROOF PANEL UPHOLSTERY AND ACCESORIES................162
Table 112 - FRONT HOOD AND OPENING DEVICE................165
Table 113 - ENGINE BONNET................167
Table 114 - OPENING DEVICES FOR ENGINE BONNET AND GAS DOOR................169
Table 115 - DOORS - FRAMEWORK AND COVERINGS................171
Table 116 - DOORS - FRAMEWORK AND COVERINGS................174
Table 117 - DOORS - POWER WINDOW AND REARVIEW MIRROR................177
Table 118 - FRONT BUMPER................180
Table 119 - REAR BUMPER................182
Table 120 - GLASSES AND GASKETS................184
Table 121 - MANUAL SEAT - SAFETY BELTS................186
Table 122 - ELECTRICAL SEAT - SAFETY BELTS................190
Table 123 - ELECTRICAL SEAT - GUIDE AND MOVEMENT................194
Table 124 - RACING SEAT-4 POINT BELTS-ROLL BAR................196
Table 125 - TUNNEL - FRAMEWORK AND ACCESSORIES................198
Table 126 - DASHBOARD................200
Table 127 - DASHBOARD DRAWER................202
Table 128 - AIR-BAGS................204
Table 129 - DASHBOARD INSTRUMENTS................206
Table 131 - SHIELDS - OUTSIDE FINISHING................210
Table 132 - WINDSHIELD, GLASS WASHER AND HORNS................213
Table 133 - ELECTRICAL SYSTEM................215
Table 134 - FRONT PASSENGERS COMPARTMENT CONTROL STATIONS................217
Table 135 - FRONT AND MOTOR COMPARTMENTS ELECTRICAL BOARDS AND SENSOR................219
Table 136 - REAR PASSENGERS COMPARTMENT CONTROL STATIONS................221
Table 137 - ANTI-THEFT ELECTRICAL BOARDS AND DEVICES................223
Table 138 - EVAPORATOR UNIT................225
Table 139 - AIR CONDITIONING SYSTEM................227
Table 140 - STEREO EQUIPMENT................229
Table 141 - RADIO AMPLIFIER SYSTEM................231
Table 142 - IMMOBILIZER KIT................233
F430 ECU Reset Procedure................235
F430 Error Codes (Help)................236
F430 Error Codes................237
F430 Service Time Schedule................300
F430 Spider Service Time Schedule................303
F430 Service Times Schedule................303
F430 Spider Spare Parts Catalogue................603
F430 Spider Parts Manual................603
F430 SPIDER PARTS MANUAL................603
ID PLATE LOCATIONS................604
SPARE ASSEMBLY UNITS................608
MINIMUM PARTS LIST................609
NUMERICAL PART NUMBERS LIST................638
MECHANICAL SECTIONS................603
Table 1 - CRANKCASE................655
Table 2 - DRIVING SHAFT - CONNECTING RODS AND PISTONS................658
Table 3 - R.H. CYLINDER HEAD................660
Table 4 - L.H. CYLINDER HEAD................662
Table 5 - TIMING - TAPPETS................664
Table 6 - TIMING - CONTROLS................666
Table 7 - INJECTION DEVICE - IGNITION................668
Table 8 - PNEUMATICS ACTUATOR SYSTEM................670
Table 9 - FUEL PUMPS AND PIPES................672
Table 10 - FUEL TANKS AND UNION................674
Table 11 - FUEL TANKS - FIXING AND PROTECTION................676
Table 12 - ANTIEVAPORATION DEVICE................678
Table 13 - AIR INTAKE MANIFOLD................680
Table 14 - AIR INTAKE................682
Table 15 - AIR INTAKE MANIFOLD COVER................684
Table 16 - ELECTRONIC ACCELERATOR PEDAL................686
Table 17 - RACING EXHAUST SYSTEM................688
Table 18 - LUBRICATION SYSTEM - TANK - HEATER EXCHANGER................690
Table 19 - WATER/OIL PUMP................692
Table 20 - NOURICE................694
Table 21 - COOLING SYSTEM................696
Table 22 - COOLING SYSTEM RADIATORS................698
Table 23 - CLUTCH AND CONTROLS -Not for F1-................700
Table 24 - CLUTCH AND CONTROLS -Valid for F1-................702
Table 25 - PEDALS................704
Table 26 - F1 CLUTCH HYDRAULIC CONTROL -Valid for F1-................707
Table 27 - POWER UNIT AND TANK -Valid for F1-................709
Table 28 - GEARBOX - COVERS................711
Table 29 - MAIN SHAFT GEARS................714
Table 30 - LAY SHAFT GEARS................716
Table 31 - INSIDE GEARBOX CONTROLS................718
Table 32 - OUTSIDE GEARBOX CONTROLS................720
Table 33 - DIFFERENTIAL AND AXLE SHAFT................723
Table 34 - BRAKES AND CLUTCH HYDRAULIC CONTROLS................725
Table 35 - BRAKE BOOSTER SYSTEM................727
Table 36 - BRAKE SYSTEM................729
Table 37 - CALIPERS FOR FRONT AND REAR BRAKES................731
Table 38 - HAND-BRAKE CONTROL................735
Table 39 - HYDRAULIC STEERING BOX AND SERPENTINE................737
Table 40 - STEERING COLUMN................739
Table 41 - HYDRAULIC STEERING PUMP AND TANK................742
Table 42 - FRONT SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................744
Table 43 - FRONT SUSPENSION - WISHBONES................746
Table 44 - REAR SUSPENSION - SHOCK ABSORBER AND BRAKE DISC................748
Table 45 - REAR SUSPENSION - WISHBONES................750
Table 46 - WHEELS................752
Table 47 - TYRES PRESSURE CONTROL SYSTEM................754
Table 48 - BATTERY................756
Table 49 - CURRENT GENERATOR - STARTING MOTOR................758
Table 50 - AIR CONDITIONING COMPRESSOR................760
Table 51 - TOOLS EQUIPMENT AND ACCESSORIES................762
Table 52 - DOCUMENTATION AND ACCESSORIES................764
Table 53 - SPARE WHEEL AND EQUIPMENT -OPTIONAL-................766
COACHWORK SECTIONS................766
Table 100 - BODY - OUTER TRIMS................769
Table 101 - FRAME - COMPLETE FRONT PART STRUCTURES AND PLATES................771
Table 102 - FRAME - FRONT ELEMENTS STRUCTURES AND PLATES................773
Table 103 - CENTRAL SIDE ELEMENTS AND PLATES................775
Table 104 - FRAME - REAR ELEMENTS STRUCTURES AND PLATES................778
Table 105 - FRAME - REAR ELEMENTS SUB-GROUPS................780
Table 106 - FLAT FLOOR PAN AND WHEELHOUSE................782
Table 107 - INSULATIONS................784
Table 108 - PASSENGERS COMPARTMENT CARPETS................786
Table 109 - FRONT COMPARTMENT TRIMS................788
Table 110 - ROOF PANEL UPHOLSTERY AND ACCESORIES................790
Table 111 - CHASSIS - GASKETS - MOULDINGS................792
Table 112 - LININGS AND CAPOTE TOP HOUSING................794
Table 113 - CAPOTE MECHANISM AND TIE RODS................797
Table 114 - CAPOTE FRONT CLOSING................799
Table 115 - CAPOTE MOVEMENT - UPPER PART................801
Table 116 - CAPOTE MOVEMENT - LOWER PART................803
Table 117 - CAPOTE CONTROL AND FLAPS................805
Table 118 - CAPOTE CONTROL STATION AND MICROSWITCHES................807
Table 119 - HYDRAULIC PLANT AND ELECTROHYDRAULIC PUMP................809
Table 120 - FRONT HOOD AND OPENING DEVICE................811
Table 121 - ENGINE BONNET................813
Table 122 - OPENING DEVICES FOR ENGINE BONNET AND GAS DOOR................815
Table 123 - DOORS - FRAMEWORK AND COVERINGS................817
Table 124 - DOORS - FRAMEWORK AND COVERINGS................820
Table 125 - DOORS - POWER WINDOW AND REARVIEW MIRROR................823
Table 126 - FRONT BUMPER................826
Table 127 - REAR BUMPER................828
Table 128 - GLASSES AND GASKETS................830
Table 129 - MANUAL SEAT - SAFETY BELTS................832
Table 130 - ELECTRICAL SEAT - SAFETY BELTS................836
Table 131 - ELECTRICAL SEAT - GUIDE AND MOVEMENT................840
Table 132 - RACING SEAT-4 POINT BELTS-ROLL BAR................842
Table 133 - TUNNEL - FRAMEWORK AND ACCESSORIES................844
Table 134 - REAR GLOVE BOX................847
Table 135 - DASHBOARD................849
Table 136 - DASHBOARD DRAWER................851
Table 137 - AIR-BAGS................853
Table 138 - DASHBOARD INSTRUMENTS................855
Table 139 - FRONT AND REAR LIGHTS................857
Table 140 - SHIELDS - OUTSIDE FINISHING................859
Table 141 - WINDSHIELD, GLASS WASHER AND HORNS................862
Table 142 - ELECTRICAL SYSTEM................864
Table 143 - FRONT PASSENGERS COMPARTMENT CONTROL STATIONS................866
Table 144 - FRONT AND MOTOR COMPARTMENTS ELECTRICAL BOARDS AND SENSOR................868
Table 145 - REAR PASSENGERS COMPARTMENT CONTROL STATIONS................870
Table 146 - ANTI-THEFT ELECTRICAL BOARDS AND DEVICES................872
Table 147 - EVAPORATOR UNIT................874
Table 148 - AIR CONDITIONING SYSTEM................876
Table 149 - STEREO EQUIPMENT................878
Table 150 - RADIO AMPLIFIER SYSTEM................880
Table 151 - IMMOBILIZER KIT................882
F430 Spider Workshop Manual................884
F430 Spider Workshop Repair Manual................884
General Index................884
General Information................884
A CAPACITIES AND MAINTENANCE................910
A1 CAPACITIES................910
A1.01 CHARACTERISTICS OF THE FLUIDS USED................910
A1.02 REFILL SERVICING TABLE................911
A2 SCHEDULED MAINTENANCE SERVICES................910
A2.01 PRE-DELIVERY CHECKS................912
A3 MAINTENANCE PROCEDURES................915
A3.01 LEVEL CHECK AND REPLACEMENT OF ENGINE OIL AND FILTER................915
A3.02 CHECKING AND CHANGING THE GEARBOX-DIFFERENTIAL OIL................921
A3.03 REPLACING THE AUXILIARY DEVICES BELT................926
A3.04 CHECKING AND AND REPLACING THE SPARK PLUGS................929
A3.05 CHECKING THE BLOW-BY SYSTEM LINES AND CONNECTIONS................931
A3.06 CHECKING THE COOLING SYSTEM LINES AND CONNECTIONS................932
A3.07 CHECKING THE INJECTION AND IGNITION SYSTEM LINES AND CONNECTIONS................936
A3.08 REPLACING THE ACTIVE CARBON FILTER................938
A3.09 REPLACING THE OXYGEN SENSOR AND THERMOCOUPLE................940
A3.10 REPLACING THE AIR FILTERS................946
A3.11 REPLACING THE AIR CONDITIONING AND HEATING SYSTEM'S FILTER................948
A3.12 CHECKING THE EXHAUST SYSTEM CONNECTIONS................949
A3.13 CHECKING THE EMISSION LEVELS................950
A3.14 CHECKING THE BRAKE AND CLUTCH SYSTEM FLUID LEVELS................951
A3.15 CHECKING THE OIL LEVEL FOR THE "F1" GEARBOX SYSTEM AND ELECTRONIC................952
A3.16 CHECKING THE HYDRAULIC STEERING FLUID LEVEL................953
A3.17 INSPECTING THE THE BRAKING SYSTEM................954
A3.18 CHECKING THE SERVICE BRAKES AND REPLACING THE PADS................956
A3.19 CHECKING THE SERVICE/PARKING BRAKE OPERATION AND BACKLASH CONTROL................968
A3.20 CHECKING THE SUSPENSION COMPONENTS................969
A3.21 CHECKING THE STEERING COMPONENTS................972
A3.22 CHECKING THE VEHICLE GEOMETRY................974
A3.23 INSPECTING THE AIR CONDITIONING AND HEATING SYSTEM................975
A3.24 CHECKING AND LUBRICATING THE HINGES AND ADJUSTMENT PARTS................977
A3.25 CHECKING THE OPERATION AND FASTENING OF THE SEATS AND SEAT BELTS................980
A3.26 CHECKING AND RECHARGING THE BATTERY................982
A3.27 CHECKING ABSORPTION AND RE-CHARGING THE ALTERNATOR................986
A3.28 CHECKING THE HEADLIGHT AIMING................987
A3.29 CHECKING THE METAL SHEETS AND CHASSIS................989
A3.30 AIRBAG REPLACEMENT................990
A3.31 REPLACING THE PRETENSIONERS................991
A3.32 LEATHER INTERIOR TREATMENT................992
A3.33 CHECKING THE WHEELS AND TYRES................993
B ENGINE................994
B1 GENERAL INFORMATION................994
B1.01 TECHNICAL FEATURES................994
B1.02 SPECIFIC TOOLING/EQUIPMENT................995
B1.03 TIGHTENING TORQUES................996
B2 REMOVING THE COMPLETE ENGINE ASSEMBLY................999
B2.01 REMOVING THE COMPLETE ENGINE ASSEMBLY................999
B2.02 REFITTING THE COMPLETE ENGINE ASSEMBLY................1012
B3 ENGINE OVERHAUL................1024
B3.01 COUPLING DATA AND WEAR LIMITS................1024
B3.02 REMOVING THE COMPONENTS................1025
B3.03 CHECKING THE COMPONENTS................1026
B3.04 REFITTING THE COMPONENTS................1027
B3.05 HYDRAULIC SEAL TEST................1028
B4 LUBRICATION SYSTEM................994
B4.01 SYSTEM DIAGRAM................994
B4.02 OIL FILTER................994
B4.03 OIL TANK................994
B4.04 OIL GAS AND VAPOUR RECIRCULATION................994
B5 COOLING SYSTEM................1029
B5.01 SYSTEM DIAGRAM................1029
B5.02 WATER/OIL PUMP................1031
B5.03 THERMOSTATIC VALVE................1039
B5.04 WATER RADIATORS................1041
B5.05 EXPANSION TANK................1058
B5.06 WATER/OIL HEAT EXCHANGER................1060
B5.07 FILLING THE SYSTEM................1066
B6 FUEL SUPPLY SYSTEM................1068
B6.01 FUEL SUPPLY SYSTEM DIAGRAM................1068
B6.02 FUEL VAPOUR EMISSIONS DIAGRAM................1069
B6.03 FUEL PUMP UNIT................1070
B6.04 FUEL LEVEL GAUGE................1074
B6.05 PRESSURE REGULATOR................1076
B6.06 MULTI-FUNCTION AND VENTILATION VALVES................1077
B6.07 FUEL TANK................1078
B6.08 MOTOR-DRIVEN THROTTLE BODY................1085
B6.09 FUEL SUPPLY SYSTEM PRESSURE TEST................1090
B7 AIR INTAKE AND EXHAUST SYSTEM................1092
B7.01 AIR INTAKE SYSTEM................1092
B7.02 INTAKE MANIFOLD................1097
B7.03 AIR INTAKE................1108
B7.04 PNEUMATIC ACTUATION SYSTEM................1110
B7.05 EXHAUST SYSTEM DIAGRAM................1115
B7.06 CATALYTIC CONVERTER................1117
B7.07 SILENCER................1120
B7.08 EXHAUST MANIFOLD................1129
C INJECTION-IGNITION................1133
C1 GENERAL INFORMATION................1133
C1.01 SPECIFICATIONS................1133
C1.02 TIGHTENING TORQUES................1134
C2 SENSORS................1135
C2.01 TIMING SENSOR................1135
C2.02 RPM SENSOR................1139
C2.03 AIR FLOW METER................1141
C2.04 COOLANT TEMPERATURE SENSOR................1144
C2.05 ACCELERATOR PEDAL POSITION SENSOR................1147
C2.06 OXYGEN SENSORS (LAMBDA SENSOR)................1149
C2.07 DETONATION SENSOR................1152
C3 ACTUATORS................1153
C3.01 FUEL PUMP................1153
C3.02 ELECTRO-INJECTORS................1157
C3.03 COIL................1163
C3.04 TIMING VARIATOR CONTROL SOLENOID VALVE................1167
C3.05 EXHAUST BY-PASS SOLENOID VALVE................1168
C3.06 SOLENOID VALVE FOR INTAKE MANIFOLD ACTUATION................1172
C3.07 DIAGNOSTICS PUMP AND FILTER................1174
C3.08 ANTI-EVAPORATION SYSTEM SOLENOID VALVE................1175
C4 PROCEDURES................1177
C4.01 REPLACING THE MOTRONIC ECU................1177
D CLUTCH - GEARBOX - DIFFERENTIAL................1181
D1 GENERAL INFORMATION................1181
D1.01 TECHNICAL FEATURES................1181
D1.02 SPECIFIC TOOLING/EQUIPMENT................1182
D1.03 STANDARD TOOLING/EQUIPMENT................1183
D1.04 TIGHTENING TORQUES................1184
D2 DETACHING THE ENTIRE GEARBOX- DIFFERENTIAL ASSEMBLY................1185
D2.01 REMOVING THE COMPLETE GEARBOX-DIFFERENTIAL ASSEMBLY................1185
D2.02 REFITTING THE COMPLETE GEARBOX-DIFFERENTIAL ASSEMBLY................1197
D3 CLUTCH................1208
D3.01 REPLACING THE COMPONENTS................1208
D3.02 ADJUSTING THE CLUTCH PEDAL TRAVEL (MECHANICAL GEARBOX)................1222
D3.03 CLUTCH CONTROL HYDRAULIC SYSTEM................1223
D3.04 SYSTEM BLEEDING................1224
D4 GEARBOX................1226
D4.01 REPLACING THE EXTERNAL COMPONENTS................1226
D4.02 REPLACING AND ADJUSTING THE CONTROL CABLES (MECHANICAL GEARBOX)................1239
D4.03 REPLACING THE GEARBOX LEVER HOUSING (MECHANICAL GEARBOX)................1240
D4.04 REMOVING/REFITTING THE GEARBOX MOUNTING MOVABLE FRAME................1241
D4.05 GEARBOX OVERHAUL................1249
D5 DIFFERENTIAL - AXLE SHAFTS................1250
D5.01 REPLACING THE COMPONENTS................1250
D5.02 ELECTRONIC DIFFERENTIAL (E-DIFF)................1251
D5.03 AXLE SHAFT................1259
D6 ELECTRONICALLY-CONTROLLED GEARBOX (F1)................1262
D6.01 GENERAL INFORMATION................1262
D6.02 REPLACING THE ELECTRONIC CONTROL UNIT (TCU)................1264
D6.03 HYDRAULIC SYSTEM................1266
D6.04 POWER UNIT................1267
D6.05 ACTUATORS................1268
D6.06 MEASURING SENSORS AND SIGNAL SWITCHES................1269
D6.07 F1 CONTROLS................1270
D6.08 CENTRING THE GEAR SHIFT-SELECTION ACTUATOR LEVER (FINGER)................1272
E STEERING................1275
E1 GENERAL INFORMATION................1275
E1.01 TECHNICAL FEATURES................1275
E1.02 HYDRAULIC SYSTEM DIAGRAM................1276
E1.03 TIGHTENING TORQUES................1277
E2 COMPONENTS................1278
E2.01 HYDRAULIC STEERING PUMP................1278
E2.02 STEERING BOX................1283
E2.03 HYDRAULIC STEERING TANK................1293
E2.04 COOLING COIL................1295
E2.05 STEERING COLUMN................1296
E3 PROCEDURES................1308
E3.01 FILLING THE HYDRAULIC STEERING PUMP................1308
E3.02 FILLING AND DRAINING THE SYSTEM................1309
F SUSPENSIONS AND WHEELS................1310
F1 GENERAL INFORMATION................1310
F1.01 TECHNICAL FEATURES................1310
F1.02 TIGHTENING TORQUES................1311
F1.03 SPECIFIC TOOLING/EQUIPMENT................1312
F2 COMPONENTS................1313
F2.01 HUB-HOLDER STUB AXLE................1313
F2.02 WHEEL BEARINGS................1324
F2.03 SUSPENSION ARMS AND TIE-RODS................1325
F2.04 FLAMBLOCK - BALL JOINTS................1340
F2.05 SHOCK ABSORBERS................1350
F2.06 STABILIZER BARS................1365
F2.07 WHEEL RIMS................1370
F2.08 TYRES................1371
F3 PROCEDURES................1275
F3.01 REMOVING THE COMPLETE FRONT SUSPENSION................1275
F3.02 REMOVING THE COMPLETE REAR SUSPENSION................1275
F3.03 REPLACING THE FRONT WHEEL BEARING................1275
F3.04 REPLACING THE REAR WHEEL BEARING................1275
F3.05 CHECKING AND ADJUSTING WHEEL ALIGNMENT................1275
F3.06 WHEEL REPLACEMENT................1275
F3.07 WHEEL BALANCING................1275
F4 SHOCK CALIBRATION SYSTEM................1372
F4.01 SYSTEM DIAGRAM................1372
F4.02 SYSTEM COMPONENTS................1374
F5 TYRE PRESSURE MONITORING SYSTEM (OPTIONAL)................1377
F5.01 SYSTEM DIAGRAM................1377
F5.02 COMPONENTS................1381
G CST AND BRAKING SYSTEM................1386
G1 GENERAL INFORMATION................1386
G1.01 TECHNICAL FEATURES................1386
G1.02 BRAKING SYSTEM DIAGRAM................1388
G1.03 TIGHTENING TORQUES................1389
G2 COMPONENTS................1390
G2.01 BRAKE SERVO / PUMP................1390
G2.02 BRAKE FLUID TANK................1396
G2.03 PEDAL BOARD................1400
G2.04 BRAKE CALIPERS................1401
G2.05 BRAKE DISCS................1403
G2.06 HAND BRAKE................1406
G2.07 ABS/ASR ELECTRO-HYDRAULIC UNIT................1411
G3 PROCEDURES................1417
G3.01 REPLACING THE SERVICE BRAKE CALIPERS................1417
G3.02 FILLING AND BLEEDING THE BRAKE SYSTEM................1425
G3.03 REPLACING THE HAND BRAKE PADS................1428
G3.04 REPLACING THE HAND BRAKE CALIPER................1431
G3.05 HAND BRAKE ADJUSTMENT................1434
G3.06 ADJUSTING THE BRAKE PEDAL AND BRAKE SWITCH POSITION................1435
G4 CST SYSTEM................1441
G4.01 CST SYSTEM FEATURES................1441
G4.02 CST COMPONENTS................1442
H INSTRUMENTS AND CONTROLS................1444
H1 INSTRUMENTS................1444
H1.01 INSTRUMENT PANEL................1444
H1.02 WARNING LIGHTS................1453
H1.03 MULTI-FUNCTION DISPLAY................1459
H1.04 INSTRUMENT FUNCTION AND CLOCK ADJUSTMENT BUTTONS................1465
H1.05 TIGHTENING TORQUES................1470
H2 CONTROLS................1471
H2.01 POSITIONS IN THE VEHICLE................1471
H2.02 IGNITION SWITCH................1474
H2.03 SWITCHES/PUSH BUTTONS................1476
H2.04 DOOR CONTROLS................1492
H2.05 POWER WINDOWS................1497
H2.06 STEERING WHEEL................1501
H2.07 STEERING WHEEL LEVERS................1504
H2.08 INTERNAL AND EXTERNAL REAR VIEW MIRRORS................1510
H2.09 INTERNAL LIGHTS................1512
H2.10 HAND BRAKE LEVER................1515
H2.11 GEAR SELECTION LEVER (MECHANICAL GEARBOX)................1518
H2.12 ASHTRAY - CIGARETTE LIGHTER................1519
H2.13 LID AND FUEL TANK DOOR OPENING DEVICES................1520
H2.14 SEAT CONTROL................1537
H2.15 RADIO SYSTEM AND ACCESSORIES................1543
H2.16 ACCELERATOR CONTROL................1544
H3 SAFETY SYSTEMS................1547
H3.01 ALARM SYSTEM................1547
H3.02 AIRBAG................1559
H3.03 SEAT BELTS................1569
H3.04 INERTIA SWITCH................1579
H3.05 EXTINGUISHER (OPTIONAL)................1583
H4 DRIVING THE VEHICLE................1584
H4.01 BREAKING IN................1584
H4.02 IGNITION AND GEAR SHIFTING (MECHANICAL GEARBOX)................1585
H4.03 IGNITION AND GEAR SHIFTING (ELECTRONICALLY-CONTROLLED GEARBOX)................1586
H4.04 DRIVING THE VEHICLE................1593
H4.05 PARKING................1600
I AIR CONDITIONING AND HEATING SYSTEM................1602
I1 GENERAL INFORMATION................1602
I1.01 SYSTEM DIAGRAM................1602
I1.02 CONTROLS................1605
I1.03 TIGHTENING TORQUES................1611
I2 COMPONENTS................1612
I2.01 COMPRESSOR................1612
I2.02 CONDENSER................1616
I2.03 DEHYDRATOR FILTER................1618
I2.04 PRESSURE SWITCH................1623
I2.05 EXPANSION VALVE................1627
I2.06 HEATER / EVAPORATOR................1628
I2.07 PROPORTIONAL VALVE (TGK)................1629
I2.08 RECIRCULATION PUMP................1633
I2.09 SENSORS................1636
I2.10 ADJUSTMENT ECU................1639
I3 MAINTENANCE PROCEDURES................1640
I3.01 SYSTEM BLEEDING................1640
I3.02 SYSTEM FILLING................1642
I4 CHECKS................1643
I4.01 CHECKING AND TOPPING UP THE COMPRESSOR OIL LEVEL................1643
I4.02 CHECKING THE EXPANSION VALVE................1644
I4.03 CHECKING THE PRESSURE GAUGE................1645
I4.04 CHECKING THE ELECTRIC FAN OPERATION................1646
L ELECTRICAL SYSTEM................1647
L1 GENERAL INFORMATION................1647
L1.01 SPECIFICATIONS................1647
L1.02 KEY-OPERATED CIRCUITS................1648
L1.03 LIGHTS................1649
L1.04 TIGHTENING TORQUES................1650
L2 COMPONENTS................1651
L2.01 BATTERY................1651
L2.02 BATTERY MASTER SWITCH................1652
L2.03 GENERATOR/ALTERNATOR................1654
L2.04 STARTER MOTOR................1657
L2.05 WINDSCREEN WIPER MOTOR................1661
L2.06 HEADLIGHTS................1666
L2.07 TAILLIGHTS................1673
L2.08 DIRECTION INDICATORS................1678
L2.09 ECU LOCATION................1680
L2.10 FUSES AND RELAYS BOXES................1681
L2.11 HORN................1692
L2.12 DIAGNOSIS TESTER PLUG................1693
L3 OPERATIONS AND CHECKS................1695
L3.01 CHECKING THE ELECTRICAL SYSTEM ABSORPTION................1695
L3.02 CHECKING THE BATTERY CHARGE LEVEL................1696
L3.03 RECHARGING THE BATTERY................1698
M BODYWORK PARTS................1701
M1 GENERAL INFORMATION................1701
M1.01 TIGHTENING TORQUES................1701
M2 EXTERNAL PARTS................1704
M2.01 ENGINE COMPARTMENT LID................1704
M2.02 LUGGAGE COMPARTMENT LID................1713
M2.03 FRONT BUMPER................1716
M2.04 REAR BUMPER................1720
M2.05 WHEELHOUSE................1726
M2.06 WINDSCREEN................1730
M2.07 WINDSCREEN WIPERS................1737
M2.08 WINDSCREEN WASHER................1740
M2.09 WINDSCREEN OUTER-EDGE STRIP................1746
M2.10 DOOR BAY STRIPS AND COVERING................1748
M2.11 DOORS................1758
M2.12 UNDERFLOOR SECTIONS................1783
M2.13 ENGINE COMPARTMENT GUARDS................1792
M2.14 HEADLIGHT WASHERS................1794
M2.15 FUEL TANK FILLER NECK................1800
M2.16 FUEL TANK CAP FLAP................1803
M3 INTERNAL COMPONENTS................1806
M3.01 DASHBOARD................1806
M3.02 TUNNEL................1813
M3.03 SEATS................1817
M3.04 PASSENGER COMPARTMENT TRIM PANELS................1821
M3.05 ENGINE INSPECTION LID................1833
M3.06 LUGGAGE COMPARTMENT COVERING PANEL................1835
M4 PAINTING................1841
M4.01 SANDING AND CLEANING................1841
M4.02 USE OF HARDENERS AND DILUENTS................1842
M4.03 PREPARING AND PAINTING THE ALUMINIUM SHEETS................1843
N SOFT TOP................1855
N1 SOFT TOP SYSTEM................1855
N1.01 GENERAL INFORMATION................1855
N1.02 SPECIFIC TOOLING AND TIGHTENING TORQUES................1858
N1.03 CONTROLS AND SIGNALS................1860
N1.04 ECU................1863
N1.05 POSITION SENSORS................1866
N1.06 HYDRAULIC SYSTEM................1868
N1.07 TOP OPENING/CLOSING SEQUENCE................1878
N1.08 TOP EMERGENCY CLOSING................1882
N1.09 ACTUATORS................1889
N2 PROCEDURES WITH THE SOFT TOP INSTALLED................1891
N2.01 REMOVING THE COMPLETE SOFT TOP................1891
N2.02 RE-ASSEMBLING THE COMPLETE SOFT TOP................1898
N2.03 REPLACING THE EXTERNAL TRIM PANEL................1907
N2.04 REPLACING THE INSIDE TRIM PANEL................1934
N2.05 REPLACING THE SOFT TOP REAR WINDOW................1943
N2.06 REPLACING THE FRONT ROOF FRAME STRIP................1956
N2.07 REPLACING THE SLAT WITH THE REAR ROOF FRAME STRIP................1962
N2.08 REPLACING THE PILLAR WITH STRIP................1966
N2.09 REPLACING THE REAR ARCH STRIP................1969
N2.10 REPLACING THE TENSIONING ROPES FOR THE EXTERNAL LINING................1973
N2.11 REPLACING THE GROOVED PIN AND THE MAIN MOUNT ARTICULATED LEVER................1989
N2.12 REPLACING THE FINNED POCKET SUPPORT JOINT TIE-ROD (TRIPLE JOINT)................1998
N2.13 REPLACING THE COMPLETE SWING ARM................2007
N2.14 REPLACING THE UNION ARM AND STRIP................2015
N2.15 REPLACING THE REAR ROLL-BAR COVER................2021
N2.16 REPLACING THE SOFT TOP RETAINER FLAP INSIDE THE BAY................2025
N2.17 REPLACING THE THE SIDE FLAP MOTOR TRANSMISSION CABLE................2028
N2.18 REPLACING THE FRONT ROOF FRAME MICRO-SWITCHES................2035
N2.19 REPLACING THE COMPLETE CLOSING SETS AND RACKS................2041
N2.20 REPLACING THE PISTON CONTROLLING THE SOFT TOP CLOSING HOOKS................2050
N2.21 REPLACING THE PISTON LINE CONTROLLING THE FRONT ROOF FRAME................2062
N2.22 REPLACING THE REAR COVER AND ITS MICROSWICTHES................2071
N2.23 REPLACING THE SIDE FLAP................2079
N2.24 REPLACING THE REAR KINEMATIC MECHANISM................2085
N2.25 REPLACING THE SOFT TOP POSITION MICROSWITCHES IN THE BAY................2094
N2.26 REPLACING THE LEATHER ROLL-BAR COVERING................2097
N3 PROCEDURES WITH THE SOFT TOP REMOVED................2102
N3.01 REPLACING THE FRONT ROLL-BAR COVERING AND SIDE FLAP MOUNTS................2102
N3.02 REPLACING THE SOFT TOP HOUSING BAY STRIPS................2115
N3.03 REPLACING THE MAIN PISTON................2121
N3.04 REPLACING THE COVER DRIVING PISTON................2129
N3.05 REPLACING THE HYDRAULIC UNIT................2139
N4 ADJUSTMENTS................2144
N4.01 ADJUSTING THE PRESSURE OF THE FINNED POCKETS ON THE COVER................2144
N4.02 ADJUSTING THE SIDE FLAPS................2147
N5 DIAGNOSIS................2150
N5.01 DIAGNOSIS................2150
F430_SD3 System Diagnostics................2153
Ferrari F430 Spider Models Service Repair Manual 2004-2009