Volvo Excavators EW140E Repair Service Manual

Make: 
Model: 
Price: US$ 79.00

Complete service repair manual with Electrical Wiring Diagrams for EW140E Volvo Excavators, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

EW140E Volvo Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

EW140E Volvo Excavators Service Repair Manual

PRODUCT DETAILS:
Total Pages: 3,412 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 0 - GENERAL
    00 - DESCRIPTION; COMPLETE MACHINE
       Machine view
       Product plates
    03 - SPECIFICATIONS
       Brake accumulator, specifications
       Brake system, specifications
       Front axle, specifications
       Main dimensions
       Measurement conversion tables
       Pivot axle lock cylinder, specifications
       Specifications
       Swing ring gear, specifications
       Tightening torques
       Tightening torque, specifications-[5047]
       Tightening torque, specifications-[5123]
       Tightening torque, specifications
       Transfer gearbox, specifications
       Tyre, specifications
    07 - STANDARD TIME
       Operation numbers for additional work
    08 - TOOL
       E-tools, NET 8940-00310 Replace tool for the swing ring gear
       Infrared Thermometer
       NET 8940-00190 Travel motor guide pin
       NET 8940-00200 Replace tool for the remote control valve joint
       NET 8940-00260 Replace tool for the center passage
       NET 8940-00430 Replace tool for the travel motor guide pin
    09 - MISCELLANEOUS
        Hydraulic cylinders, dieseling
        Service positions
        Welding on the machine
 1 - STANDARD PARTS, SERVICE
    16 - LUBRICANT; FUEL; OTHER FLUID
       AdBlue_DEF
       Alternative fuels
       Change capacities
       Coolant
       Coolant with freezing and corrosion protection
       Engine oil
       Fuel
       Grease
       Hydraulic oil
       Lubricants, service capacities and intervals
       Recommended lubricants
    17 - SERVICE
       AdBlue®_DEF pump unit filter, replacing
       AdBlue®_DEF tank breather filter, replacing
       Air compressor, air filter, cleaning
       Air compressor, air filter, replacing
       Air compressor, air tank water, draining
       Air conditioner compressor belt, checking
       Air conditioner main filter, cleaning
       Air conditioner main filter, replacing
       Arrival Inspection, according to Inspection Programme
       Bearings
       Brake disc wear, measuring
       Brake performance
       Brake pressure and function, checking
       Brake system pressure oil filter, replacing
       Cab door, covers, hinges, joints and locks, lubricating
       Cab prefilter, cleaning
       Cab prefilter, replacing
       CareTrack backup battery, replacing
       Cleaning prior to repair
       Coasting left and right swing
       Coolant, changing
       Coolant freezing point, checking
       Creeping of hydraulic cylinder
       Cylinder speed
       Delivery Inspection, according to Inspection Programme
       Diesel particulate filter, checking and cleaning
       Diesel particulate filter, regenerating
       Drive axles and hubs oil, changing
       Drive axles and hubs oil level, checking
       Engine air cleaner primary filter, replacing
       Engine air cleaner secondary filter, replacing
       Engine oil and filter, changing
       Fan_alternator belt, checking
       Fuel filter, replacing
       Fuel tank breather filter, replacing
       Hoses and tubes
       Hydraulic oil, changing
       Hydraulic oil drain filter, replacing
       Hydraulic oil level, checking
       Hydraulic oil return filter, replacing
       Hydraulic oil servo filter, replacing
       Hydraulic oil suction strainer, cleaning
       Hydraulic oil tank breather filter, replacing
       Lubrication, every 10 hours
       Lubrication, every 250 hours
       Lubrication, every 50 hours
       Maintenance of Stored Machines, according to Inspection Programme
       Maintenance service, every 1000 hours
       Maintenance service, every 10 hours
       Maintenance service, every 2000 hours
       Maintenance service, every 250 hours
       Maintenance service, every 4000 hours
       Maintenance service, every 500 hours_{08-17-49}
       Maintenance service, every 500 hours_{08-18-07}
       Maintenance service, every 50 hours
       Maintenance service, every 6000 hours_{08-15-40}
       Maintenance service, every 6000 hours_{08-15-58}
       Maintenance service, every 8000 hours_{08-14-57}
       Maintenance service, every 8000 hours_{08-15-13}
       Maintenance service, first 500 hours
       MATRIS and Tech Tool, reading
       Measuring condition
       Measuring of swing bearing clearance
       Operating force of steering wheel
       Parking brake performance
       Pressure testing
       R5yf5NpTtK4@-O3QeeA$PqOs!zR
       Radiator and hydraulic oil cooler, cleaning
       Replacement parts
       Revolutions of steering wheel
       Safety when servicing
       Service methods
       Service
       Software update, checking
       Swing bath grease, checking
       Swing gearbox oil, changing
       Swing gearbox oil level, checking
       Swing ring gear bearing, lubricating
       Swing speed
       Tech Tool, Operations
       Test running and checking
       Travel gearbox oil, changing
       Travel gearbox oil level, checking
       Tyre wear and air pressure, checking
       Valves, adjusting
       Water separator filter, replacing
       Wheel nuts torque, checking
    19 - GENERAL
        Cautions during operation
        CE-marking, EMC-directive
        Checklist after a fire or heat exposure
        Decontamination
        Environmental handling for the future
        Environmentally hazardous fluids
        Environmentally safe handling
        Fire prevention measures
        Health hazards with paint, plastics and rubber
        Move and operate machine safely
        Preparations for work
        Safety concerns everybody!
        Safety rules when servicing
        Safety when handling oils and fuel
        Safety when handling the machine
        Safety when using lifting equipment
        Safety when working with air conditioning refrigerant
        Safety when working with batteries
        Safety when working with hydraulic systems
        Service position
        Some simple rules regarding tyre handling
        Starting with booster batteries
        Waste handling
        Working in environmentally contaminated areas
 2 - ENGINE WITH MOUNTING AND EQUIPMENT
    20 - GENERAL
       Engine belts, replacing
       Engine control module (ECM), replacing non-programmed
       Engine control module (ECM), replacing pre-programmed
       Engine, description
       Engine, reference values
       Tech Tool, Operations
    21 - ENGINE
       Crankcase ventilation, description
       Cylinder compression, testing
       Engine, installing
       Engine, removing
       Engine rotation speed sensor (camshaft), replacing
       Engine rotation speed sensor (crank shaft), replacing
       Engine, specifications
       Engine, tightening torques
       Oil level sensor, replacing
       Valve cover, installing
       Valve cover, removing
       Valves, adjusting
    22 - LUBRICATING SYSTEM
       Lubrication oil pressure, checking with pressure gauge
       Lubrication system, component locations
       Lubrication system, description
       Lubrication system, specifications
       Lubrication system, tightening torques
       Oil cooler, replacing
    23 - FUEL SYSTEM
       Carbon dioxide in fuel system, checking
       Feed pump pressure, checking
       Fuel control valve (FCV), replacing
       Fuel filler pump, specifications
       Fuel rail pressure sensor, replacing
       Fuel rail, replacing
       Fuel system, bleeding
       Fuel system, component location
       Fuel system, description
       Fuel system, specifications
       Fuel system, tightening torques
       High pressure fuel pump, replacing
       Injectors, replacing
       Pressure relief valve (PRV), replacing
       Water separator, specifications
    25 - INLET & EXHAUST SYSTEM
       ACM (Aftertreatment control module) non-programmed, replacing
       AdBlue®_DEF dosing injector, replacing
       AdBlue®_DEF, draining_{09-25-28}
       AdBlue®_DEF, draining_{09-25-47}
       AdBlue®_DEF hoses, replacing
       AdBlue®_DEF mixing tube, replacing_{09-26-31}
       AdBlue®_DEF mixing tube, replacing_{09-26-49}
       AdBlue®_DEF
       AdBlue®_DEF pump unit diagnostics, description
       AdBlue®_DEF pump unit, filter, replacing
       AdBlue®_DEF pump unit, flushing
       AdBlue®_DEF pump unit, inlet nipple, replacing
       AdBlue®_DEF pump unit, replacing
       AdBlue®_DEF quality, checking
       AdBlue®_DEF tank armature, cleaning
       AdBlue®_DEF tank armature, replacing
       AdBlue®_DEF tank armature suction filter, replacing
       AdBlue®_DEF tank, cleaning
       AdBlue®_DEF tank, replacing
       Charge air cooler, replacing_{09-13-49}
       Charge air cooler, replacing_{09-14-12}
       Coolant valve, replacing_{09-24-42}
       Coolant valve, replacing_{09-25-00}
       Crystallization of AdBlue®_DEF, checking
       DOC (Diesel oxidation catalyst), replacing
       DPF (Diesel particulate filter), checking and cleaning
       Exhaust Aftertreatment System, component location
       Exhaust Aftertreatment System, description
       Exhaust pipe flexible tube, replacing
       Inlet and exhaust system, component location
       Inlet and exhaust system, description
       Inlet and exhaust system, specification
       Inlet and exhaust system, tightening torques
       Inlet throttle, replacing
       Regeneration log, checking
       Regeneration process, description
       SCR (Selective catalytic reduction) dosing system, checking
       SCR (Selective catalytic reduction) muffler, replacing
       Turbocharger, replacing
       Wastegate, checking
    26 - COOLING SYSTEM
       Carbon dioxide in coolant system, checking
       Coolant pump, replacing
       Coolant with anti-freeze and corrosion protection, recommendation
       Cooling fan control
       Cooling system, description
       Cooling system pressure, checking
       Cooling system, specifications
       Expansion tank, replacing
       Radiator, replacing
       Reversible cooling fan, description
       Thermostat, replacing
    27 - ENGINE CONTROL
       Engine - Pump control, specification
    29 - MISCELLANEOUS
        EGR actuator, replacing
        EGR cooler, replacing
        EGR reed valve, replacing
        EGR system, tightening torques
        EGR venturi tube, cleaning
        EGR venturi tube, replacing
        Exhaust gas recirculation (EGR), component location
        Exhaust Gas Recirculation (EGR), description
 3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
    30 - GENERAL
       AL3201, description and measuring
       Attachment quick coupler
       Automatic engine shut-down
       Auxiliary start
       Axle lock
       BA3101, description and measuring
       BB1 Communication bus, description and measuring_{01-08-07}
       BB1 Communication bus, description and measuring_{01-09-28}
       BB2 Communication bus, description and measuring_{01-04-58}
       BB2 Communication bus, description and measuring_{01-06-25}
       CareTrack with anti-theft
       Collection of basic data
       Conditions when checking
       Cruise control, description
       CU9909, description and measuring
       Dig Assist sensor network, description and measuring
       ECO mode, description
       Electrical system, description
       Electrical system, special instructions for servicing, action when working on machine
       Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
       Electrical system, special instructions for servicing, electrical components, batteries
       Electrical system, special instructions for servicing, electronic components
       Electrical system, special instructions for servicing, general
       Electrical system, specifications
       Electro hydraulic pump control, description
       Electronic control system, description
       Engine stops
       Error codes, build-up
       FX1005, description and measuring
       FX1006, description and measuring
       FX1007, description and measuring
       FX1008, description and measuring
       FX1054, description and measuring
       FX1074, description and measuring
       FX1079, description and measuring
       FX1116, description and measuring
       FX1117, description and measuring
       General fault diagnosis information
       HE2501, description and measuring
       HE2511, description and measuring
       HE2512, description and measuring-[3416]
       HE2512, description and measuring
       HE2513, description and measuring-[3228]
       HE2513, description and measuring
       Information display, check
       Instrument Cluster (IC), description and measuring-[3049]
       Instrument Cluster (IC), description and measuring
       Intermittent wiper and washer
       Lead and connector checks
       MA2301-MA2304, description and measuring-[2858]
       MA2301-MA2304, description and measuring
       MA2517, description and measuring-[2656]
       MA2517, description and measuring
       MA2519, description and measuring
       MA4211, description and measuring
       MA4214, description and measuring
       MA4226, description and measuring_{12-21-02}
       MA4226, description and measuring_{12-21-46}
       MA4227, description and measuring_{12-19-30}
       MA4227, description and measuring_{12-20-14}
       MA9109, description and measuring
       MA9116, description and measuring
       MA9117, description and measuring
       MA9125, description and measuring
       MA9152, description and measuring
       MO2505, description and measuring
       MO3301, description and measuring
       Operating mode selection, description
       Power Boost control, description
       Power supply, ACM (Aftertreatment Control Module), description and measuring
       Power supply CCM, description and measuring
       Power supply, description
       Power supply ECM, description and measuring
       Power supply GPMECU 1, description and measuring
       Power supply HMICU, description and measuring
       Power supply SID, description and measuring
       Power supply W-ECU, description and measuring
       PWM2303, description and measuring
       PWM9109, description and measuring
       PWM9123, description and measuring
       PWM9124, description and measuring
       PWM9141, description and measuring_{11-56-55}
       PWM9141, description and measuring_{11-57-32}
       PWM9142, description and measuring_{11-55-34}
       PWM9142, description and measuring_{11-56-10}
       PWM9145, description and measuring
       PWM9146, description and measuring
       PWM9157, description and measuring
       PWM9158, description and measuring
       PWM9160, description and measuring
       RE2501, description and measuring_{11-49-45}
       RE2501, description and measuring_{11-50-19}
       RE3101, description and measuring
       RE3102, description and measuring
       RE3502, description and measuring
       RE3508, description and measuring
       RE3511, description and measuring
       RE3607, description and measuring
       RE3611, description and measuring
       RE4206, description and measuring
       SAE J1939-1 SubNet 1, description and measuring
       SE2203, description and measuring
       SE2301, description and measuring
       SE2303, description and measuring
       SE2309, description and measuring
       SE2511, description and measuring
       SE2513, description and measuring
       SE2515, description and measuring
       SE2516, description and measuring
       SE2519, description and measuring
       SE2521, description and measuring
       SE2522, description and measuring
       SE2533, description and measuring
       SE2543, description and measuring
       SE2544, description and measuring
       SE2603, description and measuring
       SE2606, description and measuring
       SE2701, description and measuring
       SE2703, description and measuring
       SE4217, description and measuring
       SE5201, description and measuring
       SE5221, description and measuring
       SE8701, description and measuring
       SE8702, description and measuring
       SE8705, description and measuring
       SE8706, description and measuring
       SE9105, description and measuring
       SE9121, description and measuring
       SE9122, description and measuring
       SE9123, description and measuring
       SE9124, description and measuring
       SE9125, description and measuring
       SE9126, description and measuring
       SE9131, description and measuring
       SE9132, description and measuring
       SE9136, description and measuring
       SE9138, description and measuring
       SE9726, description and measuring
       SE9727, description and measuring
       SE9729, description and measuring
       SE9730, description and measuring
       SE9732, description and measuring
       Seat belt
       Software parameters, description
       Special tools for troubleshooting
       Start lock, description
       SW3301, description and measuring
       SW3802, description and measuring
       SW3803, description and measuring
       SW9161, description and measuring
       SW9162, description and measuring
       Tech Tool, operations-[2622]
       Tech Tool, operations
       Tiltrotator detection, description and measuring
       Travel Direction Control
       Travel speed control, description
       Troubleshooting strategy
       X1 control, description
       X3 control, description
    31 - BATTERY
       Batteries, replacing
       Battery charging capacity, checking
       Battery, charging
       Battery, description
       Battery, specifications
       Battery, storage
       Earth lead to battery, replacing
    32 - ALTERNATOR; CHARGE REGULATOR
       Alternator, description
       Alternator, replacing incl function checking
       Alternator, specifications
       Alternator, testing
       Charging, description
    33 - STARTING SYSTEM
       Ignition switch, description and operation
       Ignition switch, specifications
       Preheating, description
       Starter motor, description
       Starter motor, replacing
       Starter motor, specifications
       Starter motor, testing
       Starter switch, testing
    35 - LIGHTING
       Lighting, specifications
       Work lights and extra lights, description
    36 - OTHER ELECTRICAL EQUIPMENT
       Connectors, overview
       Control lockout lever switch, replacing
       Electric horn, specifications
       Electric pedal control on X1 (on_off), replacing
       Electric pedal control on X1 (proportional), replacing
       General purpose machine electronic control unit GPMECU, function description
       GPMECU1 non-programmed, replacing
       GPMECU1 pre-programmed, replacing
       HMICU non-programmed, replacing
       HMICU pre-programmed, replacing
       Human machine interface control unit HMICU, function description
       Ignition switch, replacing
       Microphone controller, description
       Microphone control panel, description
       Microphone control panel, specifications
       Pre-heating relay, replacing
       Rotating beacon, specifications_{10-37-05}
       Rotating beacon, specifications_{10-37-21}
       Speaker, description
       Speaker, specifications
       Travel alarm, replacing
       Travel alarm, specifications
       Upper wiper motor, description
       Upper wiper motor, specifications
       Window limit switch, description
       Windscreen flusher pump, replacing
       Windscreen flusher pump, specifications
       Windscreen wiper, description
       Windscreen wiper front motor, replacing
       Windscreen wiper switch, replacing
    37 - CABLE; FUSE; RELAY
       ACM, I_O list
       CCM, I_O list
       Component designations
       Component list Alternator, batteries, capacitors, electronic units, voltage outlet
       Component list, fuses
       Component list, Heating coils
       Component list, lights
       Component list, Miscellaneous
       Component list, motors
       Component list, relays
       Component list, sensors
       Component list, Solenoid valves
       Component list, Switches
       ECM (Engine Control Module), I_O list
       Electrical battery disconnect switch, replacing
       Electrical distribution box, circuit board replacing
       Electrical distribution box
       Electrical symbols and designations
       Explanation of wiring diagrams
       GPMECU1, I_O list
       HMICU, I_O list
       IC (Instrument Cluster), I_O list
       Relay, specifications
       W-ECU, I_O list
       Wire harness layout
       Wiring diagram, electrical distribution box
       Wiring diagram
       Wiring diagram SCH01_{10-16-24}
       Wiring diagram SCH01_{10-16-42}
       Wiring diagram SCH02
       Wiring diagram SCH03
       Wiring diagram SCH04
       Wiring diagram SCH05
       Wiring diagram SCH06
       Wiring diagram SCH07
       Wiring diagram SCH08_{10-13-08}
       Wiring diagram SCH08_{10-13-27}
       Wiring diagram SCH09_{10-12-03}
       Wiring diagram SCH09_{10-12-21}
       Wiring diagram SCH09_{10-12-40}
       Wiring diagram SCH10
       Wiring diagram SCH12
       Wiring diagram SCH13
       Wiring diagram SCH14
       Wiring diagram SCH15
       Wiring diagram SCH16_{10-09-06}
       Wiring diagram SCH16_{10-09-24}
       Wiring diagram SCH17
       Wiring diagram SCH18
       Wiring diagram SCH20
       Wiring diagram SCH21
       Wiring diagram SCH21
       Wiring diagram SCH22
       Wiring diagram SCH24
       Wiring diagram SCH26
       Wiring diagram SCH27
       Wiring diagram SCH28
       Wiring diagram SCH30
    38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
       3D applications for Dig Assist, troubleshooting
       Control lockout lever switch, description
       Control lockout lever switch, specifications
       Dig Assist accuracy, checking
       Dig Assist body IMU, calibrating
       Dig Assist, component location
       Dig Assist connectors, overview
       Dig Assist, description_{09-52-58}
       Dig Assist, description_{09-53-16}
       Dig Assist IMU, checking
       Dig Assist linkage, calibrating
       Dig Assist quick coupler, measuring
       Dig Assist, tightening torques
       Dig Assist, troubleshooting_{09-49-18}
       Dig Assist, troubleshooting_{09-49-34}
       Electrical system
       Engine system
       Hydraulic system
       Inertial measurement unit (IMU), replacing
       Instruments and controls, front instrument panel
       Instruments and controls, left instrument panel
       Instruments and controls, overview
       Instruments and controls, rear instrument panel
       Instruments and controls, right instrument panel
       Keypad, description
       Keypad, specification
       Laser catcher, replacing
       Service mode
       Volvo Co-Pilot Android software, updating offline (USB)
       Volvo Co-Pilot Android software, updating online (OtA)
       Volvo Co-Pilot, component location
       Volvo Co-Pilot, description
       Volvo Co-Pilot, replacing_{09-54-57}
       Volvo Co-Pilot, replacing_{09-55-12}
       Volvo Co-Pilot SIM card, installing
       Volvo Co-Pilot, software updating
       Volvo Co-Pilot, specifications
       Volvo Smart View accuracy, checking
       Volvo Smart View, calibrating
       Volvo Smart View camera, replacing
       Volvo Smart View
       Volvo Smart View, specification
    39 - MISCELLANEOUS
        Antenna, replacing
        CareTrack antenna, replacing
        CareTrack battery, replacing
        CareTrack W-ECU, description
        DC–DC converter, description
        DC–DC converter, specifications
        Radio with MP3, description
        Radio with MP3, specifications
        Speaker, replacing
        W-ECU, replacing, non-programmed
        W-ECU, replacing, pre-programmed
 4 - POWER TRANSMISSION
    40 - GENERAL
       Power transmission, description
       Tightening torque, specifications_{05-32-41}
       Tightening torque, specifications_{05-32-56}
    43 - GEARBOX
       Slew gearbox, lubrication
       Slew gearbox, troubleshooting
       Swing gearbox, assembly
       Swing gearbox, description_{05-31-12}
       Swing gearbox, description_{05-31-29}
       Swing gearbox, disassembly
       Swing gearbox, maintenance standard
       Swing gearbox removed, replacing shaft
       Swing gearbox removed, seal replacing
       Swing gearbox, replacing
       Swing gearbox, specifications
       Swing unit, replacing
       Transfer gearbox, assembly
       Transfer gearbox, description
       Transfer gearbox, disassembly
       Transfer gearbox, lubrication and maintenance_{05-25-58}
       Transfer gearbox, lubrication and maintenance_{05-26-13}
       Transfer gearbox, specifications
       Transfer gearbox, tools
       Travel gearbox, installing
       Travel gearbox, removing
    44 - HYDROSTATIC DRIVE
       Center passage, assembly
       Center passage, description
       Center passage, disassembly
       Center passage hose (center passage – motor), replacing
       Center passage hose (valve – center passage), replacing
       Center passage, inspection and troubleshooting
       Center passage, tools
       Hydraulic pump coupling, description
       Pump gearbox coupling assembly, replacing
       Slew motor, adjustment
       Slew motor, troubleshooting
       Swing motor, assembly
       Swing motor, description
       Swing motor, disassembly
       Swing motor, maintenance standard
       Swing motor relief valve, replacing
       Swing motor removed, seal replacing
       Swing motor, replacing brake piston seal
       Swing motor, replacing
       Swing motor, replacing plate (brake)
       Swing motor, specifications
       Travel motor, adjustment
       Travel motor, assembly
       Travel motor, description
       Travel motor, disassembly
       Travel motor, installing
       Travel motor, maintenance standard
       Travel motor, precautions for operation
       Travel motor relief valve, replacing
       Travel motor removed, seal replacing
       Travel motor, removing
       Travel motor, specifications
       Travel speed, description
    45 - PROPELLER SHAFT
       Propeller shaft, description
       Propeller shaft front, replacing
       Propeller shaft rear, replacing
       Propeller shaft, specifications
    46 - FRONT AXLE; REAR AXLE
       Axle, disassembly and assembly_{04-59-12}
       Axle, disassembly and assembly_{04-59-33}
       Axle, disassembly and assembly
       Axle, installing
       Axle, removing
       Axle, special tools
       Axle, specifications
       Brake disc, replacing_{04-56-30}
       Brake piston seals, replacing_{04-56-45}
       Differential, description
       Drive unit, assembling
       Drive unit, disassembling
       Front axle, description
       Front axle hub reduction gear, replacing
       Front axle, installing
       Front axle, removing
       Front axle, specifications
       Hub reduction, description
       Hub seal, replacing
       Input shaft seal, replacing
       King pin and bushing, replacing
       Rear axle, description
       Rear axle, disassembly and assembly
       Rear axle, specifications
    49 - MISCELLANEOUS
        Swing ring gear, description
        Swing ring gear grease pipe, replacing
        Swing ring gear inner seal, replacing
        Swing ring gear outer seal, replacing
        Swing ring gear, specifications
        Swing ring, installing
        Swing ring, removing
        Tightening torque, specifications
 5 - BRAKE
    52 - HYDRAULIC BRAKE SYSTEM
       Accumulator, installing
       Accumulator, removing
       Brake accumulator, description
       Brake accumulator, specifications
       Brake, description
       Brake supply valve, description
       Brake system, bleeding
       Brake system checking and adjusting_{03-35-10}
       Brake system circuit pressure, checking and adjusting_{03-34-49}
       Brake system, specifications
       Brake system, troubleshooting
       Brake valve, description
       Discarded accumulators
       Foot brake valve, replacing
       Service brakes function, checking
    55 - PARKING BRAKE
        Parking brake, description_{03-28-49}
        Parking brake, description_{03-29-07}
        Parking brake function, checking
        Parking brake, manually releasing
 6 - STEERING
    62 - STEERING AXLE
       Steering axle, specifications
    64 - STEERING
        Control valve (steering unit), assembly (for Korea market)
        Control valve (steering unit), description
        Control valve (steering unit), disassembly (for Korea market)
        Control valve (steering unit), specification
        Steering control unit, installing
        Steering control unit, removing
        Steering cylinder, assembly
        Steering cylinder, disassembly
        Steering pump, description
        Steering pump, specifications
        Steering system, description
        Steering system, troubleshooting
        Steering unit, maintenance standard
        Steering unit, specification
        Steering valve, installing
        Steering valve, removing
 7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
    70 - GENERAL
       Frame and track unit, description
    71 - FRAME
       Counterweight, replacing
       Counterweight, specifications
       Counterweight, tightening torques
       Machine weight, specifications
    76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL_SIDE CONTROL
       Axle locking cylinder, assembly
       Axle locking cylinder, description
       Axle locking cylinder, disassembly
       Axle locking cylinder, specifications
       Pivot axle lock cylinder, description_{03-16-36}
       Pivot axle lock cylinder, description_{03-16-52}
       Pivot axle lock cylinder, installing
       Pivot axle lock cylinder, removing
       Pivot axle lock cylinder, specifications
    77 - WHEELS; TRACKS; TYRE; HUB; DRUM
        Tire and rim, specifications
        Tire, description
        Tyre, specifications
        Wheel, installing
        Wheel, removing
 8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
    80 - GENERAL
       Tech Tool, operations
    81 - CAB, NAKED; CANOPY
       Cab, installing
       Cab, removing
       Cab suspension, description
       Cab, weight
    83 - DOORS; HATCH; COVER PLATE, (all)
       Door, replacing
    84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
       Door window, replacing
       Rear window, replacing
       Side window, replacing
       Windows, general
       Windscreen, replacing
    85 - CAB INTERIOR; UPHOLSTERY
       Backrest, replacing
       Driver's seat, description
       Driver's seat, specifications
       Longitudinal adjustment cable, replacing
       Longitudinal suspension cable, replacing
       Seat cushion, replacing
       Seat heater, checking
       Seat, replacing
       Seat support, replacing
    87 - AIR CONDITIONING UNIT
       Air conditioning unit, description
       Air conditioning unit, maintenance
       Air conditioning unit, refrigerant check and recharging
       Air conditioning unit, specifications
       Air distribution, description
       Air mix door actuator, replacing
       Auxiliary heater, description
       Auxiliary heater, principles
       Auxiliary heater, specifications
       Cab filter, replacing
       CCM non-programmed ECU, replacing
       Compressor, replacing incl draining and filling
       Compressor, replacing magnetic clutch (compressor removed)
       Condenser, replacing incl draining and filling
       Cooler and Heater assembly, replacing
       Evaporator, replacing incl draining and filling
       Expansion valve, replacing incl draining and filling
       Fan motor, replacing
       Heater core, replacing
       Heating system, description
       HVAC system
       Intake actuator, replacing
       Mode (foot) actuator, replacing
       Performance test, AC unit
       Receiver, replacing incl draining and filling
       Vent actuator, replacing
    88 - INTERIOR EQUIPMENT
        Instrument panel (left), replacing
        Instrument panel (right), replacing
 9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
    90 - GENERAL
       Description, general
       Hydraulic components, storing and transporting
       Hydraulic oil, description
       Hydraulic oil, storage and handling
       Hydraulic pressure, specifications
       Hydraulic system, cleanliness when handling hydraulic components
       Hydraulic system, description
       Hydraulic system, repair of hydraulic components in workshop
       Hydraulic system, warming up
       Recommended hydraulic oil, specifications
       Tech Tool, operations
    91 - WORKING HYDRAULIC; SERVO HYDRAULICS
       2 stage port relief valve, adjustment
       2 stage port relief valve, description
       2 stage port relief valve, disassembly and assembly
       3 way selector valve, description
       3 way selector valve, specifications
       91618-3 Tiltrotator calibration
       Accumulator, replacing
       Air breather, description
       Arm holding valve, description
       Arm holding valve, disassembly and assembly
       Arm parallel conflux changeover valve, disassembly
       Arm parallel conflux check valve, disassembly and assembly
       Arm regenerating valve, description
       Arm regenerating valve, disassembly
       Boom back pressure check valve, disassembly
       Boom holding valve, description
       Boom holding valve, disassembly and assembly
       Boom regenerating check valve, disassembly
       Boom regenerating valve, description
       Breather, replacing
       Bucket flow control valve, description
       Bucket flow control valve, disassembly
       Bucket regenerating valve, description
       Bucket regenerating valve, disassembly
       Center bypass valve, disassembly and assembly
       Check valve, description
       Conflux check valve, disassembly
       Control valve, replacing
       Current_pressure, specifications
       Flow control valve, description
       Flow control valve, disassembly and assembly
       General, tools
       Hammer and shear pedal valve (RCV), replacing
       Hydraulic components, description
       Hydraulic oil cooler, description
       Hydraulic oil cooling system, description
       Hydraulic oil cooling system, specifications
       Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
       Hydraulic pump, description
       Hydraulic pump, maintenance standard, Specifications
       Hydraulic pump regulator, replacing
       Hydraulic pump (removed), changing shaft seal
       Hydraulic pump, replacing
       Hydraulic pump, specifications
       Hydraulic system, position of main components
       Hydraulic system, work instructions
       Hydraulic tank, description
       Hydraulic tank, specifications
       Load check valve – single, disassembly and assembly
       Main control valve adjustor, adjusting
       Main control valve, description
       Main control valve, specifications
       Main control valve troubleshooting
       Main pressure relief valve, replacing
       Main relief valve, adjustment
       Main relief valve, assembly
       Main relief valve, description
       Main relief valve, disassembly
       Main spool, disassembly and assembly
       Oil cooler line bypass valve (check valve), replacing
       Oil level gauge, replacing
       Port relief valve, description
       Port relief valve, disassembly and assembly
       Port relief valve pressure, measuring and adjusting
       Pressure accumulator, description
       Pressure accumulator, specifications
       Pressure relief valve, troubleshooting
       Proportional solenoid valve, description
       Proportional solenoid valve, Description
       Proportional solenoid valve, measuring and adjustment
       Proportional solenoid valve (power shift), replacing
       Proportional solenoid valve, specifications
       Proportional solenoid valve, Specifications
       Proportional solenoid valve, troubleshooting
       Pump, assembly
       Pump, disassembly
       Pump, installation
       Pump, tools
       Pump, troubleshooting
       Regulator, assembly
       Regulator, description
       Regulator, disassembly
       Remote control valve (Lever), assembly
       Remote control valve (Lever), description
       Remote control valve (Lever), disassembly
       Remote control valve (Lever), maintenance standard, Specifications
       Remote control valve (lever), replacing
       Remote control valve (Lever), specifications
       Remote control valve (Lever), troubleshooting
       Remote control valve (pedal), assembly
       Remote control valve (pedal), description
       Remote control valve (pedal), disassembly
       Remote control valve (pedal), maintenance standard, Specifications
       Remote control valve (pedal), replacing
       Remote control valve (pedal), specifications
       Remote control valve (pedal), troubleshooting
       Rotator pump, assembly
       Rotator pump, description_{01-53-01}
       Rotator pump, description_{01-53-19}
       Rotator pump, disassembly
       Rotator pump, parts inspection
       Rotator pump, specifications
       Rotator valve, adjustment
       Rotator (X3 Line option), description
       Servo hydraulic block
       Servo hydraulic pressure, adjustment
       Servo pump, assembly
       Servo pump, description
       Servo pump, disassembly
       Servo pump, parts inspection
       Servo pump, replacing
       Servo pump, specifications
       Shuttle valve block, description
       Solenoid valve, description
       Solenoid valve, Description
       Solenoid valve, disassembly and assembly
       Solenoid valve for rotator
       Solenoid valve, inspection
       Solenoid valve, replacing
       Solenoid valve, specifications-[0034]
       Solenoid valve, specifications
       Solenoid valve, troubleshooting
       Stop valve
       Tightening torques-[0755]
       Tightening Torques
       Tiltrotator control system, description
       Two stage gear pump, replacing
       X1 Line, description
    92 - MECHANICAL EQUIPMENT_ATTACHMENT
       Attachment quick coupler, adjustment
       Attachment quick coupler, description_{01-49-56}
       Attachment quick coupler, description_{01-50-23}
       Attachment quick coupler, operation
       Attachment quick coupler solenoid valve, description_{01-48-14}
       Attachment quick coupler solenoid valve, description_{01-48-32}
       Check valve, replacing
       Control lever (dozer blade), replacing
       Dozer blade cylinder, description
       Dozer blade cylinder, replacing
       Dozer blade cylinder, specifications
       Dozer blade, description
       Dozer blade, replacing
       Dozer blade, specifications
       Remote control valve (dozer blade), description
       Remote control valve (dozer blade), specifications
       Tightening torques-[4748]
    97 - UNIT, DIGGING
       Boom cylinder, description
       Boom cylinder, replacing
       Boom cylinder, specifications
       Boom, description
       Boom, replacing
       Boom, specifications
       Bucket cylinder bushing lever-link, replacing
       Bucket cylinder bushing on dipper arm, replacing
       Bucket cylinder, description
       Bucket cylinder, replacing
       Bucket cylinder, specifications
       Connecting rod yoke, replacing
       Cylinder, description
       Cylinder, disassembly and assembly
       Cylinder, troubleshooting
       Digging unit, maintenance
       Dipper arm connecting rod, replacing
       Dipper arm cylinder bushing on boom, replacing
       Dipper arm cylinder bushing on dipper arm, replacing
       Dipper arm cylinder, description
       Dipper arm cylinder, replacing
       Dipper arm cylinder, specifications
       Dipper arm, description
       Dipper arm, replacing
       Dipper arm, specifications
       Function description
       Link, description
       Lower boom cylinder bushing, replacing
       Tightening torques
       Upper boom cylinder bushing, replacing
    99 - MISCELLANEOUS
        Explanations to hydraulic diagram
        Hydraulic diagram, with option components - Image
        Hydraulic diagram, with option components

Volvo Excavators EW140E Repair Service Manual

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