New Holland / Kobelco Excavators E805, E485, E485B Repair Service Manuals
New Holland / Kobelco Excavators E805, E485, E485B Repair Service Manuals
604.13.445 - New Holland Kobelco E805 Crawler Excavators Workshop Manual.pdf
604.13.684 - New Holland_Kobelco E485 (Repowering) Hydraulic Excavator Worksop Manual.pdf
87475986A - Crawler Excavator E485B Service Repair Manual.pdf
87475986A - New Holland_Kobelco E485B Hydraulic Excavator Service Manual.pdf
Complete service repair manual with Electrical Wiring Diagrams for New Holland / Kobelco Excavators E805, E485, E485B, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
New Holland / Kobelco Excavators E805, E485, E485B workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,790 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
E805 Crawler Excavators
Table of Contents
1 GENERAL INFORMATION
Safety, general information and standard torque data.....1001
General specifications and special torque setting.....1002
2 ENGINE
Removal and installation of the engine .....2000
Radiator and oil-cooler.....2001
Engine specifications ..... *
Disassembly and assembly of the engine..... *
3 FUEL SYSTEM
Fuel tank .....3001
Fuel engine system..... *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting.....4001
Inspection and maintenance of batteries and connecting a booster battery.....4002
Main and engine electronic control boxes.....4003
5 UNDERCARRIAGE
Removal and installation of tracks .....5001
Rollers.....5003
Sprocket.....5004
Idler wheel and tension shock absorber .....5005
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation .....6001
Drive motor and final drive transmission disassembly and assembly.....6002
Swing reduction gear, removal and installation .....6003
Swing reduction gear, disassembly and assembly .....6004
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components .....8000
Specifications, troubleshooting, checks and hydraulic pressure settings .....8001
Hydraulic reservoir removal and installation .....8002
Main and pilot pumps, removal and installation .....8003
Main hydraulic control valve, removal and installation.....8004
Attachment cylinders, removal and installation.....8005
Hydraulic swivel, removal and installation .....8006
Pilot blocs, removal and installation.....8007
Swing motor, removal and installation .....8008
Main hydraulic pump, disassembly and assembly.....8010
Main hydraulic control valve, disassembly and assembly.....8011
Attachment cylinders, disassembly and assembly.....8012
Hand control levers, disassembly and assembly .....8013
Foot control levers, disassembly and assembly .....8014
Six-solenoid valves, disassembly and assembly .....8015
Caution valve, disassembly and assembly .....8016
Safety valve ..... 8017
Hydraulic swivel, disassembly and assembly .....8018
Swing motor, disassembly and assembly .....8019
Hydraulic functions.....8020
UPPERSTRUCTURE
Upperstructure, turntable and counterweight.....9002
Boom, dipper and bucket .....9003
Seat and seat belt .....9004
Cab and cab equipment.....9005
Air conditioning troubleshooting.....9006
Air conditioning unit disassembly and assembly.....9007
Air conditioning servicing .....9008
Air conditioning components.....9009
Removal and installation attachment, counterweight and side fram.....9010
Large format hydraulic and electrical schematics .....Pocket
SM_E485B_Cop_Ind_W_W1_EN.pdf....0
REPAIR INSTRUCTIONS....490
SECTION AND GROUP CONTENTS....492
GENERAL INFORMATION....494
CONTENTS....494
SM_E485B_Index_EN.pdf....0
MANUAL INDEX....6
SAFETY PRECAUTIONS Page....6
Section 1 GENERALITIES S1....6
Section 2 SAFETY PRECAUTIONS S2....6
Section 3 SAFETY PLATES S3....6
OPERATIONAL PRINCIPLE....6
Section 1 GENERAL....6
Group 1 Specifications T1-1....6
Section 2 SYSTEM....6
Group 1 Mechatro control system T2-1....6
Group 2 Hydraulic System T2-2....6
Group 3 Electrical System T2-3....6
Section 3 COMPONENT OPERATION....6
Group 1 Hydraulic Pump Assy T3-1....6
Group 2 Pilot Valve T3-2....6
Group 3 Control Valve T3-3....6
Group 4 Swing Device T3-4....6
Group 5 Travel Device T3-5....6
Group 6 Swivel Joint T3-6....6
Group 7 Cylinders T3-7....6
Group 8 Air Conditioner system T3-8....6
OPERATIONAL PERFORMANCE TEST....6
Section 4 OPERATIONAL PERFORMANCE TEST....6
Group 1 Introduction T4-1....6
Group 2 Standard Performances T4-2....6
Group 3 Test Procedures T4-3....6
Group 4 Mechatro Controller T4-4....6
TROUBLESHOOTING....6
Section 5 TROUBLESHOOTING....6
Group 1 Troubleshooting (by error codes) T5-1....6
Group 2 Troubleshooting (by trouble) T5-2....6
REPAIR INSTRUCTIONS....7
Section 1 GENERAL INFORMATION....7
Group 1 Precautions for Disassembly and Assembly W1-1....7
Group 2 Tightening Torque W1-2....7
Section 2 UPPERSTRUCTURE....7
Group 1 Upperstructure W2-1....7
Group 2 Pump Device W2-2....7
Group 3 Control Valve W2-3....7
Group 4 Swing Device W2-4....7
Group 5 Pilot Valve W2-5....7
Section 3 UNDERCARRIAGE....7
Group 1 Swing Bearing W3-1....7
Group 2 Travel Device W3-2....7
Group 3 Swivel Joint W3-3....7
Group 4 Track Adjuster W3-4....7
Group 5 Front Idler W3-5....7
Group 6 Upper and Lower Roller W3-6....7
Group 7 Tracks W3-7....7
Section 4 FRONT ATTACHMENT....7
Group 1 Front attachment W4-1....7
Section 5 ENGINE....7
Group 1 General W5-1....7
Group 2 Standard Value W5-2....7
Group 3 Parts to be prepared W5-3....7
Group 4 Engine assembly/disassembly W5-4....7
Group 5 Fuel System W5-5....7
Group 6 Emission Control W5-6....7
Group 7 Electrical W5-7....7
Group 8 Intake W5-8....7
Group 9 Engine Mechanical W5-9....7
Group 10 Exhaust W5-10....7
Group 11 Cooling W5-11....7
Group 12 Lubrication W5-12....7
Group 13 Starting and Charging W5-13....7
Group 14 Turbocharger W5-14....7
Group 15 Failure Diagnosis for each Engine Status W5-15....7
Group 16 Engine Diagnosis Code W5-16....7
SM_E485B_Cop_Ind_W5_EN.pdf....0
ENGINE....744
CONTENTS....744
Group 1 General W5-1....744
Group 2 Standard Value W5-2....744
Group 3 Parts to be prepared W5-3....744
Group 4 Engine assembly/disassembly W5-4....744
Group 5 Fuel System W5-5....744
Group 6 Emission Control W5-6....744
Group 7 Electrical W5-7....744
Group 8 Intake W5-8....744
Group 9 Engine Mechanical W5-9....744
Group 10 Exhaust W5-10....744
Group 11 Cooling W5-11....744
Group 12 Lubrication W5-12....744
Group 13 Starting and Charging W5-13....744
Group 14 Turbocharger W5-14....744
Group 15 Failure Diagnosis for each Engine Status W5-15....744
Group 16 Engine Diagnosis Code W5-16....744
SM_E485B_W5-12_EN.pdf....0
12 LUBRICATION....926
Lubrication System....927
Oil Pump....929
Oil Filter....936
Oil cooler....942
Oil pan....952
SM_E485B_W5-16_EN.pdf....0
Engine ECU....1002
