Complete operator's manual for John Deere 200D and 200 DLC Excavators, with all the information to maintain & operate John Deere Excavators 200D and 200DLC.

omt226908 - 200D and 200DLC Excavator Operator's Manual.pdf
omt226908 - 200D and 200DLC Excavator Operator's Manual.epub

Total Pages: 456 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

omt226908 - 200D and 200DLC Excavator

Table of Contents

Introduction

IMPORTANT

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Clean Debris from Machine

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Prevent Unintended Detonation of Explosive Devices

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Replace Safety Signs

Safety Signs

Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped

Safety Signs Installed on Hydraulic Coupler—If Equipped

Section 2-1: Operation—Operator's Station

Pedals, Levers, and Panels

Front Switch Panel

Front Switch Panel Functions

Rear Panel

Horn

Power Dig Button

Pilot Shutoff Lever

Left Console

Travel Alarm and Travel Alarm Cancel Switch

Seat Heater Switch—If Equipped

Reversing Cooling Fan Switch—If Equipped

Cab Heater and Air Conditioner

Selecting Display Between Celsius and Fahrenheit

Operating the AM/FM Radio

Secondary Exit Tool

Opening Upper Front (Secondary Exit) Window

Removing and Storing the Lower Front Window

Opening Cab Door Window

Opening and Closing the Polycarbonate Type Roof Exit Cover

Adjusting the Mechanical Suspension Seat

Adjusting the Air Suspension Seat—If Equipped

Adjusting Pilot Control Lever Console Height

Section 2-2: Operation—Monitor Operation

Monitor

Monitor Functions

Monitor Start-Up

Main Menu

Time Set Menu

Selecting an Attachment From Default Screen

Selecting an Attachment From Main Menu

Attachment Specification Screen

Pump 2 Flow Rate Adjustment

Displaying Operating Conditions

Maintenance Settings

Screen Display When Scheduled Maintenance is Due

Fuel Rate Display/No Display

Language Settings

Alarm Occurrence Screen

Section 2-3: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Engine Break-In Period

Starting Engine

Cold Weather Start Aid—If Equipped

Cold Weather Warm-Up

Travel Pedals and Levers

Locking the Hydraulic Coupler to the Attachment

Unlocking the Hydraulic Coupler From the Attachment

Control Lever Pattern Operation

Mechanical Control Lever Pattern Selector—If Equipped

Control Lever Pattern Conversion

Operating In Water and Mud

Driving Up a Steep or Slippery Slope

Lifting

Lower Boom With Engine Stopped

Parking the Machine

Loading and Unloading for Transport

Towing Machine

Lifting Machine

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Oil—Stage II Engine

Diesel Engine Oil and Filter Service Intervals—Stage II Engine

Diesel Engine Oil—Tier 3 and Stage III A Engines

Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine

Hydraulic Oil

Swing Gear Case and Travel Gear Case Oils

Pump Gear Case Oil

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Engine Identification

Prepare Machine for Maintenance

Open Access Doors for Service

Open Engine Cover for Service

Fuel Tank

Hydraulic Breaker and Crusher Attachments

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Periodic Maintenance Schedule

Section 3-3: Maintenance—As Required

Remove and Clean Fuel Tank Inlet Screen

Check Windshield Washer Fluid

Drain Water and Sediment from Fuel Tank Sump

Drain Water Separator Filter

Check and Clean Air Cleaner Dust Unloader Valve

Check and Adjust Track Sag

Check Coolant

Draining Auxiliary Fuel Filter and Water Separator—If Equipped

Section 3-4: Maintenance—10 Hours or Daily

Check Engine Oil Level

Check Engine Coolant Level

Check Hydraulic System Oil Level

Lubricate Hydraulic Coupler—If Equipped

Section 3-5: Maintenance—Initial Service—50 Hours

Inspect and Re-Torque Track Hardware

Section 3-6: Maintenance—Every 50 Hours or Weekly

Drain Water and Sediment from Fuel Tank Sump

Drain Water Separator Filter

Section 3-7: Maintenance—Every 100 Hours

Grease Working Tool Pivots

Section 3-8: Maintenance—Initial Service—250 Hours

Drain and Refill Engine Break-In Oil and Replace Filter

Section 3-9: Maintenance—Every 250 Hours

Check and Adjust A/C Belt

Check Swing Gear Case Oil Level

Drain Hydraulic Oil Tank Sump

Check Pump Drive Gear Case Oil Level

Check Battery Electrolyte Level and Terminals

Check Travel Gear Case Oil Level

Clean Primary Air Cleaner Element

Take Engine Oil Sample

Inspect and Re-Torque Track Hardware

Section 3-10: Maintenance—Every 500 Hours

Grease Front End Pin Joints

Grease Swing Bearing

Grease Swing Bearing Gear

Replace Water Separator Filter

Replace Final Fuel Filter

Replacing Auxiliary Fuel Filter and Water Separator—If Equipped

Drain and Refill Engine Oil and Replace Filter

Check Air Intake Hoses

Clean Cab Fresh Air and Cab Recirculation Air Filters

Take Fluid Samples

Section 3-11: Maintenance—Every 1000 Hours

Drain and Refill Swing Gear Case Oil

Replace Hydraulic Oil Tank Filter

Replace Pilot Oil Filter

Inspect Serpentine Belt

Drain and Refill Pump Drive Gear Case Oil

Clean Engine Crankcase Vent Tube

Replace Air Cleaner Elements

Replace Air Cleaner Dust Valve

Check Coolant

Section 3-12: Maintenance—Every 2000 Hours

Check and Adjust Engine Valve Lash

Drain and Refill Travel Gear Case Oil

Section 3-13: Maintenance—Every 4000 Hours

Replace Engine Crankshaft Dampener

Section 3-14: Maintenance—Every 5000 Hours

Drain and Refill Hydraulic System Oil

Replace Hydraulic Tank Vent Cap Filter

Section 3-15: Maintenance—Every 6000 Hours

Drain Cooling System

Cooling System Fill and Deaeration Procedure

Section 4-1: Miscellaneous—Machine

Bleed Fuel System

Cleaning Radiator, Oil Cooler, Charge Air Cooler, A/C Condenser, and Fuel Cooler

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Handling, Checking, and Servicing Batteries Carefully

Using Battery Charger

Using Booster Batteries—24-Volt System

Replacing Batteries

Fluid Sampling Test Ports—If Equipped

Welding On Machine

Clean the Machine Regularly

Adding 12—Volt Accessories

JDLink™ Machine Monitoring System (MMS)—If Equipped

Replacing Fuses

Replacing Bucket Teeth

Replacing Bucket Tooth Tip—Heavy-Duty Bucket

Removing the Bucket

Track Sag General Information

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Using Troubleshooting Charts

Engine

Electrical System

Hydraulic System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Travel Motor Serial Numbers

Record Swing Motor Serial Number

Record Hydraulic Pump Serial Number

Hydraulic Coupler Serial Number—If Equipped

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

200D and 200DLC Stage II Engine Specifications

200D and 200DLC Tier 3/Stage IIIA Engine Specifications

Drain and Refill Capacities

Machine Specifications

Working Ranges

Lift Capacity—Arm: 2.41 m (7 ft 11 in.), Shoe: 600 mm (24 in.)

Lift Capacity—Arm: 2.91 m (9 ft 7 in.), Shoe: 600 mm (24 in.)

Lift Capacity—Arm: 2.41 m (7 ft 11 in.), Shoe: 700 mm (28 in.)

Lift Capacity—Arm: 2.91 m (9 ft 7 in.), Shoe: 700 mm (28 in.)

Lift Capacity—Arm: 2.41 m (7 ft 11 in.), Shoe: 800 mm (32 in.)

Lift Capacity—Arm: 2.91 m (9 ft 7 in.), Shoe: 800 mm (32 in.)

John Deere 200D and 200DLC Excavators Operator's Manual (OMT226908)