Complete Operators manual for John Deere Combines 9570 STS, with all the workshop information to maintain & operate your Combines.

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Total Pages: 1,021 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omh229934 - 9570 STS Combine 9570 STS 725101 Operator's Manua.pdf
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omh229934 - 9570 STS Combine 9570?STS 725101

Table of Contents

Foreword

Section 05: Safety Features

Machine Safety Features

Section 10: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Driving the Machine

Keep Riders and Children Off Machine

Ballasting for Safe Ground Contact

Avoid Electrical Power Lines

Parking and Leaving the Machine

Work In Ventilated Area

Handle Fuel Safely—Avoid Fires

Prepare for Emergencies

Wear Protective Clothing

Stay Clear of Harvesting Units

Keep Hands Away From Knives

Use Safety Lights and Devices

Use Seat Belts

Transport Combine With Header Safely

Prevent Machine Runaway or Unexpected Movement

Practice Safe Maintenance

Prevent Machine Damage When Welding

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Avoid Contact With Moving Parts

Cleaning Grain Tank and Removal of Blockages Safely

Replace Safety Signs

Avoid High-Pressure Fluids

Service Accumulator Systems Safely

Protect Against High Pressure Spray

Dispose of Waste Properly

Service Cooling System Safely

Remove Accumulated Crop Debris

Support Machine Properly

Service Drive Belts Safely

Service Tires Safely

Prevent Battery Explosions

Prevent Acid Burns

Section 15: Safety Sign Location

Cab View Decals

Front View Decals

Feeder House/Cab Ladder Decals

Left-Hand View Decals

Left-Hand Rear View Decals

Rear View Decals

Engine View Decals

Right-Hand Rear View Decals

Right-Hand View Decals

Top View Decals

Section 20: Controls and Instruments

General View of Controls and Instruments

Section 25: Overhead Control Panel

Overhead Control Panel

CLIMATRAK Automatic Temperature Control

Mirror Control Switch (Optional)

Mirror Heater Switch (Optional)

Windshield Wiper/Windshield Washer Switch

Deere-Delco Radios (Optional)

Deere-Delco AM/FM Stereo Radio with Weatherband

Weatherband

Programming Radio for Local Area Frequency

Deere-Delco AM/FM Radio with Weatherband and CD Player

Operating Tips About Your Audio System

Antenna

Communications/CB Radio Mounting

Section 30: CommandCenter Display Indicators

CommandCenter Display Warning Indicators

Informational Display Warnings

Section 35: CommandCenter Display Screens

CommandCenter Display

CommandCenter Display Icon Identification

Home Pages

Manual Recording ON/OFF

Reconfigure Detail Machine Settings Page

Harvesting Information Pages

Select Yield Wet or Dry and Cut Width Change

Clear Distance Area Counter or Weight and Moisture Counter

Clear Field Totals/Print Field Totals

Clear Crop Totals/Print Crop Totals

Setup Pages

Automatic Combine Adjust (ACA) Crop Settings

Change Machine Settings

Change Crop and Seed Sensitivity Size

Choose Existing Farm/Field or Name New Farm/Field

Delete Existing Farm/Field Name

Change Header Settings

Change Moisture Settings and Yield Units

Payable Moisture and Density Chart

Standard Weights Chart

Harvest Smart Feed Rate (Optional)

Diagnostics and Calibration Pages

Backlight Level Control and Boundary Box Color

Regional Settings, Time/Date Settings, Units of Measurement

Diagnostic Readings, Tests, About

User Interface Module (UIM)

Message Center

Section 40: CommandTouch Armrest Console

Switch and Knob Colors

Armrest Console Controls

Header Engage and Feeder House Reverser Switch (Yellow)

Shifting Feeder House Reverser

Separator Engage Switch (Yellow)

Setpoint Modes (Manual or Automatic)

Cutterbar Pressure Adjust Switch (Black)

Draper Belt Speed Adjust Switch (Black) (Optional)

Header Height/HydraFlex HydraFlex is a trademark of Deere & Company Pressure Control Dial (Black)

Feeder House Rate/Sensitivity Adjust Switch (Black)

Road Transport Disconnect Switch (Black)

Threshing Clearance Adjust Switch (Black)

Threshing Speed Adjust Switch (Black)

Cleaning Fan Speed Adjust Switch (Black)

Dial-A-Speed Dial (Black)

Harvest Smart Feed Rate Enable Switch (Black) (Optional)

Chaffer Adjust Switch (Black) (Optional)

Sieve Adjust Switch (Optional) (Black)

Engine Speed Switches (Orange)

Operator Interface Controls

Spreader Speed Adjust Switch (Black)

Four Wheel Drive Switches (Orange) (Optional)

Multifunction Control Handle (Orange)

Multifunction Control Handle and Palm Adjustment

Quick Stop Switch (Yellow)

Unloading Auger Swing Switch (Black)

Unloading Auger Drive Switch (Yellow)

Header Raise/Lower Switch (Black)

Contour-Master Tilt Switch (Black)

Platform Reel Lift/Reel Fore and Aft Switch (Black)

Corn Head Backshaft Speed/Adjustable Deck Plate Spacing Switch (Black)

Header Activation Buttons (Black)

Section 45: CommandTouch Cab Cornerpost

CommandTouch Cab Cornerpost

Active Header Control Display

Description of Automatic Header Height Control System

Header Height Resume

Header Height Sensing

Header Height Sensing—HydraFlex Platforms

Dial-A-Speed System

Contour-Master System (Optional)

Active Header Float (Optional) — Rigid Platforms

Reel Position Resume/Deck Plate Position Resume

Deck Plate Position — Adjusting (Optional)

VisionTrak Display

VisionTrak Tailings Sensor Display

VisionTrak Tailings Sensor Display—Operational Check

VisionTrak Performance Monitor

VisionTrak Performance Monitor (General Information)

VisionTrak—Preliminary Adjustments on Machine

VisionTrak—How the Monitor Works

VisionTrak Performance Monitor— Operating

VisionTrak Operational Checks

Triple Tachometer Display

Triple Tachometer Digital Display Lines

Fuel Gauge

Engine Coolant Temperature Gauge

Warning Indicator Display

Section 50: Calibration Procedures

Calibration Procedures - When to Calibrate

User Calibration Procedures

Calibration Error Codes

Section 55: Operator’s Station

Windshield Washer Reservoir—Filling

Armrest Storage Box

Manual Storage Location

Emergency Exit

ComfortCommand ComfortCommand is a trademark of Deere & Company Operator’s Seat

ComfortCommand Operator's Seat—Adjusting

Left-Hand Armrest and Seat Back—Adjusting

Right-Hand Armrest and Control Console—Adjusting

Field Office Field Office is a trademark of Deere & Company Seat

Seat Belts

Auxiliary Power Outlet Strip and Service ADVISOR Service ADVISOR is a trademark of Deere & Company Diagnostic Connector

GreenStar GreenStar is a trademark of Deere & Company Display and Harvest Monitor/Harvest Doc Harvest Monitor/Harvest Doc are trademarks of Deere & Company Systems (Attachment)

Cab Ladder

Cab Ladder Positions

Cab Landing Safety Chains

Fire Extinguisher

Fire Extinguisher Locations

Washing Cab Windows, Servicing Headlights and Wiper

Right-Hand Side Cab Access

Steering Column

Gearshift Lever

Manual Parking Brake

Brake Pedals

Grain Tank Window/Rear Cab Window Cleaning

Tool Box

Section 60: CLIMATRAK Air Conditioning/Heating System

CLIMATRAK Air Conditioner Servicing

CLIMATRAK Air Conditioning System (General Information)

CLIMATRAK Inlet Panel—Cleaning

CLIMATRAK Precleaner—Cleaning

CLIMATRAK Fresh Air Filter—Removing

Recirculating Filter—Removing

CLIMATRAK Fresh Air Filter and Recirculating Filter—Cleaning

CLIMATRAK High Pressure Switch

CLIMATRAK Low Pressure Switch

Section 65: Lights and Signals

Light Switches

Dimmer Switch

Hazard Lights

Road Lights

Field Lights

Work Lights

Side Finder and Grain Tank Lights

Lighting Delay/Timeout

Cleaning Shoe Lights

Service Lights (Optional)

Engine Compartment Service Lights (Optional)

Rear Residue Discharge Lights

Turn Signals

Cab Interior Light

Stop Lights

Exit Lighting

Unloading Auger Light

Section 70: Feeder House

Hydraulic Cylinder Safety Stop

Feeder House Side Shields

Feeder House Doors

Feed Accelerator Top Access Door

Feeder House Bottom Door and Feedplate Seal Support

Stone Trap

Feeder House Fore/Aft Tilt Frame—Adjusting

Feeder House Conveyor Chain Links—Removing

Feeder House Conveyor Chain—Adjusting

Feeder House Drum—Height Adjustment

Feeder House Front Drum Deflectors

Feeder House Conveyor Speed—Changing

Feeder House Conveyor Speed (Optional High Speed Feeder House Sprocket)—Changing

Feeder House Conveyor Drive Chain—Adjusting

Feeder House Slip Clutch

Feeder House Top Shaft Stripper—Adjusting

Feeder House Top Shaft Sprockets

Feeder House Variable Speed Drive Belt—Replacing

Feeder House Variable Speed Drive Belt—Adjusting

Header Reel/Belt Pickup Pump Belt (Variable Speed Feeder House)—Replacing

Header Reel/Belt Pickup Pump Belt (Variable Speed Feeder House)—Adjusting

Feeder House Fixed Speed Drive Belt—Replacing

Feeder House Fixed Speed Drive Belt—Adjusting

Header Reel/Belt Pickup Pump Belt (Fixed Speed Feeder House)—Replacing

Header Reel/Belt Pickup Pump Belt (Fixed Speed Feeder House)—Adjusting

Manual Tilt Indicator (Contour-Master)

Attach Multi-Coupler and Single Point Latching

Attaching and Detaching Header from Feeder House

Single Point Latching—Adjusting

Level Land Feeder House Lower End Cable—Adjusting

Level Land Feeder House—Shim Adjusting

Feeder House Latching Pins (Cleanout)

Feeder House Manual Unlatching

Shear Screw Location

Section 75: Shields

Gull Wing Doors

Left-Hand Side Shields

Right-Hand Side Shields

Separator Covers

Composite Panels—Cleaning

Section 80: Separator

Feed Accelerator—Wing Replacing

Standard Speed High Capacity Feed Accelerator Belt—Replacing

Feed Accelerator Belt—Adjusting

Feed Accelerator Slow Speed Drive (Attachment)

Feed Accelerator Speed

Standard Speed High Capacity Feed Accelerator—Changing

Feed Accelerator Smooth Wear Strips (Attachment)

Concave Round Bar Inserts (Attachment)

Concave Cover Plates (Attachment)

Separator Grate Spacers

Concave Sections—Remove and Install

Concave Leveling

Posi-Torq Posi-Torq is a trademark of Deere & Company Separator—Dual-Range

Separator Drive Sheave Gap—Adjusting

Separator Variable Drive Belt—Replacing

Auger Bed Dividers

Discharge Beater Belt—Adjusting

Discharge Beater Belt—Replacing

Discharge Beater—Wing Replacing

Countershaft Right-Hand Front Belt—Adjusting

Countershaft Right-Hand Front Belt—Replacing

Countershaft Right-Hand Rear Belt—Adjusting

Countershaft Right-Hand Rear Belt—Replacing

Cleaning Shoe Inspection Door

Cleaning Shoe Auger Gears—Adjusting

Shoe, Fan and Conveyor Auger Belt—Adjusting

Shoe, Fan and Conveyor Auger Belt—Replacing

Cleaning Fan Belt—Replacing

Cleaning Fan Actuator—Adjusting

Slow Speed Cleaning Fan Drive (Attachment)

Deep-Tooth Front Chaffer

Chaffer and Sieve—Measuring

General Purpose Chaffer 29 mm (1-1/8 in.)

Deep-Tooth Chaffer 41 mm (1-5/8 in.) (Attachment)

Chaffer Divider Extensions (Attachment)

General Purpose Sieve 22 mm (7/8 in.)

Sieve Round Fixed Hole (Optional)

Deep-Tooth Sieve 29 mm (1-1/8 in.) (Attachment)

Chaffer and Sieve Adjusting Tool Storage

Chaffer or Sieve—Adjusting

Chaffer or Sieve Indicator—Calibration

Chaffer/Sieve Adjusting Switch (Optional)

Chaffer/Sieve Elements—Remove and Install

Chaffer/Sieve Motor—Manual Adjust (Optional)

Clean Grain Elevator Drive Top Access Doors

Clean Grain Elevator Belt—Adjusting

Clean Grain Elevator Conveyor Chain—Adjusting

Clean Grain Elevator Perforated Screens (Attachment)

Tailings Elevator Paddles

Tailings Elevator Drive Belt—Adjusting

Tailings Elevator Paddle Chain—Adjusting

Upper Tailings Auger Drive Chain—Adjusting

Drive Belts—Left-Hand

Drive Belts—Right-Hand

Rotor Anti-Wrap Kit (Field Installed Attachment)

Threshing Elements and Tines—Remove and Install

Threshing Element and Separator Tine Location

Feed Accelerator—Unplugging

Separator—Unplugging

Discharge Beater—Unplugging

Section 85: Chopper and Spreader

Chopper (General Information)

Chopper Tailboard—Adjusting

Chopper Vanes—Adjusting

Chopper Vanes—Factory Settings

Chopper Door Position

Crop Diverter

Air Chutes

Chopper Stationary Knifebank—Adjusting

Chopper Controller Bar (Optional)

Chopper Stationary Knife Blades—Replacing

Chopper Blades—Replacing and Configuration

Chopper Blades—Centering

Chopper—Lowering

Chopper Drive Speeds—Changing

Chopper Drive Belt Tension—Adjusting

Chopper Belt—Replacing

Chopper to Windrow/Servicing Position

Spreader (General Information)

Spreader—Operating

Spreader to Windrow Position

Spreader—Lowering

Spreader Disc Assemblies

Spreader Blade—Replacing

Section 90: Grain Tank and Unloading System

Warning Notice Regarding 9570 STS Grain Tank Extensions

Grain Tank/Engine Ladder

Grain Tank Drain Holes

Grain Tank Sample Trough

Grain Tank Full Indicator (Optional Hilly Conditions)

Grain Tank Full Indicator

Cleanout Chute (Optional)

Grain Tank Cross Auger Covers

Unloading Auger Drive Shear Bolt

Grain Tank Loading Auger Deflector

Grain Tank Loading Auger—Folding

Unloading Auger Drive Chain—Adjusting

Unloading Auger Support Stud—Adjusting

Unloading Auger Swing Cylinder Eyebolt—Adjusting

Unloading Auger Drive Belt—Replacing

Section 95: Service - Electrical System

Observe Electrical Precautions

Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems

Prevent Acid Burns

Prevent Battery Explosions

Batteries—Safe Installation

Battery Cables—Connecting

Batteries—Charging

Batteries—Checking Specific Gravity

Batteries—Connecting Booster

Batteries—Removing and Installing

Battery Disconnect Switch

Starter

Alternator and Voltage Regulator

Header Drive Electromagnetic Clutch

Fuse Center

Controller and Power Module Locations

System Wakeup Power Fuse

Glow Plug Fuse

Glow Plug Diagnostic System Fuse

Safety Rules When Replacing Halogen Bulbs

Replacing Bulbs

Cab Headlights—Replacing

Cab Headlights—Adjusting

Safety Rules When Replacing High Intensity Discharge (HID) Xenon Lights

High Intensity Discharge (Xenon) Lights (Optional)—Replacing

High Intensity Discharge (Xenon) Lights (Optional)—Adjusting

Front Warning Light, Road Light, Field Light—Replacing

Rear Discharge Lights, Auxiliary Field Lights, Access Door Work Lights, Stubble Lights, Grain Tank and Unloading Auger Light—Replacing

Side Finder Light—Replacing

Cleaning Shoe Light—Replacing

Warning Lights—Replacing

Tail Light, Warning (Flasher) Light and Side Lights—Replacing

Turn Signal Indicator Lights—Replacing

Cab Interior Light—Replacing

Section 100: Diagnostic Trouble Codes

Accessing Diagnostic Trouble Code Menu

Diagnostic Trouble Code Priorities

Diagnostic Trouble Codes - ADU - Armrest Display Unit

Diagnostic Trouble Codes - CAB - Control Unit CAB and Cab Power Module

Diagnostic Trouble Codes - CDU - Cornerpost Display Unit

Diagnostic Trouble Codes - ECU - Engine Control Unit

Diagnostic Trouble Codes - LC1 - Control Unit LC1 and Left Power Module 1

Diagnostic Trouble Codes - LC2 - Control Unit LC2 and Left Power Module 2

Diagnostic Trouble Codes - RCU - Control Unit RCU and Right Power Module

Diagnostic Trouble Codes - SFC - Control Unit SFC (If Equipped)

Diagnostic Trouble Codes - SSU - Control Unit SSU (If Equipped)

Diagnostic Trouble Codes - SSU - Last Exit Codes (If Equipped)

Diagnostic Trouble Codes - VCM - Control Unit VCM (If Equipped)

Diagnostic Trouble Codes - HMM - Moisture Sensor

Section 105: Hydraulic System

Hydraulic System (General Information)

Hydraulic System Cleanliness

Accumulator

Valve for Raising/Lowering Header (Proportional Valve)

Hydraulic Pressure Diagnostic Ports and Control Scheme

Feeder House Reverser Valve and Reverser Housing

Section 110: Ground Drive and Rear Axle

Service Tires Safely

Changing Tire Radius

Care and Service of Tires

Front and Rear Tire Information

Ballast Requirements

Using Liquid Weight

Tire Loading Decal

Drive Wheel Starter Stud

Rear Wheel Bolt Torque

Drive Wheel and Dual Wheel Bolt Torque

Front Drive Wheel Offset

Preparing Dual Wheels for Transport or Service

Remove Front Wheels—Dual Wheels

Install Front Wheels—Dual Wheels

Single Attach Wide Spaced Dual Wheels (Optional)

Harvest Smart Feed Rate Displacement Control Valve—Adjusting (Optional)

Multifunction Control Handle Linkage—Adjusting

Gearshift Linkage—Adjusting

Brake Fluid Reservoir

Jacking Locations

Jack Pocket Location Decal

Section 115: Break-In Service

Breaking-In Engine

Belt Drives Adjustment - First 50 Hours

Break-In Check First 100 Hours

Break-In Check After 100 Hours

Section 120: Prestarting Checks

Engine Oil Level

Hydrostatic/Hydraulic Oil Level

Coolant Level

Fuel System

Fuel Tank Breather

Engine Air Scoop

Cleaning Engine Compartment

After Long Storage Period

Tires

Section 125: Operating the Engine

Starting the Engine

Stopping the Engine

Cold Weather Operation

Hot Weather Operation

Glow Plugs (Cold Weather Starting Aid)

Coolant Heater

Section 130: Service - Engine

Rear Ladder and Landing

Engine Access Covers

Cleaning Engine Compartment

Belt Shield

Do Not Modify Engine Power or Fuel/Air System

Fuel System

Check Engine Oil

Fuel Tank—Filling

Fuel Tank—Draining

Primary Fuel/Water Separator Filter—Draining

Primary Fuel/Water Separator and Secondary Fuel Filter—Replacing

Fuel System—Bleeding

Cooling System—Draining

Cooling System—Filling

Cooling System—Winterize

Engine Belt—Routing

Engine Accessory/Fan Drive Belt—Replacing

Rotary Screen Belt—Routing

Rotary Screen Drive Belt—Replacing

Rotary Screen, Oil Cooler, Condenser, Radiator and Charge Air Cooler—Cleaning

Rotary Screen Brush—Adjustment

Air Cleaner Filters—Removing

Inspecting Element

Section 135: Transporting

Driving Machine on Roads

Back-Up Alarm

Transporting Machine on a Trailer

Machine Tie Down Location Decal

Towing Machine

Rear Tow Hook

Section 140: Harvesting Hints

Choice of Harvesting Time

Harvesting Tips

Section 145: Crop Settings

Crop Settings and Configuration Recommendations

Machine Performance Check

Power Shutdown Procedure

Section 150: Harvest SmartHarvest Smart is a trademark of Deere & Company Feed Rate (Optional)

Harvest Smart Feed Rate—Operating Safely (If Equipped)

Harvest Smart Feed Rate—Description

Harvest Smart Feed Rate—Smart Mode

Harvest Smart Feed Rate—Capacity Mode

Harvest Smart Feed Rate—Initial Calibration

Harvest Smart Feed Rate—Operation

Harvest Smart Feed Rate—Additional Information (Unloading Auger ON and Field Conditions)

Harvest Smart Feed Rate—Best Practices

Harvest Smart Feed Rate—System Adjustments

Harvest Smart Feed Rate Control—System and Field Symptoms

Harvest Smart Feed Rate Troubleshooting

Harvest Smart Feed Rate Limp and Emergency Modes

Section 155: GreenStarGreenStar is a trademark of Deere & Company Component Location

GreenStar Display (If Equipped)

Moisture Sensor and Mass Flow Sensor

Section 160: Machine Cleanout

Cleaning Out Machine

Section 165: Fuels and Lubricants

Handle Fuel Safely—Avoid Fires

Handling and Storing Diesel Fuel

Diesel Fuel

Bio-Diesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Diesel Engine Coolant

Operating in Warm Temperature Climates

Supplemental Coolant Additives

Additional Information About Diesel Engine Coolants and Supplemental Coolant Additives

Testing Diesel Engine Coolant

Diesel Engine Break-In Oil

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

OILSCAN OILSCAN is a trademark of Deere & Company. and COOLSCAN COOLSCAN is a trademark of Deere & Company.

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gearcase Oils

Transmission, Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gearcases

Feeder House Reverser Gearcase

Grease

Brake Fluid

Oil Filters

Lubricant Storage

Alternative and Synthetic Lubricants

Mixing of Lubricants

Section 170: Lubrication and Maintenance

Service Intervals—Clearing or Delaying

Lubrication Decal Locations

Lubrication Symbols

Every 10 Hours

Every 10 Hours

Every 50 Hours

Every 50 Hours

Every 50 Hours

First 100 Hours

Every 200 Hours

Every 200 Hours

Every 250 Hours

Every 400 Hours

Every 400 Hours

Every 400 Hours

Every 400 Hours

Every 400 Hours

Every 500 Hours

Every 800 Hours

Every 1500 Hours or Two Years

Every 2000 Hours

As Required

4500 Hours or Five Years

Care and Maintenance of Belts

Cleaning Machine

Section 175: Troubleshooting

Feeder House

Separator

Hydrostatic Ground Drive

Four Wheel Drive (Optional)

Steering

Brakes

Engine

Heater

Air Conditioner

Moisture Sensor (If Equipped)

Mass Flow Sensor (If Equipped)

GreenStar Display (If Equipped)

Section 180: Storage

Preparing Machine for Storage

Removing Machine From Storage

Section 185: Specifications

Operating Speeds

Specifications

Dimensions

Dimension Reference Points

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 190: Machine Identification Numbers

Identification Plates

Machine Identification Number

Engine Serial Number

Hydrostatic Drive Unit Pump

Hydrostatic Drive Unit Motor

Two Speed Four Wheel Drive Motor

Engine Gearcase

Rotor Drive Gearcase

Transmission

Feeder House Reverser

Keep Proof of Ownership

Keep Machines Secure

John Deere Combines 9570 STS Operator's Manual (OMH229934)