Complete Operator's Manual for John Deere 450DLC, 650DLC and 850DLC Excavator, with te information to maintain & operate.

omt310998 - 450DLC, 650DLC and 850DLC Excavator Operator's Manual.pdf

PRODUCT DETAILS:
Total Pages: 708 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt310998 - 450DLC, 650DLC and 850DLC Excavator

Table of Contents

Introduction

IMPORTANT

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Prevent Unintended Detonation of Explosive Devices

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Replace Safety Signs

Safety Signs

Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped

Safety Signs Installed on Hydraulic Coupler—If Equipped

Section 2-1: Operation—Operator's Station

Pedals, Levers, and Panels

Front Switch Panel

Front Switch Panel Functions

Rear Panel

Horn

Power Dig Button

Pilot Shutoff Lever

Engine Stop Switch

Left Console

Travel Alarm and Travel Alarm Cancel Switch

Seat Heater Switch

Boom Mode Switch

Engine Oil Level / Coolant Level Switch

Rear Light Switch

Reversing Cooling Fan Switch

Cab Heater and Air Conditioner

Operating the AM/FM Radio

Secondary Exit Tool

Opening Upper Front (Secondary Exit) Window

Removing and Storing the Lower Front Window

Opening Cab Door Window

Opening and Closing the Polycarbonate Type Roof Exit Cover

Adjusting the Air Suspension Seat

Adjusting Pilot Control Lever Console Height

Section 2-2: Operation—Monitor Operation

Monitor

Monitor Functions

Monitor Start-Up

Main Menu

Time Set Menu

Selecting an Attachment From Default Screen

Selecting an Attachment From Main Menu

Attachment Specification Screen

Pump 2 Flow Rate Adjustment

Displaying Operating Conditions

Maintenance Settings

Screen Display When Scheduled Maintenance is Due

Fuel Rate Display/No Display

Language Settings

Alarm Occurrence Screen

Section 2-3: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Starting Engine

Cold Weather Warm-Up

Travel Pedals and Levers

Control Lever Pattern Operation

Control Lever Pattern Conversion

Operating In Water and Mud

Driving Up a Steep or Slippery Slope

Lifting

Towing Machine

Lower Boom With Engine Stopped

Parking the Machine

Lifting the Machine

Counterweight Removal With Hydraulic Removal Option

Counterweight Installation With Hydraulic Removal Option

Locking the Hydraulic Coupler to the Attachment

Unlocking the Hydraulic Coupler From the Attachment

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

Hydraulic Oil

Swing Gear Case and Travel Gear Case Oils

Pump Gear Case Oil

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Open Engine Cover for Service (450DLC and 650DLC Only)

Open Engine Cover for Service (850DLC)

Open Access Doors for Service

Fuel Tank

Hydraulic Breaker and Crusher Attachments

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Periodic Maintenance Record Keeping System

Section 3-3: Maintenance—As Required

Clean Fuel Tank Inlet Screen

Drain Fuel Tank Sump

Check Air Cleaner Element — 450DLC and 650DLC

Check Air Cleaner Elements — 850DLC

Clean Radiator Inlet Screen

Check and Adjust A/C V-Belt

Drain Water Separator

Bleed Fuel System

Check and Adjust Track Sag

Check Windshield Washer Fluid Level

Check Coolant

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Overflow Tank Coolant Level

Check Engine Oil Level

Check Hydraulic Oil Level

Grease Working Tool Pivots and Links

Lubricate Hydraulic Coupler—If Equipped

Section 3-5: Maintenance—Initial Service—50 Hours

Inspect and Re-Torque Track Hardware

Section 3-6: Maintenance—Every 50 Hours

Grease Front End Pin Joints

Section 3-7: Maintenance—Every 250 Hours

Check Battery Electrolyte Level and Terminals

Check Swing Gear Case Oil Level

Check Radiator Coolant Level

Check Travel Gear Case Oil Level

Clean Primary Air Cleaner Element - 450DLC and 650DLC

Clean Primary Air Cleaner Element - 850DLC

Check Pump Drive Gear Case Oil Level

Drain Hydraulic Tank Sump

Inspect and Re-Torque Track Hardware

Take Engine Oil Sample

Section 3-8: Maintenance—Every 500 Hours

Grease Swing Bearing Gear

Change Engine Oil and Replace Filters

Replace Fuel Filters

Replace Water Separator

Check Air Intake Hose

Replace Pump Case Drain Filter

Bleed Air From Hydraulic System—450DLC

Bleed Air From Hydraulic System—650DLC and 850DLC

Grease Swing Bearing

Clean Cab Fresh Air and Cab Recirculating Air Filters

Take Fluid Samples

Section 3-9: Maintenance—Every 1000 Hours

Change Swing Gear Case Oil

Remove and Clean Engine Crankcase Ventilation Tube

Replace Air Cleaner Elements — 450DLC and 650DLC

Replace Air Cleaner Elements — 850DLC

Change Pump Drive Gear Case Oil — 650DLC and 850DLC only

Replace Hydraulic Tank Oil Filter

Replace Pilot Oil Filter

Replace Hydraulic Tank Cap Breather Element

Replace Engine A/C V-Belt

Adjust Engine Valve Lash

Check Coolant

Section 3-10: Maintenance—Every 2000 Hours

Change Travel Gear Case Oil

Drain Cooling System

Heavy Duty Diesel Engine Coolant

Cooling System Fill and Deaeration Procedure

Section 3-11: Maintenance—Every 4000 Hours

Change Hydraulic Tank Oil, Clean Suction Screen

Section 4-1: Miscellaneous—Machine

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Using Booster Batteries—24-Volt System

Handling, Checking, and Servicing Batteries Carefully

Using Grease Gun — 850DLC Only

Using Battery Charger

Replacing Batteries

Welding On Machine

Clean the Machine Regularly

Adding 12—Volt Accessories

JDLink™ Machine Monitoring System (MMS)—If Equipped

Replacing Fuses

Replacing Bucket Teeth

Replacing Bucket Tooth Tip—Heavy-Duty Bucket

Removing the Bucket

Track Sag General Information

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Transporting—450DLC

Transporting the Machine by Trailer

Types of Packings for Transportation

Packing Dimensions and Weights for Transportation

Retracting or Extending the Side Frame

Retracting the Side Frame

Extending the Side Frame

Section 4-3: Miscellaneous—Transporting—650DLC

Transporting the Machine by Trailer

Types of Packings for Transportation

Packing Dimensions and Weights for Transportation

Retracting or Extending the Side Frame

Retracting the Side Frame

Extending the Side Frame

Section 4-4: Miscellaneous—Transporting—850DLC

Transporting the Machine by Trailer

Types of Packings for Transportation

Packing Dimensions and Weights for Transportation

Retracting or Extending the Side Frame

Retracting the Side Frame

Extending the Side Frame

Extending the Side Frame

Section 4-5: Miscellaneous—Machine Assembly

Precautions for Assembling

Precautions for Lifting Work

Precautions for Operating Machine

Avoid High-Pressure Fluids

Installation Sequence

Installing Boom Cylinder

Installing Boom

Connecting Hoses Between Boom and Machine

Connecting Boom Cylinder Rod

Install Arm

Connecting Arm Cylinder Rod

Connecting Bucket Cylinder Hoses

Installing Bucket

Retracting the Side Frame

Extending the Side Frame

Check Hydraulic Oil Level

Lubricate Working Tool Pivots

Install Counterweight (With Hydraulic Removal Option)

Installing Counterweight (Without Hydraulic Removal Option)

Section 4-6: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-7: Miscellaneous—Troubleshooting

Using Troubleshooting Charts

Engine

Electrical System

Hydraulic System

Section 4-8: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-9: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Travel Motor Serial Numbers

Record Swing Motor Serial Numbers

Hydraulic Coupler Serial Number—If Equipped

Keep Proof of Ownership

Keep Machines Secure

Section 4-10: Miscellaneous—Specifications

450DLC Machine Specifications

450DLC Working Ranges

450DLC Engine Specifications

450DLC Drain and Refill Capacities

450DLC Lift Capacity—KG (LB)

650DLC Machine Specifications

650DLC Working Ranges

650DLC Engine Specifications

650DLC Drain and Refill Capacities

650DLC Lift Capacity—KG (LB)

850DLC Machine Specifications

850DLC Working Ranges

850DLC Engine Specifications

850DLC Drain and Refill Capacities

850DLC Lift Capacity—KG (LB)

850DLC Lift Capacity—KG (LB) (Cont'd)

John Deere 450DLC, 650DLC and 850DLC Excavator Operator's Manual (OMT310998)