Complete Operator's Manual for John Deere 60D Excavator, with all the workshop information to maintain & operate the 60D Excavator.

omt244925 - John Deere 60D Excavator Operator's Manual.pdf
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Total Pages: 364 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

omt244925 - 60D Excavator

Table of Contents

Foreword

Emission Control Statement

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator's Station

Pedals, Levers, and Panels

Monitor Panel and Functions (S.N. —280538)

Monitor Panel and Functions (S.N. 280539— )

Switch Panel and Functions (S.N. —280538)

Switch Panel and Functions (S.N. 280539— )

Key Switch

Horn

Engine Speed Control Knob

Pilot Control Shutoff Lever

Travel Alarm and Travel Alarm Cancel Switch (S.N. —280538)

Cab Heater and Air Conditioner

Setting Trip Meters (S.N. —280538)

Operating AM/FM Radio

Secondary Exit Tool

Opening Front Upper (Secondary Exit) Window

Removing Lower Front Window

Opening Cab Window

Door Release Lever

Adjusting Operator's Seat

Section 2-2: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Starting the Engine

Cold Weather Warm-Up

Travel Pedals and Levers

Control Lever Pattern Operation

Control Lever Pattern Conversion

Operating Angle Blade—If Equipped

Operating Backfill Blade

Operating Tips—Backfill Blade

Auxiliary Pedal—If Equipped (S.N. —280333)

Auxiliary Function Lever Switch—If Equipped (S.N. 280334— )

Positioning Auxiliary Line Selector Valve

Operating In Water and Mud

Driving Up a Steep or Slippery Slope

Lifting

Lowering Boom With Engine Stopped

Parking Machine

Loading and Unloading for Transport

Towing Machine

Lifting Machine

Section 3-1: Maintenance—Machine

Diesel Fuel

Biodiesel Fuel

Testing Diesel Fuel

Handling and Storing Diesel Fuel

Alternative and Synthetic Lubricants

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

Hydraulic Oil

Swing Gearbox and Travel Gearbox Oils

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Opening Access Doors and Covers for Service

Tilting the Operator Station

Fuel Tank

Checking Washer Fluid Level

Hydraulic Breaker and Crusher Attachments

Maintenance and Repair Record Keeping System

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Cleaning Air Cleaner Element

Cleaning Radiator Core and Oil Cooler

Check Coolant

Section 3-4: Maintenance—Every 10 Hours or Daily

Checking Engine Oil Level

Checking Hydraulic Oil Tank Level

Draining Fuel Tank Sump

Draining Water Separator

Checking Recovery Tank Coolant Level

Checking Bucket Teeth

Checking Track Sag—Rubber Track

Checking Track Sag—Steel Track—If Equipped

Adjusting Track Sag

Use and Maintain Seat Belt

Section 3-5: Maintenance—Initial Service—50 Hours

Lubricate Bucket and Link Pins

Lubricate Front Joint Pins

Check and Adjust Fan Belt Tension

Section 3-6: Maintenance—Every 100 Hours

Lubricate Bucket and Link Pins

Lubricate Front Joint Pins

Check and Adjust Fan Belt Tension

Section 3-7: Maintenance—Initial Service—250 Hours

Replacing Hydraulic Oil Tank Filter

Section 3-8: Maintenance—Every 250 Hours

Lubricate Swing Bearing

Lubricate Tilt Mechanism

Lubricate Angle Blade Bottom and Rod Pins—If Equipped

Checking Travel Gear Case Oil Level

Draining Hydraulic Oil Tank Sump

Take Engine Oil Sample

Section 3-9: Maintenance—Every 500 Hours

Changing Engine Oil and Replacing Filter

Lubricate Front Joint Pins

Lubricate Swing Bearing Gear

Lubricate Control Lever Universal Joint

Replacing Final Fuel Filter

Lubricate Blade Pins

Lubricate Center Pin—If Equipped

Replace Air Cleaner Elements and Dust Valve

Take Fluid Samples

Section 3-10: Maintenance—Every 1000 Hours

Check Coolant

Changing Travel Gearbox Oil

Replacing Pilot System Oil Filter

Checking and Adjusting Engine Valve Lash (Clearance)

Checking Starter and Alternator

Inspecting Crankcase Breather System

Section 3-11: Maintenance—Every 2000 Hours

Draining Cooling System

Heavy Duty Diesel Engine Coolant

Cooling System Fill and Deaeration

Changing Hydraulic Tank Oil

Section 4-1: Miscellaneous—Machine

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Cleaning Fuel Tank Inlet Screen

Check Cab Fresh Air Filter

Check Cab Recirculating Air Filter

Check Air Intake Hoses

Clean Air Cleaner Dust Valve

Replace Water Separator Element

Prime Fuel System

Precautions for Alternator and Regulator

Checking Starter and Alternator

Check Battery Electrolyte Level and Terminals

Handling, Checking, and Servicing Batteries Carefully

Using Battery Charger

Replacing the Battery

Using Booster Batteries—12-Volt System

Welding On Machine

Clean Machine Regularly

JDLink™ Machine Monitoring System (MMS)—If Equipped

JDLink™ Machine Monitoring System (MMS) Direct Laptop Connection—If Equipped

Replacing Fuses

Replacing Bucket Teeth

Replacing Bucket Tooth Tip—Heavy-Duty Bucket

Removing Bucket

Track Sag General Information

Checking Track Shoe Hardware

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Bleed Hydraulic System

12-Volt Auxiliary Power Outlet

Cleaning Air Conditioning Condenser and Screens

Installing Bucket With Quick Coupler

Rubber Track Care

Removing and Installing Rubber Track

Converting the Track

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Using Troubleshooting Charts

Engine

Electrical System

Hydraulic System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Serial Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

Engine Specifications

Drain and Refill Capacities

Machine Specifications

Working Ranges

Lift Capacity—Standard 1.50 m (4 ft 11 in.) Arm

Lift Capacity—Long 1.85 m (6 ft 1 in.) Arm

John Deere 60D Excavator Operator's Manual (OMT244925)