John Deere 350C, 400C Articulated Dump Trucks (ADT) Operator's Manual (OMT166947)

omt166947 - 350c, 400c articulated dump truck Operator's Manual.PDF

Complete Operator's Manual for John Deere 350C, 400C Articulated Dump Trucks (ADT), with all the shop information to maintain & operate the ADT.

PRODUCT DETAILS:
Total Pages: 621 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt166947 - 350c/400c articulated dump truck

Table of Contents

Introduction

HELP!! HELP!! HELP!! HELP!!

Section 05OM: Safety

John Deere Articulated Dump Truck Features Page

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer ---------------------------------- Always Use Caution when Loading and Unloading Machines on a Trailer ---------------------------------- Always Know and Follow the Recommended Procedures for the Machine, Because all Machines are Not Loaded, Fastened, and Unloaded the Same Way ---------------------------------- Always Keep Bystanders Clear of the Area

Avoid Injury from Backover Accidents ---------------------------------- Before Moving Machine, Be Sure All Persons Are Clear of Area ---------------------------------- Always Be Alert for Bystanders Moving into the Work Area. Use Horn or Other Signal to Warn Bystanders Before Moving Machine ---------------------------------- When Using a Signal Person, Keep Person in View at All Times, Be Sure Signal Person Is Clear Before Backing Up

Avoid Injury from Rollaway Accidents -------------------------------- To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat -------------------------------- Death or Serious Injury May Result if You Attempt to Mount or Stop a Moving Machine

Inspect Machine

Use Handholds and Steps

Use Seat Belt

Maintain Seat Belt

Move and Operate Machine Safely

Drive Machine Safely

Avoid Power Lines

Beware of Exhaust Fumes

Keep Riders off Machine

Handle Fluids Safely-Avoid Fires

Prepare for Emergencies

Clean Trash from Machine

Protect Against Flying Debris

Wear Protective Clothing

Handle Chemical Products Safely

Warn Others of Service Work

Practice Safe Maintenance

Stay Clear of Moving Parts

Support Machine Properly

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Avoid High-Pressure Fluids

Prevent Battery Explosions

Clean the Machine Regularly

Dispose of Waste Properly

Section 06OM: Safety Signs

Safety Signs

Section 10OM: Operator’s Station

Operator Controls and Instruments

Center Instrument Panel

Right Control Panel

Left Control Panel

Circuit Breaker Panel

Speedometer

Tachometer

System Air Pressure Gauge

Engine Coolant Temperature Gauge

Transmission Oil Temperature Gauge

Engine Oil Pressure Gauge

Fuel Gauge

Hydraulic Tank Pressure Gauge

Hour Meter

Engine Overspeed Indicator

Engine Oil Pressure Indicator

Brake Overstroke Indicator

Secondary Steering Indicator

Low Engine Coolant Level Indicator

Battery Charge Indicator

Do Not Shift Indicator

Cold Start Indicator

Park Brake Indicator

Inter-Axle Lock Indicator

Body Raised Indicator

Turn Signals

High Beam Indicator

Engine Coolant Temperature Indicator

Transmission Oil Pressure Indicator

Transmission Oil Temperature Indicator

Low Range Indicator

Dome Light

Light Switch

Windshield Wiper/Washer Switch

Low Range Switch

Differential Lock Switch

Inter-Axle Lock Switch

Hazard Indicator Switch

Range Hold Switch

Battery Disconnect Switch

Key Switch

Start Button

Battery Circuit Breaker

Steering Column Lever

Accelerator and Brake Pedals

Gear Shift Control

Park Brake Control

Body Control Lever

Seat Controls

Seat Belt

Seat Belt-Maintenance

Climate Control Vents

Lights

Miscellaneous Equipment

Section 15OM: Break-In

Every 10 Hours or Daily

After the First 50 Hours

After the First 100 Hours

Section 20OM: Pre-Start Inspection

Inspect Machine Daily Before Starting

Section 25OM: Operating the Engine

Check Instruments Before Starting

Starting the Engine

Cold Weather Start-Up

Using Booster Batteries-24-Volt System

Stopping the Engine

Section 30OM: Driving the Machine

Driving the Machine

Steering

Shifting the Transmission

Using Range Hold

Diagnostic Codes

Diagnostic Code Display Procedure

Exhaust Brake

Service Brakes and Park Brakes

Travel Speeds

Parking the Machine

Lock All Compartments

Section 35OM: Operating the Machine

Inter-Axle Lock

Low Range

Uphill Operation

Downhill Operation

Using the Engine to Slow Machine

Off-Road Operation

Loading

Unloading

Stuck Machine

Rocking Out

Section 40OM: Transporting

Towing a Machine with Inoperable Engine

Towing a Machine with Operable Engine

Towing a Machine with Inoperable Steering System

Machine Lifting Points

Loading Machine on a Trailer

Machine Tie-Down Points

Unloading Machine from Trailer

Section 45OM: Fuels and Lubricants

Diesel Fuel

Lubricity of Diesel Fuels

Low Sulfur Diesel Fuel Conditioner

Diesel Fuel Storage

Fuel Tank

Do Not Use Galvanized Containers

Diesel Engine Oil

Hydraulic Oil and Transfer Case Oil

Transmission Oil

Multipurpose Lubricant (Axles and Final Drives)

Grease

Oil Filters

Lubricant Storage

Alternative and Synthetic Lubricants

Mixing of Lubricants

Section 50OM: Periodic Maintenance

Service Your Machine at Specified Intervals

Use Correct Fuels and Lubricants

Prepare Machine for Maintenance

Install Body Prop

Install Articulation Safety Lock Bar

Lower and Raise Bottom Guard

Tilt Cab

Maintenance and Repair Record Keeping System

OILSCAN Plus OILSCAN Plus is a registered trademark of Deere & Company , CoolScan Plus CoolScan Plus is a registered trademark of Deere & Company and 3-Way Coolant Test Kit

Maintenance and Repair Record Keeping System

Section 55OM: Maintenance-As Required

Check Front Axle Suspension Struts

Check Belt Tension

Inspect Tires, Check Pressure

Check Service Brake and Park Brake Pads

Check Radiator, Charge Air Cooler and Transmission Cooler

Clean Radiator, Charge Air Cooler and Transmission Cooler

Clean Fuel Screen

Drain Primary Fuel Filter (Water Separator)

Check Air Cleaner Service Indicator

Clean or Replace Primary Air Filter Element

Clean or Replace Secondary Air Filter Element

Check and Clean Air Cleaner Pre-Cleaner Bowl

Check and Clean Crankcase Breather (Oil Separator)

Section 60OM: Maintenance-Every 10 Hours or Daily

Check Axle Breathers

Check Engine Oil Level

Check Hydraulic Oil Level

Check Transmission Oil Level-Dipstick Method

Check Transmission Oil Level-Electronic Method

Drain Pneumatic Air Reservoirs

Check Hydraulic Tank Breather Filter

Grease Steering Cylinders

Grease Oscillation, Articulation Joints and Body Pivot Pins

Grease Body Lift Cylinders

Grease Battery Box Hinges, Grille Pivot Bolts, Air Dryer Compartment Hinges and Brake Valve Compartment Hinges

Grease Door Hinges

Check Hood Components

Check Secondary Transmission Oil Cooler

Check Transfer Case Oil Cooler

Section 65OM: Maintenance-Every 250 Hours

Check Coolant Level in Radiator

Change Engine Oil and Replace Filter

Check and Clean Transmission Breather

Check Transfer Case Oil Level

Check and Clean Transfer Case Breather

Check Axle Oil Level

Clean Axle Breathers

Check Final Drive Oil Level

Check and Clean Air Conditioner Fresh Air Filter

Section 70OM: Maintenance-Every 500 Hours

Check Coolant Conditioner in Radiator

Change Axle Oil

Change Final Drive Oil

Replace Hydraulic Tank Breather Filter

Adjust Engine Valve Clearance

Check Battery, Clean and Tighten Terminals

Check Air Intake System

Section 75OM: Maintenance-Every 1000 Hours

Change Transmission Oil

Replace Transmission Filters

Add Transmission Oil

Change Transfer Case Oil

Replace Hydraulic System Oil Return Filters

Service Fuel Injectors

Replace Air Conditioner and Alternator Drive Belts

Replace Primary Fuel Filter (Water Separator)

Replace Secondary Fuel Filters

Replace Pneumatic System Air Dryer Filter

Replace Air Conditioner Fresh Air Filter

Clean or Replace Air Conditioner Recirculating Filter

Section 80OM: Maintenance-Every 2000 Hours

Change Hydraulic Oil

Section 81OM: Maintenance-Every 3000 Hours

Replace Fuel Injectors

Section 85OM: Maintenance-Every 4000 Hours

Replace Crankcase Breather (Oil Separator)

Section 90OM: Maintenance

Draining the Cooling System

Diesel Engine Coolant

Adjust Alternator Drive Belts

Adjust Air Conditioner Drive Belts

Check All Exterior Lights, Reverse Alarm and Horn

Bleeding Fuel System

Replace Transmission Breather

Replace Transfer Case Breather

Check the Oil Filler Cap and Seal

Check Steering Cylinder Pins for Free Play

Check Service Brake Fluid Level

Bleed Brake System

Check Wheel Nuts

Remove and Install Wheels

Remove and Install Tire

Do Not Service Injection Nozzles

Do Not Adjust Injection Pump

Using Battery Charger

Replace Batteries

Replace Headlights and Front Park Lights

Adjusting Headlights

Replace Front Turn Signal Bulb

Replace Tail Lights and Rear Turn Signals

Replace Reverse Lights

Replace Indicator Bulb

Replace Rocker Switch Indicator Bulbs

Replace Dome Light Bulb

Adjusting Hood Latch

Changing Wiper Blade

Do Not Service Control Valves, Cylinders, Pumps or Motors

Hardware Torque Specifications

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Metric Cap Screw and Nut Torque Values

Imperial and SAE (Inch) Cap Screw and Nut Torque Values

Check Oil Lines and Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for Flared Connections-Straight or Tapered Threads

Service Recommendations for Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Welding on Machine

Section 95OM: Operational Checkout

Operational Checkout

Section 100OM: Troubleshooting

Using Troubleshooting Charts

Engine

Transmission

Axle

Wheel

Tires

Brakes

Suspension System

Hydraulic System

Instruments and Controls

Electrical System

Rear Frame and Cab

Transmission Diagnostic Codes

Section 105OM: Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 110OM: Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Transmission Serial Number

Front Axle Serial Number

Middle Axle Serial Number

Rear Axle Serial Number

Section 115OM: Specifications

350C Articulated Dump Truck Specifications

400C Articulated Dump Truck Specifications

350C and 400C Engine Specifications

Travel Speeds

350C and 400C Drain and Refill Capacities

Section 120OM: Crime Prevention Tips

Help Prevent Crime

Record Identification Numbers

Keep Proof of Ownership

Park Indoors Out of Sight

When Parking Outdoors

Reduce Vandalism

Report Thefts Immediately

Section CLISOM: Checklists

Maintenance and Repair Record Keeping System

Section IBCOM: John Deere Service Keeps You On the Job

At Your Service When You Need It