Asphalt Compactors DD38HF Volvo Parts Manual & Electrical Wiring Diagrams
Complete service parts manual with Electrical Wiring Diagrams for Asphalt Compactors Volvo DD038HF.
PRODUCT DETAILS:
Total Pages: 471 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL...2
03 - SPECIFICATIONS...3
Tightening torque; specifications_{30-48}...4
Tightening torque; specifications_{30-27}...7
Conversion tables...10
Thread locking compound; application_specifications...18
Hydraulic oil; specifications ...21
Lubrication and oil system; general specifications...23
Hydraulic connections; tightening torques...25
07 - STANDARD TIME...32
Operation numbers for additional work...33
1 - STANDARD PARTS; SERVICE...35
16 - LUBRICANT; FUEL; OTHER FLUID...36
Fuel; lubricant and filling capacities...37
Lubrication and oil system; general specifications_{25-40}...38
Lubrication and oil system; general specifications_{25-18}...40
Diesel fuels - quality and function...43
Alternative fuels...45
Hydraulic oil; specifications...48
17 - SERVICE...50
Arrival Inspection; according to Inspection Programme...52
Delivery Inspection; according to Inspection Programme...53
Maintenance of Stored Machines; according to Inspection Programme...54
Maintenance service; first 50 hours...55
Maintenance service; every 10 hours...56
Maintenance service; every 50 hours...57
Maintenance service; every 250 hours...58
Maintenance service; every 1000 hours...59
Maintenance service; every 2000 hours...60
Maintenance service; every 3000 hours...61
Service Position...62
Lubrication; every 50 hours...63
Engine belt tension; checking...66
Engine belt condition; checking...67
Valves; adjusting...69
Engine oil level; checking...70
Engine oil and filter; changing...71
Fuel filters; replacing...74
Fuel tank; cleaning...76
Engine air cleaner system integrity; checking...78
Air cleaner restriction indicator; checking...79
Engine air cleaner primary filter; cleaning...80
Engine air cleaner primary filter; replacing...82
Engine air cleaner secondary filter; replacing...84
Coolant level; checking...86
Coolant; changing...87
Battery system integrity; checking...89
Emergency stop switch; testing...90
Parking brake function; checking...91
Drum shock mounts; checking...93
Drum eccentric oil level; checking...94
Drum eccentric oil; changing...96
Hydraulic oil level; checking...98
Hydraulic oil; changing...99
Hydraulic oil filters; replacing...101
Hydraulic oil tank breather filter; cleaning...103
Water tank level; checking...104
Water tank; cleaning...105
Water pump filter; checking...107
Water pump filter; cleaning...109
19 - GENERAL...111
Safety concerns everybody!...112
Service position...116
Safety when handling the machine...118
A few simple safety rules...122
Before operating...126
Before service; read...130
General...134
Cleanliness...139
Electrical system...143
Checklist after a fire or heat exposure...147
Health hazards with paint; plastics and rubber...150
Safety when handling oil and fuel...154
Safety when working with batteries...157
Charging batteries...160
Safety when lifting and supporting the machine...164
Environment...167
Environmental handling for the future...172
Decontamination...175
2 - ENGINE WITH MOUNTING AND EQUIPMENT...179
21 - ENGINE...180
Engine Installation 13353008; 12816942...181
Engine assembly 43934678; S_N -200982-[0428]...183
Engine assembly 43934678; S_N -200982...185
Engine assembly 43859644; S_N 200982--[0402]...187
Engine assembly 43859644; S_N 200982--[0347]...189
Engine assembly 43859644; S_N 200982-...191
23 - FUEL SYSTEM...193
Fuel And Drain Lines Assembly 59272500...194
Fuel Tank Installation 59214338...195
25 - INLET & EXHAUST SYSTEM...197
Air cleaner and muffler installation 59295212...198
26 - COOLING SYSTEM...200
Radiator Mounting Installation 13353487; S_N -200982...201
Radiator Mounting Installation 43858950; S_N 200982-...202
Radiator assembly 13355342; 43943711...203
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...205
35 - LIGHTING...206
Turn Signal and Flashing Hazard Light Installation OPTIONAL; 13350988-[0144]...207
Turn Signal and Flashing Hazard Light Installation OPTIONAL; 13350988...209
License Plate Light Installation OPTIONAL; 13401716...211
Fops (canopy ROPS) Worklight Installation SN 200001-; OPTIONAL; 43957356...212
Fops (canopy ROPS) Worklight Installation SN -200001; OPTIONAL; 13217278...214
Light Kit Installation OPTIONAL; 13342563...216
Headlights Installation OPTIONAL; 13351184...218
Arch ROPS Worklight Installation OPTIONAL; 43957364...220
Headlights Installation OPTIONAL; 13371802...222
36 - OTHER ELECTRICAL EQUIPMENT...224
Back-up Alarm Installation OPTIONAL; 13217237...225
Arch ROPS Beacon Light Installation OPTIONAL; 13217286...226
Canopy ROPS rotating beacon Installation OPTIONAL; 13217302...228
Eec Rotating beacon Installation OPTIONAL; 13250832...230
rotating beacon ARCH ROPS; OPTIONAL; 12778428...232
Brake Light Installation OPTIONAL; 13250741...234
Audible Alarm Installation SN -193854; OPTIONAL; 59264515...235
Console Assembly 43846294; S_N 197128- INCL 197111; 197112; 197113...236
Console Assembly 12819845...238
Console Assembly 13471800;19314285;SN -197128 EX 197111;197112;197113...240
Console Assembly SN 193854-; 43846310...242
Console Assembly SN -193854; 13385463...244
Console Assembly 12791545...246
Console Assembly 12791546; 12791548...248
Console Assembly 12791547...250
37 - CABLE; FUSE; RELAY...252
Cable Harness Installation 13385083-[5707]...253
Cable Harness Installation 13385083-[5651]...254
Cable Harness Installation 13385083-[5636]...255
Cable Harness Installation 13385083-[5620]...256
Cable Harness Installation 13385083...257
Cable Harness Assembly 43886977...258
Battery and Horn Installation 59299669...259
Fuse Plate Assembly 13385208...261
Component list; fuses...263
Wiring diagram index...265
Wiring diagram 1...266
Wiring diagram 2...269
Wiring diagram 3...272
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...273
Gauge Installation OPTIONAL; 13385448...274
Low Fuel Alarm Installation OPTIONAL; 59295410; 59295865...275
4 - POWER TRANSMISSION...277
42 - TRANSMISSION; HYDRAULIC CONTROL...278
Fsr Control 13316385...279
44 - HYDROSTATIC DRIVE...280
Drive Motor Assembly 13198197; DD-29...281
Drive Motor 43908391; DD-29...283
Front Drive Motor Assembly DD-31HF - 49 & DD-38HF - 54; 59240358...284
Hydraulic motor 59240358...286
Drive Motor DD-31HF - 49 & DD-38HF - 54; 43908474; 43908466...288
Rear Drive Motor Assembly DD-31HF - 49 & DD-38HF - 54; 59240382...290
Hydraulic motor 59240382...292
Propulsion Pump Assembly 13219167...294
Propulsion Pump 43956895-[5257]...296
Propulsion Pump 43956895-[5241]...297
Propulsion Pump 43956895-[5226]...298
Propulsion Pump 43956895-[5210]...299
Propulsion Pump 43956895...300
6 - STEERING...301
64 - STEERING...302
Pedestal Assembly 13305289; 19331503; 43846286; 12819845...303
Pedestal Gauge Assembly 13385455; 43846302...306
Steering Knob Installation OPTIONAL; 59288548...309
Pedestal Assembly EEC; 43932466...310
Tube 59228171...312
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...313
71 - FRAME...314
Frame Assembly 43969658; 43969666...315
74 - FRAME LINK...317
Swivel Link Assembly 59211300...318
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...319
Drum Installation DD-029 - 49; 13357173...321
Drum Installation DD-030 - 54; 13357272...322
Drum Installation DD-031HF - 49; 13168703...323
Drum Installation DD-038HF - 54; 13209432...325
Drum Installation DD-029 - 47; 13357140...327
Drum Installation DD-030 - 52; 13357249...328
Drum Installation DD-031HF - 47; 59240408...329
Drum Installation DD-038HF - 52; 59240390...331
Drum Assembly DD-029 - 49; DD-30 - 54; 13357264; 13357165...333
Vibration Drive Assembly DD-029 - 49; 13357124...335
Drum Assembly; Rear and Front DD-031HF - 49; DD-38HF - 54; 13214374; 13209457...337
Vibration Drive Assembly 59226837 S_N - 273013; - 272008...339
Vibration Drive Assembly 12791713 S_N 273014 -; 12793911 S_N 272009 -...341
Drum Assembly DD-029 - 47; 13357132...343
Drum Assembly DD-030 - 52; 13357223...345
Drum Assembly; Rear and Front DD-031HF - 47; DD-38HF - 52; 59240416; 59240366...347
Spray System Scraper Assembly 13172051; 13209713; 59258640; 59265470...349
Scraper Installation OPTIONAL; 13171939; 13212675; 59226985...351
Cocoa Mat Installation 13172267; 13212816; 13172093...353
Spray System Scraper Assembly DD-029_31HF - 49; 13172341; 13171996...354
Spray System Scraper Assembly DD-038HF - 54; 13212824; 13210133...356
Spray System Scraper Assembly DD-038HF - 52; 13172101; 13164249...358
Vibration Valve Assembly 18000794; 43854827; 12791711...360
Drum Scraper Installation 12794384...362
Drum Scraper Installation 12794388...364
Spray System Scraper Assembly DD-29_31HF - 49; 12794383...366
Spray System Scraper Assembly DD-38HF - 54; 12794387...368
Spray System Scraper Assembly DD-29_31HF - 49; 12794381...370
Spray System Scraper Assembly DD-38HF - 54; 12794386...372
Vibration frequency; checking...374
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...375
81 - CAB; NAKED; CANOPY...376
Operator's Platform Installation 13385075; 43886993; 12794869; 12794990...377
Operator's Platform Installation 12819845...379
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...381
Hood And Trim Installation 13328083...382
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...384
Mirror Installation OPTIONAL; 13298195...385
85 - CAB INTERIOR; UPHOLSTERY...386
Seat Assembly 13328117...387
Manual Case Installation 43815232; 59265181...389
86 - PROTECTIVE EQUIPMENT...390
Sound Kit Installation 43942945...391
Sound Kit Installation EEC; 19285048...392
Arch ROPS Installation 59225854; 59264424...393
Canopy ROPS Installation 59225862; 59264424...394
Foldable ROPS Installation 13250659...395
89 - MISCELLANEOUS...396
Drag Shoe Kit DD-38HF; 13382197...397
German Unique Parts 13382189; 13351267...398
Decal Installation DD-29_DD-31HF_DD-38HF-[4131]...400
Decal Installation DD-29_DD-31HF_DD-38HF-[4116]...402
Decal Installation DD-29_DD-31HF_DD-38HF-[4100]...404
Decal Installation DD-29_DD-31HF_DD-38HF...406
Decal Installation DD29_DD31HF_DD38HF-[4034]...408
Decal Installation DD29_DD31HF_DD38HF-[4018]...410
Decal Installation DD-30; 13332937; 59241182; 18002410-[4003]...412
Decal Installation DD-30; 13332937; 59241182; 18002410...414
Decal Installation DD29_DD31HF_DD38HF...416
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...418
90 - GENERAL...419
Hydraulic diagram 1...420
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...422
Hydraulic Pressure check connection Installation 13161526; 13164264...423
Hydraulic Hose and Tube Installation DD-29; 13164371-[3902]...425
Hydraulic Hose and Tube Installation DD-29; 13164371-[3847]...427
Hydraulic Hose and Tube Installation DD-29; 13164371-[3831]...429
Hydraulic Hose and Tube Installation DD-29; 13164371...431
Hydraulic Hose and Tube Installation DD-30; 13210224-[3805]...433
Hydraulic Hose and Tube Installation DD-30; 13210224-[3749]...435
Hydraulic Hose and Tube Installation DD-30; 13210224-[3734]...437
Hydraulic Hose and Tube Installation DD-30; 13210224...439
Hydraulic Hose and Tube Installation DD-31HF_38HF; 13342910; 13342902-[3708]...441
Hydraulic Hose and Tube Installation DD-31HF_38HF; 13342910; 13342902-[3652]...444
Hydraulic Hose and Tube Installation DD-31HF_38HF; 13342910; 13342902-[3637]...446
Hydraulic Hose and Tube Installation DD-31HF_38HF; 13342910; 13342902...448
Hydraulic tank 46658100; 46648531...450
Hydraulic Filter and Valves Installation 59225649...451
Brake Valve Assembly 19298181...452
Vibration _steering Pump Assembly 59227033...453
98 - FUNCTION FOR ROAD CONSTRUCTION...454
Water Strainer Installation OPTIONAL; 59264481...455
Water System Installation 13169933; 13209705; 59258632; 59265488-[3511]...456
Water System Installation 13169933; 13209705; 59258632; 59265488...458
Spray Bar Assembly 13447453; 13447503...459
Water Pump Assembly 59298802...461
Water pump 43907963...463
Water pump 12765943...464
Water System Installation 12794383; 12794387; 12794381; 12794386...465
Water System Installation...467
Edge Compactor Installation OPTIONAL; 59298059-[3340]...469
Edge Compactor Installation OPTIONAL; 59298059-[3325]...471
Edge Compactor Installation OPTIONAL; 59298059...472
Edge Compactor Manifold 43955459...474
99 - MISCELLANEOUS...475
Vandal Cover Installation OPTIONAL; 59226639...476
First Aid Mounting Installation OPTIONAL; 59277392...477
Volvo DD038HF Asphalt Compactors Parts Manual + Electrical Wiring Diagrams
