John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) Operator's Manual (OMT219550)
John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) Operator's Manual (OMT219550)
omt219550 - John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) Operator's Manual.pdf
Complete service repair manual for John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere 310SJ and 410J Backhoe Loader With Total Machine Control (TMC) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages/Size: 592 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
omt219550 - 310SJ and 410J Backhoe Loader With Total Machine Control (TMC)
Table of Contents
Foreword
IMPORTANT
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
Technical Information Feedback Form
Section 1-1: Safety—Safety And Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Safety Signs—Backhoe Coupler (If Equipped)
Replace Safety Signs
Section 2-1: Operation—Operator’s Station
Joysticks, Levers and Switches
Operator's Seat Position
Fire Extinguisher Location
Adjusting Seat
Standard Display Monitor (SDM)
Standard Display Functions
Sealed Switch Module (SSM)
Switch and Accessory Functions
Anti-Theft Security System Configuration
Anti-Theft Security System Operation
Standard Display Monitor (SDM)—Normal Display
Diagnostic Trouble Code (DTC) Monitor Messages
Standard Display Monitor (SDM)—Main Menu
Standard Display Monitor (SDM)—Main Menu—Codes
Standard Display Monitor (SDM)—Main Menu—Monitor
Standard Display Monitor (SDM)—Main Menu—Job Timer
Standard Display Monitor (SDM) Main Menu—Settings
Right-Hand Exit Lever—If Equipped
Right-Side Console Functions
Controls—Steering Console
Controls—Foot Operated
Electro-Hydraulic (EH) Control Enable/Disable Switch
Engine Speed Control Knob
Horn Buttons
Defroster, Heater, and Air Conditioner Controls—If Equipped
Side Windows—Secondary Exits
Rear Windows
Steering Wheel Tilt Lever
12-Volt Accessory Outlets
Section 2-2: Operation—Operating The Machine
Inspect Machine Daily Before Starting
Check Instruments Before Starting
Automatic Recall of Stored Functions and Settings
Engine Break-In Period
Starting the Engine
Starting Fluid—Cold Weather Start Aid—If Equipped
Using Coolant Heater—If Equipped
Warm-Up
Cold Weather Warm-Up
Ride Control Operation—If Equipped
Joystick Control Operation
Driving the Machine
Operating Stabilizers
Operating Boom Lock
Operating Swing Lock
Control Pattern Select Switch
Operating Auto-Idle Function—Backhoe Operations Only
Operating Backhoe—Backhoe Control Pattern
Operating Backhoe—Excavator Control Pattern
Operating Extendible Dipperstick
Operating Extendible Dipperstick With Attachments
Remove and Install Extendible Dipperstick Lock Pin
Using Hydraulic Speed Switch—Backhoe Operations Only
Activating and Operating Loader Auxiliary Hydraulics—If Equipped
Activating and Operating Backhoe Proportional Auxiliary Hydraulics—If Equipped
Operating Hydraulic Thumb—If Equipped
Operating Flow Control Attachment (Backhoe—If Equipped)
Changing Flow Rate Setting—Flow Control Hydraulics (If Equipped)
Operating Backhoe Coupler—If Equipped
Operating Loader Coupler—If Equipped
Activating Mini-Joystick (Override Mode)
Partial Override
Operating Loader
Enable and Set Tool Carrier Options (Parallel Lift, Return-to-Carry and Boom Height Kickout)
Enable and Set Return-To-Dig
Bucket Level Indicator Switch
Configuring Automatic Anti-Spill Feature
Operating Clutch Disconnect
Cruise Control
Operating Differential Lock
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped
Lifting
Parking the Machine
Loading Machine on a Trailer
Towing
Section 3-1: Maintenance—Machine
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
Diesel Engine Oil—Tier 2/Stage II Engine
Diesel Engine Oil and Filter Service Intervals—Tier 2/Stage II Engine
Diesel Engine Oil—Tier 3/Stage IIIA Engine
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage IIIA Engine
Transmission, Axles and Mechanical Front Wheel Drive (MFWD) Oil
Hydraulic Oil
Grease
Heavy Duty Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Loader Boom Service Lock
Opening and Closing Engine Hood
Fuel Tank
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3: Maintenance—As Required
Check Tire Pressure
Tire Inflation Pressures
Check Wheel Fasteners
Clean Cab Fresh Air and Recirculation Filters—If Equipped
Drain Water and Sediment from Water Separator
Clean or Replace Air Cleaner Elements—Tier 3/Stage IIIA Engine
Clean or Replace Air Cleaner Elements—Tier 2/Stage II Engine
Grease MFWD Drive Shaft Splines—If Equipped
Grease Non-Powered Front Wheel Bearings—If Equipped
Check Coolant
Section 3-4: Maintenance—Every 10 Hours or Daily
Checking Hydraulic Reservoir Oil Level
Check Engine Oil Level
Check Coolant Level
Grease Loader Pivots
Grease Multipurpose Bucket Pivots—If Equipped
Grease Loader Quick Coupler—If Equipped
Grease Non-Powered Front Axle Steering Pivots—If Equipped
Grease Front Axle Pivot Pin
Grease Stabilizer Pivots and Cylinder Pins
Grease Backhoe Boom, Crowd, Bucket and Swing Cylinders and Pivots
Grease MFWD Front Axle and Universal Joints—If Equipped
Grease Backhoe Coupler Mechanical Jack—If Equipped
Inspect Fuel Water Sediment Bowls
Section 3-5: Maintenance—Every 50 Hours
Check Transmission Oil Level
Grease Backhoe Coupler Fittings—If Equipped
Section 3-6: Maintenance—Initial Service—250 Hours
Change Engine Break-In Oil And Replace Filter
Section 3-7: Maintenance—Every 250 Hours
Check MFWD Planetary Housing Oil—If Equipped
Check MFWD Axle Oil Level—If Equipped
Check Rear Axle Oil Level
Check Battery Electrolyte Level and Terminals
Take Engine Oil Sample
Section 3-8: Maintenance—Every 500 Hours
Clean Engine Crankcase Ventilation Tube
Check Air Intake Hose
Drain Water and Sediment From Fuel Tank
Check Boom-to-Dipperstick Pin Bolt Torque
Change Engine Oil And Replace Filter
Replace Primary and Final Fuel Filters—Tier 3/Stage IIIA Engine
Replace Fuel Filter—Tier 2/Stage II Engine
Take Fluid Samples
Section 3-9: Maintenance—Every 1000 Hours
Clean, Pack, and Adjust Non-Powered Front Wheel Bearings—If Equipped
Replace Hydraulic Reservoir Breather
Replace Engine Air Cleaner Elements—Tier 3/Stage IIIA Engine
Replace Engine Air Cleaner Elements—Tier 2/Stage II Engine
Replace Hydraulic Oil Filter
Replace Fuel Breather
Change Transmission Oil and Replace Filter
Check Coolant
Inspect Belt
Replace Cab Fresh Air and Recirculation Filters—If Equipped
Section 3-10: Maintenance—Every 2000 Hours
Change Hydraulic Reservoir Oil
Change MFWD Front Wheel Planetary Housing Oil—If Equipped
Change MFWD Front Axle Housing Oil—If Equipped
Change Rear Axle and Planetary Housing Oil
Adjust Engine Valve Lash (Clearance)
Inspect and Clean Hydraulic Reservoir Fill Screen
Section 3-11: Maintenance—Every 6000 Hours
Draining the Cooling System—Tier 3/Stage IIIA Engine
Draining the Cooling System—Tier 2/Stage II Engine
Filling the Cooling System—Tier 3/Stage IIIA Engine
Filling the Cooling System—Tier 2/Stage II Engine
Section 4-1: Miscellaneous—Machine
External Service Brake Inspection
Inspecting And Cleaning Dusty Secondary And Primary Element
Checking Coolant Hoses and Radiator
Do Not Service or Adjust Injection Nozzles or Injection Pump
Precautions for Alternator and Regulator
Handling, Checking and Servicing Batteries Carefully
Using Booster Batteries—12-Volt System
Using Battery Charger
Replacing Batteries
Removing Batteries
JDLink™ Machine Monitoring System (MMS)—If Equipped
Replacing Fuses
Remove and Install Halogen Bulb
Checking Starting System
Changing Loader Buckets
Adding Front Counterweights
Adding Liquid Ballast to Front Tires
Welding on Machine
Checking Ride Control Accumulator—If Equipped
Discharge Ride Control System Hydraulic Pressure—If Equipped
Discharge Boom Hydraulic Pressure For Maintenance Procedures Or Lowering Boom Without Electrical Power
Lowering Boom, Dipperstick In or Bucket Using Electrical Power and Gravity
Check Park Brake
Bleeding Fuel System
Brake Bleeding Procedure
Service Recommendations For Snap-To-Connect (STC®) Fittings
Toe-In Check and Adjust
Installing Teeth on Backhoe Bucket
Do Not Service Control Valves, Cylinders, Pumps or Motors
Keep ROPS Installed Properly
Fluid Sampling Test Ports—If Equipped
Hardware Torque Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Inspect Loader Boom Service Lock
Check and Adjust Backhoe Boom Lock
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout Procedure
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Electrical System
Steering System
Hydraulic System
Transmission
MFWD
Rear Axle
Air Conditioning
Section 4-4: Miscellaneous—Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5: Miscellaneous—Specifications
310SJ TMC Backhoe Loader Dimensions
410J TMC Backhoe Loader Dimensions
Ground Speeds
310SJ TMC Backhoe Loader Specifications
410J TMC Backhoe Loader Specifications
310SJ TMC Backhoe Loader Weight
410J TMC Backhoe Loader Weight
Buckets
Backhoe Loader Drain and Refill Capacities
310SJ TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
310SJ TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
410J TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
410J TMC Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
Section 4-6: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Transmission Serial Number
Record Rear Axle Housing Serial Number
Record (MFWD) Front Axle Housing Serial Number—If Equipped
Keep Proof of Ownership
Keep Machines Secure
