John Deere Compact Utility Tractor 4120 and 4320 Diagnostic and Repair Service Manual - TM105019

Catalog: 
Make: 
Model: 
Price: US$ 55.00

Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab), with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab) workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

 

tm105019 - Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab) Technical Manual.pdf
tm105019 - Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab) Technical Manual.epub

Total Pages: 1,830 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm105019 - Compact Utility Tractor 4120 PIN (610001 -) and 4320 PIN (620001 -) (Without Cab)

Table of Contents

Foreword

Section 10: Safety

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Replace Safety Signs

Handle Fluids Safely—Avoid Fires

Prepare for Emergencies

Prevent Battery Explosions

Prevent Acid Burns

Wear Protective Clothing

Avoid High-Pressure Fluids

Avoid Heating Near Pressurized Fluid Lines

Service Machines Safely

Use Proper Tools

Park Machine Safely

Support Machine Properly

Use Proper Lifting Equipment

Work in Clean Area

Protect Against High Pressure Spray

Illuminate Work Area Safely

Work In Ventilated Area

Remove Paint Before Welding or Heating

Avoid Harmful Asbestos Dust

Service Tires Safely

Stay Clear of Rotating Drivelines

Service Cooling System Safely

Dispose of Waste Properly

Handle Chemical Products Safely

Live With Safety

Section 20: Specifications and Information

Group 05: General Specifications

Metric Bolt and Screw Torque Values

Metric Cap Screw Torque Values—Grade 7

Unified Inch Bolt and Screw Torque Values

Gasket Sealant Application

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for O-Ring Boss Fittings

Group 10: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Diesel Engine Oil

Diesel Engine Break-In Oil

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Grease

Transmission and Hydraulic Oil

Heavy Duty Diesel Engine Coolant

Group 15: Serial Number Locations

Serial Numbers

Machine Product Identification Number

Engine and Turbocharger Serial Numbers

Section 30: Engine

Group 05: Specifications

Specifications

Group 10: Tools and Materials

Service Equipment and Tools

Group 15: Repair

John Deere Engine Repair—Use CTM301

Engine Removal and Installation

Section 40: Electrical

Group 05: General Information

Specifications

Reading Electrical Schematics

Theory Of Operation Information

Diagnostic Information

Wire Color Abbreviation Chart

Common Circuit Tests

Conductors For 12 Volt Circuits

Group 10: Specifications

System Specifications

Service Equipment and Tools

Essential or Recommended Tools

Other Material

Group 15: Component Location

Main Machine

Display Panel

Group 20: Schematics and Harnesses

Main Schematic and Wiring Harness Legend - PRT and eHydro eHydro is a trademark of Deere & Company

eHydro eHydro is a trademark of Deere & Company - W9 Schematic and Wiring Harness Legend

W1 Main Electrical Schematic (1 of 3)

W9 eHydro eHydro is a trademark of Deere & Company and Cruise Control Electrical Schematic (1 of 2)

CAN/Diagnostic Functional Diagram - HST with MUP

CAN Bus Topology - HST with MUP

CAN Bus Topology - PRT with MUP

W1 Main Wiring Harness

Rear Lighting - Detail

Load Center

W9 HST Wiring Harness

Main Wiring Harness Component Location

W1 Main Wiring Harness Color Codes

W2 Headlight Wiring Harness

W2 Headlight Wiring Harness Color Codes

W3 and W4 Jumper Plug

W7 Right Rear Lights Wiring Harness

W7 Right Rear Lights Wiring Harness Color Codes

W8 Left Rear Lights Wiring Harness

W8 Left Rear Lights Wiring Harness Color Codes

W9 eHydro eHydro is a trademark of Deere & Company Wiring Harness

W9 eHydro eHydro is a trademark of Deere & Company Wiring Harness Color Codes

W10 Proportional Valve Wiring Harness

W10 Proportional Valve Wiring Harness Color Codes

W11 Cruise Control Wiring Harness (standard)

W11 eHydro eHydro is a trademark of Deere & Company Cruise Control Wiring Harness Color Codes (standard)

W12 Cruise Control Wiring Harness (optional)

W12 eHydro eHydro is a trademark of Deere & Company Cruise Control Wiring Harness Color Codes (optional)

W28 3rd, 4th and 5th Function Wiring Harness Color Codes

W28 3rd, 4th and 5th Function Wiring Harness

W28 3rd, 4th and 5th Function Wiring Schematic

Group 25: Operation and Diagnostics

Power Circuit Operation

W1 Power Circuit Electrical Schematic (1 of 3)

Power Circuit W9 eHydro eHydro is a trademark of Deere & Company and Cruise Control Electrical Schematic

Power Circuit Diagnosis

Cranking Circuit Operation

Cranking Circuit Electrical Schematic

Cranking Circuit Diagnosis

Glow Plug and Light Circuit Operation

Glow Plug and Light Circuit Electrical Schematic

Glow Plug and Light Circuit Diagnosis

Fuel Supply/Engine Shutoff Circuit Operation - Operating Conditions

Fuel Supply/Engine Shutoff Circuit Electrical Schematic

Fuel Supply/Engine Shutoff Circuit Diagnosis

Charging Circuit Operation

Tachometer Circuit Operation

Hour Meter Circuit Operation

Charge, Tachometer and Hour Meter Circuit Electrical Schematic

Charging, Tachometer and Hour Meter Circuit Diagnosis

Rear PTO Circuit Operation

Rear PTO Circuit Electrical Schematic

Rear PTO Circuit Diagnosis

MFWD Circuit Operation

MFWD Circuit Electrical Schematic

MFWD Circuit Diagnosis

Light Circuit Operation

Lights Circuit Electrical Schematic

Lights Circuit Diagnosis

Turn Signal Lights Circuit Operation

Turn Signal Lights Circuit Electrical Schematic

Turn Signal Lights Circuit Diagnosis

Display Panel Operation

Display Panel LCD Message

Display Panel Diagnosis

Display Mode Switch Circuit Operation

Display Mode Switch Circuit Electrical Schematic

Display Mode Switch Circuit Diagnosis

eHydro eHydro is a trademark of Deere & Company - eMatchOS Electronic Drive Controller

eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Operation

eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Electrical Schematic

eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Diagnosis

eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Operation

eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Electrical Schematic

eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Diagnosis

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (standard)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (standard)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (standard)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (optional)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (optional)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (optional)

eHydro eHydro is a trademark of Deere & Company - LoadMatch LoadMatch is a trademark of Deere & Company and MotionMatch MotionMatch is a trademark of Deere & Company Circuit Operation

eHydro eHydro is a trademark of Deere & Company - LoadMatch LoadMatch is a trademark of Deere & Company and MotionMatch MotionMatch is a trademark of Deere & Company Circuit Electrical Schematic

eHydro eHydro is a trademark of Deere & Company - LoadMatch LoadMatch is a trademark of Deere & Company and MotionMatch MotionMatch is a trademark of Deere & Company Control Circuit Diagnosis

Group 30: Tests and Adjustments

Ground Circuit Test

Battery Voltage and Specific Gravity Test

Battery - Charge

Battery - Load Test

Alternator Regulated Voltage Test

Alternator Test and Inspection

Regulated Amperage and Voltage Test

Starting Motor Solenoid Test

Starting Motor Amperage Draw Test

Starting Motor No-Load Amperage Draw and RPM Test

Fuse Test

Glow Plug Test

Engine Coolant Temperature Sensor Test

Engine Oil Pressure Switch Test

Relay Test

Key Switch Test

Light Switch Test

Sensing Switch Test

Turn Signal Switch Test

Hazard Switch Test

Rear PTO Switch Test

Rear PTO Solenoid Test

Seat Switch Test

Cruise Switch Test (standard) - eHydro™

Cruise/Max Speed Switch Test - eHydro™

Res/+, Set/- Switch Test - eHydro™

Brake and Park Brake Switch Test

Air Filter Restriction Switch Test

Fuel Gauge Sensor Test

Fuel Shutoff Solenoid Test

LoadMatch™ Switch Test - eHydro eHydro is a trademark of Deere & Company

MotionMatch™ Switch Test - eHydro™

Display Mode Switch Test

Proportional Drive Solenoid Test - eHydro eHydro is a trademark of Deere & Company

Horn Switch Test

CAN Bus Terminator Test

Configure the Display

Editing Tire Size Value

Editing MotionMatch™ Settings - eHydro™

Editing LoadMatch™ Settings - eHydro™

HST Proportional Solenoid Test

eHydro™ - Electronic Drive Controller System Calibration

eHydro™ - Single Sensor Calibration

Test Kit

eHydro™ - Throttle Position Sensor Test and Adjustment

eHydro™ - Forward and Reverse Pedal Sensor Test and Adjustment

eHydro™ - MFWD Speed Sensor Test

Group 35: Repair

Throttle Position Sensor Removal and Installation

Electronic Drive Controller Removal and Installation

Alternator Removal and Installation

Alternator Disassembly and Assembly

Fuel Gauge Sensor Removal and Installation

Group 40: Service Codes

Display Panel Fault Codes

Diagnostic Trouble Codes Overview

Diagnostic Trouble Codes by Controller

Readings Codes Overview

Readings Codes by Controller

Configuration Codes Overview

Configuration Codes by Controller

Entering Diagnostic and Calibration Modes

Group 45: Electronic Controllers

Control Unit Locations and Identification

Data Bus Systems

CAN Bus Theory of Operation

CAN Bus Message Structure

Control Unit Messaging Errors

VIN Network Address Checks

CAN Network Voltage Checks

Troubleshooting Electronic Controllers

CAN Communication Fault Checks

Accessing the Addresses and Diagnostic Trouble Codes

Monitoring CAN Bus Traffic Data

Approved Software for Control Units

Erroneous Diagnostic Trouble Codes

Group 50: Operation and Diagnostics - DTCs (TCU)

TCU 523590.31 (ERR_02) - Machine Drive Forward

TCU 523590.0 (ERR_02) - Machine Drive Forward

TCU 523590.1 (ERR_02) - Machine Drive Forward

TCU 523590.3 (ERR_02) - Machine Drive Forward

TCU 523590.4 (ERR_02) - Machine Drive Forward

TCU 523590.13 (ERR_02) - Machine Drive Forward

TCU 523591.0 (ERR_03) - Machine Drive Reverse

TCU 523591.1 (ERR_03) - Machine Drive Reverse

TCU 523591.3 (ERR_03) - Machine Drive Reverse

TCU 523591.4 (ERR_03) - Machine Drive Reverse

TCU 523591.13 (ERR_03) - Machine Drive Reverse

TCU 190.8 (ERR_04) - Engine Speed

TCU 190.9 (ERR_04) - Engine Speed

TCU 597.31 (ERR_05) - Brake Switch

TCU 84.8 (ERR_06) - Wheel Based Vehicle Speed

TCU 599.3 (ERR_07) - Cruise Control Set

TCU 91.0 (ERR_08) - Accelerator Position 1

TCU 91.1 (ERR_08) - Accelerator Pedal Position 1

TCU 91.3 (ERR_08) - Accelerator Pedal Position 1

TCU 91.4 (ERR_08) - Accelerator Pedal Position 1

TCU 91.9 (ERR_08) - Accelerator Pedal Position 1

TCU 91.13 (ERR_08) - Accelerator Pedal Position 1

TCU 596.31 (ERR_09) - Cruise Control Enable Switch

TCU 629.12 (ERR_10) - Controller #1

TCU 599.31 (ERR_11) - Cruise Control Set Switch (Under normal conditions only applies to standard cruise control)

TCU 601.31 (ERR_11) - Cruise Control Resume Switch (Under normal conditions only applies to optional cruise control)

TCU 3509.0 (ERR_12) - Sensor Supply Voltage 1

TCU 3509.1 (ERR_12) - Sensor Supply Voltage 1

TCU 524069.5 (ERR_13) - Machine Drive Valve Reverse

TCU 524069.6 (ERR_13) - Machine Drive Valve Reverse

TCU 524069.13 (ERR_13) - Machine Drive Valve Reverse

TCU 524071.5 (ERR_14) - Machine Drive Valve Forward

TCU 524071.6 (ERR_14) - Machine Drive Valve Forward

TCU 524071.13 (ERR_14) - Machine Drive Valve Forward

TCU 1504.31 (ERR_15) - Operator Seat Switch

Group 55: Operation and Diagnostics - DTCs (ICC)

ICC 628.14 (ERR_51) - Program Memory

ICC 628.31 (ERR_53) - Program Memory

ICC 521601.31 (ERR_54) - End of Line File - EOL

ICC 524264.31 (ERR_55) - Checksum Error - Normal Mode

ICC 2003.9 (ERR_57) - Source Address 3

ICC 522000.31 (ERR_58) - Controller Data Structure Mismatch

ICC 2003.12 (ERR_59) - Source Address 3

ICC 2370.6 (ERR_60) - Right Turn Signal Lights

ICC 2370.5 (ERR_61) - Right Turn Signal Lights

ICC 2368.6 (ERR_62) - Left Turn Signal Lights

ICC 2368.5 (ERR_63) - Left Turn Signal Lights

ICC 523633.6 (ERR_64) - Right Amber Flasher

ICC 523633.5 (ERR_65) - Right Amber Flasher Lights

ICC 523629.6 (ERR_66) - Left Amber Flasher Lights

ICC 523629.5 (ERR_67) - Left Amber Flasher Lights

ICC 632.6 (ERR_67) - Engine Fuel Shutoff 1 Control

ICC 632.5 (ERR_71) - Engine Fuel Shutoff 1 Control

ICC 677.6 (ERR_72) - Engine Starter Motor Relay

ICC 677.5 (ERR_73) - Engine Starter Motor Relay

ICC 2808.3 (ERR_74) - Keypad

ICC 520194.12 (ERR_75) - Vin Mismatch

ICC 520193.31 (ERR_76) - Controller Mismatch

ICC 523438.31 (ERR_78) - Serial EEPROM Access

ICC 247.9 (ERR_79) - Engine Total Hours of Operation

ICC 190.9 (ERR_81) - Engine Speed

ICC 2000.9 (ERR_82) - Source Address 0

ICC 629.12 (ERR_83) - Controller #1

ICC 110.0 (ERR_84) - Engine Coolant Temperature

ICC 110.4 (ERR_85) - Engine Coolant Temperature

ICC 110.9 (ERR_86) - Engine Coolant Temperature

Section 50: Electrical - European

Group 05: Specifications

Specifications

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Group 10: Component Location

Display Panel

Load Center

Main Wiring Harness Component Location

TCU Wiring Harness (HST) Component Location

Group 15: Schematics and Harnesses

W3 Main Wiring Harness Legend and Schematic - PRT and HST

W13 TCU Wiring Harness and Schematic Legend

W3 Main Electrical Schematic

W13 TCU and Cruise Control Electrical Schematic

W3 Main Wiring Harness

W3 Main Wiring Harness Color Codes

W8 Headlight/Horn Wiring Harness

W8 Headlight/Horn Wiring Harness Color Codes

W9 Left Rear Lights Wiring Harness

W9 Left Rear Lights Wiring Harness Color Codes

W10 Right Rear Lights Wiring Harness

W10 Right Rear Lights Wiring Harness Color Codes

W4 and W6 Jumper Plug

W13 TCU Wiring Harness

W13 TCU Wiring Harness Color Codes

W16 Proportional Valve Wiring Harness

W16 Proportional Valve Wiring Harness Color Codes

W14 Cruise Control Wiring Harness (standard)

W14 Cruise Control Wiring Harness Color Codes (standard)

W15 Cruise Control Wiring Harness (optional)

W15 Cruise Control Wiring Harness Color Codes (optional)

W28 3rd, 4th and 5th Function Function Wiring Harness Color Codes

W28 3rd, 4th and 5th Function Function Wiring Harness

3rd, 4th and 5th Function Wiring Schematic

Group 20: Operation and Diagnostics

Power Circuit Operation

Power Circuit Electrical Schematic - W3 PRT and HST

Power Circuit Schematic - W13 HST

Power Circuit Diagnosis

Cranking Circuit Operation

Cranking Circuit Electrical Schematic

Cranking Circuit Diagnosis

Glow Plug and Light Circuit Operation

Glow Plug and Light Circuit Electrical Schematic

Glow Plug and Light Circuit Diagnosis

Fuel Supply/Engine Shutoff Circuit Operation - Operating Conditions

Fuel Supply/Engine Shutoff Circuit Electrical Schematic

Fuel Supply/Engine Shutoff Circuit Diagnosis

Charging Circuit Operation

Tachometer Circuit Operation

Hour Meter Circuit Operation

Charge, Tachometer and Hour Meter Circuit Electrical Schematic

Charging, Tachometer and Hour Meter Circuit Diagnosis

Rear PTO Circuit Operation

Rear PTO Circuit Electrical Schematic

Rear PTO Circuit Diagnosis

MFWD Circuit Operation

MFWD Circuit Electrical Schematic

System: MFWD Circuit Diagnosis

Light Circuit Operation

Brake Lights Operation

Lights Circuit Electrical Schematic

Lights Circuit Diagnosis

Hazard Lights Circuit Operation

Hazard Lights Circuit Electrical Schematic

Hazard Lights Circuit Diagnosis

Turn Signal Lights Circuit Operation

Turn Signal Circuit Electrical Schematic

Turn Signal Lights Circuit Diagnosis

Display Panel Operation

Display Panel Diagnosis

Display Mode Switch Circuit Operation

Display Mode Switch Circuit Electrical Schematic

Display Mode Switch Circuit Diagnosis

eHydro eHydro is a trademark of Deere & Company - eMatchOS Electronic Drive Controller

eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Operation

eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Electrical Schematic

eHydro eHydro is a trademark of Deere & Company - Forward Drive Circuit Diagnosis

eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Operation

eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Electrical Schematic

eHydro eHydro is a trademark of Deere & Company - Reverse Drive Circuit Diagnosis

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (standard)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (standard)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (standard)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Operation (optional)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Electrical Schematic (optional)

eHydro eHydro is a trademark of Deere & Company - Cruise Control Circuit Diagnosis (optional)

eHydro eHydro is a trademark of Deere & Company - Load Match and Motion Match Circuit Operation

eHydro eHydro is a trademark of Deere & Company - Load Match and Motion Match Circuit Electrical Schematic

eHydro eHydro is a trademark of Deere & Company - Load Match and Motion Match Control Circuit Diagnosis

Group 25: Service Codes

Display Panel Fault Codes

Diagnostic Trouble Codes Overview

Diagnostic Trouble Codes by Controller

Readings Codes Overview

Readings Codes by Controller

Configuration Codes Overview

Configuration Codes by Controller

Entering Diagnostic and Calibration Modes

Group 30: Electronic Controllers

Control Unit Locations and Identification

Data Bus Systems

CAN Bus Theory of Operation

CAN Bus Message Structure

Control Unit Messaging Errors

VIN Network Address Checks

CAN Network Voltage Checks

Troubleshooting Electronic Controllers

CAN Communication Fault Checks

Accessing the Addresses and Diagnostic Trouble Codes

Monitoring CAN Bus Traffic Data

Approved Software for Control Units

Erroneous Diagnostic Trouble Codes

Group 35: Operation and Diagnostics - DTCs (TCU)

TCU 523590.3 (ERR_02) - Machine Drive Forward

TCU 523590.0 (ERR_02) - Machine Drive Forward

TCU 523590.1 (ERR_02) - Machine Drive Forward

TCU 523590.3 (ERR_02) - Machine Drive Forward

TCU 523590.4 (ERR_02) - Machine Drive Forward

TCU 523590.13 (ERR_02) - Machine Drive Forward

TCU 523591.0 (ERR_03) - Machine Drive Reverse

TCU 523591.1 (ERR_03) - Machine Drive Reverse

TCU 523591.3 (ERR_03) - Machine Drive Reverse

TCU 523591.4 (ERR_03) - Machine Drive Reverse

TCU 523591.13 (ERR_03) - Machine Drive Reverse

TCU 190.8 (ERR_04) - Engine Speed

TCU 190.9 (ERR_04) - Engine Speed

TCU 597.31 (ERR_05) - Brake Switch

TCU 84.8 (ERR_06) - Wheel Based Vehicle Speed

TCU 599.3 (ERR_07) - Cruise Control Set Switch

TCU 91.0 (ERR_08) - Accelerator Position 1

TCU 91.1 (ERR_08) - Accelerator Pedal Position 1

TCU 91.3 (ERR_08) - Accelerator Pedal Position 1

TCU 91.4 (ERR_08) - Accelerator Pedal Position 1

TCU 91.9 (ERR_08) - Accelerator Pedal Position 1

TCU 91.13 (ERR_08) - Accelerator Pedal Position 1

TCU 596.31 (ERR_09) - Cruise Control Enable Switch

TCU 629.12 (ERR_10) - Controller #1

TCU 599.31 (ERR_11) - Cruise Control Set Switch (Under normal conditions only applies to standard cruise control)

TCU 601.31 (ERR_11) - Cruise Control Resume Switch (Under normal conditions only applies to optional cruise control)

TCU 3509.0 (ERR_12) - Sensor Supply Voltage 1

TCU 3509.1 (ERR_12) - Sensor Supply Voltage 1

TCU 524069.5 (ERR_13) - Machine Drive Valve Reverse

TCU 524069.6 (ERR_13) - Machine Drive Valve Reverse

TCU 524069.13 (ERR_13) - Machine Drive Valve Reverse

TCU 524071.5 (ERR_14) - Machine Drive Valve Forward

TCU 524071.6 (ERR_14) - Machine Drive Valve Forward

TCU 524071.13 (ERR_14) - Machine Drive Valve Forward

TCU 1504.31 (ERR_15) - Operator Seat Switch

Group 40: Operation and Diagnostics - DTCs (ICC)

ICC 628.14 (ERR_51) - Program Memory

ICC 628.31 (ERR_53) - Program Memory

ICC 521601.31 (ERR_54) - End of Line File - EOL

ICC 524264.31 (ERR_55) - Checksum Error - Normal Mode

ICC 2003.9 (ERR_57) - Source Address 3

ICC 522000.31 (ERR_58) - Controller Data Structure Mismatch

ICC 2003.12 (ERR_59) - Source Address 3

ICC 632.6 (ERR_70) - Engine Fuel Shutoff 1 Control

ICC 632.5 (ERR_71) - Engine Fuel Shutoff 1 Control

ICC 677.6 (ERR_72) - Engine Starter Motor Relay

ICC 677.5 (ERR_73) - Engine Starter Motor

ICC 2808.3 (ERR_74) - Keypad

ICC 520194.12 (ERR_75) - VIN Mismatch

ICC 520193.31 (ERR_76) - Controller Mismatch

ICC 523438.31 (ERR_78) - Serial EEPROM Access

ICC 247.9 (ERR_79) - Engine Total Hours of Operation

ICC 190.9 (ERR_81) - Engine Speed

ICC 2000.9 (ERR_82) - Source Address 0

ICC 629.12 (ERR_83) - Controller #1

ICC 110.0 (ERR_84) - Engine Coolant Temperature

ICC 110.4 (ERR_85) - Engine Coolant Temperature

ICC 110.9 (ERR_86) - Engine Coolant Temperature

Section 60: Power Train - PRT

Group 05: Specifications

General Specifications

Repair Specifications

Torque Specifications

Special or Essential Tools

Other Materials

Group 10: Component Location

Clutch Housing

PowrReverser PowrReverser is a trademark of Deere & Company Clutch

Main Shaft

Driven Shaft

Main Gear Shift

PRT Pedal and Shift Linkage

PRT Valve

Group 15: Theory of Operation

PRT Control Valve Operation

PRT Clutch Operation - Forward

PRT Clutch Operation - Reverse

4 Speed Transmission Operation

Range Transmission Power Flow

Group 20: Tests and Adjustments

PRT Clutch Adjustment

PRT Hydraulic Pressure Tests

Group 25: Repair

Machine Splitting (Front)

Machine Splitting (Rear)

Reverse Case Seal Replacement

PowrReverser™ Traction Clutch

PowrReverser™ Clutch Valve

4-Speed Transmission

Section 70: Power Train - Hydrostatic

Group 05: Specifications

Specifications

Service Equipment and Tools

Other Material

Group 10: Component Location

eHydro eHydro is a trademark of Deere & Company Machines Component Location

eHydro eHydro is a trademark of Deere & Company Transmission Components

eHydro eHydro is a trademark of Deere & Company Center Plate Components

Drive Shaft

Front Drive

Group 15: Schematics

Steering/Charge Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company Transmission

Group 20: Theory of Operation

eHydro eHydro is a trademark of Deere & Company Transmission Operation

Range Transmission Power Flow

Group 25: Diagnostics

eHydro eHydro is a trademark of Deere & Company Power Train Troubleshooting

Hydrostatic Power Train

Group 30: Tests and Adjustments

Hydrostatic High Pressure Relief Test

Charge Pump Pressure Test

Hydraulic System Bleed Procedure

Group 35: Repair

Forward and Reverse Position Sensors

Forward and Reverse Pedals Assembly

Machine Splitting (Front)

Machine Splitting (Rear)

Hydrostatic Transmission Removal and Installation

Hydrostatic Transmission Disassembly

Section 80: Power Train - Final Drive

Group 05: Specifications

General Specifications

Repair Specifications

Torque Specifications

Special or Essential Tools

Other Materials

Group 10: Component Location

Differential Pinion Shaft (eHydro eHydro is a trademark of Deere & Company )

Differential Pinion Shaft (PRT)

Range Shift

Front Drive (For MFWD)

Differential Gear

Differential Lock

Rear Axle and Final Drive

Brake

PTO Clutch/Brake Assembly

Rear PTO Shafts

Mid PTO Assembly

Transmission Housing (eHydro eHydro is a trademark of Deere & Company )

Transmission Housing (PRT)

MFWD Front Axle Housing and Differential

MFWD Final Drive (S.N. -910301)

MFWD Final Drive (S.N. 910302- )

Group 15: Theory of Operation

Range Transmission

MFWD Power Operation

Differential Power Flow and Lock

MFWD Power Flow

Group 20: Diagnostics

PTO Diagnostics

Group 25: Tests and Adjustments

Differential Pinion Shaft Adjustment

Differential Backlash Adjustment

Group 30: Repair

MFWD Output Shaft

Speed Range Transmission

Final Drive Removal

Final Drive Installation

Final Drive Disassembly, Inspection, and Assembly

Differential Lock Fork

Differential Removal and Installation

MFWD Drive Shaft Removal and Installation

MFWD Removal and Installation

MFWD Final Drive Cover (S.N. -910301)

MFWD Final Drive Cover (S.N.910302- )

MFWD Spindle Shaft

MFWD Final Drive Housing (S.N. -910301)

MFWD Final Drive Housing (S.N.910302- )

Spindle Housing

MFWD Differential

Pinion Depth Setup and Adjustment

Group 35: PTO Theory of Operation

PTO Clutch and Brake Theory of Operation

Power Transmission - Rear PTO

Power Transmission - Mid PTO

Group 40: PTO Repair

Rear PTO Drive Shaft and Gears

PTO Clutch and Brake

Mid PTO

Section 90: Hydraulics

Group 05: Specifications

Specifications

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Group 10: Component Location

PRT Machines Component Location

eHydro eHydro is a trademark of Deere & Company Machines Component Location

Rockshaft Component Location

Dual SCV Components

Dual SCV Hydraulic Lines

Third SCV Components

Power Beyond Components

Hydraulic Pump Component Location

Rockshaft Piston, Rod, and Rate of Drop Valve

Rockshaft Control Valve, Plunger Assembly and Controls

Rockshaft and Lift Arms (Exploded View)

PTO Clutch Valve Component Location

SCV Valve Component Location (SN —810000)

Diverter Assembly Front (SN —810000)

Diverter 4th and 5th SCV Assembly Rear (SN —810000)

Group 15: Schematics & Harnesses

Steering/Charge Pump Circuit Schematics, PRT Transmission

Steering/Charge Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company Transmission

Implement Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company and PRT (SN —810000)

Implement Pump Circuit Schematic, eHydro eHydro is a trademark of Deere & Company and PRT (SN 810001— )

Diverter Valve Schematic (SN —810000)

Diverter Valve Schematic (SN 810001— )

Group 20: Theory of Operation

Hydraulics (General)

Hydraulics (SCV) (Option)

Hydraulics (Rockshaft)

Diverter Valve (SN —810000)

Diverter Valve (SN 810001— )

Group 25: Diagnostics

Hydraulics Diagnostics

Group 30: Tests and Adjustments

Hydraulic System Bleed Procedure

Hydraulic Pump Flow Test

System Relief Pressure Test

PTO Valve Pressure Test

Steering Pressure Check

Rockshaft Lift Cycle Test

Rate of Drop/Stop Valve Adjustment

Rockshaft Leakage Test

Rockshaft Position Feedback Linkage Adjustment

Group 35: Repair

Hydraulic Gear Pump

Rockshaft Removal and Installation

Lift Arms

Lift Control Lever

Rockshaft Control Valve

Rockshaft Feedback Shaft

Rockshaft Piston

PTO Clutch Valve

Selective Control Valve (SN —810000)

Selective Control Valve (SN 810001— )

Section 100: Steering

Group 05: Specifications

Specifications

Essential or Recommended Tools

Service Equipment and Tools

Group 10: Component Location

Steering Component Location

Steering System Schematic

Group 15: Theory of Operation

All Models

eHydro eHydro is a trademark of Deere & Company Model

PowrReverser PowrReverser is a trademark of Deere & Company Model

Group 20: Diagnostics

Steering Checks

Steering Operation

Group 25: Tests and Adjustments

Steering System Test

Steering Pressure Check

Toe-in Adjustment MFWD

Group 30: Repair

Steering Cylinder

Steering Wheel Removal and Installation

Tilt Steering Mechanism Removal and Installation

Steering Control Unit (SCU) Removal and Installation

Tie Rod Removal and Installation - MFWD

Section 110: Brakes

Group 05: Specifications

Specifications

Group 10: Component Location

Brake and Park Brake

Park Brake Components

Brake Pedals and Linkage - eHydro eHydro is a trademark of Deere & Company

Brake Pedals and Linkage - eHydro eHydro is a trademark of Deere & Company (Exploded View)

Brake Pedals and Linkage - PRT

Brake Pedals and Linkage - PRT (Exploded View)

Group 15: Theory of Operation

Brakes

Group 20: Diagnostics

Brakes Malfunction

Brakes Checks

Group 25: Tests and Adjustments

Brake Pedal Adjustment

Parking Brake Adjustment

Group 30: Repair

Brake Disassembly and Inspection

Brake Assembly

Brake Pedal Assembly Removal and Installation - eHydro eHydro is a trademark of Deere & Company

Brake Pedal Assembly Removal and Installation - PRT

Parking Brake Linkage Removal and Installation

Section 120: Miscellaneous

Group 05: Specifications

Specifications

Group 10: Repair

Three-Point Hitch Removal and Installation

Center Link Bracket Removal and Installation

Seat and Seat Support Removal and Installation

Seat Closeout Removal and Installation

Rear Fenders Removal and Installation

Roll Over Protection System (ROPS)

Front Wheel Removal and Installation

Rear Wheel Removal and Installation

Operator's Platform Removal and Installation

Fuse Panel Cover Removal and Installation

Battery Removal and Installation

Hood Removal and Installation

Cowl Panel Removal and Installation

Control Panel Removal and Installation

Fuel Tank Removal and Installation

John Deere Compact Utility Tractor 4120 and 4320 Diagnostic and Repair Service Manual

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