Complete Operator's Manual for John Deere 605C Crawler Loader , with all the shop information to maintain, and operate like professional mechanics.

OMT217598 - 605C Crawler Loader Operator's Manual.pdf
OMT217598 - 605C Crawler Loader Operator's Manual.epub

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Total Pages: 332 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

omt217598 - 605C Crawler Loader - Table of Contents

Foreword

Emissions Control Warranty Statement

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Add Cab Guarding For Special Uses

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Clean Debris from Machine

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Section 1-3: Safety—Operating Precautions

Start Only From Operator's Seat

Use and Maintain Seat Belt

Use Steps and Handholds Correctly

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Inspect and Maintain ROPS

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Replace Safety Signs

Safety Signs

Section 2-1: Operation—Operator's Station

Operator's Station

Instrument Panel

Instrument Panel Switches

Instrument Panel Indicators

Instrument Panel Gauges

Hydraulic Oil Temperature Gauge

Diagnostic Display Unit (DDU)

Low Speed Range Switch

Horn Button

Emergency Travel Stop Button

Park Lock Lever

Key Switch

Windshield Wiper and Washer

Heating and Air Conditioning Controls

Working Light Switch

Operator Warning Light

Adjust Standard Suspension Seat

Adjust Air Suspension Seat—If Equipped

Operator's Manual Compartment

Dome Light

Door Latch

Window Lock

Secondary Exit

Section 2-2: Operation—Operating the Machine

Inspect Machine Daily Before Starting

Engine Break-In Period

Starting the Engine

Engine Warm-Up

Cold Weather Warm-Up

Cold Weather Start Aid

Steering the Machine

Steering the Machine—Transmission Control Lever—V-Pattern—If Equipped

Using Engine Speed Control Knob

Controlling Machine Travel Speed

Driving the Machine

Stopping the Engine

Stopping the Machine

Parking the Machine

Parking Brake

Pilot Control Lever

Using Boom Float

Using Bucket Return-to-Dig

Using Boom Height Kickout

Operating Multi-Purpose Bucket

Operating and Maintenance Undercarriage Tips

Operating in Water

Loading Machine on a Trailer

Loading Machine with Crane

Towing the Machine

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

Biodiesel Fuel

Diesel Engine Break-In™ Oil

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Diesel Engine Oil

Diesel Engine Oil and Filter Service Intervals

Track Rollers, Front Idler and Carrier Roller Oil

Transmission, Hydraulic and Final Drive Seal Cavity Oil

Splitter Box Oil

Final Drive Oil

Grease

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II COOLANT EXTENDER

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER

Testing Diesel Engine Coolant

Alternative and Synthetic Lubricants

Section 3-2: Maintenance—Periodic Maintenance

Service Your Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Fuel Tank

Tilt Cab/Canopy (ROPS)

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Drain Water and Sediment From Primary Fuel Filter/Water Separator

Drain Water and Sediment From Fuel Tank

Check Track Sag

Adjust Track Sag

Grease Cab Door Hinges

Inspect and Clean Engine Air Cleaner Elements

Inspect Belt

Checking Track Shoe Cap Screw Torque

Check and Clean Radiator Core and Oil Cooler Core

Cleaning and Replacing Cab Fresh Air Filters

Cleaning and Replacing Cab Recirculating Air Filter

Check Coolant

Check and Clean Transmission/Hydraulic Pump and Motor Case Drain Filter

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Coolant Level

Check Engine Oil Level

Check Transmission/Hydraulic System Oil Level

Check Splitter Box Oil Level

Section 3-5: Maintenance—Every 50 Hours

Grease Loader Linkage and Cylinder Pivots

Section 3-6: Maintenance—Initial Service - 250 Hours

Change Engine Oil and Filter

Section 3-7: Maintenance—Every 250 Hours

Take Engine Oil Sample

Section 3-8: Maintenance—Every 500 Hours

Change Engine Oil and Filter

Replace Primary Fuel Filter/Water Separator

Replace Final Fuel Filter

Check Battery Electrolyte Level and Terminals

Replace Transmission/Hydraulic Oil Return Filter

Change Splitter Box Oil

Check Final Drive Oil Level

Change Final Drive Oil

Check Air Intake Hose

Replace Transmission/Hydraulic Charge Oil Filter

Take Fluid Samples

Section 3-9: Maintenance—Every 1000 Hours

Check Transmission/Hydraulic Charge Oil Case Return Filters

Replace Engine Air Cleaner Elements

Check Fan Speed

Check Coolant

Section 3-10: Maintenance—Every 2000 Hours

Replace Engine Crankcase Oil Separator (If Equipped)

Check and Adjust Engine Valve Lash

Change Transmission/Hydraulic System Oil

Section 3-11: Maintenance—Every 6000 Hours

Drain and Flush Cooling System

Section 4-1: Miscellaneous—Machine

Adjust Armrest

Bleeding Fuel System

Replacing Belt

Resetting Circuit Breaker

Fuse and Relay Specifications

Replacing Fuses

Replacing Dome Light Bulb

Replacing Indicator Bulbs

Replacing Control Panel Button Bulbs

Replacing Working Light Bulb

Removing and Installing Bucket Teeth

Do Not Service or Adjust Injection Nozzles or Injection Pump

Do Not Service Control Valves, Cylinders, Pumps or Motors

Precautions for Alternator and Regulator

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Handling, Checking and Servicing Batteries Carefully

Using Booster Batteries—24-Volt System

Using Battery Charger

Removing and Installing Batteries

Checking Air Conditioner Receiver/Dryer

Track Sag General Information

Checking and Adjusting Idler Side Play

Checking and Adjusting Idler Vertical Play

Cleaning Track Components

Do Not Service Control Valves and Cylinders

Checking Track Shoe Cap Screw Torque

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Adding Oil to Track Roller

Checking Track Carrier Roller Oil Level

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Travel Gear and Track

Heating System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Specifications

605C Crawler Loader Dimensions

605C Crawler Loader Specifications

605C Crawler Loader Drain and Refill Capacities

Section 4-6: Miscellaneous—Machine Numbers

Keep Proof of Ownership

Keep Machines Secure

Record Product Identification Number (PIN)

Record Engine Serial Number