John Deere 319E and 323E Compact Track Loader Operator's Manual (OMT312544)

omt312544 - John Deere 319E and 323E Compact Track Loader Operator's Manual.PDF

Complete Operator's Manual for John Deere 319E and 323E Compact Track Loader, with all the shop information to maintain & operate the John Deere 319E and 323E Compact Track Loaders like professional mechanics.

PRODUCT DETAILS:
Total Pages: 505 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
Foreword
Manual Identification—READ THIS FIRST!
IMPORTANT
Emissions Control Warranty Statement
Technical Information Feedback Form
Section 1-1: Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating On Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Handle Cab Door Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Section 2-1: Operation—Operator’s Station
Machine Control
Control Panel—Key Start
Control Panel—Keyless Start
Sealed Switch Module (SSM)
Gauges and Indicators
Interlocking Seat Bar
Cab Door—If Equipped
Side Windows—If Equipped
Top Window
Rear Window (Secondary Exit)
Fire Extinguisher Location
12-Volt Power Outlet
Windshield Wiper and Washer
Heating/Defrosting Controls—If Equipped
Air Conditioning Controls—If Equipped
Seat Adjustment
Dome Light
Radio—If Equipped
Horn Button—If Equipped
Beacon—If Equipped
Section 2-2: Operation—Operating the Machine
Before Starting Work
Operator's Daily Machine Check Before Starting
Entering and Exiting Compact Track Loader
Starting the Engine
Cold Weather Starting
Engine Block Heater—If Equipped
Engine Speed Control
Stopping the Engine
Boom Lock
Boom Release
Steering—Manual Controls
Operating Boom—Manual Controls
Operating Bucket—Manual Controls
Steering—EH Controls
Operating Boom—EH Controls
Operating Bucket—EH Controls
Joystick Performance Package—If Equipped
Transmission Response Rate (Travel and Steer)—If Equipped
Switchable Controls—If Equipped
Hydraulic Response Rate (Boom and Bucket)—If Equipped
Creep Mode—If Equipped
Attachment Mounting System—Quik-Tatch™
Auto-Idle
Connecting and Disconnecting Auxiliary Hydraulics
Operating Auxiliary Hydraulics
Hydraulic System Pressure Release—Manual Controls
Hydraulic System Pressure Release—EH Controls
Self Leveling Hydraulics—If Equipped
Ride Control—If Equipped
High Flow Hydraulics—If Equipped
Two-Speed Operation—If Equipped
Loading Machine On a Trailer
Section 2-3: Operation—Monitor Operation
Engagement and Monitor Unit (EMU)
Engagement and Monitor Unit (EMU)—Normal Display
Engagement and Monitor Unit (EMU) Display Messages
Engagement and Monitor Unit (EMU)—Main Menu
Engagement and Monitor Unit (EMU)—Main Menu—Auxiliary Hydraulic Override
Engagement and Monitor Unit (EMU)—Main Menu—Creep Limit
Engagement and Monitor Unit (EMU)—Main Menu—Courtesy Lighting
Engagement and Monitor Unit (EMU)—Main Menu—Fan Reverse Interval
Engagement and Monitor Unit (EMU)—Main Menu—Codes
Engagement and Monitor Unit (EMU)—Main Menu—Monitor
Engagement and Monitor Unit (EMU)—Main Menu—Job Timer
Engagement and Monitor Unit (EMU)—Main Menu—Auto-Idle
Engagement and Monitor Unit (EMU)—Anti-Theft—If Equipped
Auto-Shutdown With Alarm
Section 2-4: Operation—Track Information
Undercarriage Component Identification
Rubber Track Structure
Rubber Track Usage
Sprocket Teeth Wear
Normal Break-In
Normal Track Wear in Dirt Conditions
Rubber Track—Types of Damage
Section 3-1: Maintenance—Machine
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Supplemental Diesel Fuel Additives
Testing Diesel Fuel
Fuel Filters
Minimizing the Effect of Cold Weather on Diesel Engines
Operating in Cold Temperature Climates
Operating at High Altitude
Alternative and Synthetic Lubricants
Diesel Engine Break-In Oil
Diesel Engine Oil
Engine Oil and Filter Service Intervals
Oil Filters
Hydraulic and Hydrostatic Oil
Diesel Engine Coolant (engine without wet sleeve cylinder liners)
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Hydrostatic Planetary Gear Case Oil
Grease
Section 3-2: Maintenance—Periodic Maintenance
Engine Identification
Service Machine at Specified Intervals
Fuel Tank
Raising and Blocking Machine
Raising Operator's Station
Opening and Closing Engine Cover
Engine Side Panels—Remove and Install
Footwell Removal
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Maintenance Legend
Section 3-3: Maintenance—As Required
Check and Clean Cooling Package
Check Coolant
Check Cab Fresh Air and Recirculation Air Filters—If Equipped
Check Fuel Tank Breather
Replace Primary Engine Air Filter
Replace Secondary Engine Air Filter
Check and Drain Primary Fuel Filter and Water Separator
Check Accessory Drive Belt
Lubricate Steering Centering Mechanism—If Equipped
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Engine Oil Level
Check Hydraulic Oil Level
Check Coolant Level
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage
Section 3-5: Maintenance—Initial Service—50 Hours
Change Hydrostatic Planetary Gear Case Oil
Section 3-6: Maintenance—Every 50 Hours
Check and Clean Dust Unloader Valve
Check Track Tension
Section 3-7: Maintenance—Every 100 Hours
Check and Adjust Accessory Drive Belt Tension
Section 3-8: Maintenance—Every 250 Hours
Take Engine Oil Sample
Section 3-9: Maintenance—Every 500 Hours
Change Engine Oil and Replace Oil Filter
Replace Primary Fuel Filter and Water Separator
Replace Final Fuel Filter
Replace Hydraulic Oil Filter
Lubricate Steering Linkage—If Equipped
Take Fluid Samples
Section 3-10: Maintenance—Every 1000 Hours
Check Coolant
Replace Fuel Tank Breather
Replace Hydraulic Oil Reservoir Breather
Change Hydraulic Oil
Change Hydrostatic Planetary Gear Case Oil
Section 3-11: Maintenance—Every 1500 Hours
Check and Adjust Engine Valve Lash
Section 3-12: Maintenance—Every 6000 Hours
Drain Cooling System
Flush Cooling System
Fill Cooling System
Section 4-1: Miscellaneous—Machine
Bleed Fuel System
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Handling Batteries Safely
Using Battery Charger
Using Booster Batteries—12-Volt System
Removing Battery
Replacing Battery
Welding on Machine
Keep Electronic Control Unit Connectors Clean
Remove and Install Halogen Bulbs
Adding Rear Counterweights
Replacing Accessory Drive Belt
Adjusting Boom and Bucket Linkage—Manual Hands Only Controls
Adjusting Pedal Angle—Manual Hand and Foot Controls
Replacing Fuses
Replacing Air Heater Fuse
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Electrical System
Hydraulic System
Section 4-4: Miscellaneous—Machine Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Keep Proof of Ownership
Keep Machines Secure
Section 4-6: Miscellaneous—Specifications
319E Machine Dimensions
319E Machine Specifications
319E Drain and Refill Capacities
323E Machine Dimensions
323E Machine Specifications
323E Drain and Refill Capacities
Rated Operating Capacity
Pallet Fork Lift Chart