Articulated Haulers A40 Volvo / A40 Volvo BM Service Repair Manual
Complete repair service manual with electrical wiring diagrams for Articulated Haulers A40 Volvo / A40 Volvo BM, with all the service information to maintain, diagnose, repair, rebuild like professional mechanics.
Articulated Haulers A40 Volvo / A40 Volvo BM workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Articulated Haulers A40 Volvo Service Manual.pdf
Total Pages: 943
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Description.pdf
03 - SPECIFICATIONS
Brake and compressed air system.pdf
Capacities-[2518].pdf
Cooling system.pdf
Dimensions.pdf
Dimensions, with tires 29.5 R-25.pdf
Drive axles.pdf
Dropbox.pdf
Electrical system.pdf
Engine specifications.pdf
Filter change, intervals-[2300].pdf
Fuel system.pdf
Hydraulic system.pdf
Oil and fluid change, intervals-[2201].pdf
Oil pressure, transmission.pdf
Power transmission.pdf
Product identification plates.pdf
Recommended lubricants-[2053].pdf
Steering system.pdf
Tightening torques-[2015].pdf
Volvo standard tightening torques.pdf
Weights-[1929].pdf
07 - STANDARD TIME
Time Guide.pdf
08 - TOOL
Drawings of E-tools that can be made in your own workshop.pdf
Special tools for the drivetrain.pdf
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Brake oil filter, changing.pdf
Filter change, intervals.pdf
Hydraulic oil, test sampling.pdf
Oil and fluid change, intervals.pdf
Recommended lubricants.pdf
17 - SERVICE
Charging of batteries-[1439].pdf
Cleanliness, brake and hydraulic systems.pdf
Electric welding.pdf
Recovering.pdf
Refrigerant for air conditioning.pdf
Special instructions for servicing the electrical system.pdf
Towing of machine.pdf
Troubleshooting-[1205].pdf
2 - ENGINE WITH MOUNTING AND EQUIPMENT
20 - GENERAL
Capacities-[1102].pdf
Description-[1039].pdf
Diagnosis using service display unit-[1016].pdf
General specifications-[0954].pdf
Tightening torques-[0936].pdf
Troubleshooting-[0914].pdf
Weights-[0855].pdf
21 - ENGINE
Compression check, engine at operating temperature.pdf
Engine and transmission, mounting.pdf
Engine and transmission, removing.pdf
Engine, mounting.pdf
Engine, removing.pdf
Tightening torques-[0520].pdf
Valve mechanism.pdf
Valves, adjusting-[0442].pdf
Valves, adjusting.pdf
22 - LUBRICATING SYSTEM
Description-[0335].pdf
General specifications-[0313].pdf
Weights-[0255].pdf
23 - FUEL SYSTEM
Automatic timing adjuster (alpha adjuster).pdf
Automatic timing adjuster, checking.pdf
Automatic timing adjuster.pdf
Feed pump.pdf
Fuel feed pump, checking feed pressure.pdf
Fuel system, bleeding air.pdf
Idle speed, checking and adjusting with.pdf
Injection pump.pdf
Injection timing BTDC, checking and adjusting.pdf
Injectors, changing all.pdf
Injectors.pdf
Low emission engines.pdf
Stall speed, checking with service display unit.pdf
Torque limitation, functional description.pdf
25 - INLET & EXHAUST SYSTEM
Exhaust retarder, functional description.pdf
Exhaust retarder, sensor, adjusting.pdf
Exhaust retarder, sensor, changing.pdf
General specifications-[5544].pdf
Weights-[5526].pdf
26 - COOLING SYSTEM
Coolant, changing.pdf
Coolant pump, removed, reconditioning.pdf
Cooling system, functional diagram.pdf
Description-[5320].pdf
Fan motor, changing, mounting.pdf
Fan motor, changing piston rings.pdf
Fan motor, changing, removing.pdf
Fan motor, checking operating pressure.pdf
General specifications.pdf
Radiator, adjusting.pdf
Radiator, changing.pdf
Weights-[5243].pdf
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
Compilation of error codes.pdf
Diagnosis using Contronic.pdf
General-[4629].pdf
Specifications-[4611].pdf
Troubleshooting.pdf
31 - BATTERY
Charging of batteries.pdf
Specifications-[4458].pdf
32 - ALTERNATOR; CHARGE REGULATOR
Alternator, changing.pdf
Specifications-[4358].pdf
33 - STARTING SYSTEM
Specifications-[4243].pdf
Specifications-[4323].pdf
Starter motor, changing.pdf
35 - LIGHTING
Headlights, alignment.pdf
Headlights, changing light bulb.pdf
Specifications-[3936].pdf
Specifications-[4007].pdf
Specifications-[4051].pdf
Specifications-[4110].pdf
36 - OTHER ELECTRICAL EQUIPMENT
Specifications-[3901].pdf
37 - CABLE; FUSE; RELAY
Audible signals.pdf
Cables (leads) and fuses.pdf
Circuit 10-[3022].pdf
Circuit 10.pdf
Circuit 11-[2939].pdf
Circuit 11.pdf
Circuit 12.pdf
Circuit 2-[3755].pdf
Circuit 2.pdf
Circuit 3-[3700].pdf
Circuit 3.pdf
Circuit 4-[3617].pdf
Circuit 4.pdf
Circuit 5-[3534].pdf
Circuit 5 (cont'd.)
Circuit 5 (cont'd.)-[3450]
Circuit 5.pdf
Circuit 6-[3401].pdf
Circuit 6 (cont'd.)
Circuit 6 (cont'd.)-[3317]
Circuit 6.pdf
Circuit 7-[3234].pdf
Circuit 7.pdf
Circuit 8-[3150].pdf
Circuit 8.pdf
Circuit 9-[3105].pdf
Circuit 9.pdf
Codes used in wiring diagrams.pdf
Connectors, cables (serial no. –1400, US –60300).pdf
Connectors, cables (serial no. 1401–, US 60301–).pdf
Connectors, illustrations.pdf
Control lights.pdf
Diodes.pdf
Electrical symbols.pdf
Explanations of wiring diagrams.pdf
General-[2226].pdf
Heating coils.pdf
Instruments.pdf
Left electrical distribution box.pdf
Lights.pdf
Magnetic clutch.pdf
Motors.pdf
Other fuses.pdf
Relays.pdf
Right electrical distribution box.pdf
Sensors.pdf
Solenoids.pdf
Solenoid valves.pdf
Specifications-[2116].pdf
Switches.pdf
Wiring diagram serial no. –1400. US –60300, Circuit 1.pdf
Wiring diagram serial no. 1401–, US 60301–, Circuit 1.pdf
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Combination instrument.pdf
Contronic, functional description.pdf
Function groups.pdf
General-[1602].pdf
Information display unit.pdf
Information display unit, summary.pdf
Other operating controls (serial no. –1400,.pdf
Other operating controls (serial no. 1401–,.pdf
Programming instructions.pdf
Right instrument panel (serial no. –1400, US –60300).pdf
Right instrument panel (serial no. 1401–, US 60301–).pdf
Service display unit, displays.pdf
Service display unit.pdf
Service display unit, summary.pdf
Solenoid valves and-[1739].pdf
Solenoid valves and.pdf
Speedometer, electric, serial no. 1295–1621, US 60181–60395.pdf
Speedometer, electronic.pdf
4 - POWER TRANSMISSION
40 - GENERAL
Clutches, brakes and solenoids.pdf
Component and description.pdf
Description.pdf
Diagnosis using service display unit.pdf
Error record.pdf
Gearshifting control system.pdf
Missing signal from both engine speed sensor (SE3) and speed sensor (SE4).pdf
Missing signal from engine speed sensor (SE3).pdf
Other causes of malfunction.pdf
Transmission, clutches and brakes.pdf
Troubleshooting chart.pdf
41 - CLUTCH; TORQUE CONVERTER
Tightening torques-[0917].pdf
Weights-[0859].pdf
42 - TRANSMISSION; HYDRAULIC CONTROL
Capacities-[0825].pdf
Checking main, torque converter and.pdf
Checking modulating valves, retarder and lock-up.pdf
Checking pressure in clutches and brakes.pdf
Connector EH.pdf
Measuring resistance in cable harness.pdf
Measuring resistance in connector EH.pdf
Measuring resistance in SE3, SE4 and SE86.pdf
Measuring resistance of sensor for.pdf
Multi-pin breaker box.pdf
Pin numbering in EA.pdf
Pin numbering in EC.pdf
Pressure regulator for retarder, checking and adjusting.pdf
Retarder, functional description.pdf
Retarder valve, changing seal.pdf
Specifications-[0355].pdf
Tightening torques-[0338].pdf
Transmission, changing (downward) Mounting.pdf
Transmission, changing (downward) Removing.pdf
Turbine speed sensor, changing.pdf
Weights-[0215].pdf
43 - GEARBOX
Capacities-[0141].pdf
Dropbox, changing seal-[0105].pdf
Dropbox, changing seal-[0123].pdf
Dropbox, changing seal.pdf
Dropbox, mounting.pdf
Dropbox, removing.pdf
General.pdf
Longitudinal differential lock, adjusting engagement.pdf
Sensors for high and low range, adjusting.pdf
Specifications-[5848].pdf
Weights-[5826].pdf
45 - PROPELLER SHAFT
Propeller shaft between transmission and-[5715].pdf
Propeller shaft between transmission and.pdf
Propeller shaft for front bogie axle, changing.pdf
Propeller shaft for rear bogie axle, changing.pdf
Propeller shaft, front output shaft.pdf
Propeller shaft in frame joint, changing.pdf
Tightening torques-[5751].pdf
Weights-[5733].pdf
46 - FRONT AXLE; REAR AXLE
Capacities-[4113].pdf
Capacities-[5352].pdf
Capacities-[5512].pdf
Capacities.pdf
Dog-clutch 6x6, checking and adjusting.pdf
Drive axle.pdf
Hub, changing seals (one side).pdf
Specifications-[3841].pdf
Specifications-[4056].pdf
Specifications-[5309].pdf
Tightening torques.pdf
Transverse differential lock,.pdf
Weights-[4039].pdf
Weights-[5233].pdf
Weights-[5423].pdf
Weights.pdf
48 - POWER TAKE OFF
Specifications.pdf
49 - MISCELLANEOUS
Transmission, hydraulic diagram - Image.pdf
Transmission, hydraulic diagram.pdf
Transmission PT 1760.pdf
5 - BRAKE
50 - GENERAL
Capacities-[4321].pdf
Diagnosis using service display unit.pdf
Introduction.pdf
Service brake.pdf
51 - WHEEL BRAKE
Brake discs, changing.pdf
Brake discs, checking.pdf
Planetary gear with brake parts.pdf
Specifications-[4207].pdf
Wheel brake, changing.pdf
52 - HYDRAULIC BRAKE SYSTEM
Accumulator, checking.pdf
Brake oil filter, changing.pdf
Brake pressure, checking.pdf
Brake system, bleeding air.pdf
Brake system, checking function.pdf
Capacities.pdf
Description-[3646].pdf
Foot brake valve, removed, reconditioning.pdf
Foot brake valve (service brake valve), adjusting.pdf
Foot brake valve (service brake valve), changing.pdf
Function.pdf
Hydraulic pump, changing.pdf
Hydraulic pump, reconditioning.pdf
Non-return valve block, connections.pdf
Oils and seals-[3808].pdf
Oils and seals.pdf
Position of accumulators.pdf
Pressure accumulation.pdf
Relay valves.pdf
Specifications-[3152].pdf
Specifications-[3418].pdf
Valve slide position in valve housing, checking.pdf
Weights-[3130].pdf
Weights-[3610].pdf
55 - PARKING BRAKE
Automatic adjustment lever.pdf
Description-[3043].pdf
Load and dump brake.pdf
Parking brake caliper, removed, reconditioning.pdf
Parking brake, changing brake caliper.pdf
Parking brake, changing brake pads.pdf
Parking brake valve (hand-operated lever).pdf
Parking brake valve, reconditioning (removed).pdf
Specifications-[2712].pdf
Specifications-[2934].pdf
Spring brake cylinder, changing.pdf
Spring brake cylinder.pdf
Spring brake cylinder, removed, reconditioning.pdf
Tightening torques-[2828].pdf
Weights-[2655].pdf
Weights-[2810].pdf
56 - COMPRESSED-AIR BRAKE
Air compressor, description.pdf
Air-freeze reservoir.pdf
Compressor, changing.pdf
Description-[2605].pdf
General repair instructions, compressor.pdf
Pressure regulator, adjusting.pdf
Pressure regulator.pdf
Pressure retaining valve.pdf
Safety valve, wet tank.pdf
Specifications-[2226].pdf
Specifications-[2316].pdf
Specifications-[2352].pdf
Valve block (serial no. –1400).pdf
59 - MISCELLANEOUS
Compressed air diagram.pdf
Hydraulic diagram.pdf
Specifications-[2100].pdf
6 - STEERING
60 - GENERAL
Description-[2032].pdf
64 - STEERING
Damping cylinder, changing seals.pdf
Damping cylinder, checking pre-load.pdf
Description-[1646].pdf
Hydraulic diagram, complete.pdf
Specifications-[1619].pdf
Specifications-[1946].pdf
Specifications.pdf
Steering cylinder, changing (right side).pdf
Steering cylinder, changing seals (cylinder in machine).pdf
Steering gear, checking and adjusting.pdf
Steering linkage, changing roller bearing in bracket.pdf
Steering linkage, changing roller bearing in front lever.pdf
Steering linkage, changing roller bearing in rear lever.pdf
Steering linkage, checking and adjusting.pdf
Steering, rack and pinion gear, changing.pdf
Steering valve, complete, with connections.pdf
Steering valve neutral position and valve slide.pdf
Steering valve, removed, reconditioning .pdf
Steering valve, removed, reconditioning.pdf
Steering valve, removing and mounting.pdf
Steering valve slide axial clearance,.pdf
Weights-[1349].pdf
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
70 - GENERAL
Description.pdf
71 - FRAME
Load body, adjusting against frame.pdf
Load body, changing dump bearing.pdf
Load unit frame, checking dimensions.pdf
Tightening torques-[1045].pdf
Weights-[1023].pdf
72 - SUSPENSION
General.pdf
Removing and mounting.pdf
74 - FRAME LINK
Frame joint, changing brass bushing (metallic bearing).pdf
Frame joint, changing metallic bearing.pdf
Frame joint, checking and adjusting clearance.pdf
Frame joint, separating and assembling.pdf
Steering joint, adjusting clearance.pdf
Steering joint, changing spherical bearings.pdf
Tightening torques.pdf
Weights-[0750].pdf
75 - AXLE SUSPENSION
A-frame tractor unit, changing rubber bushing.pdf
Bogie beam, changing rubber bushing (one side).pdf
Bogie beam, changing rubber spring (one side).pdf
Torsion bar, checking and adjusting.pdf
Torsion bar rubber bushing (rubber bearing), front, changing.pdf
Torsion bar rubber bushing (rubber bearing), rear, changing.pdf
Weights-[0615].pdf
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
81 - CAB, NAKED; CANOPY
Weights-[0357].pdf
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Weights.pdf
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Changing.pdf
85 - CAB INTERIOR; UPHOLSTERY
Adjustment possibilities.pdf
Air spring for operator’s seat, changing.pdf
If backrest adjustment is harsh or backrest is loose.pdf
Maintenance instructions.pdf
Operator’s seat, adjusting height of attachment.pdf
87 - AIR CONDITIONING UNIT
Air conditioning, checking function.pdf
Air conditioning, functional description.pdf
Fan motor, changing.pdf
Heat control valve, changing.pdf
Heater, changing.pdf
Recycling station FRS-10GS.pdf
Refrigerant, draining.pdf
Refrigerant, vacuum pumping including filling (charging).pdf
Safety rules.pdf
88 - INTERIOR EQUIPMENT
Protection against electromagnetic interference.pdf
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
Description.pdf
Diagnosis using service display unit.pdf
Dumping valve.pdf
Fan system, description.pdf
Hydraulic and servo systems, description.pdf
Hydraulic pump and dumping valve, description.pdf
Hydraulic pump.pdf
Non-return valve block, right.pdf
Troubleshooting.pdf
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
Capacities.pdf
Hydraulic pumps for steering and dumping system, checking internal leakage-[5755].pdf
Hydraulic pumps for steering and dumping system, checking internal leakage.pdf
Hydraulic system, bleeding air.pdf
Oil pump, checking and adjusting hold pressure, pumps 1, 2 and 4.pdf
Specifications-[5619].pdf
Specifications-[5655].pdf
Weights-[5637].pdf
95 - LOAD CARRIER
Dumping valve, removing and mounting.pdf
Load body, secondary lowering.pdf
Specifications.pdf
Weights.pdf
99 - MISCELLANEOUS
Hydraulic diagram, brake system.pdf
Hydraulic diagram, complete.pdf
Articulated Haulers A40 Volvo / A40 Volvo BM Service Repair Manual
