Articulated Haulers A35F Volvo / A35F FS Volvo Service Repair Manual
Complete service repair manual with Electrical Wiring Diagrams for Articulated Haulers A35F Volvo / A35F FS Volvo, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Volvo Constructions Articulated Haulers A35F, A35F FS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Articulated Haulers A35F Volvo / A35F FS Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,933 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL...2
00 - DESCRIPTION; COMPLETE MACHINE...3
Complete machine; descriptions...4
Product plates...7
Information and warning decals...10
03 - SPECIFICATIONS...20
Tightening torques...21
Weights...32
Tyre equipment and recommended tyre pressures...33
07 - STANDARD TIME...35
Operation numbers for additional work...36
08 - TOOL...38
E-2005...39
E-2014...41
E-2500...43
E-2501...45
E-2503...47
E-2511...48
E-2517...50
E-2518...53
E-2519...55
E-2524...57
E-2525...64
E-2526...66
E-2529...68
E-2534...70
E-2535...72
E-2538...74
E-2546...76
E-7030...78
Infrared Thermometer...80
Leak detector 951 1207; description...84
88830227_88830228 User instruction...88
88830268 User Instruction...98
88830386 User instruction...104
88830507 User instruction...109
88830508 User instruction...117
88830557 User Instruction...128
09 - MISCELLANEOUS...138
Troubleshooting Strategy...139
Troubleshooting; assistant devices...141
Collection of Basic Data...143
Tech Tool; Operations ...145
Basic checks...147
Electrical system; basic check...149
Power transmission; basic check...156
Basic check; transmission...159
Brake system; basic check...161
Parking brake; basic check...165
Steering and hydraulics; basic check...168
1 - STANDARD PARTS; SERVICE...171
16 - LUBRICANT; FUEL; OTHER FLUID...172
Automatic lubrication system...173
Coolant...175
Grease...177
Recommended lubricants...178
Alternative fuels...183
Exhaust heated dump body...186
17 - SERVICE...187
Service_{49-03}...191
Service_{48-21}...193
Safety when servicing...196
Service points...198
Tech Tool; Operations...201
Arrival Inspection; according to Inspection Programme...203
Delivery Inspection; according to Inspection Programme...204
Maintenance of Stored Machines; according to Inspection Programme...205
Condition test and maintenance program...206
Maintenance service; first 1000 hours...208
Maintenance service; every 10 hours...209
Maintenance service; every 50 hours...210
Maintenance service; every 250 hours...211
Maintenance service; every 500 hours...212
Maintenance service; every 1000 hours...214
Maintenance service; every 2000 hours_{38-04}...216
Maintenance service; every 2000 hours_{37-30}...219
Maintenance service; every 4000 hours_{36-37}...222
Maintenance service; every 4000 hours_{36-04}...226
Maintenance service; every 6000 hours...229
Maintenance service; every 12000 hours...230
Service position 1...231
Service position 2 ...234
Restoring from service position...238
Restoring of the machine...240
Lubrication; every 250 hours...242
Lubrication; every 500 hours...245
Lubrication; every 1000 hours...247
Lubrication; every 2000 hours...249
Basic service...251
Drive belts; checking...253
Valves; adjusting_{18-06}...255
Valves; adjusting_{11-02}...264
Engine and dropbox mounts; checking...273
Engine oil and filter; changing_{52-02}...276
Engine oil and filter; changing_{50-21}...280
Fuel filters; replacing...283
Extra fuel prefilter; replacing...287
Fuel system extra fuel pre- filter; draining...289
Fuel tank breather filter; replacing_{44-22}...291
Fuel tank breather filter; replacing_{43-29}...293
Fuel tank sediment; draining...295
Air drier cartridge; replacing...297
Air drier filter; replacing...299
Engine air cleaner primary filter; replacing...303
Engine air cleaner secondary filter; replacing...306
Engine pre cleaner cyclone type; cleaning...309
Coolant; changing...312
Coolant freezing point; checking...318
Radiator; cleaning...320
Engine and cab heater fuel filter; replacing_{22-16}...322
Engine and cab heater fuel filter; replacing_{21-16}...324
Engine and cab heater extra fuel tank breather filter; replacing...326
MATRIS and Tech Tool; reading...328
Software update; checking...330
Transmission oil; changing...334
Transmission oil filter; replacing...336
Transmission breather filter; replacing...338
Dropbox leakage; checking...340
Dropbox oil; changing...341
Dropbox and front axle; breather filter; replacing...343
Dropbox quick drain valve; replacing...344
Propeller shaft movement; checking...347
Drive axles leakage; checking...349
Drive axle oil; changing...350
Axle breather filters; replacing...352
Power take-off suction strainer; cleaning...354
Service brake disc wear; checking...356
Brake system pressure oil filter; replacing...359
Brake cooling oil level; checking...361
Brake cooling oil; changing...362
Brake cooling oil tank breather filter; replacing...366
Brake cooling tank return oil filter and magnetic rods; cleaning and replacing_{24-31}...368
Brake cooling tank return oil filter and magnetic rods; cleaning and replacing_{10-49}...375
Parking brake pads; checking...378
Parking brake function; checking...380
Steering cylinder bearings clearance; checking...381
Secondary steering; checking...383
FS accumulator; checking...385
FS cylinder rubber bearings; checking...395
Frame joint bearings clearance; checking...397
Steering joint bearing; checking...400
Tyre wear and air pressure; checking...404
Alternative exit; checking...406
Cab prefilter; replacing...408
Cab main filter; replacing...410
Cab asbestos filter; replacing...412
Hydraulic oil level; checking...414
Hydraulic oil; changing...415
Hydraulic oil tank breather filter; replacing...418
Hydraulic tank sediment; draining...421
Hydraulic tank return oil filter and magnetic rod; cleaning and replacing_{48-30}...423
Hydraulic tank return oil filter and magnetic rod; cleaning and replacing_{46-27}...429
Load body rubber cushions clearance; checking...432
Exhaust heated load body; checking; cleaning and greasing...434
Fire suppression system; checking...436
Automatic central lubrication filter; replacing...461
Recovering and towing-12...464
Recovering and towing...467
Dump body alternative; lowering...470
Parking brake; manually releasing...473
Propeller shaft between transmission and dropbox; removing...475
Transporting the machine...481
Hydraulic suspension; Forced motion...488
19 - GENERAL...490
CE-marking; EMC-directive-35...491
CE-marking; EMC-directive...493
FOPS and ROPS...495
Safety concerns everybody!...497
Safety when handling the machine...499
Service position 2...503
Service position 3...508
Checking function...514
Safety when lifting and supporting the machine...516
Safety when using lifting equipment...518
Rules when handling tyres...520
Safety when working with batteries...523
Starting with booster batteries...525
Safety when handling oils and fuel...528
Safety when working on pressurized systems...529
Safety when working on hydraulic systems...531
Safety when handling accumulators...533
Safety when working on the machine's electrical system...534
Safety during electric welding...537
Fire prevention measures...539
Checklist after a fire or heat exposure...542
Health hazards with paint; plastics and rubber...544
Environment...547
Environmental handling for the future...549
Waste handling...551
Environmentally safe handling...555
Environmentally hazardous fluids...557
Safety when working with air conditioning refrigerant...558
Working in environmentally contaminated areas...561
Decontamination...564
2 - ENGINE WITH MOUNTING AND EQUIPMENT...568
20 - GENERAL...569
Engine; description_{17-19}...570
Engine; description_{17-00}...574
Tech Tool; operations ...578
Tightening torques; engine mounts...580
Engine; capacities...582
Engine; sensor locations...583
E-ECU MID 128 pre-programmed; replacing...586
E-ECU MID 128 non-programmed; replacing...587
21 - ENGINE...590
Engine; specifications...591
Engine and transmission; removing...595
Engine and transmission; installing...618
Engine rotation speed sensor; replacing...639
Engine rotation speed sensor (camshaft); replacing...642
Engine; tightening torques...647
Cylinder compression; testing...659
Crankcase ventilation; description...673
Cylinder block; description...676
Valve mechanism; specifications_{57-25}...680
Valve mechanism; specifications_{57-04}...683
Internal Exhaust Gas Recirculation (IEGR); description...686
Valves; adjusting_{55-34}...693
Valves; adjusting_{54-58}...702
Engine timing gear; description...711
Camshaft setting; checking...714
Camshaft; replacing...719
Crankshaft front oil seal; replacing...736
Crankshaft rear oil seal; replacing...741
Crankshaft; axial clearance; checking...748
Engine mount rubber cushion; replacing...753
Engine mounting rear; changing...757
22 - LUBRICATING SYSTEM...761
Lubrication system; description_{13-38}...762
Lubrication system; description_{12-52}...768
Lubrication system; specifications...774
Lubrication oil consumption; checking...776
Lubrication system; component locations...780
Lubrication system; tightening torques...783
Lubrication oil pressure; checking with pressure gauge...787
Lubrication pressure rocker arm shaft; checking...789
23 - FUEL SYSTEM...794
Fuel system; description...795
Fuel system; specifications...801
Fuel system; tightening torques...803
Air in fuel system; checking...811
Carbon dioxide in fuel system; checking...816
Fuel system; component location...822
Feed pump pressure; checking...824
Fuel pump; inspecting...826
Fuel system; bleeding...843
Fuel level; description...846
Stall speed; checking...848
Unit injector pretension; adjusting...852
Injectors; checking...854
Unit injector; replacing...865
Overflow valve; replacing...877
Injector sleeves; replacing...881
25 - INLET & EXHAUST SYSTEM...890
Inlet and exhaust system; description_{48-57}...891
Inlet and exhaust system; description_{48-25}...896
Inlet and exhaust system; specification...901
Inlet and exhaust system; component location_{47-29}...904
Inlet and exhaust system; component location_{47-08}...906
Inlet and exhaust system; tightening torques...908
Compression brake; description...914
Auxiliary brake (engine braking); description_{44-17}...921
Auxiliary brake (engine braking); description_{44-01}...923
Exhaust pressure governor...926
Turbocharger; inspecting...929
Turbocharger; replacing...934
Charge air cooling system; description...943
Cooling fan motor; charge air cooler; checking_adjusting low rpm...947
Cooling fan motor; charge air cooler; checking_adjusting high rpm...952
26 - COOLING SYSTEM...957
Cooling system; description...958
Cooling system; specification...965
Carbon dioxide in coolant system; checking...967
Cooling system; component location...973
Cooling system; tightening torques...975
Coolant with anti-freeze and corrosion protection; recommendation...978
Radiator; adjusting...981
Thermostat; secondary system; description...983
Secondary coolant pump; replacing...984
Cooling fan speed control; description...993
Cooling fan motor; radiator; checking_adjusting low rpm...997
Cooling fan motor; radiator; checking high rpm...1002
27 - ENGINE CONTROL...1006
Electronic accelerator pedal; description...1007
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...1009
30 - GENERAL...1010
Electrical system; special instructions for servicing; general...1016
Electrical system; special instructions for servicing; electronic components...1019
Electrical system; special instructions for servicing; electrical components; batteries...1022
Electrical system; special instructions for servicing; action when working on machine...1024
System voltage; description...1026
Service connection and programming connection...1028
Electrical system; specifications...1029
Tech Tool; operations ...1031
Control units; voltage supply_{18-38}...1033
Control units; voltage supply_{18-19}...1035
External activation of central warning; description...1037
Data bus system_{17-38}...1039
Data bus system_{17-21}...1041
General vehicle electronics...1043
Red extra central warning; description...1045
Start electronics; description...1047
Stop electronics; description...1049
Supervision data bus communication; description_{15-35}...1051
Supervision data bus communication; description_{15-13}...1055
Software parameters; description...1058
Troubleshooting strategy...1066
Collection of basic data...1068
Error codes; build-up...1071
SAE J1708 (Information bus)_{12-32}...1076
SAE J1708 (Information bus)_{12-14}...1078
SAE J1939_ CAN-bus (control bus)_{11-41}...1080
SAE J1939_ CAN-bus (control bus)_{11-23}...1082
Tech Tool; operations...1084
Power supply ECC; description and measuring...1086
Power supply HMIM_IC; description and measuring_{08-19}...1089
Power supply HMIM_IC; description and measuring_{06-00}...1094
Power supply V-ECU; description and measuring...1098
Power supply V2-ECU; description and measuring...1101
Power supply W-ECU; description and measuring...1104
Electronic Control Unit; Input and Output types...1107
Error detection...1110
Error code and warning levels...1111
Error causes...1114
Error codes; showing...1118
Electrical cabling and connectors; checking...1121
Measuring; general...1126
Measuring symbols; description...1128
Component descriptions...1132
Electronic control system; special tool measuring; general...1136
Electronic control system; special tool measuring; ECU...1138
Electronic control system; special tool measuring; component...1140
BB1 Communication bus; description and measuring...1145
BB2 Communication bus; description and measuring...1147
E-ECU PID158; description and measuring...1149
FX1005; description and measuring...1151
FX1006; description and measuring...1153
FX1007; description and measuring...1155
FX1008; description and measuring...1157
FX1009; description and measuring...1159
FX1013; description and measuring...1161
FX1090; description and measuring...1163
HE2501; description and measuring...1165
MA2301-MA2306; description and measuring...1168
MA2503; description and measuring...1173
MA2505; description and measuring...1177
MA2516; description and measuring...1179
MA4601 - MA4603; description and measuring...1182
MA4604; description and measuring...1184
MA4604_MA4607; description and measuring...1186
MA5501; description and measuring...1188
MA5503; description and measuring...1191
MA5901; description and measuring...1194
MA7601 - MA7608; description and measuring...1197
MA8701; description and measuring...1199
MA9171; description and measuring...1201
SID211; description and measuring...1203
SID232; description and measuring...1205
MO3301; description and measuring...1207
MO8707; description and measuring...1210
PWM2501; description and measuring...1213
PWM2601_PWM2602; description and measuring...1216
PWM4201; description and measuring...1218
PWM4203; description and measuring...1220
PWM4205 - PWM4212; description and measuring...1222
PWM5201; description and measuring...1225
PWM5203; description and measuring...1227
PWM9133; description and measuring...1229
PWM9501_PWM9502; description and measuring...1231
RE2501; description and measuring...1233
RE3705; description and measuring_{32-42}...1235
RE3705; description and measuring_{31-49}...1238
RE8701; description and measuring...1241
RExxxx; Relays genaral; description and measuring...1243
SAE J1708_1587 Information link; description and measuring...1245
SAE J1939_CAN1 Control link; description and measuring...1247
SAE J1939_CAN2 Control link; description and measuring...1250
SAEJ1939_CAN4 Control link; description and measuring...1253
SE2202; description and measuring...1256
SE2203; description and measuring...1259
SE2205; description and measuring...1262
SE2301; description and measuring...1264
SE2302; description and measuring...1267
SE2303; description and measuring...1270
SE2501; description and measuring...1273
SE2502; description and measuring...1276
SE2507; description and measuring...1279
SE2508; description and measuring...1282
SE2509; description and measuring...1286
SE2511_SE2518; description and measuring...1289
SE2601_SE2602; description and measuring...1292
SE2603; description and measuring...1295
SE2606; description and measuring...1298
SE2607; description and measuring...1301
SE2701; description and measuring...1304
SE2702; description and measuring...1307
SE2703; description and measuring...1310
SE3801; description and measuring...1313
SE4201; description and measuring...1315
SE4202; description and measuring...1317
SE4203; description and measuring...1319
SE4208; description and measuring...1321
SE4209; description and measuring...1323
SE4212; description and measuring...1325
SE4213; description and measuring...1327
SE4214; description and measuring...1329
SE4215; description and measuring...1331
SE4218; description and measuring...1333
SE4219; description and measuring...1335
SE4307; description and measuring...1337
SE4309; description and measuring...1339
SE4310; description and measuring...1341
SE4311; description and measuring...1343
SE4607; description and measuring...1345
SE4608; description and measuring...1347
SE5201_SE5202; description and measuring...1349
SE5203_SE5204; description and measuring...1352
SE5207; description and measuring...1354
SE5214; description and measuring...1357
SE5215 - SE5217; description and measuring...1359
SE5501; description and measuring...1362
SE5901; description and measuring...1364
SE6403; description and measuring...1366
SE7601 - SE7606; description and measuring...1368
SE7607 - SE7610; description and measuring...1371
SE8301; description and measuring...1373
SE8501; description and measuring_{14-38}...1375
SE8501; description and measuring_{13-46}...1377
SE8502; description and measuring_{12-37}...1379
SE8502; description and measuring_{11-50}...1381
SE8702; description and measuring...1383
SE8705; description and measuring...1385
SE8706; description and measuring...1387
SE8708; description and measuring...1390
SE8709; description and measuring...1392
SE9102_SE9103; description and measuring...1394
SE9104; description and measuring...1396
SE9105; description and measuring...1398
SE9503; description and measuring...1401
SE9504; description and measuring...1403
SWxxxx; Switches general; description and measuring...1406
SW3301; description and measuring...1408
SW3801; description and measuring...1410
SW5501; description and measuring...1412
SW5901; description and measuring...1415
SW7601; description and measuring...1418
SW8701; description and measuring...1420
31 - BATTERY...1422
Battery; description...1423
Battery; specifications...1424
Battery; charging...1425
Batteries; replacing...1427
32 - ALTERNATOR; CHARGE REGULATOR...1430
Alternator; specifications...1431
Alternator; tightening torques...1433
Alternator; description...1434
Alternator; replacing incl function checking...1437
33 - STARTING SYSTEM...1441
Starter motor; specification...1442
Starter motor; description...1444
Starter motor; tightening torques...1446
Starter motor; replacing...1449
Preheating description...1455
35 - LIGHTING...1458
Lighting; specifications...1459
Entrance lighting; description...1461
Headlights; adjusting...1464
Light bulb; replacing...1468
Headlight (high beam 1 pc.); replacing incl. adjusting...1471
Headlight (low beam 1 pc.); replacing incl. adjusting...1474
Tail lamp; replacing...1478
Working lights; description...1482
36 - OTHER ELECTRICAL EQUIPMENT...1484
Anti-theft device; description...1485
Delayed stop; description...1489
Vehicle speed; description...1491
Speed limitation; description...1493
Inclination; description...1497
Interface for external equipment (Attachment Link); description...1499
Flasher lamp front glass or bulb; replacing...1501
Flasher lamp sidelight glass or bulb; replacing...1503
Back-up alarm; description...1507
Windscreen wiper motor; tightening torques...1509
Windscreen wiper front motor; replacing...1510
Connectors; position...1515
Control unit; description_{33-34}...1520
Control unit; description_{33-18}...1522
Control units; changing...1524
HMIM; MID 140; changing non-programmed ECU...1525
HMIM; MID 140; changing pre-programmed ECU...1528
V-ECU MID 187 non-programmed; replacing...1529
V-ECU MID 187 pre-programmed; replacing...1532
Door open; description...1533
Seat belt supervision; description...1536
Tech Tool; programming of machine...1538
37 - CABLE; FUSE; RELAY...1540
Electrical symbols and designations...1545
Explanation of wiring diagrams...1549
Electrical component list_{27-28}...1551
Electrical component list_{27-11}...1563
ECC; I_O list...1574
ECM (Engine Control Module); I_O list...1577
Wiring diagrams...1581
Wiring diagram WD201_{23-45}...1584
Wiring diagram WD201_{23-27}...1587
Wiring diagram WD202_{23-02}...1590
Wiring diagram WD202_{22-45}...1593
Wiring diagram WD203_{22-20}...1596
Wiring diagram WD203_{22-02}...1599
Wiring diagram WD204_{21-37}...1602
Wiring diagram WD204_{21-20}...1605
Wiring diagram WD205_{20-55}...1608
Wiring diagram WD205_{20-32}...1612
Wiring diagram WD205_{20-15}...1615
Wiring diagram WD206_{19-50}...1618
Wiring diagram WD206_{19-32}...1622
Wiring diagram WD206_{19-15}...1625
Wiring diagram WD207_{18-49}...1628
Wiring diagram WD207_{18-31}...1632
Wiring diagram WD207_{18-14}...1635
Wiring diagram WD208_{17-45}...1638
Wiring diagram WD208_{17-22}...1642
Wiring diagram WD208_{17-05}...1645
Wiring diagram WD220_{16-39}...1648
Wiring diagram WD220_{16-22}...1652
Wiring diagram WD220_{16-04}...1655
Wiring diagram WD301_{15-39}...1658
Wiring diagram WD301_{15-21}...1661
Wiring diagram WD302_{14-49}...1664
Wiring diagram WD302_{14-32}...1667
Wiring diagram WD303_{14-06}...1670
Wiring diagram WD303_{13-49}...1673
Wiring diagram WD304_{13-23}...1676
Wiring diagram WD304_{13-05}...1680
Wiring diagram WD304_{12-48}...1683
Wiring diagram WD305_{12-23}...1686
Wiring diagram WD305_{12-05}...1689
Wiring diagram WD306_{11-33}...1692
Wiring diagram WD306_{11-16}...1695
Wiring diagram WD307_{10-50}...1698
Wiring diagram WD307_{10-33}...1701
Wiring diagram WD307_{10-15}...1704
Wiring diagram WD309_{09-50}...1707
Wiring diagram WD309_{09-33}...1710
Wiring diagram WD310_{09-04}...1713
Wiring diagram WD310_{08-46}...1716
Wiring diagram WD311_{08-11}...1719
Wiring diagram WD311_{07-54}...1722
Wiring diagram WD312_{07-29}...1725
Wiring diagram WD312_{07-12}...1728
Wiring diagram WD313_{06-47}...1731
Wiring diagram WD313_{06-29}...1734
Wiring diagram WD314_{06-05}...1737
Wiring diagram WD314_{05-47}...1740
Wiring diagram WD315_{05-19}...1743
Wiring diagram WD315_{05-01}...1746
Wiring diagram WD316_{04-36}...1749
Wiring diagram WD316_{04-19}...1752
Wiring diagram WD317_{03-54}...1755
Wiring diagram WD317_{03-36}...1758
Wiring diagram WD318_{03-11}...1761
Wiring diagram WD318_{02-54}...1764
Wiring diagram WD319_{02-25}...1767
Wiring diagram WD319_{02-08}...1770
Wiring diagram WD320_{01-43}...1773
Wiring diagram WD320_{01-26}...1776
Wiring diagram WD321_{01-01}...1779
Wiring diagram WD321_{00-44}...1782
Wiring diagram WD322_{00-16}...1785
Wiring diagram WD322_{00-00}...1788
Wiring diagram WD323_{59-28}...1791
Wiring diagram WD323_{59-11}...1794
Wiring diagram WD324_{58-46}...1797
Wiring diagram WD324_{58-29}...1800
Wiring diagram WD325_{58-04}...1803
Wiring diagram WD325_{57-47}...1806
Wiring diagram WD326...1809
Wiring diagram WD327_{57-04}...1812
Wiring diagram WD327_{56-46}...1815
Wiring diagram WD328_{56-16}...1818
Wiring diagram WD328_{55-59}...1821
Wiring diagram WD329_{55-34}...1824
Wiring diagram WD329_{55-17}...1827
Wiring diagram WD330...1830
Wiring diagram WD401_{54-33}...1833
Wiring diagram WD401_{54-15}...1836
Wiring diagram WD402_{53-42}...1839
Wiring diagram WD402_{53-27}...1842
Wiring diagram WD403_{53-04}...1845
Wiring diagram WD403_{52-46}...1849
Wiring diagram WD403_{52-29}...1852
Wiring diagram WD501_{52-04}...1855
Wiring diagram WD501_{51-49}...1858
Wiring diagram WD502_{51-25}...1861
Wiring diagram WD502_{51-08}...1864
Wiring diagram WD503_{50-29}...1867
Wiring diagram WD503_{50-14}...1870
Wiring diagram WD504_{49-51}...1873
Wiring diagram WD504_{49-34}...1876
Wiring diagram WD701_{49-10}...1879
Wiring diagram WD701_{48-53}...1882
Wiring diagram WD702_{48-28}...1885
Wiring diagram WD702_{48-13}...1888
Wiring diagram WD801_{47-44}...1891
Wiring diagram WD801_{47-27}...1894
Wiring diagram WD802_{47-03}...1897
Wiring diagram WD802_{46-47}...1900
Wiring diagram WD803_{46-24}...1903
Wiring diagram WD803_{46-07}...1906
Wiring diagram WD804_{45-41}...1909
Wiring diagram WD804_{45-25}...1912
Wiring diagram WD804_{45-08}...1915
Wiring diagram WD805_{44-41}...1918
Wiring diagram WD805_{44-25}...1921
Wiring diagram WD901_{44-01}...1924
Wiring diagram WD901_{43-44}...1927
Wiring diagram WD902_{43-19}...1930
Wiring diagram WD902_{43-02}...1933
Wiring diagram WD903_{42-37}...1936
Wiring diagram WD903_{42-20}...1939
Wiring diagram WD904...1942
Wiring diagram WD905...1945
Wiring diagram equipment WDE12...1948
Wiring diagram equipment WDE915...1951
Electrical distribution box; description_{38-26}...1954
Electrical distribution box; description_{38-00}...1963
Component location 1...1972
Component location 2...1979
Component location 4...1984
Component location 5...1987
Component location 6...1990
Component location 7...1992
Component location 8...1995
Component location 9...1998
Component location 10...2002
Component location 11...2007
Component location 12...2009
Component location 13...2011
Component location 14...2013
Component location 15...2015
Component location 16...2018
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...2021
Information display; general...2022
Service mode; description...2025
Information display; operating display...2027
Information display; engine...2029
Information display; transmission...2031
Information display; hydraulics...2033
Information display; axles _ brakes...2035
Information display; electrical system...2037
information display; machine information...2039
Information display; vehicle messages...2041
Information display; service...2043
Information display; settings...2046
Information display; cycle info...2048
Information display unit; summary...2050
Warning screens; general...2052
Haul Assist; introduction...2054
Volvo Co-Pilot; introduction...2059
Volvo Co-Pilot; system overview...2063
Volvo Co-Pilot; system integration...2070
Volvo Co-Pilot; software handling...2075
Volvo Co-Pilot; component location...2079
Volvo Co-Pilot; specifications...2083
Volvo Co-Pilot; tightening torques...2087
Volvo Co-Pilot application; installing...2091
Volvo Co-Pilot; replacing...2096
Volvo Co-Pilot SIM card; installing...2101
USB tethering...2108
Volvo Co-Pilot Android software; updating online (OtA)...2115
Volvo Co-Pilot; software updating...2120
39 - MISCELLANEOUS...2125
Rear view monitor; service menu...2126
CareTrack system; description...2131
Voltage converter; specifications...2133
W-ECU; MID142; changing non-programmed ECU...2134
W-ECU; MID142; changing pre-programmed ECU...2137
CareTrack antenna; replacing...2138
4 - POWER TRANSMISSION...2146
40 - GENERAL...2147
Drive train; specification...2148
Drive train capacities_{19-13}...2149
Drive train capacities_{18-55}...2151
Drivetrain; description...2153
Tech Tool; operations...2155
42 - TRANSMISSION; HYDRAULIC CONTROL...2157
Hydraulic diagram PT - Image...2159
Hydraulic transmission; specifications...2160
Transmission oil pressure; specifications...2161
Transmission; tightening torques...2165
PT Transmission...2169
Hydraulic diagram PT...2174
Transmission; description...2177
Torque converter...2183
Lock-up clutch...2186
Clutches; brakes and planet stages; description...2190
Sensors and monitors; description...2196
Sensors; description...2199
Pressure monitor; description...2207
Lubrication and oil system...2209
Oil level...2213
Oil temperature...2217
Main oil filter...2221
Oil pump; description...2224
Control system...2226
Control system; description...2229
Cooling system; description...2238
Gearshifting; description...2242
Gear shifting strategy...2248
Engine and transmission overspeed protection; description...2255
Transmission; removing...2258
Transmission; installing...2280
Transmission; removing from a non mounted engine...2301
Transmission; installing on a non mounted engine...2306
Seal for rear output shaft; replacing...2311
Induction sensor for output shaft; replacing...2318
Induction sensor for turbine speed; replacing...2321
Transmission oil pressure; checking...2326
PWM-valve control system; replacing...2329
Gear selector...2335
43 - GEARBOX...2339
Transfer gearbox; description_{55-12}...2340
Transfer gearbox; description_{54-47}...2347
Dropbox; component location...2350
Dropbox; specifications_{53-29}...2357
Dropbox; specifications_{53-10}...2359
Dropbox; tightening torque...2361
Dropbox; removing...2363
Dropbox; installing...2374
Differential lock dropbox sender unit; adjustment...2385
Checking and adjusting the longitudinal differential lock...2389
Dropbox seal for front otput shaft; replacing...2391
Dropbox seal for rear output shaft; replacing...2400
Dropbox rubber bushing; replacing...2407
45 - PROPELLER SHAFT...2413
Propeller shaft; description...2414
Propeller shaft; tightening torque...2416
Intermediate shaft and_or bearing; replacing (in frame joint)...2418
Propeller shaft between transmission and dropbox; removing...2444
Propeller shaft between transmission and dropbox; installing...2449
46 - FRONT AXLE; REAR AXLE...2452
Axles; specifications_{39-21}...2453
Axle; specifications_{39-00}...2457
Drive axles; description_{38-30}...2461
Drive axles; description_{38-09}...2465
Drive axles; tightening torques_{37-39}...2469
Drive axles; tightening torques_{37-18}...2472
Hub; pressure testing...2475
Repair instruction; general...2478
Centre gear ; removing and installing_{34-56}...2480
Centre gear ; removing and installing_{34-30}...2491
Input shaft seal; replacing ...2503
Hub reduction; removing...2509
Centre gear; removing...2515
Centre gear; installing...2523
Centre gear; replacing ...2530
Dog clutch for drive to rear bogie axle; checking and adjusting...2546
Dog-clutch for drive to rear bogie axle; adjusting...2560
Input shaft seal; Replacing...2562
Output shaft; bearing and seal; replacing...2568
Rotation speed sensor; replacing...2585
Rotation speed sensor; adjusting...2589
Hub reduction; installing...2595
Centre gear; replacing...2613
Input shaft seal; replacing...2624
ATC; description...2631
48 - POWER TAKE OFF...2640
PTO (Power Take Off); description...2641
Power outlet; specifications...2644
Power take-off; tightening torque...2646
49 - MISCELLANEOUS...2649
Oil cooler; tightening torques...2650
Heat exchanger; description...2652
5 - BRAKE...2654
50 - GENERAL...2655
Compressed air diagram - Image...2656
Accumulator; tightening torques...2658
Brake cooling system; capacities...2659
Brake system; component location...2660
Compressed air system; component location...2664
Brakes; specifications...2668
Brake pressure...2670
Accumulator; specification...2671
Compressed-air system; specifications...2672
Braking system; description...2674
Compressed air system; description...2676
Pressure check connections; description...2678
Hydraulic diagram; brake system...2680
Compressed air diagram_{48-26}...2681
Compressed air diagram_{48-06}...2685
Tech Tool; operations...2689
51 - WHEEL BRAKE...2691
Wear indicator; adjusting...2692
Wheel brake; description...2697
Stationary service brake test; description...2702
Brake discs; replacing...2705
52 - HYDRAULIC BRAKE SYSTEM...2706
Hydraulic brake system; pressure build-up...2707
Brake system; bleeding...2711
Brake system; pressure releasing...2717
Brake system hydraulic function; checking...2719
Brake cooling system; specification...2726
Pump unit; specification...2727
Brake cooling oil tank; description...2729
Brake cooling system; description...2731
Brake cooling oil system; diagram...2738
Brake cooling circulation function; checking...2739
Foot brake valve; description...2740
Foot brake valve; replacing...2743
Accumulator; replacing...2748
Hydraulic pump; max working pressure; checking and adjusting...2752
Accumulator (removed) charging pressure; checking...2757
Accumulator; discarding...2759
55 - PARKING BRAKE...2762
Parking brake; function description...2763
Parking brake; manually releasing...2768
Parking brake; specifications...2770
Parking brake; tightening torque...2772
Parking brake; replacing brake disc...2774
Spring brake cylinder; replacing...2782
Parking brake ; replacing brake caliper...2788
Parking brake brake pads; replacing...2797
Parking brake; replacing...2804
Parking brake; adjusting...2805
Parking brake function; checking...2811
Load and dump brake; description...2813
Load and dump brake working pressure; checking and adjusting...2818
Load and Dump brake servo pressure; checking...2822
Load and Dump brake function; checking...2824
59 - MISCELLANEOUS...2826
Pressure release...2827
Relief_Cut-in pressure; checking_{31-00}...2829
Relief_Cut-in pressure; checking_{30-40}...2832
Relief_Cut-in pressure; adjusting...2835
Compressor; replacing...2837
Quick coupling compressed air; replacing...2847
Automatic brake description...2851
Retarder; description...2855
6 - STEERING...2858
60 - GENERAL...2859
Steering system; description...2860
Steering system; specifications...2869
64 - STEERING...2870
Pressure build up; steering...2871
Steering gear; specifications...2874
Steering gear; checking and adjusting...2876
Steering gear; replacing...2882
Steering linkage; tightening torque...2891
Steering linkage; checking and adjusting...2893
Steering times; checking and adjusting...2898
Steering angle; checking and adjusting...2901
Steering valve neutral position; checking and adjusting...2903
Steering cylinder; specifications...2909
Steering cylinder; tightening torques...2910
Steering cylinder; description...2911
Steering cylinder; installing...2914
Steering cylinder removed; reconditioning excl replacing bearings...2919
Steering cylinder bearings; replacing_{010-01}...2929
Steering cylinder bearings; replacing_{009-41}...2932
Damping cylinder; specification...2938
Damping cylinder; description...2939
Damping cylinder; checking spring force...2941
Damping cylinder seal; changing...2945
Secondary steering hydraulic pump; Removing...2950
Secondary steering hydraulic pump; installing...2953
Secondary steering; description ...2957
Secondary steering; specification...2958
Secondary steering working and stand-by pressure; adjusting ...2959
Auxiliary steering backwards; description ...2964
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...2967
70 - GENERAL...2968
Tech Tool; operations...2969
71 - FRAME...2970
Frame; weight...2971
Frame; description...2972
Tractor unit frame...2974
Load unit frame...2976
Protecting plate; description...2978
Protective plate; weight...2980
Protective plate; removing...2982
Protective plate; installing...2993
72 - SUSPENSION...3003
Accumulator; specification ...3005
Accumulator; description...3006
Suspension; description...3008
Full Suspension; description...3009
Relieve pressure...3019
Hydraulic suspension; Forced motion...3022
Manual lowering_{49-58}...3024
Manual lowering_{49-37}...3027
Hydraulic pump max pressure; checking and adjusting...3028
Hydraulic suspension; function check...3032
Hydraulic suspension; bleeding...3038
Full Suspension accumulator; discarding...3039
Full Suspension accumulator; overhauling...3041
Suspension system hydraulic cylinder; overhauling...3044
Suspension system hydraulic cylinder bushing; replacing...3058
Position sensor; complete replacing...3061
Suspension cylinder FS; specifications...3064
Accumulator precharge pressure; checking and adjusting ...3065
Accumulator; removing...3070
Accumulator; installing...3074
Suspension cylinder; description...3079
Suspension cylinder; removing...3081
Suspension cylinder; installing...3086
Position sensor front; replacing...3092
Accumulator bank; removing...3095
Accumulator bank; installing...3099
Accumulator; removing_{39-26}...3103
Accumulator; removing_{39-06}...3106
Accumulator; installing_{38-34}...3109
Accumulator; installing_{38-13}...3112
Accumulator precharge pressure; checking and adjusting...3116
Suspension cylinder; removing_{37-06}...3121
Suspension cylinder; removing_{36-40}...3126
Suspension cylinder; installing_{35-57}...3132
Suspension cylinder; installing_{35-31}...3137
Position sensor rear; replacing...3143
74 - FRAME LINK...3146
Hitch; specifications...3147
Frame joint; tightening torque...3150
Frame joint; description...3152
Frame joint; separating machine...3155
Frame joint bearing; replacing (machine separated)...3168
Hitch; removing...3173
Hitch; installing...3181
Steering joint; replacing bearings...3191
Steering joint bearing; replacing (Hitch removed)...3200
75 - AXLE SUSPENSION...3221
Axle suspension; description...3222
Axle suspension; tightening torque...3225
Tractor unit A-frame bushing; replacing...3228
Cross stay; removing ...3236
Cross stay; installing ...3237
Cross stay rubber bushing; replacing ...3238
Cross stay; removing...3240
Cross stay; installing...3244
Cross stay rubber bushing; replacing...3247
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...3253
Wheel; tightening torque...3254
Wheel; removing...3256
Wheel; installing...3260
Wheel; aligning...3263
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...3267
80 - GENERAL...3268
Cabin; specification...3269
Cab description...3270
Tech Tool; operations ...3272
81 - CAB; NAKED; CANOPY...3274
Instructions for drilling in ROPS structure...3275
Cab; removing...3278
Cab; installing...3297
Cab; lifting points...3314
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...3316
Engine hood; specification...3317
Hydraulic diagram; hood opening...3318
Engine hood; description...3320
Engine hood; removing...3323
Engine hood; installing...3327
Hood pump; oil; changing...3330
Electric hood pump; changing...3332
83 - DOORS; HATCH; COVER PLATE; (all)...3336
Door; replacing...3337
Door; gas spring; replacing...3339
Door lock; replacing...3341
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...3344
Windscreen; replacing...3345
Rear window; replacing...3352
Side window; replacing...3358
Side window; rear; replacing...3363
Door window; replacing...3368
85 - CAB INTERIOR; UPHOLSTERY...3374
Operator's seat; removing_{07-45}...3375
Operator's seat; removing_{07-25}...3377
Operator's seat; installing_{06-55}...3381
Operator's seat; installing_{06-35}...3383
Driver's seat; description...3386
Operator's seat; air bellows; replacing_{05-35}...3387
Operator's seat; air bellows; replacing_{05-15}...3392
Operator's seat; shock absorber; replacing...3396
Compressor operator’s seat; replacing...3399
87 - AIR CONDITIONING UNIT...3404
Climate control system; description...3405
Cab heat_ventilation timer; description...3414
Cab heating_cab ventilation timer; pump; replacing...3417
ECC MID 146 pre-programmed ECU; replacing...3424
ECC MID 146 non-programmed ECU; replacing...3425
Heater core; replacing...3428
Fan motor; replacing...3446
Heat control valve; replacing...3463
Heat control; replacing...3477
Personal competence and accreditation...3480
Safety when working with air-conditioning refrigerant...3482
Air conditioning AC; basic principles...3484
AC system; specifications...3486
Air-conditioning; component location...3488
Cooling unit; performance test...3490
Condenser; replacing incl draining and filling...3492
Refrigerant; draining...3497
Refrigerant; filling incl vacuum pumping...3502
Compressor; replacing incl draining and filling...3507
Evaporator; replacing incl draining and filling...3513
Evaporator; cleaning...3522
Receiver; replacing incl draining and filling...3524
Troubleshooting; air conditioning unit (AC)...3528
Engine- and cab heater; description...3532
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...3536
90 - GENERAL...3537
Hydraulic diagram; complete - Image...3538
Hydraulic main diagram - Image...3542
Explanations to hydraulic diagram...3543
Hydraulic components; cleanliness when handling...3552
Hydraulic system component location...3555
Hydraulic main diagram...3561
Hydraulic diagram; complete_{48-48}...3565
Hydraulic diagram; complete_{48-11}...3569
Hydraulic diagram; complete_{47-34}...3573
Hydraulic diagram; complete_{46-56}...3577
Hydraulic system; capacities...3581
Hydraulic oil; description...3582
Hydraulic oil; storing and handling...3584
Hydraulic system; repair of hydraulic components in workshop...3586
Hydraulic components; storing and transporting...3588
Hydraulic system; bleeding...3590
Vacuum pump; connection...3592
Vacuum pump; disconnection...3597
Hydraulic system; relieve pressure...3598
Hydraulic system; description...3600
Tech Tool; operations...3603
V2-ECU; MID 249; changing pre-programmed ECU...3605
V2-ECU; MID 249; changing non-programmed ECU...3606
Accumulator; discarding...3609
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...3612
Hydraulic system; work instructions...3613
Pressure check connections; description...3615
Hydraulic tank; description...3619
Rubber connection; suction line; replacing...3622
Hydraulic connections; tightening torques...3625
Hydraulic couplings...3627
Steering and dumping valve; specifications...3631
Steering and dumping valve; tightening torques...3632
Steering and dumping valve; description...3634
Steering and tipping valve; removing...3638
Steering and tipping valve; installing...3645
Steering and dumping valve; removed; reconditioning...3652
Dump lever; changing...3671
Hydraulic pumps; specifications...3674
Hydraulic pump; description...3677
Hydraulic pump flow regulation; description...3680
Working pumps; checking...3689
Hydraulic pump; standby pressure; checking and adjusting...3691
Hydraulic pump; max working pressure; checking and adjusting...3696
Hydraulic pump; removing...3700
Hydraulic pump; installing...3704
Pump regulator; checking...3709
Hydraulic pump (removed); changing shaft seal...3713
Dump lever; specifications...3716
Dump function; description...3717
Dump function; checking pressure...3724
94 - UNIT; LOAD HANDLING...3730
Load weighing; description...3731
Load weighing; calibration...3737
95 - LOAD CARRIER...3740
Load carrier; specifications...3741
Dumping system; specification...3743
Hoist cylinder; specification...3744
Tailgate; specifications...3745
Hoist cylinder; description...3747
Hoist cylinder; removing...3750
Hoist cylinder; installing...3756
Hoist cylinder bearing; changing...3761
Hoist cylinder removed; reconditioning...3767
Dump body; adjusting against frame...3778
Dump body joint; changing tipping bearing...3786
Body angle sensor; calibrating...3793
Body angle sensor; replacing...3795
Cylinder; rear flap; gas pressure; checking and adjusting...3801
Tailgate; description...3805
Dump body alternative; lowering...3807
99 - MISCELLANEOUS...3810
Hydraulic pressure; specifications...3811
Steering and dumping valve; overview illustration...3815
Fire Suppression System; tightening torques...3818
Fire suppression system; specification...3820
Fire suppression system; component location...3822
Fire suppression system; functional description...3824
Fire suppression system; component description...3832
Fire suppression system; connecting and disconnecting...3841
Fire suppression system; actions after manual activation...3846
Fire suppression system; actions after activation...3875
Automatic central lubrication...3902
Pump unit; description...3906
Shift valve; description...3909
Pressure monitor; description...3911
Dosage valves; description...3913
Automatic lubrication system; specifications...3917
Lubrication points; central lubrication...3919
Display; description...3921
Shift valve; checking...3925
Dosage valve; checking internal leakage...3930
Diagnostic tools; description...3933
Parameter settings...3935
Automatic lubrication pump unit; reconditioning...3937
Filling lubricant...3959
Bleeding air...3961
Change of lubrication interval...3963
System test...3965
Articulated Haulers A35F Volvo / A35F FS Volvo Service Repair Manual
