Articulated Haulers A35D Volvo Service Repair Manual
Complete service repair manual with Electrical Wiring Diagrams for Articulated Haulers A35D Volvo, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Articulated Haulers A35D Volvo workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Articulated Haulers A35D Volvo Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,921 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL....2
00 - DESCRIPTION; COMPLETE MACHINE....3
Hydraulics....4
Product identification plates....6
Information and warning decals....8
Steering cylinder; description....11
03 - SPECIFICATIONS....16
Tightening torques....17
Dimensional diagram A35D....28
Dimensions for A35D with 26.5 R-25 tyres....30
Weights; A35D....32
Capacities; A35D....33
Rocker arm shaft; tightening torques ....34
Tightening torques; valve cover ....36
Coolant with freezing and corrosion protection....37
Power take-off; tightening torque....38
Tyre equipment and recommended tyre pressures....40
Fuel system; specifications-....42
Conversion tables....43
Lubrication system; specifications-....48
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION....49
Recovering and towing-....50
Lifting machine; A35D....52
Lifting machine; A40D....57
Dealers_retrofitter´s responsibility....62
Appointment and distribution of responsibility....63
07 - STANDARD TIME....64
Operation numbers for additional work....65
08 - TOOL....67
E-1750....68
E-1763....69
E-2000....71
E-2502....73
E-2516....75
E-2519....76
88830051 User Instruction....78
09 - MISCELLANEOUS....88
Troubleshooting; general....89
Troubleshooting strategy....90
Troubleshooting; assistant devices....93
Collection of basic data....94
VCADS Pro service tool; general....97
VCADS Pro; Test....99
VCADS Pro; Error codes....101
VCADS Pro; Calibrating....103
VCADS Pro; Programming....105
VCADS Pro tests....108
Basic checks....112
Engine; basic check....114
Electrical system; basic check....118
Power transmission; basic check....122
Basic check; transmission....124
Brake system; basic check....125
Parking brake; basic check....128
Steering and hydraulics; basic check....130
1 - STANDARD PARTS; SERVICE....132
11 - STANDARD PARTS....133
Service....134
16 - LUBRICANT; FUEL; OTHER FLUID....135
Recommended lubricants....136
Lubrication and service schedules....138
Alternative fuels....139
17 - SERVICE....142
Safety when servicing....143
Arrival Inspection; according to Inspection Programme....145
Delivery Inspection; according to Inspection Programme....146
Maintenance of Stored Machines; according to Inspection Programme....147
Warranty inspection....148
Warranty inspection 100 hours....149
Warranty inspection 1000 hours_{27-44}....151
Warranty inspection 1000 hours_{27-26}....154
Maintenance service; daily-00....157
Maintenance service; daily....159
Maintenance service; every 50 hours....161
Maintenance service; every 250 hours....164
Maintenance service; every 500 hours....170
Maintenance service; every 1000 hours....184
Maintenance service; every 2000 hours....213
Condition test and maintenance program....259
Lubrication; see lubrication chart....261
Service journal (included in Operator's manual); fill in....262
Coolant; Changing....263
Recovering and towing....268
Dump body alternative; lowering....270
Mechanical release of parking brake....273
Transporting the machine....275
19 - GENERAL....277
Cleanliness; brake and hydraulic systems....278
Refrigerant for air conditioning....279
CE-marking; EMC-directive....280
Safety concerns everybody!....284
Safety when handling the machine....288
Service position 1....292
Safety when lifting and supporting the machine....294
Safety when using lifting equipment....296
Rules when handling tyres....298
Safety when working with batteries....301
Starting with booster batteries....303
Safety when handling oils and fuel....304
Safety when working on pressurized systems....305
Safety when working on hydraulic systems....307
Safety when handling accumulators_{11-06}....309
Safety when handling accumulators_{10-46}....310
Safety when working on the machine's electrical system....311
Safety during electric welding....312
Fire prevention measures....313
Checklist after a fire or heat exposure....316
Health hazards with paint; plastics and rubber....319
Environment....322
Environmental handling for the future....324
Waste handling....326
Environmentally safe handling....330
Environmentally hazardous fluids....332
Safety when working with air conditioning refrigerant....335
Working in environmentally contaminated areas....338
Decontamination....341
2 - ENGINE WITH MOUNTING AND EQUIPMENT....345
20 - GENERAL....346
Tightening torques; engine mounts_{04-09}....347
Tightening torques; engine mounts_{03-49}....349
Engine control unit D12; E–ECU; description of function....351
E–ECU D12; Functions....354
E–ECU D12D; Input and Output terminals....358
Engine D12; description....360
Engine; fill quantities....362
Engine; identification....363
E-ECU MID 128 pre-programmed; replacing_{00-48}....365
E-ECU MID 128 pre-programmed; replacing_{00-30}....367
E-ECU MID 128 non-programmed; replacing_{00-03}....369
E-ECU; changing_{59-43}....372
21 - ENGINE....378
Engine; general specifications....380
Cylinder compression; PC test....383
Engine; removing....384
Engine; installing....405
Engine and transmission; removing....422
Engine and transmission; installing....444
Engine speed sensor; changing....461
Engine rotation speed sensor (camshaft); replacing....469
Cylinder compression; testing....476
Tightening torques; valve cover....485
Tightening torque; cylinder head....486
Cylinder head; description....487
Cylinder block; description....489
Cylinder liner; description....492
Pistons; description....494
Valve mechanism; double rocker arm_{48-12}....495
Valve mechanism; specifications_{47-52}....497
Valve mechanism; double rocker arm_{47-27}....499
Valve mechanism; specifications_{47-07}....501
Rocker arm shaft; tightening torques....503
Valve mechanism; description....505
Adjusting; general....508
Internal Exhaust Gas Recirculation (IEGR); description....510
Valves; adjusting_{45-01}....516
Valves; adjusting_{44-36}....523
Valves; adjusting_{44-15}....527
Engine transmission; specification....535
Engine timing gear; description....538
Camshaft; description....540
Camshaft setting; checking....541
Camshaft; replacing....551
Timing gear case new gasket; installing....570
Camshaft; checking....581
Crank mechanism; description....586
Flywheel; tightening torques....588
Crankshaft rear oil seal; replacing....589
Oil sump; tightening torque....596
Oil level sensor; replacing....598
Oil sump gasket; replacing....605
Engine mount rubber cushion; replacing....612
Engine mounting rear; changing....616
22 - LUBRICATING SYSTEM....620
Lubrication system; description_{33-03}....621
Lubrication system; description_{32-45}....622
Lubrication system; specifications....623
Function of the valves....624
Lubrication system; principle....626
Oil pump and oil cooler....628
Lubrication oil pressure; checking with pressure gauge....629
Oil cooler; tightening torques....631
Oil cooler; replacing....634
23 - FUEL SYSTEM....638
Fuel system; specifications....640
Fuel system; tightening torques....641
Instructions for working with electronic fuel injection....642
Fuel system; description....643
Fuel flow; description....646
Fuel system's components....649
Fuel flow D12C....651
Checking stalling speed ....653
Air in fuel system; checking....656
Cylinder balancing; PC test....660
Carbon dioxide in fuel system; checking....661
Fuel feed pump; specifications....667
Fuel feed pump; description....668
Feed pump pressure; checking....670
Fuel filter housing; description....672
Fuel pump; inspecting....675
Fuel pump (valves); inspecting....680
Fuel system; bleeding_{22-15}....682
Fuel system; bleeding_{21-55}....684
Feed pressure; PC test....687
Fuel filter; description....688
Water trap; description....690
Filter head D12D; description....691
Checking stalling speed....694
Unit injectors; specifications....697
Unit injector; Bosch; description....698
Unit injector; Delphi; description....700
Function of unit injectors....703
Unit injector; adjusting pretension....708
Unit injector; replacing....711
Injector shut off; manual....720
Overflow valve; checking....721
Injector sleeves; replacing....724
25 - INLET & EXHAUST SYSTEM....732
Air intake and filter....734
Charge-air cooling....735
Preheating coil....736
VEB; description....737
Rocker arm piston; D12C....743
VEB; activation....745
Exhaust pressure governor....747
Turbocharger; specifications....748
Turbocharger....749
Turbocharger; overview illustration ....750
Turbocharger; inspecting....752
Turbocharger; replacing....755
Air cleaner; preheating coil; specifications....760
Air cleaner; description....761
Preheating coil; replacing....762
Intercooler; specifications....765
Intercooler; description....766
Charge air cooler; replacing....767
Cooling fan motor; charge air cooler; checking_adjusting low rpm....775
Cooling fan motor; charge air cooler; checking_adjusting high rpm....779
Hydraulic cooling fan control; PC test ....783
Cooling system; tightening torques....784
Description....786
Cooling system; principle illustrations....788
Coolant circulation; description....790
Cooling system; flushing....792
Cooling system specifications....797
Radiator; description....799
Radiator; removing_{03-00}....800
Radiator; removing_{02-40}....807
Radiator; installing_{02-01}....815
Radiator; mounting_{01-41}....822
Coolant filter; changing....830
Radiator; adjusting....833
Coolant; changing....835
Thermostat; description....840
Coolant pump; description....842
Thermostat; primary system....844
Thermostat; primary system; description....845
Thermostat; secondary system....847
Thermostat; secondary system; description....848
Coolant pump; reconditioning....849
Fan system; description....856
Fan belt and_or alternator belt; checking and adjusting tension_{57-09}....857
Fan belt and_or alternator belt; checking and adjusting tension_{56-49}....860
Cooling fan motor; radiator; checking_adjusting low rpm....862
Cooling fan motor; radiator; checking_adjusting high rpm....866
Hydraulic cooling fan control; PC test....870
26 - COOLING SYSTEM....871
Cooling system; tightening torques....872
Description ....874
Cooling system; principle illustrations....876
Coolant circulation; description....878
Cooling system; flushing....880
Cooling system specifications....885
Radiator; description....887
Radiator; removing_{04-29}....888
Radiator; removing_{03-43}....895
Radiator; installing_{02-38}....903
Radiator; mounting_{01-53}....910
Coolant filter; changing....918
Radiator; adjusting....921
Coolant; changing....923
Thermostat; description....928
Coolant pump; description....930
Thermostat; primary system....932
Thermostat; primary system; description....933
Thermostat; secondary system....935
Thermostat; secondary system; description....936
Coolant pump; reconditioning....937
Fan system; description....944
Fan belt and_or alternator belt; checking and adjusting tension_{52-22}....945
Fan belt and_or alternator belt; checking and adjusting tension_{51-32}....948
Cooling fan motor; radiator; checking_adjusting low rpm....950
Cooling fan motor; radiator; checking_adjusting high rpm....954
Hydraulic cooling fan control; PC test....958
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....959
30 - GENERAL....960
Electrical system; special instructions for servicing; electronic components....983
Electrical system; special instructions for servicing; electrical components; batteries....986
Electrical system; special instructions for servicing; electrical components; alternator and charging regulator_{43-17}....988
Electrical system; special instructions for servicing; electrical components; alternator and charging regulator_{42-56}....990
Electrical system; special instructions for servicing; action when working on machine....992
Data buses; function....994
Service connection and programming connection....996
Software versions and ECUs_part number; general....998
Software versions and ECUs_part number; checking....1000
Software versions and ECUs_part number; list....1003
Machine status hardware_software....1008
Electrical system; specifications....1009
Control units; voltage supply....1011
Data bus system....1013
General vehicle electronics....1014
Messages and information content....1016
Data buses; voltage levels....1018
1F2003; limitation engine protection (EMS)....1020
1F2004; engine; status (EMS)_{36-27}....1022
1F2004; engine; status (EMS)_{36-06}....1024
1F2005; torque limitation; high altitude (EMS)....1026
1F2006; engine; service interval (EMS)....1028
1F2008; engine speed....1030
1F2202; engine oil temperature; warning (EMS)_{34-39}....1033
1F2202; engine oil temperature; warning (EMS)_{34-21}....1035
1F2203; engine oil pressure; warning (EMS)_{33-53}....1037
1F2204; engine oil level....1039
1F2301; fuel density (EMS)....1040
1F2302; main fuel filter; warning (EMS)....1041
1F2303; water in fuel; warning (EMS)....1043
1F2503; preheating (EMS)_{32-05}....1045
1F2503; preheating (EMS)_{31-46}....1047
1F2505; air filter; pressure-drop (EMS)....1049
1F2506; boost pressure; warning (EMS)....1051
1F2507; charge-air temperature (EMS)_{30-36}....1053
1F2507; charge-air temperature (EMS)_{30-18}....1055
1F2601; coolant temperature; warning (EMS)_{29-50}....1057
1F2601; coolant temperature; warning (EMS)_{29-31}....1059
1F2602; coolant level (EMS)....1061
1F2703; throttle pedal; emergency operation (EMS)....1063
1F2704; engine; max. rpm (EMS)....1064
1F2705; limitation speed....1066
2F4203; gearshifting strategy transmission....1067
2F4204; control of transmission_{27-09}....1070
2F4204; control of transmission_{26-48}....1074
2F4204; control of transmission_{26-27}....1078
2F4204; control of transmission_{26-06}....1082
2F4205; retarder control_{25-35}....1086
2F4205; retarder control_{25-13}....1088
2F4206; turbine speed; transmission_{24-42}....1090
2F4206; turbine speed; transmission_{24-24}....1091
2F4207; slipping discs; transmission....1092
2F4208; oil level in transmission_{23-29}....1094
2F4208; oil level in transmission_{22-58}....1097
2F4209; oil temperature in transmission....1099
2F4210; lubrication oil pressure in transmission....1101
2F4211; output speed; transmission....1103
2F4212; overspeeding engine; transmission....1104
2F4213; oil temperature; retarder....1106
2F4214; slipping discs; lock-up....1108
2F4215 transmission; overspeeding....1110
2F4216; input speed; transmission_{19-08}....1112
2F4216; input speed; transmission_{18-49}....1113
2F4217; lock-up control....1114
2F4218 transmission; solenoid valve defective....1116
2F4219; indication oil change; transmission....1121
2F4301; dropbox control....1122
3F2701; engine acceleration; applied throttle value....1125
3F2702; applied throttle value; limitation....1127
3F8301; door open....1130
4F2701; operating speed engine....1132
5F5201; output pressure brakes....1134
5F5202; brake pressure in accumulator_{14-01}....1135
5F5202; brake pressure in accumulator_{13-36}....1137
5F5501; parking brake_{12-48}....1139
5F5501; parking brake_{12-27}....1142
5F5501; parking brake_{12-02}....1145
5F5501; parking brake_{11-41}....1148
5F5901; load and dump brake....1151
6F2301; main fuel filter....1153
6F2302; fuel level in tank_{10-27}....1154
6F2302; fuel level in tank_{10-06}....1156
6F2302; fuel level in tank_{09-46}....1158
6F2303; fuel consumption....1159
6F2304; water in fuel_{08-44}....1161
6F2304; water in fuel_{08-23}....1162
7F4601; activation of differential locks and 6–wheel drive....1163
8F3801; language and unit selection....1165
8F3802; date and time....1167
8F3803; display unit lighting_display....1169
8F3804; instrument lighting....1171
8F3805; Inactive warnings_error codes; reset....1172
8F3806; Inactive warnings_error codes; reset....1173
9F2501; preheating induction air....1175
9F2504; air filter....1177
10F5204 brake cooling oil; level in tank_{04-17}....1178
10F5204 brake cooling oil; level in tank_{03-56}....1180
10F5206 brake cooling oil; circulation....1182
10F9101; engine-dependent steering pressure; hydraulics_{02-50}....1186
10F9101; engine-dependent steering pressure; hydraulics_{02-26}....1188
10F9101; engine-dependent steering pressure; hydraulics_{02-02}....1190
10F9102; ground-dependent steering pressure; hydraulics_{01-31}....1192
10F9102; ground-dependent steering pressure; hydraulics_{01-08}....1195
10F9103 hydraulic oil; level in tank_{00-32}....1198
10F9103 hydraulic oil; level in tank_{00-11}....1200
10F9104; shut-off valve suction line; hydraulic oil tank....1202
10F9105; hydraulic oil; temperature....1204
10F9108; hydraulic pump; shut-off_{58-41}....1206
10F9108; hydraulic pump; shut-off_{58-23}....1207
12F2601; coolant temperature_{57-45}....1208
12F2601; coolant temperature_{57-19}....1210
12F2602; cooling system; regulation current control_{56-44}....1212
12F2602; cooling system; regulation current control_{56-17}....1217
12F2603; coolant level....1222
13F3201; system voltage....1223
13F3202; charging monitoring....1225
14F3303; delayed stop; engine....1227
15F3801; inclination indication....1229
17F3801; machine hours_{53-19}....1230
17F3801; machine hours_{52-59}....1232
17F3801; machine hours_{52-38}....1234
17F3802; tachograph....1236
17F3803; machine distance_{51-45}....1237
17F3803; machine distance_{51-27}....1238
17F3804; machine hours; correction_{50-58}....1239
17F3804; machine hours; correction_{50-38}....1240
17F3805; machine distance; correction_{50-07}....1241
17F3805; machine distance; correction_{49-46}....1242
17F9501; travelled distance; operating hours and number of cycles....1243
18F2201; engine oil pressure_{48-49}....1245
18F2201; engine oil pressure_{48-24}....1247
18F2202; engine oil level_{47-48}....1249
18F2202; engine oil level_{47-24}....1251
18F2203; engine oil temperature_{46-53}....1253
18F2203; engine oil temperature_{46-28}....1255
19F3701; bus communication reduced_{45-50}....1257
19F3701; bus communication reduced_{45-30}....1259
19F3702; bus communication open circuit_{44-59}....1260
19F3702; bus communication open circuit_{44-39}....1262
20F2501; pedal request engine brake_retarder_{44-08}....1264
20F2501; pedal request engine brake_retarder_{43-50}....1266
20F2502; request engine brake....1268
20F4201; transmission limitation brake torque application_{42-56}....1270
20F4201; transmission limitation brake torque application_{42-36}....1272
20F4202; retarder activation_{42-01}....1274
20F4202; retarder activation_{41-40}....1276
20F4202; retarder activation_{41-20}....1278
20F4202; retarder activation_{40-58}....1280
20F5201; brake lights_{40-27}....1282
20F5201; brake lights_{40-09}....1283
21F2701; engine On_Off_{39-37}....1284
21F2701; engine On_Off_{39-19}....1286
21F2701; engine On_Off_{39-00}....1288
21F2702; starter motor_{38-32}....1290
21F2702; starter motor_{38-14}....1292
21F2703; stop engine_{37-45}....1294
21F2703; stop engine_{37-27}....1295
21F3301; start electronics....1296
21F3302; stop electronics_{36-33}....1298
21F3302; stop electronics_{36-01}....1300
21F3303; software-controlled engine stop....1302
21F3304; safety stop....1303
22F8501; seat belt; check....1304
24F9901; theft protection_{34-22}....1306
24F9901; theft protection_{34-01}....1308
25F9101 Warning; dump lever not in float position....1310
25F9102 Warning; dump lever not in hold position....1311
25F9501 Warning; body up....1313
25F9502; work cycle start....1315
26F3601; windshield washer....1316
26F3603; windshield wiper interval....1317
28F2701; engine speed....1318
28F2702; idle speed....1320
28F2703; engine speed monitoring_{30-30}....1321
28F2703; engine speed monitoring_{30-09}....1323
28F4301; vehicle speed_distance_{29-39}....1325
28F4301; vehicle speed_distance_{29-18}....1327
28F4301; vehicle speed_distance_{28-57}....1329
28F4301; vehicle speed_distance_{28-36}....1331
28F4302 Exceeded speed limit....1333
28F4201 transmission overspeeding....1334
29F4201; oil temperature; display....1336
29F4301; oil temperature dropbox....1337
30F4201; back-up alarm and back-up light....1339
30F4202; gearshift selector....1340
30F4203; shift lock-out (hold)....1342
30F4204; start 2nd gear....1344
31F3601; buzzer central warning....1345
31F3801; orange central warning....1346
31F3802; red central warning....1347
31F3803; red extra central warning....1348
31F3804; external activation of red central warning....1349
31F3805; external activation of orange central warning....1350
31F3806; external activation of buzzer central warning....1351
32F3807; information display unit; display outside temperature....1352
32F5201; Display unit; brake cooling oil temperature....1353
33F5202; Service display unit; brake cooling oil temperature in axles....1355
35F9901 Parameter list_{21-07}....1356
35F9901 Parameter list_{20-49}....1358
35F9901 Parameters; MO2 module transmission_{19-40}....1360
35F9901 Parameters; MO2 module transmission_{19-22}....1362
35F9901 Parameters; MO2 module transmission_{19-03}....1363
35F9901 Parameters; MO2 module transmission_{18-45}....1364
35F9901 Parameters; MO3 module acceleration....1365
35F9901 Parameters; MO4 module power take-off....1367
35F9901 Parameters; MO5 module wheel brakes....1368
35F9901 Parameters; MO6 module fuel....1369
35F9901 Parameters; MO8 module display setting....1370
35F9901 Parameters; MO9 module inlet system....1372
35F9901 Parameters; MO10 module oils; pressures_{16-27}....1373
35F9901 Parameters; MO10 module oils; pressures_{16-09}....1374
35F9901 Parameters; MO10 module oils; pressures_{15-50}....1375
35F9901 Parameters; MO14 module delayed stop....1376
35F9901 Parameters; MO18 module engine oil....1377
35F9901 Parameters; MO20 module retardation....1378
35F9901 Parameters; MO21 module start–stop_{14-25}....1379
35F9901 Parameters; MO21 module start–stop_{14-06}....1380
35F9901 Parameters; MO22 module operator's seat....1381
35F9901 Parameters; MO24 module theft protection....1382
35F9901 Parameters; MO25 module dump lever....1383
35F9901 Parameters; MO26 module wipers_washing windshield....1384
35F9901 Parameters; MO28 module speeds (rpm)_{12-24}....1385
35F9901 Parameters; MO28 module speeds (rpm)_{12-06}....1387
35F9901 Parameters; MO28 module speeds (rpm)_{11-48}....1389
35F9901 Parameters; MO30 module gear selector....1391
35F9901 Parameters; MO31 module warnings....1392
35F9901 Parameters; MO37 module service_{10-45}....1393
35F9901 Parameters; MO37 module service_{10-27}....1395
37F3801; service interval machine_{09-45}....1397
37F3801; service interval machine_{09-24}....1400
37F3801; service interval machine_{09-01}....1402
37F3802; service interval engine oil....1404
37F3803; service interval transmission oil....1406
38F4301; dropbox activation....1408
V2002.3.0; change specification....1409
V2002.4.0; change specification....1410
V2003.3.1; change specification....1411
V2003.4.1_V2003.4.2; change specification....1412
V2003.4.3_V2003.4.4; change specification....1413
V2003.6.0; change specification....1414
V2003.6.2; change specification....1415
V2004.4.0; change specification....1416
V2004.4.1; change specification....1417
V2004.6.0; change specification....1418
V2005.2.0; change specification....1419
V2005.3.0; change specification....1420
V2005.5.0; change specification....1421
V2005.6.0; change specification....1422
V2006.1.0; change specification....1423
V2006.3.1; change specification....1425
V2006.3.2; change specification....1426
V2006.3.3; change specification....1427
V2006.5.0; change specification....1428
V2006.6.0; change specification....1429
V2006.6.1; change specification....1430
V2007.1.0; change specification....1431
V2007.2.0; change specification....1432
V2007.3.0; change specification....1433
V2007.4.0; change specification....1434
Software design....1435
MO1; engine (EMS)....1438
MO2; transmission....1439
MO3; acceleration....1440
MO4; power take-off....1441
MO5; wheel brakes....1442
MO6; fuel....1443
MO7; differential lock....1444
MO8; display setting....1445
MO9; inlet system....1446
MO10; oils; pressure....1447
MO12; cooling system....1448
MO13; charging system....1449
MO14; delayed stop....1450
MO15; inclination....1451
MO17; machine hours and machine distance....1452
MO18; engine oil....1453
MO19; program....1454
MO20; retardation....1455
MO21; start–stop_{53-51}....1456
MO21; start–stop_{53-34}....1457
MO21; start–stop_{53-16}....1458
MO22; operator's seat....1459
MO24; theft protection....1460
MO25; dump lever....1461
MO26; wiper_washing windshield....1462
MO28; speed (rpm)....1463
MO29; oil; transmission....1464
MO30; gear selector....1465
MO31; warnings....1466
MO32; information display unit; display....1467
MO33; service display unit Contronic....1468
MO34; logs....1469
MO35; service socket interface_{49-23}....1470
MO35; service socket interface_{49-05}....1472
MO35; service socket interface_{48-47}....1474
MO36; components_error codes....1476
MO37; service....1477
MO38; dropbox....1478
Troubleshooting strategy....1479
Troubleshooting; general....1481
Error codes; build-up....1482
SAE J1708 (Information bus)....1487
SAE J1939_ CAN-bus (control bus)....1489
Error detection....1491
Error causes....1493
Error codes; showing....1497
Error code information; description....1499
SAE error code (VCADS Pro) list for component designation; general....1501
SAE code; conversion to component designation; T–ECU....1502
SAE code; conversion for component designation; E-ECU_{41-48}....1504
SAE code; conversion for component designation; E-ECU_{41-29}....1507
SAE code; conversion for component designation; E-ECU_{41-11}....1510
SAE code; conversion to component designation; C–ECU....1513
SAE code; conversion to component designation; V–ECU....1514
Electrical cabling and connectors; checking....1516
Measuring; general....1521
Measuring symbols; description....1523
Component descriptions....1527
Component troubleshooting; structure; description....1531
Component troubleshooting; checking wiring harness and input_output on ECU....1533
Component troubleshooting; checking component....1535
Component troubleshooting; checking subsystem (circuit)....1537
Electronic control system; special tool measuring; general....1539
Electronic control system; special tool measuring; E–ECU....1541
Electronic control system; special tool measuring; I-ECU....1543
Electronic control system; special tool measuring; C–; T– and V–ECU....1545
Electronic control system; special tool measuring; transmission PT....1546
Electronic control system; special tool measuring; component....1548
MID 128 PID 158 Battery voltage; description and measuring_{32-18}....1549
MID 128 PID 158 Battery voltage; description and measuring_{31-52}....1551
MID 128 PID 158 Battery voltage; description and measuring_{31-20}....1552
HE2501; description and measuring_{29-20}....1554
HE2501; description and measuring_{28-50}....1556
MA2301–MA2306; description and measuring_{28-04}....1558
MA2301–MA2306; description and measuring_{27-25}....1561
MA2502; description and measuring_{26-37}....1564
MA2502; description and measuring_{25-54}....1566
MA2503; description and measuring....1568
MA2504; description and measuring_{23-48}....1570
MA2504; description and measuring_{22-48}....1572
MA4201-MA4207; description and measuring....1574
MA4302–MA4304; description and measuring....1576
MA4601-MA4603; description and measuring_{19-07}....1578
MA4601-MA4603; description and measuring_{18-29}....1580
MA4604; description and measuring_{17-41}....1582
MA4604; description and measuring_{17-04}....1584
MA5201; description and measuring_{16-16}....1586
MA5201; description and measuring_{15-37}....1588
MA5501_MA5502; description and measuring_{14-47}....1590
MA5501_MA5502; description and measuring_{14-05}....1592
MA5901; description and measuring....1594
MA8701; description and measuring....1595
MA9101; description and measuring_{11-16}....1597
MA9101; description and measuring_{10-37}....1599
MA9102; description and measuring....1601
MA9101; description and measuring_{08-16}....1603
MA9101; description and measuring_{07-37}....1605
MID 128 SID 211 5 V feed to engine sensors 2; description and measuring....1607
MID 128 SID 230 IVS; description and measuring_{06-14}....1609
MID 128 SID 230 IVS; description and measuring_{05-51}....1611
MID 128 SID 230 IVS; description and measuring_{05-26}....1613
MID 128 SID 232 5 V feed to engine sensors 1; description and measuring_{04-52}....1615
MID 128 SID 232 5 V feed to engine sensors 1; description and measuring_{04-32}....1617
PWM2501; description and measuring_{04-02}....1618
PWM2501; description and measuring_{03-29}....1620
PWM2601_PWM2602; description and measuring....1622
PWM4201; description and measuring....1624
PWM4202; description and measuring....1626
PWM4203; description and measuring....1628
PWM4204; description and measuring....1630
R3501_R3502; description and measuring....1632
RE2501; description and measuring_{57-54}....1634
RE2501; description and measuring_{57-26}....1636
RE3302; description and measuring....1638
RE3704; description and measuring_{56-00}....1640
RE3704; description and measuring_{55-20}....1642
RE3801; description and measuring....1644
RExxxx; Relays general; description and measuring....1645
SAE J1708_1587 information link; description and measuring....1647
SAE J1939_CAN control link; description and measuring....1649
SE2202; description and measuring_{50-48}....1651
SE2202; description and measuring_{49-59}....1653
SE2203; description and measuring_{49-02}....1655
SE2203; description and measuring_{48-09}....1657
SE2205; description and measuring_{47-08}....1659
SE2205; description and measuring_{46-31}....1661
SE2301; description and measuring_{45-36}....1663
SE2301; description and measuring_{44-46}....1665
SE2302; description and measuring_{43-44}....1667
SE2302; description and measuring_{43-06}....1669
SE2303; description and measuring_{42-06}....1671
SE2303; description and measuring_{41-15}....1673
SE2501; description and measuring_{40-14}....1675
SE2501; description and measuring_{39-24}....1677
SE2502; description and measuring_{38-27}....1679
SE2502; description and measuring_{37-40}....1681
SE2507; description and measuring_{36-34}....1683
SE2507; description and measuring_{35-50}....1685
SE2508; description and measuring_{34-05}....1687
SE2508; description and measuring_{32-56}....1689
SE2509; description and measuring_{32-01}....1691
SE2509; description and measuring_{31-24}....1693
SE2601_SE2602; description and measuring....1695
SE2603; description and measuring_{29-42}....1697
SE2603; description and measuring_{29-03}....1699
SE2606; description and measuring_{28-16}....1701
SE2606; description and measuring_{27-33}....1703
SE2701; description and measuring_{26-40}....1705
SE2701; description and measuring_{26-06}....1707
SE2702; description and measuring_{25-18}....1709
SE2702; description and measuring_{24-45}....1711
SE2703; description and measuring_{23-57}....1713
SE2703; description and measuring_{23-23}....1715
SE3201; description and measuring_{22-39}....1717
SE3201; description and measuring_{22-14}....1718
SE3501; description and measuring_{21-31}....1719
SE3501; description and measuring_{21-11}....1720
SE3601; description and measuring....1721
SE3602; description and measuring....1722
SE3801; description and measuring_{19-35}....1723
SE3801; description and measuring_{19-02}....1725
SE3802; description and measuring_{18-18}....1727
SE3802; description and measuring_{17-44}....1729
SE4201; description and measuring_{16-56}....1731
SE4201; description and measuring_{16-28}....1734
SE4202; description and measuring....1737
SE4203; description and measuring....1739
SE4204; description and measuring....1741
SE4208; description and measuring_{13-23}....1743
SE4208; description and measuring_{12-50}....1745
SE4307; description and measuring-10....1747
SE4212; description and measuring....1749
SE4213; description and measuring....1751
SE4214; description and measuring....1753
SE4302; description and measuring_{09-08}....1755
SE4302; description and measuring_{08-37}....1757
SE4305; description and measuring_{07-55}....1759
SE4305; description and measuring_{07-22}....1761
SE4306; description and measuring_{06-30}....1763
SE4306; description and measuring_{05-56}....1765
SE4307; description and measuring....1767
SE4607; description and measuring_{04-39}....1769
SE4607; description and measuring_{04-12}....1771
SE5201_SE5202; description and measuring_{03-22}....1773
SE5201_SE5202; description and measuring_{02-55}....1775
SE5203_SE5204; description and measuring_{02-19}....1777
SE5203_SE5204; description and measuring_{01-52}....1779
SE5207; description and measuring_{01-16}....1781
SE5207; description and measuring_{00-49}....1783
SE5208–SE5213; description and measuring_{00-12}....1785
SE5208–SE5213; description and measuring_{59-46}....1787
SE5214; description and measuring_{59-09}....1789
SE5214; description and measuring_{58-45}....1791
SE5214; description and measuring_{58-20}....1792
SE5501; description and measuring....1794
SE5502; description and measuring....1796
SE8301; description and measuring_{56-35}....1798
SE8301; description and measuring_{56-08}....1800
SE8501; description and measuring_{55-32}....1802
SE8501; description and measuring_{55-05}....1804
SE8502; description and measuring_{54-24}....1806
SE8502; description and measuring_{53-57}....1808
SE8701; description and measuring....1810
SE8702; description and measuring....1812
SE9101; description and measuring....1814
SE9102_SE9103; description and measuring_{51-39}....1816
SE9102_SE9103; description and measuring_{51-15}....1818
SE9104; description and measuring_{50-38}....1820
SE9104; description and measuring_{50-19}....1822
SE9104; description and measuring_{49-59}....1824
SE9105; description and measuring_{49-25}....1826
SE9105; description and measuring_{49-00}....1828
SE9501; description and measuring....1830
SE4201; description and measuring_{47-45}....1832
SE4201; description and measuring_{47-20}....1835
SE4201; description and measuring_{46-45}....1838
SE4201; description and measuring_{46-20}....1841
SWxxxx; description and measuring....1844
SW3301; description and measuring_{45-12}....1846
SW3301; description and measuring_{44-48}....1848
SW3602; description and measuring_{44-16}....1850
SW3602; description and measuring_{43-51}....1852
SW3608; description and measuring_{44-28}....1854
SW3608; description and measuring_{42-37}....1856
SW3801; description and measuring....1858
SW5501; description and measuring_{35-49}....1860
SW5501; description and measuring_{34-29}....1862
Error codes; Tech Tool....1864
C-ECU; error codes-....1866
D-ECU; error codes-....1868
E-ECU; error codes-....1870
T-ECU; error codes-....1872
V-ECU; error codes-....1874
C-ECU; error codes....1876
D-ECU; error codes....1878
E-ECU; error codes....1880
T-ECU; error codes....1882
V-ECU; error codes....1884
MID 128 PID 84 Machine travel speed; error codes....1886
MID 128 PID 91 Accelerator pedal position; error codes....1888
MID 128 PID 108 Sensor atmospheric pressure; error codes....1890
MID 128 PID 158 Battery voltage; error codes_{21-00}....1892
MID 128 PID 158 Battery voltage; error codes_{20-41}....1894
MID 128 PPID 55 Temperature ECU; error codes....1896
MID 128 PPID 86 Engine retarder (); error codes....1898
MID 128 SID 211 5 V feed to engine sensors 2; error codes....1900
MID 128 SID 230 IVS; error codes_{19-01}....1902
MID 128 SID 230 IVS; error codes_{18-42}....1904
MID 128 SID 230 IVS; error codes_{18-23}....1906
MID 128 SID 231 SAE J1939_CAN control link; error codes....1908
MID 128 SID 232 5 V feed to engine sensors 1; error codes_{17-35}....1910
MID 128 SID 232 5 V feed to engine sensors 1; error codes_{17-16}....1912
MID 128 SID 240 Programme memory (Flash); error codes....1914
MID 128 SID 250 SAE J1708_1587 Information link; error codes....1916
MID 128 SID 253 Data set memory (EEPROM); error codes....1917
MID 128 SID 254 Engine control unit; error codes_{15-37}....1919
MID 128 SID 254 Engine control unit; error codes_{15-18}....1921
HE2501; error codes_{00-47}....1923
HE2501; error codes_{00-14}....1926
MA2301; error codes_{59-29}....1928
MA2301; error codes_{58-45}....1932
MA2302; error codes_{57-44}....1936
MA2302; error codes_{57-07}....1940
MA2303; error codes_{56-11}....1944
MA2303; error codes_{55-38}....1948
MA2304; error codes_{34-27}....1952
MA2304; error codes_{33-42}....1956
MA2305; error codes_{32-57}....1960
MA2305; error codes_{32-26}....1964
MA2306; error codes_{31-39}....1968
MA2306; error codes_{31-06}....1972
PWM2501; error codes_{30-24}....1976
PWM2501; error codes_{29-58}....1979
MA2502; error codes_{29-22}....1981
MA2502; error codes_{28-57}....1983
MA2502; error codes_{28-31}....1985
MA2503; error codes....1987
MA2504; error codes....1989
MA4201; error codes....1992
MA4202; error codes....1994
MA4203; error codes....1996
MA4204; error codes....1998
MA4205; error codes....2000
MA4206; error codes....2002
MA4207; error codes....2004
MA4302; error codes....2006
MA4303; error codes....2008
MA4601; error codes_{20-41}....2010
MA4601; error codes_{20-15}....2012
MA4602; error codes_{19-36}....2014
MA4602; error codes_{19-11}....2016
MA4603; error codes_{18-32}....2018
MA4603; error codes_{18-05}....2020
MA4604; error codes_{17-30}....2022
MA4604; error codes_{17-03}....2024
MA5201; error codes_{16-27}....2026
MA5201; error codes_{16-00}....2028
MA5501; error codes....2030
MA5502; error codes_{14-42}....2032
MA5502; error codes_{14-10}....2034
MA5901; error codes....2036
MA9101; error codes_{12-38}....2038
MA9101; error codes_{12-13}....2040
MA9102; error codes....2042
PWM2601; error codes....2044
PWM2602; error codes....2046
PWM4201; error codes....2048
PWM4202; error codes....2050
PWM4203; error codes....2052
PWM4204; error codes....2054
RE2501; error codes_{07-09}....2056
RE2501; error codes_{06-22}....2059
RE3301; error codes_{05-25}....2061
RE3301; error codes_{04-38}....2063
RE3601; error codes_{03-41}....2065
RE3601; error codes_{02-54}....2067
RE3602; error codes_{01-57}....2069
RE3602; error codes_{01-07}....2071
RE3603; error codes_{00-27}....2073
RE3603; error codes_{59-56}....2075
RE3801; error codes....2077
RE4201; error codes....2079
RE5201; error codes....2081
SE2202; error codes_{57-19}....2083
SE2202; error codes_{56-51}....2085
SE2203; error codes_{56-14}....2087
SE2203; error codes_{55-45}....2089
SE2205; error codes_{55-05}....2091
SE2205; error codes_{54-38}....2093
SE2301; error codes_{53-55}....2095
SE2301; error codes_{53-22}....2097
SE2302; error codes_{52-28}....2099
SE2302; error codes_{51-55}....2101
SE2303; error codes_{51-18}....2103
SE2303; error codes_{50-48}....2105
SE2501; error codes_{50-08}....2107
SE2501; error codes_{49-40}....2109
SE2502; error codes_{49-01}....2111
SE2502; error codes_{48-31}....2113
SE2507; error codes_{47-50}....2115
SE2507; error codes_{47-21}....2117
SE2508; error codes_{46-46}....2119
SE2508; error codes_{46-18}....2121
SE2509; error codes....2123
SE2601; error codes....2125
SE2602; error codes....2127
SE2603; error codes_{43-47}....2129
SE2603; error codes_{43-20}....2131
SE2603; error codes_{42-56}....2133
SE2606; error codes_{42-21}....2135
SE2606; error codes_{41-51}....2137
SE2701; error codes....2139
SE2702; error codes_{40-33}....2141
SE2702; error codes_{40-02}....2144
SE2703; error codes_{39-22}....2147
SE2703; error codes_{38-47}....2150
SE3801; error codes_{38-14}....2152
SE3801; error codes_{37-44}....2154
SE3802; error codes_{36-52}....2156
SE3802; error codes_{36-21}....2158
SE4201; error codes_{35-41}....2160
SE4201; error codes_{35-10}....2162
SE4202; error codes....2164
SE4203; error codes....2166
SE4204; error codes....2168
SE4208; error codes_{32-23}....2170
SE4208; error codes_{31-54}....2172
SE4212; error codes....2174
SE4213; error codes....2176
SE4214; error codes....2178
SE4302; error codes_{29-30}....2180
SE4302; error codes_{29-02}....2182
SE4307; error codes....2184
SE5201; error codes_{27-41}....2186
SE5201; error codes_{27-12}....2188
SE5202; error codes_{26-33}....2190
SE5202; error codes_{26-04}....2192
SE5203; error codes_{25-19}....2194
SE5203; error codes_{24-50}....2196
SE5204; error codes_{24-11}....2198
SE5204; error codes_{23-43}....2200
SE5207; error codes_{22-50}....2202
SE5207; error codes_{22-21}....2204
SE5208; error codes_{21-41}....2206
SE5208; error codes_{21-12}....2208
SE5209; error codes_{20-33}....2210
SE5209; error codes_{20-04}....2212
SE5210; error codes_{19-26}....2214
SE5210; error codes_{18-55}....2216
SE5211; error codes_{18-15}....2218
SE5211; error codes_{17-46}....2220
SE5212; error codes_{17-05}....2222
SE5212; error codes_{16-35}....2224
SE5213; error codes_{15-57}....2226
SE5213; error codes_{15-26}....2228
SE5214; error codes....2230
SE5501; error codes....2232
SE5502; error codes....2234
SE9102; error codes_{13-06}....2235
SE9102; error codes_{12-38}....2237
SE9103; error codes_{11-59}....2239
SE9103; error codes_{11-30}....2241
SE9104; error codes....2243
SE9105; error codes....2245
SW2705; error codes....2247
SW3301; error codes_{08-55}....2248
SW3301; error codes_{08-33}....2250
SW5501; error codes_{27-54}....2252
SW5501; error codes_{27-31}....2253
SW5501; error codes_{27-10}....2254
31 - BATTERY....2255
Battery; description....2256
Battery; specifications....2257
Battery; charging....2258
Batteries; replacing....2260
32 - ALTERNATOR; CHARGE REGULATOR....2267
Alternator; specifications_{22-53}....2268
Alternator; specifications_{22-34}....2270
Alternator; tightening torques....2271
Alternator; description....2273
Alternator; replacing incl function checking_{21-23}....2274
Alternator; replacing incl function checking_{20-31}....2284
Alternator; changing_{20-08}....2287
33 - STARTING SYSTEM....2294
Starter motor; specification_{18-07}....2295
Starter motor; specification_{17-48}....2297
Starter motor; tightening torques....2298
Starter motor; replacing....2300
Cold-start device; specifications....2307
35 - LIGHTING....2308
Lighting; specifications....2309
Headlamp; high and low beams; adjusting....2311
Headlamp; high beam; replacing....2314
Headlamp; low beam; replacing....2319
36 - OTHER ELECTRICAL EQUIPMENT....2325
General instructions for controls; replacing.....2326
Gearshift selector; changing....2329
Parking brake lever; changing....2335
Combined control by steering wheel; changing....2339
Dump lever; changing ....2347
Electric hood pump; changing ....2352
Windscreen wiper motor; tightening torques....2356
Windscreen wiper front motor; replacing....2357
4-pin DIN-connectors; remounting....2370
Connectors C01–DY; position....2372
Connectors EA–F50; position....2375
Connectors HE3601–TAILR; position....2378
Connectors; overview....2381
C-ECU; MID178; changing non-programmed ECU....2388
C-ECU; MID178; changing pre-programmed ECU....2394
I-ECU MID 140 non-programmed; replacing....2395
I-ECU MID 140 pre-programmed; replacing....2399
T-ECU; MID 130; changing non-programmed ECU....2400
T-ECU; MID 130; changing pre-programmed ECU....2406
V-ECU MID 187 non-programmed; replacing_{51-07}....2407
V-ECU MID 187 non-programmed; replacing_{49-37}....2417
Tech Tool; programming of machine....2429
37 - CABLE; FUSE; RELAY....2431
Electrical symbols and designations....2434
Explanation of wiring diagrams....2438
Wiring diagrams....2441
Wiring diagram A01_{09-39}....2443
Wiring diagram A01_{09-17}....2446
Wiring diagram A02_{08-45}....2449
Wiring diagram A02_{08-24}....2451
Wiring diagram A03_{07-52}....2453
Wiring diagram A03_{07-30}....2456
Wiring diagram A03_{07-04}....2458
Wiring diagram A04_{06-32}....2460
Wiring diagram A04_{06-10}....2463
Wiring diagram A05_{05-37}....2466
Wiring diagram A05_{05-15}....2469
Wiring diagram A06_{04-39}....2473
Wiring diagram A06_{04-16}....2476
Wiring diagram A07_{03-40}....2479
Wiring diagram A07_{03-17}....2482
Wiring diagram A08_{02-45}....2485
Wiring diagram A08_{02-23}....2488
Wiring diagram A09_{01-52}....2491
Wiring diagram A09_{01-28}....2494
Wiring diagram A10_{00-51}....2498
Wiring diagram A10_{00-30}....2501
Wiring diagram A10_{00-09}....2504
Wiring diagram A11_{59-37}....2507
Wiring diagram A11_{59-15}....2510
Wiring diagram A12_{58-30}....2513
Wiring diagram A12_{58-08}....2516
Wiring diagram A13....2519
Wiring diagram A14_{57-05}....2522
Wiring diagram A14_{56-43}....2525
Wiring diagram A15_{56-11}....2528
Wiring diagram A15_{55-50}....2531
Wiring diagram A16_{55-18}....2534
Wiring diagram A16_{54-56}....2537
Wiring diagram A17_{54-23}....2540
Wiring diagram A17_{54-01}....2543
Wiring diagram A18_{53-29}....2546
Wiring diagram A18_{53-08}....2549
Wiring diagram A19_{52-36}....2552
Wiring diagram A19_{52-15}....2555
Wiring diagram A20_{51-42}....2558
Wiring diagram A20_{51-20}....2561
Wiring diagram A21_{50-49}....2564
Wiring diagram A21_{50-27}....2567
Wiring diagram A22_{49-56}....2569
Wiring diagram A22_{49-34}....2572
Wiring diagram A23_{48-55}....2575
Wiring diagram A23_{48-34}....2578
Wiring diagram A24_{48-03}....2581
Wiring diagram A24_{47-42}....2584
Wiring diagram A25_{47-06}....2587
Wiring diagram A25_{46-45}....2590
Wiring diagram A26_{46-10}....2593
Wiring diagram A26_{45-48}....2596
Wiring diagram A27_{45-17}....2598
Wiring diagram A27_{44-55}....2601
Wiring diagram A28_{44-24}....2604
Wiring diagram A28_{44-03}....2607
Wiring diagram A33....2609
Electrical distribution box; description_{42-53}....2611
Electrical distribution box; description_{42-26}....2615
Other fuses and relays; description....2620
Grounding points; frame connections....2623
Component position 1; AL3201–HE8501....2625
Component position 2; IA–LA3601....2628
Component position 3; LA3602–LC4202....2631
Component position 4; LC4601–MA4207....2634
Component position 5; MA4302–PWM4204....2637
Component position 6; R3501–SA4201....2640
Component position 7; SE2202–SE5202....2643
Component position 8; SE5203–SO3901....2647
Component position 9; SW2502–SW4215....2650
Component position 10; SW4301–SW9102....2653
Components; list and positions....2656
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....2657
Instruments and controls; overview....2659
Instruments and controls; left instrument panel....2661
Instruments and controls; main instrument....2663
Instruments and controls; right instrument panel....2666
Instruments and controls; climate control panel....2669
Description; components....2670
Display unit; content....2671
Information display unit; general....2673
Information; build-up....2674
Display unit and keyboard....2675
Key functions....2677
Theft protection....2679
Start electronics....2681
Stop electronics....2683
Menu tree....2685
Group 0; setup screens....2689
0.0 Setting screen alternative....2692
0.2 Setting units....2694
0.3 Setting time....2696
0.4 Setting date....2698
Group 1; service screens....2700
1.0 Setting to zero; service interval machine....2703
1.0.1 Engine oil; monitoring change interval....2705
1.0.1 Acknowledgement; change of engine oil....2707
1.0.2 Transmission oil; monitoring change interval....2709
1.0.2 Acknowledgement; change of transmission oil....2711
1.1_ 1.2 Error code screens; general....2713
1.1_ 1.2 Error code screens; engine....2715
1.1_ 1.2 Error code screens; electrical system....2717
1.1_ 1.2 Error code screens; power transmission....2719
1.1_ 1.2 Error code screens; brakes....2721
1.1_ 1.2 Error code screens; hydraulics....2723
1.3_1.4 Saved error codes_warnings....2724
1.3_1.4 Setting to zero; saved error codes_warnings....2726
Group 2; screens; engine....2728
2.4 Setting; raised engine speed....2731
Group 3; screens; electrical system....2733
Group 4; screens; transmission....2734
Group 5; screens axles_brakes....2736
Group 8; screens Operating Information....2737
Group 9; hydraulic screens....2740
Warning screens; general....2741
Warning screens; engine....2744
Warning screens; electrical system....2749
Warning screens; power transmission....2753
Warning screens; axles_brakes....2757
Warning screens; cab....2760
Warning screens; hydraulic system....2762
Service display unit; general....2765
Initial display and settings....2767
Operating information and service....2771
Engine....2774
Electrical system....2777
Transmission....2782
Axles and brakes....2787
Hydraulics....2789
Digital input and output signals....2791
Service display unit; summary....2802
39 - MISCELLANEOUS....2804
Rear view monitor; service menu....2805
CareTrack system; description....2810
CareTrack antenna; replacing....2812
4 - POWER TRANSMISSION....2820
40 - GENERAL....2821
Section 4; content; structure....2822
Power transmission; specifications....2824
Transmission; Capacities....2825
Dropbox; capacities....2826
Drive axles; capacity....2827
Drivetrain; description....2828
41 - CLUTCH; TORQUE CONVERTER....2830
Description ....2831
Lock-up clutch....2833
42 - TRANSMISSION; HYDRAULIC CONTROL....2834
Hydraulic diagram PT - Image....2835
Transmission; specifications....2836
Transmission oil pressure; specifications....2838
Transmission; capacities....2841
Hydraulic transmission; weight....2842
Transmission of power....2843
Planetary gear....2845
Description ....2847
Transmission; clutches and brakes....2849
Gear F1....2851
Gear F2....2852
Gear F3....2853
Gear F4....2854
Gear F5....2855
Gear F6....2856
Reverse gear R1....2858
Reverse gear R2....2860
Description; retarder....2861
Pressure accumulation....2863
Component and description....2865
Hydraulic diagram PT-54....2869
Transmission; removing downward....2872
Transmission; installing from underneath....2886
Transmission; removing upward....2897
Transmission; installing from above....2911
Transmission; removing from a non mounted engine....2924
Transmission; installing on a non mounted engine....2928
Seal for rear output shaft; replacing....2931
Induction sensor for turbine speed; replacing....2939
Checking of main; torque converter and lubricating oil pressure....2944
43 - GEARBOX....2947
Dropbox; general....2948
Dropbox; specifications....2962
Dropbox; weights FL 992_ FL 1002_{18-21}....2963
Dropbox; weights FL 852_ FL 862_{18-03}....2964
Dropbox; removing....2965
Dropbox; mounting....2972
Position monitor high_low range; adjusting....2978
Front output shaft on dropbox; changing seal....2983
Rear output shaft on dropbox; changing seal....2987
Input shaft on dropbox; changing seal....2992
45 - PROPELLER SHAFT....2995
Intermediate shaft and_or bearing; changing....2996
Propeller shaft; tightening torque....3023
Intermediate shaft; cut-away view....3025
Propeller shaft....3027
46 - FRONT AXLE; REAR AXLE....3028
Drive axles A35D....3029
Description ....3030
Front axle_rear axle; weights....3031
Output shaft 6-wheel drive; changing bearing....3032
Dog-clutch for six-wheel drive (6x6); checking and adjusting....3046
Differential carrier assembly; replacing....3050
Spindle; changing ....3062
Transverse differential lock_axle; checking and adjusting....3085
Longitudinal differential lock; checking and adjusting - from underneath....3089
48 - POWER TAKE OFF....3092
Power take-off; tightening torque....3093
Power take-off; between engine and gearbox; reconditioning....3095
49 - MISCELLANEOUS....3131
Hydraulic diagram PT - Image....3132
Hydraulic diagram PT....3133
Transmission PT1860; cut-away....3136
Transmission PT1862; cut-away view....3138
Oil cooler; tightening torques....3140
Oil cooler; replacing....3142
5 - BRAKE....3146
50 - GENERAL....3147
Hydraulic diagram; brake system; wet brakes - Image....3148
Hydraulic diagram; brake system; dry brakes - Image....3150
Compressed air diagram - Image....3152
Axles; designations....3155
Brakes; specifications A35D wet brakes (AHW64M–AHW64O)_{48-51}....3156
Brakes; specifications A35D (AH64J–AH64L)_{48-33}....3157
Brake system; specifications....3159
Accumulator; specification....3161
Compressed-air system; specifications....3163
Brake cooling system; specification....3165
Brakes A35D wet brakes and A40D; description_{46-48}....3166
Brakes A35D; description_{46-29}....3167
Brake oil pump; specifications....3168
Oil and seals AH64J-AH64L....3169
Oils and seals AHW64M – AHW64O....3170
Hub end; cross-section AH64J – AH64L....3173
Hub end; cross-section AHW64M – AHW64O....3176
Compressed air system; description....3180
Pressure check connections; description ....3182
Hydraulic diagram; brake system; wet brakes_{42-56}....3183
Hydraulic diagram; brake system; wet brakes_{42-35}....3187
Hydraulic diagram; brake system; dry brakes_{42-15}....3191
Hydraulic diagram; brake system; dry brakes_{41-54}....3195
Compressed air diagram_{41-24}....3199
Compressed air diagram_{41-03}....3203
Compressed air diagram_{40-42}....3207
51 - WHEEL BRAKE....3211
Brake disc; changing....3212
Brake caliper; reconditioning....3213
Spindle; changing....3217
52 - HYDRAULIC BRAKE SYSTEM....3240
Hydraulic brake system; pressure build-up....3241
Brake system; bleeding_{36-16}....3242
Brake system; bleeding_{35-51}....3247
Brake system; pressure releasing....3253
Brake system hydraulic function; checking....3255
Pressure check connections; description ....3260
Brake cooling oil system; description....3261
Brake cooling oil system; diagram_{32-50}....3262
Brake cooling oil system; diagram_{32-29}....3265
Foot brake valve; description....3268
Foot brake valve; replacing....3270
Accumulator; checking....3274
Hydraulic pump; max working pressure; checking and adjusting- ....3277
Hydraulic pump; replacing....3281
Accumulator; discarding ....3282
55 - PARKING BRAKE....3285
Parking brake; description....3286
Parking brake; function description....3287
Parking brake; specifications....3290
Parking brake; tightening torque....3291
Parking brake; replacing brake disc....3293
Parking brake brake pads; replacing....3302
Parking brake function; checking....3310
Load and dump brake; checking and adjusting working pressure....3312
56 - COMPRESSED-AIR BRAKE....3314
Compressor; replacing....3315
59 - MISCELLANEOUS....3326
Description....3327
6 - STEERING....3328
60 - GENERAL....3329
Steering system; description....3330
Troubleshooting tips ....3332
Steering system; specifications....3334
64 - STEERING....3335
Pressure build-up; engine-dependent pumps; description ....3336
Steering gear; specifications....3339
Steering gear; checking and adjusting....3341
Steering gear; replacing....3345
Steering linkage; checking and adjusting_{14-16}....3354
Steering linkage; checking and adjusting_{13-56}....3356
Steering linkage; checking and adjusting....3363
Steering times; checking and adjusting....3368
Steering valve neutral position; checking and adjusting....3370
Steering cylinder; specifications....3374
Steering cylinder; description....3375
Steering cylinder; replacing....3380
Steering cylinder; removed; reconditioning....3391
Steering cylinder; reconditioning on machine....3402
Steering cylinder; replacing bearing; left-hand side....3415
Damping cylinder; specification....3426
Damping cylinder....3427
Damping cylinder; checking pre-load....3429
Damping cylinder seal; changing....3432
Secondary steering hydraulic pump; replacing....3437
Secondary steering; checking and adjusting max. pressure and stand-by pressure....3441
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....3446
71 - FRAME....3447
Tractor unit frame....3448
Load unit frame....3450
Front underbody skid plate; removing....3452
Front underbody skid plate; mounting....3454
72 - SUSPENSION....3456
Suspension; description....3457
74 - FRAME LINK....3459
Hitch; specifications....3460
Hitch; tightening torque....3463
Steering joint bearing....3465
Frame joint; separating the machine....3468
Steering joint spherical bearings; checking clearance....3488
Steering joint bearing; replacing....3490
75 - AXLE SUSPENSION....3508
Front axle....3509
Bogie member; replacing one rubber element....3510
Bogie member; replacing incl. Bearing; replacing....3514
77 - WHEELS; TRACKS; TYRE; HUB; DRUM....3525
Wheel; tightening torque....3526
Wheel; removing and fitting one....3528
Wheel; aligning....3530
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....3534
80 - GENERAL....3535
Cabin; specification....3536
Cab description....3537
81 - CAB; NAKED; CANOPY....3538
Instructions for drilling in ROPS structure....3539
Cab; removing....3543
Cab; installing....3558
Cab; lifting points....3569
82 - ENGINE HOOD; MUDGUARD; FOOT STEP....3572
Hydraulic diagram; hood opening....3573
Engine hood; removing....3575
Engine hood; installing....3578
Electric hood pump; changing....3581
83 - DOORS; HATCH; COVER PLATE; (all)....3585
Door; replacing....3586
Cab door; removing door catch....3589
Cab door; installing door catch....3592
Door lock; replacing....3594
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....3598
Windows; general....3599
Windscreen; replacing....3601
Rear window pane; replacing....3609
Side window; replacing....3615
Door window; replacing....3619
85 - CAB INTERIOR; UPHOLSTERY....3624
Mechanical operator's seat; adjusting....3625
Air suspension operator's seat; adjusting_{33-57}....3627
Air suspension operator's seat; adjusting_{33-37}....3629
Operator's seat; changing air spring_{33-07}....3631
General maintenance instructions_{32-44}....3638
Operator's seat; removing_{32-14}....3640
Operator's seat; removing_{31-57}....3641
Operator's seat; installing....3644
86 - PROTECTIVE EQUIPMENT....3645
Protection against electromagnetic interference....3646
87 - AIR CONDITIONING UNIT....3648
Pressurizing with nitrogen gas....3649
Heater core; replacing....3651
Fan motor; replacing....3664
Heat control valve; replacing....3668
Heat control; replacing....3672
Thermostat; replacing....3674
Personal competence and accreditation....3677
Safety when working with air-conditioning refrigerant....3679
Repair instructions....3681
Air conditioning AC; basic principles....3683
Air conditioning unit; operation....3685
AC system; specifications....3688
Wiring diagram A23....3690
Refrigerant; filling incl vacuum pumping....3693
Checking for leaks with inspection light....3694
Cooling unit; performance test....3696
Evaporator; replacing incl draining and filling....3698
Receiver; replacing incl draining and filling....3708
Troubleshooting; air conditioning unit (AC)....3712
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....3714
90 - GENERAL....3715
Explanations to hydraulic diagram....3716
Hydraulic components; cleanliness when handling....3725
Hydraulic diagram; complete_{17-36}....3728
Hydraulic diagram; complete_{17-18}....3732
Software; description....3737
Hydraulic and servo systems; description....3738
Hydraulic oil; description....3739
Hydraulic oil; storing and handling....3741
Hydraulic system; repair of hydraulic components in workshop....3743
Hydraulic components; storing and transporting....3745
Troubleshooting tips....3747
Hydraulic system; bleeding air; version 1....3749
Hydraulic system; bleeding air; version 2....3751
Vacuum pump; connection....3753
Vacuum pump; disconnection....3756
Hydraulic system; relieve pressure....3757
Hydraulic system; description....3758
Pressure build-up; engine-dependent pumps; description....3761
Accumulator; discarding....3764
91 - WORKING HYDRAULIC; SERVO HYDRAULICS....3767
Hydraulic system; work instructions....3768
Pressure check connections; description....3770
Hydraulic tank; description....3772
Hydraulic system; capacities....3774
Steering and dumping valve; specifications....3775
Steering and dumping valve; tightening torques....3777
Steering and dumping valve; description_{09-19}....3779
Steering and dumping valve; description_{08-59}....3783
Non-return valve function in steering and dumping valve_{08-29}....3787
Non-return valve function in steering and dumping valve_{08-11}....3788
Steering and dumping valve; changing....3789
Steering and tipping valve; removing....3801
Steering and tipping valve; installing....3810
Steering and dumping valve; removed; reconditioning_{05-38}....3819
Steering and dumping valve; removed; reconditioning_{04-58}....3838
Dump lever; changing....3867
Hydraulic pumps; specifications_{03-22}....3872
Hydraulic pumps; specifications_{03-04}....3875
Hydraulic pump; description....3878
Working pumps; checking....3881
Hydraulic pump; standby pressure; checking and adjusting....3883
Hydraulic pump; max working pressure; checking and adjusting....3888
Pump regulator; checking....3892
Hydraulic pump; replacing_{00-29}....3896
Hydraulic pump; replacing_{00-09}....3900
Hydraulic pump (removed); changing shaft seal....3905
Shut-off P1 at low engine rpm (MA9102); checking function....3908
Dump lever; specifications....3909
Dump lever; description....3910
Dumping lever; checking pressure....3914
95 - LOAD CARRIER....3918
Dumping system; specification....3919
Hoist cylinder; specification....3920
Hoist cylinder; description....3921
Hoist cylinder; removing....3923
Hoist cylinder; installing....3927
Hoist cylinder bearing; changing_{55-57}....3931
Hoist cylinder bearing; changing_{55-36}....3937
Hoist cylinder removed; reconditioning....3942
Dump body; adjusting against frame....3951
Dump body joint; changing tipping bearing....3958
Body angle sensor; adjusting....3965
Cylinder; rear flap; gas pressure; checking and adjusting....3966
Dump body alternative; lowering....3970
99 - MISCELLANEOUS....3973
Hydraulic pressure; specifications....3974
Steering and dumping valve; overview illustration_{51-45}....3976
Steering and dumping valve; overview illustration_{51-25}....3978
Articulated Haulers A35D Volvo Service Repair Manual
